BACKGROUND OF THE INVENTION
[0001] The present invention relates to turbine oils, particularly aviation turbine oils
containing additives exhibiting enhanced corrosion resistance.
RELATED ART
[0002] While the use of polyol ester base stocks produces turbine lubricating oils which
possess outstanding thermal stability, a satisfactory level of oxidation stability
and corrosion resistance can be achieved only by the use of additives.
[0003] To the end, a wide assortment of different additives have been proposed and utilized.
[0004] U.S. Patent 3,790,478 describes a lubricant for aviation turbines comprising hindered
esters as base stock and containing alkylated diphenyl amines, and an alkylated phenyl
naphthylamine as anti oxidants, a copper passivator, dispersant polymers and a neutral
organic phosphate as load carrying additive. The lubricant may also contain hydrolytic
stabilizers and lead corrosion inhibitors, e.g., a C
1-C
20 alkyl gallate, neopentyl glycol disebacate, sebacic acid or quinizarin.
[0005] U.S. Patent 3,790,481 is similar to U.S. Patent 3,790,478 in being directed to an
aviation turbine oil and also recites the presence of lead corrosion inhibitors selected
from the group consisting of C
1-C
20 alkyl gallate, neopentyl glycol, disebacate, sebacic acid, and quinizarin.
[0006] U.S. Patent 3,585,137 is directed to a synthetic ester aviation turbine oil containing
an anthranilamide type metal passivator, antioxidants, phosphate esters, dimer acids.
A formulation is disclosed containing p,p'dioctyldiphenylamine, phenothiazine, sebacic
acid, benzotriazole, a mixture of phosphate esters and, in other examples, various
other additive ingredient. In all cases, however, sebacic acid is indicated as present
in the formulation.
[0007] U.S. Patent 3,912,640 teaches a gas turbine lubricant comprising a base stock of
a blend of carboxylate ester and low viscosity mineral oil and various additives including
anti oxidants such as phenothiazines or derivatives thereof and secondary diaryl amines.
Methylene linked hindered bisphenol may be substituted for a portion of the phenothiazine
material. Additional additives present in the examples include benzotriazole, sebacic
acid, tricresyl phosphate. Benzotriazole, tolyltriazole, N,N'-disalicylidene dialkyl
amines and sebacic acid are identified as well known metal deactivators. They can
be present in the formulations in amounts of from about 0.005 to about 1.0 wt%. See
also GB 1,420,824.
[0008] WO 95/29214 discloses a synthetic ester based lubricant for helicopter transmissions
comprising a synthetic ester base stock, an antioxidant, a neutral organic phosphate,
a dicarboxylic acid component, a monocarboxylic acid component, a triazole and a phosphorus
containing extreme pressure additive.
[0009] WO 94/10270 discloses a synthetic ester based aviation turbine oil containing saturated
or unsaturated dicarboxylic acids, e.g., sebacic acid, in combination with a triazole
derivative and specified monocarboxylic acids or an ester thereof. The combination
is reported as being particularly effective in inhibiting corrosion.
[0010] U.S. Patent 5,397,487/U.S. Patent 5,225,094 are directed to lubricating oils having
enhanced rust inhibitor capability containing a minor synergistic rust inhibiting
amount of a combination of two additives, the first being a material of the Mobilad
C 603 type, reported in the '487 patent as being a succinic anhydride amine derivative
of the formula:

where R
1 and R
2 are each independently alkyl or alkenyl of from 1 to 20 carbons, and a second material
of the Lubrizol LZ 859 type, reported in 5,397,487 as being a mixture of about 74.5
wt% unreacted tetrapropenyl succinic acid of the formula

and about 25.5 wt% of a partially esterified tetrapropenyl succinic acid of the formula

