TECHNICAL FIELD
[0001] This invention is in the field of liquid automatic dishwashing compositions. More
specifically, the invention relates to concentrated compositions containing non-phosphate
builders, enzymes, and a potassium/sodium weight ratio of at least 0.01.
BACKGROUND OF THE INVENTION
[0002] Because of their convenience, dispensing characteristics and aesthetics, liquid and/or
gel automatic dishwashing detergent compositions are a popular alternative to granular
compositions among consumers. However, liquid and/or gel formulations often do not
deliver the same effective cleaning, sporting and filming performance as a granular
composition.
[0003] To clean effectively, conventional liquid/gel and granular automatic dishwashing
detergents contain chlorine bleach, phosphate builders and have high alkalinity (i.e.
silicate, carbonate and caustic). See, for example, U.S. Patents 4,116,849, Leikhim,
issued September 26, 1978, 5,064,553, Dixit et al, issued November 12, 1991 and 4,917,812,
Cilley, issued April 17, 1990. Incorporation of chlorine bleaches requires special
processing, storage steps, and the use of chlorine bleach stable raw materials (which
are mostly inorganic in nature). Automatic detergent compositions have been disclosed
which use enzymes in place of chlorine bleach, for example, U.S. Patents 4,162,987,
Maguire et al, issued July 31, 1979, 4,101,457, Place et al, issued July 18, 1978
and 5,075,027, Dixit et al, issued December 24, 1991.
[0004] It has recently been found that a viscoelastic, thixotropic liquid automatic dishwashing
detergent can be formed which has superior performance to conventional liquid/gel
products and comparable performance to granular products. Surprisingly, a low alkaline
product pH (between 7 and 11) liquid composition which is substantially free of chlorine,
and silicate, exhibits enhanced cleaning, spotting, and filming ability. The cleaning
benefit is achieved via the presence of enzymes, and surfactant and/or builder in
the composition. Removal of chlorine bleach and a lower product pH also results in
a composition which is safer to dishwasher articles (i.e. china, silverware, glass).
[0005] Because of increasing environmental concerns, there is a movement away from phosphated
compositions and excessive packaging materials. In order to maintain and achieve superior
product performance without phosphate builders, more costly raw materials are required
(e.g. enzymes and surfactants and new organic builders). Compaction or concentration
of the formula composition has become a common means to help offset this economic
upcharge, while simultaneously reducing solid waste.
[0006] However, the move from conventional formulations to concentrated formulas is not
a simple matter of adding more active ingredients to conventional detergent formulations.
This is especially true in the case of liquids where solubility of the ingredients
is a limiting factor. It has now been found that a concentrated liquid automatic dishwashing
detergent composition containing enzymes and non-phosphate builder(s) requires a potassium/sodium
weight ratio of at least 0.01, preferably, between 0.01 and 10, in order to maintain
long term product stability.
SUMMARY OF THE INVENTION
[0007] The composition of this invention is a concentrated viscoelastic, thixotropic, liquid
automatic dishwashing detergent composition comprising, by weight:
(a) from 5% to 50% of a non-phosphate detergent builder selected from the group consisting
of water-soluble, alkali metal, ammonium or substituted ammonium carbonates, bicarbonates,
borates, polyhydroxysulfonates, polyacetates, carboxylates, polycarboxylates and mixtures
thereof,
(b) from 0.0001% to 5% of active detersive enzyme or enzymes;
(c) from 0.1% to 10% of a viscoelastic, thixotropic thickener;
(d) sufficient pH adjusting agent to provide said composition with a product pH between
about 7 and about 11; and
(e) from 0.001% to 20% of an enzyme stabilizing system selected from the group consisting
of calcium ion, propylene glycol, short chain carboxylic acid having a chain length
at one carbon atom, polyhydroxyl compounds, boric acid, boronic acid, peptide aldehyde
and mixtures thereof; and
(f) water, wherein the aqueous phase includes both potassium and sodium ions at a
K/Na weight ratio of at least 0.01;
wherein said composition is substantially free of chlorine bleach, silicate, and
phosphate.
[0008] A particularly preferred embodiment of this invention is a gel automatic dishwashing
detergent composition further comprising an organic dispersant, a detergent surfactant
and/or a chlorine scavenger.
DETAILED DESCRIPTION OF THE INVENTION
[0009] The present invention encompasses viscoelastic, thixotropic, liquid automatic detergent
compositions which exhibit enhanced performance in the absence of chlorine bleach,
silicate, and phosphate. These detergent compositions contain the following components
by weight of the composition:
(a) from 5% to 50% of a non-phosphate detergent builder selected from the group consisting
of water-soluble, alkali metal, ammonium or substituted ammonium carbonates, bicarbonates,
borates, polyhydroxysulfonates, polyacetates, carboxylates, polycarboxylates and mixtures
thereof;
(b) from 0.0001% to 5% of active detersive enzyme or enzymes;
(c) from 0.1% to 10% of a viscoelastic, thixotropic thickener;
(d) sufficient pH adjusting agent to provide said composition with a product pH between
about 7 and about 11; and
(e) from 0.001% to 20% of an enzyme stabilizing system selected from the group consisting
of calcium ion, propylene glycol, short chain carboxylic acid having a chain length
at one carbon atom, polyhydroxyl compounds, boric acid, boronic acid having a chain
length at one carbon atom, peptide aldehyde and mixtures thereof; and
(f) water, wherein the aqueous phase includes both potassium and sodium ions at a
K/Na weight ratio of at least 0.01;
wherein said composition is substantially free of chlorine bleach, silicate, and
phosphate.
[0010] Various other optional ingredients, such as fatty acids, oxygen bleaches, perfumes,
dyes, suds control agents, and organic dispersants, can be added to provide additional
performance, product stability, and aesthetic benefits.
[0011] These components result in a viscoelastic, thixotropic, liquid automatic dishwashing
detergent composition which exhibits cleaning, spotting and filming performance superior
to conventional liquid automatic dishwashing detergent compositions, and equal to
or better than conventional granular automatic dishwashing detergent compositions.
A particularly preferred composition is a gel formulation.
[0012] The term thixotropic means the material exhibits a decrease in viscosity with increasing
shear stress. In other words, it exhibits high viscosity when subjected to low shear
stress and lower viscosity when subjected to higher shear stress. A viscoelastic liquid
exhibits a steady state flow behavior after a constant shear stress has been applied
for a sufficiently long period of time.
[0013] The term "substantially free" is defined herein to pertain to substances in the invention
that are not intentionally added, but could be present as trace impurities in other
raw material feedstocks. Preferably, the compositions of the present invention comprises
less than 0.5% form of phosphorous, and less than 0.2% silicate. No level of chlorine
bleach species is acceptable; however, if present chlorine scavengers discussed herein
can be added to the composition.
[0014] All percentages herein refer to weight percent of active material in the final composition
unless otherwise noted.
Detergency Builder
[0015] The detergency builders used can be any of the non-phosphate detergency builders
known in the art, which include the various water-soluble, alkali metal, ammonium
or substituted ammonium carbonates, bicarbonates, borates, polyhydroxysulfonates,
polyacetates, carboxylates (e.g. citrates), and polycarboxylates. Preferred are the
alkali metal, especially sodium and potassium, salts of the above and mixtures thereof.
[0016] The amount of builder is from 5% to 50%, preferably from 8% to 40%, most preferably
from 10% to 30% by weight of the automatic dishwashing detergent composition.
[0017] Examples of non-phosphorus, inorganic builders are sodium and potassium carbonate,
bicarbonate, and sesquicarbonate.
[0018] Water-soluble, non-phosphorus organic builders useful herein include the various
alkali metal, ammonium and substituted ammonium polyacetates, carboxylates (e.g. citrates),
polycarboxylates and polyhydroxysulfonates. Examples of polyacetate and polycarboxylate
builders are the sodium, potassium, lithium, ammonium and substituted ammonium salts
of ethylene diamine tetraacetic acid, nitrilotriacetic acid, tartrate monosuccinic
acid, tartrate disuccinic acid, oxydisuccinic acid, carboxy methyloxysuccinic acid,
mellitic acid, benzene polycarboxylic acids, and citric acid.
[0019] Preferred detergency builders have the ability to remove metal ions other than alkali
metal ions from washing solutions by sequestration, which as defined herein includes
chelation, or by precipitation reactions. Some of the above-described detergency builders
additionally serve as buffering agents (pH adjusting), and/or chlorine scavengers.
[0020] Particularly preferred automatic dishwashing detergent compositions of the invention
contain, by weight of the automatic dishwashing detergent composition, from 5% to
50%, preferably from 8% to 30%, most preferably from 10% to 30%, of carbonate, citrate,
and mixtures thereof.
[0021] The compositions of this invention must include sufficient amounts of potassium and
sodium ions to provide a finished product K/Na weight ratio of at least 0.01, preferably
between 0.01 and 10, more preferably between 0.1 and 1.0, even more preferably between
0.1 and 0.8, most preferably between 0.1 and 0.5. The potassium and sodium ions can
be incorporated into the composition from the alkali metal cation of the detergent
builder salt(s), or alkali metal hydroxide(s), or as the alkali metal cation of any
other component of the composition. In determining the total finished product K/Na
weight ratio, all of these sources should be taken into consideration.
