1. Field of the invention.
[0001] The present invention relates to new types of polymeric latices and their use in
photographic materials.
2. Background of the invention.
[0002] Coated photographic layers and complete photographic materials must comply with a
number of requirements concerning physical properties. In order to avoid physical
damage during manufacturing and handling a photographic material must show a sufficiently
high scratch resistance. Furtheron, photographic materials must show a good flexibility
so that easy handling without the occurence of creases or cracks is possible ; in
other words, the materials may not suffer from brittleness especially under critical
low humidity conditions. On the other hand, stickiness should be avoided. Still furtheron,
photographic materials must show a good dimensional stability, meaning a minimal dimensional
distorsion during processing especially during the drying phase at elevated temperature.
The requirement of dimensional stability is particularly stringent for graphic arts
contact materials often serving in pre-press activity as final intermediates between
colour separations produced on a scanner and the exposure step onto a printing plate.
Several contacts, being duplicates of different separations, have to be exposed in
register on one and the same printing plate and mutually different dimensional distorsions
would lead to unacceptable colour shifts on image edges in the final print.
[0003] As well known in the art flexibility and dimensional stability can be improved by
the incorporation of so-called plasticizers. These substances can be relatively low-molecular
weigth compounds, preferably containing several hydrophilic groups like hydroxyl groups,
or they can be polymer latices preferably having a rather low glass transition temperature.
The former are able to reduce the Tg (glass transition temperature) of the binder
system itself, while the latter (the polymeric latices) result in a 2-component system
with a Tg typical for the binder and a second Tg typical for the latex. In both ways
the layer is kept sufficiently flexible at room temperature, even at a high hardening
degree of the gelatinous layer while the required dimensional stability is assured.
[0004] Representative plasticizers include alcohols, dihydric alcohols, trihydric alcohols
and polyhydric alcohols, acid amides, cellulose derivatives, lipophilic couplers,
esters, phosphate esters such as tricresyl phosphate, glycol esters, diethylene glycol
mixed esters, phthalate esters such as dibutyl phthalate and butyl stearate, tetraethylene
glycol dimethyl ether, ethyl acetate copolymers, lactams, lower alkyl esters of ethylene
bis-glycolic acid, esters or diesters of an alkylene glycol or a polyalkylene glycol,
polyacrylic acid esters, polyethylene imines, poly(vinyl acetate) and polyurethanes,
as illustrated by Eastman et al U.S. Patent 306,470, Wiest U.S. Patent 3,635,853,
Milton et al U.S. Patent 2,960,505, Faber et al U.S. Patent 3,412,159, Ishihara et
al U.S. Patent 3,640,721, Illingsworth et al U.S. Patent 3,0003,878, Lowe et al U.S.
patent 2,327,808, Umberger U.S. Patent 3,361,565, Gray U.S. Patent 2,865,792, Milton
U.S. Patents 2,904,434 and 2,860,980, Milton et al U.S. Patent 3,033,680, Dersch et
al U.S. Patent 3,173,790, Fowler U.S. Patent 2,772,166 and Fowler et al U.S. Patent
2,835,582, Van Paesschen et al U.S. Patent 3,397,988, Balle et al U.S. Patent 3,791,857,
Jones et al U.S. Patent 2,759,821, Ream et al U.S. patent 3,287,289 and De Winter
et al U.S. Patent 4,245,036.
[0005] Low-molecular plasticizers with hydrophilic groups show the disadvantage of rendering
the coated hydrophilic layer(s) of a photographic element sticky particularly at elevated
relative humidity. When photographic materials are packaged, stored and delivered
in a web-like or sheet-like manner an unacceptable adherance of support parts to surface
parts can occur during storage or after processing. Moreover, they are not diffusion
resistant. On the other hand, plasticizers consisting of conventional polymer latices,
e.g. polyethylacrylates and analogues which are widely used in commercial materials,
show other drawbacks. The amount of latex which can be incorporated in a gelatinous
layer in order to improve dimensional stability is limited because high concentrations
of the latex disturb the cohesion of the gelatine matrix resulting in a decrease of
the scratch resistance eventually below a critical level.
[0006] So there is a need for new types of latices which can be incorporated in gelatinous
layers at higher latex/gelatin ratios (up to 1:1 ratio's) without affecting the scratch
resistance too strongly. Attempts to provide latices giving improved physical properties
are disclosed in, e.g. EP 0 477 670, which describes the use of gelatin-grafted latices,
in WO 91/14968, which discloses reduced pressure fog with uncase-hardened and case-hardened
gelatine-grafted polymer latices, and in EP 0 219 101 which discloses incorporation
of high quantities of hydrophobic latices by surrounding them during preparation with
natural water-soluble polymers like dextranes. US-P 4,714,671 discloses polymer latices
in which the dispersed particles consist of a soft hydrophobic core and a hard shell
giving rise to suitable plasticizers which do not diffuse out of the layer under tropical
conditions.
[0007] In EP 107 378 a hydrophobic core-shell latex comprising a hard core with Tg > 70
°C and a soft shell (Tg from 25 to 60 °C), wherein the core represents at least 80
% by weight of the total polymer content of the latex particles, is described. Such
water dispersable latices form easily a continuous film of a polymer on any possible
support. It is disclosed that the use of such core-shell latices as overcoat in photographic
materials reduces the ferrotyping, i.e. reduces antistatic discharges.
[0008] Polymeric, non-core-shell, latices have been used to provide good dimensional stability
and good resistance to scratchability. In e.g. US-P 3,459,790 it has been disclosed
that the incorporation of 0.1 % by weight (with respect to the total weight of the
monomers present) of a monomer comprising a reactive methylene group into the bulk
of the latex particles would yield latices that, when added to a photogrphic material,
would both improve dimensional stability and resistance against scratches.
[0009] In EP-A 343 642 and US-H H1016 the use of a vinylidenechloride copolymer, being a
core-shell latex comprising reactive methylene groups in a subbing layer is disclosed.
The use of said subbing layer enhances the dimensional stability of photographic silver
halide materials coated onto a support comprising said said polymer in said subbing
layer.
[0010] The present invention extends the teachings on improved polymer latices for use as
plasticizers in photographic materials.
3. Objects and Summary of the Invention
[0011] It is an object of the present invention to provide new types of latices which can
be incorporated in gelatinous layers in high concentrations while retaining good scratch
resistance.
[0012] It is a further object of the present invention to provide improved photographic
materials showing a favourable compromise between dimensional stability, flexibility
and scratch resistance.
[0013] It is a further object of the invention to provide improved photographic materials
showing a favourable compromise between dimensional stability, flexibility and scratch
resistance while keeping a low water absorption.
[0014] It is a further object of the invention to provide latices, useful to prepare photographic
materials exhibiting the properties above, that are cheaper and more stable.
[0015] Other objects of the invention will become apparent from the description hereafter.
[0016] The objects of the invention are realized by providing a photographic material comprising
a support, a subbing layer, at least one hydrophilic gelatinous silver halide emulsion
layer, optionally one or more other hydrophilic gelatinous layer(s) and a core-shell
latex polymer, comprising a core (co)polymer and a shell copolymer characterised in
that
(i) said core-shell latex is present in at least one of said hydrophilic gelatinous
layers,
(ii) said shell copolymer comprises moieties A derived from at least one ethylenically
unsaturated monomer having a reactive methylene group and
(iii) said moieties A present in said shell copolymer make up between 1 and 30 % by
weight of all moieties present in both said core and said shell copolymer and
(iv) said moieties A present in said shell copolymer make up between 2 and 50 % of
all moieties present in said shell copolymer.
