BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] This invention relates to a toner cartridge for use with a toner development device.
In particular, the invention relates to a toner cartridge attachable to a toner cartridge
support of a developing device having a toner introduction port, wherein rotation
of the toner cartridge causes displacement of a case shutter on the developing device
to open and close the toner introduction port.
2. Description of Related Art
[0002] Conventional laser printers, copying machines, facsimiles etc., use a toner box (toner
cartridge) structure which accommodates therein developing agent and/or toners. The
toner box is provided detachably from the developing case so as to supply the developing
agents from the toner box to the developing case.
[0003] A toner exhaust port is formed in the toner box and a toner introduction port is
formed in the developing case. These ports are aligned with each other when toner
is transferred from the toner box to the developing case. Furthermore, it is known
to provide a lid member to shut off the toner exhaust port and another lid member
to shut off the toner introduction port. The toner exhaust port and the toner introduction
port are communicated with each other for the toner supply if the two lid members
are aligned with each other and pulled out.
[0004] However, with the above structure, the two lid members are pulled linearly in a direction
to project out of the bodies of the toner box and the developing case. Thus, the lid
members protrude laterally from the toner box and the developing case, respectively,
which may be bulky. Further, toner becomes attached to the inner surfaces of the lid
members, and the protruding lid members may contaminate the ambient components of
the developing unit.
[0005] From US-A-5,331,382 a toner cartridge for use with a toner developing device is known,
comprising a toner cartridge body having a cylindrical surface and first and second
ends. A toner exhaust port is located between the first and second ends. The toner
cartridge body is rotatable with respect to the developing device around an axis through
the ends. A toner cartridge shielding member is rotatably mounted on the cylindrical
surface of the toner cartridge body to open and close the toner exhaust port as the
toner cartridge body is rotated. One protrusion is formed on both sides of the toner
cartridge shielding member and being structured to engage a developing device shielding
member. A rotation of the toner cartridge body causes the protrusion to engage and
displace the developing device shielding member to open and close a toner introduction
port as the toner exhaust port rotates to align with the toner introduction port.
[0006] It is an object of the present invention to provide a toner cartridge for use with
a toner developing device and a developing assembly for an image forming apparatus
including such a toner cartridge, wherein contamination by toner is prevented even
during the operation whereby the toner cartridge shielding member and the developing
case shielding member are opened or closed. In particular, an accurate engagement
of a developing case shielding member is required.
[0007] This object is solved by a toner cartridge for use with a toner developing device
having the features of claim 1 and by a developing assembly for an image forming apparatus
with the features of claim 11.
[0008] Preferred developments of the toner cartridge and the developing assembly are given
in the corresponding subclaims.
[0009] These and other aspects of the invention will be described and/or apparent from the
following detailed description of the preferred embodiments.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Preferred embodiments of the invention will be described in conjunction with the
attached drawings, wherein:
Figure 1A illustrates the overall architecture of a printer according to the present
invention in which a development device is shown in a proper fitted condition;
Figure 1B illustrates the overall architecture of the printer according to the present
invention in which the development device is shown in an incomplete fitted condition;
Figure 1C illustrates the printer according to the present invention in the fully
assembled and operative state;
Figure 2 illustrates a toner box according to the present invention;
Figure 3 illustrates a blow-molded resin toner body according to the present invention;
Figure 4 illustrates a blade and shaft assembly inserted within the blow-molded toner
body according to the present invention;
Figure 4A illustrates a blown up view of a toner fillable aperture shown in Figure
4;
Figure 4B illustrates a cross-sectional view of the shaft along section IV-IV in Figure
4;
Figure 5 illustrates a plan view of the integral blade and shaft assembly rotated
90° with respect to the integral blade and shaft assembly shown in Figure 4;
Figure 5A illustrates a right side elevation view of the shaft and blade assembly
of Figure 5;
Figure 6 illustrates a central blade according to the present invention;
Figures 7 and 8 illustrate a first embodiment of a cap according to the present invention;
Figures 9-11 illustrate a cap according to a second embodiment according to the present
invention;
Figure 12 illustrates the assembled connection between the shaft and cap according
to the present invention;
Figure 13 illustrates a development device fitted with the cap according to the present
invention;
Figures 14 and 15 illustrate sequential rotation of the toner box within the development
device according to the present invention;
Figure 16 illustrates a lock release projection formed on a wall of development device;
Figure 17 illustrates a perspective view of the developing device according to the
present invention;
Figures 18 and 19 illustrate a sequential operation according to the present invention
of rotation of the toner body including a longitudinal rib of a toner box shutter
member formed within a slot of the development device;
Figure 20 illustrates a toner box according to the present invention in which the
toner box shutter member has been rotated to open a toner exhaust port; and
Figures 21 and 22 are cross-sectional views along a central portion of the toner box
according to the present invention as it rotates to align toner detecting portions
with a toner detector.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0011] A developing device according to one preferred embodiment of the present invention
will be described. An image recording apparatus such as a printer 1 is shown in the
open condition in Figures 1A and 1B, and Figure 1C shows the printer 1 in an operative
condition. Figures 1A-1C show a developing device 10 constructed according to the
present invention.
[0012] The printer 1 has a main frame 2 and a sheet cassette 3 provided detachably from
an upper one side of the main frame 2. The sheet cassette 3 is provided with a plate
member 31 that is biased using a spring S toward a sheet supply roller 4 (Figure 1C)
provided for transporting individual sheets from the sheet stack held in the sheet
cassette 3, which is then supplied along a paper path P in the printer 1. A pair of
sheet feed rollers 6 are disposed downstream of the sheet supply roller 4 for feeding
each sheet P to a photosensitive unit 9. The photosensitive unit 9 includes a photosensitive
drum 7 and a transfer roller 8.
[0013] A developing device 10 is provided in the vicinity of the photosensitive unit 9 and
at a position closer to the sheet cassette 3 than the photosensitive unit 9, whereas
a fixing unit 13 is positioned opposite the developing device 10 with respect to the
photosensitive unit 9. The developing device 10 includes a developing case 27 fixed
in the main frame 2, a toner box 200 provided detachably with respect to the developing
case 27, and a developing sleeve 32 positioned in contact with the photosensitive
drum 7. The fixing unit 13 includes a heat roller 24 and a pressure roller 12.
[0014] At a position below the photosensitive unit 9 are disposed a scanner unit 17, a control
board and a power unit etc. The scanner unit 17 includes a laser emitting portion,
a lens, and a plurality of reflection mirrors, etc. A keyboard 22 having a plurality
of operation buttons is provided on a cover member 21. A charger 23 is provided for
electrically charging the photosensitive drum 7. A pair of discharge rollers 26 are
provided downstream of the fixing unit 12, and a discharge tray 25 is provided downstream
of the discharge rollers 26.
[0015] Further, a toner sensor 58 is provided along a ramp 59 to detect the toner amount
in the toner box 200. The positioning of the toner sensor 58 on the ramp 59 is selected
when the printer 1 is manufactured so as to optimize toner level detection as the
toner level within the toner box 200 diminishes so that the amount of toner within
the toner box can be continuously monitored to provide an accurate measurement of
toner. In this way, an operator can monitor the toner level and order a replacement
toner cartridge 200 when the toner is low. This is a decided advantage over current
toner level detector structures in which the toner detectors are fixed in one position
without repositioning capability, which may not fully take into account manufacturing
tolerances and may result in improper toner level detection. The toner detector 58
makes an angle with respect to a vertical axis of about 33 degrees, as shown in Figure
1C.
[0016] Figure 2 illustrates the toner box 200 shown in the position where it is removed
from the developing device 10. The toner box 200 includes a pressure-molded resin
body 202 having a plurality of integrally molded projections described in more detail
below. The pressure-molded resin body 202 can by made by any suitable pressure-molding
technique using any suitable resin that has good properties relating to flexibility,
and which does not react with the toner or promote adherence between the toner and
the inside surface of the toner box 200. Although vinyl chloride and polyethylene
terephthalate (PET) resins can be used to produce the pressure-molded resin body 202,
polypropylene is one preferred resin, which also has excellent recyclability, in addition
to being inexpensive.