[0011] The patents recite that the lubricant can be natural oil or synthetic oil based,
synthetic oils including synthetic ester. The lubricants are described as useful in
automotive applications, e.g., engine oils, transmission oils, aviation piston engines,
turbines and the like. The lubricant can contain other additives which include dispersants,
anti-wear agents, anti-oxidants, corrosion inhibitors, detergents, pour point depressants,
extreme pressure additives, viscosity index improvers, friction modifiers and the
like. Specifics of these other additives were not provided and there were no examples
presented employing such other additives.
[0012] USP 5,599,779 is directed to a synergistic rust inhibiting composition consisting
of (a) N-acylsarcosine compound, (b) dicarboxylic acid having 6 to 48 carbon atoms
and (c) an amine selected from primary, secondary or tertiary amines or imidazoline
compounds. The primary, secondary, or tertiary amine is described as being one selected
from the group of compounds of the formula:

wherein R
1, R
2, R
3 are independently selected from hydrogen, alkyl having up to 14 carbons, hydroxyalkyl,
cycloalkyl, or polyalkyleneoxy groups.
[0013] It would be highly desirable if the corrosion inhibiting performance of synthetic
ester based aviation turbine oils could be improved employing a combination of readily
available additives.
DESCRIPTION OF THE INVENTION
[0014] The present invention is a synthetic ester based turbine oil of enhanced corrosion
inhibiting capacity comprising a major amount of a synthetic ester oil base stock
and a minor amount of a corrosion inhibiting additive selected from the group consisting
of (1) N acyl derivatives of C
10 to C
20 linear or branched alkyl or alkenyl mono carboxylic acid as a first component and
a dicarboxylic acid as a second component in the absence of aliphatic primary, secondary,
or tertiary amines or imidazolines, (2) a combination of as a first component one
or more dicarboxylic acids such as sebacic acid, azelaic acid, dioleic acid (known
as dimer acids) and a second component selected from (a) linear or branched alkyl
or alkenyl succinic acid/anhydride ester or hemi ester or hydroxylated derivatives
of such esters or hemi esters, and (b) linear or branched alkyl or alkenyl substituted
succinimides or amino substituted succinimides, (3) longer chain dicarboxylic acids
containing 36 to 54 carbons as the first component and hydrocarbyl substituted imidazolines
as the second component.
[0015] The diesters that can be used as base oils for the improved turbo oil of the present
invention are formed by esterification of linear or branched C
6-C
15 aliphatic alcohols with one of such dibasic acids as adipic, sebacic, or azelaic
acids. Examples of diesters are di-2-ethylhexyl sebacate and dioctyl adipate.
[0016] The synthetic polyol ester which can be used as the base oil is formed by the esterification
of an aliphatic polyol with carboxylic acid. The aliphatic polyol contains from 4
to 15 carbon atoms and has from 2 to 8 esterifiable hydroxyl groups. Examples of polyol
are trimethylolpropane, pentaerythritol, dipentaerythritol, neopentyl glycol, tripentaerythritol
and mixtures thereof.
[0017] The carboxylic acid reactant used to produce the synthetic polyol ester base oil
is selected from aliphatic monocarboxylic acid or a mixture of aliphatic monocarboxylic
acid and aliphatic dicarboxylic acid. The carboxylic acid contains from 4 to 12 carbon
atoms and includes the straight and branched chain aliphatic acids, and mixtures of
monocarboxylic acids may be used.
[0018] The preferred polyol ester base oil is one prepared from technical pentaerythritol
and a mixture of C
4-C
12 carboxylic acids. Technical pentaerythritol is a mixture which includes about 85
to 92% monopentaerythritol and 8 to 15% dipentaerythritol. A typical commercial technical
pentaerythritol contains about 88% monopentaerythritol having the formula

