FIELD OF THE INVENTI ON
[0001] The present invention relates to a sensitization process of a silver halide photographic
emulsion. More particularly, the present invention relates to a chemical sensitization
process employing a noble metal, a metal chosen from Groups

,

, and

B of the periodic table and a sulfur chemical sensitizer. The present invention also
relates to a radiographic element comprising the silver halide photographic emulsion
obtained with the above mentioned chemical sensitization process.
BACKGROUND OF THE INVENTION
[0002] Silver halide emulsions are usually prepared by precipitating silver halide (silver
bromide, silver iodide, silver chloride or mixture thereof) in the presence of a hydrophilic
colloid (normally gelatin).
[0003] Afterwards, the silver halide emulsions have to be subjected to a sensitization process
for increasing their sensitivity to light. The sensitization process mainly involves
spectral sensitization and chemical sensitization.
[0004] Spectral sensitization comprises the addition of spectral sensitizing dyes which
can be adsorbed on the silver halide grain surface in order to make the emulsion sensitive
to visible or infrared radiation.
[0005] Chemical sensitization comprises the addition of various chemical substances to obtain
a prescribed value of sensitivity and contrast. Typical methods for chemical sensitizing
a silver halide photographic emulsion include sulfur sensitization, noble metal sensitization,
and reduction sensitization. It is also common in the art to have combination methods,
such as sulfur-noble metal sensitization, reduction-noble metal sensitization, and
the like.
[0006] A number of patents and patent applications, as well as literature references discloses
specific methods to improve chemical sensitization.
Research Disclosure, September 1994, Item 36544, Paragraph IV, pp. 510-511, gives a wide array of references
for each of the above-mentioned methods.
[0007] In recent years, there has been a strong demand for high sensitivity, low graininess
and low fog in a silver halide photographic element as well as for rapid processing
in which development is expedited. Various improvements in the above sensitizing methods
have been made.
[0008] Additionally, a wide range of metals have been used as doping agents during emulsion
making of silver halide emulsions in order to modify grain structure and properties.
A general review of the use of these doping agents can be found in
Research Disclosure, September 1994, Item 36544, Paragraph II.D.3, pp. 504-505.
[0009] Some recent patents and patent applications teach the use of some metals during chemical
sensitization alone or in combination with the above mentioned conventional method.
[0010] EP 467,106 discloses a silver halide photographic element chemically sensitized by
gold and sulfur compounds and further by a mercury compound.
[0011] JP 4/009,034 discloses silver halide photographic element chemically sensitized by
gold in the presence of an iridium or a platinum complex salt.
[0012] JP 4/009,837 discloses silver halide photographic element chemically sensitized by
reduction sensitization and further by a palladium compound.
[0013] EP 476,345 discloses silver halide photographic element chemically sensitized in
the presence of a noble metal, a sulfur sensitizer, a selenium compound and a silver
halide solvent.
[0014] JP 4/051,232 discloses silver halide photographic element chemically sensitized in
the presence of a gold compound, an iridium compound, and a Group VIII metal compound.
[0015] JP 5/045,768 discloses silver halide photographic element chemically sensitized in
the presence of a tellurium organic compound and a gold compound. JP 5/053,234 further
discloses the possibility of an additional reduction sensitization.
[0016] JP 5/045,769 discloses silver halide photographic element chemically sensitized in
the presence of tellurium, sulfur and noble metal organic compounds.
[0017] JP 4/335640, 5/027,360, 5/027,388, EP 563,708 and EP 638,840 disclose silver halide
photographic element chemically sensitized in the presence of selenium, gold and sulfur
sensitizer.
[0018] EP 568,092 discloses silver halide photographic element chemically sensitized in
the presence of a heavy metal and a thiourea compound.
[0019] JP 6/51,418 discloses silver halide photographic element chemically sensitized in
the presence of a mercuric chloride organic derivative, sodium thiocyanate, sodium
thiosulfate, and potassium chloroaurate.
[0020] However, none of the above patents and patent applications discloses or suggests
the present invention as will be described hereinbelow.
SUMMARY OF THE INVENTION
[0021] The present invention provides a process for chemically sensitizing a silver halide
photographic emulsion comprising the following steps:
(a) adding to a silver halide photographic emulsion a noble metal and at least one
metal selected from the group consisting of Group