[0022] Not to be bound by theory, it is believed that increasing the water solubility of
the detergent salts is the means to achieve high builder levels while maintaining
long term stability. In the compact formulations of the present invention, there is
a reduction in the amount of available water. Therefore, it becomes more difficult
to solubilize the builder salts, especially when only sodium salts are used. It has
been found that the use of all sodium builder salts in matrices similar to this invention
results in excessive crystal growth/precipitation when the product is to long term
storage (greater than one month) and/or harsh conditions. It has been found that a
stable composition can be formed by incorporating potassium ions into compositions
of the present invention.
[0023] The finished product K/Na weight ratio is directly proportional to the weight percent
of detergent components/salts incorporated in the composition. A higher weight percent
of detergent components in the composition requires a higher finished product K/Na
weight ratio to achieve acceptable finished product stability. For example, in composition
of the present invention containing citrate and carbonate builders, the K/Na ratio
should be between 0.01 and 0.20 for builder levels between 5% and 10%; between 0.05
and 1.50 for builder levels between 10% and 30%; and between 0.6 and 10.0 for builder
levels between 30% and 50%.
Detersive Enzyme
[0024] The compositions of this invention can contain from 0.0001% to 5%, more preferably
from 0.001% to 1%, most preferably from 0.005% to 0.5%, by weight, of active detersive
enzyme. Weight percent of "active detersive enzyme" is defined by the weight percent
of the enzyme present in the composition - it does not include the weight percent
of other materials commonly included in commercial enzyme feedstocks (e.g. solvents,
stabilizers, residuals).
[0025] The preferred detersive enzyme is selected from the group consisting of protease,
amylase, lipase and mixtures thereof. Most preferred are protease or amylase or mixtures
thereof.
[0026] The proteolytic enzyme can be of animal, vegetable or microorganism (preferred) origin.
More preferred is serine proteolytic enzyme of bacterial origin. Purified or nonpurified
forms of this enzyme may be used. Proteolytic enzymes produced by chemically or genetically
modified mutants are included by definition, as are close structural enzyme variants.
Particularly preferred is bacterial serine proteolytic enzyme obtained from
Bacillus, Bacillus
subtilis and/or
Bacillus licheniformis.
[0027] Suitable proteolytic enzymes include AlcalseR, EsperaseR, DurazyrmR, SavinaseR (preferred);
MaxataseR MaxacalR (preferred), and MaxapemR 15 (protein engineered Maxacal), PurafectR
(preferred) and subtilisin BPN and BPN'; which are commercially available. Preferred
proteolytic enzymes are also modified bacterial serine proteases, such as those described
in European Patent Application Serial Number 87 303761.8, filed April 28, 1987 (particularly
pages 17, 24 and 98), and which is called herein "Protease B", in European Patent
Application 199,404, Venegas, published October 29, 1986, which refers to a modified
bacterial serine proteolytic enzyme which is called "Protease A" herein and in PCT
Application Number WO 91/02792, Wilson et al, published March 7, 1991 which is called
"BLAP" herein. Preferred proteolytic enzymes, then, are selected from the group consisting
of SavinaseR, AlcalaseR, EsperaseR, MaxacalR, PurafectR, BPN', Protease A and Protease
B, and mixtures thereof. SavinaseR or "Protease B" is most preferred.
[0028] Suitable lipases for use herein include those of bacterial, animal, and fungal origin,
including those from chemically or genetically modified mutants.
[0029] Suitable bacterial lipases include those produced by
Pseduomonas, such as
Pseudomonas stutzeri ATCC 19.154, as disclosed in British Patent 1,372,034. Suitable lipases include those
which show a positive immunological cross-reaction with the antibody of the lipase
produced from the microorganism
Pseudomonas fluorescens IAM 1057. This lipase and a method for its purification have been described in Japanese
Patent Application 53-20487, laid open on February 24, 1978. This lipase is available
under the trade name Lipase P "Amano," hereinafter referred to as "Amano-P." Such
lipases should show a positive immunological cross reaction with the Amano-P antibody,
using the standard and well-known immunodiffusion procedure according to Oucheterion
(Acta. Med. Scan., 133, pages 76-79 (1950)). These lipases, and a method for their
immunological cross-reaction with Amano-P, are also described in U.S. Patent 4,707,291,
Thom et al., issued November 17, 1987. Typical examples thereof are the Amano-P lipase,
the lipase ex
Pseudomonas fragi FERM P 1339 (available under the trade name Amano-B), lipase ex
Pseudomonas nitroreducens var.
lipolyticum FERM P 1338 (available under the trade name Amano-CES), lipases ex
Chromobacter viscosum var.
lipolyticum NRRlb 3673, and further
Chromobacter viscosum lipases, and lipases ex
Pseudomonas gladioli. A preferred lipase is derived from
Pseudomonas pseudoalcaligenes, which is described in Granted European Patent, EP-B-0218272. Other lipases of interest
are Amano AKG and Bacillis Sp lipase (e.g. Solvay enzymes).
[0030] Other lipases which are of interest where they are compatible with the composition
are those described in EP A 0 339 681, published November 28, 1990, EP A 0 385 401,
published September 5, 1990, EO A 0 218 272, published April 15, 1987, and PCT/DK
88/00177, published May 18, 1989.
[0031] Suitable funzal lipases include those produced by
Humicola lanuginosa and
Thermomyces lanuginosus. Most preferred is lipase obtained by cloning the gene from
Humicola lanuginosa and expressing the gene in
Aspergillus oryzae as described in European Patent Application 0 258 068, commercially available under
the trade name LipolaseR from Novo-Nordisk.
[0032] Any amylase suitable for use in a dishwashing detergent composition can be used in
these compositions. Amylases include for example, a-amylases obtained from a special
strain of
B. licheniforms, described in more detail in British Patent Specification No. 1,296,839. Amylolytic
enzymes include, for example, Rapidase™, Maxamyl™, Termamyl™ and BAN™.
Enzyme Stabilizing System
[0033] The preferred compositions herein comprise from 0.001% to 20%, preferably from 0.01%
to 15%, most preferably from 0.5% to 12%, by weight of an enzyme stabilizing system.
The enzyme stabilizing system can be any stabilizing system which is compatible with
the enzyme of the present invention. Such stabilizing systems can comprise calcium
ion, boric acid, propylene glycol, short chain carboxylic acid having a chain length
of one carbon atom boronic acid, Polyhydroxyl compounds, peptide aldehydes, and mixtures
thereof. The level of calcium ion should be selected so that there is always some
minimum level available for the enzyme, after allowing for complexation with builders,
etc., in the composition. Any water-soluble calcium salt can be used as the source
of calcium ion, including calcium chloride, calcium formate, and calcium acetate.
A small amount of calcium ion, from 0.05 to 0.4 millimoles per liter, is often also
present in the composition due to calcium in the enzyme and formula water. Calcium
ions can be used with boric acid or a suitable salt of boric acid, described herein
below, in a composition with a product pH between 7 and 9. However, calcium ions and
the salt of boric acid can associate to form calcium borate which is insoluble in
cold water and under certain product conditions can be insoluble above about pH 9.
This precipitate can lead to phase instability, decrease in effective enzyme stabilization
and undesired product aesthetics. Therefore, a sufficient amount of calcium ion and
boric acid or the salt of boric acid should be used to achieve enzyme stability without
affecting phase stability, enzyme stability, or aesthetics. From 0% to 1%, more preferably
from 0.05% to 0.45% of calcium formate is preferred.
[0034] Other suitable enzyme stabilizing systems comprise polyols containing only carbon,
hydrogen and oxygen atoms. They preferably contain from 2 to 6 carbon atoms and from
2 to 6 hydroxy groups. Examples include propylene glycol (especially 1,2-propanediol,
which is preferred), 1,2- butanediol, ethylene glycol, glycerol, sorbitol, mannitol,
and glucose. The polyol generally represents from 0.001% to 20%, preferably from 1.5%
to 8%, by weight of the composition. Preferably, the weight ratio of polyol to a boric
acid added is at least 1, most preferably at least about 1.3.
[0035] The compositions can also contain the water-soluble short chain carboxylates having
a chain length of one carbon atom described in U.S. Patent 4,318,818, Letton et al.,
issued March 9, 1982. The formates are preferred and can be used at levels from 0%
to 5%, preferably from 0.075% to 2.5%, most from 0.1% to 1.5%, by weight. Sodium formate
is preferred.
[0036] Another stabilizing system comprises from 0.05% to 7%, preferably from 0.1% to 5%,
by weight of boric acid. The boric acid may be, but is not, formed by a compound capable
of forming boric acid in the composition. Boric acid is preferred, although other
compounds such as boric oxide, borax, and other alkali metal borates (e.g., sodium
ortho-, meta- and pyroborate, and sodium pentaborate) are suitable.
[0037] Still another enzyme stabilizing system includes polyhydoxyl compounds, such as sugar
alcohols, monosaccharides and discaccharides as disclosed in the specification of
German Pat. No. 2,038,103, water-solule sodium or potassium salts and water-soluble
hydroxy alcohols, as disclosed in U.S. Published Patent Application B-458,819, Weber,
published April 13, 1976; diamines and polyamines, as disclosed in German Pat. No.
