[0001] The present invention relates to a superconductive body, and to a method of making
such a superconductive body.
[0002] Superconducting materials are now well know, and many different superconducting materials
have been disclosed.
[0003] For example, US 4994432 disclosed superconductive materials based on the elements
Bi, Sr, Cu, O. In US 4994432, the materials proposed had the composition Bi
aSr
bCu
cO
d, where a+b+c=1, a=0.36-0.557, b=0.098-0.496, c=0.1-0.4 and d=approx. 1+a/2 Furthermore,
JP-A-2-289424 disclosed superconductive materials based on the elements Tl, Sr, Ca,
Cu, 0, and Tl Ba/Sr, Ca, Cu, O. Again, specific ranges were given for the amounts
of those elements present in the material. US 5017554 disclosed superconductive compounds
based on Tl/Pb, Sr, Ca, Cu, O. The disclosure proposed the material Tl
ePb
aCa
bSr
cCu
dO
x with a=1/10 - 3/2, b=1-4, c=1-3, d=1-5, e=3/10 - 1 and x=(a+b+c+d+e+y), with y=1/2
- 3.
[0004] An article entitled "A New Process with the Promise of High Jc on Oxide Superconductors"
by M. Murakami et al in Japanese Journal of Applied Physics, Vol 28, No. 7, pp 1189
to 1194 (1989) also disclosed superconductive materials based on Y, Ba, Cu, O together
with non-superconductive material based on x, Y, ba, Cu, O.
[0005] Shimoyama et al in the Japanese Journal of Applied Physics, Vol. 29, No. 11, November
1990, pp. L1999-L2001, describe a V-Ba-Cu-O superconductor including small particles
of BaSnO
3 as flux pinning centres.
[0006] Donglu Shi et al in Applied Physics Letters Vol. 55, No. 13, 25 September 1989, pp.
1354-1356, discuss precipitate and lattice defect flux pinning mechanisms in Bi-Sr-Ca-Cu-O
superconductors.
[0007] EP-A-441986 describes 1-2-2-3, 1-2-3-4 and 1-2-2-3 (Tl, Pb, Bi) Sr-Ca-Cu-O superconductors
produced by firing a mixture of starting materials at 850 to 1000°C and then annealing
the fired mixture at 300 to 900°C.
[0008] Kuroda et al in the Japanese Journal of Applied Physics, Vol. 29, No. 10, October
1990, pp. L1785-L1788, describe the composition dependence of superconductivity in
the (Tl, Bi, Pb)-(Ba, Sr)-Ca-Cu-O system, with the emphasis on 2-2-2-3 compounds.
[0009] Kaneko et al in Applied Physics Letters, Vol. 56, No. 13, 26 March 1990, pp. 1281-1283,
discuss (Tl, Pb, Bi)-Sr-Ca-Cu-O superconductors and mention that nearly single phase
1-2-2-3 compound can be prepared. Sintering of a mixture of precursors is performed
at 920°C and subsequent annealing is performed at 600, 500 or 400°C.
[0010] There are two things that need to be considered when producing a superconductive
material. The first is the critical temperature Tc which is the temperature above
which the superconductive material ceases to exhibit superconductive properties. Superconductive
oxides have been developed with relatively high Tc (100 K or greater), but attempts
continue to be made to increase Tc.
[0011] In the search for superconductive materials of high Tc, however, little consideration
has been given to the current density that is obtainable in the presence of a magnetic
field. The current density of which the superconductive effect is lost is known as
the critical current density J., and, in general, existing superconductive materials
show a significant drop in critical current density J. in the presence of relatively
small magnetic fields. There is thus a desire to increase the critical density Jc
in general, and in particular to increase that critical current density Jc in the
presence of a magnetic field.
[0012] In a first aspect of the present invention, a superconductive body according to claim
1 is proposed.
[0013] Preferably

[0014] It has been found that such a superconductive material permits high critical current
density Jc to be achieved, particularly at high magnetic fields. For example, the
existing materials described in US 4994432 and JP-A-2-289424 all have a critical current
density Jc which falls to zero at a magnetic field of 1 Tesla, whereas the present
invention may permit critical current densities of 10000 A/cm
2 at a magnetic field of 1 Tesla.
[0015] Furthermore, superconductive materials according to the first aspect of the present
invention generally have values of the critical temperature Tc of a similar order
to those materials disclosed in US-A-4994432, US-A-5017554 and JP-A-2-289424. Thus,
the advantages of high critical current density Jc achievable by superconductive materials
of the present invention do no involve significant loss of critical temperature Tc.
[0017] When an oxide superconductive material, cooled to an appropriate temperature, is
made superconductive and is maintained in a magnetic field, quantized magnetic flux
enters the superconductive material. If current is applied under this condition to
the superconductive material, Lorentz force will act on the magnetic flux, causing
the magnetic flux to move in the superconductive material. The movement of the magnetic
flux causes loss of energy, which, in turn, causes electric resistance to occur in
the superconductive material. Therefore, to obtain high critical current density Jc
in the magnetic field, it is necessary to ensure that the magnetic flux having entered
the superconductive material does not move even when the current is flowing. It is
known, eg from the article by M Murakami referred to above, to introduce non-superconductive
material into the superconductive material matrix, and the quantized magnetic flux
is trapped in by these non-superconductive materials (the non-superconductive materials
act as pinning centers) so that the entered magnetic flux will not move, thereby ensuring
that the current will flow without resistance occurring even in a magnetic field.
[0018] Therefore, it is possible to introduce a plurality of pinning centers into the superconductive
material of the first aspect of the present invention, to form a superconductive body.
[0019] The present invention is concerned with superconductive materials containing Tl.
With reference to the article by M Murakami, it is known to provide superconductor
comprising compounds of Y, Ba, Cu, O and non-isostructural materials forming a pinning
center. However, such materials have critical temperatures below 100 K. Therefore,
the first aspect of the present invention proposes that a superconductor body be formed
of a Tl-based superconducting material together with non-superconducting material
which may be isostructural or non-isostructural with the superconductive material.
[0020] A second aspect of the present invention concerns a method of forming a superconductive
body according to claim 13.
[0021] A third aspect of the present invention provides a superconductive wire according
to claim 14.
[0022] Embodiments of the present invention will now be described, by way of example, with
reference to the accompanying drawings, in which:
Fig. 1 shows a model representing the crystal structure of a superconductive material
produced according to Embodiment 1 of the present invention;
Fig. 2 shows a model representing the crystal structure of a non-superconductive material
used in Embodiment 2 of the present invention;
Fig. 3 shows a model representing the crystal structure of a non-superconductive material
used in Embodiment 3 of the present invention;
Fig. 4 is a magnetism/hysteresis curve for the material of Embodiment 2;
Fig. 5 is a magnetism/hysteresis curve of a known material; and
Fig. 6 shows a superconductive wire according to embodiments of the present invention.