metals, Group

metals, and Group

B metals and thereafter,
(b) adding to the resulting silver halide photographic emulsion a sulfur sensitizer.
[0022] In a preferred embodiment of the present invention, a silver halide solvent and/or
a stabilizer can be added at any time before the addition of the sulfur sensitizer.
[0023] Another aspect of the present invention relates to a radiographic element comprising
the silver halide photographic emulsion obtained with the above mentioned chemical
sensitization process.
[0024] Other aspects, advantages, and benefits of the present invention will be apparent
from the detailed description, examples, and claims.
DETAILED DESCRIPTION OF THE INVENTION
[0025] The manufacturing process of silver halide elements usually comprises an emulsion-making
step, a chemical and optical sensitization step, and a coating step.
[0026] The silver halide emulsion-making step generally comprises a nucleation step, in
which silver halide grain seeds are formed, followed by one or more growing steps,
in which the grain seeds achieve their final dimension, and a washing step, in which
all soluble salts are removed from the final emulsion. A ripening step is usually
performed between the nucleation and growing step and/or between the growing and the
washing steps.
[0027] Silver halide emulsions can be prepared using a single-jet method, a double-jet method,
or a combination of these methods and can be ripened using, for instance, an ammonia
method, a neutralization method, or an acid method. Parameters which may be adjusted
to control grain growth include pH, pAg, temperature, shape and size of reaction vessel,
and the reaction method (e.g., accelerated or constant flow rate precipitation, interrupted
precipitation, ultrafiltration during precipitation, reverse mixing processes and
combinations thereof). A silver halide solvent, such as ammonia, thioethers, thioureas,
etc., may be used, if desired, for controlling grain size, grain structure, particle
size distribution of the grains, and the grain-growth rate. References can be found
in Trivelli and Smith,
The Photographic Journal, Vol. LXXIX, May 1939, pp. 330-338, T.H. James,
The Theory of The Photographic Process, 4th Edition, Chapter 3,
Chimie et Physique Photographique, P. Glafkides, Paul Montel (1967),
Photographic Emulsion Chemistry, G. F. Duffin, The Focal Press (1966),
Making and Coating Photographic Emulsions, V. L. Zelikman, The Focal Press (1966), in U.S. Pat. Nos. 2,222,264; 2,592,250;
3,650,757; 3,917,485; 3,790,387; 3,716,276; and 3,979,213;
Research Disclosure, Sept. 1994, Item 36544 "Photographic Silver Halide Emulsions, Preparations, Addenda,
Systems and Processing."
[0028] In the preparation of the silver halide emulsion to be subjected to the chemical
sensitization process of the present invention, commonly employed halogen compositions
of the silver halide grains can be used. Typical silver halides include silver chloride,
silver bromide, silver iodide, silver chloroiodide, silver bromoiodide, silver chlorobromoiodide
and the like. However, silver bromide and silver bromoiodide are preferred silver
halide compositions for tabular silver halide grains with silver bromoiodide compositions
containing from 0 to 10 mol% silver iodide, preferably, from 0.2 to 5 mol% silver
iodide, and more preferably, from 0.5 to 1.5mol% silver iodide. The halogen composition
of individual grains may be homogeneous or heterogeneous.
[0029] The grains of these silver halide emulsions may be coarse or fine, and the grain
size distribution of them may be narrow or extensive. Further, the silver halide grains
may be regular grains having a regular crystal structure such as cube, octahedron,
and tetradecahedron, or the spherical or irregular crystal structure, or those having
crystal defects such as twin planes, or those having a tabular form, or combination
thereof. Furthermore, the grain structure of the silver halides may be uniform from
the interior to exterior thereof, or be multilayer. In a simple embodiment, the grains
may comprise a core and a shell, which may have different halide compositions and/or
may have undergone different modifications such as the addition of doping agents.
Besides having a differently composed core and shell, the silver halide grains may
also comprise different phases in-between. Furthermore, the silver halides may be
of such a type as allows a latent image to be formed mainly on the surface thereof
or of such type as allows it to be formed inside the grains thereof.
[0030] In a preferred embodiment, tabular silver halide emulsions are employed in the process
of the present invention.
[0031] Tabular silver halide emulsions are characterized by the average diameter:thickness
ratio of silver halide grains (often referred to in the art as aspect ratio). Tabular
silver halide having an aspect ratio of at least 2:1, preferably, 2:1 to 20:1, more
preferably, 2:1 to 14:1, and most preferably, 2:1 to 8:1 are used in the process of
the present invention. Average diameters of the tabular silver halide grains suitable
for use in the process of the present invention range from about 0.3 to about 5 µm,
preferably, from about 0.5 to about 3 µm, more preferably, from about 0.8 to about
1.5 µm. The tabular silver halide grains suitable for use in the process of the present
invention have a thickness of less than 0.4 µm, preferably, less than 0.3 µm, and
more preferably, within 0.1 to 0.3 µm. The projected area of the tabular silver halide
grains accounts for at least 50%, preferably, at least 80%, and more preferably, at
least 90% of the projected area of all the silver halide grains of the emulsion.
[0032] The tabular silver halide grain dimensions and characteristics described above can
be readily ascertained by procedures well known to those skilled in the art. The term
"diameter" is defined as the diameter of a circle having an area equal to the projected
area of the grain. The term "thickness" means the distance between two substantially
parallel main planes constituting the tabular silver halide grains. From the measure
of diameter and thickness of each grain the diameter:thickness ratio of each grain
can be calculated, and the diameter:thickness ratios of all tabular grains can be
averaged to obtain their average diameter:thickness ratio. By this definition, the
average diameter:thickness ratio is the average of individual tabular grain diameter:thickness
ratios. In practice, it is simpler to obtain an average diameter and an average thickness
of the tabular grains and to calculate the average diameter:thickness ratio as the
ratio of these two averages. Whatever the method used, the average diameter:thickness
ratios obtained do not greatly differ.
[0033] Silver halide emulsions containing tabular silver halide grains can be prepared by
various processes known to those of ordinary skill in the art for the preparation
of photographic elements.
[0034] Preparation of silver halide emulsions containing tabular silver halide grains is
described, for example, in de Cugnac and Chateau, "Evolution of the Morphology of
Silver Bromide Crystals During Physical Ripening",
Science and Industries Photographiques, Vol. 33, No.2 (1962), pp.121-125, in Gutoff, "Nucleation and Growth Rates During
the Precipitation of Silver Halide Photographic Emulsions",
Photographic Science and Engineering, Vol. 14, No. 4 (1970), pp. 248-257, in Berry et al., "Effects of Environment on
the Growth of Silver Bromide Microcrystals", Vol.5, No.6 (1961), pp. 332-336, in
Research Disclosure, Sept. 1994, Item 36544 "Photographic Silver Halide Emulsions, Preparations, Addenda,
Systems and Processing", in U.S. Pat. Nos. 4,063,951; 4,067,739; 4,184,878; 4,434,226;
4,414,310; 4,386,156; and 4,414,306; and in EP Pat. Appln. No. 263,508.
[0035] At the end of the tabular silver halide grain formation, water soluble salts are
removed from the emulsion by procedures known in the art. Suitable washing processes
are those wherein the dispersing medium and soluble salts dissolved therein can be
removed from the silver halide emulsion on a continuous basis, such as, for example,
a combination of dialysis or electrodialysis for the removal of soluble salts or a
combination of osmosis or reverse osmosis for the removal of the dispersing medium.
[0036] Among the known techniques for removing the dispersing medium and soluble salts while
retaining silver halide grains in the remaining dispersion, ultrafiltration is a particularly
advantageous washing processes for the practice of this process. Typically, an ultrafiltration
unit comprising membranes of inert, non-ionic polymers is used as a washing process.
Since silver halide grains are large in comparison with the dispersing medium and
the soluble salts or ions, silver halide grains are retained by the membranes while
the dispersing medium and the soluble salts dissolved therein are removed.
[0037] In the process of the present invention, the chemical sensitization of the above
described silver halide emulsion is performed by first adding a noble metal compound
and at least one metal selected from the group consisting of Group

