[0001] This invention relates to a method for optimizing water consumption by a washing
machine, a washing-drying machine or the like in washing and rinsing a load or clothes
placed in its usual drum, in accordance with the introduction to the main claim. The
invention also relates to a device for implementing the aforesaid method.
[0002] EP-A-0 441984 suggests, in a washing machine, a control unit using the fuzzy logic
to evaluate the clothes load and the water quantity in the different cycles using
water conductivity measuring means.
[0003] Various arrangements (methods and corresponding devices) are known for reducing water
consumption by a washing machine or the like, and in particular for achieving suitable
water utilization at least during rinsing, on the basis of the quantity of detergent
absorbed by the load, but these have various drawbacks. In particular, these known
arrangements do not achieve the set object in that they either still result in excessive
water utilization particularly during rinsing or, in attempting to overcome this,
they do not result in total detergent removal from the load. This can result in an
allergic user reaction to the detergent still present in the clothes when he wears
them.
[0004] Methods and devices are known for evaluating the water quantity to be used in a washing
machine during clothes washing and rinsing. In particular, devices are known which
measure the water conductivity on termination of the wash stage or of a rinse stage
in order to determine the water quantity to he used for the next stage in the treatment
of the load in said machine. However these known devices and methods operate in accordance
with logics comprising the definition of precise predetermined water levels based
on the measured water conductivity. These levels can either be totally insufficient
for complete detergent removal or be considerably higher than required for this removal.
[0005] Methods and devices are also known for evaluating the weight of the load placed in
a washing machine or the like in order to define a suitable water quantity (which
is hence fixed) for use in each machine operation stage. This water quantity is not
changed in any way after the wash stage, even if after the first rinse stage the clothes
retain only a minimum detergent quantity, which could be removed by a water volume
much smaller than that set at the start of operation of the washing machine. Known
methods and devices therefore do not completely attain the object of properly limiting
the water quantity user, by the appliance during the treatment of the load, neither
do they provide a metered water utilization, at least for each rinse stage, based
on the detergent quantity still present in the load after the preceding treatment
stage (such as a rinse stage).
[0006] An object of the present invention is to provide a method and corresponding device
which overcome the drawbacks of analogous known devices and methods.
[0007] A particular object of the invention is to provide a method and corresponding device
which allow optimized water utilization in a washing machine or the like and in particular,
during each rinse stage, on the basis of the detergent used for washing and remaining
associated with the load after a preceding rinse stage.
[0008] A further object is to provide a method and corresponding device able to achieve
high rinsing efficiency, ie able to free the clothes from the detergent for any fed
quantity of this latter, even if the user has introduced into the usual drawer a detergent
quantity greater than that required for washing the load being treated.
[0009] A further object is to provide a method and device able to achieve optimum washing
and rinsing of the load even if its weight has been erroneously evaluated during the
initial stage of its treatment.
[0010] A further object is to provide a method enabling the rinse stage to be shortened,
with consequent reduction in the appliance operating costs.
[0011] These and further objects which will be apparent to the expert of the art are attained
by a method and device for its implementation in accordance with the accompanying
claims.
[0012] According to the invention at least the evaluation of the water quantity to be used
in the rinse stage following a first wash stage is effected by the known fuzzy logic
procedure. This latter has been known for some time and is used in various technical
sectors. For example US4910684 describes a method for controlling a rotary kiln during
its start-up. This text amply describes the use of fuzzy logic. This latter, as known
and as described in said prior patent, uses rules defined by "linguistic operations"
relative to the control actions to be taken on the basis of a given process condition,
ie "if" a certain condition arises, "then" a certain control action is taken. The
key elements in the control rules are terms such as "medium reduction", "open slightly",
"high", "somewhat low" and the like. In linguistic approximation in accordance with
fuzzy logic each of these terms is represented by a single fuzzy function which for
a given process condition is used to establish a value within the range (0,1). Hence
the logic value of a condition which in binary logic is usually restricted to "true"
or "false" (0 or 1), can have any value within the range (0,1) in fuzzy logic, the
logic value being a measure of the fulfilment of the condition for a given process
state.
