[0001] The present invention relates to an apparatus for treating a strip such as a steel
strip, for example, a plating apparatus, a cleaning apparatus and the like, and especially
to a strip treating apparatus in which homopolar electrodes as anodes or cathodes
are arranged so as to face to each other in a bath tank, and a strip is travelled
between these electrodes.
[0002] For the purpose of increasing production and improving productivity in the above-described
strip treating apparatus, it has been required to decrease the distance between a
strip and each of the electrodes such as anodes or cathodes, to stir a treating solution
such as a plating solution between the strip and each of the electrodes such as anodes
or cathodes, and to supply ions between the strip and each of the electrodes such
as anodes or cathodes. In view of these circumstances, the applicant has developed
an apparatus in which insulators (stabilizers) are provided so as to be projected
face to face or in zigzags on opposite inner surfaces of homopolar electrodes arranged
so as to face to each other, and each of these insulators is provided with a slant
face inclined from a side of the electrode toward the strip in a travelling direction
of the strip (Japanese Patent Provisional Publication No. H3-20494). It became thus
possible to extremely decrease the distance between the homopolar electrodes so as
to remarkably improve productivity with the use of the strip treating apparatus.
[0003] However, the above-described strip treating apparatus has involved problems, and
has been required to be further improved.
[0004] There is the first problem which relates to a mechanism for adjusting the distance
between the electrodes. In the above-described strip treating apparatus, the distance
between the electrodes is extremely short. Use of the electrodes stationarily arranged
thus makes it impossible to pass a rope between the electrodes, which is to be used
for passing the strip through the strip treating apparatus prior to the start thereof.
The connecting portion of the strips by means of a welding and so on has a relatively
large thickness. It has therefore been considered at the time of development of the
apparatus that the above-mentioned connecting portion would be in contact with the
stabilizer to cause the breakage thereof. For these reasons, there has been required
a mechanism for opening and closing the electrodes.
[0005] There have conventionally been provided an opening and closing mechanism and operating
members thereof, in which both of the electrodes were openable against each other
as shown in Fig. 13, in order to secure a space necessary for an operation of passing
a rope between the electrodes, which is to be used for passing the strip through the
strip treating apparatus prior to the start thereof, and to prevent the welded portion
of the strips from being in contact with the stabilizer during travelling of the strip.
[0006] A treating solution such as a plating solution (not shown) is filled in a vertical-pass
type bath tank 1 as shown in Fig. 13. As electrodes 2, there may be used one of anodes
and cathodes, or electrodes which are changeable into anodes or cathodes. The upper
portions of the respective electrodes 2 are supported by means of upper electrode-holders
3. On these upper electrode-holder 3, there are provided pneumatic cylinders 4 for
opening and closing the upper portions of the electrodes. The lower portions of the
respective electrodes 2 are supported by means of lower electrode-holders 5. On these
lower electrode-holders 5, there are provided cams 6 for opening and closing the lower
portions of the electrodes. The opening or closing of the electrodes is carried out
by operating all of the pair of pneumatic cylinders 4 and the pair of cams 6 for each
electrode.
[0007] Both of the electrodes are movable in this manner. There has been a necessity of
securing in the bath tank 1 a space necessary for moving also the electrode arranged
farthest from a conducting drum 7, i.e., the electrode 2a arranged at the side of
the wall of the bath tank 1, and a large-sized bath tank has therefore been required,
leading to an increased cost. When the strip treating apparatus was attempted to be
mounted on the conventional bath tank 1 in which there could not be prepared the above-mentioned
space, there has been a problem of necessity of modifying the bath tank 1.
[0008] In addition, the operating members for the cams 6 for opening and closing the lower
portions of the electrodes 2 have necessarily been arranged so as to project outside
from the side wall of the bath tank 1, and more specifically, holes for these operating
members have necessarily been formed in the bath tank 1, thus leading to a problem
of leakage of the bath.
[0009] After a practical operation, it has been recognized that a welded portion formed
by lap-welding the strips each having a thickness of 1.2 mm could pass through between
the stabilizers arranged apart from each other by a distance of 6 mm, without being
in contact with the stabilizers. It has also been recognized that the opening and
closing of the electrodes 2 was required only when carrying out the operation of passing
the rope between the electrodes, which is to be used for passing the strip through
the strip treating apparatus prior to the start thereof. The above-mentioned facts
have been to confirm the solvability of the problems described above, as well as the
possibility of installing the strip treating apparatus in a smaller space.
[0010] There is the second problem which relates to the stirring of a treating solution
such as a plating solution. According to the above-described strip treating apparatus,
a plurality of penetration holes 9 are formed in the electrode 2 between the stabilizers
8 so as to interconnect the inner and outer surfaces of the electrode 2 as shown in
Fig.14 (refer to Japanese Patent Publication No. H6-13759). Since the strip treating
apparatus has such a construction, the travelling of the strip 10 between the electrodes
2,2 (the opposing electrode 2 not shown) causes turbulence of the solution as shown
in the form of arrows between the stabilizers 8, 8, resulting in circulation of the
solution between the inner surface side and the outer surface side of the electrode
2 through the penetration holes 9. As a result, the exhausted solution on the inner
side of the electrode is substituted by the fresh solution on the outer side of the
electrode.
[0011] According to this stirring method, a flow velocity of the solution between the penetration
holes is however decreased, resulting in occurrence of a striped flow having an uniform
velocity. Such a striped flow with uniform velocity causes a chemical uniformity of
the bath. It may be possible to prevent the occurrence of the striped flow by forming
a vertical long slit in the electrode along the travelling direction of the strip,
connecting both penetration holes. This method causes a problem of decreased strength
of the electrode. In order to solve this problem, a dimension of the electrode is
required to be increased.
[0012] There is the third problem which relates to the stability of a level of a treating
solution during the travelling of the strip between the electrodes. When the strip
treating apparatus is operated under the condition that an extreme short distance
between the electrodes 2, 2 such as anodes or cathodes is maintained as shown in Fig.
