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EP 0 786 050 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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15.12.1999 Bulletin 1999/50 |
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Date of filing: 05.09.1994 |
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International application number: |
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PCT/DK9400/334 |
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International publication number: |
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WO 9607/826 (14.03.1996 Gazette 1996/12) |
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COMPRESSED-AIR GENERATOR COMPRISING AN INJECTOR AND A PRESSURE TANK
DRUCKLUFTGENERATOR MIT EINSPRITZER UND DRUCKTANK
GENERATEUR D'AIR COMPRIME A INJECTEUR ET CUVE SOUS PRESSION
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Designated Contracting States: |
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AT BE CH DE DK ES FR GB GR IE IT LI LU MC NL PT SE |
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Date of publication of application: |
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30.07.1997 Bulletin 1997/31 |
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Proprietor: KEW INDUSTRI A/S |
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9560 Hadsund (DK) |
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Inventor: |
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- JENSEN, Jorn, Gunnar
DK-9560 Hadsund (DK)
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Representative: Roerboel, Leif et al |
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Budde, Schou & Ostenfeld A/S,
Vestergade 31 1456 Copenhagen K 1456 Copenhagen K (DK) |
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References cited: :
GB-A- 2 225 612 US-A- 2 524 703
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US-A- 899 820 US-A- 3 730 646
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Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
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TECHNICAL FIELD
[0001] The present invention relates to a compressed-air generator.
BACKGROUND ART
[0002] Equipment of the kind referred to above is known from US-A-899820, US-A-2702664,
GB-A-2042080, US-A-2524703 and WO-A-87/01770.
[0003] In the apparatus according the above-mentioned publications, every component of each
apparatus solely serves to fulfil the pumping function of the apparatus itself. Thus,
the apparatus according to the three first-mentioned publications constitute units
being permanently assembled for the purpose, whilst the technology according to the
WO-publication especially relates to the functional optimization of the injector used
for the pumping function.
[0004] Further, these publications do not mention the use of any components of the equipment
for other independent functions than the pumping function itself.
[0005] Now, in recent years, high-pressure cleaners, as known from GB-A-2225612, have become
highly estimated as tools for cleaning surfaces within both the manufacturing industry
and the building industry, as well as in agriculture, the manual crafts and various
services. The cleaning process may constitute ordinary cleaning, or it may - which
is frequently the case - be carried out in preparation to further finishing work.
[0006] All depending of the nature of the work to be carried out by the high-pressure cleaner,
it is possible to effect a simultaneous addition of chemicals or abrasives in dosable
quantities to the mains water, with which the high-pressure cleaner normally operates.
The addition is carried out in a mixing element, being a component of the high-pressure
cleaner and constituting a flow element with pumping effect, that may well be in the
form of an injector, e.g. comprising. a Venturi passage.
[0007] If the high-pressure cleaner is used to prepare a workpiece or a surface of same
for further finishing work, the latter is frequently associated with the use of compressed-air-driven
tools and/or spray guns for applying paint of some kind.
[0008] Through the appearance of smaller and lighter high-pressure cleaners for home use,
the use of high-pressure cleaning is now also spreading to the large market for do-it-yourself
activities. Thus, a substantial and steadily growing number of high-pressure cleaners
may now already be found in private households.
[0009] The widespread use of high-pressure cleaning is relatively recent. Among the consumers
on the do-it-yourself market mentioned above, there is, however, also an extensive
need for access to compressed air in the private households for various applications,
e.g. spanning from inflating rubber tires to supplying driving power both to the tools
and spray guns mentioned above and to light compressed-air tools in general.
[0010] The average household will, however, consider a conventional motor compressor, even
with a capacity satisfying lesser needs, as relatively expensive, due to the - after
all - limited applicability. For this reason, a substantial proportion of the buyers
in the do-it-yourself market will only accept expenses for the purchase of either
a high-pressure cleaner or an air compressor, having to do without the apparatus not
having been purchased, and in the case of need having to hire such apparatus or substitute
for it other, less effective tools or other, less ideal processes.