2,058,826; amino acids, as disclosed in German Pat. No. 2,060,485; and reducing agents,
as disclosed in Japanese Pat. No. 72-20235. Further, in order to enhance its storage
stability, the enzyme mixture may be incorporated into the detergent composition in
a coated, encapsulated, agglomerated, prilled, or noodled from in accordance with,
e.g., U.S. Patent 4,162,987, Maguire et al, issed July 31, 1979.
[0038] Substituted boric acids (e.g. phenylboronic acid, butane boronic acid, and p-bromo
phenylboronic acid) can also be used in place of boric acid. A particularly preferred
boronic acid is an aryl boronic acid of the structure:
where x is selected from C
1-C
6 alkyl, substituted C
1-C
6 alkyl, aryl, substituted aryl, hydroxyl, hydroxyl derivative, amine C
1-C
6 alkylated amine, amine derivative, halogen, nitro, thiol, thio derivative, aldehyde,
acid, acid salt, ester, sulfonate or phosphonate; each Y is independently selected
from hydrogen, C
1-C
6 alkyl, substituted C
1-C
6 alkyl, aryl, substituted aryl, hydroxyl, hydroxyl derivative, halogen, amine, alkylated
amine, amine derivative, nitro, thiol, thiol derivative, aldehyde, acid, ester, or
sulfonate; and n is 0 to 4.
[0039] Yet another suitable stabilizing system includes a peptide aldehyde comprising from
2 to 50 amino acids, or mixtures thereof. As used herein, the term peptide aldehydes
refers to compounds comprising a peptidic chain wherein the C-terminal end of said
chain is converted from a carboxylic group to an aldehyde group. Peptide aldehydes
are known per se and have been described as well as processes for their manufacture,
for instance in US 5,015,627, EP 185 930 and DE 32 00 812. Preferred peptide aldehydes
for use herein comprise from 2 to 6 amino acids, most preferably 3 to 4.
Thickening Agent
[0040] The viscoelastic, thixotropic thickening agent in the compositions of the present
invention is from 0.1% to 10%, preferably from 0.25% to 8%, most preferably from 0.5%
to 5%, by weight of the detergent composition. Preferably, the viscoelastic, thixotropic
thickening agent is free of any enzymatically reactive species. Without being bound
by theory, it is believed that the enzyme(s) present in the automatic detergent composition
could degrade the thickening agent which contains such species, resulting in a rheologically
unstable product.
[0041] Preferably the thickening agent is a polymer with a molecular weight at least 500,000,
preferably from 500,000 to 10,000,000. The polymeric thickening agent can be, but
is not limited to, a cross-linked polycarboxylate polymer.
[0042] The preferred cross-linked polycarboxylate polymer is preferably a carboxyvinyl polymer.
Such compounds are disclosed in U.S. Patent 2,798,053, issued on July 2, 1957, to
Brown. Methods for making carboxyvinyl polymers are also disclosed in Brown. Carboxyvinyl
polymers are substantially insoluble in liquid, volatile organic hydrocarbons and
are dimensionally stable on exposure to air.
[0043] Preferred polyhydric alcohols used to produce carboxyvinyl polymers include polyols
selected from the class consisting of oligosaccarides, reduced derivatives thereof
in which the carbonyl group is converted to an alcohol group, a pentaerythritol; most
preferred is sucrose or pentaerythritol. It is preferred that the hydroxyl groups
of the modified polyol be etherified with allyl groups, the polyol having at least
two allyl ether groups per polyol molecule. When the polyol is sucrose, it is preferred
that the sucrose have at least about five allyl ether groups per sucrose molecule.
It is preferred that the polyether of the polyol comprise from 0.1% to about 4% of
the total monomers, more preferably from 0.2% to 2.5%.
[0044] Preferred monomeric olefinically unsaturated carboxylic acids for use in producing
carboxyvinyl polymers used herein include monomeric, polymerizable, alpha-beta monoolefinically
unsaturated lower aliphatic carboxylic acids; more preferred are monomeric monoolefinic
acrylic acids of the structure
where R is a substituent selected from the group consisting of hydrogen and lower
alkyl groups; for example, acrylic acid.
[0045] Various carboxyvinyl polymers, homopolymers and copolymers are commercially available
from B.F. Goodrich Company, New York, N.Y., under the trade name CarbopolR. These
polymers are also known as carbomers or polyacrylic acids. Carboxyvinyl polymers useful
in formulations of the present invention include Carbopol 910 having a molecular weight
of about 750,000, Carbopol 941 having a molecular weight of 1,250,000, and Carbopols
934 and 940 having molecular weights of 3,000,000 and 4,000,000, respectively. More
preferred are the series of Carbopols which use ethyl acetate and cyclohexane in the
manufacturing process, for example, Carbopol 981, 2984, 980, and 1382.
[0046] Preferred polycarboxylate polymers of the invention are non-linear, water-dispersible,
polyacrylic acid cross-linked with a polyalkenyl polyether and having a molecular
weight of at least 750,000, preferably from 750,000 to 4,000,000.
[0047] Highly preferred examples of these polycarboxylate polymers for use in the present
invention are Sokalan PHC-25R, a polyacrylic acid available from BASF Corporation,
the Carbopol series resins available from B.F. Goodrich, and the Polygel series available
from 3-V Chemical Corporation. Mixtures of polycarboxylate polymers as herein described
may also be used.
[0048] The polycarboxylate polymer thickening agent can be used alone or with inorganic
clays (e.g. aluminum silicate, bentonite, fumed silica). The preferred clay thickening
agent can be either naturally occurring or synthetic. A preferred synthetic clay is
the one disclosed in U.S. Patent 3,843,598. Naturally occurring clays include some
smectite and attapulgite clays as disclosed in U.S. Patent 4,824,590.
[0049] Other types of thickeners which can be used in this composition include natural gums,
such as xanthan gum, locust bean gum and guar gum. Semi-synthetic thickeners such
as the cellulosic type thickeners: hydroxyethyl and hydroxymethyl cellulose (ETHOCEL
and METHOCELR available from Dow Chemical) can also be used. Mixtures of polymeric
thickening agents, semi- synthetic, and natural thickeners herein described may also
be used.
[0050] In the preferred viscoelastic thixotropic liquid automatic dishwashing detergent
composition, the polycarboxylate polymer thickening agent provides an apparent viscosity
at high shear of greater than 250 centipoise and an apparent yield value of from 40
to 800, and most preferably from 60 to 600, dynes/cm
2 to the composition.
[0051] Viscosity is a measure of the internal resistance to flow-exhibited by a fluid in
terms of the ratio of the shear stress to the shear rate. The yield value is an indication
of the shear stress at which the gel strength is exceed and flow is initiated. Yield
value can be measured herein with a Brookfield RVT model viscometer with a T-bar B
spindle at about 77°F (25°C) utilizing a Helipath drive during associated readings.
The system is set to 0.5 rpm and a torque reading is taken for the composition to
be tested after 30 seconds or after the system is stable. The system is stopped and
the rpm is reset to 1.0 rpm. A torque-reading is taken for the same composition after
30 seconds or after the system is stable. Apparent viscosities are calculated from
the torque readings using factors provided with the Brookfield viscometer. An apparent
Brookfield yield value is then calculated as: Brookfield Yield Value = (apparent viscosity
at 0.5 rpm - apparent viscosity at 1 rpm)/l00. This is the common method of calculation,
published in Carbopol literature from the B. F. Goodrich Company and in other published
references. In the cases of most of the formulations quoted herein, this apparent
yield value is approximately four times higher than yield values calculated from shear
rate and shear stress measurements in more rigorous theological equipment. Apparent
viscosities at high shear are determined with a Brookfield RVT viscometer with spindle
#6 at 100 rpm, reading the torque at 30 seconds.
[0052] A preferred method herein for measuring viscosity and yield value is with a Contraves
Rheomat 115 viscometer which utilizes a Rheoscan 100 controller, a DIN 145 spindle
and cup at 25°C. For viscosity measurements, the shear rate is increased from 0 to
150 sec
-1 over a 30 second time period. The viscosity, measured in centipoise, is taken at
a shear rate of 150 sec
-1. The shear rate for yield value measurements is increased linearly from 0 to 0.4
sec
-1 over a period of 500 seconds after an initial 5 minute rest period.
pH Adjusting Agent
[0053] In the instant compositions, one or more buffering agents can be included which are
capable of maintaining the pH of the compositions within the desired alkaline range.
The pH of the undiluted composition ("as is") is determined at room temperature (20°C)
with a pH meter. It is in the low alkaline pH range that optimum performance and stability
of the enzyme are realized, and it is also within this pH range wherein optimum compositional,
chemical, and physical stability are achieved.
[0054] Maintenance of the composition pH between 7 and 11, preferably between 8 and 10.5,
minimizes undesirable degradation of the active enzymes. Maintenance of this particular
pH range also maximizes the soil and stain removal properties and prevents spotting
and filming during utilization of the present compositions.
[0055] The pH adjusting agents are generally present in a level from 0% to 50%, preferably
from 8% to 40% by weight of the detergent composition.
