[0001] The present invention relates to building safety systems, and more particularly to
safety systems for protecting workers working at elevated heights.
[0002] When a brick or similar building such as a house is being built, the walls are built
course by course. Scaffolding is normally erected around the outside of the building,
and its height is raised as the construction of the building progresses. This scaffolding
provides a reasonably sound work surface on which the workers can operate, and safety
devices such as rails can be included fairly easily.
[0003] However, internal walls and floors also have to be installed. Joists for internal
floors are normally installed as their heights are reached, and internal walls are
constructed generally somewhat after the internal floors. There is therefore a danger
of workers felling in the interior of the building. Scaffolding is not normally erected
in the interior of the building, because of the complexities of constructing the internal
floors and walls if scaffolding is present and the difficulties of removing such scaffolding
without damage as the internal floors and walls and other fittings are installed.
Further, falls from even relatively modest heights onto scaffolding, or the relatively
rigid planking which scaffolding supports, can themselves be dangerous.
[0004] The main object of the present invention is to provide a safety device which reduces
the risk of injury from falls inside a building being constructed.
[0005] According to one aspect, the invention provides safety apparatus for use in building
construction comprising pump means and bag means inflatable thereby to provide a substantially
level surface to cushion a worker falling thereon.
[0006] Preferably the bag means comprises a rectangular bag having internal dividers and
valve means for controllably coupling the segments together. The bag, or the segments
thereof, preferably has internal bracing for shape control.
[0007] Means for coupling bags together are preferably provided, such means comprising pneumatic
coupling means and mechanical linking means. The device preferably also has cover
means for covering the coupled bags.
[0008] Alarm means for indicating over- and/or under-pressure may be provided.
[0009] It will be realized that this device can also be used in other situations, eg the
maintenance or repair of the interiors of buildings, or even adjacent to the outside
of buildings and similar structures.
[0010] According to another aspect, the invention provides a method of protecting workers
on elevated portions of a building comprising providing inflated bag means in the
interior of the building or parts thereof and/or adjacent the outside of the building
or parts thereof.
[0011] Further features of the invention will become apparent from the following detailed
description of a safety device embodying the invention and various modifications thereof,
given by way of example and with reference to the drawings, in which:
Fig. 1 is a top view of a bag together with associated components;
Fig. 2 is a partial sectional perspective view of the bag; and
Fig. 3 is a perspective view of a second form of bag.
[0012] Referring to Fig. 1, the device comprises an inflatable bag 10 which is fed by an
air pump 11. The bag is primarily intended for use in the interior of partially built
buildings, where it will placed in a room which is defined by partially or fully built
walls. A ground sheet of protective material is preferably first laid over the floor
of the room, to protect the bag from damage (eg abrasion) from roughnesses on the
floor, articles on the floor, small projections through the floor, etc, and the bag
is laid out in the room in the deflated condition. The pump 11 is then connected to
the bag, which is thereby inflated. A cover sheet is preferably placed over the bag,
either before or after inflation.
[0013] The bag has a height of around 1.5 m when inflated. If a worker working on the building
in the region above the bag should accidentally fall, they will land on the bag, which
will cushion their fall and reduce or prevent injury. The bag will typically be inflated
to a pressure of a few psi (20 kPa), preferably 1-2 psi (20-40 kPa). This is somewhat
greater than required to ensure virtually no injury to a worker falling from a height
of a few metres and landing flat (prone or supine), and should largely ensure safety
for workers falling awkwardly (eg at awkward angles or head first).
[0014] The bag is not intended to be perfectly air-tight. Further, it will be liable to
be damaged, eg by heavy pointed tools which may be dropped on it. After the bag has
been inflated, therefore, the air pump 11 will normally be kept running permanently,
to maintain the inflation of the bag. To control the forces on the walls of the room,
it may be desirable to control the pressure in the bag. This may be done by manually
reducing the pump speed and power once the bag reaches the intended pressure, by providing
a pressure relief valve which limits the pressure, or by providing a pressure sensor
which controls the pump.
[0015] If desired, further bags in other rooms may be driven from the same pump 11, by providing
junctions 14 and further branches 15 in the outlet pipe from the pump. One-way valves
are preferably included in the piping and/or entry points to the bags if this is done.
[0016] The size of the bag 10 can conveniently be around 5 × 7.5 m, and it can therefore
be used in a room of up to that size. For smaller rooms, the bag can be used without
change. However, using the bag in that way in a smaller room will result in the top
(and bottom) surfaces of the bag bulging greatly. This effect can be reduced by providing
the bag with internal bracing elements connected between the top and bottom surfaces,
but folding into substantial hills and valleys will still occur. To reduce this effect,
the bag is therefore divided internally into 3 × 5 segments, as indicated. These segments
are connected to each other by means of valves which can be manually opened or closed.
