Technical field
[0001] The invention relates to a method of dynamic measurement of linear, rotary, and swinging
movements with a measuring system comprising at least one incremental movement sensor
and a precise pulse generator in which the precise pulse generator is used to measure
the length of time intervals, immediately following each other, between the pulses
of the incremental movement sensor of the object under measurement.
[0002] The invention also relates to a measuring system comprising at least one incremental
movement sensor which is by means of an input module with a precise pulse generator
coupled with a basic processor unit which is fitted with at least one data output
by means of which it is coupled with a device for a further processing of the output
signal.
Background art
[0003] At present, the measurement of linear, rotary, and swinging movements is carried
out by various methods featuring slight differences even in the measurement of each
characteristic of a specific movement type, for instance of the angular position of
a shaft and of its angular velocity or angular acceleration. Due to this, the method
of measurement and accordingly all the elements of the measuring system must be each
time adapted to the characteristic to be measured according to the kind of the movement.
[0004] When using incremental movement sensors, most of the existing measuring systems permit
to evaluate only the angular position or the path or position, of the incremental
sensor. If the measurement of the angular or linear velocity by means of these incremental
movement sensors is required, the pulse frequency of the incremental sensor is used,
or also the resulting velocity of the movement is determined as a derivation of the
measured angle or path of the incremental sensor in time. A relative advantage of
these methods consists in their simplicity which makes them technically and economically
easily accessible. On the other hand, they are single-purpose and only partly able
to use the qualities of incremental movement sensors with ensuing insufficient accuracy
which bans them from being used in some special cases.
[0005] A more precise measurement of angular or linear velocity of a movement can be obtained
by measuring the lengths of the time intervals between the pulses of the incremental
sensor. With such measurement, the angular or linear velocity is proportional to the
inverted value of the length of such intervals. As compared with the methods described
above, this method requires a more complicated and thus more expensive measuring system
that is adapted to the conditions of the measurement. Depending on the actual need,
this measuring system is a single- or double-channel one, and its structure corresponds
to the currently used device for processing the measured values.
[0006] The measurement of the difference of the angular or linear velocities, for instance
in measuring the deflections from the movement uniformity such as torsional vibrations
of a shaft, consists in sensing the movement of the object under measurement by a
couple of incremental sensors mounted for instance on each end of a rotating shaft.
For increasing the measurement precision, the two incremental sensors can be replaced
by special and correspondingly expensive sensors functioning for instance on the principle
of the measurement of a relative movement of an inertial mass mounted on soft springs.
However, such special sensors can work only in definite frequency bands so that they
cannot be used for measurements in a wide scale of velocities and frequencies. It
is also possible to use a couple of acceleration sensors, however, at the cost of
some problems with the transfer of their signal from a moving object under measurement,
with the determination of the speed of the integrations required to determine the
angular velocity, with the zero instability, etc. Such measurement requires a double-channel
measuring system structured according to the device just used for processing the measured
values.
[0007] As determined by the character of the up to now used methods for the measurement
of linear, rotary, and swinging movements and of the measuring systems used for carrying
out the methods, each of these methods is suitable for the measuring of a relatively
narrow scale of the movement types and their characteristics. Each measuring system
based on one of the above methods requires, for ensuring its reliable function, some
specific elements to be combined according to the given requirement into a suitable
measuring system. This fails to meet the requirements to create a device universally
applicable for measuring a wide range of various movements and their various characteristics
since it requires to keep at all times a considerable number of such various elements
and a highly-skilled attendance; these two factors considerably raise the total costs.
[0008] The invention intends to create a simple universal method of measurement of linear,
rotary, and swinging movements as well as a simple and economically favourable measuring
system for measuring such movements.
Principle of the invention
[0009] The purpose of the invention has been achieved by a method of dynamic measurement
of linear, rotary, and swinging movements with a measuring system comprising at least
one incremental movement sensor and a precise pulse generator whose principle consists
in that prior to the measurement proper, the currently existing constants of each
member of the measuring system are used to determine the resulting constants of the
measuring system, then follows the measurement proper during which the previously
determined resulting constants of the measuring system and the length of the time
intervals immediately following each other between the pulses of the incremental movement
sensor are used to determine the characteristics of the movement of the object under
measurement, out of which characteristics an output signal is then created, thus obtaining
a reliable and precise measurement of the movement of the object under measurement
in each of the wide range of possible movements.