[0011] To this may be added that the conventional air compressor, due to its great weight,
and even when provided with wheels is rather unmanageable when it is to be transported
to the place of work and back. Further, it occupies space, both during transportation
and when being stored in the inoperative state.
DISCLOSURE OF THE INVENTION
[0012] On this background, it is the object of the present invention to provide a compressed-air
generator of the kind referred to initially, with which the disadvantages referred
to above may be overcome in a new and surprising manner, and this object is achieved
by means of a compressed-air generator according to the invention exhibiting the features
set forth in the characterizing clause of claim 1. With this arrangement, the high-pressure
cleaner with its associated injector is used, by being connected to a compressed-air
tank, to compress air and inject it into the tank, from which the compressed air then
may be drawn off in the conventional manner.
[0013] Thus, what is new and characteristic for the compressed-air generator according to
the present invention is that the liquid pump and the injector belong to a high pressure
cleaner with a separate, independent function, and that it is possible, when need
arises, to form the compressed-air generator merely by connecting a high pressure
cleaner with a pressure tank in the form of a loose reservoir tank.
[0014] Surprisingly with this arrangement, a series of new advantages, unknown prior to
the present invention, are achieved.
[0015] Thus, with the compressed-air generator according to the invention, the conventional
compressed-air equipment with its heavy, bulky and expensive compressor, motor, mains
connections and hoses may be omitted with concomitant economical advantage, whereas
according to the invention, the hoses and hose connectors associated with the high-pressure
cleaner are constructed in a manner allowing them to be used in connection with the
compressed-air tank.
[0016] Thus, as will be evident from the above, the compressed-air generator according to
the invention is set up according to need when compressed air is required, by merely
adding to the high-pressure cleaner a light, handy and inexpensive auxiliary equipment
component in the form of the special portable reservoir tank. When there is no longer
a need for compressed air, the reservoir tank is disconnected, after which the high-pressure
cleaner is immediately ready for use in its independent function of high-pressure
cleaning.
[0017] In this manner, the compressed-air generator according to the present invention provides
both present and future owners of high-pressure cleaners access to compressed air
in an easy, space-saving, handy and inexpensive manner, that would otherwise not be
available to them.
[0018] Further: with the present invention, for each high-pressure cleaner previously leading
to the purchase of an air compressor, it is possible to achieve hitherto unattainable
savings in resources, viz. those relating to the manufacturing of the motor, the compressor
and the connecting elements, with the consequent environmental advantages.
BRIEF DESCRIPTION OF THE DRAWING
[0019] In the following detailed portion of the present description, the invention will
be explained in more detail with reference to the exemplary embodiment of a compressed-air
generator according to the invention shown in the drawing in which the references
listed in the list of parts at the end of this description have been used.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0020] The compressed-air generator according to the invention is formed by coupling together
the apparatus 1, in this case being a high-pressure cleaner 1, and the reservoir tank
2, which is a pressure tank, by means of coupling members 3i and 3r, and the generator
functions as follows:
[0021] The pump 4 of the high-pressure cleaner 1 forces a pumping liquid, notably ordinary
mains water, through the injector 5 of the high-pressure cleaner 1. The high flow
velocity of the pumping water determined by the pump 4 produces in the usual manner
a substantial partial vacuum in the Venturi passage of the injector 5, hence also
in the side bore 7 adapted for supplying additives during high-pressure cleaning operations,
so that atmospheric air 8a is aspirated through the non-return valve 9. The atmospheric
air 8a is entrained by the pumping water, compressed during the passage through the
compression section 10 of the injector 5, and is injected together with the water
through the delivery tube or hose 11 and the input coupling member 3i into the reservoir
tank 2. In the latter, the air separates out from the water in the form of air bubbles
8b and collects as compressed air 8p in the upper part of the tank 2, while the pumping
water 12 collects in the bottom of the tank 2, from where it flows through the return
coupling member 3r and the return tube or hose 13 back to the inlet side of the pump
4. The compressed air 8p so formed may be drawn off through the drawing-off tube or
hose 14. Thus, the compressed-air generator operates with a constant quantity of circulating
pumping water 12 and under the static compressor pressure at any time prevailing in
the reservoir tank 2. The latter is provided with a safety valve 15 and a pressure
gauge 16 showing the compressor pressure.