15 (Fig. 15(a) is a plane view illustrating the apparatus, with one electrode removed,
in which a part of the strip is cut off so as to facilitate the understanding of the
apparatus), the meniscus level between the electrodes unstably varies due to the downward
flow of the bath caused by the travelling of the strip in the downward direction,
and more specifically, the meniscus level moves up and down as shown in reference
marks "p" and "q", leading to a plating irregularity or a cleaning irregularity.
[0013] In view of these circumstances, a solution supplying apparatus 11 is provided above
the electrodes 2 and a solution is supplied between the electrodes therethrough, so
as to prevent the unstable moving of the meniscus level between the electrodes, as
shown in Fig. 16 (Fig. 16(a) is a plane view illustrating the apparatus, with one
electrode removed, in which a part of the strip is cut off so as to facilitate the
understanding of the apparatus). In case of applying an electric current through a
grid as in a cleaning apparatus, voltage drop is small even when the meniscus level
is low. When the meniscus level becomes low and a distance between a conductor roll
and the meniscus level becomes long in the plating apparatus, on the other hand, voltage
drop becomes large, requiring an excessive electric power. Accordingly, an increased
amount of solution is supplied between the electrodes 2, 2 in order to cause the meniscus
level to move up to a high level.
[0014] There is thus required the solution supplying apparatus 11. Arrangement of such a
solution supplying apparatus 11 above the anodes or cathodes accompanying with many
kinds of complicated devices and pipes has however caused a complification of a plating
apparatus or a cleaning apparatus. In addition, it has not been easy to supply the
solution between the electrodes 2, 2 which are able to be arranged adjacent to each
other by providing the stabilizers 8 on the electrodes (refer to Fig. 16). In order
to achieve the above-mentioned supply of the solution, many kinds of other devices
have further been required to be added. As a result, the cost of the plating apparatus
or the cleaning apparatus has been increased and maintenance works have also been
complicated. These matters have been important factors of prohibiting a spread of
the plating apparatus or the cleaning apparatus in which the electrodes 2, 2 were
able to be arranged so adjacently to each other by providing the stabilizers 8 on
the electrodes (Japanese Patent Provisional Publication No. H3-20494).
[0015] In view of the foregoing, the first object of the present invention is to provide
a strip treating apparatus such as a plating apparatus or a cleaning apparatus, which
has an opening and closing mechanism for electrodes, which is able to be secured to
a small-sized bath tank designed as a facility having the irreducible minimum scale
of a demand, or the conventional bath tank, and in which mechanism a leakage of a
bath is prevented.
[0016] The second object of the present invention is to provide the plating apparatus and
the cleaning apparatus having the above-mentioned construction, in which prescribed
stabilizing members for solution flow are provided on the electrodes to cause the
solution from the outer surface side of the electrode to flow uniformly toward the
inner surface side of the electrode in a direction at right angles to the travelling
direction of the strip, so as to prevent the occurrence of the above-mentioned striped
flow.
[0017] The third object of the present invention is to provide a plate treating apparatus
such as the plating apparatus or the cleaning apparatus, in which a plating irregularity
or a cleaning irregularity caused by the unstable meniscus level between the electrodes
can be prevented by a simple construction without providing the solution supplying
apparatus 11.
[0018] In order to attain the above-mentioned first object of the present invention, an
apparatus of the present invention for treating a strip, wherein homopolar electrodes
are arranged so as to face to each other in a bath tank, and said strip is travelled
between said electrodes to subject said strip to any one of a plating treatment, a
cleaning treatment and another treatment, wherein:
insulators are provided so as to be projected on opposite surfaces of said electrodes,
and each of said insulators has a slant face inclined from a side of each of said
electrodes toward said strip in a travelling direction of said strip;
one electrode of said homopolar electrodes arranged so as to face to each other is
stationarily secured to said bath tank; and
an opening and closing mechanism for adjusting a distance between said electrodes
is provided at an other electrode of said homopolar electrodes arranged so as to face
to each other.
[0019] When the homopolar electrodes are arranged vertically so as to face to each other
in the bath tank, all of operating members of the above-mentioned opening and closing
mechanism are preferably positioned above the surface of a bath in the bath tank.
[0020] The above-mentioned opening and closing mechanism may comprise a pair of electrode
holders positioned on both end portions of the other electrode, frame-shaped followers
provided at the both end portions of the other electrode, cam shafts rotatably supported
on the electrode holders, cams secured to both end portions of the cam shafts, and
fitted into the frame-shaped followers, and operating members provided at one end
portions of the cam shafts.
[0021] When the homopolar electrodes are arranged vertically so as to face to each other
in the bath tank, the above-mentioned opening and closing mechanism may comprise a
bus bar connected to an upper end of the other electrode, upper electrode-holders
positioned on an upper end portion of the other electrode, a sliding system for slidably
supporting the bus bar on the upper electrode-holders, and a linear-type actuator
for sliding the bus bar on the sliding system.
[0022] In order to attain the above-mentioned second object of the present invention, an
apparatus of the present invention for treating a strip, wherein homopolar electrodes
are arranged so as to face to each other in a bath tank, and said strip is travelled
between said electrodes to subject said strip to any one of a plating treatment, a
cleaning treatment and another treatment, wherein:
stabilizers are provided on opposite surfaces of said electrodes, said stabilizers
each having a slant face inclined from a side of each of said electrodes toward said
strip in a travelling direction of said strip;
a plurality of penetration holes are formed in each of said electrodes on an upstream
side and a downstream side of each of said stabilizers in a travelling direction of
said strip to interconnect inner and outer surfaces of each of said electrodes with
each other;
stabilizing members for solution flow are provided so as to face said penetration
holes on both of said upstream side and said downstream side of each of said stabilizers,
or only on said downstream side thereof;
a fluid-storing room is formed at a side of said penetration holes of each of said
stabilizing members for solution flow; and
a slit-shaped hole extending in a direction intersecting the travelling direction
of said strip is formed in each of said stabilizing members for solution flow.
