SUBJECT MATTER OF THE INVENTION
[0001] This present invention refers, as shown in its title, to a popcorn dispensing machine,
of the so-called pay-in-advance type, including a series of elements to allow preparing
a given volume of popcorn in the moment it is required, altering said volume according
with the amount inserted by the client in the machine's coin slot.
BACKGROUND OF THE INVENTION
[0002] Popcorn dispensing machines are presently known that work automatically and comprise
only one corn storage hopper and a product dispenser which is controlled by a coin
slot in such a way that when a given amount is inserted in the coin slot, the dispenser
allows passing a given volume of corn from the hopper onto a lower receiving bin where
corn is popped to form popcorn by means of a hot air stream from a heating device,
the popcorn issuing the machine through a dispensing opening due to the expansion
they undergo when taking form and to the push of the hot air stream coming from inside
the shell.
[0003] The corn storage hopper in these machines is placed upon the heated receptacle and
is fitted, in its lower opening, with the above-mentioned dispenser; this dispenser
is generally composed of a turning windlass having several radial compartments where
corn is collected at the rate they coincide with the hopper opening; this dispenser
is closed in its inside by means of a cover having an opening with a section similar
to that of a windlass radial compartment, the corn held in every compartment falling
into the heated receptacle when the compartment coincides with the opening in the
lower cover during the windlass turning motion.
[0004] The windlass turning amplitude is automatically set according with the money amount
being inserted in the coin slot; the dispenser being thus able to deliver to the heated
compartment the corn held in one or more of its radial compartments.
[0005] In order that user may collect the popcorn dispensed by the machine it is required
that close to it should lie a stack of a number of discardable containers or paper
cones, which poses several problems such as pilferage of the paper cones due to which
user will have no container available to collect the popcorn delivered by the machine,
as well as sanitary problems in case said paper cones or containers are unduly handled.
INVENTION DESCRIPTION
[0006] This invention machine has been projected to automatically dispense several kinds
of popcorn, to which end it will suffice with introducing in a coin slot a money amount
that may be variable and then select in a keyboard the preferred kind of popcorn.
[0007] The machine in question has a shell fitted with a front door having its relevant
locking means; inside the shell there is an electric control circuit, several bins
containing raw products from which the different kinds of popcorn are obtained, independent
driving feeders which make such container bins relate with a volumetric doser, a pay-in-advance
coin slot, a heating device to make popcorn and a dispenser of folded paper cups.
[0008] According with this invention, the control circuit comprises a microprocessor that
drives the various devices included in the machine, in order to supply a folded paper
cup and a predetermined volume of popcorn, after the customer has inserted the relevant
amount of money in the coin slot and has selected the kind of popcorn desired by pressing
a keyboard.
[0009] The various bins disposition allows the machine to prepare and dispense popcorn having
several flavours when said bins are loaded with the relevant raw products.
[0010] These bins place themselves below the heated receptacle, and the feeders related
therewith take charge of raising the product to be prepared from the relevant bin
onto the volumetric doser.
[0011] Every feeder comprises a duct linking the relevant bin with the volumetric doser,
a worm screw housed inside the duct and a motor device to apply a turning motion to
the worm screw thus provoking an ascending move to the product inside the duct.
[0012] Feeder motors are driven in a selective manner by the microprocessor whenever an
amount of money is inserted in the coin slot and relevant product is selected by pressing
the keyboard relevant keys; product feeding is stopped when the microprocessor receives
a signal from a photoelectric cell set in the doser; this signal takes place when
the cell detects the existence of a given volume of product inside the doser.
[0013] This cell may be found assembled on the doser with the possibility of moving in the
vertical sense, which allows modifying the volume of product supplied in every delivery,
which depends on the photoelectric cell position.
[0014] In case the photocell is set in a fixed position, the volume of product supplied
for every delivery may be altered by the microprocessor, keeping the feeder working
until some time after having received the photoelectric cell signal.