and about 12% of dipentaerythritol having the formula

The technical pentaerythritol may also contain some tri and tetra pentaerythritol
that is normally formed as by-products during the manufacture of technical pentaerythritol.
[0019] The preparation of esters from alcohols and carboxylic acids can be accomplished
using conventional methods and techniques known and familiar to those skilled in the
art. In general, technical pentaerythritol is heated with the desired carboxylic acid
mixture optionally in the presence of a catalyst. Generally, a slight excess of acid
is employed to force the reaction to completion. Water is removed during the reaction
and any excess acid is then stripped from the reaction mixture. The esters of technical
pentaerythritol may be used without further purification or may be further purified
using conventional techniques such as distillation.
[0020] For the purposes of this specification and the following claims, the term "technical
pentaerythritol ester" is understood as meaning the polyol ester base oil prepared
from technical pentaerythritol and a mixture of C
4-C
12 carboxylic acids.
[0021] The dibasic carboxylic acid comprising one component of the combination additive
added to the base stock to enhance the corrosion inhibiting performance of the lubricant
is a C
8 to C
40 total carbon number dicarboxylic acid or mixture of such acids, preferably a C
9 to C
36 dicarboxylic acid or mixture thereof. The dicarboxylic acids can be any n-alkyl,
branched alkyl, aryl, or alkyl substituted aryl dicarboxylic acid or mixture thereof
having a total number of carbons within the above recited ranges. Preferred dicarboxylic
acids are selected from the group consisting of the commercially available di-oleic
acids known as "dimer acids", sebacic acid, azelaic acid and mixtures thereof. These
acids are added to the turbo oil formulations in an amount in the range of 100 to
1000 ppm, preferably 200 to 500 ppm, more preferably 200 to 400 ppm.
[0022] The second component of the corrosion inhibiting additive combination is selected
from the group consisting of (a) N-acyl derivatives of C
10-C
20 linear or branched chain alkyl or alkenyl mono carboxylic acids, said material having
the structural formula:

where R
1 is linear or branched C
1-C
6 alkyl and R
2 is C
10-C
20 linear or branched alkyl or alkenyl group; preferably R
1 is CH
3 and R
2 is oleic (a commercial material called Sarkosyl O, available from Ciba Geigy Corporation,
which is the N-acyl derivative of the amine acid sarcosine is an example of one such
suitable material); (b) linear or branched alkyl or alkenyl succinic acid/anhydride
ester or hemi ester or hydroxylated derivatives of such esters or hemi-ester, said
material having the structural formula:

wherein R
3 is a C
8-C
16 linear or branched alkyl or alkenyl, R
4 and R
5 are the same or different and are hydrogen, C
1-C
4 alkyl or C
2-C
4 alkenyl or

where n can be an integer from zero to 5, preferably R
3 is C
10-12 branched alkenyl, R
4 is H and R
5 is

and n and m are each 1, (commercial materials such as Lubrizol 859 from the Lubrizol
Corporation or Parabar 302 from Exxon Chemical Company being representative of such
materials) and (c) reaction product of linear or branched alkyl or alkenyl substituted
succinic anhydride with substituted aminoimidazolines resulting in what are believed
to be linear or branched alkyl or alkenyl substituted succinimide or amine substituted
succinimides, which are believed to be of the structural formula:

and

and mixtures thereof, wherein R
6, R
8, R
9 and R
10 are the same or different and are H or a C
1-C
16, linear or branched alkyl or alkenyl wherein at least one of R
6, R
8, R
9 or R
10 is hydrocarbyl, preferably at least one of R
6, R
8, R
9 or R
10 is a C
10-C
14 hydrocarbyl, more preferably a C
12 hydrocarbyl, e.g., tetra propenyl, and R
7 is C
8-C
20, preferably C
16-C
18, linear or branched alkyl or alkenyl and x is 2 to 10, preferably 2 and y is 0 or
1, preferably 0. Commercially available material known as Mobilad C-603 from Mobil
Chemical Company and Hitec H 536 from Ethyl are believed to be examples of such materials.
[0023] This second component is added to the turbo oil formulation in an amount in the range
100 to 1000 ppm, preferably 300 to 1000 ppm, more preferably 300 to 500 ppm.
[0024] When the combination which is employed is the combination of dibasic carboxylic acid
and the N acyl derivative of C
10-C
20 linear or branched chain alkyl or alkenyl monocarboxylic acid, the combination is
employed in the turbine oil formulation in the absence of any aliphatic primary, secondary,
or tertiary amines or imidazolines.
[0025] In an alternate embodiment, longer chain dicarboxylic acids such as dimers and trimers
of C
18 dicarboxylic acids, e.g., C
36-C
54 poly carboxylic acids, exemplified by EMPOL 1022 can be used in combination with
hydrocarbyl substituted imidazole, such as 2-(heptadecenyl)-4,5-dihydro- 1H-imidazole-1-ethanol,
represented by the formula