[0013] The present invention will be more apparent from the accompanying drawings, which
are provided by way of non-limiting example and in which:
Figure 1 represents a block scheme of the device according to the invention;
Figure 1A is a schematic representation of a first embodiment of a washing machine
provided with the device of the invention;
Figures 2 and 3 are schematic representations of a second embodiment of a washing
machine during two different stages of implementation of the method according to the
invention;
Figure 4 represents part of the washing machine of Figures 2 and 3;
Figure 5 represents a flow diagram of the method of the invention applied to the washing
machine of Figure 1A;
Figures 5A, 5B, 5C and 5D represent respectively: a table of the variables used by
the fuzzy logic to execute the method of the invention in the machine of Figure 1A;
a graph showing conductivity against grade value; a graph showing water level in a
preceding rinse stage against grade value; and a graph showing water level regulation
in a subsequent rinse stage against grade value, these graphs representing the fuzzy
logic used by the device of Figure 1;
Figures 6 and 7 represent respectively a graph of time against rpm and a graph of
time against current, these being used in a stage in the implementation of the method
of Figure 5;
Figures 8, 9 and 10 represent respectively the table of the variables used by the
fuzzy logic to execute a stage of the method of the invention and graphs in accordance
with said logic showing current (DI) against grade value (Figure 9) and rinse water
level (WRL) against grade value (Figure 10);
Figure 11 represents a more detailed flow diagram of the particular implementation
of the method of Figure 5 in the machine of Figures 2, 3 and 4;
Figure 12 is a schematic representation of a third embodiment of a washing machine
in which the method of the invention is implemented;
Figure 12A represents a detailed flow diagram of a particular implementation of the
method of Figure 5 in the machine of Figure 12;
Figure 13 represents a stage in the method of Figure 12A;
Figure 14 represents a graph of time against conductivity, showing the variation in
the conductivity of the water in the washing machine after a first, a second and a
third rinse stage respectively.
[0014] With reference to Figures 1 to 4, a washing machine (or the like) comprises a cabinet
1, and a drum 2 rotating within a tub 3 into the top of which there opens a pipe 4
(from a usual detergent distribution drawer 5) and into the bottom of which, in the
machine of Figures 2 and 3, there opens a pipe 6. This latter originates from a pipe
7 to which it is connected via a three-way solenoid valve 8, this pipe terminating
in the drawer 5 and being connected, upstream of the solenoid valve 8, to a wash water
feed pipe 10 and to a prewash water feed pipe 11. Solenoid valves 12 and 13 respectively
are contained in these latter (see Figure 4).
[0015] With particular reference to Figures 1 and 1A, on the bottom of the tub 3 there is
positioned a conductivity sensor 14, for example a conductivity cell, a further sensor
14A being positioned in the pipe 7. Each sensor 14, 14A is connected to an operating
and control unit 15 for the washing machine. This unit, preferably of microprocessor
type, operates in accordance with fuzzy logic and is connected to a known current
sensor 16 associated with the usual electric motor of the appliance and used to measure
the current absorbed by said motor at least before the wash stage, to a pressure sensor
17 used to provide the unit 15 with a continuous indication of the water level in
the tub 3, and to a temperature sensor 18 (for example a negative temperature coefficient
or NTC sensor) to enable the unit 15 to measure the temperature of the water in the
tub. The sensor 17 can be replaced by a flowmeter 18A to enable the tub 3 to be filled
to a predetermined level. The unit 15 consequently continuously receives the signals
from said sensors, and in accordance with fuzzy logic controls the solenoid valves
8, 12, 13, the possible flowmeter 18A, a usual heating element 19 positioned in the
tub 3, a usual discharge pump 20, and an electric motor control member 21 (of known
type). The unit 15 also dialogues with a usual interface 22 (such as a keypad, one
or two knobs and a display) positioned on a face of the cabinet 1 (not shown) by which
the user selects in known manner the wash program which the machine is to execute
and notes the state of execution of this program.
[0016] Figure 1 also shows a usual power supply 23 from the electric mains 24.
[0017] The method of the invention will now be described with initial reference to Figures
1, 1A, 5, 5A, B, C, D and 6 to 10.
[0018] After selecting the wash program via the interface 22, the user presses the machine
start button (not shown) to start the process shown in Figure 5.
[0019] The block 30 represents the start of the procedure of said method.
[0020] On pressing the start button, the unit 15 acts on the motor control member 21 to
operate the appliance electric motor. By means of this action the motor (see Figure
6) firstly gradually increases its rpm and then undergoes a steep rise (ramp) by considerably
increasing its rpm within a very short time, followed by its stoppage. This corresponds
to the motor current absorption shown in Figure 7, which shows a current peak value
(IMAX) and a mean reference value (IREF) calculated in any known manner. At this point
the unit 15 evaluates the difference DI between the current IMAX and the current IREF.
[0021] As shown for example in Figure 9, with fuzzy logic the values of the grade value
of the calculated value DI are divided within the cartesian plane into areas in accordance
with the known rules of this logic: the area A1 corresponds to a low grade value (L1),
the area A2 corresponds to a medium degree (M) and the area A3 corresponds to a high
degree (H). For example, if the value DI is 285, then in fuzzy logic DI has a low
grade value of about 40% and a medium of about 70%. According to said logic and consequently
in known manner, the unit 15 determines substantially the output values weighted on
the basis of said grade values, and in accordance with the known mathematical formula:

calculates the resultant value corresponding to the water quantity to be used in
the next operating stage of the washing machine. In the formula, in known manner:
- COG is the centre of gravity of the sum of the resultant vectors pertaining to the
assemblage of vectors determined via the respective output junctions according to
values defined in fuzzy logic as shown schematically in Figure 10;
- µ (Xi) is the generic vector corresponding to the vertex of each geometrical figure (triangle)
in Figure 10, this vector having an amplitude defined on the basis of the grade value
determined as described in relation to Figure 9;
- Xi is the generic abscissa value corresponding to the aforesaid vector.
