[0001] The present invention relates to an additive package dissolved in a naturally occurring
triglyceride such that a nitrogen-containing soluble organic composition is obtained.
The composition thus obtained has utility in two-stroke cycle, spark-ignited internal
combustion engines when combined with fuels before or during use.
[0002] Over the past several decades the use of spark-ignited two-stroke cycle internal
combustion engines including rotary engines such as those of the Wankel type has steadily
increased. They are presently found in power lawn mowers and other power-operated
garden equipment, power chain saws, pumps, electrical generators, marine outboard
engines, snow mobiles, motorcycles and the like.
[0003] The increasing use of two-stroke cycle engines coupled with increasing severity of
the conditions in which they have operated has led to increasing demand for oils to
lubricate adequately such engines. Among the problems associated with lubrication
of two-stroke cycle engines are piston ring sticking, rusting, lubrication failure
of connecting rod and main bearings and the general formation on the engine's interior
surfaces of carbon and varnish deposits. The formation of varnish is a particularly
vexatious problem since the build-up of varnish on piston and cylinder walls is believe
to ultimately result in ring sticking which leads to failure of the sealing function
of piston ring(s). Such seal failure causes loss of cylinder compression which is
particularly damaging in two-stroke cycle engines because they depend on suction to
draw the new fuel charge into the exhausted cylinder. Thus, ring sticking can lead
to deterioration in engine performance and unnecessary consumption of fuel and/or
lubricant. Spark plug fouling and engine port plugging problems also occur in two-stroke
cycle engines.
[0004] The unique problems and techniques associated with the lubrication of two-stroke
cycle engines has led to the recognition by those skilled in the art of two-stroke
cycle engine lubricants as a distinct lubricant type. See, for example, US Patents
3,085,975; 3,004,837; and 3,753,905.
[0005] US Patent 4,100,082 (Clason et al, July 11, 1978) relates to additive combinations
useful in oils of lubricating viscosity and normally liquid fuels. More particularly,
this reference relates to additive combinations of amino phenols with certain detergent/dispersants
and to oils and fuels containing same which are especially useful in two-stroke cycle
engines.
[0006] US Patent 4,663,063 (Davis, May 5, 1987) relates to additive combinations useful
in lubricating compositions containing a major amount of an oil of lubricating viscosity
and a minor amount of the additive combination. The lubricants are useful in two-stroke
cycle internal combustion engines. More particularly, the reference relates to additive
compositions comprising a mixture of at least one alkyl phenol having at least one
hydrocarbon-based group of at least about 10 aliphatic carbon atoms and at least one
amino compound which is not an aminophenol. Since two-stroke cycle engine oils are
often combined with fuels before or during use, this reference also relates to two-stroke
cycle fuel-lubricant mixtures.
[0007] US Patent 4,708,809 (Davis, November 24, 1987) relates to lubricant compositions
containing a major amount of an oil of lubricating viscosity and a minor amount of
at least one alkyl phenol. The lubricants are useful in two-stroke cycle internal
combustion engines. More particularly, the references relates to such oils containing
alkyl phenols having at least one hydrocarbon-based group of at least 10 aliphatic
carbon atoms. Since two-stroke cycle engine oils are often combined with fuels before
or during use, this reference also relates to two-stroke cycle fuel-lubricant mixtures.
Summary of the Invention
[0008] This invention comprises a nitrogen-containing soluble organic composition comprising
a combination of:
(A) at least one vegetable oil comprising a triglyceride of the formula

wherein R1, R2, and R3 are independently saturated or unsaturated aliphatic hydrocarbyl groups containing
from 8 to 24 carbon atoms wherein the vegetable oil comprises oleic sunflower oil,
oleic safflower oil, oleic corn oil or oleic rapeseed oil, and contains at least 70%
oleic content, and
(B) (I) a detergent/dispersant comprising at least one acylated, nitrogen-containing
compound having a substituent of at least 10 aliphatic carbon atoms made by reacting
a carboxylic acylating agent with at least one amino compound containing at least
one -NH group, wherein the amino compound is an alkylene polyamine of the general
formula

wherein U is an alkylene group of 2 to 10 carbon atoms; R8 is a hydrogen atom and n is 1 to 10, said acylating agent being linked to said amino
compound through an imido, amido, amidine, or acyloxy ammonium linkage.
[0009] In another embodiment, the invention comprises a nitrogen-containing soluble organic
composition comprising a combination of:
(A) the natural oil as described above with
(B)
(I) the acylated, nitrogen-containing compound as described above,
and at least one detergent-dispersant selected from
(II) at least one neutral or basic metal salt of an organic sulfur acid, phenol or
carboxylic acid;
(III) at least one hydrocarbyl-substituted amine wherein the hydrocarbyl substituent
is substantially aliphatic and contains at least 12 carbon atoms with the proviso
that said amine is not the amino phenol (C); and
(IV) at least one nitrogen-containing condensate of a phenol, aldehyde and amino compound
having at least one -NH group; and
(C) at least one amino phenol of the general formula

wherein R4 is a substantially saturated, hydrocarbon-based substituent of at least 10 aliphatic
carbon atoms; a, b and c are each independently in integer of one up to three time
the number of aromatic nuclei present in Ar with the proviso that the sum of a, b
and c does not exceed the unsaturated valences of Ar; and Ar is an aromatic moiety
having 0-3 optional substituents selected from lower alkyl, lower alkoxyl, nitro,
halo or combinations of two or more of said substituents.
[0010] Various preferred features and embodiments will now be described by way of non-limiting
example.
(A) The Natural Oil
[0011] In practicing this invention a natural oil is employed which is vegetable oil of
a triglyceride of the formula

Within structure (I) R
1, R
2 and R
3 are hydrocarbyl groups independently containing from 8 to 24 carbon atoms. The term
"hydrocarbyl group" as used herein denotes a radical having a carbon atom directly
attached to the remainder of the molecule. Within the context of this invention, the
hydrocarbyl group is of predominately aliphatic hydrocarbon character. Such aliphatic
hydrocarbon groups include the following:
(1) Aliphatic hydrocarbon groups; that is, alkyl groups such as heptyl, nonyl, undecyl,
tridecyl, heptadecyl; alkenyl groups containing a single double bond such as heptenyl,
nonenyl, undecenyl, tridecenyl, heptadecenyl, heneicosenyl; alkenyl groups containing
2 or 3 double bonds such as 8,11-heptadecadienyl and 8,11,14-heptadecatrienyl. All
isomers of these are included, but straight chain groups are preferred.
(2) Substituted aliphatic hydrocarbon groups; that is groups containing non-hydrocarbon
substituents which, in the context of this invention, do not alter the predominantly
hydrocarbon character of the group. Those skilled in the art will be aware of suitable
substituents; examples are hydroxy, carbalkoxy, (especially lower carbalkoxy) and
alkoxy (especially lower alkoxy), the term, "lower" denoting groups containing not
more than 7 carbon atoms.
(3) Hetero groups; that is, groups which, while having predominantly aliphatic hydrocarbon
character within the context of this invention, contain atoms other than carbon present
in a chain or ring otherwise composed of aliphatic carbon atoms. Suitable hetero atoms
will be apparent to those skilled in the art and include, for example, oxygen and
sulfur.
[0012] The hydrocarbyl groups may be saturated or unsaturated or a mixture of both.
[0013] Triglycerides employed within the instant invention include high oleic safflower
oil, high oleic rapeseed oil, high oleic sunflower oil, and high- oleic corn oil.
[0014] The naturally occurring triglycerides are not chemically pure. Table I outlines the
composition of a few natural oils which are triglycerides.