[0022] In a preferred embodiment of the compressed-air generator, the reservoir tank 2 is
provided with a filter 17 situated above the upper level of the pumping liquid in
the reservoir tank 2, said filter filtering off and retaining suspended water particles
and droplets from the compressed air 8p.
[0023] The coupling members 3i and 3r shown, as well as any coupling members not shown,
may be in the form of spanner-operable threaded couplings or - in a preferred embodiment
of the invention - in the form of manually operable quick-action couplings facilitating
the operation and re-arrangement of both the high-pressure cleaner 1 and the compressed-air
generator.
[0024] According to a preferred embodiment, the coupling members 3i and 3r are of the type
adapted to close the connection to the reservoir tank 2 before connection or disconnection
of the hoses 11 and 13, either automatically or by a simple manipulation. This makes
it possible to join or separate the high-pressure cleaner 1 and the reservoir tank
2 without loss of pumping water 12 or compressed air 8p.
[0025] The connecting hoses 11, 13 and 18 of the high-pressure cleaner 1, as well as any
extension hoses not shown, may advantageously be fully interchangeable with each other
and with the connecting hoses 11, 13, 14 and 18 of the compressed-air generator, as
well as with any of the latter's connecting and extension hoses not shown.
[0026] In order to further facilitate the handling of both the high-pressure cleaner 1 and
the compressed-air generator as a whole, the apparatus components may be provided
with one or more coupling members and/or switching valves in such an arrangement,
that the reservoir tank 2 constitutes a conceptually functionally completely integrated
auxiliary equipment for the high-pressure cleaner 1.
LIST OF PARTS
[0027]
- 1
- High-pressure cleaner
- 2
- Reservoir tank
- 3i
- Input coupling member
- 3r
- Return coupling member
- 4
- Pump
- 5
- Injector
- 6
- Venturi passage
- 7
- Side bore
- 8a
- Atmospheric air
- 8b
- Air bubbles
- 8p
- Compressed air
- 9
- Non-return valve
- 10
- Compression section
- 11
- Delivery tube/delivery hose
- 12
- Pumping water
- 13
- Return tube/return hose
- 14
- Drawing-off tube/drawing-off hose
- 15
- Safety valve
- 16
- Pressure gauge
- 17
- Filter
- 18
- Connecting tube/connecting hose
1. Compressed-air generator comprising a liquid pump (4), an injector (5) and a reservoir
tank (2) in the form of a pressure tank, said elements being connected in said sequence
to form a flow circuit, in which atmospheric air (8a) is compressed so as to form
compressed air (8p) by being drawn into a flow element with inherent pumping effect
which forms the injector (5), preferably having a Venturi passage, by a pumping-liquid
current circulating in said flow circuit, an by the air drawn into the injector being
injected together with said pumping liquid into the reservoir tank (2), from which
the pumping liquid via a return conduit (13) flows back to the liquid pump (4) driving
the circulating pumping-liquid current, while in the reservoir tank (2), the air having
thus been injected is separated from the pumping liquid and collected in the upper
part of the tank (2), from where it may be drawn off (14) in the form of compressed
air (8p), whereby that said liquid pump (4) and said injector (5) constitute components
of a high pressure cleaner (1) with a second, independent function, and that said
high pressure cleaner (1) and the reservoir tank (2) together constitute the compressed-air
generator.
2. Compressed-air generator according to claim 1, characterized in that the high-pressure cleaner (1) according to need may be connected to and disconnected
from the reservoir tank (2) by means of simple coupling members (3i, 3r), so that
the two in their interconnected state constitute the compressed-air generator.