a metals, Group

metals, and Group

B metals, and thereafter adding a sulfur sensitizer.
[0038] Noble metal compounds useful in the practice of the present invention include gold
derivatives (such as, for example, potassium chloroaurate, gold chloride, and the
like), platinum derivatives (such as platinum chloride), and palladium derivatives
such as sodium hexachloropalladate). Gold derivatives are preferably used in the process
of the present invention. Specific examples of gold derivatives include chloroauric
acid, potassium chloroaurate, auric trichloride, sodium aurithiosulfate, potassium
aurithiocyanate, potassium iodoaurate, tetracyanoauric acid, 2-aurosulfobenzothiazole
methochloride and ammonium aurothiocyanate. The amount of noble metal can range from
1x10
-9 to 1x10
-3 moles per mole of Ag, preferably, from 1x10
-7 to 1x10
-4 moles per mole of Ag.
[0039] Representative examples of Group

metals useful in the process of the present invention are Mg, Ca, and Sr; representative
examples of Group

metals useful in the process of the present invention are Fe, Co, Ni, Rh, Ir, Pd,
and Pt; and representative examples of Group

B metals useful in the process of the present invention are Zn, Cd, and Hg. In a preferred
embodiment of the present invention, the metal is selected from the group consisting
of Mg, Ca, Rh, Ir, Pd, Cu, Zn, Cd, and Hg. Preferred metals include metals selected
from the group consisting of Mg, Pd, Zn, and Hg. The amount of the additional metal(s)
can range from 1x10
-9 to 1x10
-3 moles per mole of Ag, preferably, from 1x10
-7 to 1x10
-4 moles per mole of Ag.
[0040] The order of addition of the noble metal and the at least one additional metal is
not particularly relevant in the practice of the present invention. All metals can
be mixed together and added contemporaneously to the silver halide emulsion, or they
can be added following a step-by-step procedure. They can be added in solid form or
in solution, preferably, in a water solution.
[0041] After the metal additions described above, a sulfur chemical sensitizer is added
in the process of the present invention in an amount of from 1x10
-6 to 1x10
-1 grams per mole of silver, preferably, from 1x10
-4 to 1x10
-2 grams per mole of silver.
[0042] Suitable sulfur sensitizers include thiosulfates, such as ammonium thiosulfate, thioureas,
such as allylthiocarbamidourea, isothiocyanates, such as allyl isothiocyanate, sulfur-containing
aminoacids, such as cystine, thiosulfonates, such as p-toluene thiosulfonates and
rhodanines. Thiosulfates, such as, for example, sodium thiosulfate, potassium thiosulfate,
and ammonium thiosulfate are the most preferred sulfur sensitizers employed in the
process of the present invention.
[0043] In a preferred embodiment of the present invention, a silver halide solvent is added
at any time before the addition of the sulfur sensitizer, preferably before or together
with the metal additions. The term

silver halide solvent

as employed herein means a solubilizing agent for silver halide. It is particularly
preferred that a silver halide solvent is present before the addition of the noble
metal and the at least one additional metal, but the silver halide solvent can be
added together with the metal additions. Any kind of silver halide solvent can be
used in the practice of the present invention, but silver halide solvents also acting
as complexing agents for the metals are preferred. Useful examples of silver halide
solvents include ammonia, thiocyanate derivatives and salts thereof, thioether derivatives,
and thiourea derivatives. Thiocyanate derivatives and salts thereof are more preferably
used, and most preferably, sodium thiocyanate and potassium thiocyanate. The amount
of silver halide solvent can range from 0.01 to 10 g per mole of silver halide, preferably,
from 0.1 to 5 g per mole of silver halide.
[0044] In a preferred embodiment of the present invention, a stabilizer is added at any
time before the addition of the sulfur sensitizer, preferably together with or after
the metal additions. It is particularly preferred that a stabilizer is added between
the metal additions and the sulfur sensitizer. In the photographic art, it is known
to add a chemical stabilizer after the completion of the chemical sensitization to
prevent fog or to stabilize photographic properties of the resulting photographic
element during manufacture, storage or photographic processes. Even if the action
of the stabilizer in the process of the present invention is not yet fully understood,
it is believed that it acts as a digest stabilizer and a site director for the sulfur
sensitizer. In the process of the present invention, the stabilizer is added before
the addition of sulfur chemical sensitizer in an amount of from 1 to 500 milligrams
per mole of silver, preferably, from 10 to 300 milligrams per mole of silver.
[0045] Specific examples of useful stabilizers include thiazole derivatives; benzothiazole
derivatives; mercapto-substituted heterocyclic compounds, such as, for example, mercaptotetrazoles,
mercaptotriazoles, mercaptodiazoles, mercaptopyrimidines, mercaptoazoles; azaindenes,
such as triazaindenes and tetrazaindenes; triazoles; tetrazoles; and sulfonic and
sulfinic benzene derivatives. Azaindenes are preferably used in the process of the
present invention, more preferably, tetraazaindenes.
[0046] Moreover, the silver halide grain emulsion may be optically sensitized to a desired
region of the visible spectrum. The method for spectral sensitization is not particularly
limited. For example, optical sensitization may be possible by using an optical sensitizer,
including a cyanine dye, a merocyanine dye, complex cyanine and merocyanine dyes,
oxonol dyes, hemioxonol dyes, styryl dyes and streptocyanine dyes, either alone or
in combination. Useful optical sensitizers include cyanines derived from quinoline,
pyridine, isoquinoline, benzindole, oxazole, thiazole, selenazole, imidazole. Particularly
useful optical sensitizers are the dyes of the benzoxazole-, benzimidazole- and benzothiazole-carbocyanine
type. Usually, the addition of the spectral sensitizer is performed after the completion
of chemical sensitization. Alternatively, spectral sensitization can be performed
concurrently with chemical sensitization, can entirely precede chemical sensitization,
and can even commence prior to the completion of silver halide precipitation. When
the spectral sensitization is performed before the chemical sensitization, it is believed
that the preferential absorption of spectral sensitizing dyes on the crystallographic
faces of the tabular grains allows chemical sensitization to occur selectively at
unlike crystallographic surfaces of the tabular grains. In a preferred embodiment,
the spectral sensitizers produce J aggregates, if adsorbed on the surface of the silver
halide grains, and a sharp absorption band (J-band) with a bathochromic shift with
respect to the absorption maximum of the free dye in aqueous solution.
[0047] It is known in the art of radiographic photographic elements that the intensity of
the sharp absorption band (J-band) shown by the spectral sensitizing dye absorbed
on the surface of the light-sensitive silver halide grains will vary with the quantity
of the specific dye chosen as well as the size and chemical composition of the grains.
The maximum intensity of J-band has been obtained with silver halide grains having
the above described sizes and the chemical compositions absorbed with J-band spectral
sensitizing dyes in a concentration of from 25 to 100 percent or more of monolayer
coverage of the total available surface area of the silver halide grains. Optimum
dye concentration levels can be chosen in the range of 0.5 to 20 millimoles per mole
of silver halide, preferably, in the range of 2 to 10 millimoles.
[0048] Spectral sensitizing dyes producing J aggregates are well known in the art, as illustrated
by F. M. Hamer,
Cyanine Dyes and Related Compounds, John Wiley and Sons, 1964, Chapter XVII and by T. H. James,
The Theory of the Photographic Process, 4th Edition, MacMillan, 1977, Chapter 8.
[0049] In a preferred form, J-band exhibiting dyes are cyanine dyes. Such dyes comprise
two basic heterocyclic nuclei joined by a linkage of methine groups. The heterocyclic
nuclei preferably include fused benzene rings to enhance J aggregation. The heterocyclic
nuclei are preferably quinolinium, benzoxazolium, benzothiazolium, benzoselenazolium,
benzimidazolium, naphthoxazolium, naphthothiazolium and naphthoselenazolium quaternary
salts.
[0050] The cyanine dyes, which are joined by a methine linkage, include two basic heterocyclic
nuclei, such as pyrrolidine, oxazoline, thiazoline, pyrrole, oxazole, thiazole, selenazole,
tetrazole and pyridine and nuclei obtained by fusing an alicyclic hydrocarbon ring
or an aromatic hydrocarbon ring to each of the above nuclei, such as indolenine, benzindolenine,
indole, benzoxazole, naphthoxazole, benzothiazole, naphthothiazole, benzoselenazole,
benzimidazole and quinoline. These nuclei can have substituents groups.
[0051] The merocyanine dyes, which arejoined by a methine linkage, include a basic heterocyclic
nucleus of the type described above and an acid nucleus, such as a 5- or 6-membered
heterocyclic nucleus derived from barbituric acid, 2-thiobarbituric acid, rhodanine,
hydantoin, 2-thiohydantoin, 4-thiohydantoin, 2-pyrazolin-5-one, 2-isoxazolin-5-one,
indan-1,3-dione, cyclohexane-1-3-dione, and isoquinolin-4-one.
[0052] The preferred dyes are cyanine dyes, such as those represented by the following formula:

wherein n, m and d each independently represents 0 or 1, L represents a methine linkage,
e.g., =CH-, ≡C(C
2H
5), etc., R
1 and R
2 each represents a substituted or unsubstituted alkyl group, preferably, a lower alkyl
group of from 1 to 4 carbon atoms, e.g., methyl, ethyl, propyl, butyl, cyclohexyl
and dodecyl, a hydroxyalkyl group, e.g., β-hydroxyethyl and Ω-hydroxybutyl, an alkoxyalkyl
group, e.g., β-methoxyethyl and Ω-butoxyethyl, a carboxyalkyl group, e.g., β-carboxyethyl
and Ω-carboxybutyl, a sulfoalkyl group, e.g., β-sulfoethyl and Ω-sulfobutyl, a sulfatoalkyl
group, e.g., β-sulfatoethyl and Ω-sulfatobutyl, an acyloxyalkyl group, e.g., β-acetoxyethyl,
γ-acetoxypropyl and Ω-butyryloxybutyl, an alkoxycarbonylalkyl group, e.g., β-methoxycarbonylethyl
and Ω-ethoxycarbonylbutyl, benzyl, phenethyl, or an aryl group of up to 30 carbon
atoms, e.g., phenyl, tolyl, xylyl, chlorophenyl and naphthyl, X represents an acid
anion, e.g., chloride, bromide, iodide, thiocyanate, sulfate, perchlorate, p-toluenesulfonate
and methylsulfate; the methine linkage forming an intramolecular salt when p is 0;
Z
1 and Z
2, the same or different, each represents the non-metallic atoms necessary to complete
the same simple or condensed 5- or 6-membered heterocyclic nucleus, such as a benzothiazole
nucleus (e.g., benzothiazole, 3-, 5-, 6- or 7-chloro-benzothiazole, 4-, 5- or 6-methylbenzothiazole,
5- or 6-bromobenzothiazole, 4- or 5-phenyl-benzothiazole, 4-, 5- or 6-methoxybenzothiazole,
5,6-dimethyl-benzothiazole and 5- or 6-hydroxy-benzothiazole), a naphthothiazole nucleus
(e.g., α-naphthothiazole, β-naphthothiazole, 5-methoxy-β-naphthothiazole, 5-ethoxy-α-naphthothiazole
and 8-methoxy-α-naphthothiazole), a benzoselenazole nucleus (e.g., benzoselenazole,
5-chloro-benzoselenazole and tetrahydrobenzoselenazole), a naphthoselenazole nucleus
(e.g., α-naphtho-selenazole and β-naphthoselenazole), a benzoxazole nucleus (e.g.,
benzoxazole, 5- or 6-hydroxy-benzoxazole, 5-chloro-benzoxazole, 5- or 6-methoxy-benzoxazole,
5-phenyl-benzoxazole and 5,6-dimethyl-benzoxazole), a naphthoxazole nucleus (e.g.,
α-naphthoxazole and β-naphthoxazole), a 2-quinoline nucleus (e.g., 2-quinoline, 6-,
7, or 8-methyl-2-quinoline, 4-, 6- or 8-chloro-2-quinoline, 5-, 6- or 7-ethoxy-2-quinoline
and 6- or 7-hydroxy-2-quinoline), a 4-quinoline nucleus (e.g., 4-quinoline, 7- or
8-methyl-4-quinoline and 6-methoxy-4-quinoline), a benzimidazole nucleus (e.g., benzimidazole,
5-chloro-benzimidazole and 5,6-dichloro-benzimidazole), a thiazole nucleus (e.g.,
4- or 5-methyl-thiazole, 5-phenyl-thiazole and 4,5-di-methyl-thiazole), an oxazole
nucleus (e.g., 4- or 5-methyl-oxazole, 4-phenyl-oxazole, 4-ethyl-oxazole and 4,5-dimethyl-oxazole),
and a selenazole nucleus (e.g., 4-methyl-selenazole and 4-phenyl-selenazole. More
preferred dyes within the above class are those having an internal salt group and/or
derived from benzoxazole and benzimidazole nuclei as indicated before. Typical methine
spectral sensitizing dyes for use in the present invention include those listed below.