[0023] In Figs. 1, 2 and 3, the reference numerals 1-5 indicate atoms of the following type:
1 |
Tl, Pb or Bi |
2 |
Sr or Ba |
3 |
Ca |
4 |
Cu |
5 |
O. |
[0024] When an oxide high-temperature superconductive material, being a Type II superconductor,
is cooled to an appropriate temperature, made superconductive, and maintained in a
magnetic field, quantized magnetic flux enters the superconductive material. If an
electric current is then applied to the superconductive material, Lorentz force will
act on the magnetic flux, causing the magnetic flux to move in the superconductive
material. The movement of the magnetic flux causes loss of energy, which, in turn,
causes electric resistance to occur in the superconductive material. Therefore, to
obtain a higher superconductive critical current density (hereinafter referred to
as "Jc") in the magnetic field, it is necessary to ensure that the magnetic flux which
has entered the superconductive material does not move even when a current is flowing.
It is known to introduce non-superconductive material into the superconductive material
matrix, and the quantized magnetic flux is trapped in this portion (the portion act
as a "pinning center") so that the magnetic flux will not move, thereby ensuring that
the current will flow without resistance occurring even in a magnetic field. The present
invention then seeks a superconductor which permits a large amount of superconductive
current to flow, even in a magnetic field, and using an oxide high-temperature superconductive
material. It has been found that a large amount of superconductive current can flow
even in a magnetic field by heat-treating a superconductor of a suitable composition
at a temperature range in which a liquid phase is created at least once.
[0025] A pinning center is a portion which traps the quantized magnetic flux entering the
superconductive material and fixes the magnetic flux so that resistance will not occur
when the magnetic flux is moved. If non-superconductive material is present in a matrix
of superconductive materials, the non-conductive portion has smaller energy for the
quantized magnetic flux at the temperature at which the superconductive materials
shift into the superconductive phase (hereinafter referred to as the critical temperature
"Tc"). Thus, the presence of the magnetic flux takes priority over that of the non-conductive
portion. Hence, all the non-conductive portions introduced into the matrix of superconductive
materials have a possibility of becoming pinning centers. However, the force to fix
the quantized magnetic flux (pinning force) varies greatly according to the type of
the materials of the pinning center, size, shape and distribution of the non-conductive
portion, distance between the non-conductive portions, and boundary bondage between
the superconductive and non-superconductive materials.
[0026] In embodiments of the present invention, it has been found to be possible to manufacture
a superconductor featuring a high degree of pinning force, that is, a high value of
superconductive critical current density "Jc" even in a magnetic field, by maintaining
the superconductor comprising a superconductive material consisting of Tl, Sr, Ca,
Cu and O at a temperature range, for five minutes or more, where a liquid phase is
once created, and by subsequently heat-treating it at the temperature of 800 to 900°C.
It has also been found that the value of "Jc" in the magnetic field exceeds 10000
A/cm
2 at 77 K and one tesla when the non-superconductive material comprising Ca, Cu and
O, non-superconductive material comprising Ca, Sr and O, and non-superconductive material
containing elements constituting the superconductive materials such as CaO and CuO
are present within a range of 10 to 60 percent in volume ratio, in addition to the
superconductive material.
[0027] The composition ratio of the starting (original) materials has been investigated,
on the basis of many different parameters, and it has been found that the composition
of the superconductive materials contained in the superconductors is preferably as
will now be described.
[0028] Though there are variations amounting to tens of percent, depending on the crystals
analyzed, the approximate composition of the superconductor is preferably;
Tl: Sr : Ca : Cu : O = 1 : 2 : 1 : 2
Tl: Sr : Ca : Cu : O = 1 : 2 : 2 : 3
Tl: Sr : Ca : Cu : O = 1 : 2 : 3 : 4
To facilitate production of the superconductive material, various substitution of
the elements has been investigated. By substituting Bi or Pb for part of the Tl and,
at the same time, substituting Ba for part of Sr, it was possible to come close to
a composition suited to the production process, and to improve the value of "Jc" in
the magnetic field for the superconductor manufactured via a process of in which the
liquid phase is generated once. Bi or Pb was substituted for part of the Tl in the
conventional method as well.
[0029] It is known that the material represented by Formula 4 is a superconductive material;
Formula 4
(Tl, Pb, Bi) Sr
2 Ca
n-1 Cu
n O
2n+3 (Formula 4)
[0030] However, when the Ba does not substitute for part of the Sr, the temperature for
creation of liquid phase is as high as 950°C when heat-treatment is performed to allow
partial coexistence of liquid phase as described above. Therefore, a large amount
of Tl evaporates during this process, which makes it difficult to manufacture the
superconductor. By substituting Bi or Pb for part of the Tl and, at the same time,
substituting Ba for part of Sr, the temperature for generating the liquid phase component
is lowered and evaporation of the Tl is reduced. Therefore, the superconductor is
preferably manufactured by such a process. This permits production of a superconductor
featuring a high value of Jc in a magnetic field.
[0031] It has also been found that the bonding among the crystal grains is improved by substituting
Bi or Pb for part of the Tl and,at the same time, Br for part of the Sr.
[0032] When a superconductor mainly comprising the elements represented in Formula 4, was
manufactured by a normal heat treatment method without generating the liquid phase,
then the superconductive critical current density inside the crystal grain of the
superconductor was thousands of A/cm
2 (at an applied magnetic field of one tesla and measuring temperature of 77 K), which
was unsatisfactory. Furthermore, the conventional composition and conventional heat
treatment brings about not only unsatisfactory superconductive critical current density
"Jc", but also extremely poor bonding among the crystal grains of the superconductive
materials. The value of the superconductive current flowing through the boundary of
this crystal grain is one tenth or less of the superconductive critical current density
inside the crystal grain. Thus, the superconductive current flowing as carrying current
is extremely low, for example, hundreds of A/cm
2 at the temperature of 77 K in an applied magnetic field of one tesla.
[0033] When the superconductor was manufactured by heat-treating the superconductor comprising
the superconductive material obtained by substituting the Bi or Pb for part of the
T1 and, at the same time, the Ba for part of the Sr as main crystal, at least once
at the temperature range which allows coexistence of the liquid phase component, then
the superconductive critical current density "Jc" within the crystal grain of the
superconductor was sufficiently high, namely, tens of thousands of A/cm
2 (in an applied magnetic field of one tesla at the temperature of 77 K). The bonding
among the crystal grains of the superconductive material was excellent, and the superconductive
current which could flow through the boundary was one tenth or more. Hence, the value
of the superconductive current which can flow as carrying current was extremely high,
eg ten thousand to tens of thousands of A/cm
2 at a temperature of 77 K in an applied magnetic field of one tesla.
[0034] In such a case, a superconductor with such non-superconductive materials as BaPbO
3, BaBiO
3, Ca
2CuO
3, and Ca
2PbO
4 present in addition to the superconductive material showed a superconductive critical
current density "Jc" ten to twenty percent higher than a superconductor without those
materials. It was not possible to get evidence that these non-superconductive materials
were working as pinning centers, but there is a great probability for that. The diameter
of the crystal grain of the superconductive material was adjusted, and the triple
point of the grain boundary was dispersed uniformly by controlling the distribution
of the triple point (average distance : 10 microns); this -resulted in an improvement
of the value of "Jc" in the magnetic field by ten percent. Assuming that this triple
point was working as a pinning center, the distribution was examined by computer simulation,
and it was found that the average distance should preferably be 10 nm to 50000 nm.
[0035] The process of manufacturing a superconductor featuring a high "Jc" value in a magnetic
field may be facilitated by manufacturing the superconductor with a composition which
contains, in addition to the superconductive material and non-superconductive material,
a metal which does not react significantly with the superconductive and non-superconductive
material at the temperature for manufacturing the materials. The metal parts should
be distributed uniformly throughout, and the volume ratio should be 50 percent or
less; more preferably 20 percent or less.
