Technical Field
[0001] The present invention relates to a process of cleaning a carpet with a liquid carpet
cleaning composition using a glove. More particularly, the present invention relates
to a process of cleaning a carpet comprising the steps of applying a liquid carpet
cleaning composition onto the carpet and contacting the carpet with a glove comprising
at least two layers.
Background of the Invention
[0002] Carpets produced from synthetic or natural fibers and mixtures thereof are commonly
used in residential and commercial applications as a floor covering.
[0003] Various types of fibers can be used in making carpets such as polyamide fibers, polyester
fibers as well as wool, cotton or even silk in the case of rugs.
[0004] However, carpets irrespective of whether they are made from natural or synthetic
fibers are all prone to soiling and staining when contacted with many household items.
Food, grease, oils, beverages in particular such as coffee, tea and soft drinks especially
those containing acidic dyes can cause unsightly, often dark stains on carpets. Also
fibers may become soiled as a result of dirt particles, clay, dust, i.e., particulate
soils in general, coming into contact with and adhering to the fibers of the carpet.
These stains and soils often appear in the form of localized spots ("spot stains")
and tend to accumulate particularly in the so called "high traffic areas" such as
near doors as a result of intensive use of the carpets in such areas.
[0005] Liquid compositions for treating carpets are already known in the art. For example
as disclosed in EP-A-0 629 694.
[0006] However, it is understood that such compositions are not fully satisfactory from
a consumer viewpoint. In particular, it is well known from consumer research that
consumers are looking for improved cleaning performance on spot stains, especially
in high traffic areas.
[0007] Thus, the objective of the present invention is to provide a process of cleaning
a carpet which provides cleaning performance benefits on various types of spot stains
including particulate spot stains, greasy spot stains, bleachable spot stains and/or
enzymatic spot stains.
[0008] It has now been found that the above objective can be met by a process of cleaning
a carpet using a glove type implement and a liquid cleaning composition.
[0009] An advantage of the process of cleaning a carpet according to the present invention
is that said process provides an easy and fast way for a user to clean spot stains
on a carpet, while providing excellent overall cleaning performance. More advantageously,
the process of cleaning carpets according to the present invention provides excellent
cleaning performance, when used to clean localized carpet stains, i.e., spot stains.
[0010] Advantageously, excellent cleaning performance is obtained on different types of
spot-stains and soils, including enzymatic stains as well as particulate stains and/or
greasy stains, especially in highly soiled, so called "high traffic areas".
[0011] Another advantage of the present invention is that said process allows the absorption
from the carpet of the liquid cleaning composition including emulsified dirt as well
as excess liquid cleaning composition resulting in prevention of carpet resoiling
and reduction of drying time.
[0012] Advantageously, the process of the present invention allows to protect the hands
of a user performing said process from the liquid cleaning composition that can be
irritant to the user's skin.
[0013] A further advantage of the present invention is that the process of cleaning carpets
herein is applicable to all carpet types, especially delicate natural fibers. The
present invention is also suitable to be used to clean hard wearing textiles and fabrics,
e.g., upholstery, rugs, curtains.
[0014] Yet another advantage of the process of cleaning carpets of the present invention
is that they may be applied directly on the carpet without causing damage to the carpet.
In particular, the compositions used in the present process are safe to all known
carpet dyes, even well known particularly sensitive natural dyes.
Background art
[0015] US 4,980,943 discloses a cleaning glove which includes a glove base having a side
to which there is attached a primary layer of a tufted blended yarn tufted to the
glove base and one or more fibrous bristle portions or strips. However, said primary
layer is not capable of capillarity.
[0016] CH 682207 discloses a dish washing glove consisting essentially of a sponge material.
However, no glove having an impermeable second layer as well as no carpet cleaning
application for said dish washing glove is disclosed therein.
[0017] WO 94/24636 discloses a jacket consisting essentially of spongy cloth used for cleaning
a carpet. However, no impermeable layer is disclosed therein.
[0018] EP-A-0 753 280 discloses a hard surface cleaning glove. However, no glove having
an impermeable second layer as well as no carpet cleaning application for said hard
surface cleaning glove is disclosed therein.
Summary of the Invention
[0019] The present invention encompasses a process comprising the steps of applying a liquid
carpet cleaning composition onto a carpet and contacting said carpet with a glove
comprising at least two layers; the first layer being capable of capillarity and a
second layer which is impermeable to said carpet cleaning composition wherein the
second layer is located between the first layer and the cavity formed by the glove.
[0020] In another preferred embodiment said liquid carpet cleaning composition comprises
an ingredient selected from the group consisting of a peroxygen bleach, a surfactant,
a volatile organic compound, an anti-resoiling agent, and a mixture thereof.
Detailed Description of the Invention
Process of cleaning a carpet
[0021] The present invention encompasses a process of cleaning a carpet, said process comprising
the steps of applying a liquid carpet cleaning composition onto the carpet and contacting
the carpet with a glove as described herein.
[0022] Preferably said cleaning composition is directly applied onto said carpet prior to
contacting said carpet with said glove, applied onto said glove prior to contacting
said carpet with said glove and/or applied onto said glove at the time of manufacture.
[0023] In a preferred embodiment of the present application, said process comprises the
steps of contacting parts of the carpet, more preferably soiled parts of the carpet,
more preferably spot stains on the carpet, with said composition In another preferred
embodiment said process, after contacting said carpet with said glove, further comprises
the step of imparting mechanical action to the carpet using said glove. By "mechanical
action" it is meant herein, agitation of the glove on the carpet, as for example rubbing
the carpet using the glove. Preferably, said process additionally comprises the step
of leaving said composition to substantially dry on the carpet. More preferably said
process of cleaning a carpet further comprises the step of removing said composition,
even more preferably said process of cleaning a carpet further comprises the step
of removing said composition in combination with soil particles.
[0024] In another preferred embodiment of the present invention a liquid composition according
to the present invention is applied onto the carpet and/or onto the glove prior to
contacting said carpet with said glove by using a dispensing device, preferably a
spray dispenser. Said spray dispenser is preferably a container that has at least
one aperture through which the composition is dispensed to produce a spray of droplets.
[0025] Such a spray dispenser may comprise a means for delivering the composition by a pump
("pump spray dispenser") or may be operated by any source of pressurised gas such
as an aerosol-can or a pressurizer. Pump spray dispensers may be manually operated
or electrically operated. Said spray dispensers are particularly preferable if a high
amount of product has to be applied onto heavily stained areas of the carpet as they
facilitate the ease of use by the consumer. Said spray dispensers ensure that a high
amount of product is applied onto said heavily stained areas of the carpet.
[0026] Preferred spray dispensers herein are manually or electrically operated pump spray
dispensers. Typical manually operated pump spray dispensers include push button operated
or trigger operated pump spray dispenser. A preferred spray dispenser herein is a
container wherein the means for delivering the composition comprises an electrically
driven pump and a spray arm. Said spray arm is either extended or extendible and has
at least one aperture so that in operation, the composition is pumped by said electrically
driven pump from the container, through the spray arm to the aperture from which it
is dispensed. It is preferred that the spray arm communicates with the container by
means of a flexible connector. The spray arm may have at least one aperture located
along its length. The spray arm makes it easier to control where the composition is
sprayed, thereby increasing the accuracy with which the composition is applied. The
electrically driven pump may be, for example, a gear pump, an impeller pump, a piston
pump, a screw pump, a peristaltic pump, a diaphragm pump, or any other miniature pump.
In a highly preferred embodiment the electrically driven pump for use herein is a
gear pump with a typical speed between 6000 rpm and 12000 rpm. The electrically driven
pump is driven by a means which typically produces a torque of between 1 and 20 mN.m
such as an electric motor. The electric motor must in turn be provided with a power
source. The power source may be either mains electricity (optionally via transformer),
or it may be a throw-away battery or rechargeable battery. The spray arm may be rigidly
extended. However such a spray arm can be difficult to store, and the spray arm is
preferably extensible either by means of telescopic or foldable configuration.
[0027] The amount of the compositions for the cleaning of carpets according to the present
invention applied will depend on the severity of the stain or soil. In the case of
stubborn stains more than one application may be required to ensure complete removal
of the stain.
[0028] The area to be cleaned by applying the compositions according to the present invention
may be of any size. Indeed, parts of the carpets, a complete section and/or the whole
carpet may be treated with the composition for treating of a carpet according to the
present invention.
[0029] In a preferred embodiment, the composition applied to the carpet is left to substantially
dry. Typically, the composition is left to dry on the carpet for less than 2 hours,
preferably less than 1 hour, more preferably less than 40 minutes, even more preferably
from 1 to 30 minutes and most preferably from 1 to 20 minutes.
[0030] Preferably the step of leaving the composition to dry onto the carpet (drying step)
can either be an "active drying step" or a "passive drying step". By "active drying
step" it is meant herein, performing an additional action to facilitate the evaporation
of the volatile ingredients of the liquid composition as disclosed herein, preferably
by heating the carpet and/or the liquid composition applied thereon, preferably heating
by means of application of hot air, infrared radiation and the like. By "passive drying
step" it is meant herein, evaporation of the volatile ingredients of the liquid composition
as disclosed herein without performing further action.
[0031] By "substantially dry" it is meant herein the stage where at least 40%, preferably
at least 60% of the initial amount of composition dispensed onto the carpet is lost
due to evaporation.
[0032] The step of leaving the composition to dry on the carpet is of course performed under
"normal temperature" and "normal humidity conditions". By "normal temperature conditions"
it is meant herein, from 15° C to 25° C, preferably from 20° C to 25° C. By "normal
humidity conditions" it is meant herein, from 40 %RH (%-relative humidity) to 80 %RH,
preferably from 50 %RH to 65 %RH.
[0033] Indeed, said composition may be left to substantially dry until said composition
combined with dirt forms substantially dry residues. Preferably, said composition
more preferably said substantially dry residues, are then removed from the carpet.
Even more preferably said substantially dry residues are removed mechanically, as
for example by beating, sweeping or brushing, and/or by vacuum cleaning. This may
be carried out with the help of any commercially available vacuum cleaners like for
instance a standard Hoover® 1300W vacuuming machine.
[0034] According to the present invention the process herein may be used for the removal
of stains and soils from carpets or hard wearing textiles and fabrics, e.g., upholstery
rugs, curtains. In addition the process according to the present invention may be
used to hygienise, disinfect and/or exterminate microinsects from carpets or hard
wearing textiles and fabrics, e.g., upholstery, rugs, curtains.
Glove
[0035] As an essential feature, the process according to the present invention requires
that a carpet to be cleaned is contacted with a glove.
[0036] By "glove" it is meant herein, a pocket, pouch or mitt having an envelope-type configuration
and/or a body intended to be worn on a user's hand and/or over a mechanical device,
as for example a brush, broom or the like. Said glove may have individual pockets
for each finger of the user's hand or have pockets for two or more fingers. Furthermore,
said glove has an opening for the user's hand or a mechanical device.
[0037] In a preferred embodiment, said glove has a basic rectangular shape, preferably with
rounded corners, with an opening for the user's hand on one of the short sides.
[0038] In another preferred embodiment, said glove has a circular shape with an opening
for the user's hand.
[0039] In still another preferred embodiment, said glove has at least two individual pockets,
preferably five individual pockets, for the fingers of a user's hand and an opening
for the user's hand.