[0022] The resultant output, hence corresponding to the centre of gravity of the individual
outputs weighted in accordance with the known rules of fuzzy logic, is calculated
by the unit 15. All this is achieved in the blocks 31 (current measurement) and 32
(fuzzy logic routine execution) in which the weight of the load placed in the drum
2 is evaluated (Figure 5).
[0023] Having determined the value DI (and hence the weight of the load in the drum 3) by
the rules of fuzzy logic (shown schematically in the "truth table" of Figure 8) and
using this value as "input data", the unit 15 uses known calculation algorithms to
define in proportion the water quantity (in litres or in terms of levels) necessary
for effectively washing said load and for effecting a first rinse stage (or simply
a first rinse).
[0024] The blocks 31, 32 and 33 define a stage 34 in which the weight of the load and of
the water required for its washing and for the first rinse are determined. Alternatively
the stage 34 can be used for determining the water quantity to be used for only the
first rinse stage, the water quantity to be used for the wash being unequivocally
determined by the attainment of a suitable water level in the tub 3. This level is
attained and checked (by the unit 15) via the flowmeter 18A, if provided.
[0025] After the stage corresponding to the block 33, the unit 15 starts the washing of
the load (block 35). During this latter the unit monitors the water level by means
of the pressure sensor 17 and its temperature by means of the sensor 18. The stage
represented by the block 35 is effected by usual procedures, and on their termination
(evaluated in the stage represented by the block 36) the pump 20 is activated to discharge
the water from the tub 3.
[0026] Simultaneously the drum 2 is made to rotate (in known manner) at a spinning speed
such as to expel water from the load.
[0027] A further stage 34 can then be executed to improve the evaluation of the load weight
before executing the rinse stage so as to optimize the value representing the water
quantity to be used for implementing the first rinse stage. This further stage 34
following the wash could also totally replace the analogous stage preceding the wash.
[0028] After emptying the tub 3 and after the said spinning, a first rinse stage (block
37) starts, effected by introducing into the tub a water quantity evaluated in the
stage corresponding to the block 33 (or the equivalent stage executed after the wash).
[0029] During this rinse the conductivity of the water in the tub 3 is evaluated continuously.
This is done in the manner described hereinafter.
[0030] When the first rinse terminates (evaluated within the block 38), for example when
a suitable time period (typically 180 seconds) has passed from its commencement, the
unit 15 evaluates the relative conductivity of the water by comparing (by difference)
the conductivity (reference conductivity, Cr) of the water introduced into the tub
3 and the conductivity (Cd) evaluated during the rinse stage. On the basis of this
evaluation (block 39) and the water quantity used in this first rinse stage, the unit
15 operating (block 40) by fuzzy logic determines (block 41) the new water level to
be used in the subsequent second rinse stage (block 42) after the water used in the
preceding rinse stage has been discharged.
[0031] The block 42 is followed by the blocks 43, 44, 45 and 46 which execute stages identical
to and corresponding to the stages 38, 39, 40 and 41 respectively.
[0032] In the stage represented by the block 46 an evaluation is made (in the aforesaid
manner) of the water quantity to be used in a third rinse (block 47), as is usually
included in the operating program of the washing machine. On termination of this latter
or when the end of said third rinse has been evaluated (block 48), the unit 15 finally
discharges the water from the tub 3 and halts the machine (block 49) after a usual
spin stage.
[0033] In particular it should be noted that the evaluation of the water conductivity during
stage 44 is done by comparing the conductivity (Cr) of the water introduced into the
tub 3 (measured continuously by the sensor 14A) with that of the water present in
the tub 3 after the second rinse. This latter value is different from the corresponding
value used in block 39 because the first rinse has already removed a large part of
the detergent (responsible for the conductivity variation of the water coming into
contact with the load after its washing, compared with the reference value Cr) from
the clothes in the drum 2.
[0034] A different embodiment of the previously described (general) method represented in
Figure 5 will now be described with reference to the washing machine embodiment shown
in Figures 2, 3 and 4 and with reference to Figure 11. In these figures, parts corresponding
to the already described figures are indicated by the same reference numerals.
[0035] As has been already stated and as is well known, the conductivity of the water (or
rather of the aqueous solution) present in the tub 3 is a value representative of
the quantity of detergent dissolved in the water or of how much detergent remains
associated with the clothes contained in the drum after their wash or after the preceding
rinse stage. This value generally decreases with the successive rinses, but how it
varies cannot be predefined with certainty. This value in fact depends on various
variables such as the type of clothes fabric and the quantity and type of detergent
introduced into the drawer 5.
[0036] To initialize the unit 15 with regard to the reference conductivity (Cr) of the water
entering the tub 3, the unit 15 executes for example stage 51 of the method shown
in Figure 11.