[0036] Considering now the ratio between the superconductive material and non-superconductive
material constituting the superconductor, a smaller percentage of the non-superconductive
material will result in a smaller pinning force in total, giving a smaller value of
"Jc" in the magnetic field. Conversely, a greater percentage of the non-superconductive
material will mean a smaller percentage of the superconductive portion, which does
not provide high "Jc". Thus, the ratio between the oxide superconductive material
and non-superconductive material in terms of volume ratio should be within a suitable
range, preferably from 0.01 to 1.
[0037] When current is applied to the superconductor using an oxide superconductive material
of a polycrystalline substance, the superconductive critical current density "Jc"
of the superconductor juncture at the grain boundary is generally lower than that
of the superconductive state within the crystal grain; thus, presence of the non-superconductive
material within the crystal grain is more effective than presence on the grain boundary
of the superconductive material, when it is sought to ensure a high value of "Jc"
for the superconductor.
[0038] When the ratio between the non-superconductive material separated inside the crystal
grain of the superconductor and the superconductive material is considered, a smaller
percentage of the non-superconductive material will result in a smaller pinning force
in total, giving a smaller value of "Jc" in the magnetic field. Conversely, a greater
percentage of the non-superconductive material means a smaller percentage of the superconductive
material, which does not provide high "Jc". Thus, again the ratio of the superconductive
material and non-superconductive material should be within a suitable range. Preferably,
the volume ratio of the non-superconductive material with respect to the oxide superconductive
material should range from 0.01 to 10, more preferably from 0.01 to 1. If the non-superconductive
material separated inside the crystal grain of the superconductor is too small in
size, quantized magnetic flux cannot be sensed as an energy well, so that it fails
to function as a pinning center. Excessive size of the non-superconductive material
will produce a flat energy well, causing a poor pinning center function, and lowering
the value of "Jc". Thus, the size of the non-superconductive material grains should
be within a suitable range. The average particle size of the non-superconductive material
should normally range from 1 nm to 1 micron, more preferably from 1nm to 0.5 microns.
Quantized magnetic fluxes which enter the superconductor react with each other; so
the distribution density of the pinning centers within the superconductor is also
significant in determining the Jc value in the magnetic field. The average distance
between the crystal grains of the non-superconductive materials should range from
lnm to 1 microns, more preferably from 1 to 300 nm.
[0039] When the percentage of Tl and Pb contained in the material is considered, matching
between the superconductive material and non-superconductive material appears to be
the most effective when the X1 value is 0.3 to 0.8; a higher Jc value is obtained.
[0040] When manufacturing the superconductors, it is desirable to allow the superconductors
to reach the temperature range in which the liquid phase will be generated at least
once, in order to disperse the pinning centers uniformly. To remove harmful materials
from the crystal grain boundaries of the superconductive material and non-superconductive
material, it is desirable, at least once, to provide heat treatment within a range
from a temperature equal to or above the temperature 50 degrees lower than the temperature
at which the liquid phase begins to be generated, to a temperature equal to or below
the temperature at which all components are in a liquid phase.
[0041] The "Jc" value can be further improved in a magnetic field by separating the different
non-superconductive materials acting as pinning centers inside the superconductor.
[0042] Many non-superconductive materials (non-superconductive materials G) have been introduced
into the superconductor, e.g. by introducing a non-superconductive material (A) having
crystal structure isostructural (hereinafter "similar") to that of the superconductive
material, the non-superconductive material being obtained by substituting different
elements for one or more elements of the superconductive material into the matrix
of the oxide superconductive material, in an effort to find out what kind of other
non-superconductive materials are suited as materials to form the pinning centers.
As a result, it has been found that the oxide superconductive material, or the material
consisting only of the elements which constitutes the non-superconductive material
(A) is effective. In particular, CaO, SrO, Ca
2CuO
3, Ca
2PbO
4, BaPbO
3 and BiBaO
3 have been found effective. If the process of manufacturing superconductors according
to the present invention uses a step which makes said oxide superconductive material
and non-superconductive material (A) amorphous, and the materials are subsequently
crystallized by heat treatment, then bonding of the crystal grains of the superconductive
material improves, ensuring the production of superconductors with excellent properties.
To make such materials amorphous, an abrupt quenching method (to cool these materials
abruptly from the liquid phase), spattering method, laser deposition method, electron
beam deposition method, deposition method, thermal spraying method, chemical vapor
phase deposition, etc. may be used with successful results.
[0043] A superconductor according to the present invention is applicable to all the superconductor-applied
equipment, which currently use a superconductor or which are supposed to be able to
use a superconductor. The superconductor manufacturing method according to the present
invention is directly applicable to the manufacture of a superconductive wire using
an oxide superconductor.
[0044] As described above, in order to improve the value of the superconductive critical
current density "Jc" of the superconductor using an oxide superconductive material
in a magnetic field, it is necessary to introduce pinning centers which effectively
fix the quantized magnetic flux entering the superconductor.
[0045] The pinning centers do not have superconductivity. If the non-superconductive material
of the pinning center contained in the superconductor is excessive, the superconductive
current path will decrease, resulting in a superconductor with a low Jc value in total.
Thus, the quantity of pinning centers to be introduced into the superconductor must
be within a certain range. The volume ratio of the pinning centers relative to the
oxide superconductive material must normally be 0.01 to 10.
[0046] The magnetic flux entering the superconductor is quantized and is very small in size.
Its diameter is of the same order as that of the superconductor coherence length.
Thus, the most effective situation is when the size of the pinning center is about
the same as the superconductor coherence length. Generally, the coherence length of
the oxide superconductive material is from several angstroms to scores of angstroms.
Therefore, when the non-superconductive material particles present inside the superconductor,
acting as the pinning centers, have about this size, the pinning centers work more
effectively. The triple point is structured in size to be extremely effective as a
pinning center. Actually, the quantized magnetic fluxes can enter the pinning centers
in several bundles, so the size of the non-superconductive material particles present
inside the superconductor acting as the pinning centers is considered to be effective
when it is within the range from several angstroms to thousands of angstoms. The size
should preferably be within the range from 3 angtroms to 1 micron. The quantized magnetic
fluxes entering the superconductor have a mutual effect of repelling each other; therefore
the distribution density of the pinning centers in the superconductor has a significant
influence on the "Jc" value in the magnetic flux. The average distance between the
crystal grains of the non-oxide superconductive material should preferably be within
the range from 1 nm to 1 micron. It should more preferably be within the range from
1 to 300 nm.
[0047] When manufacturing a superconductor according to the present invention, it is preferable
that heat treatment is performed with the liquid phase coexisting. Coexistence of
the liquid phase increases the speed of atomic dispersion, resulting in improved crystal
properties of the materials of the superconductor and in better bondage between the
crystal grains. At the same time, if the superconductive material used in the present
invention is maintained at the temperature range for generating the liquid phase,
the superconductive material will start to decompose and the resulting non-superconductive
material will work effectively as a pinning center.