[0040] Said glove comprises at least two layers, the first layer being capable of capillarity
and a second layer impermeable to said carpet cleaning composition wherein the second
layer is located between the first layer and the cavity formed by the glove.
[0041] By "cavity formed by the glove" it is meant herein, the inner space provided by the
glove's envelope shape to fit a user's hand and/or a mechanical device, as for example
a brush, broom or the like.
[0042] By "capillarity" it is meant herein, that the first layer of said glove is capable
of the phenomenon commonly known as capillarity. This means, that the first layer
is capable of exerting a driving force on a liquid coming into contact with said first
layer. This force exerted on said liquid due to the capillarity has to be higher than
the sum of other forces acting on said liquid, in order that the liquid be transferred,
preferably from the carpet, into the first layer. Other forces acting on said liquid
may be, for example, gravity force, electrostatic forces and/or capillary forces of
carpet fibers. Said other forces tend to act against the capillarity force of the
first layer.
[0043] Preferably, said first layer is made of a material having a low surface energy. By
"low surface energy" it is meant herein, that the material being capable of capillarity
additionally has the capability of being wetted by lipophilic liquids, such as oils,
grease and the like. In particular, the capability of being wetted by lipophilic liquids
allows the material to exert a driving force on lipophilic liquids. This means that
such lipophilic liquids are particularly well absorbed by said material. The material
having a low surface energy shows an affinity for greasy/oily substances making up
greasy/oily spot stains and hence is particularly suitable to remove grease/oily stains
from carpets.
[0044] Preferably, said material has a water-absorbing capacity of at least 200% of its
own weight. More preferably, said material has a water-absorbing capacity of at least
500% of its own weight. More preferably, said material has a water-absorbing capacity
of at least 700% of its own weight. Even more preferably, said material has a water-absorbing
capacity of at least 1000% of its own weight. Most preferably, said material has a
water-absorbing capacity of at least 1200% of its own weight.
[0045] Preferably, said material has a lipophilic liquid-absorbing capacity of at least
200% of its own weight. More preferably, said material has a lipophilic liquid-absorbing
capacity of at least 500% of its own weight. More preferably, said material has a
lipophilic liquid-absorbing capacity of at least 700% of its own weight. Even more
preferably, said material has a lipophilic liquid-absorbing capacity of at least 1000%
of its own weight. Most preferably, said material has a lipophilic liquid-absorbing
capacity of at least 1200% of its own weight.
[0046] By "absorbing capacity" it is meant herein, the amount of liquid a material can hold
in comparison to its own weight.
[0047] In a highly preferred embodiment, said first layer is made of a spongy cloth.
[0048] Preferably, said first layer is made of a material selected from the group consisting
of synthetic rubber, polyurethane, polyester, polyether, cellulose based material,
acrylic-styrene co-polymers and mixtures thereof. More preferably, said first layer
is made of synthetic rubber.
[0049] The second layer is impermeable for the carpet cleaning composition employed in the
process according to the present invention. By "impermeable" it is meant herein, that
said composition can not penetrate through said second layer.
[0050] Preferably, said second layer is made of a material selected from the group consisting
of polypropylene, natural rubber, latex and mixtures thereof. More preferably, said
second layer is made of polypropylene.
[0051] In another preferred embodiment, said first layer may be covered with or replaced
by an abrasive layer, a brush, bristle or the like on one of the outer sides of said
glove. Preferably, the two sides forming the outer part of the glove are made of two
different materials being capable of capillarity.
[0052] In yet another preferred embodiment, said glove further comprises additional layers
located on top of the first layer, in between the first and the second layer and/or
between the second layer and the cavity formed by the glove.
[0053] Said glove may comprise an additional layer comprising a material protecting the
user's hand from the impermeable second layer. This may be necessary due to allergic
reaction of the user's hand when coming into contact with the impermeable second layer
(e.g., due to a latex allergy). Preferably, said additional layer comprising a material
protecting the user's hand is made of cotton, other natural fibers or mixtures thereof.
[0054] Preferably, said additional layer comprising a material protecting the user's hand
is located between the second layer and the cavity formed by the glove. More preferably,
said additional layer comprising a material protecting the user's hand is the innermost
layer of said glove.
[0055] It has now been found that an improved cleaning of spot satins can be observed due
to the contact between a carpet to be cleaned and a cleaning glove as described herein.
Said contact, preferably the application of mechanical action, allows the liquid cleaning
composition to better penetrate into the carpet fibers and thus improves the chemical
cleaning action of said composition. In addition, said contact loosens the dirt particles
forming the spot stain. Furthermore, the process according to the present invention
allows the user of said process to apply a uniform pressure to the area to be cleaned.
[0056] It has also been found, that said process allows the absorption of the liquid cleaning
composition including emulsified dirt as well as excess liquid cleaning composition
from the carpet into the first layer of said glove resulting in prevention of carpet
resoiling and reduction of drying time. This is due to the presence of said first
layer being capable of capillarity. Indeed, said first layer, preferably made of a
spongy cloth, is capable of absorbing the liquid cleaning composition including emulsified
dirt as well as excess liquid cleaning composition. This prevents the liquid cleaning
composition including emulsified dirt to redeposit on the carpet which would cause
carpet resoiling. Furthermore, said adsorption allows to take up excess cleaning composition
resulting in a faster drying time.
[0057] The chemistry of the cleaning composition employed in the process according to the
present invention may by irritant to human skin. Especially, a peroxygen bleach, when
present, a volatile organic compound, when present, and/or a surfactant, when present,
may cause skin irritation. Indeed, the process of the present invention allows to
protect the hands of a user performing said process from the liquid cleaning composition
that can be irritant to the user's skin due to the presence of the impermeable layer
protecting the user's hand.
The composition
[0058] The compositions of the present invention are formulated as liquid compositions.
Preferred compositions herein are aqueous compositions and therefore, preferably comprise
water more preferably in an amount of from 60% to 98%, even more preferably of from
80% to 97% and most preferably 85% to 97% by weight of the total composition.
[0059] The pH of the liquid compositions according to the present invention may typically
be from 1 to 14. In a preferred embodiment, the recommended pH range is from 1 to
10, preferably from pH 2 to 8, more preferably from pH 3 to 7, even more preferably
from pH 3.5 to 7 and most preferably from 3.5 to 6.5.
[0060] Indeed, it has been surprisingly found that cleaning performance is further improved
at these preferred pH ranges. Also these preferred pH ranges contribute to the stability
of hydrogen peroxide, when present. Accordingly, the compositions herein may further
comprise an acid or base to adjust pH as appropriate.
[0061] Preferred acids herein are organic or inorganic acids or mixtures thereof. Preferred
organic acids are acetic acid, or citric acid or a mixture thereof. Preferred inorganic
acids are sulfuric acid or phosphoric acid or a mixture thereof. A particularly preferred
acid to be used herein is an inorganic acid and most preferred is sulfuric acid.
[0062] Typical levels of such acids, when present, are of from 0.01% to 1.0%, preferably
from 0.05% to 0.8% and more preferably from 0.1% to 0.5% by weight of the total composition.
[0063] The bases to be used herein can be organic or inorganic bases. Suitable bases for
use herein are the caustic alkalis, such as sodium hydroxide, potassium hydroxide
and/or lithium hydroxide, and/or the alkali metal oxides such, as sodium and/or potassium
oxide or mixtures thereof. A preferred base is a caustic alkali, more preferably sodium
hydroxide and/or potassium hydroxide.
[0064] Other suitable bases include ammonia, ammonium carbonate and hydrogen carbonate.
[0065] Typical levels of such bases, when present, are of from 0.01% to 1.0%, preferably
from 0.05% to 0.8% and more preferably from 0.1% to 0.5% by weight of the total composition.
Optional ingredients
Peroxygen bleach
[0066] As an optional but highly preferred ingredient the compositions according to the
present invention may comprise a peroxygen bleach.
[0067] Suitable peroxygen bleaches to be used herein are selected from the group consisting
of: hydrogen peroxide; water soluble sources of hydrogen peroxide; organic or inorganic
peracids; hydroperoxides; diacyl peroxides; and mixtures thereof.
[0068] As used herein a hydrogen peroxide source refers to any compound that produces perhydroxyl
ions when said compound is in contact with water. Suitable water-soluble sources of
hydrogen peroxide for use herein are selected from the group consisting of percarbonates,
perborates and persilicates and mixtures thereof.
[0069] Suitable diacyl peroxides for use herein are selected from the group consisting of
aliphatic, aromatic and aliphatic-aromatic diacyl peroxides, and mixtures thereof.
[0070] Suitable aliphatic diacyl peroxides for use herein are dilauroyl peroxide, didecanoyl
peroxide, dimyristoyl peroxide, or mixtures thereof. A suitable aromatic diacyl peroxide
for use herein is for example benzoyl peroxide. A suitable aliphatic-aromatic diacyl
peroxide for use herein is for example lauroyl benzoyl peroxide. Such diacyl peroxides
have the advantage to be particularly safe to carpets and carpet dyes while delivering
excellent bleaching performance.
[0071] Suitable organic or inorganic peracids for use herein are selected from the group
consisting of : persulphates such as monopersulfate; peroxyacids such as diperoxydodecandioic
acid (DPDA); magnesium perphthalic acid; perlauric acid; perbenzoic and alkylperbenzoic
acids; and mixtures thereof.
[0072] Suitable hydroperoxides for use herein are selected from the group consisting of
tert-butyl hydroperoxide, cumyl hydroperoxide, 2,4,4-trimethylpentyl-2-hydroperoxide,
di-isopropylbenzene-monohydroperoxide, tert-amyl hydroperoxide and 2,5-dimethyl-hexane-2,5-dihydroperoxide
and mixtures thereof. Such hydroperoxides have the advantage to be particularly safe
to carpets and carpet dyes while delivering excellent bleaching performance.
[0073] Preferred peroxygen bleaches herein are selected from the group consisting of : hydrogen
peroxide; water soluble sources of hydrogen peroxide; organic or inorganic peracids;
hydroperoxides; and diacyl peroxides; and mixtures thereof. More preferred peroxygen
bleaches herein are selected from the group consisting of hydrogen peroxide, water
soluble sources of hydrogen peroxide and diacyl peroxides and mixtures thereof. Even
more preferred peroxygen bleaches herein are selected from the group consisting of
hydrogen peroxide, water soluble sources of hydrogen peroxide, aliphatic diacyl peroxides,
aromatic diacyl peroxides and aliphatic-aromatic diacyl peroxides and mixtures thereof.
Most preferred peroxygen bleaches herein are hydrogen peroxide, water soluble sources
of hydrogen peroxide or mixtures thereof.
[0074] Typically, the liquid compositions herein comprise from 0.01% to 20%, preferably
from 0.5 % to 10%, and more preferably from 1% to 7% by weight of the total composition
of a peroxygen bleach, or mixtures thereof.
[0075] The presence of a peroxygen bleach in preferred compositions when employed in the
process of cleaning a carpet according to the present invention contributes to the
excellent cleaning and sanitizing performance on various types of soils including
on spot stains like bleachable stains (e.g., coffee, beverage, food) of the compositions
of the present invention.
[0076] By "bleachable stains" it is meant herein any soils or stains containing ingredients
sensitive to bleach that can be found on any carpet, e.g., coffee or tea.
Surfactants
[0077] Preferred compositions according to the present invention typically comprise a surfactant
or a mixture thereof.
[0078] Typically, the compositions herein may comprise up to 50%, preferably from 0.1% to
20%, more preferably from 0.5% to 10% and most preferably from 1% to 5% by weight
of the total composition of a surfactant.
[0079] Such surfactants may be selected from those well known in the art including anionic,
nonionic, zwitterionic, amphoteric and cationic surfactants and mixtures thereof.
[0080] Particularly suitable surfactants to be used herein are anionic surfactants. Said
anionic surfactants are preferred herein as they further contribute to the outstanding
stain removal performance of the compositions of the present invention on various
types of stains. Moreover they do not stick on carpet, thereby reducing resoiling.
[0081] Suitable anionic surfactants include sulfosuccinate surfactants, sulfosuccinamate
surfactants, sulfosuccinamide surfactants, alkyl carboxylate surfactants, sarcosinate
surfactants, alkyl sulfate surfactants, alkyl sulphonate surfactants, alkyl glycerol
sulfate surfactants, alkyl glycerol sulphonate surfactants and mixtures thereof.
[0082] Suitable sulfosuccinate surfactants are according to the formula