[0010] The current (existing at a given time) constants of the members of the measuring
system are the frequency of the precise pulse generator, the number of pulses of the
incremental movement sensor per unit of path, and the number of pulses of the incremental
movement sensor throughout which the measurement shall be carried out, thus achieving
an eficient and fully sufficient calibration of the measuring system for the actual
conditions of the movement of the object under measurement.
[0011] Preferably, the upper and the lower limit of the rotation speed or of the velocity
of the object under measurement is determined before proceeding to the measurement
proper, thus achieving the calibration of the output signal to the specific conditions
of the measuring system.
[0012] Also preferably, the output signal is continuously registered and/or evaluated, thus
achieving a reliable and precise evaluation of the movement of the object under measurement
in each of the wide range of possible movements.
[0013] After being evaluated, the output signal is continuously registered and/or displayed
which permits the subsequent further application of the measurement results.
[0014] In this way, the measurement of linear, rotary, and swinging movements with high
accuracy and resolution throughout the whole range of possible movements and velocities
is achieved.
[0015] The principle of the measuring system for carrying out the method consists in that
the basic processor unit comprises a processor fitted with a fixed calculation algorithm
with current constants of each member of the measuring system and that the processor
is coupled with a device for setting the current constants of the members of the measuring
system.
[0016] Preferably, the basic processor unit is fitted with a couple of signal inputs each
of which having related thereto an input module with which an incremental movement
sensor is coupled.
[0017] The basic processor unit is preferably fitted with a couple of data outputs of the
output signal, the output signal of one of them being an analog one while the output
signal of the other one is digital.
[0018] The device for setting current constants of the members of the measuring system of
the fixed calculation algorithm of the processor of the basic processor unit is preferably
made as a device for the further processing of the output signal.
[0019] The device for setting current constants of the members of the measuring system of
the fixed calculation algorithm is preferably made as a digital computer with a keyboard
and a monitor.
[0020] The method of measurement according to the present invention permits to set one and
the same measuring set for measuring and evaluating in each case the most relevant
characteristic of various specific movements under measurement by simply modifying
accordingly the current constants of the measuring system. Besides, the incremental
sensors used in the method of measurement according to this invention are easily accessible
and very widely used, being a part of control or measuring systems of a number of
machines and devices so that the method of measurement according to the invention
is easy to apply on them.
Figures
[0021] The invention is schematically shown in the accompanying drawing in which show Fig.
1 the basic wiring diagram of the measuring system, Fig. 2 the basic wiring diagram
of the measuring system with the device for setting current constants of the members
of the measuring system incorporated into the basic processor unit, Fig. 3 the basic
wiring diagram of the measuring system with the basic processor unit made as a PC-card,
and Fig. 4 the basic wiring diagram of the measuring system coupled with a control
unit of the object under measurement.
Examples of embodiment of the invention
[0022] The measuring system for dynamic measurements of linear, rotary, and swinging movements
comprises a basic processor unit
1 fitted with a couple of signal inputs
2 for connecting two input modules
3. In the shown embodiment, each of the signal inputs
2 is connected with the output of one input module
3 to whose input there is connected one incremental sensor
4 of the movement of the object under measurement so that the measuring system comprises
two measuring channels, viz., A and B. In another, not shown example of embodiment,
the measuring system comprises only one measuring channel. Each incremental sensor
4 is in a well-known manner situated in a suitable position in relation to the moving
parts of the object under measurement.
[0023] Each of the two input modules
3 contains a well-known device for precise loss-free measurement of time intervals
immediately following each other between the pulses of the incremental sensor
4 attached thereto, said device comprising a precise pulse generator
30 of the input module
3 whose pulses serve as a time base for the measurement. Each of the two measuring
channels A, B can measure the movement of a different object or the movement of one
object at different points.
[0024] The basic processor unit
1 comprises a processor
10 fitted with a fixed calculation algorithm for calculating the characteristics of
the movement of the object under measurement sensed by the incremental sensors
4 of one or of the two measuring channels A, B and for converting them to an output
signal with required characteristics. This algorithm comprises, on the one hand, the
resulting constants
K,
k2 of the measuring system and, on the other hand, the measured value of the time intervals
between the pulses of the incremental sensor
4.
[0025] The resulting constants
K,
k2 of the measuring system are determined by the overall arrangement of the measuring
system and are from the point of view of the measuring system a function of the current
constants of the members of the measuring system out of which some can be adjustable
as required by the needs of the measurement to be just carried out and are determined
by the characteristics of the actually used incremental sensors
4, by the frequencies
fmA and
fmB of the precise pulse generator
30 of the input module
3 of each measuring channel
A,
B, by the upper and lower limits
nh,
nd of the revolution speed or by the velocity of the movement of the object under measurement.