[0037] At a first moment (block 52) the unit 15 acts on the solenoid valve 8 to close access
to the drawer 5 by the water originating from at least one of the pipes 10, 11, and
to feed it into the pipe 6 (this being shown by the block 52 of Figure 11). Following
this, said unit operates at least one solenoid valve 12 or 13 (to feed water into
the tub) and evaluates the water level in the tub 3 without operating the motor via
the member 21. When a predetermined minimum level of water sufficient to enable its
conductivity to be measured by the sensor 14 has been reached in said tub, the unit
15 returns the valve 8 to the position closing the pipe 6 to the water and enabling
it to flow into the drawer 5.
[0038] This unit then determines the value of the conductivity measured by the sensor 14
(block 54) and takes it as the reference value Cr.
[0039] The successive evaluations (blocks 39 and 44) of the difference between the measured
or instantaneous value (Cd) and the reference value (C
r) can be carried out according to any known method.
[0040] A further example of evaluating the water conductivity and its consequences for defining,
in accordance with fuzzy logic, the water quantity to be used in each rinse subsequent
to the first is given in Figures 12 to 14, in which parts corresponding to those of
the already described figures are indicated by the same reference numerals. Specifically,
the washing machine of Figure 12 is similar to that of Figure 1A, but is without the
sensor 14A.
[0041] It will be assumed that each rinse (Figure 14) comprises a first phase "i" in which
water is fed into the tub 3, a phase "a" in which the load is agitated (possibly comprising
the phase "i") and a phase "ds" of predetermined duration during which this load is
spun and the water discharged. In particular, following the commencement of each rinse
(block 13A of Figure 13), ie in the instability phase, the conductivity undergoes
considerable swings related to the "fall" of the water containing detergent (taken
from the load) in the tub. According to the particular aspect of the invention, when
the load agitation phase commences (phase "a" in Figure 14) there is a first evaluation
of the water conductivity measurement (block 13B of Figure 13).
[0042] During the entire agitation phase "a" and hence for a time T1 (as shown in Figure
14) in relation to the first rinse, or T2 or T3 for the other rinses, the conductivity
measured by the sensor 14 increases in accordance with an exponential law (curve X).
In order to evaluate the detergent concentration in the water the unit 15 analyzes
the angle gamma (γ) which the tangent Z to the curve X forms with a straight line
P parallel to the conductivity axis passing through that point on the time axis at
the commencement of the period subsequent to the instability phase "i", ie at the
start of the period T1 (ie when the unit 15 detects a continuously increasing conductivity).
The aforesaid evaluation is executed in accordance with the flow diagram of Figure
13 and as indicated by the block 37A (or 42A) of Figure 12A. In particular, the determination
of the angle gamma is effected indirectly by evaluating the angle alpha (α) and remembering
that

where the subscript n indicates the different rinses and the angle α is the angle
which the said tangent Z forms with a straight line Q parallel to the time axis and
passing through the point of tangency between the straight line Z and the curve X.
[0043] More specifically, with reference to Figure 13, after determining the conductivity
value C1 the unit 15 waits (block 13C of Figure 13) a predetermined time and after
having determined (block 13D) the end of this time it reads the conductivity value
(C2) attained at each moment by the water in the tub during the period T1 (block 13E)
or during the equivalent periods of the other rinses. Said unit then calculates the
difference between this value and the reference value (block 13F) so as to define
a conductivity variation (

which together with the time T1 is used (block 13G) by the unit 15 to determine in
accordance with fuzzy logic the value of the angle gamma from the angle alpha using
known calculation algorithms. This value is representative of the quantity of detergent
present in the load before the start of the relative rinse stage and is used by the
unit 15 to determine in accordance with fuzzy logic (and by procedures analogous to
those described heretofore in relation to Figures 5A, B, C, D) the water quantity
to be used for the next rinse.
[0044] Following determination of the angle alpha (and hence of the angle gamma), the unit
15 compares (block 13H) its value with a predetermined value (Γ) and if less than
this latter it proceeds to recalculate the conductivity value after replacing the
reference value (C1) with that previously calculated (C2). If however this value is
lower than the predetermined value (Γ) the rinsing is halted (block 13L). This is
because the conductivity variation is negligible or less than an optimum predetermined
minimum value. Consequently by measuring the conductivity variation it is possible
to determine the moment in which it can be considered that the load agitation (phase
"a" of the rinse) has reached termination as it is no longer possible to further remove
detergent associated with the clothes after said rinse phase.
[0045] The angle gamma is evaluated during each rinse. As can be seen from the aforesaid
figures, the angle gamma (indicated by the subscripts 1, 2 and 3 depending on the
rinse) tends to become increasingly larger (ie the angle alpha becomes increasingly
smaller), this being representative of a decrease in the quantity of detergent removed
from the load contained in the drum 2. Rinsing is halted on reaching the aforesaid
situation leading to the block 13L of Figure 14 (this condition usually being reached
at the third rinse). Alternatively, rinsing is halted after a predetermined time.