[0023] In the above-mentioned construction, it is preferable that the stabilizers have a
function of the stabilizing members for solution flow, that the electrodes have denting
portions, and the stabilizing members for solution flow are secured in the portions,
and that the stabilizing members for solution flow is made of a material having heat-resistance
property and / or chemical-resistance property.
[0024] It is preferable that mounting holes for connecting each of the above-mentioned electrodes
and the above-mentioned stabilizing members for solution flow are formed in one of
each of the electrodes and the stabilizing members for solution flow, and bolts are
secured on an other of the each of the electrodes and the stabilizing members for
solution flow, the bolts being loosely fitted into the mounting holes, thereby absorbing
a difference in expansion between the stabilizing members for solution flow and the
electrodes due to thermal expansion thereof.
[0025] In the above-mentioned construction, the electrodes may be one of anodes or cathodes,
or electrodes changeable into anodes or cathodes.
[0026] In order to attain the above-mentioned third object of the present invention, an
apparatus of the present invention for treating a strip, wherein homopolar electrodes
are arranged so as to face to each other in a bath tank, and said strip is travelled
between said electrodes to subject said strip to any one of a plating treatment, a
cleaning treatment and another treatment, is characterized in that:
an upper end of a electric discharging face of each of said electrodes is located
below a surface of a bath in said bath tank.
[0027] In the above-mentioned construction, each of the electrodes may be supported at the
upper end thereof by means of a bus bar covered with an insulating material, a portion
of the bus bar for supporting each of the electrodes may be formed into a bent-shape,
and the upper end of the electric discharging face of each of the electrodes may be
located below the surface of the bath in the bath tank.
[0028] A function of the strip treating apparatus of the present invention for attainment
of the first object of the present invention will be described hereafter. One electrode
of homopolar electrodes which are to be arranged so as to face to each other is arranged
at a prescribed position, and stationarily secured thereto. The other electrode is
movably arranged at a prescribed position, and an opening and closing mechanism for
the other electrode is provided. When passing through a rope between the electrodes,
which is to be used for passing a strip through the strip treating apparatus prior
to the start thereof, the other electrode is only opened to obtain a prescribed distance
necessary for passing through the rope between the electrodes. In this stage, the
above-mentioned one electrode is stationarily secured at the prescribed closed position.
Since insulators (stabilizers) are also provided on this electrode, the strip may
slide on the insulators without being in contact with this electrode during the passing
of the rope between the electrodes, which is to be used for passing the strip through
the strip treating apparatus prior to the start thereof, thus preventing the contact
of the strip with the electrode. In this stage, the insulators (the stabilizers) are
not damaged or broken, since the strip is not tensed. The construction in which the
electrode on the side of the wall of the tank is designed as the stationary electrode,
permits the use of a small-sized bath tank, since there is no need of preparing a
space for moving the above-mentioned electrode, and also permits the application of
the strip treating apparatus to a conventional bath tank which does not have such
a space. Since the opening and closing mechanism provided only for the other electrode
suffices, the cost of the opening and closing mechanism can be reduced by half.
[0029] In case that the homopolar electrodes are arranged vertically so as to face to each
other in the bath tank, it is possible to release the necessity of forming holes for
operating members of the opening and closing mechanism in the wall of the bath tank
and of arranging the above-mentioned operating members so as to project outside from
these holes, by arranging all of the operating members of the opening and closing
mechanism above the surface of the bath in the bath tank, resulting in prevention
of leakage of the bath, and prevention of the damage of the operating members caused
by the immersion of the operating members in the bath. The operating members mean
portions which generate the force for operating the opening and closing mechanism,
they mean portions to be operated by hands of an operator, if manually operated, and
they mean portions which generate the operating force, i.e., operating portions of
rotary-type actuators such as rotary-type cylinders, linear-type actuators such as
pneumatic actuators, and the like, if automatically operated.
[0030] The opening and closing mechanism comprises camshafts rotatably supported on a pair
of electrode holders, having cams secured thereto in respective positions of both
end portions of the other electrode, and having the operating members at the respective
end portions; and a pair of frame-shaped followers which are respectively secured
onto the both end portions of the other electrode, and into which followers the cams
of the cam shafts are respectively fitted. According to this construction, it is possible
to compose the opening and closing mechanism in a small-size and in a simple construction.
In addition, the both end portions of the other electrode are moved so as to be opened
or closed by means of the cam shafts supported on the pair of electrode holders, thus
securing the opening and closing operation.
[0031] In case that the homopolar electrodes are arranged vertically so as to face to each
other in the bath tank, the opening and closing mechanism comprises a sliding system
provided between upper electrode-holders and a bus bar for the other electrode, and
a linear-type actuator for sliding the other electrode on the sliding system. According
to this construction, it is possible to move the other electrode in low friction,
with the result that the electrode can be moved by a small force, thus making it possible
to use small-sized actuators.
[0032] A function of the plating apparatus or the cleaning apparatus of the present invention
for attainment of the second object of the present invention will be described hereafter.
In this apparatus, the solution on the upstream side relative to the travelling direction
of the strip between the stabilizers is kept in the negative pressure condition, because
a part of the solution accompanies with the running strip in the travelling direction
thereof. The part of the solution kept in the negative pressure condition constitutes
a suction side of the solution. As a result, the solution at the outer surface side
of the electrode is sucked to the inner surface side thereof through the penetration
holes for interconnecting the inner and outer surfaces of the electrode. First, the
thus sucked solution enters a fluid-storing room of each of stabilizing members for
solution flow, which is provided on the suction side. Second, the pressure of the
sucked solution is uniformed in the fluid-storing room, and then, the solution flows
toward the strip through a slit-shaped hole.
[0033] In this-stage, the solution from the slit-shaped hole has a uniform flow, thus making
it possible to carry out a plating treatment or a cleaning treatment without causing
any irregularities.