3. Compressed-air generator according to claim 1 or 2, characterized in that the reservoir tank (2) comprises a filter (11) situated above the level of the
surface of the pumping liquid (12) and the compressed air (8p).
4. Compressed-air generator according to any one or any of the claims 1-3, characterized in that the coupling members (3i, 3r) are constituted by manually operable quick-action
couplings.
5. Compressed-air generator according to any one or any of the claims 1-4, characterized in that the coupling members (3i, 3r) are of a type closing the reservoir tank (2) before
the hoses (11, 13) can be connected or disconnected, either automatically or by simple
manipulation.
6. Compressed-air generator according to any one or any of the claims 1-5, characterized in that all hoses (11, 13, 14, 18 etc.) and hose connections are interchangeable and
adapted for use between the high-pressure cleaner (1) and the compressed-air generator.
7. Compressed-air generator according to any one or any of the claims 1-6, characterized in that the high-pressure cleaner (1) and the reservoir tank (2) are provided with such
further interconnecting means and/or valve means, that in practical operation, the
reservoir tank constitutes a conceptually functionally completely integrated auxiliary
equipment for the high-pressure cleaner.
8. Use of a high-pressure cleaner comprising a liquid pump (4), a flow element with an
inherent pumping effect in the form of an injector (5), preferably having a venturi
passage, and a return conduit (13) to constitute a compressed-air generator, by connecting
a reservoir tank (2) to the high-pressure cleaner (1) so that the liquid pump (4),
the flow element (5), the reservoir tank (2) and the return conduit (13) form a flow
circuit in which atmospheric air is compressed so as to form compressed air by being
drawn into the flow element (5), by pumping-liquid current circulating in said flow
circuit, and by being injected together with said pumping-liquid into the reservoir
tank (2), from which the pumping-liquid via the return conduit (13) flows back to
the liquid pump (4) driving the circulating pumping-liquid current, while in the reservoir
tank (2), the air having thus been injected is separated from the pumping-liquid and
collected in the upper part of the tank (2), from where it may be drawn off (14) in
the form of compressed-air (8p).
1. Druckluftgenerator mit einer Flüssigkeitspumpe (4), einer Einspritzeinrichtung (5)
und einem Reservoirtank (2) in der Form eines Drucktanks, wobei die Elemente in der
Folge verbunden sind, um einen Strömungskreis zu bilden, in dem atmosphärische Luft
(8a) zur Bildung von Druckluft (8p) dadurch komprimiert wird, daß diese in ein Strömungselement
mit innerer Pumpenwirkung, das die Einspritzeinrichtung (5), die vorzugsweise einen
Venturidurchgang aufweist, bildet, durch einen Pumpflüssigkeitsstrom gezogen wird,
der in dem Strömungskreis zirkuliert, und die in die Einspritzeinrichtung gezogene
Luft zusammen mit der Pumpflüssigkeit in den Reservoirtank (2) eingespritzt wird,
von dem die Pumpflüssigkeit über eine Rückführleitung (13) zurück zu der Flüssigkeitspumpe
(4) strömt, die den zirkulierenden Pumpenflüssigkeitsstrom antreibt, während in dem
Reservoirtank (2) die Luft, die somit eingespritzt worden ist, von der Pumpflüssigkeit
getrennt wird und sich in dem oberen Teil des Tanks (2) sammelt, von dem sie in der
Form von Druckluft (8p) abgezogen (14) werden kann, wobei die Flüssigkeitspumpe (4)
und die Einspritzeinrichtung (5) Komponenten eines Hochdruckreinigers (1) mit einer
zweiten unabhängigen Funktion bilden, und daß der Hochdruckreiniger (1) und der Reservoirtank
(2) zusammen den Druckluftgenerator bilden.
2. Druckluftgenerator nach Anspruch 1,
dadurch gekennzeichnet, daß der Hochdruckreiniger (1) bedarfsgemäß mit dem Reservoirtank
(2) mittels einfacher Kopplungselemente (3i, 3r) verbunden und von diesem entkoppelt
werden kann, so daß die beiden in ihrem miteinander verbundenen Zustand den Druckluftgenerator
bilden.