[0053] The methine spectral sensitizing dyes are generally known in the art. Particular
reference can be made to U.S. Pat. Nos. 2,503,776; 2,912,329; 3,148,187; 3,397,060;
3,573,916; and 3,822,136 and FR Pat. No. 1,118,778. Also their use in photographic
emulsions is very well known wherein they are used in optimum concentrations corresponding
to desired values of sensitivity to fog ratios. Optimum or near optimum concentrations
of spectral sensitizing dyes generally go from 10 to 500 mg per mol of silver, preferably,
from 50 to 200, and more preferably, from 50 to 100.
[0054] Spectral sensitizing dyes can be used in combinations which result in supersensitization,
i.e., spectral sensitization which is greater in a spectral region than that from
any concentration of one dye alone or which would result from an additive effect of
the dyes. Supersensitization can be obtained with selected combinations of spectral
sensitizing dyes and other addenda, such as stabilizers and antifoggants, development
accelerators and inhibitors, optical brighteners, surfactants and antistatic agents,
as described by Gilman,
Photographic Science and Engineering, 18, pp. 418-430, 1974 and in U.S. Pat. Nos. 2,933,390; 3,635,721; 3,743,510; 3,615,613;
3,615,641; 3,617,295; and 3,635,721.
[0055] Various additives may be added to the emulsion depending upon their purpose. For
example, stabilizers or antifoggants such as azaindenes, triazoles, tetrazoles, imidazolium
salts, polyhydroxy compounds and others; developing promoters such as benzyl alcohol,
polyoxyethylene type compounds, etc.; image stabilizers such as compounds of the chromane,
cumaran, bisphenol type, etc.; and lubricants such as wax, higher fatty acids glycerides,
higher alcohol esters of higher fatty acids, etc. may be added. Also, coating aids,
modifiers of the permeability in the processing liquids, defoaming agents, antistatic
agents and matting agents may be used. Other useful additives are disclosed in
Research Disclosure, Item 17643, December 1978 in
Research Disclosure, Item 18431, August 1979, in
Research Disclosure, Item 308119, Section IV, December 1989, and in
Research Disclosure Item 36544, September 1994.
[0056] As a binder for silver halide emulsions and other hydrophilic colloid layers, gelatin
is preferred, but other hydrophilic colloids can be used, alone or in combination,
such as, dextran, cellulose derivatives (e.g., hydroxyethylcellulose, carboxymethyl
cellulose), collagen derivatives, colloidal albumin or casein, polysaccharides, synthetic
hydrophilic polymers (e.g., polyvinylpyrrolidone, polyacrylamide, polyvinylalcohol,
polyvinylpyrazole) and the like. Gelatin derivatives, such as, highly deionized gelatin,
acetylated gelatin and phthalated gelatin can also be used. It is also common to employ
the hydrophilic colloids in combination with synthetic polymeric binders and peptizers
such as acrylamide and methacrylamide polymers, polymers of alkyl and sulfoalkyl acrylates
and methacrylates, polyvinyl alcohol and its derivatives, polyvinyl lactams, polyamides,
polyamines, polyvinyl acetates, and the like. Highly deionized gelatin is characterized
by a higher deionization with respect to the commonly used photographic gelatins.
Preferably, highly deionized gelatin is almost completely deionized which is defined
as meaning that it presents less than 50 ppm (parts per million) of Ca
++ and is practically free (less than 5 parts per million) of other ions such as chlorides,
phosphates, sulfates and nitrates, compared with commonly used photographic gelatins
having up to 5,000 ppm of Ca++ and the significant presence of other ions.
[0057] Other layers and additives, such as subbing layers, surfactants, filter dyes, intermediate
layers, protective layers, anti-halation layers, barrier layers, dye underlayers,
development inhibiting compounds, speed-increasing agents, stabilizers, plasticizers,
chemical sensitizers, UV absorbers and the like can be present in the radiographic
element. Dye underlayers are particularly useful to reduce the cross-over of the double
coated silver halide radiographic element. Reference to well-known dye underlayer
can be found in U.S. Pat. Nos. 4,900,652; 4,855,221; 4,857,446; and 4,803,150. In
a preferred embodiment, a dye underlayer is coated on at least one side of the support,
more preferably, on both sides of the support, before the coating of at least two
silver halide emulsion.
[0058] A detailed description of photographic elements and of various layers and additives
can be found in
Research Disclosure 17643 December 1978,
Research Disclosure 18431 August 1979,
Research Disclosure 18716 November 1979,
Research Disclosure 22534 January 1983,
Research Disclosure 308119 December 1989, and
Research Disclosure 36544, September, 1994.
[0059] Examples of materials suitable for the preparation of the support include glass,
paper, polyethylene-coated paper, metals, polymeric film such as cellulose nitrate,
cellulose acetate, polystyrene, polyethylene terephthalate, polyethylene, polypropylene
and the like.
[0060] Another aspect of the present invention relates to a silver halide radiographic element
comprising a support and at least one silver halide emulsion layer coated on both
sides thereof, wherein the speed/Dmin ratio of the radiographic element is at least
26.00, preferably, at least 27.00, and more preferably, at least 28.00 when the radiographic
element is exposed to X-rays under DIN 6867 Teil 1, 1995 exposure conditions through
a pair of intensifying screens absorbing more than 25% of the total X-radiation and
processed at 35°C in a developing and fixing solution having the composition of the
following tables for 25 and 27 seconds, respectively.