[0034] On the other hand, the pressure of the solution on the downstream side relative to
the travelling direction of the strip between the stabilizers becomes high, because
of the blockage of the flow of the solution by means of the stabilizer, thus constituting
a discharge side. As a result, the solution is discharged toward the outside surface
side of the electrode through the penetration holes for interconnecting the inner
and outer surfaces of the electrode.
[0035] Part of the solution flows along the inner surface of the electrode toward the upstream
side relative to the travelling direction of the strip.
[0036] A turbulent flow is caused due to the existence of the penetration holes. The stabilizing
members for solution flow also provided on the above-mentioned discharge side makes
it possible to cause a uniform flow on the discharge side.
[0037] The necessity of providing the stabilizing members for solution flow on the discharge
side depends on a distance between the penetration holes, a diameter thereof, and
the like.
[0038] The stabilizing members for solution flow secured to the electrode causes decrease
in area of the electric discharging face of the electrode by the area thereof to which
the stabilizing members for solution flow are secured. The use of the stabilizers
having a function of the stabilizing members for solution flow however makes it possible
to prevent the above-mentioned decrease in area of the electric discharging face of
the electrode.
[0039] When the fluid-storing room is formed in cooperation with the denting portion formed
in the electrode, the length of the projecting portion of the stabilizing member for
solution flow from the surface of the electrode can be decreased. The use of the stabilizer
having the function of the stabilizing member for solution flow makes it possible
to prevent the increase in length of the projecting portion of the stabilizer from
the surface of the electrode, with the result that a further small distance between
the electrodes can be maintained.
[0040] The stabilizing members for solution flow are made of a material having a heat-resistance
property and/or a chemical-resistance property. This makes it possible to prevent
them from being deformed by heat and/or chemicals, leading to maintenance of a proper
function of the stabilizing members for solution flow. It is also possible to prevent
the contact of the stabilizing members for solution flow with the strip due to the
deformation of them.
[0041] There are formed, in the electrodes or the stabilizing members for solution flow,
mounting holes for absorbing the thermal expansion of the stabilizing members for
solution flow, which also has a function of holes for securing the stabilizing members
for solution flow. This makes it possible to prevent the stabilizing members for solution
flow from being deformed, even if a material of them and a material of the electrodes
are different from each other (and there is a difference in thermal expansion between
them), and if the stabilizing members for solution flow are swelled, thus preventing
the contact of them with the strip.
[0042] A function of the plating apparatus or the cleaning apparatus of the present invention
for attainment of the third object of the present invention will be described hereafter.
A plating treatment or a cleaning treatment is carried out by moving ions from the
electric discharging face of the anode in the solution, or depositing ions on the
electric discharging face of the cathode. Since the upper end of the electric discharging
face of the anode or cathode is located below the surface of the bath in the bath
tank, the electric discharging face is always immersed in the solution, thus making
it possible to carry out the plating treatment or the cleaning treatment without causing
any irregularities.
[0043] Various embodiments of the present invention will now be described, by way of example
only, with reference to the accompanying drawings in which:
Fig. 1(a) is a perspective view illustrating the strip treating apparatus of the first
embodiment of the present invention, for attaining the first object of the present
invention, and Fig. 1(b) is a descriptive plane view illustrating the fitting condition
of the cam into the frame-shaped follower as shown in Fig. 1(a);
Fig. 2 is a perspective view illustrating the modified embodiment of the strip treating
apparatus as shown in Fig. 1;
Fig. 3 is a perspective view illustrating the strip treating apparatus of the second
embodiment of the present invention, for attaining the first object of the present
invention;
Fig. 4 is an enlarged front view illustrating the opening and closing mechanism of
the modified embodiment of the strip treating apparatus as shown in Fig. 3;
Fig. 5 relates to the strip treating apparatus of the first embodiment of the present
invention, for attaining the second object of the present invention, Fig. 5(a)is a
perspective view illustrating the anode or cathode from the inside thereof, Fig. 5(b)
is a perspective view illustrating the stabilizing member for solution flow, Fig.
5(c) is a vertical sectional view illustrating the stabilizing member for solution
flow, Fig. 5(d) is a transverse sectional view illustrating the stabilizing member
for solution flow and Fig. 5(e) is a plane view of the anode or cathode from the inside
thereof, illustrating the flowing condition of the solution;
Fig. 6 is a perspective view illustrating the anode or cathode from the inside thereof
of the strip treating apparatus of the second embodiment of the present invention,
for attaining the second object of the present invention;
Fig. 7 is a sectional view illustrating the stabilizer in the strip treating apparatus
of the third embodiment of the present invention, for attaining the second object
of the present invention;
Fig. 8 is a sectional view illustrating the stabilizer in the strip treating apparatus
of the fourth embodiment of the present invention, for attaining the second object
of the present invention;
Fig. 9 is a sectional view illustrating the stabilizer in the strip treating apparatus
of the fifth embodiment of the present invention, for attaining the second object
of the present invention;
Fig. 10 is a sectional view illustrating the stabilizer in the strip treating apparatus
of the sixth embodiment of the present invention, for attaining the second object
of the present invention;
Fig. 11 is a plane view illustrating the anode or cathode from the outside thereof
of the strip treating apparatus of the seventh embodiment of the present invention,
for attaining the second object of the present invention;
Fig. 12(a) is a descriptive plane view illustrating the strip treating apparatus of
the embodiment of the present invention, for attaining the third object of the present
invention, Fig. 12(b) is a descriptive side view illustrating the same apparatus,
Fig. 12(c) is a plane view illustrating the anode or cathode from the inside thereof
of the same apparatus and Fig. 12(d) is a side view illustrating the same anode or
cathode;
Fig. 13 is a perspective view illustrating the conventional strip treating apparatus;
Fig. 14 is a sectional view illustrating the flowing condition of the solution in
the conventional plating or cleaning apparatus;
Fig. 15(a) is a plane view illustrating the accompanying of the solution in the conventional
plating or cleaning apparatus and Fig. 15(b) is a side view illustrating the accompanying
of the solution mentioned above; and
Fig. 16(a) is a plane view illustrating the conventional plating or cleaning apparatus
provided with the solution supplying apparatus for preventing the accompanying of
the solution and Fig. 16(b) is a side view illustrating the same conventional apparatus.