[0017] The pressure-molded resin body 202 includes a cap 500 and a toner box shielding member
204 that is structured to rotate with respect to the pressure-molded resin body 202
to selectively open and close a toner exhaust port 206 which may include a plurality
of dividing posts 208. The toner box shielding member 204 includes an extension 210
having a recess 212 which cooperates with an integrally pressure-molded locking projection
214 formed integrally with the pressure-molded resin body 202. The toner box shielding
member 204 remains in a position covering the toner exhaust port 206 when the toner
box 200 is in transport such that toner is prevented from escaping from the pressure-molded
resin body 202. A toner absorbing member 216 is provided, i.e., adhered, adjacent
and surrounding the toner exhaust port 206 to wipe toner from an inside surface of
the toner box shielding member 204, and also to absorb any toner that escapes from
the toner exhaust port 206. The toner exhaust port 206 can be cut into the toner body
202 by inserting a cutting implement inside the toner body 202, and cutting the toner
exhaust port 206 from the inside to the outside of the toner body 202.
[0018] The pressure-molded resin body 202 includes a plurality of projections 218 that guide
lateral edges 220 of the toner box shielding member 204, e.g., when the locking projection
214 is released from the recess 212 and the toner box shielding member 204 rotates
with respect to the toner body 202 to expose the toner exhaust port 206. As shown
in Figure 2, for example, a pair of projections 218 are formed on each lateral edge
220 of the toner box shielding member 204, and each of the pair of projections includes
an inner surface 218c (Figure 3) that faces the center of the pressure-molded toner
body 202.
[0019] To facilitate rotation of the toner box shielding member 204 with respect to the
pressure-molded resin body 202, a plurality of guiding ribs are formed on the pressure-molded
resin body 202. As shown in Figure 2, a central rib 222 is provided to guide a central
portion of the toner box shielding member 204 which is located on an opposite side
of a pressure-molded resin body 202 shown in Figure 2. The opposite side of the toner
box shielding member is shown in Figure 20.
[0020] As shown in Figure 3, a pair of lateral guiding ribs 224 are disposed just below
the toner box shielding member 204 adjacent the projections 218. In Figure 3, the
toner box shielding member 204 and cap 500 have been removed to facilitate understanding.
The center rib 222 and lateral ribs 224 ensure that a small space is maintained between
the inner surface of the toner box shielding member 204 and a circumferential outer
surface 226 of the pressure-molded resin body 202 adjacent the center rib 222 and
the lateral ribs 224. The center rib 222 and the lateral ribs 224 also increase the
resistance of the perimeter of toner exhaust port 206 to deform or radially shrink,
which is advantageous because the toner box shielding member 204 cannot provide good
toner retaining qualities if the toner exhaust port is overly deformed.
[0021] The height of the center rib is dimensioned to extend a distance that is less than
a height that the toner absorbing member 216 extends away from the outer circumferential
surface 226 of the pressure-molded resin body 202 so that firm contact is maintained
between the toner absorbing member 216 and the inside surface of the toner box shielding
member 204. However, the heights of the center rib 222 and the lateral ribs 224 are
also dimensioned to prevent excessive deformation of the toner absorbing member 216.
Also as shown in Figure 3, the toner absorbing member 216 is shown to completely surround
the toner exhaust port 206 to provide complete absorption of any toner that inadvertently
escapes from the toner exhaust port 206.
[0022] The toner box shielding member 204 is a two-part assembly having first and second
shell portions connected using resiliently releasable snap fittings located along
dividing line 251 in Figure 20. In clam shell like fashion, the first and second shells
are positioned over the central rib 222 and the lateral ribs 224, in addition to the
toner exhaust port 206, between the projections 218.
[0023] Figure 4 illustrates a cross-sectional view of the toner box 200 showing the interior
component of the pressure-molded resin body 202 to include a shaft 300 and a central
agitating blade 400 that are rotatably mounted within the pressure-molded resin body
202. The shaft 300 includes a bearing member 302 that rotatably engages an inner surface
228 of a matching bearing member 230 of the pressure-molded resin body 202. The shaft
300 includes an integrally molded flange 304 that is fixedly attached to the bearing
member 302. The shaft 300 and the flange 304 rotate with respect to the pressure-molded
resin body 202 as the inner surface 228 frictionally engages and slides with respect
to the circumferential surface of the bearing member 302.
[0024] The bearing member 230 has a thickness spanning the inner surface 228 and an outer
surface 232 of the pressure-molded toner body 202 which is thicker than remaining
portion of the pressure-molded resin body 202. The thickness T of the bearing member
230 and the thickness t of the remaining portions of the pressure-molded resin body
202 are shown in Figure 4. The bearing member 230 also includes a transition portion
234 that is reinforced to provide a good connection between the bearing member 230
and the pressure-molded resin shaped body 202. The transition portion 234 forms an
angle with the outer surface 232 of the bearing member 228 of approximately 135°.
[0025] Formed adjacent the bearing member 230 is a stepped portion 236 that defines an annular
region surrounding a portion of the bearing member 302 for supporting a compressible
toner sealing member 306 disposed between the flange 304 and the bearing member 230.
When the shaft 300 is properly installed within the pressure-molded resin body 202,
the toner sealing member 306 does not rotate with respect to the flange 304 to enhance
the sealing effect. In order to prevent premature wear from friction generated between
the sealing member 306 and the flange 304, a thin anti-friction film 308 can be provided
between the flange 304 and the sealing member 306. The thin anti-friction film 308
has a diameter greater than that of the flange 304. Disposed at the opposite end of
the bearing member 302 is a bearing pin 310 that is rotatably supported within the
cap 500, as described below.
[0026] As seen in Figure 5, the shaft 300 also includes a pair of lateral agitating blades
disposed on each end of the shaft 300. The shaft 300 in Figure 5' is rotated 90° in
relation to the shaft 300 shown in Figure 4. Each lateral agitating blade 312 is integrally
molded to the shaft 300 using at least one connecting portion 314. As shown in Figures
4 and 5, three connecting portions 314, for example, are used to connect each lateral
agitating blade 312 to the shaft 300. The lateral agitating blades 312 are formed
such that edges thereof, preferably along the entire length thereof, extend into close
contact with the interior surface of the pressure-molded resin body 202 to scrape
toner therefrom. Each lateral agitating blade 312 is flexibly deformed against the
interior surface of the pressure-molded resin body 202, and the slightly helical shape
of each of the blades 312 is formed such that the flared ends 316 are shifted in phase
as compared to the center portion of the lateral blades 312, where the toner exhaust
port 206 is located, as shown in Figure 4. Thus, the arrangement of the blades 312
is generally V-shaped, and the flared ends 316 are phase shifted slightly ahead of
the portions of the blades 312 closest to the toner discharge port 206 as the shaft
300 is rotated. See U.S. Patent No. 5,506,665. With this arrangement, toner flow is
promoted from the ends of the toner box 200 towards the center portion of the toner
box 200 where the toner exhaust port 206 is positioned. Once toner is urged by the
lateral agitating blades 312 toward the toner exhaust port 206, it reaches the central
agitating blade 400, described more fully below.
[0027] Figure 5 illustrates that the connecting portions 314 increase in size toward the
center of the toner box 200, thus providing more flexibility to allow the center portions
of the lateral blades to move out a phase with respect to the flared ends 316. Figure
5A shows the right end view of the shaft 300 shown in Figure 5. Adjacent the bearing
pin 310 are provided a plurality of blade members 357 separated by 120° intervals.
[0028] Referring to Figures 4 and 6, the central agitating blade 400 includes a thin film
material that is secured to the shaft using a plurality of clips 318 integrally molded
onto the shaft 300 which are engageable with a series of recess 402 cut into the central
agitating blade 400. Two clips 318, for example, are integrally formed on a planar
support 320 which is integrally molded onto the shaft 300.