[0048] Another possible reason to explain why a superconductor according to the present
invention has an extremely high superconductive critical current density even in the
magnetic field will now be discussed. In the process of cooling from the state where
the liquid phase coexists, defects such as dislocations and stacking faults are introduced
inside the crystal grain of the superconductive material, resulting in creation of
pinning centers. This may give an extremely high superconductive critical current
density even in a magnetic field. Thus, it is not currently possible to determine
the most effective pinning center. If the superconductor containing Tl and optionally
one type or more selected from among Pb and Bi, one type or more of Ba and Sr, and
Ca, Cu and O is produced by heating it at least once to the temperature range where
the liquid phase occurs, it is possible to obtain a superconductor having an extremely
high superconductive critical current density even in the magnetic field.
[0049] Fig. 4 illustrates a superconductor manufactured according to the general principles
of the present invention. Its composition can be expressed by Formula 5.
Formula 5
Tl
0.5Pb
0.5Sr
1.6Ba
0.4Ca
2Cu
3O
9+x4 (Formula 5)
[0050] It represents the magnetism-hysteresis curve of the superconductor manufactured in
a process in which the material is sintered for five hours at the temperature of 880°C,
then maintained at 980°C for thirty minutes with liquid phase remaining generated,
then cooled down to 880°C at a cooling speed of 30 degrees, and is sintered for ten
hours at 880°C.
[0051] For ease of comparison, Fig. 5 represents the magnetism-hysteresis curve of a superconductor
which has the same composition as that of a superconductive material used in the present
invention and which has been manufactured by a process in which the liquid phase has
never been made to coexist. These measurements have been made using VSM equipment
manufactured by Oxford Inc. of the UK. In Fig. 5 the size of the hysteresis Δ-M of
the curve is proportional to the superconductive critical current density.
[0052] These results reveal that, in order to manufacture a superconductor having a good
superconductive critical current density even in a magnetic field, it is normally
necessary to provide heat-treatment at least once with the liquid phase coexisting,
while using the composition of the superconductor selected selected according to the
present invention. The structure of the specimen was investigated using a scanner
type electron microscope. The observation showed that the material consisted of the
crystals of oxides comprising about 30 percent of Tl
0.5Pb
0.5Sr
1.6Ba
0.4CaCu
3O
7, about 40 percent of Tl
0.5Pb
0.5Sr
1.6Ba
0.4Ca
2Cu
3O
9, about 10 percent of the BaPbO
3, and about 10 percent of Ca, Sr, Cu and O in terms of volume rate. The size of the
crystal grain of the superconductor crystal phase was about 30 microns, and the average
distance of the triple point on the boundary was about 30 microns.
[0053] This points to the strong possibility that the triple point on the boundary is working
as a pinning center for the non-superconductive material comprising the elements composing
the superconductor. However, this is only an assumption at the current stage. There
remains a possibility that the material having the composition used in the present
invention is heat-treated at least once at the temperature range where liquid phase
coexists, and the pinning center would be introduced in different forms (e.g. in the
form of vacancy, dislocation and stacking faults), which would contribute to the drastic
improvement of the superconductive critical current density. However, at the current
stage, it is not yet clear what feature is acting as a pinning center. If the superconductor
containing one type or more selected from among the Tl, Pb and Bi, one type or more
of the Ba and Sr, and Ca, Cu and O is produced by heating at least once up to the
temperature range where the liquid phase occurs, it is possible to obtain a superconductor
having an extremely high superconductive critical current density even in the magnetic
field.
[0054] The composition of the superconductive material, non-superconductive material and
other materials of the present invention is not restricted to the values given above.
Actually, the composition of these oxides includes some degree of indefinite features,
and the percentage of the components deviates in the range from ten and several percent
to fifty percent. Therefore, even though the composition of the materials of the present
invention differs to some extent, such materials are considered to be the same, if
the crystal structure of said materials is basically the same as that of the materials
of the present invention. Figs. 1, 2 and 3 show models of the crystal structure of
the superconductive materials (Tl,Pb,Bi)(Sr,Ba)
2CaCu
2O
7, (Tl,Pb,Bi)(Ba,Sr)
2CaCu
2O
9, (Tl,Pb,Bi)(Ba,Sr)
2Ca
3Cu
4O
11) according to the present invention.
[0055] The present invention is not limited to the examples discussed above. The present
invention includes all the superconductive materials according to claim 1 manufactured
by heating at least once up to the temperature range where the liquid phase occurs,
and which has an extremely high superconductive critical current density even in the
magnetic field.
[0056] The second group of embodiments of the present invention relate to a superconductor
and a method of production thereof which allows a superconductive current to flow,
using cooling with liquid helium or liquid nitrogen, involving an oxide superconductive
material.
[0057] In the second group of embodiments of the present invention, a non-superconductive
material having a crystalline structure preferably isostructural (hereinafter referred
to as "similar") to that of the superconductive material, the non-superconductive
material being obtained by substituting other elements for one or more elements of
the superconductive material,into the matrix of the oxide superconductive materials.
[0058] The material most suited for combination with the superconductive materials (featuring
the greatest pinning force), size of the pinning center,and dispersion status for
a variety of oxide superconductive materials has been further considered in the second
group of embodiments. When a non-superconductive material, for which the lattice constant
is close to that of the oxide superconductive material used as superconductive material
and has the same crystalline structure (is isostructural) is used as a material to
for the pinning center, it has been found possible to manufacture a superconductor
featuring a very strong pinning force, that is, with a high superconductive critical
current density "Jc" even in a magnetic field.
[0059] Furthermore, if the superconductor is manufactured so as to include a metal which
does not react significantly with these materials at the temperature at which the
superconductors are manufactured, in addition to the superconductive material and
the non-superconductive material, this will facilitate the process of manufacturing
the superconductor with a high value of "Jc" in a magnetic field. The metal part should
preferably be dispersed uniformly; the volume rate should be 50 percent or less, preferably
20 percent.
[0060] When current is applied to a superconductor using oxide superconductive material
of a polycrystalline nature, the superconductive critical current density (Jc) of
the superconductor juncture at the grain boundary is generally lower than that of
the superconductive state within the crystalline grain; thus, presence of a non-superconductive
material within the crystalline grain is more effective than presence on the grain
boundary of the superconductive material in order to ensure high Jc of the superconductor.
[0061] As has previously been mentioned, when manufacturing the superconductors, it is desirable
to include the step of allowing the superconductors to reach a temperature range in
which the liquid phase will be generated at least once, in order to disperse the pinning
centers uniformly. To remove harmful materials from the crystal grain boundaries of
the superconductive material and non-superconductive material, it is desirable to
include a process which, at least once, provides heat treatment within the range from
a temperature equal to or greater than a temperature 50 degrees lower than the temperature
at which the liquid phase begins to be generated, to a temperature equal to or smaller
than the temperature at which all components turn into the liquid phase.