[0015] Doser has in its lower area a discharge chute which remains usually closed by the
sliding flap. This flap is driven by a motor element controlled by the microprocessor;
both these elements being mutually related by means of an eccentric and connecting
rods which make the flap move longitudinally when the motor turns, placing the flap
at a doser opening or closing position.
[0016] Below the doser there is a heating device which comprises in its lower part an opening
through which the filtered air driven by a pump enters; inside the heating device
there is an electric resistance to heat the air draft and a cylindrical receptacle
on which is positioned a cover fitted with a rear entrance for the corn supplied by
the doser to enter and a front exit through which the already formed popcorn goes
out.
[0017] The above-mentioned receptacle shows on its periphery a plurality of tangential intakes
through which the hot air accedes to its inside; the tangential disposition of said
fins provokes the circulating hot air to form inside the receptacle an ascending helicoidal
draft which pushes the already formed popcorn towards the exit defined in the cover.
[0018] When the machine is in the operative mood and the door is, therefore, closed, the
exit defined in the heating device cover is confronted with a vertical duct assembled
on the door inside. The front wall of this duct is formed in clear material and is
confronted with a clear plate inserted in a window defined in the door itself, in
such a way as to allow customer to watch through the duct clear plate and wall how
the popcorn required comes down to fall into a collecting box which is accessible
from the outer side of the door.
[0019] Said collecting box has room enough for the customer to place inside a previously
unfolded paper cup so that the popcorn being dispensed fall inside it.
[0020] As it has been said above, this machine includes inside its shell an automatic paper
cup dispenser, which is accessible to the consumer; this dispenser supplies one paper
cup whenever a customer requires one of the products available, which means a number
of important advantages such as impeding that cups be pilfered and the undesirable
rumpling thereof.
[0021] This cup dispenser comprises a box containing the folded cups, a roller set underneath
the box, a motor to drive said drawing-in roller when the microprocessor is activated
and a photoelectric cell to induce the motor stopping when it detects a mark close
to the rear end of the paper cup drawn in by the roller.
[0022] The cup dispenser is assembled on the door inside, the latter having a slot through
which the cup drawn in by the roller partially protrudes, thus allowing customer to
pick it up to unfold the cup and place it in the popcorn collecting box in such a
way as to make popcorn fall into it.
DESCRIPTION OF DRAWINGS
[0023] To complete the description we have been making and in order to assist to a better
understanding of this invention's characteristics, we are attaching to this present
specification, as an integrating part thereof, a set of drawings wherein with illustrative
non limitative character has been represented what follows:
- Figure 1 shows a perspective view of the popcorn dispensing machine.
- Figure 2 shows a perspective view of the machine with its door open.
- Figure 3 shows a perspective view of the machine body, in which a lineal exploded
view has been made of the devices fitted inside it.
- Figure 4 shows a perspective view of the door, as seen from its inside, where it has
been made an exploded view of the elements assembled on it.
- Figure 5 shows a perspective detail of the volumetric doser.
- Figure 6 shows a lineal exploded view of the heating device.
- Figure 7 shows a schematic view, in profile, of the cup dispenser and a part of the
door facing it.
PREFERENTIAL EMBODIMENT OF THE INVENTION
[0024] As it may be seen in the above referenced figures, the machine under discussion comprises
a shell (1) fitted with a front door (2) allowing access to the various devices fitted
inside the machine.
[0025] Inside said shell are the bins (3) aimed to contain corn with different additives
to modify its flavour, each of the bins (3) being fitted with a feeder (4) composed
of a duct (4a) inside which there is a worm gear (4b) linked to a motor (4c). Turning
of one of the motors (4) makes the worm gear linked to it turn and thus the corn conveyance
from the relevant bin (3) towards a volumetric doser (5).