[0029] As shown in Figure 4, the central agitating blade 400 is fixed to the shaft 300 such
that individual blade members 406 extend outside the pressure-molded toner body 202.
The central agitating blade 400 is made from a thin material having a high flexibility
such that the blade members 406 scrap along the inside circumferential surface of
the pressure-molded toner body 202 such that they are deformed against the inner circumferential
surface thereby storing potential energy in the central agitating blade 400. The shaft
300 is rotated until the blade members 406 of the central agitating blade 400 are
released from the inner circumferential surface of the toner box 200 to extend through
the toner exhaust port 204 and outside the toner box 200, thereby releasing the stored
potential energy and flicking toner from inside the toner box 200 into a developing
case 27 of the developing device 10. The flicking of the toner is advantageous to
spread toner more evenly, thereby avoiding pooling or accumulation of toner inside
the developing case 27. The dividing posts 208 shown in Figure 2 also contribute to
the even spreading of toner, in addition to providing a measure against deformation,
e.g., radial contraction of the toner exhaust port 206 during pressure-molding of
the pressure-molded toner body 202.
[0030] The shaft member 300 also includes a radial extension 322 opposite the planar support
320 where yet another clip 318 is provided. The radial extension 322 provides a support
surface for a cleaning blade 410 that is integrally formed with the blade members
406 on the thin material. Both the cleaning blade and the blade members 406 have a
thickness in the range of about 0.075 to 0.15 millimeters and preferably have a thickness
of about 0.125 millimeters. The cleaning blade 410 is disposed to rotate within a
toner fillable aperture 240 (Figure 4A) that is integrally pressure-molded with the
pressure-molded resin body 202. Adjacent each side of the toner fillable aperture
(toner cavity) 240 is a toner detecting portion 242, each of which are adapted to
receive a portion of the detector 58 shown in Figure 1. The purpose of the cleaning
blade 410 is to wipe residual toner from the interior side surfaces 270 of the toner
fillable aperture so that the detector 58 can make an accurate reading of the amount
of toner filling the toner fillable aperture 410. See U.S. Patent No. 5,499,077.
[0031] Because the toner box 200 is formed using a pressure-molding technique, e.g., a preform
is pressure-molded with biaxial orientation deformation to create the pressure-molded
resin body including its plurality of projections, it is difficult to produce a toner
fillable aperture that has a uniform cross section, such as disclosed in U.S. Patent
No. 5,499,077. Accordingly, the toner fillable aperture 240 includes a U-shaped or
a V-shaped member in which the cross-sectional width thereof is non-uniform. Therefore,
the cleaning blade 410 is provided with at least one slit, e.g., two slits 422, such
that the cleaning blade 410 can conform to the shape of the toner fillable aperture
410, which may sometimes take on a bulb-like shape. The slits 422 are about 0.5 mm
to about 5 mm in length, and allow variable deformation of the cleaning blade 410,
e.g., an outer radial portion of the cleaning blade 410 can expand the same or a greater,
less or different amount than the inner radial portion of the cleaning blade 410.
The cleaning blade 410 is shown in the uncompressed state in Figure 6, whereas Figure
4 shows a compressed state of the cleaning blade 410.
[0032] The tapered shape of the toner fillable aperture 240, however, has a distinct advantage
of its own. For example, typical toner fillable apertures have a rectangular cross-sectional
width including sharp transitions that produce corners that are hard to reach using
a cleaning blade, which is subject to deformation during use. Thus, the distal and
lateral end portions of cleaning blades cannot adequately clean toner from the corners,
to which toner adheres, and a false signal can be produced indicating that the toner
level is high, when in fact it is low. The smooth shape of the toner fillable aperture
240 eliminates sharp corners, which can help avoid erroneous toner level indications
because the tapered cleaning blade 410 can adequately clean the inside surfaces 270
of the toner fillable aperture 240.
[0033] Furthermore, as mentioned, the pressure-molded resin body 202 is made, for example,
of a resin material such as, for example, polypropylene, which can be pressure-molded
to be semi-transparent, thus allowing toner level detection of the toner fillable
aperture to be carried out accurately. However, the semi-transparent nature or property
of this resin material is also advantageous from the standpoint of attenuating, eliminating
and/or absorbing unwanted latent light, which may be produced as a result of light
reflected from the light emitter of the toner sensor 58 to the connecting wall between
the toner detecting portions 242, which connecting wall also forms the bottom wall
of the toner fillable aperture. See, for example, U.S. Patent No. 5,499,077. Thus,
the pressure-molded resin body 202, especially the toner fillable aperture 240, is
formed of a semi-transparent material, e.g., polypropylene, that allows an adequate
amount of light to pass therethrough for toner level detection thereof, while at the
same time absorbing any latent light beams that may be inadvertently reflected from
ambient structure.
[0034] As shown in Figures 4 and 6, the central agitating blade 400 also include a plurality
of slits 430 which define sections that align with the dividing posts 208 shown in
Figure 2. Thus, the sections between the paired slits 430 remain inside the toner
box 200 as the central agitating blade 400 rotates past the toner exhaust port 206,
which also helps promote agitation and toner spreading. The central agitating blade
400 has a length that extends through the toner exhaust port 204 in the range of 0.1
to 10 millimeters.
[0035] Furthermore, the connecting members 314 are flexible U-shaped support elements (Figure
4B) that are increasingly deflectable towards the center of the toner box 200 such
that a central portion of each lateral or side blade adjacent the toner exhaust port
204 can deflect more than an end portion 316 of each side blade 312 further from the
toner discharge port 206. Each lateral or side blade 312 includes a slightly helical
shape which, in part, defines the flared ends 316, and assists in urging toner toward
the center of the toner box 200 as the shaft 300 rotates within the pressure-molded
toner body 202. The shaft 300 without the central agitating blade/cleaning blade 400/410
is shown in Figure 5.
[0036] Referring back to Figure 2, the cap 500 is provided on an end of the toner box 200
to sealably close the pressure-molded resin body 202. Details of the cap are shown
in Figures 7-11, and Figure 12 shows the connection between the cap 500 and the shaft
300.
[0037] Referring to Figures 7 and 8, the cap 500 includes an end wall 502 that is dimensioned
to sealably mate with an end of the pressure-molded toner body 202. In other words,
the diameter of the pressure-molded resin body 202 is dimensioned such that it fits
within the interior of the cap 500. The cap 500 further includes a peripheral wall
504 defining a peripheral surface that is structured to slide over the pressure-molded
toner body 202. The knob 506 is connected to and extends radially away from the peripheral
wall 504. The peripheral wall 504 includes circumferentially spaced recesses 508,
510 that are dimensioned slightly differently from one another so that they can be
matched only in one predetermined orientation with respect to the pressure-molded
resin body 202. For this purpose, the pressure-molded resin body 202 includes a pair
of integrally pressure-molded protrusions 245, only one of which is shown in Figure
3, which meet with respective ones of the recesses 508 and 510. Once the integrally
pressure-molded projection 245 engage with the recesses 508 and 510, the cap 500 is
positively locked against rotation with respect to the pressure-molded resin body
202 such that manipulation of the knob 506 in concert with the pressure-molded resin
body 202 provides communication between the development device 10 (Figure 1) and the
toner box 200, as described in more detail below.
[0038] As one example, however, the knob 506 can be provided with an extension or engagement
surface 512 as shown in Figures 1 and 10. The engagement surface 512 is dimensioned
to engage with a projection 11 of the developing device 10, as schematically shown
in Figure 1. This engagement causes communication between the developing device 10
and the toner box 200 upon installation of toner box 200 within the developing device
10. For example, the engagement surface 512 has an end that contacts the projection
11 to cause counterclockwise rotation as shown in Figure 1 of the toner box 200 over
an angular extent of about 90°. Absent the extension 512 and the projection 11, the
knob 506 can be manipulated to rotate the toner box 200 within the developing device
10.