[0015] Some of the preferred vegetable oils of this invention are high oleic sunflower oil,
high oleic rapeseed oil. In the present invention high oleic being defined as containing
at least 70 % oleic content and preferably at least 80 % oleic content. These preferred
oils may be obtained from sunflower (Helianthus sp.) available from SVO Enterprises,
Eastlake, Ohio as Sunyl
R 70 or Sunyl
R 80 high oleic sunflower oil, and high oleic corn oil.
[0016] It is also within the scope of this invention to synthetically epoxidize any naturally
occurring oil that is not naturally epoxidized. That is, a natural oil may be reacted
with aqueous peracetic acid solution, or with hydrogen peroxide and acetic acid in
a manner well known by those skilled in the art. The epoxide content of the synthetically
epoxidized natural oils will vary with the degree of completion of the epoxidation
reaction and also with the amount of unsaturation present in the triglyceride of the
natural oil. Characteristically, such epoxidized oils have an oxirane oxygen content
of at least 3%, preferably 5 to 15%.
(B) The Detergent/Dispersant
[0017] The detergent/dispersant (B) (I) is combined with (A) . In a preferred embodiment,
a detergent/dispersant is selected from B (II) through (B) (IV) and is combined with
A, (B) (I) and (C).
[0018] In general the detergent/dispersants (B) used in this invention are materials known
to those skilled in the art and they have been described in numerous books, articles
and patents. A number of these are noted hereinbelow in relation to specific types
of detergent/dispersants.
(B) (I) The Acylated Nitrogen-containing Compounds
[0019] A number of acylated, nitrogen-containing compounds having a substituent of at least
10 aliphatic carbon atoms and made by reacting a carboxylic acid acylating agent with
an amino compound are known to those skilled in the art. In such compositions the
acylating agent is linked to the amino compound through an imidazoline imido, amido,
amidine or acyloxy ammonium linkage. The substituent of 10 aliphatic carbon atoms,
preferably 30 aliphatic carbon atoms, may be in either the carboxylic acid acylating
agent derived portion of the molecule or in the amino compound derived portion of
the molecule. Preferably, however, it is in the acylating agent portion. The acylating
agent can vary from formic acid and its acylating derivatives to acylating agents
having high molecular weight aliphatic substituents of up to 5,000, 10,000 or 20,000
carbon atoms. The amino compounds can vary from ammonia itself to amines having aliphatic
substituents of up to 30 carbon atoms.
[0020] A typical class of acylated amino compounds useful in making the compositions of
this invention are those made by reacting an acylating agent having an aliphatic substituent
of at least 10 carbon atoms and a nitrogen compound characterized by the presence
of at least one -NH group. Typically, the acylating agent will be a mono- or polycarboxylic
acid (or reactive equivalent thereof) such as a substituted succinic or propionic
acid and the amino compound will be a polyamine or mixture of polyamines, most typically,
a mixture of ethylene polyamines. The aliphatic substituent in such acylating agents
is often of at least 50 and up to 400 carbon atoms. The aliphatic substituted is derived
from homopolymerized or interpolymerized C
2-10 1-olefins or mixtures of both. Usually it is derived from ethylene, propylene, butylene
and mixtures thereof. Typically, it is derived from polymerized isobutene. The amino
compounds useful in making these acylated compounds are the following:
polyalkylene polyamines of the general formula

