TECHNOLOGICAL SECTOR TO WHICH THE INVENTION REFERS
[0001] The present invention refers to a machine for perforating/drilling toecaps and buttresses
for footwear. In this way it is possible to carry out this process automatically the
finishing of these parts gaining in both performance and quality.
BACKGROUND OF THE INVENTION
[0002] In order to talk about the background to the invention object of this patent one
must take as a starting point the fact that the applicant of same has applied for
protection by means of a utility model under the title "Improved buttresses and toecaps
for footwear" with priority of 21 of December 1998, his application being granted
the number ES-U9803194. The object of aforesaid utility model are drilled buttresses
and toecaps for footwear, which are variable in number and thickness, depending on
the material, with the aim of increasing the transpiration of footwear and consequently
reduce the problems derived from athlete's foot and bacteria by the sweating of the
foot. Furthermore, the effectiveness in the sticking of the parts is increased.
[0003] Until now, toecaps and buttresses for footwear were not perforated, so no machine
nor system existed for the perforation/drilling of those parts. In the footwear sector,
when the leather is perforated for decorative purposes only, it is done through a
manual procedure with hole punches or with plates where the perforating elements were
arranged according to the desired design, then proceed to the drilling of the piece
of leather which has been positioned in the right place by the operator, which does
the perforation manually.
OBJECT OF THE INVENTION
[0004] The present invention provides an improvement in the manufacturing process of toecaps
and buttresses for footwear with holes since it automates the whole process, from
the extraction of the toecap or the buttress from the storage tray to the placement
of the drilled buttress or toecap in a container. In this way a very considerable
saving of time is achieved and in addition drilled samples of great quality and homogeneity
are obtained.
DETAILED DESCRIPTION
[0005] It has been conceived of as a machine for perforating/drilling toecaps and buttresses
for footwear, whatever the size and material in which they are made up. The number
of holes to be made can be chosen as well as the shape of same. The machine can have
one, two, three or four pistons, each one with its corresponding set of hammers and
counterdies. The thickness of the hammers may be greater or smaller and their number
and arrangement is established freely.
[0006] The machine consists of the following elements:
A rigid body whose shape and size may vary and which is not the object of the patent,
which serves as a support to the perforating/drilling object of the patent.
The system, object of the patent, for perforating/drilling toecaps and buttresses.
This consist of:
a suction vent (pointed out in figures 2 and 3 with the number 9), whose role is to
take and extract the toecap or buttress from the loader or storage tray situated next
to the machine and place it on a conveyor belt (marked with the number 8 in figures
2 and 3). The role of the belt is to take the unperforated material (marked with the
number 11A in figure 2) in order to insert it between the belts marked with the numbers
6A and 6B in figures 1, 2 and 3.
[0007] By the friction of belts 6A and 6B, the unperforated material is carried to a piston
whose role is to block the buttress at the desired point (marked by the number 10
in figures 2 and 3).
[0008] Once the buttress is blocked at the desired point the pistons (marked with the numbers
1, 2, 3 and 4 in figures 1, 2 and 3) intervene, with variable selection of intervention,
the pistons acting on their respective group of hammers (number 7A, 7B, 7C and 7C
of figure1). These hammers exert pressure on the buttress in order to perforate it,
pressure which can be regulated according to the type and thickness of the material
in which the buttress and toecap is manufactured.
[0009] Some counterdies are situated in the lower part of the group of pistons and in the
same alignment as the hammers (marked by the number 13 in figures 1 and 3). The buttress
remains blocked between the hammers and the counterdies in such a way that when the
hammer drops down and penetrate the guides of the counterdies the perforation and
drilling of the buttress occurs, (number 11B of figure 2).
[0010] Once the holes have been made, and in order to avoid the buttress getting caught
up in the perforating hammers when these come out of the counterdie, the piece marked
with the number 5 in figures 1 and 2 holds them until the hammers reach their original
position.
[0011] The hammers having reached their original position and once the buttress is perforated,
the end-of-stroke control pistons (marked with number 10 in figures 2 and 3) unblock
the buttress allowing the latter to go on advancing by friction between belts 6A and
6B of figures 1, 2 and 3. At the end of these belts, the perforated material (number
11 in figure2) is placed in a container.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] For a better understanding of what is described herein, some drawings are enclosed
in which the system, object of the patent, is represented from three different perspectives.