3. Druckluftgenerator nach Anspruch 1 oder 2,
dadurch gekennzeichnet, daß der Reservoirtank (2) einen Filter (11) umfaßt, der oberhalb
des Niveaus der Oberfläche der Pumpflüssigkeit (12) und der Druckluft (8p) angeordnet
ist.
4. Druckluftgenerator nach einem der Ansprüche 1 - 3,
dadurch gekennzeichnet, daß die Kopplungselemente (3i, 3r) durch manuell betätigbare
Schnellverschlußkopplungen gebildet sind.
5. Druckluftgenerator nach einem der Ansprüche 1 - 4,
dadurch gekennzeichnet, daß die Kopplungselemente (3i, 3r) von einem Typ sind, der
den Reservoirtank (2) schließt, bevor die Schläuche (11, 13) entweder automatisch
oder durch einfache Betätigung verbunden oder entkoppelt werden können.
6. Druckluftgenerator nach einem der Ansprüche 1 - 5,
dadurch gekennzeichnet, daß alle Schläuche (11, 13, 14, 18 etc.) und Schlauchverbindungen
gegenseitig austauschbar sind und zum Gebrauch zwischen dem Hochdruckreiniger (1)
und dem Druckluftgenerator ausgebildet sind.
7. Druckluftgenerator nach einem der Ansprüche 1 - 6,
dadurch gekennzeichnet, daß der Hochdruckreiniger (1) und der Reservoirtank (2) mit
solchen weiteren Verbindungseinrichtungen und/oder Ventileinrichtungen versehen sind,
daß im praktischen Betrieb der Reservoirtank eine konzeptuell funktionell vollständig
integrierte Zusatzausrüstung für den Hochdruckreiniger bildet.
8. Verwendung eines Hochdruckreinigers mit einer Flüssigkeitspumpe (4), einem Strömungselement
mit einer inneren Pumpenwirkung in der Form einer Einspritzeinrichtung (5), die vorzugsweise
einen Venturidurchgang aufweist, und einer Rückführleitung (13), um einen Druckluftgenerator
durch Verbindung eines Reservoirtanks (2) mit dem Hochdruckreiniger (1) zu bilden,
so daß die Flüssigkeitspumpe (4), das Strömungselement (5), der Reservoirtank (2)
und die Rückführleitung (13) einen Strömungskreis bilden, in dem atmosphärische Luft
zur Bildung von Druckluft dadurch komprimiert wird, daß diese in das Strömungselement
(5) durch den Pumpflüssigkeitsstrom, der in dem Strömungskreis zirkuliert, gezogen
wird und zusammen mit der Pumpflüssigkeit in den Reservoirtank (2) eingespritzt wird,
von dem die Pumpflüssigkeit über die Rückführleitung (13) zurück zu der Flüssigkeitspumpe
(4) strömt, die den zirkulierenden Pumpflüssigkeitsstrom antreibt, während in dem
Reservoirtank (2) die Luft, die somit eingespritzt worden ist, von der Pumpflüssigkeit
getrennt wird und sich in dem oberen Teil des Tanks (2) sammelt, von dem sie in der
Form von Druckluft (8p) abgezogen (14) wird.