[0039] However, it should be understood that rotation of the toner box 200 into the position
shown in Figure 1 causes communication between the toner exhaust port 206 and a toner
introduction port 612 (Figure 17). One way to achieve such rotation is by hand, in
which case the rotation should be accomplished before installation of the development
device 10 within the printer 1. However, if rotation is not performed before installation,
i.e., the operator does not remember to rotate the toner box 200, proper transfer
of toner cannot occur. Thus, the extension 512 automatically ensures rotation of the
toner box 200 when the development device is installed into the printer 1. The progression
of automatically closing the toner box 200 can be seen from the sequence from Figure
1A, which shows a fully connected condition, to Figure 1B, which shows an incomplete
connected condition in which the toner box 200 is not yet properly rotated. Figure
1C shows the printer 1 with the lid member 21 in the closed position along with the
paper transport path P.
[0040] Regardless of how rotation is achieved, rotation is regulated using an engagement
stop 514 of the cap 500 disposed on the peripheral wall 504 adjacent the knob 506.
The engagement stop 514 contacts an abutment of a lower portion 27a of the developing
case 27 when the toner box 200 has been rotated to the proper toner dispensing position
(see fig. 14, 15). In this position, the toner sensor 58 becomes properly aligned
with the toner detecting portions 242 shown in Figure 4.
[0041] According to another aspect of the cap 500, as shown in Figure 11, there is provided
a bearing support 516 mounted on an inner surface 518 of the inner wall 502 facing
the pressure-molded resin body 202. The bearing support 516 has an inner wall 520
defining a V-shaped groove that guides the bearing pin 310 of the shaft 300 as shown
in Figures 4, 5 and 12. The bearing support 516 also includes an outer cylindrical
wall 522 adapted to mount a foam seal (not shown) positioned along the end wall 502
for sealingly engaging the end of the pressure-molded resin body 202.
[0042] The installation of the toner box 200 with respect to the developing device 10 will
be described with reference to Figures 13-15. In Figure 13, the developing device
10 is shown in a position in which the developing device is connected to the toner
box 200. The cap 500 is visible in Figure 13. The end of the toner box 200 having
the bearing member 230, as shown in Figure 2, is first inserted in a direction I within
the developing device 10 until the outside surface of the end cap 500 is substantially
flush with the outside of the developing device 10. Once the toner box 200 is in this
position, as shown in Figures 13 and 14, the knob 506 is rotated in a direction causing
the engagement stop 514 to rotate towards the end wall 27a of the developing case
27. Figure 15 shows a position of the toner box 200 in which the engagement stop 514
has engaged with the end wall 27a of the developing case 27. In the position of Figure
15, the toner exhaust port 206 aligns with the toner introduction port 612 formed
in a wall of the developing case 27.
[0043] The interaction between the developing case 27 and the toner box 200 will now be
described. Referring to Figure 2, the pressure-molded resin body 202 is provided with
a main rib 250 and a supplemental rib 260. The main rib 250 is positioned on one side
of the toner box shielding member 204 and toner exhaust port 206, and the supplemental
rib 260 is provided on the opposite side of the toner exhaust port 206 furthest away
from the cap 500. Both the main rib 250 and the supplemental rib 260 are C-shaped
members, with the main rib 250 protruding a distance away from the outside circumferential
surface 226 of the pressure-molded resin body 202 that is greater than the distance
the supplemental rib 260 extends away from the outside circumferential surface of
the pressure-molded resin body 202. Furthermore the cap member 500 includes a flange
530 that is disposed to be substantially aligned with the open end portion of the
C-shaped main rib 250 and the supplemental rib 260. The open end or space of the C-shaped
members 250 and 260 allow the toner box 200 to be slid into place without interference
when inserted into the development device 10 in insertion direction I as shown in
Figure 13.
[0044] In addition, as shown in Figure 16, insertion along direction I in Figure 13 causes
the extension 210 of the toner box shielding member 204 to engage a lock releasing
projection 600 to bend the extension 210 away from the outside surface of the pressure-molded
resin body 202, thus releasing engagement between the locking projection 214 and the
recess 212. In this state, the toner box 200 can be rotated with respect to the toner
box shielding member 204 upon manipulation of the knob 506 of the cap 500.
[0045] As shown in Figure 17, the developing case 27 includes a toner introduction port
612. Although the development device 10 includes upper and lower housing members,
only the bottom housing is shown in Figure 17 for clarity. The bottom housing includes
insertion ports 630 for receiving mating protrusions of the upper housing. The toner
introduction port 612 is also sealable using a case shielding member 614 that is movable
as indicated by the arrow A to open and close the toner insertion port 612. The case
shielding member 614 is displaceable along an arcuate path defined by a pair of grooved
flanges (not shown for clarity) that support each end 614e of the shielding member
614. Formed at an opposite end of the development device 10 is a support 610 for housing
a gear assembly (not shown) that is insertable into the bearing surface 310 (Figure
5) of the shaft 300 to provide rotational power to the shaft 300. As mentioned with
respect to Figure 13, the toner box 200 is inserted along direction I until the end
wall 502 of the cap 500 is substantially flush with the end of the development device
10. In this position, as shown in Figure 14, i.e., before rotation of the knob 506,
the supplemental rib 260 engages with an arcuate supplemental projection 616 which
is mounted on the wall of the developing case 610. The engagement between the supplemental
rib 260 and the supplemental arcuate projection 616 maintains the toner box 200 in
the proper orientation such that it does not interfere with the developing case 610
upon insertion into the developing unit 10. The C-shape of both the main rib 250 and
the supplemental rib 260 provides a space in the open end of the C-shape that also
enhances ease of insertion of the toner box 200 into the developing device 10.
[0046] Upon rotation of the knob 506 in concert with the blow-molded resin body 202 from
the position in Figure 14 to the position shown in Figure 15, the main rib 250 engages
with an arcuate rib 650 mounted on an inside surface of the developing device 10.
Simultaneously, the open end of the C-shape of the supplemental rib 260 departs from
engagement with the supplemental arcuate projection 616. However, the supplemental
arcuate projection 616 includes a plurality of circumferentially spaced members, one
of which is formed on the top part of the developing device 10, which is shown in
Figures 18 and 19, but not in Figure 17. Thus, the supplemental rib 260, upon departure
from the supplemental arcuate projection 616, engages yet another circumferentially
spaced portion such that piece-wise continuous contact is made between circumferentially
spaced portions of the supplemental arcuate projection 616 and the supplemental rib
260. The spaces between the spaced portions of the supplemental rib also provide room
to insert the toner box 200 into the developing device 10 to prevent interference
between the protuberances of the toner box 200 and the inside wall of the developing
case 27.
[0047] With this structure, the supplemental rib 616 and its circumferentially spaced portions
ensure that the toner box 200 is maintained in proper orientation and positioned with
respect to the development case 610 upon rotation of the toner box 200 with respect
to the development case. Engagement between the main rib 250 and the arcuate projection
650 causes a biasing or camming action that causes the toner exhaust port 206 to move
closer to toner introduction port 612 as the toner box 200 is rotated. Therefore,
less space is provided between the toner box 200 and the development chamber, thus
decreasing the likelihood of toner escaping along undesirable portions of the developing
device 10.
[0048] In addition, the above-described camming action causes the projections 218 of the
pressure-molded resin body 202 to move closer to the surface of the developing device
10 where the case shield 614 is slidably mounted. Therefore, opposed portions 218a
and 218b of each pair of projections 218 firmly engage a lateral edge 614a and 614b,
respectively, of the case shutter 614.
[0049] Upon insertion of the toner box 200 into the developing device 10, the projections
218 slide along the lateral edges 614a and 614b of the case shutter 614. Similarly,
the extension 210 of the toner box 200 slides along a planar surface 643 along the
bottom of the developing case 27 (Figure 17) until the extension 210 reaches the lock
release projection 600. In this position and upon rotation of the toner box 200, the
projections 218 are caused to move closer to the case shutter 614 while simultaneously
engaging and displacing the case shutter 614 in the direction B. To remove the toner
box 200 from the developing device 10, the above operation is reversed, i.e., the
toner box is rotated from the position shown in Figure 15 to the position shown in
Figure 14, thus displacing the case shutter 614 back to the position where it closes
the toner introduction port 612, and the toner box 200 is then longitudinally slid
along a direction opposite of that from the direction I shown in Figures 13 and 17.