In figure 1 the elevation view is shown, in figure 2 the plan view, and in figure
3, the side view.
For a correct understanding of the drawings we go on to make a description of the
parts:
N° 1, 2, 3 and 4 of figures 1, 2 and 3: the perforating piston equipment of the buttress.
N° 7 A, 7 B, 7 C and 7 D of figures 1 and 3: the perforating hammers equipment.
N° 12 of figures 1 and 3: hammers guide.
N° 5 of figures 1 and 3: blocker of the material already perforated which prevents
same from getting caught in the hammers.
N° 13 of figures 1 and 3: perforating counterdies.
N° 9 of figures 2 and 3: suction vent to take the buttress from the loader and place
it on the conveyor belt.
N° 8 of figures 2 and 3: buttress conveyor belt.
N° 6A and 6 B of figures 1, 2 and 3: buttress friction conveyor belts.
N° 10 of figures 2 and 3: end-of-stroke control piston which centres the buttress
in order to be perforated.
N° 11 A of figure 2: view of unperforated buttress.
N° 11 B of figure 2: view of the perforated buttress.
Part n° 5 blocks the buttress avoiding it from moving vertically when the hammers
go up and n° 10 blocks the buttress so that it can make the perforation, avoiding
the latter from moving horizontally by the friction of belts 6 A and 6 B.
1. Machine for perforating/drilling toecaps and buttresses for footwear, whatever their
size and material, characterized by a suction vent (9) whose role is to take and extract
the toecap or buttress from the loader or deposit situated next to the machine and
place it on a conveyor belt (8). The role of this belt is to take the unperforated
material (11A) in order to insert it between belts (6A and 6B).
2. Machine for perforating/drilling toecaps and buttresses for footwear, whatever their
size and material, in accordance with claim 1, characterized in that by the friction
of belts (6A and 6B) the unperforated material is transported to a piston (10) whose
role is to block the buttress at the desired point.
3. Machine for perforating/drilling toecaps and buttresses for footwear, whatever their
size or material, in accordance with claims 1 and 2, characterized in that once the
buttress is blocked at the desired point, the pistons (1,2,3 and 4) take part (with
variable selection of intervention), the pistons acting on their respective groups
of hammers (7A, 7B, 7C and 7C). These hammers exert pressure on the buttress in order
to perforate it, pressure which can be regulated according to the type and thickness
of the material in which the buttress and toecap is manufactured.
4. Machine for perforating/drilling toecaps and buttresses for footwear, whatever their
size and material, in accordance with claims 1, 2 and 3, characterized in that some
counterdies (13) are situated in the lower part of the group of pistons and in the
same alignment as the hammers. The buttress is blocked between the hammers and the
counterdies in such a way that when the hammers drop and penetrate the counterdie
guides the perforation and drilling of the buttress (11B) occurs.
5. Machine for perforating/drilling toecaps and buttresses for footwear, whatever their
size and material, in accordance with claims 1, 2, 3 and 4, characterized in that
once the holes are made, and in order to avoid the buttresses getting caught up in
the perforating hammers when the latter come out of the counterdie, a part (5) holds
them until the hammers reach their original position.
6. Machine for perforating/drilling toecaps and buttresses for footwear, whatever their
size and material, in accordance with claims 1, 2, 3, 4 and 5, characterized in that
the hammers having reached their original position, and once the buttress is perforated,
the end-of-stroke control pistons (10) go down, which unblock the buttress allowing
the latter to go on advancing by friction between belts (6A and 6B). At the end of
these belts, the perforated material (11) is deposited in a container.
7. Machine for perforating/drilling toecaps and buttresses for footwear, whatever their
size and material, in accordance with claim 1, characterized in that the machine can
have the desired number of pistons, each one with its corresponding set of hammers
and counterdies.
8. Machine for perforating/drilling toecaps and buttresses for footwear, whatever their
size and material, in accordance with claim 1, characterized in that the thickness,
number and arrangement of the hammers are variable.