[0017] In a preferred embodiment, said moieties A present in said shell copolymer make up
between 1 and 15 % by weight of all moieties present in both said core and said shell
copolymer and said moieties A present in said shell copolymer make up between 2 and
20 % of all moieties present in said shell copolymer.
4. Detailed Description of the Invention.
[0018] It has been found that silver halide photographic materials, comprising in one or
more hydrophilic gelatinous layers a latex (co)polymer of the core-shell type comprising
a (co)polymer prepared by the polymerization of at least one ethylenically unsaturated
(monomer, forming a core and a copolymer prepared by the polymerization of at least
one ethylenically unsaturated monomer comprising a reactive - CH
2- group and optionally one or more other copolymerizable monomer(s) forming the shell,
showed favourable physical properties and combined high resistance to scratches with
high dimensional stability. It was also found that such material could comprise up
to 50 % by weight with respect to the hydrophilic binder (e.g. gelatin) in one or
more hydrophilic layer without (substantially) increasing the water absorption of
the material. Low water absorption is a must for silver halide materials intended
for rapid processing. The speed limiting step in rapid processing is, in most of the
cases, the drying step (following a development and fixing step) in which the water
absorbed in the silver halide photographic material has to be evaporated. Since the
invention latices do not (substantially) increase the water absorption, the invention
latices can be used in high amounts even in materials intented for rapid processing.
[0019] It was found that the best results were obtained when a core-shell latex is used
wherein the core (co)polymer and the shell copolymer are different and said at least
one ethylenically unsaturated monomer comprising a reactive - CH
2-group is comprised in the shell copolymer. 2 to 50 % by weight, of said shell copolymer
is represented by moieties A derived from said ethylenically unsaturated monomer comprising
a reactive-CH
2-group. Said moieties A are present in said shell copolymer in an amount between 1
and 30 % by weight of all moieties present both in said core and said shell copolymer.
It is most preferred that said moieties A, derived from unsaturated monomers comprsing
a reactive -CH
2- goup, are present in an amount between 1 and 15 % by weight of all moieties present
both in said core and said shell copolymer and said moieties A are present in said
shell copolymer in an amount between 2 and 20 % by weight of all moieties present
in said shell copolymer.
[0020] Ethylenically unsaturated monomers comprising a reactive methylene (- CH
2-) group are monomers comprising a -CH
2- group localized between two strongly electron withdrawing groups. Typical examples
of a -CH
2- group surrounded by strongly electron withdrawing groups are :
-CO - CH
2- CO-
-CO - CH
2- CN
-CO - CH
2- N-
pyrazoles etc.
[0021] For use as ethylenically unsaturated monomer comprising a reactive - CH
2- group in the preparation of the shell of a core-shell latex according to the present
invention, preferred monomers (hereinafter referred to as monomers of group A) are
:
2-acetoacetoxyethylacrylate
2-cyano-N-2-propenylacetamide
5-hexene-2,4-dione
5-methyl-5-hexene-2,4-dione
2-methyl-2-propenoic acid 2-[(cyanoacetyl)-oxy]ethyl ester
2-acetoacetoxy-2,2-dimethylpropyl methacrylate
3-oxo-4-pentenoic acid, ethyl ester
3-oxo-butanoic acid, 2-[(2-methyl-1-oxo-2-propenyl)oxy]ethyl ester
2-acetoacetoxyethylmethacrylate
and diacetone acrylamide.
[0022] From the monomers recited above, the most preferred ones are :
2-acetoacetoxyethylmethacrylate
2-acetoacetoxy-2,2-dimethylpropyl methacrylate and
3-oxo-4-pentenoic acid, ethyl ester.
[0023] As monomer(s) useful to form either the core or the shell of the core-shell latices
according to the present invention, (when used to form the shell of a core-shell latex
according to this invention, these monomers are used in combination with monomer(s)
from group A) are (meth)acrylic acid esters, mixtures of (meth)acrylic acid esters,
other vinyl monomers and mixtures thereof (hereinafter referred to as monomers of
group B). By the term (meth)acrylic acid esters, within the scope of the present invention
are to be understood esters of methacrylic- and acrylic acid. Examples of useful monomers
of group B, for use in the preparation of core-shell latices according to the present
invention are :
2-Propenoic acid, methylester
2-Propenoic acid, pentyl ester
2-Propenoic acid, n-butyl ester
2-Propenoic acid, phenylmethyl ester
2-Propenoic acid, cyclohexyl ester
2-Propenoic acid, cyclopentyl ester
2-Propenoic acid, hexadecyl ester
2-Propenoic acid, 2-methylpropyl ester
2-Propenoic acid, 2-ethylhexyl ester
2-Propenoic acid, 2-(1-ethyl)pentyl ester
2-Propenoic acid, 2-(2-ethoxyethoxy)-ethyl ester
2-Propenoic acid, 2-butoxyethyl ester
2-Propenoic acid, 2-(2-methoxyethoxy)-ethyl ester
2-Propenoic acid, 2-n-propyl-3-i-propylpropyl ester
2-Propenoic acid, octyl ester
2-Propenoic acid, octadecyl ester
2-Propenoic acid, 2-ethoxyethyl ester
2-Propenoic acid, 2-methoxyethyl ester
2-Propenoic acid, 2-(methoxyethoxy)ethyl ester
2-Propenoic acid, ethyl ester
2-Propenoic acid, propyl ester
2-Propenoic acid, 2-phenoxyethyl ester
2-Propenoic acid, phenyl ester
2-Propenoic acid, 1-methylethyl ester
2-Propenoic acid, hexyl ester
2-Propenoic acid, 1-methylpropyl ester
2-Propenoic acid, 2,2-dimethylbutyl ester
(2-methyl-2)-propenoic acid, methylester
(2-methyl-2)-propenoic acid, pentyl ester
(2-methyl-2)-propenoic acid, n-butyl ester
(2-methyl-2)-propenoic acid, phenylmethyl ester
(2-methyl-2)-propenoic acid, cyclohexyl ester
(2-methyl-2)-propenoic acid, cyclopentyl ester
(2-methyl-2)-propenoic acid, hexadecyl ester
(2-methyl-2)-propenoic acid, 2-methylpropyl ester
(2-methyl-2)-propenoic acid, 2-ethylhexyl ester
(2-methyl-2)-propenoic acid, 2-(1-ethyl)pentyl ester
(2-methyl-2)-propenoic acid, 2-(2-ethoxyethoxy)-ethyl ester
(2-methyl-2)-propenoic acid, 2-butoxyethyl ester
(2-methyl-2)-propenoic acid, 2-(2-methoxyethoxy)-ethyl ester
(2-methyl-2)-propenoic acid, 2-n-propyl-3-i-propylpropyl ester
(2-methyl-2)-propenoic acid, octyl ester
(2-methyl-2)-propenoic acid, octadecyl ester
(2-methyl-2)-propenoic acid, 2-ethoxyethyl ester
(2-methyl-2)-propenoic acid, 2-methoxyethyl ester
(2-methyl-2)-propenoic acid, 2-(methoxyethoxy)ethyl ester
(2-methyl-2)-propenoic acid, ethyl ester
(2-methyl-2)-propenoic acid, propyl ester
(2-methyl-2)-propenoic acid, 2-phenoxyethyl ester
(2-methyl-2)-propenoic acid, phenyl ester
(2-methyl-2)-propenoic acid, 1-methylethyl ester
(2-methyl-2)-propenoic acid, hexyl ester
(2-methyl-2)-propenoic acid, 1-methylpropyl ester
(2-methyl-2)-propenoic acid, 2,2-dimethylbutyl ester
Allylmethacrylate
Tetraallyloxyethane
Acrylamide
Styrene
(1-Methylethenyl)benzene
3-Octadecyloxystyrene
4-Octadecyloxystyrene
N-(3-Hydroxyphenyl)-2-methyl-2-propenamide
2-Propenoic acid, 2-hydroxyethyl ester
2-Propenoic acid, 2-hydroxypropyl ester
(2-Methyl-2)-Propenoic acid, 2-hydroxyethyl ester
(2-Methyl-2)-Propenoic acid, 2-hydroxypropyl ester
N-(1-Methylethyl)-2-propenamide
3-Ethenylbenzoic acid
4-Ethenylbenzoic acid
N-(2-Hydroxypropyl)-2-methyl-2-propenamide
N,2-Dimethyl-2-propenamide
2-Methyl-2-propenamide
N-(2-Hydroxypropyl)-2-methyl-2-propenamide
N-[2-hydroxy-1,1-bis(hydroxymethyl)ethyl]-2-propenamide
N-(1,1-Dimethylethyl)-2-propenamide
Acetic acid ethenyl ester
3-Methylstyrene
4-Methylstyrene
N,N-dimethyl-2-propenamide
Ethyleneglycoldimethacrylate
Maleic acidanhydride, acetonitrile, vinylesters such as vinylacetate or vinylesters
of branched chain carboxylic acids, e.g. LICAN 261, LICAN 270, LICAN 279, LICAN 288
or LICAN 245 (LICAN is a tradename from HUELS AG of Germany).