[0026] The basic processor unit
1 is fitted with at least one data output
5 for coupling with a device
6 for the further processing of the output signal of the basic processor unit
1. The basic processor unit
1 is also coupled with a device
7 for setting current constants of the members of the measuring system.
[0027] In the example of embodiment shown in Fig. 1, the basic processor unit
1 is fitted with a couple of data outputs
5, the output signal on one of them being analog, and on the other, digital. The analog
output signal is obtained by the well-known conversion of the digital output signal
of the basic processor unit
1 by means of a D/A converter with suitable parameters.
[0028] In the example of embodiment shown in Fig. 2, the device
6 for the further processing of the output signal of the basic processor unit
1 is made as an analyzer, the device
7 for setting current constants of the members of the measuring system consisting of
a single-purpose computer physically implemented into the structure of the basic processor
unit
1.
[0029] In the example of embodiment shown in Fig. 3, the device
6 for the further processing of the output signal of the basic processor unit
1 consists of a PC-computer serving at the same time as the device
7 for setting current constants of the members of the measuring system which permits
the output signal of the basic processor unit
1 to be instantly evaluated in detail and stored on a data medium. In this example
of embodiment, the basic processor unit
1 is made as what is known as PC-card of a PC-computer. Due to the minute dimensions
and weight of the PC-computers and of the input modules
3, such measuring system is easy to move from one place to another.
[0030] In the example of embodiment shown in Fig 1, the device
6 for the further processing of the output signal of the basic processor unit
1 is made as a control unit of the object under measurement, and the device
6 for setting current constants of the members of the measuring system is a part of
this control unit which in response to the evaluation of the movement of the object
under measurement adjusts this movement.
[0031] In a not shown example of embodiment, the device
6 for the further processing of the output signal of the basic processor unit
1 consists of one of the well-known recording devices, for instance of the computer-type
memories or of a logger.
[0032] The measuring system for the dynamic measurement of linear, rotary, and swinging
movements is in one of the well-known ways connected to a source of electric energy.
[0033] Each measuring channel
A and
B works as follows:
[0034] The incremental sensor
4 sends out a constant number of pulses per one revolution or per one unit of a path,
regardless of the velocity of the movement of the object under measurement, so that
the pulse frequency of the incremental sensor
4 is a function of the velocity of the movement of the object under measurement. The
precise pulse generator
30 of the input module
3 generates pulses, very precisely defined in time, and the frequency fm of these pulses
is constant in time and by orders superior to the pulse frequency of the incremental
sensor
4. For exact measurement of the length of the time intervals immediately following
each other between the pulses of the incremental sensor
4 of the movement there is counted the number
X of the pulses of the precise pulse generator
30 of the input module
3 in the period between the pulses of the incremental sensor
4, and this number
X of the pulses is used to determine the length of all the time intervals, immediately
following each other between the pulses of the incremental sensor
4.
[0035] The mathematical expression (Equation 1) of the dependence of the velocity of the
movement of the object under measurement or of its rotation speed on the frequency
fm of the precise pulse generator
30 of the input module
3 shows that it is a function of a number of values out of which only the number
X of the pulses of the precise pulse generator
30 of the input module between the pulses of the incremental sensor
4 is a variable in the course of the measurement and depending on the movement of the
object under measurement. The other values describe individually the properties of
the members of the measuring system expressed by current constants of the members
of the measuring system which remain constant during the measurement procedure. These
current constants are the number
p of the pulses of the incremental movement sensor
4 per one revolution or per one unit of path, the number i of pulses of the incremental
movement sensor
4 by means of which the number
X of the pulses of the precise pulse generator
30 of the input module
3 will be counted (for reasons to be given below), and the upper and lower limits
nh,
nd of the rotation speed or of the velocity of the movement of the object under measurement
set beforehand to specify the chosen range of measurement.