and available commercially from Ciba Geigy as Amine O. In this embodiment, the acid
is employed in an amount in the range of about 100 to 300 ppm and the imidazole is
employed in an amount in the range of about 100 to 500 ppm.
[0026] The turbine oil of the present invention may also contain any of the other, typical
additives which are usually or preferably present in such fully formulated products.
Thus, a fully formulated turbine oil may contain one or more of the following classes
of additives: antioxidants, antiwear agents, extreme pressure additives, antifoamants,
detergents, hydrolytic stabilizers, metal deactivators, other rust inhibitors, etc.
Total amounts of such other additives can be in the range 0.5 to 15 wt% preferably
2 to 10 wt%, most preferably 3 to 8 wt%.
[0027] Antioxidants which can be used include aryl amines, e.g. phenylnaphtylamines and
dialkyl diphenyl amines and mixtures thereof, hindered phenols, phenothiazines, and
their derivatives.
[0028] The antioxidants are typically used in an amount in the range 1 to 5 wt%.
[0029] Antiwear/extreme pressure additives include hydrocarbyl phosphate esters, particularly
trihydrocarbyl phosphate esters in which the hydrocarbyl radical is an aryl or alkaryl
radical or mixture thereof. Particular antiwear/extreme pressure additives include
tricresyl phosphate, triaryl phosphate and mixtures thereof. Other or additional anti
wear/extreme pressure additives may also be used.
[0030] The antiwear/extreme pressure additives are typically used in an amount in the range
0 to 4 wt%, preferably 1 to 3 wt%.
[0031] Industry standard corrosive inhibitors may also be included in the turbo oil. Such
known corrosion inhibitors include the various triazols, for example, tolyltriazol,
1,2,4 benzotriazol, 1,2,3 benzotriazol, carboxy benzotriazole, alkylated benzotriazol.
[0032] The standard corrosion inhibitor additive can be used in an amount in the range 0.02
to .5 wt%, preferably 0.05 to 0.25 wt%.
[0033] Other rust inhibitors common to the industry include the various hydrocarbyl amine
phosphates and/or amine phosphates.
[0034] As previously indicated, other additives can also be employed including hydrolytic
stabilizers pour point depressants, anti foaming agents, viscosity and viscosity index
improver, etc.
[0035] The invention is further described by reference to the following non-limiting examples
and comparative examples.
[0036] Base Formulation 1 is a Tech-PE polyol ester additized with tricresylphosphate, arylamine
antioxidants, benzotriazole derivative copper deactivator, an amine phosphate extreme
pressure agent. To this base formulation individual corrosion inhibitors were added
and D665A rust results were obtained as shown in Table 1. Values reported are percent
rust in the D665A rust test. A passing result requires that no rust be present.
[0037] Additive combination of sebacic acid with alternatively Hitec 536, Mobilad-C603,
Parabar 302 or Sarkosyl-0 are reported in Table 2. At lower concentrations the additive
combinations show improvement over the base case in Table 1. With the combination
of 200 ppm sebacic acid and 300 ppm of the other corrosion inhibitor, passing results
are obtained which are not achievable via a single corrosion inhibitor. It is desirable
to limit the concentration of dicarboxylic acid component because higher levels of
acidity can catalyze polyol ester hydrolysis. By using the combination of corrosion
inhibitors total acidity is reduced while anti-corrosion performance equal to or exceeding
that achieved with high concentrations of acid are obtained.