[0056] Any compatible material or mixture of materials which has the effect of maintaining
the composition pH within the pH range of 7 to 11, preferably 8 to 10.5, most prefably
9 to 10.5, can be utilized as the pH adjusting agent in the instant invention. Such
agents can include, for example, various water-soluble, inorganics salts such as the
carbonates, bicarbonates, sesquicarbonates, tetraborates, hydroxides, and mixtures
thereof. Silicates are not included because of their high alkaline buffering properties.
[0057] Examples of preferred materials which can be used either alone or in combination
as the pH adjusting agent herein include sodium carbonate, sodium bicarbonate, potassium
carbonate, sodium sesquicarbonate, organic amines and their salts such as monoethanol
amine (MEA), anhydrous sodium tetraborate, sodium tetraborate pentahydrate, potassium
hydroxide, sodium hydroxide, and sodium tetraborate decahydrate. Combinations of these
pH adjusting agents, which include both the sodium and potassium salts, may be used.
As set forth herein, the compositions of the present invention comprise sufficient
amount of both potassium and sodium ions. The pH adjusting can be a source for these
ions.
Detergent Surfactants
[0058] The compositions of this invention can contain from 0% to 20%, preferably from 0.1%
to 15%, more from 1% to 10% of a detergent surfactant which preferably results in
a low foaming detergent composition. Preferably the detergent surfactant is low foaming
or which in combination with other components (i.e. suds suppressors) is low foaming.
Most preferably the surfactant is a low foaming nonionic surfactant.
[0059] Because the composition is chlorine bleach free, there is no requirement that the
surfactant be chlorine bleach stable. However, since enzymes are an essential ingredient
of the invention, the surfactant employed is preferably enzyme stable (enzyme compatible)
and free of enzymatically reactive species. For example, when proteases and amylases
are employed, the surfactant should be free of peptide or glycosidic bonds. In addition,
because the composition is phosphate free, compounds containing phosphorous should
be avoided.
[0060] Desirable detergent surfactants include nonionic, anionic, amphoteric and zwitterionic
detergent surfactants, and mixtures thereof.
[0061] Examples of nonionic surfactants include:
(1) The condensation product of 1 mole of a saturated or unsaturated, straight or
branched chain, alcohol or fatty acid containing from 10 to 20 carbon atoms with from
about 4 to 40 moles of ethylene oxide. Particularly preferred is the condensation
product of a fatty alcohol containing from 17 to 19 carbon atoms, with from 6 to 15
moles, preferably 7 to 12 moles, most preferably 9 moles, of ethylene oxide provides
superior spotting and filming performance. More particularly, it is desirable that
the fatty alcohol contain 18 carbon atoms and be condensed with from 7.5 to 12, preferably
9 moles of oxide. These various specific C17-C19 ethoxylates give extremely good performance even at lower levels (e.g., 2.5%-3%).
At the higher levels (less than 5%), they are sufficiently low sudsing, especially
when capped with a low molecular weight (C1-5) acid or alcohol moiety, so as to minimize or eliminate the need for a suds-suppressing
agent. Suds-suppressing agents in general tend to act as a load on the composition
and to hurt long term spotting and filming characteristics.
(2) Polyethylene glycols or polypropylene glycols having molecular weight of from
1,400 to 30,000, e.g., 20,000; 9,500; 7,500; 7,500; 6,000; 4,500; 3,400; and 1,450.
All of these materials are wax-like solids which melt between 110°F (43°C) and 200°F
(93°C).
(3) The condensation products of 1 mole of alkyl phenol wherein the alkyl chain contains
from 8 to 18 carbon atoms and from 4 to 50 moles of ethylene oxide.
(4) Polyoxypropylene, polyoxyethylene condensates having the formula HO(C2H6O)x(C3H6O)xH or HO(C3H6O)y (C2H4O)x(C3H6O)yH where total y equals at least 15 and total (C2H4O) equals 20% to 90% of the total weight of the compound and the molecular weight
is from 2,000 to 10,000, preferably from 3,000 to 6,000. These materials are, for
example, the PLURONICSR which are well known in the art.
(5) the compounds of (1) and (4) which are cappped with propylene oxide, butylene
oxide and/or short chain alcohols and/or short chain fatty acids, e.g., those containing
from 1 to about 5 carbon atoms, and mixtures thereof.
[0062] Useful surfactants in detergent compositions are those having the formula RO-(C
2H
4O)
xR
1 wherein R is an alkyl or alkylene group containing from 17 to 19 carbon atoms, x
is a number from 6 to 15, preferably from 7 to 12, and R
1 is selected from the group consisting of: preferably, hydrogen, C
1-5 alkyl groups, C
2-5 acyl groups and groups having the formula -(C
yH
2yO)
nH wherein y is 3 or 4 and n is a number from one to about 4.
[0063] Particularly suitable surfactants are the low-sudsing compounds of (4), the other
compounds of (5), and the C
17--C
19 materials of (1) which have a narrow ethoxy distribution. Certain of the block co-polymer
surfactant compounds designated PLURONIC, PLURAFACR and TETRONICR by the BASF Corp.,
Parsippany, N.J. are suitable as the surfactant for use herein. A particularly preferred
embodiment contains a polyoxypropylene, polyoxethylene block polymer blend comprising
75%, by weight of the blend, of a reverse block co-polymer of polyoxyethylene and
polyoxypropylene containing 17 moles of ethylene oxide and 44 mole of propylene oxide;
and 25%, by weight of the blend, of a block co-polymer of polyoxyethylene and polyoxypropylene,
initiated with tri-methylol propane, containing 99 moles of propylene oxide and 24
moles of ethylene oxide per mole of trimethylol propane.
[0064] Additional nonionic type surfactants which may be employed have melting points at
or above ambient temperatures, such as octyldimethylamine N-oxide dihydrate, decyldimethylamine
N-oxide dihydrate, C8-C12 N-methyl-glucamides and the like. Such surfactants may advantageously
be blended in the instant compositions with short-chain anionic surfactants, such
as sodium octyl sulfate and similar alkyl sulfates, though short-chain sulfonates
such as sodium cumene sulfonate could also be used.
[0065] In addition to the above mentioned surfactants, other suitable surfactants for detergent
compositions can be found in the disclosures of U.S. Patents 3,544,473, 3,630,923,
3,88,781 and 4,001,132.
[0066] Anionic surfactants which are suitable for the compostions of the present invention
include, but are not limited to, water soluble secondary alcohol sulfates, and alkyl
sulfates and/or sulfonates, containing from 6 to 18 carbon atoms.
[0067] Natural fatty alcohols include those produced by reducing the glycerides of naturally
occurring fats and oils. Fatty alcohols can be produced synthetically, for example,
by the Oxo process. Examples of suitable alcohols which can be employed in alkyl sulfate
manufacture include nonyl, undecyl, decyl, lauryl, tridecyl, myristyl, pentadecyl,
palmityl and stearyl alcohols and the mixtures of fatty alcohols derived by reducing
the glycerides of tallow and coconut oil.
[0068] Specific examples of alkyl sulfate salts which can be employed in the instant detergent
compositions include sodium lauryl alkyl sulfate, sodium stearyl alkyl sulfate, sodium
palmityl alkyl sulfate, sodium decyl sulfate, sodium myristyl alkyl sulfate, potassium
lauryl alkyl sulfate, potassium stearyl alkyl sulfate, potassium decyl sulfate, potassium
palmityl alkyl sulfate, potassium myristyl alkyl sulfate, sodium dodecyl sulfate,
potassium dodecyl sulfate, potassium tallow alkyl sulfate, sodium tallow alkyl sulfate,
sodium coconut alkyl sulfate, magnesium coconut alkyl sulfate, calcium coconut alkyl
sulfate, potassium coconut alkyl sulfate and mixtures thereof. Highly preferred alkyl
sulfates are sodium coconut alkyl sulfate, potassium coconut alkyl sulfate, potassium
lauryl alkyl sulfate and sodium lauryl alkyl sulfate.
[0069] A preferred sulfonated anionic surfactant is the alkali metal salt of secondary alkane
sulfonates, an example of which is the Hostapur SAS from Hoechst Celanese.
[0070] Another class of surfactants operable in the present invention are the water-soluble
betaine surfactants. These materials have the general formula:
wherein R
1 is an alkyl group containing from about 8 to 22 carbon atoms; R
2 and R
3 are each lower alkyl groups containing from about 1 to 5 carbon atoms, and R
4 is an alkylene group selected from the group consisting of methylene, propylene,
butylene and pentylene. (Propionate betaines decompose in aqueous solution and hence
are not included in the instant compositions).
[0071] Examples of suitable betaine compounds of this type include dodecyldimethylammonium
acetate, tetradecyldimethylammonium acetate, hexadecyldimethylammonium acetate, alkyldimethylammonium
acetate wherein the alkyl group averages 14.8 carbon atoms in length, dodecyldimethylammonium
butanoate, tetradecyldimethyl- ammonium butanoate, hexadecyldimethylammonium butanoate,
dodecyl- dimethylammonium hexanoate, hexadecyldimethylammonium hexanoate, tetradecyldiethylammonium
pentanoate and tetradecyldipropyl- ammonium pentanoate. Especially preferred betaine
surfactants include dodecyldimethylammonium acetate, dodecyldimethylammonium hexanoate,
hexadecyldimethylammonium acetate, and hexadecyldi- methylammonium hexanoate.