[0062] The Jc value in a magnetic field may be further improved by separating the non-superconductive
material acting as pinning centers inside the superconductor. The material to be used
for this purpose is required to be a non-superconductive material which, in the manufacture
process, does not react with the oxide superconductive material constituting the superconductor
and the non-superconductive material having a crystalline structure similar to that
of the superconductive material and obtained by substituting the other elements for
one or more elements of the superconductive material. Any material meeting this requirement
can function as a pinning center. However, the pinning force differs according to
the phase between the oxide superconductive material used and the non-superconductive
material. Many non-superconductive material (non-superconductive materials (G)) have
been introduced into the matrix of the oxide superconductive material, and the non-superconductive
material (A) having a crystalline structure similar to that of the superconductive
material obtained by substituting other elements for one or more elements of the introduced
superconductive material into the superconductive material, in an effort to find out
what kind of non-superconductive material is most suited as a material- to form pinning
centers. As a result, it has been found that the oxide superconductive material, or
the material consisting only of the elements which constitutes the non-superconductive
material is the most effective as a non-superconductive material (non-superconductive
materials (G)). In particular, CaO, SrO, Ca
2CuO
3, Ca
2PbO
4, BaPbO
3 and BiBaO
3 have been found effective.
[0063] The best way of introducing these non-superconductive materials (non-superconductive
materials (G)) into the superconductor is a manufacturing process in which oxide superconductive
material particles or particles of the superconductor (superconductor (B)) of the
oxide superconductive material and non-superconductive material (having a crystalline
structure similar to that of the superconductive material obtained by substituting
other elements for one or more elements constituting the superconductive material),
and particles of the non-superconductive material (G) are allowed to coexist; then
the crystal grains of the oxide superconductive material or the superconductor (B)
are caused to grow to large sizes, thereby allowing the non-superconductive material
(G) to exist inside the crystal grains of the oxide conductive material.
[0064] It is also possible, for example, to heat the superconductor containing Tl
0.5Pb
0.5Sr
2Ca
2Cu
3O
9 to a temperature of about 900°C, causing the following decomposition:

Due to this decomposition process, the non-superconductive material is made to separate
into crystal grains of the superconductor and to form pinning centers, thereby improving
the Jc value in a magnetic field.
[0065] It has been mentioned above that the present invention permits a high Jc value to
be obtained in a magnetic field. It has been found that a superconductor according
to the present invention exhibits a significantly smaller reduction in Jc with increasing
magnetic field, as compared to known superconductors. The value of Jc at 77 K in a
field of 1T scarcely differs from that at 77 K in a field of 5T. The rate of decrease
has been found to be 10% or less.
[0066] When manufacturing a superconductor according to the present invention, it is possible
to obtain a superconductor featuring excellent properties with improved bondage between
the crystal grains, by heat-treating the said oxide superconductive material and non-superconductive
material (A) after making them amorphous and by crystallizing them, thereby manufacturing
the superconductor. To make them amorphous, an abrupt cooling method (to cool the
these materials abruptly from the liquid phase), spattering method, laser deposition
method, deposition method, thermal spraying method, chemical vapor phase deposition,
etc. may be used with successful results, as has previously been mentioned.
[0067] One of the products in which a superconductor according to the present invention
may be used is a superconductive wire. The most general configuration is such that
the superconductor is present inside a para-conductive coating. In this case, the
crystal axes of the superconductor should be in the same directions whenever possible.
This is because the oxide superconductive material used in the present invention has
an anisotropic property such that superconductive current flows more easily in the
inner direction of the surface a-b, but does not flow so easily in other directions.
Thus, the crystals should be oriented in a uniform direction in order to allow more
superconductive current to flow. When manufacturing these superconductive wires, the
superconductive particles should be sufficiently bonded together. This requires the
heating temperature of 600°C or more. However, the superconductive material will decompose
at the high temperature of 1300°C or more, so lower temperatures must be employed.
[0068] In a superconductor of the present invention, a non-superconductive material having
a crystalline structure similar to that of the superconductive material, obtained
by substituting other elements for one or more elements constituting the superconductive
material may thus be present, to act as pinning centers in the matrix of the superconductive
materials. This ensures a deflection-free boundary between the superconductor and
the pinning centers, with excellent matching properties, thereby providing the superconductor
with great pinning force.
[0069] In the manufacturing method of a superconductor according to the present invention,
heat treatment may be performed with the liquid phase coexisting. Coexistence of the
liquid phase increases the speed of atomic dispersion, resulting in improved crystal
properties of the materials constituting the superconductor and in better bondage
between the crystal grains.
DETAILED DESCRIPTION OF EMBODIMENTS
[0070] The embodiments of the present invention relate to
(i) the composition of a superconductor which allows a superconductive current to
flow, using liquid helium or liquid nitrogen cooling, by the use of oxide superconductive
material liquid nitrogen,
(ii) a superconductive wire, superconductive coil and magnetic shielded material using
such a composition, and
(iii) a method of manufacturing of such a composition, wire etc..
[0071] In the embodiments of the present invention, the advantages sought depend on the
composition of the superconductor, and the production method normally involves
(1) causing a superconductor comprising the superconductive material consisting of
at least Tl, Sr, Ca, Cu and O as constituent elements to reach a temperature range
where liquid phase is once created , thereby improving the bonding between the crystal
grains comprising the superconductive material, and
(2) optionally, dispersing non-superconductive material inside and outside the crystal
grains of the superconductive material.
[0072] Embodiments of the present invention will now be described:
Experiment 1
[0073] As the starting materials, Tl
2O
3, PbO, BaO, SrO, CaO, CuO with a purity of 99 percent or more were used. Firstly,
the BaO, SrO, CaO and CuO were mixed so that the atomic ratio of the Ba : Sr : Ca
: Cu would be 1.6 : 0.4 : 1 : 2 and was sintered in the atmosphere for twenty hours
at the temperature of 900°C. This powder was crushed in an agate mortar, and the resulting
powder was mixed with the Tl
2O
3 and PbO, so that the atomic ratio of the Tl : Pb : Ba: Sr: Ca : Cu was 0.5 : 0.5
: 1.6 : 0.4 : 1 : 2. When the powder was mixed sufficiently in the agate mortar, it
was pressurized and molded into the form of a disk 20mm in diameter and 2 mm in thickness,
and was placed in an alumina crucible with a cover. Then, it was heat-treated in the
atmosphere for five hours at a temperature of 900°C. The resulting sintered material
was subjected to X-ray diffractometry for powder and the result was analyzed by the
Rietveld method, to confirm that the superconductive material having the crystal structure
shown in Fig. 1 was present with a percentage of at least 90%.
[0074] This sintered material was heated in the atmosphere to 970°C at a heating speed of
30 degrees per minute and was maintained under that condition for one hour. Then it
was cooled down to 880°C at a cooling speed of 30 degrees per minute, and was maintained
under that condition for fifty hours. The superconductive critical temperature was
measured by the d.c. four-terminal method, and it was confirmed that the electric
resistance reached zero at 92 K. A VSM was used to measure the B-H curve of this specimen
at 77 K, and the superconductive critical current density Jc flowing inside the crystal
grains was determined, based on the size of the hysteresis. The result was that the
Jc value was 25000 A/cm
2 when the applied magnetic field was 1 tesla.
[0075] Next, this specimen was crushed and a golden pipe with an outer diameter of 6mm and
an inner diameter of 4mm was filled with the powder. It was then rolled to a thickness
of 0.1 mm after being drawn up to an outer diameter of 0.5 mm. This was cut off into
a specimen of 30 mm, which was heated to a temperature of 970°C in an oxygen atmosphere
at a heating speed of 30 degrees per minute, at which temperature it was maintained
for one hour. Then it was cooled down to 880°C at a cooling speed of 30 degrees per
minute, at which temperature it was maintained for ten hours. After that, the superconductive
critical temperature of this specimen was measured by the d.c. four-terminal method
at 77 K in a magnetic field of one tesla, and the Jc value was found to be 19000 A/cm
2.