[0061] Preferred light-sensitive silver halide photographic elements according to this invention
are radiographic light-sensitive elements employed in X-ray imaging comprising a silver
halide emulsion layer(s) coated on both surfaces of a support, preferably, a polyethylene
terephthalate support. Preferably, the silver halide emulsions are coated on the support
at a silver coverage in the range of 1.5 to 3 g/m
2 per side. Usually, the radiographic light-sensitive elements are associated with
intensifying screens so as to be exposed to radiation emitted by the screens. The
screens are made of relatively thick phosphor layers which transform the X-rays into
more imaging-effective radiation such as light (e.g., visible light). The screens
absorb a larger portion of X-rays than the light-sensitive elements do and are used
to reduce the X-ray dose necessary to obtain a useful image. Intensifying screens
absorbing more than 25% of the total X-radiation are preferably used with the radiographic
element of the present invention. Depending from their chemical composition, the phosphors
can emit radiation in the ultraviolet, blue, green or red region of the visible spectrum
and the silver halide emulsions are sensitized to the wavelength region of the radiation
emitted by the screens. Sensitization is performed by using spectral sensitizing dyes
absorbed on the surface of the silver halide grains as described above.
[0062] More preferred light-sensitive silver halide photographic elements according to this
invention are radiographic light-sensitive elements which employ intermediate diameter:thickness
ratio tabular grain silver halide emulsions, as described above.
[0063] The silver halide photographic elements of the present invention are preferably fore-hardened.
Typical examples of organic or inorganic hardeners include chrome salts (e.g., chrome
alum, chromium acetate), aldehydes (e.g., formaldehyde and glutaraldehyde), isocyanate
compounds (hexamethylene diisocyanate), active halogen compounds (e.g., 2,4-dichloro-6-hydroxy-s-triazine),
epoxy compounds (e.g., tetramethylene glycol diglycidylether), N-methylol derivatives
(e.g., dimethylolurea, methyloldimethyl hydantoin), aziridines, mucohalogeno acids
(e.g., mucochloric acid), active vinyl derivatives (e.g., vinylsulfonyl and hydroxy-substituted
vinylsulfonyl derivatives) and the like. Other references to well known hardeners
can be found in
Research Disclosure, December 1989, Vol. 308, Item 308119, Section X, and
Research Disclosure, September 1994, Vol. 365, Item 36544, Section II(b).
[0064] Other layers and additives, such as subbing layers, surfactants, filter dyes, intermediate
layers, protective layers, anti-halation layers, barrier layers, development inhibiting
compounds, speed-increasing agents, stabilizers, plasticizers, chemical sensitizers,
UV absorbers and the like can be present in the radiographic element.
[0065] A detailed description of photographic elements and of various layers and additives
can be found in
Research Disclosure 17643 December 1978,
Research Disclosure 18431 August 1979,
Research Disclosure 18716 November 1979,
Research Disclosure 22534 January 1983,
Research Disclosure 308119 December 1989, and
Research Disclosure 36544 September 1994.
[0066] The silver halide photographic element can be exposed and processed by any conventional
processing technique. Any known developing agent can be added into the developer,
such as, for example, dihydroxybenzenes (e.g., hydroquinone), pyrazolidones (1-phenyl-3-pyrazolidone
or 4,4-dimethyl-1-phenyl-3-pyrazolidone), and aminophenols (e.g., N-methyl-p-aminophenol),
alone or in combinations thereof. Preferably, the silver halide photographic elements
are developed in a developer comprising dihydroxybenzenes as the main developing agent,
and pyrazolidones and p-aminophenols as auxiliary developing agents.
[0067] Other well known additives can be present in the developer, such as, for example,
antifoggants (e.g., benzotriazoles, indazoles, tetrazoles), silver halide solvents
(e.g., thiosulfates, thiocyanates), sequestering agents (e.g., aminopolycarboxylic
acids, aminopolyphosphonic acids), sulfite antioxidants, buffers, restrainers, hardeners,
contrast promoting agents, surfactants, and the like. Inorganic alkaline agents, such
as KOH, NaOH, and LiOH are added to the developer composition to obtain the desired
pH which is usually higher than 10.
[0068] The silver halide photographic element of the present invention can be processed
with a fixer of a typical composition for the application required. The fixing agents
include thiosulfates, thiocyanates, sulfites, ammonium salts, and the like. The fixer
composition can comprise other well known additives, such as, for example, acid compounds
(e.g., metabisulfates), buffers (e.g., carbonic acid, acetic acid), hardeners (e.g.,
aluminum salts), tone improving agents, and the like.
[0069] The exposed radiographic elements can be processed by any of the conventional processing
techniques. Such processing techniques are illustrated for example in
Research Disclosure, Item 17643, cited above, and
Research Disclosure 36544 September 1994. Roller transport processing is particularly preferred, as illustrated
in U.S. Pat. Nos. 3,025,779; 3,515,556; 3,545,971; and 3,647,459 and in UK Patent
1,269,268. Hardening development can be undertaken, as illustrated in U.S. Patent
3,232,761.
[0070] As regards the processes for the silver halide emulsion preparation and the use of
particular ingredients in the emulsion and in the light-sensitive element, reference
is made to
Research Disclosure, September 1994, Item 36544, and particularly to the following chapters:
I. Emulsion grains and their preparation.
II. Vehicles, vehicle extenders, vehicle-like addenda and vehicle related addenda.
III. Emulsion washing.
IV. Chemical sensitization
V. Spectral sensitization and desensitization
VI. UV dyes/optical brighteners/luminescent dyes