[0024] It is preferred, in the preparation of the core-shell latex of the present invention,
to use monomers of group B either alone, or in combination with monomer(s) of group
C (defined hereinafter) to prepare the core (co)polymer of the core-shell latex. Especially
suited group B monomers are 2-propenoic acid methyl ester, 2-propenoic acid ethyl
ester, 2-propenoic acid n-butyl ester, 2-methyl-2-propenoic acid methyl ester and
styrene.
[0025] Further monomer(s) useful to from either the core or the shell of the core-shell
latices according to the present invention, in combination with monomer(s) from group
A and/or monomers of group B (to form the shell) or in combination of monomers of
group B to form the core, are vinyl monomers that contain anionic groups, or form
such groups depending on the pH of the polymerization mixture (herinafter referred
to as monomers of group C).
[0026] Preference is given to vinyl monomers that contain carboxylate groups or sulphonate
groups or that are capable of forming them by a variation of the pH. Examples of preferred
vinyl monomers (group C) are :
1-Propene-1,2,3-tricarboxylic acid
2-Propenoic acid
2-Propenoic acid, sodium salt
2-Chloro-2-propenoic acid
2-Propenoic acid, 2-carboxyethyl ester
2-Methyl-2-propenoic acid
2-Methyl-2-propenoic acid, lithium salt
Methylenebutanedioic acid
2-Butenedioic acid
2-Methylbutenedioic acid
2-Methylenepentendioic acid
2-Carboethoxyallyl sulfate, sodium salt
2-Propenoic acid, ester with 4-hydroxy-1-butanesulphonic acid, sodium salt
2-Propenoic acid, ester with 4-hydroxy-2-butanesulphonic acid, sodium salt
3-Allyloxy-2-hydroxypropanesulphonic acid, sodium salt
2-Methyl-2-propenoic acid, ester with 3-[tert-butyl(2-hydroxyethyl)amino]propane sulphonic
acid
Ethenesulphonic acid, sodium salt
Methylenesuccinic acid, diester with 3-hydroxy-1-propane sulphonic acid, disodium
salt
2-Methyl-2-propenoic acid, ester with 2-(sulphooxy) ethyl, sodium salt
N-3-Sulphopropyl acrylamide, potassium salt
2-Methyl-2-propenoic acid, 2-sulphoethyl ester
2-Methyl-2-propenoic acid, 2-sulphoethyl ester, lithium salt
p-Styrene sulphonic acid, ammonium salt
2-acrylamido-2-methyl-1-propanesulphonic acid, sodium salt
p-Styrene sulphonic acid, potassium salt
p-Styrene sulphonic acid
4-4-Ethenylbenzenesulphonic acid, sodium salt,
2-Propenoic acid, 3-sulphopropyl ester, sodium salt
m-Sulphomethylstyrene sulphonic acid, potassium salt
p-Sulphomethylstyrene sulphonic acid, sodium salt
2-Methyl-2-propenoic acid, 3-sulphopropyl ester, sodium salt
2-Methyl-2-propenoic acid, 3-sulphobutyl ester, sodium salt
2-Methyl-2-propenoic acid, 4-sulphobutyl ester, sodium salt
2-Methyl-2-propenoic acid, 2-sulphoethyl ester, sodium salt
2-Methyl-2-[(1-oxo-2-propenyl)amino]-1-propane sulphonic acid
2-Methyl-2-[(1-oxo-2-propenyl)amino]-1-propane sulphonic acid, sodium salt
2-Methyl-2-[(1-oxo-2-propenyl)amino]-1-propane sulphonic acid, potassium salt.
[0027] It is preferred, in the preparation of the core-shell latex of the present invention,
to use monomers of group C either in combination with monomer(s) of group A or in
combination with monomer(s) of group A and B to prepare the shell of the core-shell
latex.
[0028] Especially preferred vinyl monomers with anionic groups (group C monomers) are 2-propenoic
acid sodium salt and 2-acrylamido-2-methyl-1-propanesulphonic acid, sodium salt
[0029] Although it is preferred to use monomers of group B to form the core (co)polymer
of the core-shell latex according to the present invention, the core (co)polymer may
be prepared from a mixture of group B monomers and group C monomers.
[0030] Although it is preferred that group C monomers in combination with group A monomers
are used to form the shell copolymer, it is also possible to form the shell copolymer
either with a combination of group B monomers with group A monomers or with a combination
of group A, B and C monomers.
[0031] It has been found that core-shell latices according to the present invention, comprising
moieties derived from group A monomers (monomers with a reactive methylene group)
in the shell copolymer can be added to silver halide photographic materials to serve
several purposes. Depending on the Tg of the (co)polymers forming the core and the
Tg of the copolymers forming the shell, the addition of polymeric latices, according
to the present invention, can improve either the dimensional stability of the photographic
material or diminish the physical scratchability (increase the scratch resistance)
of the material. It was also found that it was possible to improve the dimensional
stability of the material and at the same time to diminish the physical scratchability
of the photographic material by introducing specific examples of polymeric latices
according to the present invention in the photographic material. It was found that
adding a polymeric core-shell latex, comprising a reactive methylene group in the
shell, according to the present invention, comprising a core (co)polymer with Tg >
50 °C, preferably with Tg > 80 °C, and a shell copolymer with Tg < 30 °C, preferably
with Tg < 0 °C, to one or more hydrophilic layers of a silver halide photographic
material improved the dimensional stability of the material and at the same time diminished
the physical scratchability of the photographic material. When used in a single sided
silver halide emulsion material, comprising a support carrying on one side a hydrophilic
gelatinous silver halide emulsion layer and on the other side a gelatinous backing
layer, it is preferred to use a core-shell latex comprising at least in the shell
a copolymer with Tg < 30 °C, preferably with Tg < 0 °C. In said gelatinous backing
layer, the use of a core-shell latex comprising both in the core a (co)polymer and
in the shell a copolymer with Tg < 30 °C, preferably with Tg < 0 °C, has also proven
to be beneficial.