[0072] Other surfactants include amine oxides and sulfoxides. However, such surfactants
are usually high sudsing. A disclosure of surfactants can be fbund in published British
Patent Application 2,116,199A; U.S. Patent 4,005,027, Hartman; U.S. Patent 4,116,851,
Rupe et al; U.S. Patent 3,985,668, Hartman; U.S. Patent 4,271,030, Brierley et al;
and U.S. Patent 4,116,849, Leikhim.
[0073] Still other preferred anionic surfactants include the linear or branched alkali metal
mono- and/or di-(C
8-14) alkyl diphenyl oxide nomo- and/or disulfonates, commercially available under the
trade name DOWFAXR 3B-2 (sodium n-decyl diphenyloxide disulfonate) and DOWFAXR 2A-1.
These and similar surfactants are disclosed in published U.K. Patent Applications
2,163,447A; 2,163,448A; and 2,164,350A.
Chlorine Scavengers
[0074] In addition to the above listed enzyme stabilizers, from 0 to 10%, preferably from
0.01% to 6% by weight, of chlorine bleach scavengers can be added to prevent chlorine
bleach species present in many water supplies from attacking and deactivating the
enzymes, especially under alkaline conditions. While chlorine levels in water may
be small, typically in the range from 0.5 ppm to 1.75 ppm, the available chlorine
in the total volume of of water that comes in contact with the enzyme during dishwashing
is usually large; accordingly, enzyme stability in-use can be problematic.
[0075] Suitable chlorine scavenger anions for compositions of the present invention with
a pH less than 8 are salts containing ammonium cations. These can be selected from
the group consisting of reducing materials like sulfite, bisulfite, thiosulfite, thiosulfate,
iodide, etc., antioxidants like carbamate, ascorbate. Other conventional scavenging
anions like sulfate, bisulfate, carbonate, bicarbonate, percarbonate, nitrate, chloride,
borate, sodium perborate tetrahydrate, sodium perborate monohydrate, acetate, benzoate,
citrate, formate, lactate, malate, tartrate, salicylate, organic amines such as ethylenediaminetetracetic
acid (EDTA) or alkali metal salt thereof and monoethanolamine (MEA), and mixtures
thereof, preferably monoethanolamine, can also be used. Some of the above-described
chlorine scavengers additionally serve as, detergency builders, pH adjusting agents,
and/or bleaching agents.
Organic Dispersant
[0076] The present compositions can contain an organic dispersant which overcomes the problem
of unsightly films and spots which form on china and especially on glassware due to
calcium or magnesium hardness induced precipitation of the builders and/or pH adjusting
agents (e.g. especially carbonate).
[0077] The organic dispersants herein can be used at levels of 0 to 40% typically from 0.5%
to 30%, most preferably from 1% to 20% of the automatic dishwashing composition. Such
organic dispersants are preferably water-soluble sodium polycarboxylates. ("Polycarboxylate"
dispersant herein generally contain truly polymeric numbers of carboxylate groups,
e.g., 8 or more, as distinct from carboxylate builders, sometimes called "polycarboxylates"
in the art when, in fact, they have relatively low numbers of carboxylate groups such
as four per molecule.) The organic dispersants are known for their ability to disperse
or suspend calcium and magnesium "hardness", e.g., carbonate salts. Crystal growth
inhibition, e.g., of Ca/Mg carbonates, is another useful function of such materials.
Preferably, such organic dispersants are polyacrylates or acrylate-containing copolymers.
"Polymeric Dispersing Agents, SOKALAN", a printed publication of BASF Aktiengesellschaft,
D-6700 Ludwigshaven, Germany, describes organic dispersants useful herein. Preferred
dispersants herein described include, but are not limited to sodium polyacrylate having
a nominal molecular weight of 4500, obtainable from Rohm & Haas under the tradename
ACUSOLR (e.g. ACUSOLR 445N), or acrylate/maleate copolymers such as are available
under the tradename SOKALANR, from BASF Corp. These polyanionic materials are, as
noted, usually available as viscous aqueous solutions, often having dispersant concentrations
of 30-50%. The organic dispersant is most commonly fully neutralized; e.g., as the
sodium salt form.
[0078] While the foregoing encompasses preferred organic dispersants for use herein, it
will be appreciated that other oligomers and polymers of the general polycarboxylate
type can be used, according to the desires of the formulator. Suitable polymers are
generally low molecular weight and at least partially neutralized in the form of their
alkali metal, ammonium or other conventional cation salts. The alkali metal, especially
sodium salts, are most preferred. While the molecular weight of such dispersants can
vary over a wide range, it preferably is from 1,000 to 500,000, more preferably is
from 2,000 to 250,000, and most preferably is from 3,000 to 100,000. Nonlimiting examples
of such materials are as follows.
[0079] For example, other suitable organic dispersants include those disclosed in U.S. Patent
3,308,067 issued March 7, 1967, to Diehl. Unsaturated monomeric acids that can be
polymerized to form suitable polymeric polycarboxylates include maleic acid (or maleic
anhydride), fumaric acid, itaconic acid, aconitic acid, mesaconic acid, citraconic
acid and methylenemalonic acid. The presence of monomeric segments containing no carboxylate
radicals such as vinylmethyl ether, styrene, ethylene, etc. is suitable, preferably
when such segments do not constitute more than 40% by weight of the polymer.
[0080] Other suitable organic dispersants for use herein are copolymers of acrylamide and
acrylate having a molecular weight of from 3,000 to 100,000, preferably from 4,000
to 20,000, and an acrylamide content of less than 50%, preferably less than 20%, by
weight of the polymer. Most preferably, the polymer has a molecular weight of from
about 4,000 to 10,000 and an acrylamide content of from 1% to 15%, by weight of the
polymer.
[0081] Still other useful organic dispersants include acrylate/ maleate or acrylate/fumarate
copolymers with an average molecular weight in acid form of from 2,000 to 80,000 and
a ratio of acrylate to maleate or fumarate segments of from 30:1 to 2:1. Other such
suitable popolymers based on a mixture of unsaturated mono- and dicarboxylate monomers
are disclosed in European Patent Application No. 66,915, published December 15, 1982.
Yet other organic dispersants are useful herein, as illustrated by water-soluble oxidized
carbohydrates, e.g., oxidized starches prepared by art-disclosed methods.
[0082] A particularly preferred embodiment of the present invention can contain from 0%
to 40%, preferably from 1% to 30%, most preferably from 1% to 20%, by weight of the
automatic dishwashing detergent composition, of low molecular weight modified polyacrylate
copolymers.
[0083] The term modified polyacrylate is defined as a copolymer which contains as monomer
units: a) from 90% to 10%, preferably from 80% to 20% by weight acrylic acid or its
salts and b) from 10% to 90%, preferably from 20% to 80% by weight of a substituted
acrylic monomer or its salts having the general formula:
wherein at least one of the substituents R
1, R
2 or R
3, preferably R
1 or R
2 is a 1 to 4 carbon alkyl or hydroxyalkyl group, R
1 or R
2 can be a hydrogen and R
3 can be a hydrogen or alkali metal salt. Most preferred is a substituted acrylic monomer
wherein R
1 is methyl, R
2 is hydrogen and R
3 is sodium.
[0084] The low molecular weight modified polyacrylate preferably has a molecular weight
of less than 15,000, preferably from 500 to 10,000, most preferably from 1,000 to
5,000. The most preferred polyacrylate copolymer has a molecular weight of 3500 and
is 70% by weight acrylic acid and 30% by weight methyl acrylic acid.
[0085] Suitable modified polyacrylate copolymers include the low molecular weight copolymers
of unsaturated aliphatic carboxylic acids as disclosed in U.S. Patent 4,530,766, and
5,084,535.
Other Optional Ingredients
[0086] Metal salts of long chain fatty acids and/or long chain hydroxy fatty acids have
been found to be useful in automatic dishwashing detergent compositions to inhibit
tarnishing caused by repeated exposure of sterling or silver-plate flatware to bleach-containing
automatic dishwashing detergent compositions (U.S. Patent 4,859,358, Gabriel et al).
By "long chain" is meant the higher aliphatic fatty acids or hydroxy fatty acids having
from 6 to 24 carbon atoms, preferably from 8 to 22 carbon atoms, and most preferably
from 10 to 20 carbon atoms and most preferably from 12 to 18, inclusive of the carbon
atom of carboxyl group of the fatty acid, e.g., stearic acid, and hydroxy stearic
acid. By "metal salts" of the long chain fatty acids and/or hydroxy fatty acids is
meant both monovalent and polyvalent metal salts, particularly the sodium, potassium
lithium, aluminum, and zinc salts, e.g., lithium salts of the fatty acids. Specific
examples of this material are aluminum, potassium sodium, calcium and lithium stearate
or hydroxy stearate, particularly preferred is aluminum tristearate. If the metal
salts of long chain hydroxy fatty acids are incorporated into the automatic dishwashing
detergent compositions of the present invention, this component generally comprises
from 0% to 2%, preferably from 0.05% to 0.2% by weight of the composition.