[0050] Simultaneously with the displacement of the case shutter 614 to a position where
the toner introduction port 612 is open, the toner exhaust port 206 is rotated along
with the pressure-molded resin body 202 from a position below the toner introduction
port 612 to a position substantially aligned with the toner introduction port 612.
Therefore, when the toner box is rotated to the position shown in Figure 15, the toner
exhaust port is aligned with toner introduction port 612. Furthermore, the toner box
shielding member 204 is stationary with respect to the developing device 10, so that
rotation of the toner box 200 causes the pressure-molded resin body 202 to rotate
with respect to the toner box shielding member 206, thereby uncovering the toner exhaust
port 204. When the toner box is rotated to the position shown in Figure 15, therefore,
the toner exhaust port 206 and the toner introduction port 612 are aligned and in
open communication such that rotation of the shaft 300 causes the blade 400 to forcibly
insert toner into the development case 27.
[0051] To prevent relative rotation between the developing device 10 and the toner box shielding
member 204, the toner box shielding member 204 is provided with a longitudinal rib
270 (Figures 18 and 19) disposed within a slot 620 formed between the top and bottom
portions of the development case 27 such that the toner box shielding member 204 is
prevented from rotating with respect to the developing device 10. The rib 270 is also
shown in Figure 19 in which the toner box shielding member 204 is shown to be in a
position uncovering the toner exhaust port 206.
[0052] Figures 21 and 22 disclose a cross section through a middle portion of the toner
box 200 where the toner level detecting portions 242 are located. Figures 21 and 22
correspond to the positions of the rotatable toner box 200 shown in Figures 14 and
15, respectively. As can be seen from the sequential positioning from Figure 21 to
Figure 22, the toner detecting portions 242 are rotated to a position substantially
along the bottom half of the toner box such that each half of the toner detector 58
(Figure 1) can be inserted on either side of the toner fillable aperture 240. Each
toner detecting portion 242 includes a groove-like portion 243 that allows the toner
box to rotate while preventing improper engagement between the toner detector 58 and
the toner detecting portions 242. Each toner detecting portion 242 also includes a
second surface 245 below which the toner detector 58 is positioned when the toner
box 200 reaches the position shown in Figures 1A and 22.
[0053] The invention has been described with reference to preferred embodiments thereof,
which are intended to be illustrative, not limiting.
1. A toner cartridge for use with a toner developing device (10) of an image forming
apparatus, comprising:
a toner cartridge body (202) having a cylindrical surface and first and second ends;
a toner exhaust port (206) located between the first and second ends, said toner cartridge
body (202) being rotatable with respect to the developing device (10) around an axis
through said ends when attached thereto;
a toner cartridge shielding member (204) rotatably mounted on said cylindrical surface
of said toner cartridge body (202) to open and close the toner exhaust port (206)
as the toner cartridge body (202) is rotated with respect to said toner cartridge
shielding member (204), and
a pair of protrusions (218) included in said toner cartridge body (202) and formed
on each side with respect to the axial direction of the toner cartridge shielding
member (204), each said pair of protrusions (218) being structured to engage a developing
device shielding member (614) moveably positioned over a toner introduction port (612)
of the developing device (10),
wherein the toner cartridge body (202) includes a C-shaped main rib (250) extending
partially around a circumference of the toner cartridge body (202) having a space
allowing the toner cartridge body (202) to slide in a direction parallel to said axis
through said ends into position without interference from the developing device (10),
said main rib (250) being structured to rotatively and slidingly engage an arcuate
projection (650) on the developing device (10);
wherein said toner exhaust port (206) is urged by camming action toward the toner
introduction port (612) of the developing device (10) as the main rib (250) and the
arcuate projection (650) engage; and
wherein rotation of said toner cartridge body (202) causes each said pair or protrusions
(218) to engage and displace said developing device shielding member (614) to open
said toner introduction port (612) as the toner exhaust port (206) rotates to align
with the toner introduction port (612), and to close when rotated in the opposite
direction.
2. The toner cartridge according to claim 1, wherein the toner cartridge shielding member
(204) includes lateral bearing surfaces (220) slidingly engageable with inner surfaces
facing each other of each said pair of protrusions (218).
3. The toner cartridge according to claim 1 or 2, comprising a supplemental rib (260)
positioned on an opposite side of the toner exhaust port (206) compared to the position
of the main rib (250), wherein said supplemental rib (260) rotatively and slidingly
engages a supplemental arcuate projection (616) on the developing device,
the supplemental rib (260) being a C-shaped member having a space allowing the toner
cartridge body (202) to slide in a direction parallel to said axis through said ends
into position without interference from the developing device (10).
4. The toner cartridge according to claim 3, wherein said toner cartridge body (202)
has an open end sealable using a cap (500) having a knob (506) manipulable to rotate
the toner cartridge body (202), and wherein said main rib (250) is positioned closer
to the cap (500) than the supplemental rib (260).
5. The toner cartridge according to claim 3 or 4,
wherein the supplemental rib (260) is positioned to engage the supplemental arcuate
projection (616) throughout rotation of the toner cartridge body (202), and the main
rib (250) engages the arcuate projection (650) after the toner cartridge body (202)
begins to rotate to a toner dispensing position, and
wherein the supplemental arcuate projection (616) includes circumferentially spaced
portions that provide continuous engagement between the supplemental rib (260) and
the supplemental arcuate projection (616) as the toner cartridge body (202) is rotated.
6. The toner cartridge according to any of claims 1 to 5,
wherein the toner cartridge shielding member (204) includes an extension (210) structured
to engage a locking portion (214) mounted on the toner cartridge body (202) and wherein
the extension (210) is biased out of engagement with the locking portion (214) by
a cammed surface of the developing device (10) when the toner cartridge body (202)
is positioned for cooperation with the developing device (10).
7. The toner cartridge according to any of claims 1 to 6,
wherein said toner cartridge body (202) has one end provided with a bearing surface
(228) structured to cooperate with a matching bearing surface formed on a rotating
shaft (300) within the toner cartridge body (202).
8. The toner cartridge according to any of claims 1 to 7,
wherein said toner cartridge body (202) includes at least one supporting rib (222,
224) that supports said toner cartridge shielding member (204) during rotation,
wherein said at least one supporting rib includes a central rib (222) and a lateral
rib (224) on each side of the central rib (222) for supporting each side of the toner
cartridge shielding member (204), said toner cartridge shielding member (204) being
spaced away from a circumferential surface of the toner cartridge body (202).
9. The toner cartridge according to claim 8,
wherein said toner cartridge body (202) includes first and second toner level detecting
sections (242) separated by a toner cavity (240), and wherein said central rib (222)
is substantially aligned with the toner cavity (240),
wherein the toner cavity (240) preferably is a substantially V-shaped member.
10. The toner cartridge according to claim 8 or 9, wherein said toner exhaust port (206)
is surrounded by a toner absorbing member (216) to wipe excess toner from the toner
cartridge shielding member (204), and wherein the central rib (222) extends radially
away from the toner cartridge body (202) a distance less than that of the toner absorbing
member (216).