[0032] The Tg of a copolymer can be predicted from the knowledge of the weight fraction
(W) of each monomer present in the copolymer and the Tg of the corresponding homopolymers
according to the formula :
Tg
copolymer = W
1(Tg
1) + W
2(Tg
2) +.....+W
n(Tg
n),
wherein W
1 is the weight fraction of the first monomer and Tg
1 the Tg of the homopolymer comprising only moieties of the first monomer, W
2 is the weight fraction of the second monomer and Tg
2 the Tg of the homopolymer comprising only moieties of the second monomer and W
n is the weight fraction of the n
th monomer and Tg
n the Tg of the homopolymer comprising only moieties of the nth monomer.
[0033] The Tg of both the core copolymer and the shell copolymer of the core-shell latices
according to the present invention have been calculated using the formula above. The
accuracy of the Tg, calculated as described above is ± 5 °C.
The polymeric latices according to the present invention, do, whatever the Tg of core-
or shell-(co)polymers, not increase the water absorption of the photographic material
when added to any hydrophilic layer comprised in the photographic material, as do
the control latices, not comprising reactive methylene groups.
[0034] In the most preferred embodiment the shell copolymer comprises always moieties derived
from at least one group A monomer, comprising a reactive methylene group. These moieties,
derived from a group A monomer, are preferably present in 2 to 50 % by weight, most
preferably in 2 to 20 % by weight, with respect to the total shell copolymer.
[0035] In the core-shell latices according to the present invention, the core accounts for
1 to 99 % by weight of the weight of the entire core-shell particle and the shell
for 1 to 99 % by weight. Preferably core-shell latices, wherein the shell accounts
for 10 to 80 % by weight of the weight of the entire core-shell particle, are used
according to the present invention.
[0036] The core-shell latices according to the present invention can be prepared by an emulsion
polymerization technique. In a first step the core is prepared by the emulsion (co)polymerization
of one or more polymerizable monomers. It is advantageous that, in this step of the
preparation, at least part of said monomer(s) are polymerized in a batch process.
The so prepared (co)polymer can then directly be used as core material for the further
preparation of the core-shell latex. To control the thickness of the core it is possible
to add more of the monomer(s) constituting the core (co)polymer and polymerize these
monomers further onto the orginal core prepared during the batch process.
[0037] In a second step the monomer(s), needed to form the shell are added to the core material
and further polymerized on top of said core material. In this step at least one of
the monomers used is an ethylenically unsaturated monomer comprising a reactive methylene
(- CH
2-) group.
[0038] Different techniques for emulsion polymerization and the different ingredients necessary
for the reaction (apart from the polymerizable monomer(s)) as e.g. initiators, surface
active compounds, reductants, buffer substances etc. can be found in, e.g., Houben
Weyl, Methoden der organischen Chemie, IV edition, Band E20, part 1, pages 218 ss,
Thieme Verlag 1987.
[0039] As initiators are taken into account in general 0.05 to 5 % by weight, based on the
monomers, of initiators decomposing in radicals. Such initiators are, e.g., organic
peroxides, such as lauroyl peroxide, cyclohexanone hydroperoxide, tert.-butyl peroctoate,
tert.-butyl perpivalate, tert.-butyl perbenzoate, dichlorobenzoyl peroxide, benzoyl
peroxide, di-tert.-butyl peroxide, tert.-butyl hydroperoxide, cumol hydroperoxide,
peroxycarbonates such as diisopropyl peroxidicarbonate, dicyclohexyl peroxidicarbonate,
diisooctyl peroxidicarbonate, sulphonyl peroxides such as acetylcyclohexylsulphonyl
peracetate, sulphonylhydrazides, azo compounds such as azodiisobutyric acid nitril
as well as better water-soluble azo compounds as described, e.g., in DE-A-2841045.
Inorganic peroxides such as hydrogen peroxide, potassium peroxodisulphate and ammonium
peroxodisulphate are suited as well. The initiators decomposing in radicals can be
used alone or in combination with reducing agents or heavy metal compounds. Such compounds
are, e.g., sodium- or potassium pyrosulphite, formic acid, ascorbic acid, thiourea,
hydrazine- or amine derivatives and RONGALIT (1-hydroxymethanesulphinic acid Na-salt).
The heavy metal compounds can be present in oil-soluble as well as in water-soluble
form. Examples of water-soluble heavy metal compounds are silver nitrate, halides
and sulphates of 2- and 3-valent iron, cobalt, nickel and salts of titanium or vanadium
in low valency stages. Examples of oil-soluble heavy metal compounds are cobalt naphthenate
and the acetylacetone complexes of vanadium, cobalt, titanium, nickel and iron.
[0040] The emulsion polymerisations take place at temperatures between 20 and 100 °C, preferably
between 40 and 85 °C.
[0041] The amount of emulsifying agents that can be used is 0 to 20 %, preferably 1 to 5
%, based on the monomers to be polymerised. Anionic as well as non-ionic emulsifying
agents are suited therefor. As examples can be mentioned alkyl- and aryl sulphonates
such as dodecylsulphonic acid Na-salt, the N-methyl taurinate product with oleic acid
(HOSTAPON T) and sulphonated dodecylphenyl phenyl ethers (Dow FAX 2A1), alkyl- and
aryl sulphates such as the sodium sulphate of oxethylated nonylphenol (HOSTAPAL B),
poly(vinyl alcohol), oxethylated phenols, oleyl alcohol polyglycol ethers, oxethylated
polypropylene glycol or natural products such as gelatine and fish glue.
[0042] The preparation of core-shell latices has been described in, e.g. S. Lee, A. Rudin,
Control of Core-Shell Latex Morphology, Chapter 15, Symposium Series of the American
Chemical Society No. 492 "Polymer Latices", page 235 ss, 1992, American Chemical Society,
Washington DC.
[0043] The type of photographic material in which the polymer latices are incorporated according
to the present invention and its field of use is not limited in any way. It includes
photographic elements for graphic arts and for so-called amateur and professional
black-and-white or colour photography, cinematographic recording and printing materials,
X-ray diagnosis, diffusion transfer reversal photographic elements, low-speed and
high-speed photographic elements, etc. However the advantages of the present invention
become most perspicuous when the latices are incorporated in photographic materials
setting high standards to dimensional stability and physical scratchability, e.g.
graphic arts contact materials as explained in the Background section. Several types
of commercial contact materials are available. Duplicating materials can be of the
classical dark room type but in recent times preference is given to so-called daylight
or roomlight contact materials which can be handled for a reasonable period under
UV-poor ambient light. Also yellow light contact materials exist which can be handled
under relative bright yellow light. Very insensitive daylight types are available
which have to be exposed by strongly emitting metal-halogen sources. Less insensitive
types are designed for exposure by quartz light sources. The daylight materials can
be of the negative working type or of the direct positive working type.
[0044] Usually in black-and-white materials the silver halide emulsion layer simply consists
of just one layer. However double layers and even multiple layer packs are possible.