[0046] As stated, the value of the angle gamma (indirectly obtained from the angle alpha)
is used by the unit 15 to determine by fuzzy logic the quantity of water to introduce
into the tub for the operating stage following the preceding one in which said angle
was calculated. This is done by taking into consideration the water quantity used
in the preceding spin calculated by the rules of fuzzy logic (analogously to that
shown in Figures 5A, B, C and D).
[0047] Because of fuzzy logic this determination is as accurate as possible and enables
water utilization to be optimized during the entire wash and rinse cycle of the appliance.
Said logic results in substantially continuous definition of the water quantity to
be used in the washing machine for removing the detergent from the load without the
need for approximations (generally in excess) which usually lead to a considerable
wastage of water.
[0048] In addition, by properly gauging the water quantity to be fed into the machine during
the various stages of its operation and particularly during the rinse stage, the time
of execution of this latter is shortened leading to a considerable saving in time
and energy.
1. A method for optimizing water utilization in a washing machine (1), washing-drying
machine or the like during its use, said machine treating a load or clothes placed
in a drum (2) rotating within a tub (3) and driven by an electric motor, said treatment
comprising a wash stage and a plurality of successive rinse stages, the weight of
the load in the drum (2) and the conductivity of the wash water and/or of the water
of any rinse stage being evaluated in order to obtain at least one definition of the
water quantity to be used for rinsing, this evaluation being in accordance with fuzzy
logic, characterized in that the determination of the water conductivity, representative
of the quantity of detergent absorbed by the clothes, is effected in each rinse stage,
this evaluation allowing proper determination of the water quantity to be introduced
into the machine tub (3) for the execution of each subsequent rinse stage to enable
said detergent quantity to be reduced to a value less than a minimum predetermined
value, said water quantity to be introduced into the tub (3) being gauged on the detergent
quantity, as evaluated by fuzzy logic, which has remained associated with the load
after a preceding stage in the treatment thereof.
2. A method as claimed in claim 1, characterized in that a value corresponding to the
water quantity in a preceding rinse (37, 42) is used, in combination with the value
corresponding to the detergent quantity present in said preceding rinse, to determine
in accordance with fuzzy logic the water quantity to be introduced into the tub (3)
to execute the next rinse stage (42, 47).
3. A method as claimed in claim 1, characterised in that the fuzzy logic evaluation of
the water quantity to be utilized at least for the first rinse stage (37) is effected
on the basis of the weight of the load introduced into the rotating drum (2) and also
evaluated in accordance with this logic.
4. A method as claimed in claim 3, characterised in that the fuzzy logic evaluation of
the load weight is also used to define the water quantity to be used for executing
the wash stage.
5. A method as claimed in claim 3 or 4, characterised by determining by fuzzy logic a
characteristic of the electric motor (31) on the basis of which the weight of the
load placed in the drum (2) is determined, the value of said characteristic being
used by said logic to successively determine the quantity of water to be introduced
into the tub (3) for washing the load (35) and/or for the first rinse stage (37).
6. A method as claimed in claim 1, characterised by comprising, following the washing
of the load (35) but before the first rinse stage (37), a further stage (34) of evaluating
by fuzzy logic the weight of the load introduced into the drum.
7. A method as claimed in claim 1, characterised in that, prior to the wash (35) and
following the load weight evaluation stage (34), a stage (51) is executed in which
the conductivity of the water introduced into the tub (3) is evaluated to be taken
as a reference value.
8. A method as claimed in claim 1, characterised in that the fuzzy logic evaluation of
the detergent quantity dissolved in the water in the tub (3) is effected by measuring
the water conductivity at least at the start of each rinse stage (37, 42).
9. A device for implementing the method of claim 1 in a washing machine of the type comprising
a control unit (15) for the wash program of the appliance and an electric motor for
rotating a drum within a tub to which wash water is fed, said control unit (15) being
connected at least to means (14) for measuring the conductivity of the water which
has definitely come into contact with the clothes in the rotating drum (2) characterized
in that said control unit (15) operates in accordance with the rules of the fuzzy
logic to evaluate the water quantity necessary in the washing and/or rinsing stages
on the box of the measured conductivity.
10. A device as claimed in claim 9, characterised by comprising further means (14a) for
measuring the conductivity of the water which has been introduced into the tub (3)
but has not come into contact with the clothes, said means being connected to the
unit (15) operating in accordance with fuzzy logic.
11. A device as claimed in claim 9, characterised by comprising means (16) for measuring
a parameter characteristic of the electric motor and connected to the unit (15) operating
in accordance with the rules of fuzzy logic, said means (16) enabling said unit to
evaluate the weight of the load introduced into the rotating drum (2).
12. A device as claimed in claim 9, characterised in that the means (14) for measuring
the conductivity of the water which has definitely come into contact with the load
in the rotating drum (2) are positioned within the tub (3) in proximity to its bottom.