wherein R
8 is a hydrogen atom, n is a whole number of 1 to 10 and U is a C
2-10 alkylene group. Specific examples of the polyalkylene polyamines (1) are ethylene
diamine, tetra(ethylene)pentamine, tri-(trimethylene)tetramine, 1,2-propylene diamine,
etc.
[0021] Many patents have described useful acylated nitrogen compounds including U.S. Patents
3,172,892; 3,219,666; 3,272,746; 3,310,492; 3,341,542; 3,444,170; 3,455,831; 3,455832;
3,576,743; 3,630,904; 3,632,511; and 3,804,763. A typical acylated nitrogen-containing
compound of this class is that made by reacting a poly(isobutene)-substituted succinic
anhydride acylating agent (e.g., anhydride, acid, ester, etc.) wherein the poly(isobutene)
substituent has between 50 to 400 carbon atoms with a mixture of ethylene polyamines
having 3 to 7 amino nitrogen atoms per ethylene polyamine and 1 to 6 ethylene units
made from condensation of ammonia with ethylene chloride. In view of the extensive
disclosure of this type of acylated amino compound, further discussion of their nature
and method of preparation is not needed here.
[0022] Another type of acylated nitrogen compound belonging to this class is that made by
reacting the afore-described alkylene amines with the afore-described substituted
succinic acids or anhydrides and aliphatic mono-carboxylic acids having from 2 to
22 carbon atoms. In these types of acylated nitrogen compounds, the mole ratio of
succinic acid to mono-carboxylic acid ranges from about 1:0.1 to about 1:1. Typical
of the mono-carboxylic acid are formic acid, acetic acid, dodecanoic acid, butanoic
acid, oleic acid, stearic acid, the commercial mixture of stearic acid isomers known
as isostearic acid, tolyl acid, etc. Such materials are more fully described in U.S.
Patents 3,216,936 and 3,250,715.
[0023] Still another type of acylated nitrogen compound useful in making the compositions
of this invention is the product of the reaction of a fatty monocarboxylic acid of
12-30 carbon atoms and the afore-described alkylene amines, typically, ethylene, propylene
or trimethylene polyamines containing 2 to 8 amino groups and mixtures thereof. The
fatty monocarboxylic acids are generally mixtures of straight and branched chain fatty
carboxylic acids containing 12-30 carbon atoms. A widely used type of acylated nitrogen
compound is made by reacting the afore-described alkylene polyamines with a mixture
of fatty acids having from 5 to 30 mole percent straight chain acid and 70 to 95 percent
mole branched chain fatty acids. Among the commercially available mixtures are those
known widely in the trade as isostearic acid. These mixtures are produced as a by-product
from the dimerization of unsaturated fatty acids as described in U.S. Patents 2,812,342
and 3,260,671.
[0024] The branched chain fatty acids can also include those in which the branch is not
alkyl in nature, such as found in phenyl and cyclohexyl stearic acid and the chloro-stearic
acids. Branched chain fatty carboxylic acid/alkylene polyamine products have been
described extensively in the art. See for example, U.S. Patents 3,110,673; 3,251,853;
3,326,801; 3,337,459; 3,405,064; 3,429,674; 3,468,639; 3,857,791.
(B) (II) The Neutral or Basic Metal Salts of Organic Sulfur Acids, Carboxylic Acids or Phenols
[0025] The choice of metal used to make these salts is usually not critical and therefore
virtually any metal can be used. For reasons of availability, cost and maximum effectiveness,
certain metals are more commonly used. These include the alkali and alkaline earth
metals (i.e., the Group IA and IIA metals excluding francium and radium). Group IIB
metals as well as polyvalent metals such as aluminum, chromium, molybdenum, tungsten,
manganese, iron, cobalt, nickel, and copper can also be used. Salts containing a mixture
of ions of two or more of these metals are often used.
[0026] These salts can be neutral or basic. The former contain an amount of metal cation
just sufficient to neutralize the acidic groups present in the salt anion; the former
contain an excess of metal cation and are often termed overbased, hyperbased or superbased
salts.
[0027] These basic and neutral salts can be of oil-soluble organic sulfur acids such as
sulfonic, sulfamic, thiosulfonic, sulfinic, sulfenic, partial ester sulfuric, sulfurous
and thiosulfuric acid. Generally they are salts of carbocyclic or aliphatic sulfonic
acids.
[0028] The carbocyclic sulfonic acids include the mono- or poly-nuclear aromatic or cycloaliphatic
compounds. The oil soluble sulfonates can be represented for the most part by the
following formulae:
[R
xT-(S0
3)
y]
zM
b Formula VI
[R
10―(SO
3)
a]
dM
b Formula VII
In the above formulae, M is either a metal cation as described hereinabove or hydrogen;
T is a cyclic nucleus such as, for example, benzene, naphthalene, anthracene, phenanthrene,
diphenylene oxide, thianthrene, phenothioxine, diphenylene sulfide, phenothiazine,
diphenyl oxide, diphenyl sulfide, diphenylamine, cyclohexane, petroleum naphthenes,
decahydro-naphthalene, cyclopentane, etc.; R in Formula VI is an aliphatic group such
as alkyl, alkenyl, alkoxy, alkoxyalkyl, carboalkoxyalkyl, etc.; x is at least 1, and
R
x + T contains a total of at least 15 carbon atoms. R
10 in Formula VII is an aliphatic radical containing at least 15 carbon atoms and M
is either a metal cation or hydrogen. Examples of types of the R
10 radical are alkyl, alkenyl, alkoxyalkyl, carboalkoxyalkyl, etc. Specific examples
of R
10 are groups derived from petrolatum, saturated and unsaturated paraffin wax, and polyolefins,
including polymerized C2, C3, C4, C5, C6, etc., olefins containing from 15 to 7000
or more carbon atoms. The groups T, R, and R
10 in the above formulae can also contain other inorganic or organic substituents in
addition to those enumerated above such as, for example, hydroxy, mercapto, halogen,
nitro, amino, nitroso, sulfide, disulfide, etc. In Formula VI, x, y, z and b are at
least 1, and likewise in Formula VII, a, b and d are at least 1.
[0029] The following are specific examples of oil-soluble sulfonic acids coming within the
scope of Formulae VI and VII above, and it is to be understood that such examples
serve also to illustrate the salts of such sulfonic acids useful in this invention.
In other words, for every sulfonic acid enumerated it is intended that the corresponding
neutral and basic metal salts thereof are also understood to be illustrated. Such
sulfonic acids are mahogany sulfonic acids; bright stock sulfonic acids; sulfonic
acids derived from lubricating oil fractions having a Saybolt viscosity from 100 seconds
at 100°F. to 200 seconds at 210°F.; petrolatum sulfonic acids; mono- and poly-wax
substituted sulfonic and polysulfonic acids of, e.g., benzene, naphthalene, phenol,
diphenyl ether, naphthalene disulfide, diphenylamine, thiophene, alpha-chloronaphthalene,
etc.; other substituted sulfonic acids such as alkyl benzene sulfonic acids (where
the alkyl group has at least 8 carbons), cetylphenol mono-sulfide ; sulfonic acids,
dicetyl thianthrene disulfonic acids, dilauryl beta naphthyl sulfonic acids, dicapryl
nitronaphthalene sulfonic acids, and alkaryl sulfonic acids such as dodecyl benzene
"bottoms" sulfonic acids.
[0030] The latter are acids derived from benzene which has been alkylated with propylene
tetramers or isobutene trimers to introduce 1, 2, 3, or more branched-chain Cl2 substituents
on the benzene ring. Dodecyl benzene bottoms, principally mixtures of mono- and di-dodecyl
benzenes, are available as by-products from the manufacture of household detergents.
Similar products obtained from alkylation bottoms formed during manufacture of linear
alkyl sulfonates (LAS) are also useful in making the sulfonates used in this invention.
[0031] The production of sulfonates from detergent manufacture by-products by reaction with,
e.g., SO
3 is well known to those skilled in the art. See, for example, the article "Sulfonates"
in Kirk-Othmer "Encyclopedia of Chemical Technology", Second Edition, Vol. 19, pp.
291 et seq. published by John Wiley & Sons, N.Y. (1969). Other descriptions of neutral
and basic sulfonate salts and techniques for making them can be found in the following
U.S. Patents: 2,174,110; 2,174,506; 2,174,508; 2,193,824; 2,197,800; 2,202,781; 2,212,786;
2,213,360; 2,228,598; 2,233,676; 2,239,974; 2,263,312; 2,276,090; 2,276,097; 2,315,514;
2,319,121; 2,321,022; 2,333,568; 2,333,788; 2,335,259; 2,337,552; 2,346,568; 2,366,027;
2,374,193; 2,383,319; 3,312,618; 3,471,403; 3,488,284; 3,595,790; and 3,798,012.
[0032] Also included are aliphatic sulfonic acids such as paraffin wax sulfonic acids, unsaturated
paraffin wax sulfonic acids, hydroxy-substituted paraffin wax sulfonic acids, hexapropylene
sulfonic acids, tetra-amylene sulfonic acids, polyisobutene sulfonic acids wherein
the polyisobutene contains from 20 to 7000 or more carbon atoms, chloro-substituted
paraffin wax sulfonic acids, nitro-paraffin wax sulfonic acids, etc.; cycloaliphatic
sulfonic acids such as petroleum naphthene sulfonic acids, cetyl cyclopentyl sulfonic
acids, lauryl cyclohexyl sulfonic acids, bis-(di-isobutyl) cyclohexyl sulfonic acids,
mono- or poly-wax substituted cyclohexyl sulfonic acids, etc.
[0033] With respect to the sulfonic acids or salts thereof described herein and in the appended
claims, it is intended herein to employ the term "petroleum sulfonic acids" or "petroleum
sulfonates" to cover all sulfonic acids or the salts thereof derived from petroleum
products. A particularly valuable group of petroleum sulfonic acids are the mahogany
sulfonic acids (so called because of their reddish-brown color) obtained as a by-product
from the manufacture of petroleum white oils by a sulfuric acid process.
[0034] Generally Group IA, IIA and IIB neutral and basic salts of the above-described synthetic
and petroleum sulfonic acids are useful in the practice of this invention.
[0035] The carboxylic acids from which suitable neutral and basic salts for use in this
invention can be made include aliphatic, cycloaliphatic, and aromatic mono- and polybasic
carboxylic acids such as the naphthenic acids, alkyl- or alkenyl-substituted cyclopentanoic
acids, alkyl- or alkenyl substituted cyclohexanoic acids, alkyl- or alkenyl-substituted
aromatic carboxylic acids. The aliphatic acids generally contain at least eight carbon
atoms and preferably at least twelve carbon atoms. Usually they have no more than
400 carbon atoms. Generally, if the aliphatic carbon chain is branched, the acids
are more oil-soluble for any given carbon atom content. The cycloaliphatic and aliphatic
carboxylic acids can be saturated or unsaturated. Specific examples include 2-ethylhexanoic
acid, α-linolenic acid, propylene-tetramer-substituted maleic acid, behenic acid,
isostearic acid, pelargonic acid, capric acid, palmitoleic acid, linoleic acid, lauric
acid, oleic acid, ricinlic acid, undecylic acid, dioctylcyclopentane carboxylic acid,
myristic acid, dilauryldecahydronaphthalene carboxylic acid, stearyloctahydroindene
carboxylic acid, palmitic acid, commercially available mixtures of two or more carboxylic
acids such as tall oil acids, rosein acids, and the like.
[0036] A preferred group of oil-soluble carboxylic acids useful in preparing the salts used
in the present invention are the oil-soluble aromatic carboxylic acids. These acids
are represented by the general formula:

where R
11 is an aliphatic hydrocarbon-based group of at least four carbon atoms, and no more
than 400 aliphatic carbon atoms, a is an integer of from one to four, Ar* is a polyvalent
aromatic hydrocarbon nucleus of up to 14 carbon atoms each, X is independently a sulfur
or oxygen atom, and m is an integer of from one to four with the proviso that R
11 and a are such that there is an average of at least 8 aliphatic carbon atoms provided
by the R
11 groups for each acid molecule represented by Formula VIII. Examples of aromatic nuclei
represented by the variable Ar* are the polyvalent aromatic radicals derived from
benzene, naphthalene, anthracene, phenanthrene, indene, fluorene, biphenyl, and the
like. Generally, the radical represented by Ar* will be a polyvalent nucleus derived
from benzene or naphthalene such as phenylenes and naphthylene, e.g., methylphenylenes,
ethoxyphenylenes, nitrophenylenes, isopropylphenylenes, hydroxyphenylenes, mercaptophenylenes,
N,N-diethylaminophenylenes, chlorophenylenes, dipropoxynaphthylenes, tri-ethylnaphthylenes,
and similar tri-, tetra-, pentavalent nuclei thereof, etc.
[0037] The R
11 groups are usually purely hydrocarbyl groups, preferably groups such as alkyl or
alkenyl radicals. However, the R* groups can contain small number substituents such
as phenyl, cycloalkyl (e.g., cyclohexyl, cyclopentyl, etc.) and nonhydrocarbon groups
such as nitro, amino, halo (e.g., chloro, bromo, etc.), lower alkoxy, lower alkyl
mercapto, oxo substituents (i.e.,=O), thio groups (i.e., =S), interrupting groups
such as -NH-, -O-, -S-, and the like provided the essentially hydrocarbon character
of the R
11 group is retained. The hydrocarbon character is retained for purposes of this invention
so long as any non-carbon atoms present in the R
11 groups do not account for more than 10% of the total weight of the R
11 groups. Examples of R
11 groups include butyl, isobutyl, pentyl, octyl, nonyl, dodecyl, docosyl, tetracontyl,
5-chlorohexyl, 4-ethoxypentyl, 4-hexenyl, 3-cyclohexyloctyl, 4-(p-chlorophenyl)-octyl,
2,3,5-trimethylheptyl, 4-ethyl-5-methyloctyl, and substituents derived from polymerized
olefins such as polychloroprenes, polyethylenes, polypropylenes, polyisobutylenes,
ethylene-propylene copolymers, chlorinated olefin polymers, oxidized ethylene-propylene
copolymers, and the like. Likewise, the group Ar* may contain non-hydrocarbon substituents,
for example, such diverse substituents as lower alkoxy, lower alkyl mercapto, nitro,
halo, alkyl or alkenyl groups of less than four carbon atoms, hydroxy, mercapto, and
the like.
[0038] A group of particularly useful carboxylic acids are those of the formula:

where R
11, X, AR*, m and a are as defined in Formula VIII and p is an integer of 1 to 4, usually
1 or 2. Within this group, an especially preferred class of oil-soluble carboxylic
acids are those of the formula:

where R
12 in Formula X is an aliphatic hydrocarbon group containing at least 4 to 400 carbon
atoms, a is an integer of from 1 to 3, b is 1 or 2, c is zero, 1, or 2 and preferably
1 with the proviso that R
12 and a are such that the acid molecules contain at least an average of about twelve
aliphatic carbon atoms in the aliphatic hydrocarbon substituents per acid molecule.
And within this latter group of oil-soluble carboxylic acids, the aliphatic-hydrocarbon
substituted salicylic acids wherein each aliphatic hydrocarbon substituent contains
an average of at least about sixteen carbon atoms per substituent and one to three
substituents per molecule are particularly useful. Salts prepared from such salicylic
acids wherein the aliphatic hydrocarbon substituents are derived from polymerized
olefins, particularly polymerized lower l-mono-olefins such as polyethylene, polypropylene,
polisobutylene, ethylene/propylene copolymers and the like and having average carbon
contents of 30 to 400 carbon atoms.
[0039] The carboxylic acids corresponding to Formulae VIII-IX above are well known or can
be prepared according to procedures known in the art. Carboxylic acids of the type
illustrated by the above formulae and processes for preparing their neutral and basic
metal salts are well known and disclosed, for example, in such U.S. Patents as 2,197,832;
2,197,835; 2,252,662; 2,252,664; 2,714,092, 3,410,798 and 3,595,791.
[0040] Another type of neutral and basic carboxylate salt used in this invention are those
derived from alkenyl succinates of the general formula

wherein R
11 is as defined above in Formula VIII. Such salts and means for making them are set
forth in U.S. Patents 3,271,130, 3,567,637 and 3,632,510.
[0041] Other patents specifically describing techniques for making basic salts of the hereinabove-described
sulfonic acids, carboxylic acids, and mixtures of any two or more of these include
U.S. Patent Nos. 2,501,731; 2,616,904; 2,616,905; 2,616,906; 2,616,911; 2,616,924;
2,616,925; 2,617,049; 2,777,874; 3,027,325; 3,256,186; 3,282,835; 3,384,585; 3,373,108;
3,365,396; 3,342,733; 3,320,162; 3,312,618; 3,318,809; 3,471,403; 3,488,284; 3,595,790;
and 3,629,109.
[0042] Neutral and basic salts of phenols (generally known as phenates) are also useful
in the compositions of this invention and well known to those skilled in the art.
The phenols from which these phenates are formed are of the general formula
(R
11)
n (Ar*) ― (XH)
m Formula XII
wherein R
11, n, Ar*, X and m have the same meaning and preferences as described hereinabove with
reference to Formula VIII. The same examples described with respect to Formula VIII
also apply.
[0043] A commonly available class of phenates are those made from phenols of the general
formula

wherein a is an integer of 1-3, b is of 1 or 2, z is 0 or 1, R
13 in Formula XIII is a substantially saturated hydrocarbon based substituent having
an average of from 30 to 400 aliphatic carbon atoms and R
14 is selected from lower alkyl, lower alkoxyl, nitro, and halo groups.
[0044] One particular class of phenates for use in this invention are the basic (i.e., overbased,
etc.) Group IIA metal sulfurized phenates made by sulfurizing a phenol as described
hereinabove with a sulfurizing agent such as sulfur, a sulfur halide, or sulfide or
hydrosulfide salt. Techniques for making these sulfurized phenates are described in
U.S Patents 2,680,096; 3,036,971 and 3,775,321.
[0045] Other phenates that are useful are those that are made from phenols that have been
linked through alkylene (e.g., methylene) bridges. These are made by reacting single
or multi-ring phenols with aldehydes or ketones, typically, in the presence of an
acid or basic catalyst. Such linked phenates as well as sulfurized phenates are described
in detail in U.S. Patent 3,350,038; particularly columns 6-8 thereof.
[0046] Naturally, mixtures of two or more neutral and basic salts of the hereinabove described
organic sulfur acid, carboxylic acids and phenols can be used in the compositions
of this invention. Usually the neutral and basic salts will be sodium, lithium, magnesium,
calcium, or barium salts including mixtures of two or more of any of these.
(B) (III) The Hydrocarbyl-Substituted Amine
[0047] The hydrocarbyl-substituted amines used in making the compositions of this invention
are well known to those of skill in the art and they are described in a number of
patents. Among these are U.S. Patents 3,275,554; 3,438,757; 3,454,555; 3,565,804;
3,755,433; and 3,822,209.
[0048] The hydrocarbyl amines useful in this invention include monoamines of the general
formula
AXNR
7 . Formula XIV
Illustrative of such monoamines are the following:
poly (propylene)amine
N,N-dimethyl-N-poly(ethylene/propylene)amine (50:50 mole ratio of monomers)
poly(isobutene)amine
N,N-di(hydroxyethyl)-N-poly(isobutene)amine poly(isobutene/l-butene/2-butene)amine
(50:25:25 mole ratio of monomer)
N-(2-hydroxypropyl)-N-poly(isobutene)amine
N-poly(1-butene)-aniline
N-poly(isobutene)-morpholine
[0049] The hydrocarbyl substituted amines useful in forming the compositions in this invention
include certain N-amino-hydrocarbyl morpholines which are not embraced in the general
Formula XIV above. These hydrocarbyl-substituted aminohydrocarbyl morpholines have
the general formula:

wherein R
7 is an aliphatic hydrocarbon group of from 30 to 400 carbons, A is hydrogen, hydrocarbyl
of from 1 to 10 carbon atoms or hydroxy hydrocarbyl group of from 1 to 10 carbon atoms
and U is an alkylene group of from 2 to 10 carbon atoms. These hydrocarbyl-substituted
aminohydrocarbyl morpholines as well as the polyamines described by Formula XV are
among the typical hydrocarbyl-substituted amines used in preparing compositions of
this invention.
(B) (IV) The Nitrogen-Containing Condensates of Phenols, Aldehydes, and Amino Compounds
[0050] The phenol/aldehyde/amino compound condensates useful in making the compositions
of this invention include those generically referred to as Mannich condensates. Generally
they are made by reacting simultaneously or sequentially at least one active hydrogen
compound such as a hydrocarbon - substituted phenol (e.g., an alkyl phenol wherein
the alkyl group has at least 30 up to 400 carbon atoms), having at least one hydrogen
atom bonded to an aromatic carbon, with at least one aldehyde or aldehyde-producing
material (typically formaldehyde or formaldehyde precursor) and at least one amino
or polyamino compound having at least one NH group. The amino compounds include primary
or secondary mono-amines having hydrocarbon substituents of 1 to 30 carbon atoms or
hydroxyl-substituted hydrocarbon substituents of 1 to 30 carbon atoms. Another type
of typical amino compound are the polyamines described during the discussion of the
acylated nitrogen-containing compounds.
[0051] Exemplary mono-amines include methyl ethyl amine, methyl octadecyl amine, aniline,
diethyl amine, diethanol amine, dipropyl amine and so forth. The following U.S. Patents
contain extensive descriptions of Mannich condensates which can be used in making
the compositions of this invention:
| U.S. PATENTS |
| 2,459,112 |
3,413,347 |
3,558,743 |
| 2,962,442 |
3,442,808 |
3,586,629 |
| 2,984,550 |
3,448,047 |
3,591,598 |
| 3,036,003 |
3,454,497 |
3,600,372 |
| 3,166,516 |
3,459,661 |
3,634,515 |
| 3,236,770 |
3,461,172 |
3,649,229 |
| 3,355,270 |
3,493,520 |
3,697,574 |
| 3,368,972 |
3,539,633 |
|
[0052] Condensates made from sulfur-containing reactants can also be used in the compositions
of the present invention. Such sulfur-containing condensates are described in U.S.
Patent 3,368,972; 3,649,229; 3,600,372; 3,649,659; and 3,741,896.
[0053] Generally the condensates used in making the compositions of this invention are made
from a phenol bearing an alkyl substituent of 6 to 400 carbon atoms,more typically,
30 to 250 carbon atoms. These typical condensates are made from formaldehyde or C
2-7 aliphatic aldehyde and an amino compound such as those used in making the acylated
nitrogen-containing compounds described under (B) (I). The amino compound may also
include (2) heterocyclic-substituted polyamines of the formula

wherein R
8 and U are as defined hereinabove, m is 0 or a whole number of 1 to 10, m' is a whole
number of 1 to 10 and Y is an oxygen or divalent sulfur atom or a N-R
8 group and (3) aromatic polyamines of the general formula
Ar(NR
8 2)
y Formula V
wherein Ar is an aromatic nucleus of 6 to 20 carbon atoms, each R
8 is as defined hereinabove and y is 2 to 8. Specific examples of the heterocyclic-substituted
polyamines (2) are N-2-aminoethyl piperazine, N-2 and N-3 amino propyl morpholine,
N-3-(dimethyl amino) propyl piperazine, etc. Specific examples of the aromatic polyamines
(3) are the various isomeric phenylene diamines, the various isomeric naphthylene
diamines, etc.
[0054] These preferred condensates are prepared by reacting about one molar portion of phenolic
compound with 1 to 2 molar portions of aldehyde and 1 to 5 equivalent portions of
amino compound (an equivalent of amino compound is its molecular weight divided by
the number of =NH groups present). The conditions under which such condensation reactions
are carried out are well known to those skilled in the art as evidenced by the above-noted
patents.
[0055] A particularly preferred class of condensation products for use in the present invention
are those made by a "2-step process" as disclosed in commonly assigned U.S. Serial
No. 451,644, filed March 15, 1974 and published as U.S. patent 4,454,059. Briefly,
these nitrogen containing condensates are made by (1) reacting at least one hydroxy
aromatic compound containing an aliphatic-based or cycloaliphatic-based substituent
which has at least 30 carbon atoms and up to 400 carbon atoms with a lower aliphatic
C
1-7 aldehyde or reversible polymer thereof in the presence of an alkaline reagent, such
as an alkali metal hydroxide, at a temperature up to 150°C.; (2) substantially neutralizing
the intermediate reaction mixture thus formed; and (3) reacting the neutralized intermediate
with at least one compound which contains an amino group having at least one -NH group.
[0056] More preferably, these 2-step condensates are made from (a) phenols bearing a hydrocarbon-based
substituent having 30 to 250 carbon atoms, said substituent being derived from a polymer
of propylene, l-butene, 2-butene, or isobutene and (b) formaldehyde, or reversible
polymer thereof, (e.g., trioxane, paraformaldehyde) or functional equivalent thereof,
(e.g., methylal) and (c) an alkylene polyamine such as ethylene polyamines having
between 2 and 10 nitrogen atoms. Further details as to this preferred class of condensates
can be found in the hereinabove noted U.S. Serial No. 451,644, published as U.S. patent
4,454,059.
(C) The Amino Phenols
[0057] The aromatic moiety, Ar, of Formula II can be a single aromatic nucleus such as a
benzene nucleus, a pyridine nucleus, a thiophene nucleus, a 1,2,3,4-tetrahydronaphthalene
nucleus, etc., or a polynuclear aromatic moiety. Such polynuclear moieties can be
of the fused type; that is, wherein at least one aromatic nucleus is fused at two
points to another nucleus such as found in naphthalene, anthracene, the azanaphthalenes,
etc. Alternatively, such polynuclear aromatic moieties can be of the linked type wherein
at least two nuclei (either mono- or polynuclear) are linked through bridging linkages
to each other. Such bridging linkages can be chosen from carbon-to-carbon single bonds,
ether linkages, keto linkages, sulfide linkages, polysulfide linkages of 2 to 6 sulfur
atoms, sulfonyl linkages, sulfonyl linkages, methylene linkages, alkylene linkages,
di-(lower alkyl)methylene linkages, lower alkylene ether linkages, alkylene keto linkages,
lower alkylene sulfur linkages, lower alkylene polysulfide linkages of 2 to 6 carbon
atoms, amino linkages, polyamino linkages and mixtures of such divalent bridging linkages.
In certain instances, more than one bridging linkage can be present in Ar between
aromatic nuclei. For example, a fluorene nucleus has two benzene nuclei linked by
both a methylene linkage and a covalent bond. Such a nucleus may be considered to
have 3 nuclei but only two of them are aromatic. Normally, however, Ar will contain
only carbon atoms in the aromatic nuclei per se (plus any lower alkyl or alkoxy substituent
present).
[0058] The number of aromatic nuclei, fused, linked or both, in Ar can play a role in determining
the integer values of a, b and c in Formula II. For example, when Ar contains a single
aromatic nucleus, a, b and c are each independently 1 to 4. When Ar contains two aromatic
nuclei, a, b and c can each be an integer of 1 to 8, that is, up to three times the
number of aromatic nuclei present (in naphthalene, 2). With a tri-nuclear Ar moiety,
a, b and c can each be an integer of 1 to 12. For example, when Ar is a biphenyl or
a naphthyl moiety, a, b and c can each independently be an integer of 1 to 8. The
values of a, b and c are obviously limited by the fact that their sum cannot exceed
the total unsatisfied valences of Ar.
[0059] The single ring aromatic nucleus which can be the Ar moiety can be represented by
the general formula
ar(Q)
m
wherein ar represents a single ring aromatic nucleus (e.g., benzene) of 4 to 10 carbons,
each Q independently represents a lower alkyl group, lower alkoxy group, nitro group,
or halogen atom, and m is 0 to 3. As used in this specification and appended claims,
"lower" refers to groups having 7 or less carbon atoms such as lower alkyl and lower
alkoxyl groups. Halogen atoms include fluorine, chlorine, bromine and iodine atoms;
usually, the halogen atoms are fluorine and chlorine atoms.
[0060] Specific examples of single ring Ar moieties are the following:

etc.
wherein Me is methyl, Et is ethyl, Pr is n-propyl, and Nit is nitro.
[0061] When Ar is a polynuclear fused-ring aromatic moiety, it can be represented by the
general formula

wherein ar, Q and m are as defined hereinabove, m' is 1 to 4 and represent a pair
of fusing bonds fusing two rings so as to make two carbon atoms part of the rings
of each of two adjacent rings. Specific examples of fused ring aromatic moieties Ar
are:

etc.
[0062] When the aromatic moiety Ar is a linked polynuclear aromatic moiety it can be represented
by the general formula
ar(Lng-ar)
w(Q)
mw
wherein w is an integer of 1 to 20, ar is as described above with the proviso that
there are at least 3 unsatisfied (i.e., free) valences in the total of ar groups,
Q and m are as defined hereinbefore, and each Lng is a bridging linkage individually
chosen from carbon-to-carbon single bonds, ether linkages (e.g. -O-), keto linkages

sulfide linkages (e.g., -S-), polysulfide linkages of 2 to 6 sulfur atoms (e.g.,
-S
2-
6-), sulfonyl linkages (e.g., -S(0)-), sulfonyl linkages (e.g., -S(O)
2-), lower alkylene linkages (e.g., -CH
2-, -CH
2-CH
2-,

etc.), di(lower alkyl)-methylene linkages (e.g., CR°
2-), lower alkylene ether linkages (e.g., -CH
2O-, CH
2O-CH
2-, -CH
2-CH
2O-, -CH
2CH
2OCH
2CH
2- ,

etc.), lower alkylene sulfide linkages (e.g., wherein one or more -O-'s in the lower
alkylene ether linkages is replaced with an -S- atom), lower alkylene polysulfide
linkages (e.g., wherein one or more -0-'s is replaced with a -S
2-6 group), amino linkages (e.g.,