Apart from the emulsion layer a photographic element usually comprises several non-light
sensitive layers, e.g. protective layers, backing layers, filter layers and intermediate
layers (or "undercoats"). All of these layers can be single, double or multiple. The
polymer latices of the present invention can be present in all these layers, or in
several of them, or in just one of them. In principle a mixture of two or more different
latices can be used, or an invention latex can be mixed with a conventional plasticizer,
but for normal practice just one representative of the new types will be sufficient.
In a preferred embodiment of a graphic arts contact material the plasticizer (latex)
is present in the emulsion layer. The ratio of platicizer to gelatin is in that case
comprised between 0.1:1 and 1:1. Preferably the platicizer is present in the gelatinous
emulsion layer in an amount between 10 to 75 % in weight (% w/w) with respect to the
gelatin. When present in the protective layer it is preferred to use the latex in
an amount of 10 to 50 % in weight (% w/w) with respect to the gelatin present in said
protective layer.
[0045] Apart from the polymer latex of the present invention the emulsion layer and the
other hydrophilic layers can contain, according to their particular design and application,
the typical and well-known photographic ingredients such as stabilizers, sensitizers,
desensitizers, development accelerators, matting agents, spacing agents, anti-halation
dyes, filter dyes, opacifying agents, antistatics, UV-absorbers, surfactants, gelatin
hardeners such as formaldehyde and divinylsulphon.
[0046] The composition of the silver halide emulsion incorporated in a photographic element
of the present invention is not specifically limited and may be any composition selected
from e.g. silver chloride, silver bromide, silver iodide, silver chlorobromide, silver
bromoiodide, and silver chlorobromoiodide.
[0047] The photographic emulsion(s) can be prepared from soluble silver salts and soluble
halides according to different methods as described e.g. by P. Glafkidès in "Chimie
et Physique Photographique", Paul Montel, Paris (1987), by G.F. Duffin in "Photographic
Emulsion Chemistry", The Focal Press, London (1966), and by V.L. Zelikman et al in
"Making and Coating Photographic Emulsion", The Focal Press, London (1966).
[0048] Two or more types of silver halide emulsions that have been prepared differently
can be mixed for forming a photographic emulsion. The average size of the silver halide
grains may range from 0.05 to 1.0 µm, preferably from 0.2 to 0.5 µm. For daylight
materials the average grain size is preferably comprised between 0.07 µm and 0.20
µm. The size distribution of the silver halide particles can be homodisperse or heterodisperse.
[0049] The light-sensitive silver halide emulsions can be chemically sensitized as described
e.g. in the above-mentioned "Chimie et Physique Photographique" by P. Glafkidès, in
the above-mentioned "Photographic Emulsion Chemistry" by G.F. Duffin, in the above-mentioned
"Making and Coating Photographic Emulsion" by V.L. Zelikman et al, and in "Die Grundlagen
der Photographischen Prozesse mit Silberhalogeniden" edited by H. Frieser and published
by Akademische Verlagsgesellschaft (1968). However in the case of a contact daylight
material the emulsion is preferably not chemically ripened and can contain relative
high amounts of a desensitizer.
[0050] The light-sensitive silver halide emulsions can be spectrally sensitized with methine
dyes such as those described by F.M. Hamer in "The Cyanine Dyes and Related Compounds",
1964, John Wiley & Sons. Dyes that can be used for the purpose of spectral sensitization
include cyanine dyes, merocyanine dyes, complex cyanine dyes, complex merocyanine
dyes, hemicyanine dyes, styryl dyes and hemioxonol dyes. Particularly valuable dyes
are those belonging to the cyanine dyes, merocyanine dyes and complex merocyanine
dyes. However in the particular case of a contact daylight material the emulsion is
preferably not spectrally sensitized in view of the daylight stability.
[0051] The silver halide emulsion(s) for use in accordance with the present invention may
comprise compounds preventing the formation of fog or stabilizing the photographic
characteristics during the production or storage of photographic elements or during
the photographic treatment thereof. Many known compounds can be added as fog-inhibiting
agent or stabilizer to the silver halide emulsion.
[0052] The photographic material of the present invention may further comprise various kinds
of surface-active agents in the photographic emulsion layer or in another hydrophilic
colloid layer. Suitable surface-active agents include non-ionic agents such as saponins,
alkylene oxides e.g. polyethylene glycol, polyethylene glycol/polypropylene glycol
condensation products, polyethylene glycol alkyl ethers or polyethylene glycol alkylaryl
ethers, polyethylene glycol esters, polyethylene glycol sorbitan esters, polyalkylene
glycol alkylamines or alkylamides, silicone-polyethylene oxide adducts, glycidol derivatives,
fatty acid esters of polyhydric alcohols and alkyl esters of saccharides; anionic
agents comprising an acid group such as a carboxy-, sulpho-, phospho-, sulphuric-
or phosphoric ester group; ampholytic agents such as aminoacids, aminoalkyl sulphonic
acids, aminoalkyl sulphates or phosphates, alkyl betaines, and amine-N-oxides; and
cationic agents such as alkylamine salts, aliphatic, aromatic, or heterocyclic quaternary
ammonium salts, aliphatic or heterocyclic ring-containing phosphonium or sulphonium
salts. Such surface-active agents can be used for various purposes e.g. as coating
aids, as compounds preventing electric charges, as compounds improving slidability,
as compounds facilitating dispersive emulsification, as compounds preventing or reducing
adhesion, and as compounds improving the photographic characteristics e.g higher contrast,
sensitization, and development acceleration. Preferred surface-active coating agents
are compounds containing perfluorinated alkyl groups.
[0053] In case of a photographic colour material the typical ingredients like colour forming
agents, mask forming agents, Development Inhibitor Releasing couplers, and other Photographic
Useful Group releasing couplers can be present.
[0054] The support of the photographic material can be a transparent base, preferably an
organic resin support, e.g. cellulose nitrate film, cellulose acetate film, polyvinylacetal
film, polystyrene film, polyethylene terephthalate film, polycarbonate film, polyvinylchloride
film or poly-Alpha-olefin films such as polyethylene or polypropylene film. The thickness
of such organic resin film is preferably comprised between 0.07 and 0.35 mm. These
organic resin supports are preferably coated with a subbing layer. On the other hand
the support of the photographic material can be a paper base preferably a polyethylene
or polypropylene coated paper base.
[0055] The photographic material can be exposed according to its particular composition
and application, and processed by any means or any chemicals known in the art depending
on its particular application.
[0056] The following preparative and photographic examples illustrate the present invention
without however being limited thereto.
EXAMPLES
[0057]
LIST OF ABBREVIATIONS USED TROUGHOUT THE EXAMPLES |
AAEMA |
2-acetoacetoxyethylmethacrylate (group A) |
BA |
2-propenoic acid n-butylester (group B) |
EA |
2-propenoic acid ethyl ester (group B) |
MA |
2-propenoic acid methyl ester (group B) |
STY |
styrene (group B) |
MMA |
2-methyl-2-propenoic acid methyl ester (group B) |
AMPS |
2-acrylamido-2-methyl-1-propanesulphonic acid (group C) |
The Tg of the core copolymers and the shell copolymers of the latices in all examples
has been calculated, as described above, from the knowledge of the weight fraction
(W) of each monomer present in the copolymer and the Tg of the corresponding homopolymers
according to the formula :
Tg
copolymer = W
1(Tg
1) + W
2(Tg
2) +.....+W
n(Tg
n),
wherein W
1 is the weight fraction of the first monomer and Tg
1 the Tg of the homopolymer comprising only moieties of the first monomer, W
2 is the weight fraction of the second monomer and Tg
2 the Tg of the homopolymer comprising only moieties of the second monomer and W
n is the weight fraction of the nth monomer and Tg
n the Tg of the homopolymer comprising only moieties of the nth monomer. The values
for the (co)polymers making up the core and the shell of the core-shell latices according
to this invention, are reported in table 2.