wherein : R
1 is hydrogen or a hydrocarbon group selected from the group consisting of straight
or branched alkyl radicals containing from 6 to 20 carbon atoms, preferably 8 to 18
carbon atoms, more preferably 10 to 16 carbon atoms, and alkyl phenyl radicals containing
from 6 to 18 carbon atoms in the alkyl group; R
2 is a hydrocarbon group selected from the group consisting of straight or branched
alkyl radicals containing from 6 to 20 carbon atoms, preferably 8 to 18 carbon atoms,
more preferably 10 to 16 carbon atoms, and alkyl phenyl radicals containing from 6
to 18 carbon atoms in the alkyl group; and M is hydrogen or a cationic moiety, e.g.,
an alkali metal cation (e.g., sodium, potassium, lithium, calcium, magnesium and the
like) or ammonium or substituted ammonium (e.g., methyl-, dimethyl-, and trimethyl
ammonium cations and quaternary ammonium cations, such as tetramethyl-ammonium and
dimethyl piperdinium cations and quaternary ammonium cations derived from alkylamines
such as ethylamine, diethylamine, triethylamine, and mixtures thereof, and the like).
[0083] Such sulfosuccinate surfactants are commercially available under the tradenames Aerosol®
from Cytec, Anionyx® from Stepan, Arylene® from Hart, Setacin® from Zschimmer & Schwarz,
Mackanate® from McIntyre and Monawet® from Mona Industries.
[0084] Suitable alkyl sulphonate surfactants for use herein include water-soluble salts
or acids of the formula RSO
3M wherein R is a C
6-C
20 linear or branched, saturated or unsaturated alkyl group, preferably a C
8-C
18 alkyl group and more preferably a C
10-C
16 alkyl group, and M is H or a cation, e.g., an alkali metal cation (e.g., sodium,
potassium, lithium), or ammonium or substituted ammonium (e.g., methyl-, dimethyl-,
and trimethyl ammonium cations and quaternary ammonium cations, such as tetramethyl-ammonium
and dimethyl piperdinium cations and quaternary ammonium cations derived from alkylamines
such as ethylamine, diethylamine, triethylamine, and mixtures thereof, and the like).
[0085] An example of a C
14-C
16 alkyl sulphonate is Hostapur® SAS available from Hoechst.
[0086] Suitable alkyl sulphate surfactants for use herein are according to the formula R
1SO
4M wherein R
1 represents a hydrocarbon group selected from the group consisting of straight or
branched alkyl radicals containing from 6 to 20, preferably 8 to 18, more preferably
10 to 16, carbon atoms and alkyl phenyl radicals containing from 6 to 18 carbon atoms
in the alkyl group. M is H or a cation, e.g., an alkali metal cation (e.g., sodium,
potassium, lithium, calcium, magnesium and the like) or ammonium or substituted ammonium
(e.g., methyl-, dimethyl-, and trimethyl ammonium cations and quaternary ammonium
cations, such as tetramethyl-ammonium and dimethyl piperdinium cations and quaternary
ammonium cations derived from alkylamines such as ethylamine, diethylamine, triethylamine,
and mixtures thereof, and the like).
[0087] By "linear alkyl sulphate or sulphonate" it is meant herein a non-substituted alkyl
sulphate or sulphonate wherein the alkyl chain comprises from 6 to 20 carbon atoms,
preferably from 8 to 18 carbon atoms, and more preferably from 10 to 16 carbon atoms,
and wherein this alkyl chain is sulphated or sulphonated at one terminus.
[0088] By "branched sulphonate or sulphate", it is meant herein an alkyl chain having from
6 to 20 total carbon atoms, preferably from 8 to 18 total carbon atoms, and more preferably
from 10 to 16 total carbon atoms, wherein the main alkyl chain is substituted by at
least another alkyl chain, and wherein the alkyl chain is sulphated or sulphonated
at one terminus.
[0089] Particularly preferred branched alkyl sulphates to be used herein are those containing
from 10 to 14 total carbon atoms like Isalchem 123 AS®. Isalchem 123 AS® commercially
available from Enichem is a C
12-13 surfactant which is 94% branched. This material can be described as CH
3-(CH
2)
m-CH(CH
2OSO
3Na)-(CH
2)
n-CH
3 where n+m=8-9. Also preferred alkyl sulphates are the alkyl sulphates where the alkyl
chain comprises a total of 12 carbon atoms, i.e., sodium 2-butyl octyl sulphate. Such
alkyl sulphate is commercially available from Condea under the trade name Isofol®
12S. Particularly suitable liner alkyl sulphonates include C12-C16 paraffin sulphonate
like Hostapur® SAS commercially available from Hoechst.
[0090] Suitable sulfosuccinamate surfactants for use herein are according to the formula