[0036] The frequency
fm of the pulses of the precise pulse generator
30 of the input module
3 of each measuring channel
A,
B has fundamental influence on the precision of the measurement because the number
X of the pulses of the precise pulse generator
30 of the input module between two neighbouring pulses of the incremental sensor
4 of the movement is high when measuring slow movements, and low when measuring quick
movements. However, the mathematical expression (Equation 1) shows that the unfavourable
influence of a too low number
X of pulses of the precise pulse generator
30 of the input module
3 between two neighbouring pulses of the incremental sensor
4 of the movement can be eliminated by measuring through a larger number
i of the pulses of the incremental sensor
4 of the movement which permits to use for all measurements in the input module
3 of each measuring channel
A,
B the precise pulse generator
30 with a suitable constant pulse frequency
fm. It is also possible, depending on the existing number
X of the pulses of the precise pulse generator
30 of the input module
3 between two neighbouring pulses of the incremental sensor
4, to update automatically and with instant effect on the measuring system the value
of the number
i of the pulses of the incremental sensor
4 of the movement through which it is measured, thus achieving a more perfect adaptation
of the function of the measuring system to the actual/current movement characteristics
of the object under measurement during the measurement procedure.
[0037] Before proceeding to the measurement proper, the resulting constants
K,
k2 of the measuring system are determined on the basis of the actual/current constants
of the members of the measuring system, thus calibrating the measuring system for
the specific existing arrangement. Then follows the measurement proper during which,
as stated above, there is counted the number
X of pulses of the precise pulse generator
30 of the input module
3 between the chosen number
i of pulses of the incremental sensor
4, and this number
X is sent to the processor
10 of the basic processor unit
1 where it is used, together with the previously determined resulting constants
K,
k2 of the measuring system, for the calculation of the characteristics of the movement
of the object under measurement according to a fixed calculation algorithm. On the
basis of the chosen and preset parameters, the thus calculated characteristics of
the movement of the object under measurement are then converted into an output signal
of the basic processor unit
1, and the signal is either stored on a suitable recorder to be processed later on
or is processed instantly and then stored in the processed state. Instantly or with
a certain delay, the results of this processing are displayed in a suitable way, for
instance by print or on a monitor.
[0038] The fixed calculation algorithm of the processor
10 of the basic processor unit 1 for determining the values of the resulting constants
K,
k2 of the measuring system for the measurement of angular velocities or revolutions
is based on the equation

[0039] The setting of the upper and lower limits
nh,
nd of the rpm (revolutions per minute) of the shaft of the object under measurement
(min
-1) is governed by the equation of linear representation:

[0040] By solving the above equations (equations 2 and 1) with the involvement of the upper
and tower limits
nh nd, and of the rpm of the shaft of the object under measurement the following values
of the resulting constants
K,
k2 of the measuring system are obtained:

[0041] In the differential measurement of angular velocities, for instance on the two extremities
of a shaft or on two different shafts of a gear box, or in any else double-channel
differential measurement, with the measuring channels
A,
B designed with index marks
A,
B, the resulting equation runs as follows of:.

where:

[0042] Now will be described the application of the invention in a number of possible particular
situations.
[0043] An example of the application of the invention for a single channel measurement by
means of the measuring channel
A is the measurement of deviations from uniformity of the revolving movement at stabilized
medium rpm in which the application of the invention permits to achieve the measurement
of the rpm course, or of the angular velocity with high discrimination and precision
in one machine cycle or even in a number of machine cycles. In preparation of the
measurement, the incremental sensor
4 of the rotary movement is mechanically coupled to the machine shaft to be measured,
and via the input module 3 to the basic processor unit
1. By means of the device
7 for setting the current constants of the members of the measuring system there are
set the value of the number
p of the pulses of the incremental sensor
4 per one revolution, the value of the number
i of the pulses of the incremental sensor
4 through which it is measured, the frequency value
fmA of the pulses of the precise pulse generator
30 of the input module
3, the value of the lower limit
nd of the rpm of the measured shaft, the value of the upper limit
nh of the rpm of the measured shaft, and the value of the number
m of the bits of the D/A converter of the device
6 for the further processing of the output signal of the basic processor unit
1. Then are determined and automatically stored in the processor
10 of the basic processor unit
1 the resulting constants
K and
k2. On the basis of the signal arriving from the incremental sensor
4 and of the precise pulse generator
30 of the input module
3, the processor
10 of the basic processor unit
1 calculates the instantaneous value
y which is the input into the D/A converter situated in the device
6 for the further processing of the output signal of the basic processor unit
1. The voltage range of the output signal coming from the D/A converter, i.e., its
minimum and maximum voltage, corresponds to the range of the rpm
nd -
nh of the measured shaft. The voltage is then led to the input of the registering and/or
displaying device. By means of this, very sensitive and precise measurement of the
fluctuations/changes in the rpm or in the angular velocity of the measured shaft of
the machine is achieved. The output signal can be then further utilized as a controlled
value entering the adjusting device for maintaining the rpm of the machine at a constant
value.