[0038] Table 3 shows additive combinations in Base Formulation 2. Base Formulation 2 differs
from Base Formulation I only in that the antioxidant treat rate is somewhat higher.
Again combination of corrosion inhibitors at certain concentrations are more effective
than either inhibitor used alone.
[0039] Table 4 gives the base line results for single corrosion inhibitors in base Formulation
3. Base Formulation 3 is similar to Base Formulation 2 except that an alternate antioxidant
is substituted at the same treat rate. Several observations can be made. Only Amine-0
is capable of yielding passing results when used alone. Sebacic acid is much more
efficient alone than the longer chain dicarboxylic acid Empol 1022, a mixture of dimers
and trimers of C
18 unsaturated dicarboxylic fatty acids.
[0040] Table 5 provides results for Base Formulation 3 with a combination of corrosion inhibitors.
Passing results are achieved for 400 ppm sebacic acid with 1000 ppm of the second
corrosion inhibitor.
[0041] Table 6 reports the results with Empol 1022 and Amine O showing that for the apparently
severe Base Formulation 3 the combination achieves passing results at concentration
of as low as 100 ppm of each of Empol 1022 and Amine O.
[0042] While Amine O can be an effective corrosion inhibitor when used alone, in combination
with other acidic components typically present in formulated turbine oils, incompatibilities
can be observed, especially at higher concentrations. For this reason, therefore,
Amine O is not a preferred corrosion inhibitor for formulated turbine oils.
TABLE 1
| BASE FORMULATION #1 PLUS ONE CORROSION INHIBITOR |
| AVERAGE |
- - - - - - - - - - - - CONCENTRATION, ppm - - - - - - - - - - - - - - |
| D665 - % Rust |
Sebacic Acid |
Hitec 536 |
Mobilad-C603 |
PAR-302 |
SAR-0 |
| 73 |
--- |
|
|
|
|
| 50 |
50 |
|
|
|
|
| 16 |
100 |
|
|
|
|
| 18 |
200 |
|
|
|
|
| 2 |
500 |
|
|
|
|
| 90 |
|
50 |
|
|
|
| 65 |
|
|
50 |
|
|
| 45 |
|
|
|
50 |
|
| 75 |
|
|
|
|
50 |
| 80 |
|
100 |
|
|
|
| 80 |
|
|
100 |
|
|
| 75 |
|
|
|
100 |
|
| 80 |
|
|
|
|
100 |
| 80 |
|
200 |
|
|
|
| 70 |
|
|
200 |
|
|
| 45 |
|
|
|
200 |
|
| 60 |
|
|
|
|
200 |
| 20 |
|
500 |
|
|
|
| 10 |
|
|
500 |
|
|
| 25 |
|
|
|
500 |
|
| 30 |
|
|
|
|
500 |
TABLE 2
| BASE FORMULATION #1 PLUS COMBINATION OF CORROSION INHIBITORS |
| AVERAGE |
- - - - - - - - - - - - CONCENTRATION, ppm - - - - - - - - - - - - - - |
| D665 - % Rust |
Sebacic Acid |
Hitec 536 |
Mobilad-C603 |
PAR-302 |
SAR-0 |
| 60 |
50 |
50 |
|
|
|
| 90 |
50 |
|
50 |
|
|
| 70 |
50 |
|
|
50 |
|
| 40 |
50 |
|
|
|
50 |
| 50 |
100 |
100 |
|
|
|
| 30 |
100 |
|
100 |
|
|
| 15 |
100 |
|
|
100 |
|
| 50 |
100 |
|
|
|
100 |
| 5 |
200 |
100 |
|
|
50 |
| 5 |
200 |
200 |
|
|
|
| 1 |
200 |
300 |
|
|
|
| Pass |
200 |
|
300 |
|
|
| Pass |
200 |
|
|
300 |
|
| 3 |
200 |
|
|
|
300 |
| 7 |
300 |
100 |
|
|
|
| 5 |
300 |
200 |
|
|
|
| 3 |
300 |
300 |
|
|
|
| 13 |
100 |
200 |
|
|
|
| 10 |
100 |
300 |
|
|
|
| 5 |
200 |
200 |
|
|
|
| 35 |
100 |
100 |
|
|
|
| 12 |
150 |
150 |
|
|
|
TABLE 3
| BASE FORMULATION #2 PLUS COMBINATION OF CORROSION INHIBITORS |
| AVERAGE |
- - - - - - CONCENTRATION, ppm - - - - - - |
| D665 - % Rust |
Sebacic Acid |
Hitec 536 |
Mobilad-C603 |
| 5 |
50 |
100 |
|
| 6 |
50 |
200 |
|
| Pass |
50 |
300 |
|
| Pass |
50 |
500 |
|
| Pass |
400 |
300 |
|
| Pass |
400 |
500 |
|
| 5 |
200 |
|
300 |
| 1 |
400 |
|
300 |
TABLE 4
| BASE FORMULATION #3 PLUS ONE CORROSION INHIBITOR |
| AVERAGE |
- - - - - - - - - - - - CONCENTRATION, ppm - - - - - - - - - - - - - - |
| D665 - % Rust |
Sebacic Acid |
Empol 1022 |
H-536 |
Mobilad C603 |
SAR-0 |
Amine-0 |
| 50 |
(None) |
|
|
|
|
|
| 60 |
|
100 |
|
|
|
|
| 65 |
|
200 |