[0087] An alkali metal salt of an amphoteric metal salt of an amphoteric metal anion (metalate),
such as aluminate, can be added to provide additional structuring to the polycarboxylate
polymer thickening agent. See U. S. Patent 4,941,988, Wise, issued July 17, 1990.
[0088] Compounds known, or which become known, for reducing or suppressing the formation
of suds can be incorporated into the compositions of the present invention. The compositions
hereof will generally comprise from 0% to 5% of suds suppressor. Suitable suds suppressors
are described in Kirk-Othmer Encyclopedia of Chemical Technology, Third Edition, Volume
7, pages 430-447 (John Wiley & Sons, Inc., 1979), U.S. Patent 2,954,347, issued September
27, 1960 to St. John, U.S. Patent 4,265,779, issued May 5, 1981 to Gandolfo et al.,
and European Patent Application No. 89307851.9, published February 7, 1990, U.S. Patent
3,455,839, German Patent Application DOS 2,124,526, U.S. Patent 3,933,672, Bartolatta
et al and U.S. Patent 4,652,392, Baginski. A commercially acceptable suds suppressor
is LPKN, from Knapsack.
[0089] Suitable nonchlorine bleaches in the present compositions are solid, water-soluble
peroxygen compounds in levels from 0 to 15%, preferably from 0.2% to 12% by weight
of the composition. The peroxygen compound can be a preformed peroxyacid, an inorganic
persalt or a combination of an inorganic per salt and an inorganic precursor (i.e.
bleach activator).
[0090] Examples of suitable organic peroxyacids are disclosed in U.S. Patents 4,374,035,
Bossu, issued Feb. 15, 1983; 4,681,592, Hardy et al, issued July 21, 1987; 4,634,551,
Burns et al, issued Jan. 6, 1987; 4,686,063, Burns, issued Aug. 11, 1987; 4,606,838,
Burns, issued Aug. 19, 1986; and 4,671,891, Hartman, issued June 9, 1987. Examples
of compositions which contain perborate bleaches and activators therefore are disclosed
in U.S. Patent 4,412,934, Chung and Spadini, issued Nov. 1, 1983; 4,536,314, Hardy
et al, issued Aug. 20, 1985; 4,681,695, Divo, issued July 21, 1987; and 4,539,120,
Thompson et al, issued Sept. 3, 1985.
[0091] Preferred compositions of the invention contain peroxygen compounds such as perborates,
persulfates, percarbonates, peroxydisulfates, crystalline peroxyhydrates and mixtures
thereof.
[0092] Liquid detergent compositions can contain water and other solvents as carriers. These
solvents include, but are not limited to, low molecular weight primary or secondary
alcohols exemplified by methanol, ethanol, propanol, and isopropanol. Monohydric alcohols
are preferred for solubilizing surfactant, but polyols such as those containing from
2 to 6 carbon atoms and from 2 to 6 hydroxy groups (e.g., propylene glycol, ethylene
glycol, glycerine, and 1,2-propanediol) can also be used.
[0093] Other solvents include the higher glycols, polyoxides, glycol ethers, propylene glycol
ehters and tripropylene glycol ethers. Any water used in the composition should preferably
be softened or deionized.
[0094] A wide variety of other ingredients useful in detergent compositions can be included
in the compositions hereof, including other active ingredients, carriers, hydrotropes,
draining promoting agents, processing aids, corrosion inhibitors, perfumes, dyes or
pigments, etc.
[0095] If present, the above-described other optional materials generally are enzyme compatible
and are dissolved, suspended, or emulsified in the present compositions.
Composition
[0096] Preferred viscoeleastic, thixotropic, liquid automatic dishwashing detergent compositions
hereof will preferably be formulated such that during use in aqueous operations, the
wash water will have a pH of between 7 and 11, preferably between 8 and 10.5.
[0097] This invention further provides a method for cleaning dishware (i.e. glass, china,
flatware and silverware) by contacting the dishware with a liquid detergent composition
comprising detersive enzyme, detersive surfactant viscoelastic thixotropic thickening
agent, enzyme stabilizing system, and buffering agent. Agitation is preferably provided
for enhanced cleaning.
[0098] Preferred herein are concentrated gel and/or paste automatic dishwashing detergent
compositions, more preferably gel automatic dishwashing detergent compositions. By
"concentrated" or "compact" is meant that these compositions will deliver to the wash
the same amount of active detersive ingredients at a lower dosage while achieving
equal or improved performance. For example, in North America, dishwasher machines
range in total dispenser cup capacity (many dishwashers have several dispenser cups)
from 80 cc to 150 cc of product, depending on the machine manufacturer. Most current
automatic dishwashing products are formulated to deliver the desired performance based
on this dispensing volume. Compact products allow the reduction in the amount of product
used to between 40% and 60%, but can range from 1% to 99%.
Process
[0099] Conventional methods can be used to prepare the viscoelastic, thixotropic liquid
automatic dishwashing detergent compositions herein described. See, for example, U.S.
Patents 4,824,590, Roselle, issued April 25, 1989, 5,053,158, Dixit et al, issued
October 1, 1991, 4,970,016, Ahmed et al, issued November 13, 1990, 5,057,237, Drapier
et al, issued October 15, 1991 and 5,078,027, Dixit et al, issued December 24, 1991.
A preferred method for preparing a final product of the present invention comprises:
(a) mixing water, enzyme stabilizers and pH adjusting agents under low to medium shear
rate;
(b) adding organic dispersant and builder;
(c) adding under medium shearing a thickener slurry until a desired rheological property
is achieved;
(d) adding surfactant and other suitable agents; and
(e) adding enzymes.
[0100] An alternate method is similar to the method herein above; however, the thickener
is added after step (d) (adding surfactant and other suitable agents) and before the
addition of enzymes. The thickener may be added as either a powder or slurry.
[0101] Whichever method is employed, the enzyme stabilizing system should be added prior
to the addition of builder. Without being bound by theory, it is believed the enzyme
stabilizing system added after the builder will associate with the builder and lose
its effectiveness; whereas, if added prior to the builder it will form an effective
compound which will not associate with the builder.
[0102] In addition, enzymes should be added last to minimize degradation due to temperature
and pH changes resulting during the process.
[0103] All compositions prepared as above described exhibit a viscoelastic, thixotropic
nature, and have good phase stability.
[0104] The following examples illustrate the compositions of the present invention. All
parts, percentages and ratios used herein are by stock weight unless otherwise specified.
EXAMPLE I
[0105] Concentrated gel automatic dishwashing detergent compositions of the present invention
prepared according to the above described process are as follows:
Table 1
% by weight |
Ingredients |
A |
B |
C |
D |
E |
F |
G |
Potassium carbonate |
2.00 |
4.00 |
0.00 |
9.73 |
3.50 |
0.00 |
0.25 |
Sodium carbonate |
13.47 |
5.43 |
0.00 |
12.42 |
3.74 |
0.00 |
5.00 |
Sodium citrate dihydrate |
0.00 |
15.00 |
25.00 |
0.00 |
0.00 |
0.00 |
0.00 |
Potassium hydroxide (45%) |