11. A developing assembly for an image forming apparatus, comprising:
a developing device (10) including a case (27) having an outer wall with a toner introduction
port (612) defined therein and a toner cartridge support (610) formed thereon, a developing
sleeve (32) exposed at one side of the case (27) opposed to the toner introduction
port (612), and a displaceable case shutter (614) coupled to the case (27) adjacent
to the toner cartridge support (610) and sealably movable over the toner introduction
port (612);
a toner cartridge detachably mounted to the support (610), said toner cartridge having
a toner cartridge body (202) having a cylindrical surface and first and second ends;
a toner exhaust port (206) located between the first and second ends of the toner
cartridge body (202), said toner cartridge body (202) being rotatable with respect
to the developing device (10) around the axis through said ends when attached thereto;
a toner cartridge shielding member (204) rotatable on said cylindrical surface with
respect to said toner cartridge body (202) to open and close the toner exhaust port
(206) as the toner cartridge body (202) is rotated with respect to said toner cartridge
shielding member (204); and
a pair of protrusions (218) included in said toner cartridge body (202) and formed
on each side with respect to the axial direction of the toner cartridge shielding
member (204), each said pair of protrusions(218) being structured to engage and displace
the case shutter (614) upon rotation of said toner cartridge body, to open and close
said toner introduction port (612);
wherein the toner cartridge body (202) includes a C-shaped main rib (250) extending
partially around a circumference of the toner cartridge body (202) having a space
allowing the toner cartridge body (202) to slide in a direction parallel to said axis
through said ends into position without interference from the developing device (10),
said main rib (250) being structured to rotatively and slidingly engage an arcuate
projection (650) on the developing device (10),
wherein said toner exhaust port (206) is urged by camming action toward the toner
introduction port (612) of the developing device (10) as the main rib (250) and the
arcuate projection (650) engage.
12. The developing assembly according to claim 11, wherein said toner cartridge shielding
member (204) is a two-part assembly snap-fitted over the toner cartridge body (202).
13. The developing assembly according to claim 11 or 12, wherein said toner cartridge
shielding member (204) includes a longitudinal guiding and positioning rib (270) formed
axially along the toner cartridge body (202), wherein said guiding and positioning
rib (270) is positionable within a slot (620) formed as a portion of the toner cartridge
support (610) to prevent relative rotation between the toner cartridge shielding member
(204) and the developing device (10).
1. Tonerkassette zur Benutzung mit einer Tonerentwicklungsvorrichtung (10) eines Bilderzeugungsgerätes,
mit:
einem Tonerkassettengehäuse (202) mit einer zylindrischen Oberfläche und einem ersten
und einem zweiten Ende;
einer zwischen dem ersten und dem zweiten Ende angeordneten Tonerauslaßöffnung (206),
wobei das Tonerkassettengehäuse (202) in Bezug auf die Entwicklungsvorrichtung (10)
um eine Achse durch die Enden drehbar ist, wenn sie daran angebracht ist;
einem drehbar auf der zylindrischen Oberfläche des Tonerkassettengehäuses (202) angebrachten
Tonerkassettenabschirmteil (204) zum Öffnen und Schließen der Tonerauslaßöffnung (206),
während das Tonerkassettengehäuse (202) in Bezug auf das Tonerkassettenabschirmteil
(204) gedreht wird; und
einem Paar von Vorsprüngen (218), die in dem Tonerkassettengehäuse (202) enthalten
sind und auf jeder Seite in Bezug auf die axiale Richtung des Tonerkassettenabschirmteiles
(204) gebildet sind, wobei jedes Paar von Vorsprüngen (218) so aufgebaut ist, daß
es in Eingriff mit einem Entwicklungsvorrichtungsabschirmteil (614) kommt, das bewegbar
über einer Tonereinlaßöffnung (612) der Entwicklungsvorrichtung (10) positioniert
ist;
wobei das Tonerkassettengehäuse (202) eine C-förmige Hauptrippe (250) aufweist, die
sich teilweise um einen Umfang des Tonerkassettengehäuses (202) mit einem Raum erstreckt,
der dem Tonerkassettengehäuse (202) erlaubt, in einer Richtung parallel zu der Achse
durch die Enden in eine Position ohne Störung von der Entwicklungsvorrichtung (10)
zu gleiten, wobei die Hauptrippe (250) so aufgebaut ist, daß sie drehmäßig und gleitmäßig
in Eingriff mit einem bogenförmigen Vorsprung auf der Entwicklungsvorrichtung (10)
steht;
wobei die Tonerauslaßöffnung (206) durch eine Nockenwirkung zu der Tonereinlaßöffnung
(612) der Entwicklungsvorrichtung (10) gedrückt wird, während die Hauptrippe (250)
und der bogenförmige Vorsprung (650) in Eingriff stehen; und
wobei die Drehung des Tonerkassettengehäuses (202) bewirkt, daß jeder des Paares von
Vorsprüngen (218) in Eingriff mit dem Entwicklungsvorrichtungsabschirmteil (614) kommt
und es zum Öffnen der Tonereinlaßöffnung (612) verschiebt, während sich die Tonerauslaßöffnung
(206) zum Ausrichten mit der Tonereinlaßöffnung dreht, und zum Schließen, wenn in
die entgegengesetzte Richtung gedreht wird.
2. Tonerkassette nach Anspruch 1, bei der das Tonerkassettenabschirmteil (204) seitliche
Lageroberflächen (220) aufweist, die gleitend mit den inneren Oberflächen eines jeden
Paares von Vorsprüngen (218), die einander zugewandt sind, in Eingriff kommen können.
3. Tonerkassette nach Anspruch 1 oder 2, mit einer Hilfsrippe (260), die auf einer entgegengesetzten
Seite der Tonerauslaßöffnung (206) im Vergleich zu der Position der Hauptrippe (250)
angeordnet ist, wobei die Hilfsrippe (260) drehmäßig und gleitmäßig in Eingriff mit
einem bogenförmigen Hilfsvorsprung (616) auf der Entwicklungsvorrichtung steht, wobei
die Hilfsrippe (260) ein C-förmiges Teil mit einem Raum ist, der dem Tonerkassettengehäuse
(202) erlaubt, in eine Richtung parallel zu der Achse durch die Enden in eine Position
ohne Störung von der Entwicklungsvorrichtung (10) zu gleiten.
4. Tonerkassette nach Anspruch 3, bei der das Tonerkassettengehäuse (202) ein offenes
Ende aufweist, das unter Benutzung einer Kappe (500) mit einem zum Drehen des Tonerkassettengehäuses
(202) betätigbaren Knopf (506) abdichtbar ist, und bei der die Hauptrippe (250) näher
zu der Kappe (500) als die Hilfsrippe (260) positioniert ist.
5. Tonerkassette nach Anspruch 3 oder 4, bei der die Hilfsrippe (260) zum in Eingriff
kommen mit dem bogenförmigen Hilfsvorsprung (616) durch Drehen des Tonerkassettengehäuses
(202) positioniert ist und die Hauptrippe (250) in Eingriff mit dem bogenförmigen
Vorsprung (650) steht, nachdem das Tonerkassettengehäuse (202) beginnt, sich zu einer
Tonerausgabeposition zu drehen, und bei der der bogenförmige Hilfsvorsprung (616)
umfangsmäßig beabstandete Abschnitte aufweist, die einen kontinuierlichen Eingriff
zwischen der Hilfsrippe (260) und dem bogenförmigen Hilfsvorsprung (616) vorsehen,
während das Tonerkassettengehäuse (202) gedreht wird.
6. Tonerkassette nach irgend einem der Ansprüche 1 bis 5, bei der das Tonerkassettenabschirmteil
(204) eine Verlängerung (210) aufweist, die so aufgebaut ist, daß sie in Eingriff
mit einem Verriegelungsabschnitt (214) steht, der auf dem Tonerkassettengehäuse (202)
angebracht ist, und bei der die Verlängerung (210) aus dem Eingriff mit dem Verriegelungsabschnitt
(214) durch eine nockenförmige Oberfläche der Entwicklungsvorrichtung (10) vorgespannt
ist, wenn das Tonerkassettengehäuse (202) zum Zusammenwirken mit der Entwicklungsvorrichtung
(10) positioniert ist.
7. Tonerkassette nach irgend einem der Ansprüche 1 bis 6, bei der das Tonerkassettengehäuse
(202) ein Ende aufweist, daß mit einer Lageroberfläche (228) versehen ist, die zum
Zusammenwirken mit einer zugehörigen Lageroberfläche strukturiert ist, die auf einer
Drehwelle (300) innerhalb des Tonerkassettengehäuses (202) gebildet ist.