13. A device as claimed in claim 10, characterised in that the further conductivity measurement
means (14a) are positioned within a pipe (7) for feeding water to a usual detergent
drawer (5).
14. A device as claimed in claim 10, characterised by comprising a pipe (6) which connects
to the bottom of the tub (3) the pipe (7) feeding water to the detergent drawer, at
the intersection between said pipes there being provided a controlled valve member
arranged to direct the water introduced into the machine initially towards said bottom
of the tub (3) and then towards said drawer (5), in correspondence with said bottom
there being positioned means for measuring the conductivity of the water entering
the machine and then the conductivity of the water which has come into contact with
the load containing the detergent.
1. Verfahren zur Optimierung der Wasserausnutzung einer Waschmaschine (1), einer Wasch-Trocknungsmaschine
oder dergleichen während ihrer Benutzung, wobei diese Maschine eine Ladung oder Wäsche
behandelt, die in eine in einer Wanne (3) rotierende und durch einen Elektromotor
betriebene Trommel (2) eingelegt ist, diese Behandlung aus einem Waschschritt und
einer Vielzahl von aufeinanderfolgenden Spülschritten besteht, das Gewicht der Ladung
in der Trommel (2) und die Leitfähigkeit des Waschwassers und/oder des Wassers für
jeden Spülschritt ausgewertet wird, um mindestens eine Festlegung der beim Spülen
zu verwendenden Wassermenge zu erhalten, und diese Auswertung nach der Fuzzy-Logik
erfolgt,
dadurch gekennzeichnet,
dass die Bestimmung der Wasserleitfähigkeit, die für die Menge des von der Wäsche
absorbierten Reinigungsmittels repräsentativ ist, während jedes Spülschritts erfolgt,
wobei diese Auswertung eine genaue Bestimmung der in die Maschinenwanne (3) einzulassenden
Wassermenge für die Ausführung jedes der aufeinanderfolgenden Spülschritte erlaubt,
damit diese Reinigungsmittelmenge auf einen Wert verringert werden kann, der geringer
als ein bestimmter Minimalwert ist, und wobei die in die Wanne (3) einzulassende Wassermenge
genau nach der Reinigungsmittelmenge abgemessen ist, die nach der Fuzzy-Logik berechnet
und in der Ladung nach einem vorhergehenden Behandlungsschritt verblieben ist.
2. Verfahren nach Anspruch 1,
dadurch gekennzeichnet,
dass ein Wert, der der Wassermenge für ein vorhergehendes Spülen (37, 42) entspricht,
in Kombination mit einem Wert, der der beim vorhergehenden Spülen verwendeten Reinigungsmittelmenge
entspricht, nach der Fuzzy-Logik zur Bestimmung derjenigen Wassermenge dient, die
in die Wanne (3) zur Ausführung des nächsten Spülschritts (42, 47) einzulassen ist.
3. Verfahren nach Anspruch 1,
dadurch gekennzeichnet,
dass die Fuzzy-Logikauswertung der mindestens für den ersten Spülschritt (37) auszunutzenden
Wassermenge auf der Basis des nach der Fuzzy-Logik ausgewerteten Gewichts der in die
Drehtrommel (2) eingeführten Ladung erfolgt.
4. Verfahren nach Anspruch 3,
dadurch gekennzeichnet,
dass die Fuzzy-Logikauswertung des Ladungsgewichts auch zur Bestimmung derjenigen
Wassermenge verwendet wird, die zur Ausführung des Waschschritts zu verwenden ist.
5. Verfahren nach Anspruch 3 oder 4,
dadurch gekennzeichnet,
dass nach der Fuzzy-Logik ein Leistungsmerkmal des Elektromotors (31) bestimmt wird
und
dass auf der Basis dieses Leistungsmerkmals das Gewicht der in die Trommel (2) eingelegten
Ladung bestimmt wird, wobei der Wert dieses Leistungsmerkmals von dieser Logik dazu
benutzt wird, die in die Wanne (3) zum Waschen der Ladung (35) und/oder für den ersten
Spülschritt (37) einzulassende Wassermenge aufeinanderfolgend festzulegen.
6. Verfahren nach Anspruch 1,
dadurch gekennzeichnet,
dass ein weiterer Schritt (34) vorgesehen ist, der dem Waschen der Ladung (35) folgt,
jedoch vor dem ersten Spülschritt (37) liegt, und der nach der Fuzzy-Logik das Gewicht
der in die Trommel eingelegten Ladung auswertet.
7. Verfahren nach Anspruch 1,
dadurch gekennzeichnet,
dass vor dem Waschen (35) und nach dem Schritt (34) zur Auswertung des Ladungsgewichts
ein Schritt (51) ausgeführt wird, bei dem die Leitfähigkeit des in die Wanne (3) eingelassenen
Wassers ausgewertet wird, um als Bezugswert zu dienen.