wherein R
1 and R
2 each independently represent a hydrocarbon group selected from the group consisting
of straight or branched alkyl radicals containing from 6 to 20, preferably 8 to 18,
more preferably 10 to 16, carbon atoms and alkyl phenyl radicals containing from 6
to 18 carbon atoms in the alkyl group. M is H or a cation, e.g., an alkali metal cation
(e.g., sodium, potassium, lithium, calcium, magnesium and the like) or ammonium or
substituted ammonium (e.g., methyl-, dimethyl-, and trimethyl ammonium cations and
quaternary ammonium cations, such as tetramethyl-ammonium and dimethyl piperdinium
cations and quaternary ammonium cations derived from alkylamines such as ethylamine,
diethylamine, triethylamine, and mixtures thereof, and the like).
[0091] Suitable sulfosuccinamide surfactants for use herein are according to the formula

wherein R
1 and R
2 each independently represent a hydrocarbon group selected from the group consisting
of straight or branched alkyl radicals containing from 6 to 20, preferably 8 to 18,
more preferably 10 to 16, carbon atoms and alkyl phenyl radicals containing from 6
to 18 carbon atoms in the alkyl group. M is H or a cation, e.g., an alkali metal cation
(e.g., sodium, potassium, lithium, calcium, magnesium and the like) or ammonium or
substituted ammonium (e.g., methyl-, dimethyl-, and trimethyl ammonium cations and
quaternary ammonium cations, such as tetramethyl-ammonium and dimethyl piperdinium
cations and quaternary ammonium cations derived from alkylamines such as ethylamine,
diethylamine, triethylamine, and mixtures thereof, and the like).
[0092] Suitable alkyl carboxylate surfactants for use herein are according to the formula
RCO
2M wherein : R represents a hydrocarbon group selected from the group consisting of
straight or branched alkyl radicals containing from 6 to 20, preferably 8 to 18, more
preferably 10 to 16, carbon atoms and alkyl phenyl radicals containing from 6 to 18
carbon atoms in the alkyl group. M is H or a cation, e.g., an alkali metal cation
(e.g., sodium, potassium, lithium, calcium, magnesium and the like) or ammonium or
substituted ammonium (e.g., methyl-, dimethyl-, and trimethyl ammonium cations and
quaternary ammonium cations, such as tetramethyl-ammonium and dimethyl piperdinium
cations and quaternary ammonium cations derived from alkylamines such as ethylamine,
diethylamine, triethylamine, and mixtures thereof, and the like).
[0093] Suitable sarcosinate surfactants to be used herein include acyl sarcosinate or mixtures
thereof, in its acid and/or salt form, preferably long chain acyl sarcosinates having
the following formula:

wherein M is hydrogen or a cationic moiety and wherein R is an alkyl group of from
11 to 15 carbon atoms, preferably of from 11 to 13 carbon atoms. Preferred M are hydrogen
and alkali metal salts, especially sodium and potassium. Said acyl sarcosinate surfactants
are derived from natural fatty acids and the amino-acid sarcosine (N-methyl glycine).
They are suitable to be used as aqueous solution of their salt or in their acidic
form as powder. Being derivatives of natural fatty acids, said acyl sarcosinates are
rapidly and completely biodegradable and have good skin compatibility.
[0094] Accordingly, particularly preferred long chain acyl sarcosinates to be used herein
include C
12 acyl sarcosinate, i.e., an acyl sarcosinate according to the above formula wherein
M is hydrogen and R is an alkyl group of 11 carbon atom, sodium N-lauroyl sarcosinate,
i.e., an acyl sarcosinate according to the above formula wherein M is sodium and R
is an alkyl group of 11 carbon atom, and C
14 acyl sarcosinate (i.e., an acyl sarcosinate according to the above formula wherein
M is hydrogen and R is an alkyl group of 13 carbon atoms). , sodium N-lauroyl sarcosinate
is commercially available, for example, as Hamposyl L-30® supplied by Hampshire or
Crodasinic LS30® supplied by Croda. C
14 acyl sarcosinate is commercially available, for example, as Hamposyl M-30® supplied
by Hampshire or Crodasinic MS30® supplied by Croda.
[0095] Suitable nonionic surfactants include amine oxide surfactants. Suitable amine oxide
surfactants are according to the formula R
1R
2R
3NO, wherein each of R
1, R
2 and R
3 is independently a saturated substituted or unsubstituted, linear or branched alkyl
groups of from 1 to 30 carbon atoms, preferably of from 1 to 20 carbon atoms, and
mixtures thereof.
[0096] Particularly preferred amine oxide surfactants to be used according to the present
invention are amine oxide surfactants having the following formula R
1R
2R
3NO wherein R
1 is a saturated linear or branched alkyl group of from 1 to 30 carbon atoms, preferably
of from 6 to 20 carbon atoms, more preferably of from 6 to 16 carbon atoms, and wherein
R
2 and R
3 are independently substituted or unsubstituted, linear or branched alkyl groups of
from 1 to 4 carbon atoms, preferably of from 1 to 3 carbon atoms, and more preferably
are methyl groups. Preferred amine oxide surfactants used herein are pure-cut amine
oxide surfactants, i.e., a pure single amine oxide surfactant, e.g. C
8 N,N-dimethyl amine oxide, as opposed to mixtures of amine oxide surfactants of different
chain lengths
[0097] Suitable amine oxide surfactants for use herein are for instance pure cut C
8 amine oxide, pure cut C
10 amine oxide, pure cut C
14 amine oxide, natural blend C
8-C
10 amine oxides as well as natural blend C
12-C
16 amine oxides. Such amine oxide surfactants may be commercially available from Hoechst
or Stephan.
[0098] Suitable nonionic surfactants for use herein also include any ethoxylated C
6-C
24 fatty alcohol nonionic surfactant, alkyl propoxylates and mixtures thereof, fatty
acid C
6-C
24 alkanolamides, C
6-C
20 polyethylglycol ethers, polyethylene glycol with molecular weight 1000 to 80000 and
glucose amides, alkyl pyrrolidones.
[0099] Suitable cationic surfactants for use herein include quaternary ammonium compounds
of the formula R
1R
2R
3R
4N+ where R
1,R
2 and R
3 are methyl groups, and R
4 is a C
12-15 alkyl group, or where R1 is an ethyl or hydroxy ethyl group, R
2 and R
3 are methyl groups and R
4 is a C
12-15 alkyl group.
[0100] Suitable zwitterionic surfactants are zwitterionic betaine surfactants. Suitable
zwitterionic betaine surfactants for use herein contain both a cationic hydrophilic
group, i.e., a quaternary ammonium group, and anionic hydrophilic group on the same
molecule at a relatively wide range of pH's. The typical anionic hydrophilic groups
are carboxylates and sulphonates, although other groups like sulfates, phosphonates,
and the like can be used. A generic formula for the zwitterionic betaine surfactant
to be used herein is :
R
1-N+(R
2)(R
3)R
4X-
wherein R
1 is a hydrophobic group; R
2 is hydrogen, C
1-C
6 alkyl, hydroxy alkyl or other substituted C
1-C
6 alkyl group; R
3 is C
1-C
6 alkyl, hydroxy alkyl or other substituted C
1-C
6 alkyl group which can also be joined to R
2 to form ring structures with the N, or a C
1-C
6 sulphonate group; R
4 is a moiety joining the cationic nitrogen atom to the hydrophilic group and is typically
an alkylene, hydroxy alkylene, or polyalkoxy group containing from 1 to 10 carbon
atoms; and X is the hydrophilic group, which is a carboxylate or sulphonate group.
[0101] Preferred hydrophobic groups R
1 are aliphatic or aromatic, saturated or unsaturated, substituted or unsubstituted
hydrocarbon chains that can contain linking groups such as amido groups, ester groups.
More preferred R
1 is an alkyl group containing from 1 to 24, preferably from 8 to 18, and more preferably
from 10 to 16 carbon atoms. These simple alkyl groups are preferred for cost and stability
reasons. However, the hydrophobic group R
1 can also be an amido radical of the formula R
a-C(O)-NH-(C(R
b)
2)m, wherein R
a is an aliphatic or aromatic, saturated or unsaturated, substituted or unsubstituted
hydrocarbon chain, preferably an alkyl group containing from 8 up to 20, preferably
up to 18, more preferably up to 16 carbon atoms, R
b is selected from the group consisting of hydrogen and hydroxy groups, and m is from
1 to 4, preferably from 2 to 3, more preferably 3, with no more than one hydroxy group
in any (C(R
b)
2) moiety.
[0102] Preferred R
2 is hydrogen, or a C
1-C
3 alkyl and more preferably methyl. Preferred R3 is C
1-C
4 sulphonate group, or a C
1 -C
3 alkyl and more preferably methyl. Preferred R
4 is (CH
2)
n wherein n is an integer from 1 to 10, preferably from 1 to 6, more preferably is
from 1 to 3.
[0103] Some common examples of betaine/sulphobetaine are described in U.S. Pat. Nos. 2,082,275,
2,702,279 and 2,255,082, incorporated herein by reference.
[0104] Examples of particularly suitable alkyldimethyl betaines include coconut-dimethyl
betaine, lauryl dimethyl betaine, decyl dimethyl betaine, 2-(N-decyl-N, N-dimethyl-ammonia)acetate,
2-(N-coco N, N-dimethylammonio) acetate, myristyl dimethyl betaine, palmityl dimethyl
betaine, cetyl dimethyl betaine, stearyl dimethyl betaine. For example Coconut dimethyl
betaine is commercially available from Seppic under the trade name of Amonyl 265®.
Lauryl betaine is commercially available from Albright & Wilson under the trade name
Empigen BB/L®.
[0105] Examples of amidobetaines include cocoamidoethylbetaine, cocoamidopropyl betaine
or C
10-C
14 fatty acylamidopropylene(hydropropylene)sulfobetaine. For example C
10-C
14 fatty acylamidopropylene(hydropropylene)sulfobetaine is commercially available from
Sherex Company under the trade name "Varion CAS® sulfobetaine".
[0106] A further example of betaine is Lauryl-immino-dipropionate commercially available
from Rhone-Poulenc under the trade name Mirataine H2C-HA®.
[0107] A preferred surfactant for use herein is an anionic surfactant or a zwitterionic
surfactant or a mixture thereof, a more preferred surfactant is a sulfosuccinate surfactant,
sulfosuccinamate surfactant, sulfosuccinamide surfactant, carboxylate surfactant,
sarcosinate surfactant, alkyl sulfate surfactant, alkyl sulphonate surfactant, alkyl
glycerol sulfate surfactant and alkyl glycerol sulphonate surfactant or a zwitterionic
betaine surfactant and mixtures thereof.
[0108] In a preferred embodiment a preferred surfactant for use herein is a sarcosinate
surfactant, an alkyl sulphonate surfactant, an alkyl sulphate surfactant, or a zwitterionic
betaine surfactant and mixtures thereof, and the most preferred surfactant herein
is an alkyl sarcosinate surfactant.
[0109] In another preferred a preferred surfactant for use herein is a mixture of a sulfosuccinate
surfactant and a second anionic surfactant. More preferably, said surfactant is a
mixture of a sulfosuccinate surfactant and a sulphate surfactant. Most preferably,
said surfactant is a sulfosuccinate surfactant.
[0110] The presence of a surfactant in preferred compositions when employed in the process
of cleaning a carpet according to the present invention contributes to the excellent
cleaning performance on various types of soils including diffuse soils (e.g., particulate
and/or greasy soils) that tend to accumulate in the so called "high traffic areas"
but also in delivering good cleaning performance on other types of stains or soils,
i.e., enzymatic stains like blood.
[0111] By "high traffic areas" it is meant herein areas with an intensive use of the carpets
in such areas as for example near doors.
[0112] By "particulate stains" it is meant herein any soils or stains of particulate nature
that can be found on any carpet, e.g. clay, dirt, dust, mud, concrete and the like.
[0113] By "greasy/oily stains" it is meant herein any soils or stains of greasy/oily nature
that can be found on any carpet, e.g., make-up, lipstick, dirty motor oil and mineral
oil, greasy food like mayonnaise and spaghetti sauce.
[0114] By "enzymatic stains" it is meant herein any soils or stains of enzymatic nature
that can be found on any carpet, e.g., grass.
[0115] The cleaning performance of a given composition on a soiled carpet may be evaluated
by the following test method : A liquid composition according to the present invention
is first applied, preferably sprayed, onto the stained portion of a carpet, left to
act thereon from 1 to 60 minutes, preferably 30 minutes, after which the carpet is
vacuum cleaned using any commercially available vacuum cleaners like for instance
a standard Hoover® 1300W vacuuming machine. The soils used in this test may be particulate
stains, greasy/oily stains or enzymatic stain as described above. The cleaning performance
may be evaluated by visual using panel score units to rate the cleaning performance.
Anti-resoiling agent
[0116] The compositions as disclosed herein may comprise as a highly preferred optional
ingredient an anti-resoiling agent.
[0117] Suitable anti-resoiling agents include anti-resoiling polymers.
[0118] Suitable poly (vinyl methyl ether / maleic acid) copolymers are according to the
general formula :