[0044] The embodiment of the strip treating apparatus of the present invention for attaining
the first object of the present invention will be described hereafter with reference
to the drawings. A plating solution (not shown) is stored in a vertical-pass type
bath tank 1, and anodes 2, 2 are vertically arranged face to face in the plating solution
so that the upper end portions 2d, 2d of the anodes 2, 2 are located above the surface
of the bath (not shown) in the bath tank 1, as shown in Fig. 1(a). Insulators (stabilizers)
are provided so as to be projected on the inner surface of each of the electrodes
2. Each of the insulators has a slant face (not shown) inclined from the side of the
electrode toward the strip in the travelling direction of the strip (i.e., in the
downward direction in Fig. 1(a)). A bus bar 2c is secured to the upper end of the
electrode 2. An electric current is supplied through the bus bar 2c to the electrode.
[0045] One electrode 2a of the homopolar electrodes arranged so as to face to each other
is stationarily secured. More specifically, upper electrode-holders 3 and lower electrode-holders
5 are secured in the bath tank 1 so that bus bar fitting portions 3a of the upper
electrode-holders 3 and bus bar fitting portions 5a of the lower electrode-holders
5 are placed at the respective prescribed positions, the bus bars 2c respectively
provided at the upper and lower ends of the one electrode 2a are fitted into the above-mentioned
bus bar fitting portions 3a, 5a. The one electrode 2a is arranged at a prescribed
position and stationarily secured thereto in this manner. The upper electrode-holders
3 are arranged above the surface of the bath in the bath tank 1. The one electrode
2a may be stationarily secured in close proximity to the wall of the bath tank 1.
[0046] The upper bus bar 2c for the other electrode 2b is slidably mounted on the upper
electrode-holders 3. The other electrode 2b is therefore openable and closable relative
to the one electrode 2a. Stopper portions 3b, 5b for limiting the sliding position
of the other electrode 2b under the closed condition are provided on the upper and
lower electrode-holders 3, 5, respectively. There is provided an opening and closing
mechanism 20 for the other electrode 2b. More specifically, cam shafts 20a are rotatably
supported in the upper and lower pairs of electrode-holders 3, 5, respectively. Cams
20b are secured to the cam shafts 20a at positions of the both end portions of the
other electrode 2b. Operating members 20c comprising manually operated levers are
fixed to the respective upper ends of the cam shafts 20a. The operating members 20c
are arranged above the surface of the bath in the bath tank 1. Each of the cams 20b
comprises a disc-shaped eccentric cam as shown in Fig. 1(b). When the manually operated
lever 20c is turned to a position at right angle to the electrode, the other electrode
2b is moved and urged against the stopper portions 3b, 5b so as to set the other electrode
in the closed position. When the manually operated lever 20c is turned to a position
parallel to the electrode, the other electrode 2b is moved together with frame-shaped
followers 20d described later so as to set the other electrode in the opened position.
The eccentricity of the cam 20b is previously determined so as to secure a prescribed
distance between the electrodes, which permits the passing of a rope between them
by only moving the other electrode. The frame-shaped followers 20d are provided at
the both end portions of the other electrode by securing these followers 20d to the
bus bars 2c. Each of the frame-shaped followers 20d has a rectangular space, and the
short side of this rectangular space has a length substantially identical to the longer
diameter of the cam 20b so that the cam 20b is fitted into the frame-shaped follower
20d. When the eccentric cam 20b is turned, the frame-shaped follower 20d follows the
eccentric cam 20b to change its position.
[0047] A conducting drum 7 is arranged in the bottom portion of the bath tank 1. The strip
travelling between the pair of electrodes 2, 2 is stretched over the conducting drum
7 so as to change the travelling direction thereof.
[0048] When there is conducted a work of passing through a rope between the electrodes in
the strip treating apparatus having the above-described construction, prior to the
start thereof, the manually operated lever 20c is turned to a position parallel to
the electrode (as shown by dotted lines in Fig. 1(b)). As a result, the frame-shaped
followers at the both of the upper end portions and the lower end portions of the
other electrode move in the following action of the turning of the eccentric cams,
to cause the other electrode to be set in the opened position. In this stage, the
both of the upper end portions and the lower end portions of the other electrode are
moved, thus ensuring the opening and closing. The opening and closing operation can
easily be conducted by only turning the manually operated levers 20c arranged above
the surface of the bath in the bath tank. In this stage, the one electrode is stationarily
secured at the prescribed closed position, as mentioned above. Since the insulators
(the stabilizers) are provided on this electrode, the strip may slide on the insulators
without being in contact with this electrode during the passing of the rope between
the electrodes in the strip treating apparatus prior to the start thereof, thus preventing
the contact of the strip with the electrode. In this stage, the insulators (the stabilizers)
are not damaged or broken, since the strip is not tensed.
[0049] After the completion of the work of passing through the rope between the electrodes
in the strip treating apparatus prior to the start thereof, the strip is stretched
over the conducting drum 7 so as to change the travelling direction thereof. Then,
the manually operated lever 20c is turned to a position at right angle to the electrode
(as shown by solid lines in Fig. 1(b)). As a result, the frame-shaped followers 20d
move in the following action of the turning of the eccentric cams in a direction opposite
to that in the above-described opening operation, to cause the other electrode to
be set in the closed position. When the other electrode is in contact with the stopper
portions 3b, 5b, the closing operation is completed. The closing condition of the
other electrode can be firmly maintained by urging the bus bars 2c against the stopper
portions 3b,5b by means of the eccentric cams 20b. Each of the manually operated levers
has a prescribed length so that it can be turned by a small force under the action
of leverage.