-CH
2N-,

where alk is lower alkylene, etc.), polyamino linkages (e.g.,

where the unsatisfied free N valences are taken up with H atoms or R° groups), and
mixtures of such bridging linkages (each R° being a lower alkyl group). It is also
possible that one or more of the ar groups in the above-linked aromatic moiety can
be replaced by fused nuclei such as

[0064] Usually all these Ar moieties are unsubstituted except for the R, -OH and -NH
2 groups (and any bridging groups). For such reasons as cost, availability, performance,
etc., the Ar moiety is normally a benzene nucleus, lower alkylene bridged benzene
nucleus, or a naphthalene nucleus. Thus, a typical Ar moiety is a benzene or naphthalene
nucleus having 3 to 5 unsatisfied valences, so that one or two of said valences may
be satisfied by a hydroxyl group with the remaining unsatisfied valences being, insofar
as possible, either ortho or para to a hydroxyl group. Preferably, Ar is a benzene
nucleus having at least 3 unsatisfied valences so that one can be satisfied by a hydroxyl
group with the remaining 2 or 3 being either ortho or para to the hydroxyl group.
[0065] As used herein, the term "hydrocarbon-based" denotes a group having a carbon atom
directly attached to the remainder of the molecule and having a predominantly hydrocarbon
character within the context of this invention. Therefore, hydrocarbon-based groups
can contain up to one non-hydrocarbon radical for every ten carbon atoms provided
this non-hydrocarbon radical does not significantly alter the predominantly hydrocarbon
character of the group. Those skilled in the art will be aware of such radicals, which
include, for example, hydroxyl, halo (especially chloro and fluoro), alkoxyl, alkyl
mercapto, alkyl sulfoxy, etc. Usually, however, the hydrocarbon-based groups are purely
hydrocarbyl and contain no such non-hydrocarbyl radicals. The hydrocarbon-based groups
are substantially saturated. By substantially saturated it is meant that the group
contains no more than one carbon-to-carbon unsaturated bond for every ten carbon-to-carbon
single bonds present. Usually, they contain no more than one carbon-to-carbon non-aromatic
unsaturated bond for every 50 carbon-to-carbon bonds present.
[0066] The amino phenols of the present invention can be prepared by a number of synthetic
routes. These routes can vary in the type reactions used and the sequence in which
they are employed. For example, an aromatic hydrocarbon, such as benzene, can be alkylated
with alkylating agent such as a polymeric olefin to form an alkylated aromatic intermediate.
This intermediate can then be nitrated, for example, to form polynitro intermediate.
The polynitro intermediate can in turn be reduced to a diamine, which can then be
diazotized and reacted with water to convert one of the amino groups into a hydroxyl
group and provide the desired amino phenol. Alternatively, one of the nitro groups
in the polynitro intermediate can be converted to a hydroxyl group through fusion
with caustic to provide a hydroxy-nitro alkylated aromatic which can then be reduced
to provide the desired amino phenol.
[0067] Another useful route to the amino phenols of this invention involves the alkylation
of a phenol with an olefinic alkylating agent to form an alkylated phenol. This alkylated
phenol can then be nitrated to form an intermediate nitro phenol which can be converted
to the desired amino phenols by reducing at least some of the nitro groups to amino
groups.
[0068] Techniques for alkylating phenols are well known to those skilled in the art as the
above-noted article in Kirk-Othmer "Encyclopedia of Chemical Technology" demonstrates.
Techniques for nitrating phenols are also known. See, for example , in Kirk-Othmer
"Encyclopedia of Chemical Technology", Second Edition, Vol. 13, the article entitled
"Nitrophenols", page 888 et seq., as well as the treatises "Aromatic Substitution;
Nitration and Halogenation" by P. B. D. De La Mare and J. H. Ridd, N. Y., Academic
Press, 1959; "Nitration and Aromatic Reactivity" by J. G. Hogget, London, Cambridge
University Press, 1961; and "The Chemistry of the Nitro and Nitroso Groups", Henry
Feuer, Editor, Interscience Publishers, N.Y., 1969.
[0069] Aromatic hydroxy compounds can be nitrated with nitric acid, mixtures of nitric acid
with acids such as sulfuric acid or boron trifluoride, nitrogen tetraoxide, nitronium
tetrafluoroborates and acyl nitrates. Generally, nitric acid of a concentration of,
for example, 30-90% is a convenient nitrating reagent. Substantially inert liquid
diluents and solvents such as acetic or butyric acid can aid in carrying out the reaction
by improving reagent contact. Conditions and concentrations for nitrating hydroxy
aromatic compounds are also well known in the art. For example, the reaction can be
carried out at temperatures of -15°C. to 150°C. Usually nitration is conveniently
carried out between 25-75°C.
[0070] Generally, depending on the particular nitrating agent 0.5-4 moles of nitrating agent
is used for every mole of aromatic nucleus present in the hydroxy aromatic intermediate
to be nitrated. If more than one aromatic nucleus is present in the Ar moiety, the
amount of nitrating agent can be increased proportionately according to the number
of such nuclei present. For example, a mole of naphthalene-based aromatic intermediate
has, for purposes of this invention, the equivalent of two "single ring" aromatic
nuclei so that 1-4 moles of nitrating agent would generally be used. When nitric acid
is used as a nitrating agent usually 1.0 to 3.0 moles per mole of aromatic nucleus
is used. Up to a 5-molar excess of nitrating agent (per "single ring" aromatic nucleus)
may be used when it is desired to drive the reaction forward or carry it out rapidly.
[0071] Nitration of a hydroxy aromatic intermediate generally takes 0.25 to 24 hours, though
it may be convenient to react the nitration mixture for longer periods, such as 96
hours.
[0072] Reduction of aromatic nitro compounds to the corresponding amines is also well known.
See, for example, the article entitled "Amination by Reduction" in Kirk-Othmer "Encyclopedia
of Chemical Technology", Second Edition, Vol. 2, pages 76-99. Generally, such reductions
can be carried out with, for example, hydrogen, carbon monoxide or hydrazine, (or
mixtures of same) in the presence of metallic catalysts such as palladium, platinum
and its oxides, nickel, copper chromite, etc. Co-catalysts such as alkali or alkaline
earth metal hydroxides or amines (including amino phenols) can be used in these catalyzed
reductions.
[0073] Reduction can also be accomplished through the use of reducing metals in the presence
of acids, such as hydrochloric acid. Typical reducing metals are zinc, iron and tin;
salts of these metals can also be used.
[0074] Nitro groups can also be reduced in the Zinin reaction, which is discussed in "Organic
Reactions", Vol. 20, John Wiley & Sons N.Y., 1973, page 455 et seq. Generally, the
Zinin reaction involves reduction of a nitro group with divalent negative sulfur compounds,
such as alkali metal sulfides, polysulfides and hydrosulfides.
[0075] The nitro groups can be reduced by electrolytic action; see, for example, the "Amination
by Reduction" article, referred to above.
[0076] Typically the amino phenols of this invention are obtained by reduction of nitro
phenols with hydrogen in the presence of a metallic catalyst such as discussed above.
This reduction is generally carried out at temperatures of 15°-250°C., typically,
50°-150°C., and hydrogen pressures of 0--2000 psig, typically, 50-250 psig. The reaction
time for reduction usually varies between 0.5-50 hours. Substantially inert liquid
diluents and solvents, such as ethanol, cyclohexane, etc., can be used to facilitate
the reaction. The amino phenol product is obtained by well-known techniques such as
distillation, filtration, extraction, and so forth.
[0077] The reduction is carried out until at least 50%, usually about 80%, of the nitro
groups present in the nitro intermediate mixture are converted to amino groups. The
typical route to the amino phenols of this invention just described can be summarized
as
(I) nitrating with at least one nitrating agent at least one compound of the formula