0.00 |
0.00 |
4.98 |
0.00 |
8.44 |
17.78 |
0.67 |
Sodium hydroxide (50%) |
0.00 |
0.00 |
0.00 |
0.00 |
3.00 |
7.72 |
0.00 |
Citric Acid (50%) |
0.00 |
0.00 |
0.00 |
0.00 |
19.70 |
34.58 |
1.10 |
Monoethanolamine |
1.91 |
1.91 |
1.91 |
1.91 |
1.91 |
1.91 |
1.91 |
Polyacrylate thickener (1) |
2.00 |
2.00 |
2.00 |
1.75 |
2.00 |
2.00 |
2.00 |
Perfume |
0.10 |
0.10 |
0.10 |
0.10 |
0.10 |
0.10 |
0.10 |
Dye |
0.002 |
0.002 |
0.002 |
0.002 |
0.002 |
0.002 |
0.002 |
Sodium polyacrylate (45%) (2) |
20.00 |
11.33 |
8.89 |
11.93 |
9.65 |
0.00 |
19.80 |
Polyoxypropylene-polyoxyethylene block copolymer (3) |
2.50 |
2.50 |
2.50 |
2.50 |
2.50 |
2.50 |
2.50 |
Boric Acid |
2.00 |
2.00 |
2.00 |
2.00 |
2.00 |
2.00 |
2.00 |
1,2-propanediol (4) |
4.50 |
4.50 |
4.50 |
4.50 |
4.50 |
4.50 |
4.50 |
Protease enzyme (5) |
0.42 |
0.42 |
0.42 |
0.42 |
0.42 |
0.42 |
0.42 |
Amylase enzyme |
0.42 |
0.42 |
0.42 |
0.42 |
0.42 |
0.42 |
0.42 |
Water and trim |
--------------------------------balance---------------------------- |
pH |
,10 |
,10 |
,10 |
,10 |
,10 |
,10 |
,10 |
K/Na ratio |
0.20 |
0.25 |
0.33 |
1.04 |
0.83 |
0.92 |
0.07 |
(1) Polygel DK, 3V Chemical Corporation |
(2) Acusol 445N or Acusol 480N, Rohm and Haas, Incorporated |
(3) PluronicR 25R2, BASF Corporation |
(4) SavinaseR 32.0 L EX, Novo Nordisk Industries, Incorporated |
(5) MaxamylR WL 15,000, Gist-Brocades USA Incorporated |
Table 2
% by weight |
Ingredients |
H |
I |
J |
K |
L |
Potassium carbonate |
0.00 |
7.50 |
4.00 |
4.00 |
4.00 |
Sodium carbonate |
0.00 |
7.50 |
5.43 |
5.43 |
5.43 |
Sodium citrate dihydrate |
0.00 |
0.00 |
15.00 |
15.00 |
15.00 |
Potassium hydroxide (45%) |
8.00 |
0.00 |
0.00 |
0.00 |
0.00 |
Sodium hydroxide (50%) |
5.97 |
0.00 |
0.00 |
0.00 |
0.00 |
Citric Acid (50%) |
38.57 |
0.00 |
0.00 |
0.00 |
0.00 |
Monoethanolamine |
1.91 |
20.00 |
0.00 |
1.91 |
1.91 |
Aluminum tristearate |
0.00 |
0.00 |
0.10 |
0.10 |
0.10 |
Polyacrylate thickener (1) |
1.70 |
2.00 |
2.00 |
2.00 |
2.00 |
Perfume |
0.05 |
0.05 |
0.10 |
0.10 |
0.10 |
Dye |
0.000 |
0.000 |
0.002 |
0.002 |
0.002 |
Sodium polyacrylate (45%) (2) |
8.89 |
10.00 |
11.30 |
11.30 |
11.30 |
Polyoxypropylene-polyoxyethylene block copolymer (3) |
2.50 |
0.00 |
2.50 |
2.50 |
2.50 |
Suds suppressor (4) |
0.00 |
0.00 |
0.00 |
1.00 |
0.00 |
Boric Acid |
1.95 |
1.95 |
2.00 |
2.00 |
2.00 |
Sodium formate |
0.00 |
0.00 |
0.00 |
0.00 |
0.20 |
Calcium formate |
0.00 |
0.00 |
0.00 |
0.00 |
0.45 |
Sodium cumene sulfonate |
1.35 |
0.00 |
0.00 |
0.00 |
0.00 |
1,2-propanediol (5) |
4.50 |
4.50 |
4.50 |
4.50 |
4.50 |
Protease enzyme (6) |
0.42 |
0.42 |
0.42 |
0.42 |
0.42 |
Amylase enzyme (7) |
0.22 |
0.22 |
0.42 |
0.42 |
0.42 |
Lipase enzyme |
0.00 |
0.00 |
0.00 |
0.30 |
0.30 |
Water and trim |
------------------------balance----------------- |
pH Finished product |
,8 |
,10 |
,10 |
,10 |
,10 |
K/Na ratio |
0.54 |
1.33 |
.25 |
25 |
.25 |
(1) Polygel DK, 3V Chemical Corporation |
(2) Acusol 445N or Acusol 480N, Rohm and Haas, Incorporated |
(3) PluronicR 25R2, BASF Corporation |
(4) LPKN, Knapsack |
(5) SavinaseR 32.0 L EX, Novo Nordisk Industries, Incorporated |
(6) MaxamylR WL 15,000, Gist-Brocades USA Incorporated |
(7) Lipolase 100L Novo-Nordisk |
1. Konzentrierte, viskoelastische, thixotrope, flüssige Reinigerzusammensetzung zum maschinellen
Geschirrspülen, umfassend, bezogen auf Gewicht:
(a) 5 bis 50 % eines Nichtphosphat-Waschmittelbuilders, gewählt aus der wasserlösliche
Alkalimetall-, Ammonium- oder substituierte Ammoniumcarbonate, Bicarbonate, Borate,
Polyhydroxysulfonate, Polyacetate, Carboxylate, Polycarboxylate und Mischungen hiervon
umfassenden Gruppe;
(b) 0,0001 bis 5 % aktives Waschenzym, vorzugsweise gewählt aus der Protease, Lipase,
Amylase und Mischungen hiervon umfassenden Gruppe;
(c) 0,1 bis 10 % eines viskoelastischen, thixotropen Verdickungsmittels. vorzugsweise
gewählt aus der vernetzte Polycarboxylatpolymere mit einem Molekulargewicht von mindestens
500.000, natürliche Gummen, Tone, Polymere vom Cellulosetyp und Mischungen hiervon
umfassenden Gruppe;
(d) ausreichend pH-Einstellungsmittel, um die Zusammensetzung mit einem Produkt-pH
zwischen 7 und 11 zu versehen; und
(e) 0,001 bis 20 % eines Enzymstabilisierungssystems, gewählt aus der Calciumionen,
Propylenglykol, kurzkettige Carbonsäure mit einer Kettenlänge von einem Kohlenstoffatom,
Polyhydroxylverbindungen, Borsäure, Boronsäure, Peptidaldehyde und Mischungen hiervon
umfassenden Gruppe; und
(f) Wasser, wobei die wäßrige Phase sowohl Kalium als auch Natriumionen in einem K/Na-Gewichtsverhältnis
von mindestens 0,01, vorzugsweise zwischen 0,01 und 10, beinhaltet:
wobei die Zusammensetzung im wesentlichen frei an Chlorbleichmittel, Silicat und
Phosphat ist.
2. Zusammensetzung nach Anspruch 1, umfassend weiterhin 0,1 bis 20 % eines Waschtensids,
gewählt aus der Gruppe, bestehend aus gekapptem Propylenoxid, Ethylenoxid-Blockcopolymeren;
Kondensationsprodukten aus Ethylenoxid und Propylenoxid mit einer Mono-, Di- oder
Polyhydroxylverbindung, wobei die restlichen Hydroxylgruppen gekappt sind; Alkalimetallsalzen
von Mono- und/oder Di-(C8-14)-alkyldiphenyloxidmono- und/oder -disulfonaten; C8-18-Alkylsulfaten; C8-18-Alkylsulfonaten; und Mischungen hiervon.
3. Zusammensetzung nach Anspruch 1 oder 2, umfassend 8 bis 40 % des Wachmittelbuilders
und 0,001 bis 1 % des aktiven Waschenzyms.
4. Zusammensetzung nach mindestens einem der vorangehenden Ansprüche. umfassend weiterhin
0,5 bis 30 % eines organischen Dispergiermittels, vorzugsweise ein niedermolekulargewichtiges
wasserlösliches Natriumpolyacrylat mit einem Molekulargewicht von 1.000 bis 500.000,
und 0,01 bis 6 % eines Chlorfängers, vorzugsweise Monoethanolamin.
5. Zusammensetzung nach mindestens einem der vorangehenden Ansprüche, wobei der Produkt-pH
zwischen 8 und 10,5 liegt, und wobei das pH-Einstellungsmittel aus der Gruppe gewählt
ist, bestehend aus Natriumcarbonat, Natriumbicarbonat, Kaliumcarbonat, Natriumsesquicarbonat,
wasserfreies Natriumtetraborat, Natriumtetraboratpentahydrat, Kaliumhydroxid, Natriumhydroxid,
einem Natriumtetraboratdecahydrat, Monoethanolamin, Triethanolamin und Mischungen
hiervon.
6. Zusammensetzung nach mindestens einem der vorangehenden Ansprüche, umfassend weiterhin
0,1 bis 15 % wasserlöslicher Persauerstoffverbindungen.
7. Zusammensetzung nach mindestens einem der vorangehenden Ansprüche. umfassend 0,25
bis 5 % des Polycarboxylatpolymer-Verdickungsmittels, und wobei das viskoelastische,
thixotrope Verdickungsmittel ein Polycarboxylatpolymer-Verdickungsmittel mit einem
Molekulargewicht von 750.000 bis 4.000.000 ist.
8. Zusammensetzung nach mindestens einem der vorangehenden Ansprüche, wobei der Waschmittelbuilder
das Alkalimetall von Citrat oder Carbonat oder Mischungen hiervon ist, vorzugsweise
10 bis 30 % Carbonat.
9. Zusammensetzung nach mindestens einem der vorangehenden Ansprüche, umfassend 0,01
bis 15 % des Enzymstabilisierungssystems, wobei das Enzymstabilisierungssystem aus
der Gruppe gewählt ist, bestehend aus Borsäure, 1,2-Propandiol, Calciumformiat, Natriumformiat,
Peptidaldehyd und Mischungen hiervon.
10. Zusammensetzung nach mindestens einem der vorangehenden Ansprüche, wobei das aktive
Waschenzym eine Protease oder Amylase oder Mischung hiervon ist, und das K/Na-Verhältnis
zwischen 0,05 und 1,5 liegt.