[0050] After the thus completion of the work of passing through the rope between the electrodes
in the strip treating apparatus prior to the start thereof, the strip is subjected
to the plating treatment at a high current density.
[0051] In case of passing through the weld-connected portion of the strips, which has a
relatively-large thickness, between the electrodes, the other electrode 2b is again
moved to its opened position to pass through the above-mentioned weld-connected portion
between the electrodes, and then, the plating treatment is carried out at a high current
density in the same manner as mentioned above, if necessary.
[0052] In the above-described embodiment, the manually operated levers can be substituted
by automatically operating means. A rotary cylinder 20f for turning the cam shaft
20a is for example provided at the upper end of each of the cam shafts 20a as shown
in Fig. 2. In this case, the rotary cylinder 20f is arranged above the surface of
the bath in the bath tank 1, thus making it possible to prevent the rotary cylinder
20f having electric circuits being exposed to the treating solution such as a plating
solution in the bath tank 1.
[0053] Now, the second embodiment of the strip treating apparatus of the present invention
for attaining the first object of the present invention will be described hereafter
with reference to Fig. 3.
[0054] In Fig. 3, the other electrode 2b is slidably arranged on the upper electrode-holders
3 so as to be openable and closable. A pneumatic cylinder 21f as the opening and closing
mechanism is fixed to each of the upper electrode-holders 3. More specifically, the
free end of the operating shaft 21a of each of the pneumatic cylinders 21f is secured
to each of the both end portions of the upper bus bar 2c for the other electrode 2b.
A vertical shaft21b is firmly connected to the middle portion of the operating shaft
21a of each of the pneumatic cylinders 21f. The lower end portion of each of the vertical
shafts 21b is bent at right angles to form a horizontal portion 21c. The free end
of the horizontal portion 21c of each of the vertical shafts 21b is secured to each
of the both end portions of the lower bus bar 2c for the other electrode 2b. The above-mentioned
pneumatic cylinders 21f serve as automatically operating means. Stopper portions 3b,
5b for limiting the sliding position of the other electrode 2b under the closed condition
are provided on the upper and lower electrode-holders 3, 5, respectively.
[0055] In the above-described construction, when the pneumatic cylinders 21f are operated
to retract the operating shafts 21a thereof, the other electrode 2b slides on the
upper electric-holders 3 so as to be in the opened position. In this stage, the force
is directly transmitted to the upper and lower end portions of the other electrode
2b by the movement of the operating shafts 21a, since the operating shafts 21a are
connected to the lower bus bar for the other electrode 2b through the vertical shafts
21b. This makes it possible to smoothly open and close the other electrode 2b without
causing the undesirable swing of the electrode 2b, even when the upper electrode-holders
3 have a relatively large coefficient of friction with the result that there may be
easily caused the undesirable swing of the electrode 2b during the sliding thereof.
[0056] In the above-described embodiment, the frictional force on the sliding face can be
further decreased. There is provided a sliding system as shown in Fig. 4, which comprises
an LM guide member 22a secured on the upper electrode-holder 3 between the upper electrode-holder
3 and the upper bus bar 2c for the other electrode 2b; and a fitting member 22b secured
to the upper bus bar 2c, into which the above-mentioned LM guide member 22a is fitted.
The linear actuator 22c comprising the pneumatic cylinder is fixed to the upper electrode-holders
3, and the free end of the operating shaft 22d of the linear actuator 22c is secured
to the upper bus bar 2c. Since the frictional force on the sliding face is small in
the above-mentioned construction, the other electrode can be opened or closed by the
operation of small-sized pneumatic cylinders. The other electrode can be moved without
swinging, resulting in relief of the necessity of providing the vertical shafts for
connecting the operating shafts 22d with the lower portions of the other electrode,
thus simplifying the opening and closing mechanism.
[0057] The present invention is applied to the plating apparatus in the above-described
embodiment. The present invention can also be applied to the other strip treating
apparatus, for example, a cleaning apparatus in which impurities adhered on the surface
of the strip are electrolytically removed in an alkaline treating solution. In this
case, the electrodes serve as a cathode.
[0058] Now, the embodiment of the strip treating apparatus of the present invention for
attaining the second object of the present invention will be described hereafter with
reference to the drawings.
[0059] Electrodes 2 which serve as an anode or a cathode, are arranged so as to face to
each other in the bath tank (not shown) of the plating or cleaning apparatus of the
present invention as shown in Fig. 5. Stabilizers 8 are arranged on the opposite surfaces
of these electrodes 2 (one of them is only shown in Fig. 5(a)).
[0060] Each of the stabilizers 8 has a slant face inclined from the side of the electrode
toward the strip in the travelling direction "a" of the strip. A proximate portion
above the stabilizer 8 and another proximate portion below the stabilizer 8 as shown
in Figs. 5(a) and 5(e) constitute a suction side and a discharge side of a solution,
respectively. A plurality of penetration holes 23, 24 which interconnect the inner
and outer surfaces of the electrode, are formed along the stabilizer 8 in the electrode.
[0061] Stabilizing members for solution flow 25 are provided to the inner surface of the
electrode 1 on the suction side. Each of the stabilizing members for solution flow
25 has a box-shape as shown in Figs. 5(b), 5(c) and 5(d). The stabilizing member for
solution flow 25 covers the plurality of penetration holes 24 formed along the stabilizer
on the suction side of the solution, so as to form a fluid-storing room 25a in the
stabilizing member for solution flow 25.
[0062] The stabilizing member for solution flow 25 has a slit-shaped hole 25b formed in
the wall thereof at the side of the strip. The slit-shaped hole 25b has a length identical
to that of the row of penetration holes 23, and is arranged at right angles to the
travelling direction of the strip. The stabilizing member for solution flow 25 is
projected from the surface of the electrode 2. The stabilizing member for solution
flow 25 is preferably be made of an insulating material having heat-resistance property
and chemical-resistance property, taking into consideration the possibility of the
contact of them with the strip.