VII. Antifoggants and stabilizers
VIII. Absorbing and scattering materials.
IX. Coating physical property modifying addenda.
X. Dye image formers and modifiers.
XI. Layers and layer arrangements
XII. Features applicable only to color negative.
XIII. Features applicable only to color positive.
XV. Supports
[0071] The present invention will be now described in greater detail with reference to the
following not limiting examples. All the amounts referred to in the following examples
are relative to one mole of silver in the resulting silver halide emulsion, unless
differently specified.
EXAMPLE 1
Sample 1 (Control)
[0072] A silver bromoiodide tabular emulsion comprising less than 0.9mol% of iodide was
prepared by double jet method using controlled pAg. The resulting emulsion had a mean
grain size of 1.33 µm and an average grain thickness of 0.21 µm, thus obtaining an
average aspect ratio of about 6.3. The emulsion had a coefficient of variation (COV)
of about 37%.
[0073] Prior to starting the chemical digest, the emulsion silver concentration was first
adjusted to 17 %, the pH is corrected to 6.5 and the pAg to 8.4
[0074] The emulsion was chemically and spectrally sensitized with a conventional sulfur-gold
sensitization process while keeping the temperature at 60°C. The emulsion was added
with 0.22 mg of mercuric chloride, 75.3 mg of Leucophor™ BCF (a polymer of bis(5-triazin-2-yl-amino-4-hydroxy-6-anilino)stilben-2.2'-sulfonic
acid disodium salt), 662 mg of triethyl ammonium salt of 5,5'-dichloro-9-ethyl-3,3'-di-(3-sulfopropyl)-oxacarbocyanine
as spectral sensitization dye, 265 mg of a supersensitizing copolymer of acrylamide
and 4-dicyanbutadiene-diallyl-amine, 20 mg of benzothiazolium ethyl iodide, a blend
of 12.4 mg of sodium para-toluenethiosulfonate dihydrate and 2.2 mg of sodium para-toluene
sulfinate tetrahydrate, a blend of 9.2 mg of gold chloride and 84 mg of potassium
thiocyanate, and a blend of 5 mg of potassium hexachloropalladate and 120 mg of potassium
thiocyanate.
[0075] The digest was performed during about 120 to 130 minutes at 60°C and stabilized successively
with 200 mg of potassium iodide and 1366 mg of 5-methyl-7-hydroxy-2-3-4-triazoindolizine
(4-hydroxy-6-methyl-1,3,3a,7-tetraazaindene) first to be chilled.
[0076] The sensitized silver halide emulsion was melted at 45°C and subjected to final coating
digest. The resulting silver halide emulsion was immediately coated on the two faces
of blue 7 mil polyester support at a coating weight of 2.25 g Ag/m
2 per face. An antistatic top-coat as described in EP 633,496 was provided on both
emulsion layers, to obtain the radiographic film sample 1. The fresh film sample 1
was kept 3 days at 38°C before being subjected to X-ray exposure between two Imation
Trimax™ T8 type screens (front and back) having an X-ray absorbing power of 28%. The
conditions of X-ray exposure followed the DIN 6867 Teil 1 1995. The film was then
processed with Imation standard chemistry (XAD-3 developer and XAF-3 fixer) in a Imation
XP-515 automatic developer at 34°C. Development and fixing times were 25 and 27 seconds,
respectively. Composition of XAD-3 developer and XAF-3 fixer can be found in Table
A and B.
[0077] The sensitometric results are reported in the following Table 1.
Sample 2 (Comparison)
[0078] The same emulsion of Sample 1 was chemically and spectrally sensitized with a conventional
sulfur-gold sensitization process while keeping the temperature at 45°C. The following
amounts are referred to one mole of silver. A blend of 2.30 mg of gold chloride and
180 mg of potassium thiocyanate were added to the emulsion. 125 mg of 5-methyl-7-hydroxy-2-3-4-triazoindolizine
(4-hydroxy-6-methyl-1,3,3a,7-tetraazaindene) were added after a ripening time of ten
minutes; 598 mg of triethyl ammonium salt of 5,5'-dichloro-9-ethyl-3,3'-di-(3-sulfopropyl)oxacarbocyanine
were added as green spectral sensitization dye after further ten minutes; finally
2.74 mg of thiosulfate pentahydrate was added in the vessel as sulfuring agent.
[0079] The digest was performed at 45° C and stabilized successively with 200 mg of potassium
iodide and 1361 mg of 5-methyl-7-hydroxy-2-3-4-triazoindolizine (4-hydroxy-6-methyl-1,3,3a,7-tetraazaindene)
first to be chilled.
[0080] The sensitized silver halide emulsion was melted at 45°C and subjected to final coating
digest. A radiographic film 2 was prepared, exposed and developed according to the
same procedure of Sample 1.
[0081] The sensitometric results are reported in Table 1.
Sample 3 (Invention)
[0082] The procedure of Sample 2 is repeated, except that the first complex solution comprised,
in addition to gold chloride and potassium thiocyanate, 0.11 mg of mercuric chloride.
[0083] A radiographic film 3 was prepared, exposed and developed according to the same procedure
of Sample 1.
[0084] The sensitometric results are reported in Table 1.
Sample 4 (Invention)
[0085] The procedure of Sample 2 is repeated, except for the three following changes (1)
the first complex solution comprised, in addition to gold chloride and potassium thiocyanate,
0.11 mg of mercuric chloride; (2) the amount of the first addition of 4-hydroxy-6-methyl-1,3,3a,7-tetraazaindene
was increased to 179 mg; and (3) the amount of the addition of 4-hydroxy-6-methyl-1,3,3a,7-tetraazaindene
during stabilization was reduced to 1307 mg.
[0086] A radiographic film 4 was prepared, exposed and developed according to the same procedure
of Sample 1.
[0087] The sensitometric results are reported in Table 1.
Sample 5 (Invention)
[0088] The procedure of Sample 2 is repeated, except that the first complex solution comprised,
in addition to gold chloride and potassium thiocyanate, 5.43 mg of magnesium sulfate
heptahydrate.
[0089] A radiographic film 5 was prepared, exposed and developed according to the same procedure
of Sample 1.
[0090] The sensitometric results are reported in Table 1.
Sample 6 (Invention)
[0091] The procedure of Sample 2 is repeated, except that the first complex solution comprised,