Experiment 2
[0076] As the starting materials, Tl
2O
3, PbO, BaO, SrO, CaO, CuO with a purity of 99 percent or more were used. Firstly,
the BaO, SrO, CaO and CuO were mixed so that the atomic ratio of the Ba : Sr : Ca
: Cu was 1.6 : 0.4 : 2 : 3 and the mixture was sintered in the atmosphere for twenty
hours at a temperature of 870°C. This powder was crushed in an agate mortar, and the
resulting powder was mixed with the Tl
2O
3 and PbO so that the atomic ratio of the Tl : Pb : Ba : Sr: Ca : Cu was 0.5 : 0.5
: 1.6 : 0.4 : 2 : 3. When the powder was mixed sufficiently in the agate mortar, it
was pressurized and molded into the form of a disk form of 20 mm in diameter and 2
mm in thickness, and was placed in an alumina crucible with a cover, to be heat-treated
in the atmosphere for five hours at the temperature of 880°C. The resulting sintered
material was subjected to X-ray diffractometry for powder and the result was analyzed
by the Rietveld method, to confirm that the superconductive material having the crystal
structure shown in Fig. 2 was present with a percentage of at least 90%.
[0077] This sintered material was heated in the atmosphere to 970°C at a heating speed of
30 degrees per minute and was maintained under that condition for one hour. Then it
was cooled down to 880°C at a cooling speed of 30 degrees per minute, and was maintained
under that condition for fifty hours. The superconductive critical temperature was
measured by the d.c. four-terminal method, and it was confirmed that the electric
resistance reached zero at 92 K. A VSM was used to measure the B-H curve of this specimen
at 77 K, and the superconductive critical current density Jc flowing inside the crystal
grains was measured, based on the size of the hysteresis. The result was that the
Jc value was 55000 A/cm
2 when the applied magnetic field was 1 tesla.
[0078] Next, this specimen was crushed and a golden pipe with an outer diameter of 6mm and
an inner diameter of 4mm was filled with the powder. It was then rolled to a thickness
of 0.1 mm after being drawn up to the outer diameter of 0.5 mm. This was cut off into
a specimen of 30 mm, which was heated to the temperature of 970°C in an oxygen atmosphere
at a heating speed of 30 degrees per minute, at which temperature it was maintained
for one hour. Then it was cooled down to 880°C at a cooling speed of 30 degrees per
minute, at which temperature it was maintained for ten hours. After that, the superconductive
critical temperature of this specimen was measured by the d.c. four-terminal method
at 77 K in a magnetic field of one tesla, and the Jc value was found to be 28000 A/cm
2.
[0079] A specimen of this superconductive wire was ground at sections, and a scanner type
electronic microscope was used to observed the structure within the specimen. The
gray portion of said structure was analyzed by EDX, showing that this portion was
composed of Tl : Pb : Ba : Sr : Ca : Cu = 0.46 : 0.53 : 1.6 : 0.4 : 1.5 : 2.6. This
portion is known to be composed of the coexisting Tl
0.5Pb
0.5Ba
1.6Sr
0.4CaCu
2O
7 and Tl
0.5Pb
0.5Ba
1.6Sr
0.4Ca
2Cu
3O
9. The white portion contains only Ba and Pb, and is considered to be BaPbO
3. The black portion was analyzed by the EDX, showing that this portion was composed
of Tl : Pb : Ba : Sr : Ca : Cu = 0.04 : 0.03 : 0.1 : 0.6 : 1.8 : 1.0. From this, it
can been seen that the crystal grains of the superconductive material having the crystal
structure shown in Fig. 1 and Fig. 2 and the different non-superconductive material
composed of the elements constituting the superconductor are separated in the superconductor
according to the present Embodiment.
[0080] The specimen was then pressurized and molded to a thickness of 0.06 mm. It was heated
to the temperature of 970°C in an oxygen atmosphere at a heating speed of 30 degrees
per minute, at which temperature it was maintained for one hour. Then it was cooled
down to 880°C at a cooling speed of 30 degrees per minute, at which temperature it
was maintained for ten hours. The superconductive portion of the specimen thus obtained
was subjected to X-ray diffractometry for powder, to check the orientation of the
crystal grains. The result revealed that the crystal faces a-b of over fifty percent
of the total crystal particles were arranged so as to be parallel to the tape face
of the tape-formed wire material. A scanner type electronic microscope was used to
check the tape sections, and this showed that only five of the crystal grains, or
less, were arranged in the direction of thickness.
Experiment 3
[0081] As the starting materials, Tl
2O
3, PbO, BaO, SrO, CaO, CuO with a purity of 99 percent or more were used. Firstly,
the BaO, SrO, CaO and CuO were mixed so that the atomic ratio of the Ba : Sr : Ca
: Cu was 1.6 : 0.4 : 3 : 4 and the mixture was sintered in the atmosphere for twenty
hours at the temperature of 870°C. This powder was crushed in an agate mortar, and
resulting powder was mixed with the Tl
2O
3 and PbO so that the atomic ratio of the Tl : Pb : Ba : Sr : Ca : Cu was 0.5 : 0.5
: 1.6 : 0.4 : 3 : 4. When the powder was mixed sufficiently in the agate mortar, it
was pressurized and molded into the form of a disk 20 mm in diameter and 2 mm in thickness,
and was placed in an alumina crucible with a cover, to be heat-treated in the atmosphere
for five hours at a temperature of 880°C. The resulting sintered material was subjected
to X-ray diffractometry for powder and the result was analyzed by the Rietveld method,
to confirm that the superconductive material having the crystal structure shown in
Fig. 3 was present with a percentage of at least 90%.
[0082] This sintered material was heated in the atmosphere to 970°C at a heating speed of
30 degrees per minute and was maintained under that condition for one hour. Then it
was cooled down to 880°C at a cooling speed of 30 degrees per minute, and was maintained
under that condition for fifty hours. The superconductive critical temperature was
measured by the d.c. four-terminal method, and it was confirmed that the electric
resistance reached zero at 92 K. A VSM was used to measure the B-H curve of this specimen
at 110 K, and the superconductive critical current density Jc flowing inside the crystal
grains was determined, based on the size of the hysteresis. The result was that the
Jc value was found to be 45000 A/cm
2 when the applied magnetic field was 1 tesla.
[0083] Next, this specimen was crushed and a golden pipe with an outer diameter of 6mm and
an inner diameter of 4mm was filled with the powder. It was then rolled to a thickness
of 0.1 mm after being drawn up to the outer diameter of 0.5 mm. This was cut off into
a specimen of 30 mm, which was heated to the temperature of 970°C in an oxygen atmosphere
at a heating speed of 30 degrees per minute, at which temperature it was maintained
for one hour. Then it was cooled down to 880°C at a cooling speed of 30 degrees per
minute, at which temperature it was maintained for ten hours. After that, the superconductive
critical temperature of this specimen was measured by the d.c. four-terminal method
at 77 K in a magnetic field of one tesla, and the Jc value was found to be 21000 A/cm
2.