[0063] According to the plating or cleaning apparatus of the present invention having the
above-described construction, a plating solution or a cleaning solution flows toward
the inner surface side of the electrode 2 through the penetration holes 23 from the
outer surface side of the electrode 2. The pressure of the solution is uniformed in
the fluid-storing room 25a of the stabilizing member for solution flow 25,and then,
the solution flows toward the strip through the slit-shaped hole 25b. In this stage,
the flow of the solution is converted into a uniform flow, thus making it possible
to carry out a plating treatment or a cleaning treatment without causing any irregularities.
The solution dammed up by the stabilizer 8 on the discharge side is discharged toward
the outer surface side of the electrode through the penetration holes 24.
[0064] Part of the solution flows along the inner surface of the electrode toward the upstream
side relative to the travelling direction of the strip.
[0065] Now, the second embodiment of the strip treating apparatus of the present invention
for attaining the second object of the present invention will be described hereafter
with reference to Fig. 6. In addition to the components of the above-described first
embodiment of the present invention, stabilizing members for solution flow 26 having
the same shape as in the first embodiment are also arranged on the discharge side
(i.e., the side of the penetration holes 24). Accordingly, the solution dammed up
by the stabilizer 8 flows into the fluid-storing room 26a of the stabilizing member
for solution flow 26 through the slit-shaped hole 26b of the stabilizing member for
solution flow 26. Although a stirring is caused in the fluid-storing room 26a, such
a stirring in the fluid-storing room 26a does not give an adverse effect to the surface
of the strip, thus making it possible to prevent causing irregularities of the plating
or cleaning in the proximity of the discharge side. The influence of the stirring
caused on the discharge side on the irregularities of the plating or cleaning is smaller
than that of the stirring caused on the suction side. The provision of the stabilizing
member for solution flow on the discharge side is therefore not so important as the
provision thereof on the suction side. The stabilizing member for solution flow on
the discharge side may be omitted, depending on a distance between the penetration
holes, a diameter thereof, and the like.
[0066] Now, the third embodiment of the strip treating apparatus of the present invention
for attaining the second object of the present invention will be described hereafter
with reference to Fig. 7. Penetration holes 35 are formed in the electrode on the
suction side so as to face to a stabilizer 32. In addition, a portion of the stabilizer
32, which faces to the penetration holes 35, serves as a stabilizing member for solution
37. More specifically, the stabilizer 32 is provided with a denting portion for the
fluid-storing room 38 which faces to the penetration holes 35. A slit-shaped hole
39 is formed between the electrode 2 and the upstream end of the stabilizer 32 relative
to the travelling direction "a" of the strip so that the slit-shaped hole 39 communicates
with the fluid-storing room 38. Such a construction in which the stabilizer also serves
as a stabilizing member for solution flow, prevents the decrease in area of the electric
discharging face of the electrode.
[0067] According to the fourth embodiment of the strip treating apparatus of the present
invention for attaining the second object of the present invention, penetration holes
46 are formed in the electrode on the discharge side so as to face to a stabilizer
42 as shown in Fig.8. In addition, a stabilizing member for solution flow 47 is formed
in the stabilizer 42 so as to face to the penetration holes 46. More specifically,
the stabilizer 42 is provided with a denting portion for the fluid-storing room 48
which faces to the penetration holes 46. A slit-shaped hole 49 is formed between the
electrode 2 and the downstream end of the stabilizer 42 relative to the travelling
direction of the strip 3 so that the slit-shaped hole 39 communicates with the fluid-storing
room 38.
[0068] Now, the fifth embodiment of the strip treating apparatus of the present invention
for attaining the second object of the present invention will be described hereafter
with reference to Fig. 9. A denting portion 51a is formed in the electrode 51 so as
to communicate with the penetration holes 55 on the suction side. A stabilizer 52
having an L-sectional shape is arranged in the denting portion 51a so as to form a
fluid-storing room 58. A slit-shaped hole 59 is formed between the electrode 51 and
the stabilizer 52. The construction in which the fluid-storing room is formed in the
stabilizer so that the stabilizer serves as a stabilizing member for solution flow,
leads to enlargement of the stabilizer (as in the first and second embodiments). Although
the stabilizer interferes with the decrease in a distance between the electrodes in
principle, it is possible to decrease the length of the projecting portion of the
stabilizer from the surface of the electrode, by forming the denting portion in the
electrode and using same as a part of the fluid-storing room, thus permitting the
maintenance of the decreased distance between the electrodes.
[0069] According to the sixth embodiment of the strip treating apparatus of the present
invention for attaining the second object of the present invention, there is formed
in the electrode a denting portion 61a which also extends to the position of the penetration
hole 66 on the discharge side as shown in Fig. 10. A stabilizer 62 having a T-sectional
shape is arranged in the above-mentioned dentig portion 61a so as to form also a fluid-storing
room 68. A slit-shaped hole 69 is formed between the electrode 61 and the stabilizer
62.
[0070] Now, the seventh embodiment of the strip treating apparatus of the present invention
for attaining the second object of the present invention will be described hereafter
with reference to Fig. 11. Fig. 11 is a plane view illustrating the electrode from
the outside thereof. Securing shafts 42a for a stabilizer 42 which has the same construction
as shown in Fig. 8, and also serves as a stabilizing member for solution flow, are
loosely fitted into oblong holes 71a which are formed in the electrode 71 so that
each of the major axes of the oblong holes 71a is aligned with the longitudinal line
of the stabilizer. Each of the securing shafts 42a is fixed to a flange (not shown)
which is arranged on the outer surface side of the electrode 71 so as to be slidable
on the outer surface thereof. Such a securing method permits the longitudinal expansion
and contraction of the stabilizer 42 caused by the change in temperature of the stabilizer.
The stabilizing member for solution flow (i.e., the stabilizer serving as a stabilizing
member for solution flow in this embodiment)is made of a material different from that
of the electrode, there may occur the displacement in position between the electrode
and the stabilizing member for solution flow due to the change in temperature thereof.