8. Tonerkassettengehäuse nach irgend einem der Ansprüche 1 bis 7, bei der das Tonerkassettengehäuse
(202) mindestens eine Tragrippe (222, 224) aufweist, die das Tonerkassettenabschirmteil
(204) während der Drehung trägt,
bei der die mindestens eine Tragrippe eine Mittelrippe (222) und eine seitliche Rippe
(224) auf jeder Seite von der Mittelrippe (222) aufweist zum Tragen von jeder Seite
des Tonerkassettenabschirmteiles (204), wobei das Tonerkassettenabschirmteil (204)
von der Umfangsoberfläche des Tonerkassettengehäuses (202) beabstandet ist.
9. Tonerkassette nach Anspruch 8, bei der das Tonerkassettengehäuse (202) einen ersten
und einen zweiten durch einen Tonerhohlraum (240) getrennten Tonerniveauerfassungsabschnitt
(242) aufweist und bei der Mittelrippe (222) im wesentlichen mit dem Tonerhohlraum
(240) ausgerichtet ist, bei der der Tonerhohlraum (240) bevorzugt ein V-förmiges Teil
ist.
10. Tonerkassette nach Anspruch 8 oder 9, bei der die Tonerauslaßöffnung (206) von einem
Tonerabsorptionsteil (216) zum Abwischen überschüssigen Toners von dem Tonerkassettenabschirmteil
(204) umgeben ist und bei der die Mittelrippe (222) sich radial weg von dem Tonerkassettengehäuse
(202) um einen Abstand geringer als der des Tonerabsorptionsteiles (216) erstreckt.
11. Entwicklungsaufbau für ein Bilderzeugungsgerät, mit:
einer Entwicklungsvorrichtung (10) mit einem Gehäuse (27) mit einer äußeren Wand mit
einer darin abgegrenzten Tonereinlaßöffnung (612) und einem darauf gebildeten Tonerkassettenträger
(610), einer auf einer Seite des Gehäuses (27) gegenüber der Tonereinlaßöffnung (612)
offenliegenden Entwicklungshülse (32) und einem verschiebbaren Gehäuseverschluß (614),
der mit dem Gehäuse (27) benachbart zu dem Tonerkassettenträger (610) verbunden ist
und abdichtend über die Tonereinlaßöffnung (612) bewegbar ist;
einer abnehmbar an dem Träger (610) angebrachten Tonerkassette, wobei die Tonerkassette
ein Tonerkassettengehäuse (202) mit einer zylindrischen Oberfläche und einem ersten
und einem zweiten Ende aufweist;
einer zwischen dem ersten und dem zweiten Ende des Tonerkassettengehäuses (202) angeordneten
Tonerauslaßöffnung (206), wobei das Tonerkassettengehäuse (202) in Bezug auf die Entwicklungsvorrichtung
(10) um die Achse durch die Enden drehbar ist, wenn sie daran angebracht ist;
einem drehbar auf der zylindrischen Oberfläche in Bezug auf das Tonerkassettengehäuse
(202) vorgesehenen Tonerkassettenabschirmteil (204) zum Öffnen und Schließen der Tonerauslaßöffnung
(206), während das Tonerkassettengehäuse (202) in Bezug auf das Tonerkassettenabschirmteil
(204) gedreht wird; und
einem Paar von Vorsprüngen (218), die in dem Tonerkassettengehäuse (202) enthalten
sind und auf jeder Seite in Bezug auf die axiale Richtung des Tonerkassettenabschirmteiles
(204) gebildet sind, wobei jedes Paar von Vorsprüngen (218) so aufgebaut ist, daß
es in Eingriff mit dem Gehäuseverschluß (614) kommt und ihn verschiebt auf die Drehung
des Tonerkassettengehäuses hin zum Öffnen und Schließen der Tonereinlaßöffnung (612);
wobei das Tonerkassettengehäuse (202) eine C-förmige Hauptrippe (250) aufweist, die
sich teilweise um einen Umfang des Tonerkassettengehäuses (202) mit einem Raum erstreckt,
der dem Tonerkassettengehäuse (202) erlaubt, in eine Richtung parallel zu der Achse
durch die Enden in eine Position ohne Störung von der Entwicklungsvorrichtung (10)
zu gleiten, wobei die Hauptrippe (250) so aufgebaut ist, daß sie drehmäßig und gleitmäßig
in Eingriff mit einem bogenförmigen Vorsprung (650) der Entwicklungsvorrichtung (10)
steht,
wobei die Tonerauslaßöffnung (206) durch eine Nockenwirkung zu der Tonereinlaßöffnung
(612) der Entwicklungsvorrichtung (10) gedrückt wird, während die Hauptrippe (250)
und der bogenförmige Vorsprung (650) in Eingriff stehen.
12. Entwicklungsaufbau nach Anspruch 11, bei dem das Tonerkassettenabschirmteil (204)
ein zweiteiliger Aufbau ist, der über dem Tonerkassettengehäuse (202) einrastet.
13. Entwicklungsaufbau nach Anspruch 11 oder 12, bei dem das Tonerkassettenabschirmteil
(204) eine axial entlang des Tonerkassettengehäuses (202) gebildete Längsführungs-
und Positionierungsrippe (270) aufweist, bei dem die Führungs- und Positionierungsrippe
(270) innerhalb eines als Abschnitt des Tonerkassettenträgers (610) gebildeten Schlitzes
positionierbar ist zum Verhindern einer Relativdrehung zwischen dem Tonerkassettenabschirmteil
(204) und der Entwicklungsvorrichtung (10).
1. Cartouche de toner à utiliser avec un dispositif de développement (10) d'un appareil
de formation d'image, comprenant :
un corps de cartouche de toner (202) comportant une surface cylindrique et des première
et seconde extrémités ;
un orifice d'évacuation de toner (206) situé entre les première et seconde extrémités,
ledit corps de cartouche de toner (202) étant mobile en rotation par rapport au dispositif
de développement (10) autour d'un axe traversant lesdites extrémités lorsqu'il y est
fixé ;
un élément formant écran de protection de cartouche de toner (204) monté mobile en
rotation sur ladite surface cylindrique dudit corps de cartouche de toner (202) pour
ouvrir et fermer l'orifice d'évacuation de toner (206) pendant que le corps de cartouche
de toner (202) est tourné par rapport audit élément de protection de cartouche de
toner (204), et
deux saillies (218) comprises dans ledit corps de cartouche de toner (202) et formées
de chaque côté par rapport à la direction axiale de l'élément formant écran de protection
de cartouche de toner (204), chaque dite paire de saillies (218) étant structurée
de façon à coopérer avec un élément formant écran de protection de dispositif de développement
(614) positionné de façon mobile sur un orifice d'introduction de toner (612) du dispositif
de développement (10),
dans laquelle le corps de cartouche de toner (202) comprend une nervure principale
en forme de C (250) qui s'étend partiellement autour d'une circonférence du corps
de cartouche de toner (202) et qui a un espace permettant au corps de cartouche de
toner (202) de coulisser en position dans une direction parallèle audit axe traversant
lesdites extrémités sans interférence provenant du dispositif de développement (10),
ladite nervure principale (250) étant structurée de façon à coopérer par rotation
et de façon coulissante avec une saillie en forme d'arc (650) située sur le dispositif
de développement (10) ;
dans laquelle ledit orifice d'évacuation de toner (206) est sollicité, par une action
de came, en direction de l'orifice d'introduction de toner (612) du dispositif de
développement (10) pendant que la nervure principale (250) et la saillie en forme
d'arc (650) coopèrent ; et
dans laquelle la rotation dudit corps de cartouche de toner (202) a pour effet que
chaque dite paire de saillies (218) coopère avec ledit élément formant écran de protection
de dispositif de développement (614) et le déplace pour ouvrir ledit orifice d'introduction
de toner (612) pendant que l'orifice d'évacuation de toner (206) tourne pour s'aligner
avec l'orifice d'introduction de toner (612), et pour le fermer lorsqu'il est tourné
dans la direction opposée.