8. Verfahren nach Anspruch 1,
dadurch gekennzeichnet,
dass die Fuzzy-Logikauswertung der im Wasser in der Wanne (3) gelösten Reinigungsmittelmenge
dadurch bewirkt wird, dass die Wasserleitfähigkeit mindestens beim Start jedes Spülschritts
(37, 42) gemessen wird.
9. Vorrichtung zur Durchführung des Verfahrens nach Anspruchs 1 in einer Waschmaschine
mit einer Steuereinheit (15) für das Waschprogramm der Maschine und einem Elektromotor
zum Drehen einer Trommel in der Wanne, der Waschwasser zugeführt wird, wobei die Steuereinheit
(15) mindestens mit Mitteln (14) zur Messung der Leitfähigkeit des Wassers verbunden
ist, das bestimmt mit der in der Drehtrommel (2) vorhandenen Wäsche in Berührung kommt,
dadurch gekennzeinet,
dass die Steuereinheit (15) nach den Regeln der Fuzzy-Logik arbeitet, um diejenige
Wassermenge, die in den Wasch- und/oder Spülschritten nötig ist, auf der Basis der
gemessenen Leitfähigkeit auszuwerten.
10. Vorrichtung nach Anspruch 9,
dadurch gekennzeichnet,
dass weitere Mittel (14A) zur Messung der Leitfähigkeit des Wassers, das in die Wanne
(3) eingelassen worden, aber nicht mit der Wäsche in Berührung gekommen ist, vorgesehen
sind, wobei diese Mittel mit der nach der Fuzzy-Logik arbeitenden Steuereinheit (15)
verbunden sind.
11. Vorrichtung nach Anspruch 9,
dadurch gekennzeichnet,
dass Mittel (16) zur Messung eines Leistungsparameters des Elektromotors vorgesehen
und mit der nach den Regeln der Fuzzy-Logik arbeitenden Steuereinheit verbunden sind
und
dass diese Mittel (16) der Einheit ermöglichen, das Gewicht der in die Drehtrommel
(2) eingelegten Ladung auszuwerten.
12. Vorrichtung nach Anspruch 9,
dadurch gekennzeichnet,
dass die Mittel (14) zur Messung der Leitfähigkeit des bestimmt mit der Ladung in
der Drehtrommel (2) in Berührung kommenden Wassers in der Wanne (3) in der Nähe des
Bodens der Wanne angeordnet sind.
13. Vorrichtung nach Anspruch 10,
dadurch gekennzeichnet,
dass die weiteren Leitfähigkeitsmeßmittel (14A) in einer Leitung (7) zur Zuführung
von Wasser zu einem üblichen Reinigungsmitteleinschub (5) angeordnet sind.
14. Vorrichtung nach Anspruch 10,
dadurch gekennzeichnet,
dass eine Leitung (6) vorgesehen ist, die die Wasser zum Reinigungsmitteleinschub
zuführende Leitung (7) mit dem Boden der Wanne (3) verbindet,
dass am Schnittpunkt dieser Leitungen ein gesteuertes Ventilglied vorgesehen ist,
das derart ausgebildet ist,
dass es das in die Maschine eingelassene Wasser anfangs zum Boden der Wanne (3) und
dann zum Einschub (5) hin lenkt, und
dass in Verbindung mit dem Wannenboden Mittel zur Messung der Leitfähigkeit des in
die Maschine eingelassenen Wassers und dann der Leitfähigkeit desjenigen Wassers angeordnet
sind, das mit der das Reinigungsmittel enthaltenden Ladung in Berührung gekommen ist.
1. Procédé pour optimiser l'utilisation d'eau dans un lave-linge (1), un lave-linge -
séchoir ou analogue pendant son utilisation, ledit lave-linge traitant une charge
ou des vêtements placés dans un tambour (2) tournant à l'intérieur d'une cuve (3)
entraînée par un moteur électrique, ledit traitement comprenant une étape de lavage
et une pluralité d'étapes successives de rinçage, le poids de la charge dans le tambour
(2) et la conductivité de l'eau de lavage et/ou de l'eau de l'une quelconque des étapes
de rinçage étant évalués pour l'obtention d'au moins une définition de la quantité
d'eau devant être utilisée pour le rinçage, cette évaluation étant effectuée conformément
à la logique floue, caractérisé en ce que la détermination de la conductivité de l'eau,
qui est représentative de la quantité de détergent absorbée par les vêtements, est
exécutée lors de chaque étape de rinçage, cette évaluation permettant une détermination
correcte de la quantité d'eau devant être introduite dans la cuve (3) de la machine
pour l'exécution de chaque étape de rinçage suivante de manière à permettre une réduction
de ladite quantité de détergent à une valeur inférieure à une valeur minimale prédéterminée,
ladite quantité d'eau devant être introduite dans la cuve (3) étant calibrée en fonction
de la quantité de détergent, qui est évaluée par la logique floue et est restée fixée
à la charge après une étape précédente lors du traitement de cette charge.