|
|
|
|
| 50 |
|
500 |
|
|
|
|
| 45 |
|
1000 |
|
|
|
|
| 15 |
100 |
|
|
|
|
|
| 3 |
200 |
|
|
|
|
|
| 1 |
500 |
|
|
|
|
|
| 1 |
1000 |
|
|
|
|
|
| 40 |
|
|
300 |
|
|
|
| 10 |
|
|
500 |
|
|
|
| 35 |
|
|
|
300 |
|
|
| 7 |
|
|
|
500 |
|
|
| 40 |
|
|
|
|
300 |
|
| 45 |
|
|
|
|
500 |
|
| Pass |
|
|
|
|
|
300 |
| Pass |
|
|
|
|
|
500 |
| 1 |
|
|
1000 |
|
|
|
| 1 |
|
|
|
1000 |
|
|
| 30 |
|
|
|
|
1000 |
|
| Pass |
|
|
|
|
|
1000 |
TABLE 5
| BASE FORMULATION #3 PLUS COMBINATION OF CORROSION INHIBITORS |
| AVERAGE |
- - - - - - - - - - - CONCENTRATION, ppm - - - - - - - - - - - - - - |
| D65 - % Rust |
Sebacic Acid |
H-536 |
Mobilad C603 |
PAR-302 |
SAR-0 |
| 30 |
200 |
100 |
|
|
|
| 1 |
200 |
500 |
|
|
|
| 1 |
400 |
500 |
|
|
|
| 7 |
200 |
|
|
|
300 |
| 2 |
400 |
|
|
|
300 |
| 1 |
400 |
|
|
|
100 |
| 5 |
200 |
|
|
|
500 |
| 1 |
400 |
|
|
|
500 |
| 10 |
200 |
|
100 |
|
|
| 2 |
200 |
|
300 |
|
|
| 1 |
200 |
|
500 |
|
|
| 5 |
400 |
|
100 |
|
|
| 2 |
400 |
|
300 |
|
|
| 1 |
400 |
|
500 |
|
|
| 15 |
200 |
|
|
100 |
|
| 1 |
200 |
|
|
300 |
|
| 5 |
200 |
|
|
500 |
|
| 1 |
400 |
|
|
100 |
|
| 1 |
400 |
|
|
300 |
|
| 1 |
400 |
|
|
500 |
|
| 10 |
200 |
300 |
|
|
|
| 7 |
400 |
500 |
|
|
|
| 1 |
600 |
500 |
|
|
|
TABLE 5
| BASE FORMULATION #3 PLUS COMBINATION OF CORROSION INHIBITORS (continued) |
| AVERAGE |
- - - - - - - - - - - CONCENTRATION, ppm - - - - - - - - - - - - - - |
| D65 - % Rust |
Sebacic Acid |
H-536 |
Mobilad C603 |
PAR-302 |
SAR-0 |
| B/L |
600 |
1000 |
|
|
|
| Pass |
400 |
1000 |
|
|
|
| 1 |
600 |
|
500 |
|
|
| Pass |
600 |
|
1000 |
|
|
| 3 |
400 |
|
500 |
|
|
| Pass |
400 |
|
1000 |
|
|
| B/L |
600 |
|
|
|
500 |
| 1 |
600 |
|
|
|
1000 |
| 3 |
400 |
|
|
|
500 |
| B/L |
400 |
|
|
|
1000 |
TABLE 6
| BASE FORMULATION #3 PLUS COMBINATION OF CORROSION INHIBITORS |
| AVERAGE |
- - - - - - - - - - - - CONCENTRATION, ppm - - - - - - - - - - - - - - |
| D665 - % Rust |
Empol 1022 |
H-536 |
Mobilad C603 |
SAR-0 |
Amine-0 |
| 75 |
200 |
300 |
|
|
|
| 40 |
200 |
|
300 |
|
|
| 60 |
200 |
|
|
300 |
|
| 1 |
200 |
|
|
|
300 |
| 40 |
200 |
500 |
|
|
|
| 25 |
200 |
|
500 |
|
|
| 55 |
200 |
|
|
500 |
|
| Pass |
200 |
|
|
|
500 |
| Pass |
100 |
|
|
|
100 |
| Pass |
200 |
|
|
|
300 |
| Pass |
200 |
|
|
|
500 |
| 1 |
400 |
|
|
|
100 |
| Pass |
400 |
|
|
|
300 |
[0043] When considering the data in these Tables, one needs to bear several factors in mind.
Rust tests are highly variable. Thus, for those skilled in the art, it is the trend
in rust results with increasing additive concentration which is most important. When
all of the data are examined, it is clear that none of the additives alone (except
for Amine O, which has its own unique drawbacks associated with it), are able to provide
passing results. Combinations of rust inhibitors, however, are able to achieve passing
results at concentration levels which do not have harmful secondary effects.
[0044] Even when the test results are not a pass, the combination of rust inhibitors provides
an improved rust rating than either additive alone. This trend clearly indicates a
synergistic interaction of the combined corrosion inhibitors.
1. A turbine oil composition exhibiting enhanced corrosion inhibiting capacity comprising
a major amount of a synthetic ester oil base stock and a minor amount of corrosion
inhibiting additive, said corrosion inhibiting additive being selected from the group
consisting of (1) as a first component, one or more C
8-C
40 dicarboxylic acids in combination with, as a second component, an N-acyl derivative
of C
10-C
20 linear or branched alkyl or alkenyl monocarboxylic acid, said N-acyl derivative being
of the formula