The effective size of the bag can therefore be adjusted to match the size of the room
it is to be used in.
[0017] Of course, a range of bags of smaller sizes can also be produced, for use in situations
where the maximum size of the rooms to be protected are known to be substantially
less than 5 × 7.5 m.
[0018] The bag is shown as divided into 3 rows of 5 segments per row. The segments are shown
as all of the same size, which will therefore be around 1 × 2.5 m. It may however
be desirable for the segments to be of different sizes. There may for example be a
large central segment, with say 3 narrow segments of say around 0.25 m width on one
side and 2 or 3 medium segments of say around 1 m width on its other side. By closing
off suitable combinations of narrow and medium segments, the width of the bag may
thus be adjusted in 0.25 m steps over a total range of 3 or 4 m. The bag may similarly
have narrow and medium segments along its other sides to adjust its length. (This
may involve further small square and rectangular segments at the corners.)
[0019] As noted above, the bag has internal vertical bracing elements in at least the larger
segments, to keep its upper surface reasonably flat. This will also keep the lower
surface reasonably flat. The flatness of the lower surface is not so important as
the flatness of the upper surface, but both surfaces should be reasonably flat, to
reduce bounce when a worker falls on the bag. These bracing elements may be in the
form of sheet material (with holes cut out so that air can move freely in each segment),
or straps or rope-like ties. Horizontal bracing elements can similarly be provided
in one or both directions to hold the sides of the segments reasonably flat in the
vertical plane. It is the outside walls of the outermost inflated segments of the
bag whose bulging may need to be controlled or limited; the shape of the divisions
between inflated segments inside the bag are not of particular interest (and will
tend to be flat anyway).
[0020] It may be desirable for the outer parts of the top of the bag to be slightly higher
than the main body of its upper surface. This can be achieved by making the outer
segment along each side of the bag slightly higher than the other segments, and by
segment coupling means which allow the innermost and outermost segments to be inflated
but allow desired intermediate segments to be closed off and left uninflated. The
outer segments may also be designed to be slightly wider, ie wedge-shaped, so that
they are slightly wider at the top than at the bottom.
[0021] The bag as so far described is adapted for use in rectangular rooms. For rooms which
are irregularly shaped, the bag may be adjusted to match the maximum dimensions. It
is however desirable to be able to couple bags together, so that additional and separate
small bags may be attached to the main bag, as indicated at 12 in Fig. I. For this,
it is desirable to provide the bags with mechanical coupling means so that they may
be attached to each other along the top and bottom edges, and also with pneumatic
coupling means so that they form a common pneumatic space. The small bags may be rectangular,
as shown, or other shapes.
[0022] The mechanical coupling means may have any convenient form, typically consisting
of male and female elements such as such as hooks and eyes, or may comprise short
straps and buckles.
[0023] As stated above, it is desirable to provide a cover sheet over the bag. This will
protect the bag itself to a considerable extent from damage from articles dropped
on it. It will also effectively seal any slight gaps between coupled bags, and also
the gaps between segments of a bag if an intermediate segment is kept deflated as
described above. Fixing means may be provided for fixing the cover in place; such
fixing means may be similar to the coupling hooks for coupling bags together, or the
coupling hooks may also be used as cover fixing means. As an alternative to a single
large cover, cover strips may be used which can be fixed along the joins between bags
or across uninflated segments. For such cover strips, the fixing means may be of the
hook and eye material type.
[0024] To minimize the chance of a worker falling between the bag and a wall, it is desirable
to use a bag which is slightly larger than the room in which it is used, to ensure
that the bag presses against the wall. However, excessive loading on the walls should
generally be avoided.
[0025] If the main bag assembly is chosen or adjusted to be slightly smaller than the room,
it may be convenient to use a border bag, placed around the border or periphery of
the main bag assembly (the main bag 10, together with any auxiliary bags 11) to fill
in any gap between the main bag assembly and the walls of the room. The border bag
will be placed at the top edge of the main bag assembly, preferably being attached
to fixing points part way down the sides of the main bag assembly or along the bottom
edges of that assembly, eg by suitable straps. The border bag will preferably be profiled
to protrude above the general surface level of the main bag assembly and to have its
upper surface sloping downwards towards the main bag assembly. The cover or cover
strips may also be used to cover the join between the main bag assembly and the border
bag.