[0044] An example of application of the invention as a double-channel measurement by means
of the measuring channels
A and
B is the measurement for obtaining a very precise signal which is proportional to the
difference of the rpm or of the angular velocities of two measured shafts, for instance
for sensitive regulation of drives, in the drives of bridge cranes, machines used
in the paper industry, broaching machines or rolling mills, where the maintaining
of a given gear ratio between the two shafts is required. During the measurement according
to the invention, the rpm or the angular velocity, of one shaft is automatically converted
to the rpm or the angular velocity, of the other shaft by their mutual gear ratio
z and then is calculated the difference in the rpm's
nBR of the two measured shafts as a basis for the output signal of the basic processor
unit
1. In the reduction to practice, the incremental sensors
4 are mechanically connected to the measured shafts, and their input modules
3, to the basic processor unit
1. The device
7 for setting current constants of the members of the measuring system is then used
to set the values of the numbers
pA and
pB of the pulses of the incremental sensor
4 per one revolution at each of the two measuring channels
A,
B, the values of the numbers
iA and
iB of the pulses of the incremental sensor
4 of each of the two measuring channels
A,
B through which they are measured, the frequency values
fmA and
fmB of the pulses of the precise pulse generator
30 of the input module
3 of each of the two measuring channels
A,
B (preferably, the pulse frequencies
fmA and
fmB of the precise pulse generator
30 of the input modules
3 of the two measuring channels
A,
B can be alike), the value
z of the gear ratio between the two measured shafts, i.e., the gear ratio
nA/
nB, the value of the lower limit
ndBR of the difference in the rpm's of the two measured shafts, the value of the upper
limit
nhBR of the difference in the rpm's of the two measured shafts, and the value of the number
m of the bits of the D/A converter of the measuring channel
B situated in the device
6 for the further processing of the output signal of the basic processor unit
1. On the basis of these actual/current constants of the members of the measuring system,
the resulting constants
K1BR,
K2BR, and
k2BR of the measuring system are then determined and automatically stored in the processor
10 of the basic processor unit
1. Then follows the measurement in which on the basis of said resulting constants
K1BR,
K2BR, and
k2BR there is determined the value
VBR of the input into the above mentioned D/A converter of the measuring channel
B whose output signal shows the voltage in a range from
U1 to
U2 corresponding to the range between the lower limit
ndBR of the difference in the rpm's of the two measured shafts and the upper limit
nhBR in the rpm's of the two measured shafts. This output signal of the above D/A converter
of the measuring channel
B can be subsequently used as a controlled value entering the regulation device which
is then able to maintain between the two measured shafts the required gear ratio
z with a high precision degree. The output signal of the measuring channel
A which is proportional to the rpm of the first measured shaft measured by it and is
obtained in the same manner as in the first described application, can be used also
for the measurement and/ or regulation of the rpm of this measured shaft so that also
the possibility of combining the single-channel and the double-channel is applied
here.
[0045] An example of application of the invention where both the single-channel and the
double-channel measurement can be used, is the measurement of the movement of the
needle drive wheels of a rapier loom. These measurements are important for evaluating
the critical phase of the weft insertion into the shed, i.e., of the phase in which
the weft is transmitted from one needle to the other. In the single-channel measurement,
the object of evaluation are also the angles of rotation of the needle drive wheels
permitting to evaluate the maximum course. In the double-channel measurement, the
sense of rotation related to any of the measuring channels
A and
B is set so as to be opposite to the sense of rotation related to the other measuring
channel
A or
B. Instead of measuring the difference between the two angular velocities, the differential
measurement refers to the sum of the two angular velocities which is proportional
to the relative velocity of the two needles. In a similar manner, the device
6 for the further processing of the output signal of the basic processor unit
1 can evaluate also the sum of the rotation angles of the two needle drive wheels which
is proportional to the relative distance of the two needles.
Industrial applicability
[0046] As can be seen from the above, the method of dynamic measurement of linear, rotary,
and swinging movements with a measuring system comprising at least one incremental
movement sensor
4 and a precise pulse generator
30 can be used in a wide range of measurements of both rotary and linear movements such
as the measurements of torsional vibrations, on gear boxes or on coupled shafts, measurements
of the start and stop phase of machines and devices, of very precise measurement of
the rpm, of swinging movements, for the verification of the precision of incremental
sensors and measurement on machines already fitted with incremental sensors. The invention
also can be used in various applications of the control systems of machines and devices,
for instance for improving the function of controlled drives.