wherein n (degree of polymerisation) is an integer of from 50 to 1600, preferably
from 100 to 800, and more preferably from 200 to 400.
[0119] Accordingly, suitable poly (vinyl methyl ether / maleic acid) copolymers for use
herein have an average molecular weight of from 1'000 to 10'000'000, preferably 10'000
to 1'000'000, more preferably from 10'000 to 500'000, and most preferably from 50'000
to 100'000.
[0120] Suitable poly (vinyl methyl ether / maleic acid) copolymers are commercially available,
for instance, from ISP Corporation, New York, NY and Montreal, Canada under the product
names Gantrez AN Copolymer® (AN-119 copolymer, average molecular weight of 20'000;
AN-139 copolymer, average molecular weight of 41'000; AN-149 copolymer, average molecular
weight of 50'000; AN-169 copolymer, average molecular weight of 67'000; AN-179 copolymer,
average molecular weight of 80'000), Gantrez S® (Gantrez S97®, average molecular weight
of 70'000), and Gantrez ES® (ES-225, ES-335, ES-425, ES-435), Gantrez V® (V-215, V-225,
V-425).
[0121] Preferably the poly (vinyl methyl ether / maleic acid) copolymers are either crosslinked
or not crosslinked, i.e., linear. More preferably the poly (vinyl methyl ether / maleic
acid) copolymers are not crosslinked.
[0122] Suitable anti-resoiling polymers include soil suspending polyamine polymers. Any
soil suspending polyamine polymer known to those skilled in the art may also be used
herein. Particularly suitable polyamine polymers for use herein are alkoxylated polyamines.
Such materials can conveniently be represented as molecules of the empirical structures
with repeating units :

and

wherein R is a hydrocarbyl group, usually of 2-6 carbon atoms; R
1 may be a C
1-C
20 hydrocarbon; the alkoxy groups are ethoxy, propoxy, and the like, and y is from 2
to 30, most preferably from 7 to 20; n is an integer of at least 2, preferably from
2 to 40, most preferably from 2 to 5; and X- is an anion such as halide or methylsulfate,
resulting from the quaternization reaction.
[0123] The most highly preferred polyamines for use herein are the so-called ethoxylated
polyethylene amines, i.e., the polymerized reaction product of ethylene oxide with
ethyleneimine, having the general formula :

wherein y is from 2 to 50, preferably from 5 to 30, and n is from 1 to 40, preferably
from 2 to 40. Particularly preferred for use herein is an ethoxylated polyethylene
amine, in particular an ethoxylated polyethylene amine wherein n=2 and y=20, and an
ethoxylated polyethylene amine wherein n=40 and y=7.
[0124] Suitable ethoxylated polyethylene amines are commercially available from Nippon Shokubai
CO., LTD under the product names ESP-0620A® (ethoxylated polyethylene amine wherein
n=2 and y=20) or from BASF under the product names ES-8165 and from BASF under the
product name LUTENSIT K - 187/50® (ethoxylated polyethylene amine wherein n=40 and
Y=7).
[0125] Suitable anti-resoiling polymers also include polyamine N-oxide polymers.
[0126] Suitable polyamine N-oxide polymers for use herein are according to the following
formula : R-A
x-P; containing at least one N-oxide group (N-O group);
wherein : P is a polymerizable unit to which an N-O group can be attached and/or the
N-O group can form part of the polymerizable unit;
A is one of the following structures:

x is 0 or 1;
and R is an aliphatic, ethoxylated aliphatic, aromatic, heterocyclic or alicyclic
group or any combination thereof to which the N-O group can be attached to R or the
nitrogen of the N-O group is part of R.
[0127] By "N-O group" it is meant one of the following general structures:

wherein R
1, R
2, R
3 are aliphatic, aromatic, heterocyclic or alicyclic groups or combinations thereof;
x, y and z are 0 or 1; and the nitrogen of the N-O group can be attached or form part
of any of the aforementioned groups.
[0128] Any polymerizable unit P can be used as long as the amine oxide polymer formed is
water-soluble and provides the carpet cleaning composition with carpet cleaning and/or
carpet anti-resoiling benefits. Preferred polymerizable unit P are vinyl, alkylenes,
esters, ethers, amides, imides, acrylates and mixtures thereof. A more preferred polymerizable
unit P is vinyl.
[0129] Preferred polyamine N-oxide polymers are those wherein R is a heterocyclic group
such as pyridine, pyrrole, imidazole, or a derivative thereof, to which the nitrogen
of the N-O group can be attached or the N-O group is part of these groups. Most preferred
polyamine N-oxide polymers are those wherein R is a pyridine.
[0130] The polyamine N-oxide polymer can be obtained in almost any degree of polymerization.
Typically, the average molecular weight is within the range of 1,000 to 100,000; more
preferred 5,000 to 100,000; most preferred 5,000 to 25,000.
[0131] Suitable polyamine N-oxide polymer are polyvinyl pyridine-N-oxide polymers wherein
: the polymerizable unit P is vinyl; x=0; and R is pyridine wherein the nitrogen of
the N-O group is part of.
[0132] Suitable poly vinyl pyridine-N-oxide polymers are commercially available from Hoechst
under the trade name of Hoe S 4268®, and from Reilly Industries Inc. under the trade
name of PVNO.
[0133] Furthermore, suitable anti-resoiling polymers include N-vinyl polymer.
[0134] Suitable N-vinyl polymers include polyvinyl pyrrolidone polymers, co-polymers of
N-vinylpyrrolidone and N-vinylimidazole, co-polymers of N-vinylpyrrolidone and acrylic
acid, and mixtures thereof.
[0135] Suitable co-polymers of N-vinylpyrrolidone and N-vinylimidazole polymers (referred
to as a class as "PVPVI") are according to the formula :