[0026] Alarm means may be provided for indicating loss of pressure in the bag. To avoid
the complications of electronic sensing, a whistle may be used, in conjunction with
a pressure valve which closes if the pressure exceeds the lower safe limit. This may
be connected in series with a control valve which can only be opened slowly. When
the bag is being inflated, the control valve will be closed. The control valve will
be manually opened when the bag is fully inflated; as the control valve opens, so
the pressure at its outlet will rise slowly, and the whistle will sound briefly before
the pressure rises to the point at which the pressure valve closes. This will prevent
the whistle from sounding continuously while the bag is being inflated, but will provide
a check on the operation of the alarm. (The alarm may be checked at any time by closing
and re-opening the control valve.) Smilar alarm means may be provided for indicating
excessive pressure.
[0027] Fig. 2 is a simplified sectional view of one end of the bag 10. The bag is divided
into 3 segments 20-22 by internal walls 23 and 24, which may be made of the same material
as the outer walls of the bag. These internal walls include valves 25, which can conveniently
be around 100 to 150 mm in diameter. One or more valves may be provided between each
pair of adjacent segments. Each valve may consist of a screw-threaded neck and a cap
which can be screwed onto the neck to close the valve or unscrewed and removed from
the neck to open the valve. A cord preferably attaches the cap to the neck, so that
the cap cannot become lost in the bag segment when the valve is opened. The segment
adjacent to the valve has a slot 26 in its surface as shown. This slot has a zip or
the like to keep it normally closed, but can be opened to allow an operator access
to the valve to open or close it.
[0028] Each segment also has an internal brace 27 which helps to keep its top and bottom
surfaces from bulging excessively when inflated. The braces 27 may conveniently be
made of the same material as the outer walls of the bag, with a suitable number of
holes 28 in them to ensure that there is no significant restriction on the distribution
of air throughout the segment. These braces also control the bulging at the ends of
the segments.
[0029] Horizontal braces (not shown) may also be provided if desired, running across the
segments. Such braces will have to be of the cord or strap type, passing through the
holes 28 in the vertical braces 27.
[0030] Valves 30, similar to the valves 25, are provided at suitable points around the periphery
of the bag 10. One of these valves may be used as the air inlet from the pump 11.
Others may be used to couple auxiliary bags 12 to the main bag 10 (or to couple auxiliary
bags together), using short lengths of connecting hose similar to the hose from the
pump 11. These outer valves may also be used to deflate the bag when it is being removed
from the room. The slots 26 may also be used for this purpose, and further similar
slots (not shown) may be provided if desired.
[0031] The valves 30 may be of any convenient form, such as male and female press fit connectors,
bayonet type connectors, all male press fit connectors with separate short double
female coupling elements (or vice verse), etc. External valves which are not used
to couple two bags together or as feed valves must of course be closed off. This can
be done by providing stop elements which can be attached to the valves, or by providing
internal flaps in the bags which can be used to close off the valves similarly to
the internal valves 25.
[0032] A row of fixing means 31 is provided around the top edge of the bag, for coupling
bags together and/or fixing a cover sheet over the bag or bags. The fixing means may
be of the spring hook type, so that they can be safely linked together but can easily
be unlinked manually when desired.
[0033] Similar fixing means may be provided along the top and bottom of the bag opposite
the internal walls 23 and 24, so that uninflated segments can be mechanically held
collapsed and empty.
[0034] Fig. 3 shows a slightly modified form of bag 35, consisting of a single segment of
generally rectangular shape. Male connectors 36 are provided along one long top edge
and an adjacent short top edge and the corresponding bottom edges; and female connectors
37 along the remaining top and bottom edges, for attaching the bags together. The
bag also has diagonal internal braces 38 to hold it in approximately rectangular shape
when inflated.
1. Safety apparatus for use in building construction comprising pump means and bag means
inflatable thereby to provide a substantially level surface to cushion a worker falling
thereon.
2. Safety apparatus according to claim 1 wherein the bag means comprises a rectangular
bag having internal dividers and valve means for controllably coupling the segments
together.
3. Safety apparatus according to either previous claim wherein the bag, or the segments
thereof, has internal bracing for shape control.
4. Safety apparatus according to any previous claim including means for coupling together
a plurality of bags, such means comprising pneumatic coupling means and mechanical
linking means.
5. Safety apparatus according to claim 4 including cover means for covering the coupled
bags.
6. Safety apparatus according to any previous claim including alarm means for indicating
over- and/or under-pressure.
7. Safety apparatus substantially as herein described.
8. A method of protecting workers on elevated portions of a building comprising providing
inflated bag means in the interior of the building or parts thereof and/or adjacent
the outside of the building or parts thereof.
9. A method of protecting workers on elevated portions of a building substantially as
herein described.
10. Any novel and inventive feature or combination of features specifically disclosed
herein within the meaning of Article 4H of the International Convention (Paris Convention).