2. Cartouche de toner selon la revendication 1, dans laquelle l'élément formant écran
de protection de cartouche de toner (204) comprend des surfaces d'appui latérales
(220) pouvant coopérer de façon coulissante avec les surfaces intérieures orientées
l'une vers l'autre de chaque dite paire de saillies (218).
3. Cartouche de toner selon la revendication 1 ou 2, comprenant une nervure supplémentaire
(260) positionnée à un côté opposé de l'orifice d'évacuation de toner (206) par rapport
à la position de la nervure principale (250), dans laquelle ladite nervure supplémentaire
(260) coopère par rotation et de façon coulissante avec une saillie en forme d'arc
supplémentaire (616) située sur le dispositif de développement,
la nervure supplémentaire (260) étant un élément en forme de C qui comporte un
espace permettant au corps de cartouche de toner (202) de coulisser en position dans
une direction parallèle audit axe traversant lesdites extrémités sans interférence
provenant du dispositif de développement (10).
4. Cartouche de toner selon la revendication 3, dans laquelle ledit corps de cartouche
de toner (202) comporte une extrémité ouverte qui peut être fermée hermétiquement
grâce à l'utilisation d'un capuchon (500) muni d'une protubérance (506) manipulable
pour faire tourner le corps de cartouche de toner (202), et dans laquelle ladite nervure
principale (250) est positionnée plus près du capuchon (500) que de la nervure supplémentaire
(260).
5. Cartouche de toner selon la revendication 3 ou 4, dans laquelle la nervure supplémentaire
(260) est positionnée de façon à coopérer avec la saillie en forme d'arc supplémentaire
(616) par l'intermédiaire de la rotation du corps de cartouche de toner (202), et
la nervure principale (250) coopère avec la saillie en forme d'arc (650) après que
le corps de cartouche de toner (202) a commencé à tourner vers une position de distribution
de toner, et dans laquelle la saillie en forme d'arc supplémentaire (616) comprend
des parties espacées circonférentiellement qui produisent une coopération continue
entre la nervure supplémentaire (260) et la saillie en forme d'arc supplémentaire
(616) pendant que le corps de cartouche de toner (202) est tourné.
6. Cartouche de toner selon l'une quelconque des revendications 1 à 5, dans laquelle
l'élément formant écran de protection de cartouche de toner (204) comporte un prolongement
(210) structuré de façon à coopérer avec une partie de verrouillage (214) montée sur
le corps de cartouche de toner (202) et dans laquelle le prolongement (210) est sollicité
pour se dégager de la partie de verrouillage (214) par une surface à came du dispositif
de développement (10) lorsque le corps de cartouche de toner (202) est positionné
pour coopérer avec le dispositif de développement (10).
7. Cartouche de toner selon l'une quelconque des revendications 1 à 6, dans laquelle
ledit corps de cartouche de toner (202) possède une extrémité pourvue d'une surface
d'appui (228) structurée pour coopérer avec une surface d'appui correspondante formée
sur un arbre rotatif (300) à l'intérieur du corps de cartouche de toner (202).
8. Cartouche de toner selon l'une quelconque des revendications 1 à 7, dans laquelle
ledit corps de cartouche de toner (202) comprend au moins une nervure de support (222,
224) qui supporte ledit élément formant écran de protection de cartouche de toner
(204) pendant la rotation,
dans laquelle ladite au moins une nervure de support comprend une nervure centrale
(222) et une nervure latérale (224) située de chaque côté de la nervure centrale (222)
pour supporter chaque côté de l'élément formant écran de protection de cartouche de
toner (204), ledit élément formant écran de protection de cartouche de toner (204)
étant écarté d'une surface circonférentielle du corps de cartouche de toner (202).
9. Cartouche de toner selon la revendication 8,
dans laquelle ledit corps de cartouche de toner (202) comprend des première et seconde
parties de détection de niveau de toner (242) séparées par une cavité pour toner (240),
et dans laquelle ladite nervure centrale (222) est sensiblement alignée avec la cavité
pour toner (240),
dans laquelle la cavité pour toner (240) est de préférence un élément sensiblement
en forme de V.
10. Cartouche de toner selon la revendication 8 ou 9,
dans laquelle ledit orifice d'évacuation de toner (206) est entouré par un élément
d'absorption de toner (216) destiné à essuyer tout toner en excès de l'élément formant
écran de protection de cartouche de toner (204), et dans laquelle la nervure centrale
(222) s'étend radialement vers l'extérieur du corps de cartouche de toner (202) sur
une distance inférieure à celle de l'élément d'absorption de toner (216).
11. Ensemble de développement pour un appareil de formation d'image, comprenant :
un dispositif de développement (10) comprenant un boîtier (27) comportant une paroi
extérieure munie d'un orifice d'introduction de toner (612) défini en son sein et
un support de cartouche de toner (610) formé sur lui, un tube de développement (32)
exposé au niveau d'un côté du boîtier (27) opposé à l'orifice d'introduction de toner
(612), et un obturateur de boîtier déplaçable (614) couplé au boîtier (27) au voisinage
du support de cartouche de toner (610) et mobile de façon étanche sur l'orifice d'introduction
de toner (612) ;
une cartouche de toner montée de façon amovible au support (610), ladite cartouche
de toner comportant un corps de cartouche de toner (202) qui comporte une surface
cylindrique et des première et seconde extrémités ;
un orifice d'évacuation de toner (206) situé entre les première et seconde extrémités
dudit corps de cartouche de toner (202), ledit corps de cartouche de toner (202) étant
mobile en rotation par rapport au dispositif de développement (10) autour d'un axe
traversant lesdites extrémités lorsqu'il y est fixé ;
un élément formant écran de protection de cartouche de toner (204) mobile en rotation
sur ladite surface cylindrique par rapport audit corps de cartouche de toner (202)
pour ouvrir et fermer l'orifice d'évacuation de toner (206) pendant que le corps de
cartouche de toner (202) est tourné par rapport audit élément de protection de cartouche
de toner (204) ; et
deux saillies (218) comprises dans ledit corps de cartouche de toner (202) et formées
de chaque côté par rapport à la direction axiale de l'élément formant écran de protection
de cartouche de toner (204), chaque dite paire de saillies (218) étant structurée
de façon à coopérer avec l'obturateur de boîtier (614) et à le déplacer lors de la
rotation dudit corps de cartouche de toner, pour ouvrir et fermer ledit orifice d'introduction
de toner (612) ;
dans laquelle le corps de cartouche de toner (202) comprend une nervure principale
en forme de C (250) qui s'étend partiellement autour d'une circonférence du corps
de cartouche de toner (202) et qui a un espace permettant au corps de cartouche de
toner (202) de coulisser en position dans une direction parallèle audit axe traversant
lesdites extrémités sans interférence provenant du dispositif de développement (10),
ladite nervure principale (250) étant structurée de façon à coopérer par rotation
et de façon coulissante avec une saillie en forme d'arc (650) située sur le dispositif
de développement (10) ;
dans laquelle ledit orifice d'évacuation de toner (206) est sollicité, par une action
de came, en direction de l'orifice d'introduction de toner (612) du dispositif de
développement (10) pendant que la nervure principale (250) et la saillie en forme
d'arc (650) coopèrent.
12. Ensemble de développement selon la revendication 11, dans lequel ledit élément formant
écran de protection de cartouche de toner (204) est un ensemble en deux parties encliqueté
sur le corps de cartouche de toner (202).
13. Ensemble de développement selon la revendication 11 ou 12, dans lequel ledit élément
formant écran de protection de cartouche de toner (204) comprend une nervure de guidage
et de positionnement longitudinale (270) formée axialement le long du corps de cartouche
de toner (202), dans lequel ladite nervure de guidage et de positionnement (270) peut
être positionnée à l'intérieur d'une gorge (620) formée en constituant une partie
du support de cartouche de toner (610) pour empêcher toute rotation relative entre
l'élément formant écran de protection de cartouche de toner (204) et le dispositif
de développement (10).