in which n is between 50 and 500 and preferably between 80 and 200 and m is between
50 and 500 and preferably between 80 and 200.
[0136] Preferably the PVPVI has an average molecular weight range from 1,000 to 100,000,
more preferably from 5,000 to 100,000, and most preferably from 5,000 to 20,000. (The
average molecular weight range is determined by light scattering as described in Barth,
et al.,
Chemical Analysis, Vol 113. "Modern Methods of Polymer Characterization", the disclosures of which are
incorporated herein by reference.)
[0137] The PVPVI co-polymers typically have a molar ratio of N-vinylimidazole to N-vinylpyrrolidone
from 1:1 to 0.2:1, more preferably from 0.8:1 to 0.3:1, most preferably from 0.6:1
to 0.4:1. These co-polymers can be either linear or branched.
[0138] Suitable co-polymers of N-vinylpyrrolidone and N-vinylimidazole are commercially
available from BASF, under the trade name of Sokalan® PG55.
[0139] Suitable polyvinylpyrrolidone ("PVP") for use herein are homopolymers of N-vinylpyrrolidone
having the following repeating monomer:

[0140] Preferred vinylpyrrolidone homopolymers for use herein have an average molecular
weight of from 1,000 to 100,000, preferably from 5,000 to 100,000, and more preferably
from 5,000 to 20,000.
[0141] Suitable vinylpyrrolidone homopolymers are commercially available from BASF under
the trade names Luviskol® K15 (viscosity molecular weight of 10,000), Luviskol® K25
(viscosity molecular weight of 24,000), Luviskol® K30 (viscosity molecular weight
of 40,000), and other vinylpyrrolidone homopolymers known to persons skilled in the
detergent field (see for example EP-A-262,897 and EP-A-256,696).
[0142] Suitable co-polymers of N-vinylpyrrolidone and acrylic acid (referred to as a class
as "PV/AA") are according to the formula :