wherein R4 is a substantially saturated hydrocarbon-based group of at least 10 aliphatic carbon
atoms; a and e are each independently an integer of 1 up to three times the number
of aromatic nuclei present in Ar' with the proviso that the sum of a, b and c does
not exceed the unsatisfied valences of Ar'; and Ar' is an aromatic moiety having 0
to 3 optional substituents selected from lower alkyl, lower alkoxyl, nitro, and halo,
or combinations of two or more optional substituents, with the provisos that (a) Ar'
has at least one hydrogen atom directly bonded to a carbon atom which is part of an
aromatic nucleus, and (b) when Ar' is a benzene having only one hydroxyl and one R
substituent, the R substituent is ortho or para to said hydroxyl substituent, to form
a first reaction mixture containing a nitro intermediate, and (II) reducing at least
50% of the nitro groups in said first reaction mixture to amino groups.
[0078] Usually this means reducing at least 50% of the nitro groups to amino groups in a
compound or mixture of compounds of the formula

wherein R
4 is a substantially saturated hydrocarbon-based substituent of at least 10 aliphatic
carbon atoms; a, b and e are each independently an integer of 1 up to three times
the number of aromatic nuclei present in Ar with the proviso that the sum of a, b
and e does not exceed the unsatisfied valences of Ar; and Ar is an aromatic moiety
having 0 to 3 optional substituents selected from lower alkyl, lower alkoxyl, halo,
or combinations of two or more of said optional substituents; with the proviso that
when Ar is a benzene nucleus having only one hydroxyl and one R substituent, the R
4 substituent is ortho or para to said hydroxyl substituent.
[0079] The composition of the present invention comprising components (A) and (B)(I) or
(A), (B) and (C) are useful in two-stroke cycle engines. When the composition comprises
(A) and (B) (I), these components are present in the weight range of 97:3 to 80:20;
preferably 95:5 to 85:15 and most preferably from 93:7 to 88:12. When the composition
comprises (A), (B) and (C), these components are present in the following parts by
weight:
| Component |
Generally |
Preferred |
Most Preferred |
| (A) |
70-94 |
76-94 |
80-90 |
| (B) |
5-18 |
3-12 |
5-10 |
| (C) |
1-12 |
1-7.5 |
3-6 |
The components of this invention are blended together according to the above ranges
to effect solution. It is understood that other components beside the above-named
components may be present with this two-stroke cycle formulation.
[0080] The following specific illustrative examples describe how to make the detergent/dispersants
and the amino phenols which comprise components (B) and (C) of this invention. In
these examples, as well as in this specification and the appended claims, all percentages,
parts and ratios are by weight, unless otherwise expressly stated to the contrary.
Temperatures are in degrees centigrade (°C.) unless expressly stated to the contrary.
EXAMPLE 1A
[0081] A mixture of 4578 parts of a polyisobutene-substituted phenol prepared by boron trifluoride-phenol
catalyzed alkylation of phenol with a polyisobutene having a number average molecular
weight of approximately 1000 (vapor phase osmometry), 3052 parts of diluent mineral
oil and 725 parts of textile spirits is heated to 60° to achieve homogenity. After
cooling to 30°, 319.5 parts of 16 molar nitric acid in 600 parts of water is added
to the mixture. Cooling is necessary to keep the mixture's temperature below 40°.
After the reaction mixture is stirred for an additional two hours, an aliquot of 3,710
parts is transferred to a second reaction vessel. This second portion is treated with
an additional 127.8 parts of 16 molar nitric acid in 130 parts of water at 25-30°.
The reaction mixture is stirred for 1.5 hours and then stripped to 220°/30 tor. Filtration
provides an oil solution of the desired intermediate (IA).
EXAMPLE 1B
[0082] A mixture of 810 parts of the oil solution of the (IA) intermediate described in
Example 1A, 405 parts of isopropyl alcohol and 405 parts of toluene is charged to
an appropriately sized autoclave. Platinum oxide catalyst (0.81 part) is added and
the autoclave evacuated and purged with nitrogen four times to remove any residual
air. Hydrogen is fed to the autoclave at a pressure of 29-55 psig while the content
is stirred and heated to 27-92° for a total of thirteen hours. Residual excess hydrogen
is removed from the reaction mixture by evacuation and purging with nitrogen four
times. The reaction mixture is then filtered through diatomaceous earth and the filtrate
stripped to provide an oil solution of the desired amino phenol. This solution contains
0.578% nitrogen.
EXAMPLE 2
[0083] A mixture of 906 parts of an oil solution of an alkyl phenyl sulfonic acid (having
an average molecular weight of 450, vapor phase osmometry), 564 parts mineral oil,
600 parts toluene, 98.7 parts magnesium oxide and 120 parts water is blown with carbon
dioxide at a temperature of 78--85° for seven hours at a rate of about 3 cubic feet
of carbon dioxide per hour. The reaction mixture is constantly agitated throughout
the carbonation. After carbonation, the reaction mixture is stripped to 165°/20 tor
and the residue filtered. The filtrate is an oil solution of the desired overbased
magnesium sulfonate having a metal ratio of about 3.
EXAMPLE 3
[0084] A polyisobutenyl succinic anhydride is prepared by reacting a chlorinated poly(isobutene)
(having an average chlorine content of 4.3% and an average of 82 carbon atoms) with
maleic anhydride at about 200°. The resulting polyisobutenyl succinic anhydride has
a saponification number of 90. To a mixture of 1,246 parts of this succinic anhydride
and 1000 parts of toluene there is added at 25° 76.6 parts of barium oxide. The mixture
is heated to 115°C. and 125 parts of water is added drop-wise over a period of one
hour. The mixture is then allowed to reflux at 150°C. until all the barium oxide is
reacted. Stripping and filtration provides a filtrate having a barium content of 4.71%.
EXAMPLE 4
[0085] A mixture of 1500 parts of chlorinated poly(isobutene) (of molecular weight of about
950 and having a chlorine content of 5.6%), 285 parts of an alkylene polyamine having
an average composition corresponding stoichiometrically to tetraethylene pentamine
and 1200 parts of benzene is heated to reflux. The mixture's temperature is then slowly
increased over a 4-hour period to 170° while benzene is removed. The cooled mixture
is diluted with an equal volume of mixed hexanes and absolute ethanol (1:1). This
mixture is heated to reflux and a 1/3 volume of 10% aqueous sodium carbonate is added
to it. After stirring, the mixture is allowed to cool and the phases separated. The
organic phase is washed with water and stripped to provide the desired polyisobutenyl
polyamine having a nitrogen content of 4.5%.
EXAMPLE 5
[0086] A mixture of 140 parts of toluene and 400 parts of a polyisobutenyl succinic anhydride
(prepared from the poly(isobutene) having a molecular weight of about 850, vapor phase
osmometry) having a saponification number of 109 and 63.6 parts of an ethylene amine
mixture having an average composition corresponding in stoichiometry to tetraethylene
pentamine, is heated to 150°C. while the water/toluene azeotrope is removed. The reaction
mixture is then heated to 150°C under reduced pressure until toluene ceases to distill.
The residual acylated polyamine has a nitrogen content of 4.7%.
EXAMPLE 6
[0087] To 1,133 parts of commercial diethylene triamine heated at 110-150° is slowly added
6820 parts of isostearic acid over a period of two hours. The mixture is held at 150°
for one hour and then heated to 180° over an additional hour. Finally, the mixture
is heated to 205° over 0.5 hour; throughout this heating, the mixture is blown with
nitrogen to remove volatiles. The mixture is held at 205-230° for a total of 11.5