11. Zusammensetzung nach mindestens einem der Ansprüche 4-10, wobei das Polyacrylatcopolymer
mit einem Molekulargewicht von 1,000 bis 500,000 ein modifiziertes Polyacrylat ist,
das definiert ist als ein Copolymer. welches als Monomereinheiten a) 90 bis 10 Gew.-%,
vorzugsweise 80 bis 20 Gew.-%, Acrylsäure oder deren Salze, und b) 10 bis 90 Gew.-%.
vorzugsweise 20 bis 80 Gew.-% eines substituierten Acrylmonomeren oder dessen Salze
der allgemeinen Formel:
enthält, worin mindestens einer der Substituenten R
1, R
2 oder R
3, vorzugsweise R
1 oder R
2 eine Alkyl- oder Hydroxyalkylgruppe mit 1 bis 4 Kohlenstoffatomen ist, R
1 oder R
2 ein Wasserstoffatom sein kann, und R
3 ein Wasserstoffatom oder Alkalimetallsalz sein kann; wobei am meisten bevorzugt ein
substituiertes Acrylmonomer ist, worin R
1 Methyl ist, R
2 Wasserstoff ist und R
3 Natrium ist.
12. Konzentrierte, gelförmige Reinigerzusammensetzung zum maschinellen Geschirrspülen,
umfassend, bezogen auf Gewicht:
(a) 5,0 bis 40 % eines Nichtphosphat-Waschmittelbuilders;
(b) 0,0001 bis 5 % eines aktiven Waschenzyms:
(c) 0,1 bis 10 % eines viskoelastischen, thixotropen Verdickungsmittels:
(d) 0,001 bis 10 % eines Enzymstabilisierungssystems, gewählt aus der Gruppe, bestehend
aus Calciumionen, Propylenglykol, kurzkettiger Carbonsäure mit einer Kettenlänge von
einem Kohlenstoffatom, Borsäure, Boronsäure und Mischungen hiervon;
(e) 0,1 bis 30 % eines Waschtensids;
(f) 0,01 bis 6 % eines Chlorfängers;
(g) ausreichend Puffermittel, um die Zusammensetzung mit einem Produkt-pH zwischen
7 und 11 zu versehen;
(h) 0.5 bis 30 % eines niedermolekulargewichtigen Polyacrylatpolymeren; und
(i) Wasser, wobei die wäßrige Phase sowohl Kalium- und Natriumionen bei einem K:Na-Gewichtsverhältnis
von 0,01 bis 10 beinhaltet;
wobei die Zusammensetzung im wesentlichen frei ist an Chlorbleichmittel, Silicat
und Phosphat.
1. Composition détergente liquide concentrée, thixotrope, viscoélastique, pour le lavage
automatique de la vaisselle, comprenant, en poids:
(a) de 5% à 50% d'un adjuvant détergent non phosphate choisi dans le groupe constitué
par les carbonates. les bicarbonates, les borates, les polyhydroxysulfonates, les
polyacétates, les carboxylates, les polycarboxylates de métaux alcalins, d'ammonium
ou d'ammonium substitué, solubles dans l'eau, et leurs mélanges;
(b) de 0,0001% à 5% d'enzyme détersive active, de préférence choisie dans le groupe
constitué par les enzymes protéase, lipase, amylase, et leurs mélanges;
(c) de 0,1% à 10% d'un épaississant thixotrope, viscoélastique, de préférence choisi
dans le groupe constitué par les polymères polycarboxylates réticulés ayant une masse
moléculaire d'au moins 500 000, les gommes naturelles, les argiles, les polymères
de type cellulosique et leurs mélanges;
(d) suffisamment d'agent d'ajustement du pH pour procurer à ladite composition un
pH de produit compris entre 7 et 11; et
(e) de 0,001% à 20% d'un système stabilisateur d'enzyme choisi dans le groupe constitué
par les ions calcium, le propylèneglycol, un acide carboxylique à chaîne courte avant
une longueur de chaîne d'un atome de carbone, les composés polyhydroxylés, l'acide
borique, un acide boronique, les aldéhydes peptidiques, et leurs mélanges; et
(f) de l'eau, la phase aqueuse comprenant à la fois des ions potassium et des ions
sodium dans un rapport pondéral de K/Na d'au moins 0,01, de préférence, compris entre
0,01 et 10;
ladite composition étant essentiellement dépourvue d'agent de blanchiment au chlore,
de silicate et de phosphate.
2. Composition selon la revendication 1, comprenant en outre de 0,1% à 20% d'un tensioactif
détergent choisi dans le groupe constitué par les copolymères séquencés bloqués d'oxyde
de propylène et d'oxyde d'éthylène; les produits de condensation d'oxyde d'éthylène
et d'oxyde de propylène avec un composé mono-, di- ou polyhydroxylé ayant des groupes
hydroxyles résiduels bloqués; les sels de métaux alcalins de mono- et/ou de di-alkyl(en
C8-14)diphényloxyde mono- et/ou di-sulfonates; les alkyl(en C8-18)sulfates; les alkyl(en C8-18)sulfonates et leurs mélanges.
3. Composition selon la revendication 1 ou 2, comprenant de 8% à 40% dudit adjuvant de
détergence et de 0,001% à 1% de ladite enzyme détersive active.
4. Composition selon l'une quelconque des revendications précédentes, comprenant en outre
de 0,5% à 30% d'un dispersant organique, de préférence, un polyacrylate de sodium
soluble dans l'eau, de faible masse moléculaire, ayant une masse moléculaire de 1000
à 500 000, et de 0,01% à 6% d'un piégeur de chlore, de préférence, la monoéthanolamine.
5. Composition selon l'une quelconque des revendications précédentes, dans laquelle ledit
pH de produit est compris entre 8 et 10,5, et dans laquelle ledit agent d'ajustement
du pH est choisi dans le groupe constitué par le carbonate de sodium, le bicarbonate
de sodium, le carbonate de potassium, le sesquicarbonate de sodium, le tétraborate
de sodium anhydre, le tétraborate de sodium pentahydraté, l'hydroxyde de potassium,
l'hydroxyde de sodium, un tétraborate de sodium décahydraté, la monoéthanolamine,
la triéthanolamine, et leurs mélanges.
6. Composition selon l'une quelconque des revendications précédentes, comprenant en outre
de 0,1% à 15% de composés peroxygénés solubles dans l'eau.
7. Composition selon l'une quelconque des revendications précédentes, comprenant de 0,25%
à 5% dudit agent épaississant polymère polycarboxylate et dans laquelle ledit épaississant
thixotrope. viscoélastique est un agent épaississant polymère polycarboxylate ayant
une masse moléculaire de 750 000 à 4 000 000.
8. Composition selon l'une quelconque des revendications précédentes, dans laquelle ledit
adjuvant de détergence est un citrate ou un carbonate de métal alcalin ou leurs mélanges.
de préférence de 10% à 30% de carbonate.
9. Composition selon l'une quelconque des revendications précédentes, comprenant de 0,01%
à 15% dudit système stabilisateur d'enzyme, ledit système stabilisateur d'enzyme étant
choisi dans le groupe constitué par l'acide borique, le 1,2-propanediol, le formiate
de calcium, le formiate de sodium, un aldéhyde peptidique et leurs mélanges.
10. Composition selon l'une quelconque des revendications précédentes, dans laquelle ladite
enzyme détersive active est une protéase ou une amylase, ou leur mélange, et ledit
rapport K/Na est compris entre 0,05 et 1,5.
11. Composition selon l'une quelconque des revendications 4 à 10, dans laquelle ledit
copolymère de polyacrylate ayant une masse moléculaire de 1000 à 500 000 est un polyacrylate
modifié qui est défini comme étant un copolymère contenant comme motifs monomères:
a) de 90% à 10%, de préférence de 80% à 20%, en poids d'acide acrylique ou de ses
sels et b) de 10% à 90%, de préférence de 20% à 80%, en poids d'un monomère acrylique
substitué ou de ses sels, de formule générale:
dans laquelle au moins l'un des substituants R
1, R
2 ou R
3, de préférence R
1 ou R
2, est un groupe alkyle ou hydroxyalkyle de 1 à 4 atomes de carbone, R
1 ou R
2 peut être un atome d'hydrogène et R
3 peut être un atome d'hydrogène ou un sel de métal alcalin; un monomère acrylique
substitué étant particulièrement préféré, où R
1 est un groupe méthyle, R
2 est un atome d'hydrogène et R
3 est un sodium.
12. Composition détergente en gel concentrée pour le lavage automatique de la vaisselle,
comprenant, en poids;
(a) de 5,0% à 40% d'un adjuvant de détergence non phosphate;
(b) de 0,0001% à 5% d'une enzyme détersive active;
(c) de 0,1% à 10% d'un épaississant thixotrope, viscoélastique:
(d) de 0,001% à 10% d'un système stabilisateur d'enzyme choisi dans le groupe constitué
par les ions calcium, le propyléneglycol, un acide carboxylique à chaîne courte ayant
une longueur de chaîne d'un atome de carbone, l'acide borique, un acide boronique,
et leurs mélanges;
(e) de 0,1% à 30% d'un tensioactif détergent;
(f) de 0,01% à 6% d'un piégeur de chlore;
(g) suffisamment d'un agent tampon pour procurer à ladite composition un pH de produit
compris entre 7 et 11;
(h) de 0,5% à 30% de polymère polyacrylate de faible masse moléculaire; et
(i) de l'eau, la phase aqueuse comprenant à la fois des ions potassium et des ions
sodium dans un rapport pondéral de K/Na de 0,01 à 10;
ladite composition étant essentiellement dépourvue d'agent de blanchiment au chlore,
de silicate et de phosphate.