[0001] The invention relates to a packaging device. The invention relates in particular
to packaging of separate, thin, limp objects. Because they have insufficient stiffness
of their own such objects can be packed in cardboard boxes but can also be packed
a number at a time in outer packaging sacks for presentation to the consumer. The
packaging device described here is a response to the wish to package the products
ordered or stacked in a compact, flexible and form-retaining packaging. The current
methods of achieving this, for instance for crisp bags, require much labour and sometimes
complicated means.
[0002] It is the object of the invention to provide a device wherein such limp objects,
for instance bags filled with powder or granular product or crisp bags, can be packed
in a less expensive packing means and wherein the packing means filled with bags still
has a sufficient stiffness of its own that the means can for instance be placed in
standing position and for instance offered for sale. Because the packing means with
the objects packed therein has a sufficient stiffness to be placed standing upright,
instructions for use and specifications can be printed on the packing means which
can be read by the potential buyer. A significant advantage of the packaging obtained
in this manner is that less packaging material is required, which results in environmental
advantages and possible material savings.
[0003] The above stated objectives are achieved with a packaging device for packaging in
a rigid and stackable manner a plurality of separate, thin, limp objects, for instance
filled bags, with an open filling tube, means for placing a packing means at one end
round the filling tube, supply means for supplying objects for packaging at the other
end of the filling tube, and a pressing member which can be carried from that other
end into the filling tube, wherein the sectional dimensions of the filling tube are
chosen slightly smaller than those of the objects for packaging.
[0004] Further advantages and features of the invention will become apparent with reference
to the description of the drawings. In the drawing:
Fig. 1 shows a top view of the packaging device according to the invention,
Fig. 2 shows a standing side view of the device of fig. 1, and
Fig. 3 shows a standing front view of the device of fig. 1.
[0005] From a number of supply devices (vibrating basin, tube etc.) A, B and C via three
separate conveyor belts 1' connected thereto the objects for filling, bags of crisps,
are carried up to a central conveyor 1. The number of feed conveyors can be varied
depending on the capacity and the number of desired different products. In the feed
conveyors connecting onto supply devices A, B and C the bags lie flat on the conveyor,
on which conveyor the bags can also be deformed via a device or brought back to shape,
for instance via a roller.
[0006] The bags can also be oriented on this conveyor, actively or passively, for instance
via a ratchet stop. Via a ramp 2 (fig. 2) the bags are carried from the lying to the
standing position. In the embodiment shown in fig. 2 the bags are directed horizontally
with a long side although vertical placing is also possible. On conveyor 3 the standing
bags are carried further and placed at a mutual desired pitch distance using an endless
chain conveyor 4. This is achieved in that holding members for instance 5, 6 protrude
on chain conveyor 4 in a direction perpendicularly thereof. Such a holding member
forms a stop for an arriving bag, while a following holding member then pushes the
bag on. The pitch distance is of course geared to the processing speed of the stacking
mechanism. This latter is formed by a vertical conveyor 11 with carriers between which
the bags are pushed such that only one bag is situated in each opening between the
carriers. The bags are carried via this vertical conveyor from a standing to a lying
position. The pusher 10 pushes the bags out of conveyor 11 into the filling tube 7.
The number of pushers 10 herein determines the number of bags in the stack. This operation
can be repeated a number of times. Via the vertical pressing member 8 the bags are
pushed out of their initial position in filling tube 7 through the filling tube into
the sack 9 situated on the bottom of the filling tube, and thus stacked in clamping
manner.
[0007] As the figures show, a packing means in the form of a floppy sack 9 is arranged on
the underside of filling tube 7. This sack can for instance be formed from a tubular
packaging round filling tube 7; a generally known manner of intermittent filling and
forming of a sack in a filling machine. The stacked bags are pressed by the pressing
member into the packaging sack and thus impart to the sack a stiffness such that it
can be placed upright and remains in this position.
[0008] In the filling tube are arranged guides and apertures in order to allow the gas compressed
during pressing of the bags to escape.
[0009] It is further noted that instead of pressing the bags vertically downward in the
filling tube as shown in fig. 1-3, it is of course also possible to carry the bags
vertically upward into a filling tube placed above the device. It will further be
apparent that a plurality of stacks of bags can be processed simultaneously. Parallel
belts can be arranged for this purpose and a plurality of stacks can be formed in
parallel per filling tube and be introduced into a single packaging sack or separately
into a plurality of packaging sacks.
1. Packaging device for packaging in a rigid and stackable manner a plurality of separate,
thin, limp objects, for instance filled bags, with an open filling tube, means for
placing a packing means at one end round the filling tube, supply means for supplying
objects for packaging at the other end of the filling tube, and a pressing member
which can be carried from said other end into the filling tube, wherein the sectional
dimensions of the filling tube are chosen slightly smaller than those of the objects
for packaging.
2. Packaging device as claimed in claim 1, characterized in that the supply means contain means for placing the objects for packaging into a desired
position.
3. Packaging device as claimed in claim 2, characterized in that the supply means contain means for moving the objects from a lying position to a
standing position.
4. Packaging device as claimed in claim 3, characterized in that the supply means contain means for feeding the objects for packaging one by one at
a desired mutual distance to the filling tube, and/or for orienting the objects for
packaging and feeding them in the desired number to and into the filling tube.
5. Packaging device as claimed in claims 1-4, characterized in that the wall of the filling tube has apertures and guides to allow escape of air.
6. Packaging device as claimed in claims 1-5, characterized in that the packing means is a sack or a tight envelope of flexible material.
7. Method for packaging thin, limp objects, for instance filled bags, using a device
as claimed in any of the claims 1-6, characterized in that the products are packed in one or more stacks mutually adjacently in a narrow sack
with dimensions equal to or smaller than the product dimensions.
8. Method as claimed in claim 7, characterized in that the sack is formed continuously from a tubular material during filling with a number
of limp products.