[0084] A specimen of this superconductive wire was ground at sections, and a scanner type
electronic microscope was used to observed the structure within the specimen. About
eighty percent of the entire area was composed of a mixture of Tl
0.5Pb
0.5Ba
1.6Sr
0.4CaCu
2O
7, Tl
0.5Pb
0.5Ba
1.6Sr
0.4Ca
2Cu
4O
9 and Tl
0.5Pb
0.5Ba
1.6Sr
0.4Ca
3Cu
4O
11. About ten percent was composed of BaPbO
3 and another ten percent was composed of Sr-CaCu-O.
Experiment 4
[0085] As the starting materials, Tl
2O
3, PbO, BaO, SrO, CaO, CuO with a purity of 99 percent or more were used. Firstly,
the BaO, SrO, CaO and CuO were mixed so that the atomic ratio of the Ba : Sr : Ca
: Cu was 1.6 : 0.4 : 2 : 3 and the mixture was sintered in the atmosphere for twenty
hours at a temperature of 870°C. This powder was crushed in an agate mortar, and resulting
powder was mixed with the Tl
2O
3 and PbO so that the atomic ratio of the Tl : Pb : Ba: Sr: Ca : Cu was 0.5 : 0.5 :
1.6 : 0.4 : 2 : 3. When the powder was mixed sufficiently in the agate mortar, it
was pressurized and molded into the form of a disk with a diameter of 20mm and a thickness
of 2mm, and was placed in an alumina crucible with a cover, to be heat-treated in
the atmosphere for five hours at the temperature of 880°C. The resulting sintered
material was subjected to X-ray diffractometry for powder, and it was confirmed that
a superconductive material having the crystal structure shown in Fig. 2 was present
with a percentage of at least 90%.
[0086] This sintered material was heated in the atmosphere to 980°C at a heating speed of
30 degrees per minute and was maintained under that condition for one hour. Then it
was cooled down to 880°C at a cooling speed of 10 degrees per minute, and was maintained
under that condition for fifty hours. The superconductive critical temperature was
measured by the d.c. four-terminal method, and it was confirmed that the electric
resistance reached zero at 115K. A VSM was used to measure the B-H curve of this specimen
at 77 K, and the superconductive critical current density Jc flowing inside the crystal
grains was determined, based on the size of the hysteresis. The result was that the
Jc value was found to be 52000 A/cm
2 when the applied magnetic field was 1 tesla.
[0087] Next, this specimen was crushed and was mixed with one tenth of powdered CaO in terms
of volume ratio. The resulting powder was placed in an alumina crucible with a cover,
to be heat-treated in the atmosphere for five hours to a temperature of 980°C at a
heating speed of 30 degrees per minute, at which temperature it was maintained for
one hour. Then it was cooled down to 880°C at a cooling speed of 10 degrees per minute,
at which temperature it was maintained for fifty hours. After that, the superconductive
critical temperature of this specimen was measured by the d.c. four-terminal method
and it was confirmed that the electric resistance reached zero at 115K. A VSM was
used to measure the B-H curve of this specimen at 77 K, and the superconductive critical
current density Jc flowing inside the crystal grains was determined, based on the
size of the hysteresis. The result was that the Jc value was found to be 67000 A/cm
2 when the applied magnetic field was 1 tesla. This thus revealed that the CaO particles
acted as effective pinning centers.
[0088] Next, this specimen was crushed and a golden pipe of 6 mm outer diameter and 4 mm
inner diameter was filled with the powder. It was then rolled to a thickness of 0.1
mm after being drawn up to the outer diameter of 0.5 mm. This was cut off into a specimen
of 30 mm, which was sintered at the temperature of 1050°C in the atmosphere for ten
minutes. Then it was cooled down to 880°C, at which temperature it was sintered for
five hours. After that, the superconductive critical temperature of this specimen
was measured by the d.c. four-terminal method at 77 K in a magnetic field of one tesla,
and the Jc value was found to be 45000 A/cm
2.
Experiment 5
[0089] SrO was used instead of CaO in Experiment 4, and a wire specimen was manufactured
using the same procedure as for Experiment 4. The superconductive critical temperature
of this specimen was measured by the d.c. four-terminal method at 77 K in a magnetic
field of one tesla, and the Jc value was found to be 35000 A/cm
2.
Experiment 6
[0090] Ca
2CuO
3 was used instead of CaO in Experiment 4, and a wire specimen was manufactured using
the same procedure as for Experiment 4. The superconductive critical temperature of
this specimen was measured by the d.c. four-terminal method at 77 K in a magnetic
field of one tesla, and the Jc value was found to be 46000 A/cm
2.
Experiment 7
[0091] Ca
2PbO
4 was used instead of CaO in Experiment 4, and a wire specimen was manufactured using
the same procedure as for Embodiment 4. The superconductive critical temperature of
this specimen was measured by the d.c. four-terminal method at 77 K in a magnetic
field of one tesla, and the Jc value was found to be 39000 A/cm
2.
Experiment 8
[0092] BaPbO
3 was used instead of CaO in Experiment 4, and a wire specimen was manufactured using
the same procedure as for Experiment 4. The superconductive critical temperature of
this specimen was measured by the d.c. four-terminal method at 77 K in a magnetic
field of one tesla, and the Jc value was found to be 49000 A/cm
2.
Experiment 9
[0093] BaBiO
3 was used instead of CaO in Experiment 4, and a wire specimen was manufactured using
the same procedure as for Experiment 4. The superconductive critical temperature of
this specimen was measured by the d.c. four-terminal method at 77 K in a magnetic
field of one tesla, and the Jc value was found to be 31000 A/cm
2.
Experiment 10
[0094] As the starting materials, Tl
2O
3, PbO, BaO, CaO and CuO with a purity of 99 percent or more were used, and a variety
of oxide superconductive materials were produced with different percentages of Tl
and Pb. The BaO, SrO, CaO and CuO were mixed so that the atomic ratio of the Ba :
Sr : Ca : Cu was 1.7 : 0.3 : 2 : 3 and the mixture was sintered in the atmosphere
for twenty hours at a temperature of 880°C. This powder was crushed in an agate mortar,
and resulting powder was mixed with the Tl
2O
3 and PbO so that the atomic ratio of the Tl : Pb : Ba: Sr: Ca : Cu was (1-X) : X :
1.6 : 0.4 : 2 : 3, (where the value of X was varied to produce superconductive materials
with different percentages of Tl and Pb contained therein). After this was mixed sufficiently
in the agate mortar, the powder was pressurized and molded into the form of a disk
20 mm in diameter and 2 mm in thickness, and was placed in an alumina crucible with
a cover, to be sintered in the atmosphere for five hours at a temperature of 880°C.
This sintered material was heated in the atmosphere to 970°C at a heating speed of
30 degrees per minute and was maintained under that condition for one hour. Then it
was cooled down to 880°C at a cooling speed of 10 degrees per minute, and was maintained
under that condition for fifty hours.
[0095] The superconductive critical temperature was measured by the d.c. four-terminal method,
and the temperature "Tc" at which the electric resistance reached zero was determined.
A VSM was used to measure the B-H curve of this specimen at 77 K, and the superconductive
critical current density "Jc" flowing inside the crystal grains was determined, based
on the size of the hysteresis. The superconductive critical current densities "Jc"
were determined when one tesla of magnetic field was applied, and the results are
shown in Table 1. This Table reveals that the performance of the superconductors varies
according to the percentage of Tl and Pb contained therein, and the value of X must
be maintained within a suitable range.