PREPARATION EXAMPLE 1 (LAT1).
[0058] The following solutions were prepared :
A |
Monomer forming the core |
72 g MMA |
B |
Shell preemulsion |
44 ml demineralised water 36 ml of a 10 % aqueous solution of HOSTAPON T (tradename
of Hoechst AG, Germany for N-methyl taurinate of oleic acid) |
18 g AMPS in 90 ml demineralized water at pH 8.0 |
25.2 g AAEMA |
244.8 g MMA |
C |
Initiator |
C1 |
18 ml 2% K2S2O8 solution |
C2 |
54 ml 2% K2S2O8 solution and 6 ml HOH |
C3 |
18 ml 2% K2S2O8 solution |
[0059] 531 ml demineralized water were mixed with 72 ml of a 10 % aqueous solution of HOSTAPON
T (tradename of Hoechst AG, Germany for N-methyl taurinate of oleic acid), stirred
at 250 rpm, rinsed with N
2 and heated to 83 °C. Solution A was added and after 5 minutes solution C1 was added.
1 minute after this addition, both C2 and B were added to the reaction mixture, C2
was added at 2 ml/min and B at 28.4 ml/min.
[0060] After completion of the addition of B and C2 the mixture was stirred for another
15 minutes at 83 °C, then solution C3 was added and the reaction mixture was further
stirred at 95 °C for 30 minutes.
[0061] Under a low vacuum, 120 ml of the solvents were evaporated over 60 minutes, and 150
ml demineralized water were added. After cooling the latex was filtered. The pH was
adjusted to 5.7.
[0062] Yield : 1535 g latex, with a concentration of 23 % by weight.
[0063] Average particle size : 86 nm.
PREPARATION EXAMPLE 2 (LAT2).
[0064] The following solutions were prepared :
A |
Monomer forming the core |
36 g MMA |
B |
Shell preemulsion |
220.5 ml demineralised water 18 ml of a 10 % aqueous solution of |
|
|
HOSTAPON T (tradename of Hoechst AG, Germany for N-methyl taurinate of oleic acid)
9 g AMPS in 45 ml demineralized water at pH 8.0 25.2 g AAEMA 109.8 g MMA |
C |
Initiator |
C1 |
9 ml 2% K2S2O8 solution |
C2 |
27 ml 2% K2S2O8 solution and 3 ml HOH |
C3 |
9 ml 2% K2S2O8 solution |
[0065] 265.5 ml demineralized water were mixed with 36 ml of a 10 % aqueous solution of
HOSTAPON T (tradename of Hoechst AG, Germany for N-methyl taurinate of oleic acid),
stirred at 250 rpm, rinsed with N
2 and heated to 83 °C. Solution A was added and after 5 minutes solution C1 was added.
1 minute after this addition, both C2 and B were added to the reaction mixture, C2
was added at 1 ml/min and B at 14.2 ml/min.
[0066] After completion of the addition of B and C2 the mixture was stirred for another
15 minutes at 83 °C, then solution C3 was added and the reaction mixture was further
stirred at 95 °C for 30 minutes.
[0067] Under a low vacuum, 80 ml of the solvents were evaporated over 60 minutes. After
cooling the latex was filtered. The pH was adjusted to 5.8.
[0068] Yield : 755 g latex, with a concentration of 24.5 % by weight.
[0069] Average particle size : 83 nm.
PREPARATION EXAMPLE 3 (LAT3).
[0070] The following solutions were prepared :
A1 |
Monomer forming the core |
72 g MMA |
A2 |
Core preemulsion |
252 g MMA |
385 ml demineralized H2O |
31.5 ml of a 10 % aqueous solution of HOSTAPAL B (tradename of Hoechst AG, Germany
for the sodium sulphate of oxethylated nonylphenol) |
B |
Shell preemulsion |
56 ml demineralised water |
4.5 ml of a 10 % aqueous solution of |
|
|
HOSTAPAL B (tradename of Hoechst AG, Germany for the sodium sulphate of oxethylated
nonylphenol) 3.6 g AMPS in 18 ml demineralized water at pH 8.0 |
|
|
3.6 g AAEMA |
|
|
28.8 g EA |
C |
Initiator |
C1 |
18 ml 2% K2S2O8 solution |
C2 |
54 ml 2% K2S2O8 solution and 6 ml H2O |
C3 |
18 ml 2% K2S2O8 solution |
531 ml demineralized water were mixed with 72 ml of a 10 % aqueous solution of HOSTAPAL
B (tradename of Hoechst AG, Germany for the sodium sulphate of oxethylated nonylphenol),
stirred at 250 rpm, rinsed with N
2 and heated to 83 °C. Solution A1 was added and after 5 minutes solution C1 was added.
1 minute after this addition, both C2 and A2 were added to the reaction mixture, C2
was added at 2 ml/min and A2 at 26.6 ml/min. After completion of the addition of A2,
B was added to the reaction mixture at 26.6 ml/min.
[0071] After completion of the addition of B the mixture was stirred for another 15 minutes
at 83 °C, then solution C3 was added and the reaction mixture was further stirred
at 95 °C for 30 minutes.
[0072] Under a low vacuum, 120 ml of the solvents were evaporated over 60 minutes, and 120
ml demineralized water were added. After cooling the latex was filtered. The pH was
adjusted to 5.6.
[0073] Yield : 1524 g latex, with a concentration of 24.6 % by weight.
[0074] Average particle size : 78 nm.
PREPARATION EXAMPLE 4 (LAT4).
[0075] The following solutions were prepared :
A1 |
Monomer forming the core |
72 g STY |
A2 |
Core preemulsion |
252 g STY |
385 ml demineralized H2O |
31.5 ml of a 10 % aqueous solution of HOSTAPAL B (tradename of Hoechst AG, Germany
for the sodium sulphate of oxethylated nonylphenol) |
B |
Shell preemulsion |
56 ml demineralised water |
4.5 ml of a 10 % aqueous solution of |
|
|
HOSTAPAL B (tradename of Hoechst AG, Germany for the sodium sulphate of oxethylated
nonylphenol) |
|
|
13.6 g AMPS in 18 ml demineralized water at pH 8.0 |
|
|
3.6 g AAEMA |
|
|
28.8 g MA |
C |
Initiator |
C1 |
18 ml 2% K2S2O8 solution |
|
|
C2 |
54 ml 2% K2S2O8 solution and 6 ml HOH |
|
|
C3 |
18 ml 2% K2S2O8 solution |
531 ml demineralized water were mixed with 72 ml of a 10 % aqueous solution of HOSTAPAL
B (tradename of Hoechst AG, Germany for the sodium sulphate of oxethylated nonylphenol),
stirred at 250 rpm, rinsed with N
2 and heated to 83 °C. Solution A1 was added and after 5 minutes solution C1 was added.
1 minute after this addition, both C2 and A2 were added to the reaction mixture, C2
was added at 2 ml/min and A2 at 26.9 ml/min. After completion of the addition of A2,
B was added to the reaction mixture at 26.9 ml/min.
[0076] After completion of the additions the mixture was stirred for another 15 minutes
at 83 °C, then solution C3 was added and the reaction mixture was further stirred
at 95 °C for 30 minutes.