wherein R
1 is linear or branched C
1-C
6 alkyl and R
2 is C
10-C
20 linear or branched alkyl or alkenyl group, in the absence of aliphatic primary, secondary,
tertiary amines or imidazolines, or (2) a combination of as a first component one
or more C
8-C
40 dicarboxylic acids and a second component selected from (a) linear or branched alkyl
or alkenyl succinic acid/anhydride ester or hemi ester or hydroxylated derivative
of such esters or hemi esters and (b) linear or branched alkyl or alkenyl substituted
succinimides or amino-substituted succinimides, or (3) larger chain dicarboxylic acid
containing 36 to 54 carbons as the first component present in an amount in the range
of 100 to 300 ppm, and hydrocarbyl substituted imidazolines as the second component
present in an amount in the range 100 to 500 ppm.
2. The turbine oil composition of claim 1 wherein the dicarboxylic acid employed in combination
with the N-acyl derivative component or linear or branched alkyl or alkenyl succinic
acid/anhydride ester or hemi ester or hydroxylated derivative of such esters or hemi
esters or linear or branched alkyl or alkenyl substituted succinimides or amine substituted
succinimides is added to the turbine oil composition in an amount in the range of
100 to 1000 ppm.
3. The turbine oil composition of claim 2 wherein the dicarboxylic acid is selected from
dioleic acid, sebacic acid, azelaic acid and mixture thereof.
4. The turbine oil composition of claim 1, 2, or 3 wherein
(a) the N-acyl derivative is of the formula:

wherein R1 is CH3 and R2 is oleic;
(b) the linear or branched alkyl or alkenyl succinic acid/anhydride ester or hemi
ester or hydroxylated derivative of such ester or hemi ester is of the formula:

where R3 is a C8-C16 linear or branched alkyl or alkenyl, R4 and R5 are different and are hydrogen, C1-C4 alkyl, C2-C4 alkenyl or:

where n can be an integer from zero to five;
(c) the linear or branched alkyl or alkenyl substituted succinimide or amine substituted
succinimide is of the formula:

or

and mixture hereof, wherein R6, R8, R9, and R10 are the same or different and are H or a C1-C16 linear a branched alkyl or alkenyl wherein at least one of R6, R8, R9, and R10 is hydrocarbyl, and R7 is C8-C20 linear or branched alkyl or alkenyl, x is 2 to 10 and y is O or 1, said material
being present in the turbine oil composition in an amount in the range of 100 to 1000
ppm.
5. A method for enhancing the corrosion inhibiting capacity of turbine oil composition
comprising adding to a synthetic ester oil base stock a minor amount of corrosion
inhibiting additive wherein said corrosion inhibiting additive is selected from the
group consisting of (1) as a first component, one or more C
8-C
40 dicarboxylic acid in combination with, as a second component, an N-acyl, derivative
of C
10-C
20 linear or branched alkyl or alkenyl monocarboxylic acid, said N-acyl derivative being
of the formula

wherein R
1 is linear or branched C
1-C
6 alkyl and R
2 is C
10-C
20 linear or branched alkyl or alkenyl group, in the absence of aliphatic primary, secondary,
or tertiary amines or imidazolines, or (2) a combination of as a first component one
or more C
8-C
40 dicarboxylic acid and a second component selected from (a) linear or branched alkyl
or alkenyl succinic acid/anhydride ester or hemi ester or hydroxylated derivative
of such ester or hemi ester and (b) linear or branched alkyl or alkenyl substituted
succinimides or aminosubstituted succinimides, or (3) longer chain dicarboxylic acids
containing 36 to 54 carbons as the first component present in an amount in the range
of 100 to 300 ppm and hydrocarbyl substituted imidazolines as the second component
present in an amount in the range of 100 to 500 ppm.
6. The method of claim 5 wherein the dicarboxylic acid employed in combination with the
N-acyl derivative compound or linear or branched alkyl or alkenyl succinic acid/anhydride
ester or hemi ester or hydroxylated derivative of such esters or hemi esters or linear
or branched alkyl or alkenyl substituted succinimides or amino substituted succinimides
is added to the turbine oil composition in an amount in the range of 100 to 1000 ppm.
7. The method of claim 6 wherein the dicarboxylic acid is selected from dioleic acid,
sebacic acid, azelaic acid and mixtures thereof.
8. The method of claim 5, 6, or 7 wherein
(a) the N-acyl derivative is of the formula:

wherein R1 is CH3 and R2 is oleic;
(b) the linear or branched alkyl or alkenyl succinic acid/anhydride ester or hemi
ester or hydroxylated derivatives of such ester or hemi ester is of the formula:

wherein R3 is a C8-C16 linear or branched alkyl or alkenyl, R4 and R5 are different and are hydrogen, C1-C4 alkyl, C2-C4 alkenyl or:

where n can be an integer from zero to five;
(c) the linear or branched alkyl or alkenyl substituted succinimide or amine substituted
succinimide is of the formula:

or

and mixtures thereof, wherein R6, R8, R9, and R10 are the same or different and are H or a C1-C16 linear or branched alkyl or alkenyl wherein at least one of R6, R8, R9, and R10 is hydrocarbyl, and R7 is C8-C20 linear or branched alkyl or alkenyl, x is 2 to 10 and y is 0 or 1, said materials
being present in turbine oil composition in an amount in the range of 100 to 1000
ppm.