Table 1
Value of X |
Tc |
Jc |
0.1 |
106 |
29000 |
0.2 |
106 |
35000 |
0.3 |
110 |
46000 |
0.4 |
115 |
53000 |
0.5 |
114 |
51000 |
0.6 |
117 |
49000 |
0.7 |
100 |
23000 |
0.8 |
95 |
12000 |
0.9* |
60 |
5000 |
1.0* |
- |
0 |
Experiment 11
[0096] As the starting materials, Tl
2O
3, PbO, Bi
2O
3, BaO, CaO and CuO with a purity of 99 percent or more were used, and a variety of
oxide superconductive materials were produced with different percentages of Tl, Pb
and Bi. The BaO, SrO, CaO and CuO were mixed so that the atomic ratio of the Ba :
Sr : Ca : Cu was 1.5 : 0.5 : 2 : 3 and the mixture was sintered in the atmosphere
for twenty hours at the temperature of 880°C. This powder was crushed in an agate
mortar, and the resulting powder was mixed with the Tl
2O
3, PbO and Bi
2O
3 so that the atomic ratio of the Tl : Pb : Bi : Ba: Sr : Ca : Cu was (0.6-X) : 0.4
: X : 1.6 : 0.4 : 2 : 3, (where the value of X was varied to produce superconductive
materials of different percentages of Tl and Bi contained therein). After this was
mixed sufficiently in an agate mortar, the powder was pressurized and molded into
the form of a disk 20 mm in diameter and 2 mm in thickness, and was placed in an alumina
crucible with a cover, to be sintered in the atmosphere for five hours at the temperature
of 880°C. This sintered material was heated in the atmosphere up to 970°C at a heating
speed of 30 degrees per minute and was maintained under that condition for one hour.
Then it was cooled down to 880°C at a cooling speed of 5 degrees per minute, and was
maintained under that condition for twenty hours.
[0097] The superconductive critical temperature of the resulting sintered material was measured
by the d.c. four-terminal method, and the temperature "Tc" at which the electric resistance
reached zero was determined. A VSM was used to measure the B-H curve of this specimen
at 77 K, and the superconductive critical current density "Jc" flowing inside the
crystal grains was determined, based on the size of the hysteresis. The superconductive
critical field densities "Jc" were determined when one tesla of magnetic field was
applied, and the results are shown in Table 2. Table 2 reveals that the performance
of the superconductor varies according to the percentages of the Tl and Bi contained
therein, and the value of X must be maintained within a suitable range.
Table 2
Value of X |
Tc |
Jc |
0.0 |
115 |
42000 |
0.1 |
116 |
46000 |
0.2 |
113 |
39000 |
0.3 |
100 |
16000 |
0.4 |
85 |
10000 |
0.5* |
74 |
- |
0.6* |
61 |
- |
Experiment 12
[0098] As the starting materials, Tl
2O
3, PbO, BaO, CaO and CuO with a purity of 99 percent or more were used, and a variety
of oxide superconductive materials wre produced with different percentages of Tl and
Pb. The BaO, SrO, CaO and CuO were mixed so that the atomic ratio of the Ba : Sr :
Ca : Cu was X : (2-X) : 2 : 3, and the mixture was sintered in the atmosphere for
twenty hours at a temperature of 890°C. This powder was crushed in an agate mortar,
and resulting powder was mixed with the Tl
2O
3 and PbO so that the atomic ratio of the Tl : Pb : Ba : Sr: Ca : Cu was 0.4 : 0.6
: X : (2-X) : 2 : 3, (where the value of X was varied to produce superconductive materials
of different percentages of the Ba and Sr contained therein). After this was mixed
sufficiently in the agate mortar, the powder was pressurized and molded into the form
of a disk 20 mm in diameter and 2 mm in thickness, and was placed in an alumina crucible
with a cover, to be sintered in the atmosphere for five hours at a temperature of
890°C. This sintered material was heated in the atmosphere up to 970°C at a heating
speed of 30 degrees per minute and was maintained under that condition for one hour.
Then it was cooled down to 890°C at a cooling speed of 30 degrees per minute, and
was maintained under that condition for fifty hours.
[0099] Next, this specimen was crushed and a golden pipe of 6 mm outer diameter and 4 mm
inner diameter was filled with the powder. It was then rolled to a thickness of 0.1
mm after being drawn up to an outer diameter of 0.5 mm. This was cut off into a specimen
of 30 mm, which was heated up to the temperature of 975°C in an oxygen atmosphere
and was maintained for one hour. Then it was cooled down to 890°C at a cooling speed
of 30 degrees per minute, at which temperature it was maintained for ten hours. After
that, the superconductive critical temperature of the specimen was measured by the
d.c. four-terminal method, and the temperature "Tc" at which the electric resistance
reached zero was determined. A VSM was used to measure the B-H curve of this specimen
at 77 K, and the superconductive critical current density "Jc" flowing inside the
crystal grains at 77 K was determined when one tesla of magnetic field was applied,
and the results are shown in Table 3. Table 3 reveals that comparatively excellent
properties can be maintained within a wide range of percentages of Ba and Sr. Table
3 also indicates, however, that the performance of the superconductors varies according
to the percentage of X, and the value of X must be maintained within a suitable range.
Table 3
Value of X |
Tc |
Jc |
0.0 |
116 |
11000 |
0.1 |
115 |
29000 |
0.2 |
117 |
35000 |
0.3 |
114 |
46000 |
0.4 |
116 |
53000 |
0.5 |
115 |
51000 |
0.6 |
115 |
59000 |
0.7 |
104 |
52000 |
0.8 |
118 |
46000 |
0.9 |
117 |
45000 |
1.0 |
116 |
43000 |
1.1 |
118 |
31000 |
1.2 |
117 |
10000 |
1.3 |
111 |
12000 |
Experiment 13
[0100] Fig. 6 represents the composition of a superconductive wire according to some embodiments
of the present invention. The product shown in Fig. 6 comprises a superconductor 18
coated with a coating material 17 of an alloy of gold and 5-percentage-by-weight palladium,
having a flat shape. The coating material 17 may be made of any metal so long as it
does not react significantly with the superconductor; gold, silver, palladium, copper/aluminum
alloys and nickel are preferred.
[0101] The sintered specimen of a superconductor produced in Experiment 12 was crushed,
put into a pipe of an alloy of gold and 5 weight percent of palladium, the pipe being
100 mm in length, 6 mm in outer diameter and 5 mm in inner diameter. Then the pipe
was sealed. It was then drawn to an outer diameter of 1 mm by a draw-bench, and the
wire thus produced was further rolled by a cold rolling machine to obtain a wire with
a flat sectional structure having a width of 3 mm and thickness of 0.2 mm. The wire
was cut to a length of 250 m, and was placed and kept in an atmosphere of 950°C. After
part of the wire was molten therein, it was placed into liquid nitrogen to be quenched.
After that, the wire was heat-treated at 880°C for twenty hours. The critical current
density of the specimen was measured by the d.c. four-terminal method at 77 K in a
magnetic field of one tesla, with the result being a value of 11000 A/cm
2. An electronic microscope was used to observe the orientation of the superconductive
crystals, and this revealed that approximately fifty percent of the crystals had their
C-axis facing in the thickness direction.