2. Procédé selon la revendication 1, caractérisé en ce qu'on utilise une valeur correspondant
à la quantité d'eau lors d'une étape de rinçage (37,42), en combinaison avec la valeur
correspondant à la quantité de détergent présente lors dudit rinçage précédent, pour
déterminer, conformément à la logique floue, la quantité d'eau devant être introduite
dans la cuve (3) pour exécuter l'étape suivante de rinçage (42,47).
3. Procédé selon la revendication 1, caractérisé en ce que l'évaluation, au moyen de
la logique floue, de la quantité d'eau devant être utilisée au moins pour la première
étape de rinçage (37) est exécutée sur la base du poids de la charge introduite dans
le tambour rotatif (2) et est également évaluée conformément à cette logique.
4. Procédé selon la revendication 3, caractérisé en ce que l'évaluation, au moyen de
la logique floue, du poids de la charge est également utilisée pour définir la quantité
d'eau devant être utilisée pour exécuter l'étape de lavage.
5. Procédé selon la revendication 3 ou 4, caractérisé par la détermination, au moyen
de la logique floue, d'une caractéristique du moteur électrique (31), sur la base
de laquelle le poids de la charge placée dans le tambour (2) est déterminé, la valeur
de ladite caractéristique étant utilisée par ladite logique pour déterminer successivement
la quantité d'eau devant être introduite dans la cuve (3) pour le lavage de la charge
(35) et/ou pour la première étape de rinçage (37).
6. Procédé selon la revendication 1, caractérisé en ce qu'il comprend, à la suite du
lavage de la charge (35), mais avant la première étape de rinçage (37), une étape
suivante (34) d'évaluation, au moyen de la logique floue, du poids de la charge introduite
dans le tambour.
7. Procédé selon la revendication 1, caractérisé en ce qu'avant le lavage (35) et après
l'étape (34) d'évaluation du poids de la charge, une étape (51) est exécutée, lors
de laquelle la conductivité de l'eau introduite dans la cuve (3) est évaluée pour
être prise en tant que valeur de référence.
8. Procédé selon la revendication 1, caractérisé en ce que l'évaluation, au moyen de
la logique floue, de la quantité de détergent dissoute dans l'eau à l'intérieur de
la cuve (3) est exécutée au moyen d'une mesure de la conductivité de l'eau au moins
lors du démarrage de chaque étape de rinçage (37,42).
9. Dispositif pour la mise en oeuvre du procédé selon la revendication 1 dans un lave-linge
du type comprenant une unité de commande (15) pour le programme de lavage de l'appareil
et un moteur électrique pour faire tourner un tambour à l'intérieur d'une cuve, dans
laquelle une eau de lavage est introduite, ladite unité de commande (15) étant connectée
au moins à des moyens (14) pour mesurer la conductivité de l'eau, qui est venue, d'une
manière définie, en contact avec les vêtements situés dans le tambour rotatif (2),
caractérisé en ce que ladite unité de commande (15) fonctionne conformément aux règles
de la logique floue pour évaluer la quantité d'eau nécessaire lors des étapes de lavage
et/ou de rinçage, sur la base de la conductivité mesurée.
10. Dispositif selon la revendication 9, caractérisé en ce qu'il comprend en outre des
moyens (14a) pour mesurer la conductivité de l'eau qui a été introduite dans la cuve
(3), mais n'est pas venue en contact avec les vêtements, lesdits moyens étant connectés
à l'unité (4) fonctionnant conformément à la logique floue.
11. Dispositif selon la revendication 9, caractérisé en ce qu'il comporte des moyens (16)
pour mesurer un paramètre caractéristique du moteur électrique, connectés à l'unité
(4) fonctionnant conformément aux règles de la logique floue, lesdits moyens (16)
permettant à ladite unité d'évaluer le poids de la charge introduite dans le tambour
rotatif (2).
12. Dispositif selon la revendication 9, caractérisé en ce que les moyens (14) pour mesurer
la conductivité de l'eau, qui vient en contact, d'une manière définie, avec la charge
située dans le tambour rotatif (2) sont positionnés à l'intérieur de la cuve (3),
à proximité de son fond.
13. Dispositif selon la revendication 10, caractérisé en ce que les autres moyens de mesure
de conductivité (14a) sont disposés dans une canalisation (7) servant à envoyer de
l'eau à un tiroir usuel à détergent (5).
14. Dispositif selon la revendication 10, caractérisé en ce qu'il comporte une canalisation
(6) qui raccorde le fond de la cuve (3) à la canalisation (7) amenant l'eau au tiroir
à détergent, tandis qu'au niveau de l'intersection entre lesdites canalisations il
est prévu un élément de soupape commandé, agencé de manière à introduire l'eau initialement
introduite dans la machine en direction dudit fond de la cuve (3), puis en direction
dudit tiroir (5), et qu'en rapport avec ledit fond de la cuve sont disposés des moyens
pour mesurer la conductivité de l'eau pénétrant dans la machine, puis la conductivité
de l'eau qui est venue en contact avec la charge contenant le détergent.