1. Générateur d'air comprimé comprenant une pompe à liquide (4), un injecteur (5) et
une cuve de retenue (2) sous la forme d'un réservoir sous pression, lesdits éléments
étant reliés dans ladite séquence pour former un circuit d'écoulement, dans lequel
l'air atmosphérique (8a) est comprimé afin de former de l'air comprimé (8p) en étant
aspiré dans un élément d'écoulement avec un effet de pompage inhérent qui forme l'injecteur
(5), de préférence doté d'un passage Venturi. par un courant de liquide de pompage
circulant dans ledit circuit d'écoulement et par l'air aspiré dans l'injecteur qui
est injecté dans l'injecteur en même temps que ledit liquide de pompage dans la cuve
de retenue (2), d'où le liquide de pompage, en passant par une conduite de retour
(13), s'écoule de nouveau vers la pompe à liquide (4) en entraînant le courant de
liquide de pompage en circulation, tandis qu'il se trouve dans la cuve de retenue
(2), l'air ayant été ainsi injecté est séparé du liquide de pompage et recueilli dans
la partie supérieure de la cuve (2), d'où il peut être évacué (14) sous forme d'air
comprimé (8p), de telle manière que ladite pompe à liquide (4) et ledit injecteur
(5) constituent des composants d'un nettoyeur haute pression (1) avec une deuxième
fonction indépendante, et que ledit nettoyeur haute pression (1) et la cuve de retenue
(2) constituent ensemble le générateur d'air comprimé.
2. Générateur d'air comprimé selon la revendication 1, caractérisé en ce que le nettoyeur
haute pression (1), selon les besoins, peut être connecté à la cuve de retenue (2)
et déconnectée de celle-ci à l'aide d'éléments de raccordement simples (3i, 3r), de
sorte que les deux éléments constituent, à l'état interconnecté, le générateur d'air
comprimé.
3. Générateur d'air comprimé selon la revendication 1 ou la revendication 2, caractérisé
en ce que la cuve de retenue (2) comprend un filtre (11) situé au-dessus du niveau
de la surface du liquide de pompage et de l'air comprimé (8p).
4. Générateur d'air comprimé selon l'une quelconque des revendications 1 à 3, caractérisé
en ce que les éléments de raccordement (3i, 3r) sont formés par des accouplements
à action rapide pouvant être actionnés manuellement.
5. Générateur d'air comprimé selon l'une quelconque des revendications 1 à 4, caractérisé
en ce que les éléments de raccordement (3i, 3r) sont du type à fermer la cuve de retenue
(2) avant que les tuyaux (11, 13) ne puissent être connectés ou déconnectés, automatiquement
ou bien par simple manipulation.
6. Générateur d'air comprimé selon l'une quelconque des revendications 1 à 5, caractérisé
en ce que tous les tuyaux (11, 13, 14, 18, etc.) et raccords de tuyaux sont interchangeables
et adaptés pour être utilisés entre le nettoyeur haute pression (1) et le générateur
d'air comprimé.
7. Génératuer d'air comprimé selon l'une quelconque des revendications 1 à 6, caractérisé
en ce que le nettoyeur haute pression (1) et la cuve de retenue (2) sont pourvus d'autres
moyens d'interconnexion et/ou moyens de vanne de ce type, permettant en fonctionnement,
à la cuve de retenue de constituer un équipement auxiliaire complètement intégré,
de manière conceptuelle et fonctionnelle, pour le nettoyeur haute pression.
8. Utilisation d'un nettoyeur haute pression comprenant une pompe à liquide (4) un élément
d'écoulement avec un effet de pompage inhérent sous la forme d'un injecteur (5). de
préférence doté d'un passage Venturi, et une conduite de retour (13) pour constituer
un générateur d'air comprimé, en reliant une cuve de retenue (2) au nettoyeur haute
pression (1) afin que la pompe à liquide (4), l'élément d'écoulement (5), la cuve
de retenue (2) et la conduite de retour (13) forment un circuit d'écoulement dans
lequel l'air atmosphérique est comprimé afin de former de l'air comprimé en étant
aspiré dans l'élément d'écoulement (5), par le courant de liquide de pompage qui circule
dans ledit circuit d'écoulement, et en étant injecté en même temps que ledit liquide
de pompage dans la cuve de retenue (2), d'où le liquide de pompage, en passant par
la conduite de retour (13), s'écoule de nouveau vers la pompe à liquide (4), entraînant
le courant de liquide de pompage en circulation, tandis qu'il est dans la cuve de
retenue (2), l'air ayant été ainsi injecté est séparé du liquide de pompage et recueilli
dans la partie supérieure de la cuve (2), d'où il peut être évacué (14) sous forme
d'air comprimé (8p).