in which n is between 50 and 1000 and preferably between 100 and 200 and m is between
150 and 3000 and preferably between 300 and 600.
[0143] Preferably the PV/AA have an average molecular weight range from 1,000 to 100,000,
more preferably from 5,000 to 100,000, and most preferably from 5,000 to 25,000.
[0144] Suitable co-polymers of N-vinylpyrrolidone and acrylic acid are commercially available
from BASF under the trade name Sokalan® PG 310.
[0145] Preferred N-vinyl polymers are polyvinyl pyrrolidone polymers, co-polymers of N-vinylpyrrolidone
and N-vinylimidazole, co-polymers of N-vinylpyrrolidone and acrylic acid, and mixtures
thereof, even more preferred are polyvinyl pyrrolidone polymers.
[0146] Suitable anti-resoiling polymers also include soil suspending polycarboxylate polymers.
[0147] Any soil suspending polycarboxylate polymer known to those skilled in the art can
be used according to the present invention such as homo- or co-polymeric polycarboxylic
acids or their salts including polyacrylates and copolymers of maleic anhydride or/and
acrylic acid and the like. Indeed, such soil suspending polycarboxylate polymers can
be prepared by polymerizing or copolymerizing suitable unsaturated monomers, preferably
in their acid form. Unsaturated monomeric acids that can be polymerized to form suitable
polymeric polycarboxylates include acrylic acid, maleic acid (or maleic anhydride),
fumaric acid, itaconic acid, aconitic acid, mesaconic acid, citraconic acid and methylenemalonic
acid. The presence in the polymeric polycarboxylates herein of monomeric segments,
containing no carboxylate radicals such as vinylmethyl ether, styrene, ethylene, etc.
is suitable provided that such segments do not constitute more than 40% by weight.
[0148] Particularly suitable polymeric polycarboxylates to be used herein can be derived
from acrylic acid. Such acrylic acid-based polymers which are useful herein are the
water-soluble salts of polymerized acrylic acid. The average molecular weight of such
polymers in the acid form preferably ranges from 2,000 to 10,000, more preferably
from 4,000 to 7,000 and most preferably from 4,000 to 5,000. Water-soluble salts of
such acrylic acid polymers can include, for example, the alkali metal, ammonium and
substituted ammonium salts. Soluble polymers of this type are known materials. Use
of polyacrylates of this type in detergent compositions has been disclosed, for example,
in Diehl, U.S. Patent 3,308,067, issued March 7, 1967.
[0149] Acrylic/maleic-based copolymers may also be used as a preferred soil suspending polycarboxylic
polymer. Such materials include the water-soluble salts of copolymers of acrylic acid
and maleic acid. The average molecular weight of such copolymers in the acid form
preferably ranges from 2,000 to 100,000, more preferably from 5,000 to 75,000, most
preferably from 7,000 to 65,000. The ratio of acrylate to maleate segments in such
copolymers will generally range from 30:1 to 1:1, more preferably from 10:1 to 2:1.
Water-soluble salts of such acrylic acid/maleic acid copolymers can include, for example,
the alkali metal, ammonium and substituted ammonium salts. Soluble acrylate/maleate
copolymers of this type are known materials which are described in European Patent
Application No. 66915, published December 15, 1982. Particularly preferred is a copolymer
of maleic / acrylic acid with an average molecular weight of 70,000. Such copolymers
are commercially available from BASF under the trade name SOKALAN® CP5.
[0150] Other suitable anti-resoiling polymers include those anti-resoiling polymers having:
(a) one or more nonionic hydrophile components consisting essentially of (i) polyoxyethylene
segments with a degree of polymerization of at least 2, or (ii) oxypropylene or polyoxypropylene
segments with a degree of polymerization of from 2 to 10, wherein said hydrophile
segment does not encompass any oxypropylene unit unless it is bonded to adjacent moieties
at each end by ether linkages, or (iii) a mixture of oxyalkylene units comprising
oxyethylene and from 1 to about 30 oxypropylene units wherein said mixture contains
a sufficient amount of oxyethylene units such that the hydrophile component has hydrophilicity
great enough to increase the hydrophilicity of conventional polyester synthetic fiber
surfaces upon deposit of the soil release agent on such surface, said hydrophile segments
preferably comprising at least about 25% oxyethylene units and more preferably, especially
for such components having about 20 to 30 oxypropylene units, at least about 50% oxyethylene
units; or (b) one or more hydrophobe components comprising (i) C
3 oxyalkylene terephthalate segments, wherein, if said hydrophobe components also comprise
oxyethylene terephthalate, the ratio of oxyethylene terephthalate: C
3 oxyalkylene terephthalate units is about 2:1 or lower, (ii) C
4-C
6 alkylene or oxy C
4-C
6 alkylene segments, or mixtures therein, (iii) poly (vinyl ester) segments, preferably
polyvinyl acetate), having a degree of polymerization of at least 2, or (iv) C
1-C
4 alkyl ether or C
4 hydroxyalkyl ether substituents, or mixtures therein, wherein said substituents are
present in the form of C
1-C
4 alkyl ether or C
4 hydroxyalkyl ether cellulose derivatives, or mixtures therein, and such cellulose
derivatives are amphiphilic, whereby they have a sufficient level of C
1-C
4 alkyl ether and/or C
4 hydroxyalkyl ether units to deposit upon conventional polyester synthetic fiber surfaces
and retain a sufficient level of hydroxyls, once adhered to such conventional synthetic
fiber surface, to increase fiber surface hydrophilicity, or a combination of (a) and
(b).
[0151] Typically, the polyoxyethylene segments of (a)(i) will have a degree of polymerization
of from about 1 to about 200, although higher levels can be used, preferably from
3 to about 150, more preferably from 6 to about 100. Suitable oxy C
4-C
6 alkylene hydrophobe segments include, but are not limited to, end-caps of polymeric
soil release agents such as MO
3S(CH
2)
nOCH
2CH
2O-, where M is sodium and n is an integer from 4-6, as disclosed in U.S. Patent 4,721,580,
issued January 26, 1988 to Gosselink.
[0152] Anti-resoiling polymers useful in the present invention also include cellulosic derivatives
such as hydroxyether cellulosic polymers, co-polymeric blocks of ethylene terephthalate
or propylene terephthalate with polyethylene oxide or polypropylene oxide terephthalate,
and the like. Such anti-resoiling polymers are commercially available and include
hydroxyethers of cellulose such as METHOCEL® (Dow). Cellulosic anti-resoiling polymers
for use herein also include those selected from the group consisting of C
1-C
4 alkyl and C
4 hydroxyalkyl cellulose; see U.S. Patent 4,000,093, issued December 28, 1976 to Nicol,
et al.
[0153] Anti-resoiling polymers characterised by poly(vinyl ester) hydrophobe segments include
graft co-polymers of poly(vinyl ester), e.g., C
1-C
6 vinyl esters, preferably poly(vinyl acetate) grafted onto polyalkylene oxide backbones,
such as polyethylene oxide backbones. See European Patent Application 0 219 048, published
April 22, 1987 by Kud, et al. Commercially available anti-resoiling polymers of this
kind include the SOKALAN® type of material, e.g., SOKALAN HP-22®, available from BASF.
[0154] One type of preferred anti-resoiling polymers is a co-polymer having random blocks
of ethylene terephthalate and polyethylene oxide (PEO) terephthalate. The molecular
weight of these anti-resoiling polymers is in the range of from about 25,000 to about
55,000. See U.S. Patent 3,959,230 to Hays, issued May 25, 1976 and U.S. Patent 3,893,929
to Basadur issued July 8, 1975.
[0155] Another preferred anti-resoiling polymers is a polyester with repeat units of ethylene
terephthalate units which contains 10-15% by weight of ethylene terephthalate units
together with 90-80% by weight of polyoxyethylene terephthalate units, derived from
a polyoxyethylene glycol of average molecular weight 300-5,000. Examples of this polymer
include the commercially available material ZELCON 5126® (from Dupont) and MILEASE
T® (from ICI). See also U.S. Patent 4,702,857, issued October 27, 1987 to Gosselink.
[0156] Another preferred anti-resoiling polymers agent is a sulfonated product of a substantially
linear ester oligomer comprised of an oligomeric ester backbone of terephthaloyl and
oxyalkyleneoxy repeat units and terminal moieties covalently attached to the backbone.
These anti-resoiling polymers are fully described in U.S. Patent 4,968,451, issued
November 6, 1990 to J.J. Scheibel and E.P. Gosselink. Other suitable anti-resoiling
polymers include the terephthalate polyesters of U.S. Patent 4,711,730, issued December
8, 1987 to Gosselink et al, the anionic end-capped oligomeric esters of U.S. Patent
4,721,580, issued January 26, 1988 to Gosselink, and the block polyester oligomeric
compounds of U.S. Patent 4,702,857, issued October 27, 1987 to Gosselink.
[0157] Preferred anti-resoiling polymers also include the soil release agents of U.S. Patent
4,877,896, issued October 31, 1989 to Maldonado et al, which discloses anionic, especially
sulfoaroyl, end-capped terephthalate esters.
[0158] Still another preferred anti-resoiling agent is an oligomer with repeat units of
terephthaloyl units, sulfoisoterephthaloyl units, oxyethyleneoxy and oxy-1,2-propylene
units. The repeat units form the backbone of the oligomer and are preferably terminated
with modified isethionate end-caps. A particularly preferred anti-resoiling agent
of this type comprises about one sulfoisophthaloyl unit, 5 terephthaloyl units, oxyethyleneoxy
and oxy-1,2-propyleneoxy units in a ratio of from about 1.7 to about 1.8, and two
end-cap units of sodium 2-(2-hydroxyethoxy)-ethanesulfonate. Said anti-resoiling agent
also comprises from about 0.5% to about 20%, by weight of the oligomer, of a crystalline-reducing
stabilizer, preferably selected from the group consisting of xylene sulfonate, cumene
sulfonate, toluene sulfonate, and mixtures thereof. See U.S. Pat. No. 5,415,807, issued
May 16, 1995, to Gosselink et al.
[0159] The liquid compositions may comprise from 0.01% to 10%, preferably from 0.01% to
5%, and more preferably from 0.05% to 2% by weight of the total composition of a further
anti-resoiling agent.
[0160] A preferred anti-resoiling agent is an anti-resoiling polymer. A more preferred anti-resoiling
agent is a poly (vinyl methyl ether / maleic acid) copolymer, a soil suspending polyamine
polymer, a poly vinyl pyridine-N-oxide polymer or a mixture thereof. An even more
preferred anti-resoiling agent is a poly (vinyl methyl ether / maleic acid) copolymer,
an alkoxylated polyamine polymer, a poly vinyl pyridine-N-oxide polymer or a mixture
thereof. The most preferred anti-resoiling agent useful in the compositions herein
are selected from the group consisting of : a poly (vinyl methyl ether / maleic acid)
copolymer; an ethoxylated polyethylene amine according to the formula as described
above wherein n=2 and y=20; an ethoxylated polyethylene amine according to the formula
as described herein wherein n=40 and y=7; a poly vinyl pyridine-N-oxide polymer; and
mixtures thereof.
Volatile organic compounds
[0161] As an optional but highly preferred ingredient the compositions according to the
present invention may comprise a volatile organic compound (VOC) or a mixture thereof.
[0162] Typically, the compositions herein may comprise up to 90%, preferably from 0.1% to
20%, more preferably from 0.5% to 10% and most preferably from 1% to 5% by weight
of the total composition of a volatile organic compound or a mixture thereof.
[0163] Suitable volatile organic compounds for use herein are selected from the group consisting
of : an aliphatic and/or aromatic alcohol; a glycol ether and/or a derivative thereof;
a polyol; and a mixture thereof.
[0164] Suitable aromatic alcohols to be used herein are according to the formula R
1-OH wherein R
1 is an alkyl substituted or non-alkyl substituted aryl group of from 1 to 20 carbon
atoms, preferably from 2 to 15 and more preferably from 2 to 10. A suitable aromatic
alcohol to be used herein is benzyl alcohol.
[0165] Suitable aliphatic alcohols to be used herein are according to the formula R
2-OH wherein R
2 is a linear or branched saturated or unsaturated hydrocarbon chain of from 1 to 20
carbon atoms, preferably from 1 to 10 and more preferably from 2 to 6. Highly preferred
herein are aliphatic alcohols with 2 to 4 carbon atoms and most preferably 4 carbon
atoms, or mixtures thereof. Suitable aliphatic alcohols to be used herein include
linear alcohol like 2-octanol, decanol, isopropyl alcohol, propyl alcohol, ethanol
and/or methanol. Highly preferred herein are ethanol, isopropyl alcohol or a mixture
thereof.
[0166] Ethanol may be commercially available from Eridania Italia under its chemical name.
[0167] Isopropanol may be commercially available from Merck/BDH Italia under its chemical
name.
[0168] Suitable glycol ethers and/or derivatives thereof to be used herein include monoglycol
ethers and/or derivatives thereof, polyglycol ethers and/or derivatives thereof and
mixtures thereof.
[0169] Suitable monoglycol ethers and derivatives thereof to be used herein include n-buthoxypropanol
(n-BP), water-soluble CELLOSOLVE® solvents or mixtures thereof. Preferred Cellosolve®
solvents include propoxy ethyl acetate salt (i.e., Propyl Cellosolve acetate salt®),
ethanol-2-butoxy phosphate salt (i.e., Butyl Cellosolve phosphate salt®), 2-(Hexyloxy)ethanol
(i.e., 2-hexyl Cellosolve®), 2-ethoxy ethanol (i.e., 2-ethyl Cellosolve®), 2-butoxyethanol
(i.e., 2-buthyl Cellosolve®) or mixtures thereof.
[0170] Suitable polyglycol ethers and derivatives thereof to be used herein include n-butoxypropoxypropanol
(n-BPP), butyl triglycol ether (BTGE), butyl diglycol ether (BDGE), water-soluble
CARBITOL® solvents or mixtures thereof.
[0171] Preferred water-soluble CARBITOL® solvents are compounds of the 2-(2-alkoxyethoxy)ethanol
class, 2-(2-alkoxyethoxy)propanol class and/or 2-(2-alkoxyethoxy)butanol class wherein
the alkoxy group is derived from ethyl, propyl or butyl. A preferred water-soluble
carbitol is 2-(2-butoxyethoxy)ethanol also known as butyl carbitol®.
[0172] Preferred glycol ethers and/or derivatives thereof are 2-ethoxyethanol, 2-butoxyethanol,
n-butoxypropoxypropanol, butyl carbitol® or mixtures thereof.
[0173] Suitable polyol solvents to be used herein are the polyols having at least 2 hydroxyl
groups (-OH) like diols. Suitable diols to be used herein include 2-ethyl-1,3-hexanediol,
2,2,4-trimethyl-1,3-pentanediol, methyl-2,4 pentanediol or mixture thereof.
[0174] The volatile organic compounds, when present, further contribute to the excellent
overall cleaning performance of the present invention. Additionally, their addition
in the compositions herein also enhances the sanitising properties of the compositions.
Other optional ingredients
[0175] The compositions herein may further comprise conventional carpet cleaning ingredients.
Preferably, the compositions herein may comprises a number of additional compounds
selected from the group consisting of stabilising agents, chelating agents, builder
systems, radical scavengers, perfumes, dyes, suds suppressing agents, enzymes, photobleaching
agents, bleach activators and other minors and mixtures thereof.
[0176] In a preferred embodiment, the compositions herein may further comprises a number
of additional compounds selected from the group consisting of stabilising agents,
chelating agents, builder systems, radical scavengers, perfumes, dyes, suds suppressing
agents, enzymes, photobleaching agents, bleach activators and other minors and mixtures
thereof.
Stabilizing agents
[0177] The compositions of the present invention may further comprise a stabilizing agent
selected from the group consisting of hydroxy pyridine N-oxides or derivatives thereof
and mixtures thereof.
[0178] Suitable hydroxy pyridine N-oxides or derivatives thereof are according to the following
formula:

wherein X is nitrogen, Y is one of the following groups oxygen, -CHO, -OH, -(CH
2)n-COOH, wherein n is an integer of from 0 to 20, preferably of from 0 to 10 and more
preferably is 0, and wherein Y is preferably oxygen. Accordingly particularly preferred
hydroxy pyridine N-oxides or derivatives thereof to be used herein is 2-hydroxy pyridine
N-oxide.
[0179] Hydroxy pyridine N-oxides or derivatives thereof may be commercially available from
Sigma.
[0180] Typically, the compositions herein may comprise up to 2%, preferably from 0.001%
to 1% and more preferably from 0.001% to 0.5% by weight of the total composition of
a hydroxy pyridine N-oxide or derivatives thereof or mixtures thereof.
Chelating agents
[0181] The compositions of the present invention may further comprise a chelating agent.
[0182] Suitable chelating agents are those known to those skilled in the art. Particularly
suitable chelating agents include for examples phosphonate chelating agents, polyfunctionally-substituted
aromatic chelating agents, amino carboxylate chelating agents, other chelating agents
like ethylene diamine N,N'-disuccinic acid and mixtures thereof.
[0183] Typically, the compositions herein may comprise up to 4%, preferably from 0.001%
to 1%, and more preferably from 0.001% to 0.5% by weight of the total composition
of a chelating agent.
[0184] Suitable phosphonate chelating agents to be used herein may include ethydronic acid,
alkali metal ethane 1-hydroxy diphosphonates as well as amino phosphonate compounds,
including amino alkylene poly (alkylene phosphonate), alkali metal ethane 1-hydroxy
diphosphonates, nitrilo trimethylene phosphonates, ethylene diamine tetra methylene
phosphonates, and diethylene triamine penta methylene phosphonates. The phosphonate
compounds may be present either in their acid form or as salts of different cations
on some or all of their acid functionalities. Preferred phosphonate chelating agents
to be used herein are diethylene triamine penta methylene phosphonates (DETPMP). Such
phosphonate chelating agents are commercially available from Monsanto under the trade
name DEQUEST®.
[0185] Polyfunctionally-substituted aromatic chelating agents may also be useful in the
compositions herein. See U.S. patent 3,812,044, issued May 21, 1974, to Connor et
al. Preferred compounds of this type in acid form are dihydroxydisulfobenzenes such
as 1,2-dihydroxy -3,5-disulfobenzene.
[0186] A preferred biodegradable chelating agent for use herein is ethylene diamine N,N'-
disuccinic acid, or alkali metal, or alkaline earth, ammonium or substitutes ammonium
salts thereof or mixtures thereof. Ethylenediamine N,N'- disuccinic acids, especially
the (S,S) isomer, have been extensively described in US patent 4, 704, 233, November
3, 1987. to Hartman and Perkins. Ethylenediamine N,N'- disuccinic acid is, for instance,
commercially available under the tradename ssEDDS® from Palmer Research Laboratories.
[0187] Suitable amino carboxylate chelating agents to be used herein include ethylene diamine
tetra acetates, diethylene triamine pentaacetates, diethylene triamine pentaacetate
(DTPA), N-hydroxyethylethylenediamine triacetates, nitrilotriacetates, ethylenediamine
tetrapropionates, triethylenetetraaminehexaacetates, ethanoldiglycines, propylene
diamine tetracetic acid (PDTA) and methyl glycine di-acetic acid (MGDA), both in their
acid form, or in their alkali metal, ammonium, and substituted ammonium salt forms.
A particularly suitable amino carboxylate to be used herein is diethylene triamine
penta acetic acid (DTPA).
[0188] Other suitable chelating agents to be used herein include salicylic acid or derivatives
thereof, or mixtures thereof according to the following formula:

wherein X is carbon, Y is one of the following groups -CHO, -OH, -(CH2)n-COOH, and
preferably is -(CH2)n-COOH, and wherein n is an integer of from 0 to 20, preferably
of from 0 to 10 and more preferably is 0. Salicylic acid and derivatives thereof may
be used herein either in their acid form or in their salts form as for example sodium
salts.
[0189] Salicylic acid is particularly preferred herein and may be commercially available
from Rhone Poulenc.
Bleach activators
[0190] In an embodiment of the present invention where the compositions herein comprise
a peroxygen bleach, preferably hydrogen peroxide, said compositions may further comprise
a bleach activator, as an optional inaredient.
[0191] By "bleach activator", it is meant herein a compound which reacts with the peroxygen
bleach, preferably hydrogen peroxide, to form a peracid. The peracid thus formed constitutes
the activated bleach.
[0192] Suitable bleach activators to be used herein include those belonging to the class
of esters, amides, imides, or anhydrides. Examples of suitable compounds of this type
are disclosed in British Patent GB 1 586 769 and GB 2 143 231 and a method for their
formation into a prilled form is described in European Published Patent Application
EP-A-62 523. Suitable examples of such compounds to be used herein are tetracetyl
ethylene diamine (TAED), sodium 3,5,5 trimethyl hexanoyloxybenzene sulphonate, diperoxy
dodecanoic acid as described for instance in US 4 818 425 and nonylamide of peroxyadipic
acid as described for instance in US 4 259 201 and n-nonanoyloxybenzenesulphonate
(NOBS). Also suitable are N-acyl caprolactam selected from the group consisting of
substituted or unsubstituted benzoyl caprolactam, octanoyl caprolactam, nonanoyl caprolactam,
hexanoyl caprolactam, decanoyl caprolactam, undecenoyl caprolactam, formyl caprolactam,
acetyl caprolactam, propanoyl caprolactam, butanoyl caprolactam pentanoyl caprolactam
or mixtures thereof. A particular family of bleach activators of interest was disclosed
in EP 624 154, and particularly preferred in that family is acetyl triethyl citrate
(ATC). Acetyl triethyl citrate has the advantage that it is environmentally friendly
as it eventually degrades into citric acid and alcohol. Furthermore, acetyl triethyl
citrate has a good hydrolytical stability in the composition upon storage and it is
an efficient bleach activator.
[0193] The compositions according to the present invention may comprise up to 30%, preferably
from 1% to 20%, and more preferably from 2% to 10% by weight of the total composition
of a bleach activator.
Builders
[0194] The compositions according to the present invention may further comprise a builder
system. Any conventional builder system known in the art is suitable for use herein.
Suitable builders for use herein include derivatives of succinic acid of the formula
R-CH(COOH)CH
2(COOH) wherein R is C
10-20 alkyl or alkenyl, preferably C
12-16 alkyl or alkenyl, or wherein R can be substituted with hydroxyl, sulpho sulphoxyl
or sulphone substituents. Specific examples include lauryl succinate, myristyl succinate,
palmityl succinate, 2-dodecenylsuccinate, 2-tetradecenyl succinate. Succinate builders
are preferably used in the form of their water-soluble salts, including sodium, potassium,
ammonium and alkanolammonium salts.
[0195] Other suitable builders are oxodisuccinates and mixtures of tartrate monosuccinic
and tartrate disuccinic acid such as described in US 4,663,071.
[0196] Further suitable builders for use herein are fatty acid builders including saturated
or unsaturated C
10-18 fatty acids, as well as the corresponding soaps. Preferred saturated species have
from 12 to 16 carbon atoms in the alkyl chain. The preferred unsaturated fatty acid
is oleic acid.
[0197] The compositions herein may comprise up to 10%, preferably from 1% to 7% by weight
of the total composition of a builder system.
Radical scavengers
[0198] The compositions herein may comprise a radical scavenger as another optional ingredient.
Suitable radical scavengers for use herein include the well-known substituted mono
and di hydroxy benzenes and derivatives thereof, alkyl- and aryl carboxylates and
mixtures thereof. Preferred radical scavengers for use herein include di-tert-butyl
hydroxy toluene (BHT), p-hydroxy-toluene, hydroquinone (HQ), di-tert-butyl hydroquinone
(DTBHQ), mono-tert-butyl hydroquinone (MTBHQ), tert-butyl-hydroxy anysole (BHA), p-hydroxy-anysol,
benzoic acid, 2,5-dihydroxy benzoic acid, 2,5-dihydroxyterephtalic acid, toluic acid,
catechol, t-butyl catechol, 4-allyl-catechol, 4-acetyl catechol, 2-methoxyphenol,
2-ethoxy-phenol, 2-methoxy-4-(2-propenyl)phenol, 3,4-dihydroxy benzaldehyde, 2,3-dihydroxy
benzaldehyde, benzylamine, 1,1,3-tris(2-methyl-4-hydroxy-5-t-butylphenyl) butane,
tert-butyl-hydroxy-anyline, p-hydroxy anyline as well as n-propyl-gallate. Highly
preferred for use herein is di-tert-butyl hydroxy toluene, which is for example commercially
available from SHELL under the trade name IONOL CP® and/or tert-butyl-hydroxy anysole
and/or propyl gallate. These radical scavengers further contribute to the stability
of the compositions herein.
[0199] Typically, the compositions according to the present invention may comprise up to
5%, preferably from 0.002% to 1.5% by weight and more preferably from 0.002% to 0.5%
by weight of the total composition of a radical scavenger.