hours and then stripped at 230°/20 torr to provide the desired acylated polyamine
as a residue containing 6.2% nitrogen.
EXAMPLE 7
[0088] To a mixture of 50 parts of a polypropyl-substituted phenol (having a molecular weight
of about 900, vapor phase osmometry), 500 parts of mineral oil (a solvent refined
paraffinic oil having a viscosity of 100 SUS at 100°F.) and 130 parts of 9.5% aqueous
dimethylamine solution (equivalent to 12 parts amine) is added drop-wise, over an
hour, 22 parts of a 37% aqueous solution of formaldehyde (corresponding to 8 parts
aldehyde). During the addition, the reaction temperature is slowly increased to 100°
and held at that point for three hours while the mixture is blown with nitrogen. To
the cooled reaction mixture is added 100 parts toluene and 50 parts mixed butyl alcohols.
The organic phase is washed-three times with water until neutral to litmus paper and
the organic phase filtered and stripped to 200°/5-10 tor. The residue is an oil solution
of the final product containing 0.45% nitrogen.
EXAMPLE 8
[0089] A mixture of 140 parts (by weight) of a mineral oil, 174 parts of a poly(isobutene)
(molecular weight 1000)-substituted succinic anhydride having a saponification number
of 105 and 23 parts of isostearic acid is prepared at 90°C. To this mixture there
is added 17.6 parts of a mixture of polyalkylene amines having an overall composition
corresponding to that of tetraethylene pentamine at 80°-100°C. throughout a period
of 1.3 hours. The reaction is exothermic. The mixture is blown at 225°C. with nitrogen
at a rate of 5 pounds per hour for 3 hours whereupon 47 parts of an aqueous distillate
is obtained. The mixture is dried at 225°C. for 1 hour, cooled to 110°C. and filtered
to provide the desired final product in oil solution.
[0090] This invention also contemplates the use of other additives in the lubricating oil
compositions of this invention. These other additives include such conventional additive
types as anti-oxidants, extreme pressure agents, corrosion-inhibiting agents, pour
point depressants, color stabilizing agents, anti-foam agents, and other such additive
materials known generally to those skilled in the art of formulating lubricating oil
compositions.
[0091] Dye may be used for identification purposes and to indicate whether a two-stroke
cycle fuel contains lubricant. Coupling agents such as organic surfactants are incorporated
into some products to provide better component solubilities and improved fuel/lubricant
mix water tolerance.
[0092] Anti-wear and lubricity improvers are used in special applications, such as racing
and for very high fuel/lubricant ratios. Scavengers or combustion chamber deposit
modifiers are sometimes used to promote better spark plug life and to remove carbon
deposits. Halogenated compounds and/or phosphorus- containing materials may be used
for this application.
[0093] Rust and corrosion inhibitors of all types are and may be incorporated into two-stroke
cycle oil formulations. Odorants or deodorants are sometimes used for aesthetic reasons.
[0094] Lubricity agents such as synthetic polymers (e.g., polyisobutene having a number
average molecular weight in the range of 500 to 10,000), as measured by vapor phase
osmometry or gel permeation chromatography, polyol ether (e.g., poly(oxyethylene-oxypropylene)ethers)
and ester oils (e.g., the ester oils described above) can also be used in the oil
compositions of this invention. Natural oil fractions such as bright stocks (the relatively
viscous products formed during conventional lubricating oil manufacture from petroleum)
can also be used for this purpose. They are usually present in the two-stroke cycle
oil in the amount of 3 to 20% of the total oil composition.
[0095] Diluents such as petroleum naphthas or low molecular weight esters boiling at the
range of 38-90° (e.g., Stoddard solvent) can also be included in the oil compositions
of this invention, typically in an amount of 5 to 25%. When diluents are used it is
as a direct replacement for (A), i.e., 10 parts of (A) are replaced with 10 parts
of a diluent.
[0096] Table II describes several illustrative biodegradable two-stroke cycle engine oil
lubricant compositions of this invention.
TABLE II
| |
|
|
DETERGENT-DISPERSANT |
|
| EXAMPLE |
NATURAL OIL |
AMOUNT,pbw |
EXAMPLE |
AMOUNT |
AMINO PHENOL OF EXAMPLE 1 |
| A |
SUNYL 80 |
85 |
6 |
7.5 |
7.5 |
| B |
SUNYL 80 |
90 |
6 |
10.0 |
--- |
| C |
HIGH OLEIC CORN OIL |
96 |
2 |
1.0 |
3.0 |
| |
| D |
HIGH OLEIC RAPESEED OIL |
96 |
5 |
1.0 |
3.0 |
| E |
HIGH OLEIC SAFFLOWER OIL |
88 |
6 |
4.0 |
8.0 |
[0097] In some two-stroke cycle engines the lubricating oil can be directly injected into
the intake manifold or crankcase along with the fuel or into the fuel just prior to
the time the fuel enters the combustion chamber. The two-stroke cycle lubricants of
this invention can be used in this type of engine.
[0098] As is well known to those skilled in the art, two-stroke cycle engine lubricating
oils are often added directly to the fuel to form a mixture of oil and fuel which
is then introduced into the engine cylinder. Such lubricant-fuel oil mixtures are
within the scope of this invention. Such lubricant-fuel blends generally contain per
1 part of oil 15-250 parts fuel, typically they contain 1 part oil to 50-100 parts
fuel.
[0099] The fuels used in two-stroke cycle engines are well known to those skilled in the
art and usually contain a major portion of a normally liquid fuel such as hydrocarbonaceous
petroleum distillate fuel (e.g., motor gasoline as defined by ASTM Specification D-439-73).
Such fuels can also contain non-hydrocarbonaceous materials such as alcohols, ethers,
organo-nitro compounds and the like (e.g., methanol, ethanol, diethyl ether, methyl
ethyl ether, nitromethane) are also within the scope of this invention as are liquid
fuels derived from vegetable or mineral sources such as corn, alfalfa, shale and coal.
Examples of such fuel mixtures are combinations of gasoline and ethanol, diesel fuel
and ether, gasoline and nitromethane. Particularly preferred is gasoline, that is,
a mixture of hydrocarbons having an ASTM boiling point of 60°C. at the 10% distillation
point to 205°C. at the 90% distillation point.
[0100] Two-stroke cycle fuels also contain other additives which are well known to those
of skill in the art. These can include anti-knock agents such as tetra-alkyl lead
compounds, lead scavengers such as halo-alkanes (e.g., ethylene dichloride and ethylene
dibromide), octane enhancers such as methyl-t-butyl ether (MTBE), ethyl-t-butyl ether
(ETBE) and aromatics such as xylene and toluene, dyes, antioxidants such as 2,6-di-tertiary-butyl-4-methylphenol,
rust inhibitors, such as alkylated succinic acids and anhydrides, bacteriostatic agents,
gum inhibitors, metal deactivators, demulsifiers, upper cylinder lubricants, anti-icing
agents.
[0101] Concentrates containing the nitrogen-containing soluble compositions of this invention
are also within the scope of this invention. These concentrates usually comprise 20
to 80% of one or more of the hereinabove described natural oils and 20 to 80% of one
or more nitrogen containing soluble compositions. As will be readily understood by
those skilled in the art, such concentrates can also contain one or more of the hereinabove
described auxiliary additives of various types.
[0102] Most testing for two-stroke cycle applications is done in comparison to a reference
oil of acceptable quality. Thus, for example, in the Yamaha CE50S lubricity test,
the goal is to have a torque drop less than or equal to the reference (the lower the
number, the better the lubrication).
Example Number J
[0103] A fuel:oil of 150:1 is prepared by adding 100 parts of the product of Example A (oil)
to 15,000 parts gasoline (fuel). The torque drop in the Yamaha CE50S is 4.75 and the
torque drop of a reference two-stroke cycle formulation at the 150:1 fuel to oil ratio
is 6.26.