In addition, the above-mentioned stabilizing member for solution flow may absorb the
treating solution to cause the swelling thereof. In view of these problems, there
are formed in the electrode 71 the oblong holes 71a (which also serve as holes for
securing the stabilizing member for solution flow) for absorbing the difference in
expansion between the stabilizing member for solution flow and the electrode due to
thermal expansion thereof so that the stabilizing member for solution flow is movable
at the connecting portions of the stabilizing member for solution flow and the electrode,
thus preventing the stabilizing member for solution flow from being subjected to the
forcible deformation, and from being in contact with the strip.
[0071] The stabilizing member for solution flow may be secured to the electrode by forming
holes in the corresponding portions of the stabilizing member for solution flow and
the electrode, and fastening them by means of bolts passing through these holes and
nuts. In this case, there may be formed, in replacement of the above-mentioned holes,
holes for absorbing the difference in expansion between the stabilizing member for
solution flow and the electrode due to thermal expansion thereof.
[0072] Now, the embodiment of the strip treating apparatus of the present invention for
attaining the third object of the present invention will be described hereafter with
reference to the drawings.
[0073] Fig. 12(a) is a descriptive plane view illustrating the strip treating apparatus,
with one electrode removed, in which a part of a strip is cut off so as to facilitate
the understanding of the apparatus. Fig. 12(b) is a descriptive side view illustrating
the same apparatus. Fig. 12(c) and 12(d) are plane and side views illustrating a bus
bar and an electrode, respectively.
[0074] A treating solution such as a plating solution 80 is received in a bath tank (not
shown), and electrodes 2 are arranged so as to be face to each other in the bath tank,
as shown in Figs. 12(a) and 12(b).
[0075] Stabilizers 8 are secured to the inner surface of each of the electrodes 2 so as
to project from the inner surface thereof, as shown in Figs. 12(c) and 12(d). Each
of the stabilizers 8 has a slant face 8a inclined from the side of the electrode toward
the strip in the travelling direction of the strip. A bus bar 82 for suspending the
electrode 2 and supplying an electric current thereto has at its suspending position
a portion the surface of which is electrically isolated with a prescribed insulating
material 83. This portion is bent downwardly into a U-shape. The electrode 2 is suspended
by this bent portion 84. The electrode is not covered with the insulating material.
The depth of the bent portion 84 of the bus bar 82 is determined so that the upper
end of the electrode, i.e., the lowermost position "r" of the covered portion of the
bus bar 82 is located below the lowermost position " q" of the surface of the solution
which goes up and down between the electrodes, when the electrode is suspended by
the bus bar 82 in the bath tank.
[0076] A conductor roll (not shown) is provided above the electrodes 2. After coming into
contact with the conductor roll, the strip 10 is travelled downwardly between the
opposite electrodes 2, with the result that an electric power is supplied between
the bus bar 82 and the conductor roll.
[0077] In this construction, the travelling of the strip causes the accompanying of the
solution because of the short distance between the electrodes, and as a result, the
surface level of the solution goes down between the electrodes, and this surface level
varies between the uppermost position "p" and the lowermost position "q". However,since
the upper end "r" of the discharging face of the electrode is arranged below the lowermost
position "q" of the surface level of the solution, the entire discharging face of
the electrode is always immersed into the solution, thus making it possible to carry
out the plating or cleaning treatment without causing any irregularities.
[0078] Since the bus bar 82 having the insulated surface is bent so that the bent portion
thereof is arranged below the solution, and the electrode is suspended downwardly
by the bus bar, it is possible to prevent the occurrence of defects such as scratches
in the strip, which may be caused by the contact of the strip with the electrode in
the position above the solution. In addition, the forming of the bent portion of the
bus bar makes it possible to decrease the distance between the conductor roll and
the surface level of the solution, thus inhibiting the voltage drop so as to save
the electric energy.
[0079] According to the present invention, there is no need of preparing a space for moving
the one electrode, thus permitting the use of a small-sized bath tank, and also permitting
the application of the strip treating apparatus provided with the stabilizers to a
conventional bath tank which does not have such a space, since only the other electrode
is designed to be openable and closable, and as a result, there can be extended a
field area to which the strip treating apparatus can be applied. Since the opening
and closing mechanism provided only for the other electrode suffices, the cost of
the opening and closing mechanism can be reduced by half.
[0080] In case that the homopolar electrodes are arranged vertically so as to face to each
other in the bath tank, it is possible to release the necessity of forming holes for
operating members of the opening and closing mechanism in the wall of the bath tank
and of arranging the above-mentioned operating members so as to project outside from
these holes, by arranging all of the operating members of the opening and closing
mechanism above the surface of the bath in the bath tank, resulting in prevention
of leakage of the bath, and prevention of the damage of the operating members caused
by the immersion of the operating members in the bath.
[0081] In the present invention, since the stabilizing members for solution flow having
the fluid-storing room and the slit-shaped hole are provided, the solution flows through
the slit-shaped hole to come into contact with the strip, with the result that the
solution having a uniform laminar flow comes into contact with the strip, thus making
it possible to carry out the plating or cleaning treatment without causing any irregularities.
[0082] In addition, since the apparatus of the present invention has a construction in which
the upper end of the discharging face of the anode or cathode is arranged below the
surface of the solution in the bath tank, it is possible to carry out the plating
or cleaning treatment without causing any irregularities, irrespective of the variation
of the surface level of the solution. Since the apparatus of the present invention
has a simple construction, the present invention can very easily be worked at a low
cost, and the maintenance of the apparatus can also very easily be performed, thus
making it possible to cause the plating or cleaning apparatus to become widespread,
in which the anodes or cathodes are arranged so as to be face to each other, and there
are provided on these electrodes projecting insulators each having the slant face
inclined from the side of the electrode toward the strip in the travelling direction
of the strip.