[0026] Motors (4) are driven by a microprocessor (6) to which a payment-in-advance coin
slot (7) is connected as well as a keyboard (8) by keying in which the customer may
select the kind of popcorn desired.
[0027] The volumetric doser (5) comprises a compartment (5a) in which the product conveyed
by any one of the feeders (4) is introduced.. This compartment has in its lower part
a discharge chute fitted with a closing flap (5b) which is driven by a motor (5c)
through a worm gear (5d) and a number of connecting rods (5e) which force it to describe
alternative motions, thus placing it in the opening or closing position.
[0028] The assembly of the photoelectric cell on the compartment (5a) is performed by means
of a support (5g) which is vertically sliding, thus allowing to modify the volume
of product supplied by the machine in every serve.
[0029] This modification of the product volume supplied may be performed by a microprocessor,
keeping the cell at a fixed position; in this case, the microprocessor will keep the
feeder motor (4c) working until a predetermined time has elapsed from the moment it
receives the photoelectric cell's (5f) signal.
[0030] Underneath the doser (5) it has been fitted a heating device (9) comprising a lower
opening through which the filtered air driven by a pump (9a) may accede, an electric
resistance (9b) that heats the circulating air and a cylindrical receptacle (9c) on
which a cover (9d) is placed; this cover 9d is provided with a rear intake (9e) for
the corn supplied by the doser to come in and a front exit (9f) through which the
already formed popcorn will come out.
[0031] Said receptacle (9c) has on its periphery a number of tangential intakes (9g) through
which the heated air accedes to its inside; the tangential positioning of said intakes
(9g) enables forming inside the receptacle (9c) a helicoidal hot air stream having
an ascending direction, which enables the popcorn move towards the cover (9d) exit.
[0032] On the door inside is assembled a vertical duct (10) which, when the door (2) is
closed, faces the heating device exit (9f). The duct (10) front wall (10a) is clear
and is faced to the clear plate (2a) inserted in the door (2) itself.
[0033] The wall (10a) and the plate (2a), both clear, allow a customer to watch how the
already formed popcorn falls down onto a collecting box (11), which is accessible
from the outside through an opening (2b) defined on the door (2).
[0034] On the door inside is assembled an automatic paper cups (13) dispenser (12).
[0035] Such dispenser (12) comprises a box (12a) in which the folded paper cups (13) are
stacked; underneath said box (12a) is placed a roller (12b) linked to a motor (12c)
which drives it with a turning motion controlled by the microprocessor (6), and a
photoelectric cell (12d) which stops the motor (12c) when the former detects a mark
printed close to the cup's (13) rear end.
[0036] In order to avoid that the drawing-in roller (12b) may slip on the paper cup (13)
placed in the box (12a) lowermost part, it has been previewed that said roller (12b)
will incorporate on its outer surface some protrusions (12e) made in highly flexible
material, latex for instance, which will guarantee that the paper cup (13) will be
driven on when the roller (12b) turns.
[0037] The door (2) shows, facing the box (12a) lowermost end, a slot (2c) through which
a cup (13) driven in by the roller (12b) protrudes, thus allowing a customer to pick
it up, unfold it and introduce it in the box (11) to collect the popcorn dispensed
by the machine.
[0038] It is not deemed necessary to make this discussion any longer for any expert in this
art to understand the scope of this invention and the advantages that should be obtained
from it.
[0039] The terms in which this specification has been drafted should be taken in their amplest
non imitative sense.
[0040] Materials, shape, size and disposition of the various elements are susceptible of
being changed, providing this does not imply any alteration of the essential characteristics
of this present invention, as claimed hereinafter.
1. Popcorn dispensing machine of the kind incorporating a payment-in-advance coin slot,
corn dispensing means, heating means to provoke corn grain transformation into popcorn;
characterized by the fact that it comprises a shell (1) fitted with a front door (2)
wherein are housed a control electric circuit, several bins (3) to contain different
types of corn or of corn with different additives, a number of independent feeders
(4) linking the relevant bins (3) with a volumetric doser (5), an automatic folded
paper cups (13) dispenser (12), the payment-in-advance coin slot (7) and the relevant
heater device (9) to make ready the popcorn to be dispensed.