[0077] Under a low vacuum, 100 ml of the solvents were evaporated over 60 minutes, and 100
ml demineralized water were added. After cooling the latex was filtered. The pH was
adjusted to 5.7 and 72 ml of a 10 % aqueous solution of HOSTAPAL B (tradename of Hoechst
AG, Germany for the sodium sulphate of oxethylated nonylphenol) were added.
[0078] Yield : 1429 g latex, with a concentration of 25.5 % by weight.
[0079] Average particle size : 78 nm.
PREPARATION EXAMPLE 5 (LAT5).
[0080] The following solutions were prepared :
A |
Monomer forming the core |
72 g BA |
B |
Shell preemulsion |
441 ml demineralised water |
36 ml of a 10 % aqueous solution of HOSTAPON T (tradename of Hoechst AG, Germany for
N-methyl taurinate of oleic acid) |
|
|
12 g AMPS in 90 ml demineralized water at pH 7.5 |
|
|
25.2 g AAEMA |
|
|
244.8 g BA |
C |
Initiator |
C1 |
18 ml 2% K2S2O8 solution |
C2 |
54 ml 2% K2S2O8 solution and 6 ml H2O |
C3 |
18 ml 2% K2S2O8 solution |
[0081] 531 ml demineralized water were mixed with 72 ml of a 10 % aqueous solution of HOSTAPON
T (tradename of Hoechst AG, Germany for N-methyl taurinate of oleic acid), stirred
at 250 rpm, rinsed with N
2 and heated to 83 °C. Solution A was added and after 5 minutes solution C1 was added.
2 minutes after this addition, both C2 and B were added to the reaction mixture, C2
was added at 2 ml/min and B at 28.8 ml/min.
[0082] After completion of the addition of B and C2 the mixture was stirred for another
15 minutes at 83 °C, then solution C3 was added and the reaction mixture was further
stirred at 95 °C for 30 minutes.
[0083] Under a low vacuum, 130 ml of the solvents were evaporated over 60 minutes. After
cooling the latex was filtered. The pH was adjusted to 5.6.
[0084] Yield : 1598 g latex, with a concentration of 23.4 % by weight.
[0085] Average particle size : 77 nm.
PREPARATION EXAMPLE 6 (LAT6).
[0086] The following solutions were prepared :
A |
Monomer forming the core |
72 g BA |
B |
Shell preemulsion |
441 ml demineralised water |
36 ml of a 10 % aqueous solution of HOSTAPON T (tradename of Hoechst AG, Germany for
N-methyl taurinate of oleic acid) |
12 g AMPS in 90 ml demineralized water at pH 7.5 |
10.8 g AAEMA |
259.2 g BA |
C |
Initiator |
C1 |
18 ml 2% K2S2O8 solution |
C2 |
54 ml 2% K2S2O8 solution and 6 ml H2O |
C3 |
18 ml 2% K2S2O8 solution |
[0087] 531 ml demineralized water were mixed with 72 ml of a 10 % aqueous solution of HOSTAPON
T (tradename of Hoechst AG, Germany for N-methyl taurinate of oleic acid), stirred
at 250 rpm, rinsed with N
2 and heated to 83 °C. Solution A was added and after 5 minutes solution C1 was added.
2 minutes after this addition, both C2 and B were added to the reaction mixture, C2
was added at 2 ml/min and B at 28.9 ml/min.
[0088] After completion of the addition of B and C2 the mixture was stirred for another
15 minutes at 83 °C, then solution C3 was added and the reaction mixture was further
stirred at 95 °C for 30 minutes.
[0089] Under a low vacuum, 180 ml of the solvents were evaporated over 60 minutes, and 180
ml demineralized water were added. After cooling the latex was filtered. The pH was
adjusted to 5.5.
[0090] Yield : 1613 g latex, with a concentration of 23.3 % by weight.
[0091] Average particle size : 73 nm.
PREPARATION EXAMPLE 7 (LAT7).
[0092] The following solutions were prepared :
A |
Monomer forming the core |
72 g BA |
B |
Shell preemulsion |
441 ml demineralised water |
36 ml of a 10 % aqueous solution of HOSTAPON T (tradename of Hoechst AG, Germany for
N-methyl taurinate of oleic acid) |
18 g AMPS in 90 ml demineralized water at pH 7.5 |
25.2 g AAEMA |
226.8 g BA |
18 g STY |
C |
Initiator |
C1 |
18 ml 2% K2S2O8 solution |
C2 |
54 ml 2% K2S2O8 solution and 6 ml H2O |
C3 |
18 ml 2% K2S2O8 solution |
[0093] 531 ml demineralized water were mixed with 72 ml of a 10 % aqueous solution of HOSTAPON
T (tradename of Hoechst AG, Germany for N-methyl taurinate of oleic acid), stirred
at 250 rpm, rinsed with N
2 and heated to 83 °C. Solution A was added and after 5 minutes solution C1 was added.
2 minutes after this addition, both C2 and B were added to the reaction mixture, C2
was added at 2 ml/min and B at 28.8 ml/min.
[0094] After completion of the addition of B and C2 the mixture was stirred for another
15 minutes at 83 °C, then solution C3 was added and the reaction mixture was further
stirred at 95 °C for 30 minutes.
[0095] Under a low vacuum, 170 ml of the solvents were evaporated over 60 minutes, and 170
ml demineralized water were added. After cooling the latex was filtered. The pH was
adjusted to 5.7.
[0096] Yield : 1629 g latex, with a concentration of 24.0 % by weight.
[0097] Average particle size : 69 nm.
PREPARATION EXAMPLE 8 NON INVENTION LATEX (NILAT8)
[0098] The following solutions were prepared :
A1 |
Core preemulsion 1 |
100 g STY |
|
1 g AAEMA |
51 ml of a 10 % aqueous solution of HOSTAPAL B (tradename of Hoechst AG, Germany for
the sodium sulphate of oxethylated nonylphenol) 169 ml H2O |
A2 |
Core preemulsion 2 |
350 g STY |
542 ml demineralized HOH |
43.4 ml of a 10 % aqueous solution of HOSTAPAL B (tradename of Hoechst AG, Germany
for the sodium sulphate of oxethylated nonylphenol) 3.5 g AAEMA |
B |
Shell preemulsion |
70 ml demineralised water |
5.6 ml of a 10 % aqueous solution of HOSTAPAL B (tradename of Hoechst AG, Germany
for the sodium sulphate of oxethylated nonylphenol) |
5 g AMPS in 25 ml demineralized water at pH 8.0 |
0.5 g AAEMA |
40 g EA |
C |
Initiator |
C1 |
25 ml 2% K2S2O8 solution |
C2 |
75 ml 2% K2S2O8 solution and 15 ml H2O |
C3 |
25 ml 2% K2S2O8 solution |
[0099] 377 ml demineralized water were mixed with 50 ml of a 10 % aqueous solution of HOSTAPAL
B (tradename of Hoechst AG, Germany for the sodium sulphate of oxethylated nonylphenol),
stirred at 250 rpm, rinsed with N
2 and heated to 83 °C. Solution A1 was added and after 5 minutes solution C1 was added.
1 minute after this addition, both C2 and A2 were added to the reaction mixture, C2
was added at 3 ml/min and A2 at 37.3 ml/min. After completion of the addition of A2,
B was added to the reaction mixture at 26.9 ml/min.