in addition to gold chloride and potassium thiocyanate, a mixture of 0.11 mg of mercuric
chloride and 5.43 mg of magnesium sulfate.
[0092] A radiographic film 6 was prepared, exposed and developed according to the same procedure
of Sample 1.
[0093] The sensitometric results are reported in Table 1.
TABLE 1
Film Sample |
Dmin |
Dmax |
Speed |
Speed/Dmin Ratio |
1 (Control) |
0.21 |
3.67 |
5.32 |
25.33 |
2 (Comparison) |
0.24 |
3.58 |
5.56 |
23.16 |
3 (Inv.) |
0.21 |
3.57 |
5.57 |
26.52 |
4 (Inv.) |
0.20 |
3.55 |
5.50 |
27.50 |
5 (Inv.) |
0.21 |
3.65 |
5.55 |
26.43 |
6 (Inv.) |
0.20 |
3.70 |
5.58 |
27.90 |
[0094] It is clear from the data of Table 1 that the use of the specific components and
addition order of the present invention allows to obtain a higher speed without adversely
affecting Dmin, thus obtaining a more favorable speed to Dmin ratio.
Example 2
Sample 7 (Control)
[0095] A silver bromoiodide tabular emulsion comprising 0.9mol% of iodide was prepared by
double jet method using controlled pAg. The resulting emulsion had a mean grain size
of 1.38 µm and an average grain thickness of 0.21 µm, thus obtaining an average aspect
ratio of about 6.6. The emulsion had a coefficient of variation (COV) of about 37%.
[0096] Prior to starting the chemical digest, the emulsion silver concentration is first
adjusted to 17 %, the pH is corrected to 6.5 and the pAg to 8.4
[0097] The emulsion was chemically and spectrally sensitized with a conventional sulfur-gold
sensitization process while keeping the temperature at 60°C. The emulsion was added
with 0.22 mg of mercuric chloride, 75.3 mg of Leucophor BCF (a polymer of bis(5-triazin-2-yl-amino-4-hydroxy-6-anilino)stilben-2.2'-sulfonic
acid disodium salt), 726 mg of triethyl ammonium salt of 5,5'-dichloro-9-ethyl-3,3'-di-(3-sulfopropyl)-oxacarbocyanine
as spectral sensitization dye, 265 mg of supersensitizing copolymer of acrylamide
and 4-dicyanbutadiene-diallyl-amine, 20 mg of benzothiazolium ethyl iodide, a blend
of 12.4 mg of sodium paratoluenethiosulfonate dihydrate and 2.2 mg of sodium para-toluene
sulfinate tetrahydrate, a blend of 9.2 mg of gold chloride and 84 mg of potassium
thiocyanate, and a blend of 5 mg of potassium hexachloropalladate and 120 mg of potassium
thiocyanate.
[0098] The digest was performed about 120 to 130 minutes at 60°C and stabilized successively
with 220 mg of potassium iodide and 1366 mg of 5-methyl-7-hydroxy-2-3-4-triazoindolizine
(4-hydroxy-6-methyl-1,3,3a,7-tetraazaindene) first to be chilled. The sensitized silver
halide emulsion is melted at 45°C and subjected to final coating digest first to be
coated.
[0099] A radiographic film sample 7 was prepared, exposed and developed according to the
same procedure of Sample 1.
[0100] The sensitometric results are reported in Table 2.
Sample 8 (Invention)
[0101] The same emulsion of Sample 1 was chemically and spectrally sensitized while keeping
the temperature at 50°C. Prior to start the chemical digest, the emulsion silver concentration
is first adjusted to 17 %, the pH is corrected to 6.5 and the pAg to 8.25.
[0102] While keeping the temperature at 50° C, a blend of 2.49 mg gold chloride, 0.11 mg
of mercuric chloride, 26 mg of zinc sulfate heptahydrate, 5 mg of potassium hexachloropalladate,
and 189 mg of potassium thiocyanate were added to the emulsion. This blend constitute
a complex chemical sensitizer based on a metallic salt in the presence of a thiocyanate
salt that is both a silver halide solvent and a complexing agent for the metals.
[0103] After a ripening time of ten minutes, 179 mg of 5-methyl-7-hydroxy-2-3-4-triazoindolizine
(4-hydroxy-6-methyl-1,3,3a,7-tetraazaindene) were added; 641 mg of triethyl ammonium
salt of 5,5'-dichloro-9-ethyl-3,3'-di-(3-sulfopropyl)-oxacarbocyanine were added as
green spectral sensitization dye; five minutes later, 25 mg of sodium para-toluene
sulfinate tetrahydrate were added as sulfide release control agent; and after further
five minutes, 6.2 mg of thiosulfate pentahydrate were added in the vessel as sulfuring
agent to realize complementary chemical sensitization.
[0104] The total digest time was from about 60 to 90 minutes at 50° C and stabilized successively
with 200 mg of potassium iodide and 1307 mg of 5-methyl-7-hydroxy-2-3-4-triazoindolizine
(4-hydroxy-6-methyl-1,3,3a,7-tetraazaindene) first to be chilled.
[0105] The sensitized silver halide emulsion is melted at 45°C and subjected to final coating
digest first to be coated.
[0106] A radiographic film sample 8 was prepared, exposed and developed according to the
same procedure of Sample 1.
[0107] The sensitometric results are reported in Table 2.
Sample 9 (Invention)
[0108] The procedure of Sample 8 is repeated, except for the following three changes: (1)
the first complex solution comprised a mixture of 2.38 mg of gold chloride, 0.11 mg
of mercuric chloride, 26 mg of zinc sulfate heptahydrate, and 189 mg of potassium
thiocyanate; (2) 747 mg of triethyl ammonium salt of 5,5'-dichloro-9-ethyl-3,3'-di-(3-sulfopropyl)-oxacarbocyanine
was used as green spectral sensitization dye; and (3) sodium para-toluene sulfinate
tetrahydrate was replaced by 9 mg of benzothiazolium ethyl iodide.
[0109] The digest time was between about 60 to 90 minutes at 50° C and stabilized successively
with 220 mg of potassium iodide and 1307 mg of 5-methyl-7-hydroxy-2-3-4-triazoindolizine
(4-hydroxy-6-methyl-1,3,3a,7-tetraazaindene) first to be chilled.
[0110] The sensitized silver halide emulsion is melted at 45°C and subjected to final coating
digest first to be coated.
[0111] A radiographic film sample 9 was prepared, exposed and developed according to the
same procedure of Sample 1. The sensitometric results are reported in Table 2.
TABLE 2
Film Sample |
Dmin |
Dmax |
Speed |
Average γ |
Speed/Dmin Ratio |
7 (Control) |
0.215 |
3.49 |
5.43 |
2.73 |
25.26 |
8 (Invention) |
0.205 |
3.66 |
5.56 |
2.59 |
27.12 |
9 (Invention) |
0.200 |
3.55 |
5.69 |
2.65 |
28.45 |