2. A machine, according with above claim, characterized by the fact that the control
circuit includes a microprocessor (6) to which are connected a number of keys (8)
for the selection of the popcorn kind desired and the payment-in-advance coin slot
(7), the devices fitted in the machine being activated by said microprocessor in a
selective manner, depending on the kind of popcorn chosen and the amount of money
introduced in said coin slot (7).
3. A machine, according with previous claims, characterized by the fact that every feeder
(4) comprises a duct (4a) linking the relevant bin (3) with the volumetric doser (5),
a worm gear (4b) housed inside said duct (4a) and a motor element (4c) driving the
worm gear with a rotational motion when it is activated by the microprocessor (6).
4. A machine, according with previous claims, characterized by the fact that the volumetric
doser (5) comprises a compartment (5a) having in its lower part a discharge chute
provided with a closing flap (5b) and laterally a photoelectric cell (5f) that is
connected to the microprocessor (6) to emit a signal when the product contained in
said compartment (5a) reaches a predetermined level.
5. A machine, according with previous claims, characterized by the fact that the flap
(5b) driving means are composed of a motor (5c) linked with the former through an
eccentric (5d) and a number of connecting rods (5e) that place it in either an opening
or closing position.
6. A machine, according with previous claims, characterized by the fact that the photoelectric
cell (5f) is assembled on a support (5g) fitted with the possibility of sliding vertically
over the compartment (5a).
7. A machine, according with previous claims, characterized by the fact that the heating
device (9) comprises a lower opening through which the filtered air drawn by a pump
(9a) enters, an electric resistance (9b) to heat the circulating air and a cylindrical
receptacle (9c) on which a cover (9d) is placed.
8. A machine, according with previous claims, characterized by the fact that the cover
(9d) is fitted with a rear intake (9e) through which the corn supplied by the doser
enters the receptacle (9c) and a rear exit through which the already formed popcorn
emerges.
9. A machine, according with previous claims, characterized by the fact that the receptacle
(9c) bears in its periphery a plurality of tangential intakes (9g) through which the
heated air accedes to its inside.
10. A machine, according with previous claims, characterized by the fact that on the door
inside is fixed a vertical duct (10) the front wall (10a) of which has been made in
clear material and faces a clear plate (2a) inserted in the door (2) itself, thus
allowing to watch the duct inside from outside the machine.
11. A machine, according with previous claims, characterized by the fact that the vertical
duct (10) faces the heating device exit (9f) when the door is set in the closing position.
12. A machine, according with previous claims, characterized by the fact that on the door
inside is fixed a collecting box (11) facing an opening (2b) defined in the door itself
allowing to accede to it from the machine front side.
13. A machine, according with previous claims, characterized by the fact that the box
(11) is placed underneath the conduct (10), the popcorn to be dispensed falling inside
it.
14. A machine, according with previous claims, characterized by the fact that the automatic
dispenser (12) comprises a box (12a) wherein the folded paper cups (13) are stacked,
a roller (12b) connected to a motor (12c) driven by a microprocessor and a photoelectric
cell (12d) that provokes the motor (12c) deactivation when it detects a mark printed
close to the cups (13) rear end.
15. A machine, according with previous claims, characterized by the fact that the roller
(12b) is placed under the box and it provokes, when turning, the conveyance of the
cup (13) being in the former's lower area.
16. A machine, according with previous claims, characterized by the fact that the roller
(12b) has on its periphery a number of protrusions (12e) made in flexible material.
17. A machine, according with previous claims, characterized by the fact that the door
(2) has, in coincidence with the box (12a) lower end a slot (2c) through which the
cup (13) conveyed by roller (12b) protrudes.