[0100] After completion of the additions the mixture was stirred for another 15 minutes
at 83 °C, then solution C3 was added and the reaction mixture was further stirred
at 95 °C for 30 minutes. Under a low vacuum, 130 ml of the solvents were evaporated
over 60 minutes. After cooling the latex was filtered. The pH was adjusted to 5.5.
As post-stabilizer 203 ml of a 10 % aqueous solution of HOSTAPAL B (tradename of Hoechst
AG, Germany for the sodium sulphate of oxethylated nonylphenol) were added.
Yield : 1948 g latex, with a concentration of 26.0 % by weight.
Average particle size : 91 nm.
A summary of the compositions in % by weight of the invention and comparative core-shell
latices is geven in table 1.
TABLE 1
Nr |
CORE |
SHELL |
|
MMA |
BA |
STY |
AAEMA |
AAEMA |
MMA |
EA |
MA |
BA |
AMPS |
STY |
LAT1 |
20 |
|
|
|
7 |
68 |
|
|
|
5 |
|
LAT2 |
20 |
|
|
|
14 |
61 |
|
|
|
5 |
|
LAT3 |
90 |
|
|
|
1 |
|
8 |
|
|
1 |
|
LAT4 |
|
|
90 |
|
1 |
|
|
8 |
|
1 |
|
LAT5 |
|
20 |
|
|
7 |
|
|
|
68 |
5 |
|
LAT6 |
|
20 |
|
|
3 |
|
|
|
72 |
5 |
|
LAT7 |
|
20 |
|
|
7 |
|
|
|
63 |
5 |
5 |
NILAT8 |
|
|
89.1 |
0.9 |
0.1 |
|
8.8 |
|
|
1.1 |
|
TABLE 2
Number of the Latex |
Calculated Tg of the core copolymer in °C |
Calculated Tg of the shell copolymer in °C |
LAT1 |
105 |
100 |
LAT2 |
105 |
90 |
LAT3 |
105 |
-2 |
LAT4 |
100 |
24 |
LAT5 |
-54 |
-35 |
LAT6 |
-54 |
-38 |
LAT7 |
-54 |
-26 |
NILAT8 |
100 |
-29 |
PHOTOGRAPHIC EXAMPLE 1
[0101] In this example the dimensional stability and water absorption is compared of photographic
material samples comprising no plasticizer, a control plasticizer polyethylacrylate
(C-1), invention latices LAT5, LAT6 and LAT7.
The photographic material was prepared as follows. A direct positive pure silver bromide
emulsion was precipitated by a double jet technique and internally sensitized. The
emulsion was then externally fogged using thiourea dioxide as to obtain the desired
sensitivity. Finally the emulsion was divided in aliquot portions and different latices
were added to each portion, such as to have 50 % in weight of latex polymer with respect
to the gelatin present in the portions of the emulsion.
[0102] The coating solutions thus prepared were applied to a subbed, 100 µm thick, polyethylene
terephtalate base at a silver coverage, expressed as silver nitrate, of 3.18 g/m
2, and a gelatin coverage of 2.7 g/m
2. A protective layer was applied containing gelatin hardened with formaldehyde at
a coverage of 0.7 g/m
2.
[0103] The dimensional change during processing is evaluated as follows. Each coated sample
was conditioned in an acclimated room for at least 6 hours to a relative humidity
of 30 % at 22 °C. Two holes with a diameter of 5 mm were punched at a distance of
200 mm in each film sample having dimensions of 35 mm x 296 mm. The exact interval
between those holes was measured with an inductive half-bridge probe (TESA FMS100)
having an accuracy of 1 µm, whereby this distance was called X µm. Subsequently the
film material was subjected to processing in an automatic apparatus, a PAKO 26RA the
dryer of which was equipped with an air-inlet. The samples were developed at 38 °C,
fixed at 33 °C, rinsed without temperature control, and dried, whereby air of 22 °C
and of 30 % RH was provided through the air-inlet and wherby the temperature was raised
up to 55 °C. The distance between the two holes in the film is measured again after
an acclimatisation period of 3 hours and is expressed as Y µm. The dimensional stability
is calculated as (Y-X).5 and expressed in µm/m.
[0104] The water absorption was measured gravimetrically. A dry sample of the material was
accurately weighted (W1) and the without exposure processed as described above, but
taken out of the processing apparatus before the dryer. The processed, but not dried
sample of the material was weighted again (W2) and after drying the sample was weighted
again (W3). The difference between W2 and W3 was the water absorption of the sample,
i.e. the amount of water per m
2 that has to be evaporated in the dryer.
The results are summarized in table 3.
TABLE 3
Plasticizer 50 % in weight vs gelatin |
Waterabsorption in g/m2 |
Dimensional stability in µm/m |
No plastizer |
4.7 |
157 |
Polyethylacrylate (control) |
6.0 |
100 |
LAT5 |
5.2 |
105 |
LAT6 |
5.4 |
110 |
LAT7 |
4.9 |
90 |
[0105] It is clear that the addition of the invention latices makes it possible to have
a photographic material that combines the low water absorption of a material without
plasticizer with the dimensional stability of a material comprising the control plasticizer.
PHOTOGRAPHIC EXAMPLE 2
[0106] In this example the water absorption, dimensional stability and physical scratchability
is compared of photographic material samples comprising no plasticizer, a control
plasticizer polyethylacrylate (C-1), a core-shell latex with only 1 % by weight of
moieties comprising reactive methylene groups with respect to the total weight of
the monomers present in both core and shell. In the NILAT8 the shell (co)polymer comprised
only 1 % by weight (with respect to the total weight all monomers used to form said
shell copolymer) of an unsaturated monomer comprising a reactive - CH
2-group. Latices LAT3, LAT4 comprised 10 % by weight (with respect to the total weight
all monomers used to form said shell copolymer) of an unsaturated monomer comprising
a reactive - CH
2- group.
[0107] The photographic material was prepared as described in photographic example 1.
[0108] Dimensional stability and water absorption were measured as described above (see
photographic example 1), and physical scratchability was measured as follows : The
photographic material is exposed so as to give after development in a metol-hydroquinone
developer (G101, a tradename for a developer from Agfa-Gevaert NV Mortsel, Belgium)
at 38 °C maximum density. The processing was carried out in an automatic apparatus,
a PAKO 26RA the dryer of which was equipped with an air-inlet. The samples were developed
at 38 °C, fixed at 33 °C, rinsed without temperature control, and dried, whereby air
of 22 °C and of 30 % RH was provided through the air-inlet and whereby the temperature
was raised up to 55 °C. The developed and dried material was passed under a stylus
with a diamond ball shaped end with diameter 5 µm. The stylus was loaded with weights
between 1 to 30 g with increments of 1 g each step going from 1 to 30 g. When the
photographic material is passed under the stylus, some of the emulsion was scratched
away and thus the density of the scratch was lowered. The light transmittance under
scratch was measured for each increment of 1 g and correlated to the weight imposed
on the stylus. The weight where the correlation line of transmittance versus weight
crosses the weight axis is taken as a measure for physical scratchability and is expressed
in g. The greater the figure, the lower the scratchability. The results are to be
found in table 4
TABLE 4
Plasticizer 50 % in weight vs gelatin |
Waterabsorption in g/m2 |
Dimensional stability in µm/m |
Scratchability in g |
No plasticizer |
4.7 |
157 |
9.0 |
Polyethylacrylate (control) |
6.0 |
100 |
7.9 |
NILAT8 |
5.9 |
104 |
8.3 |
LAT3 |
5.2 |
85 |
10.2 |
LAT4 |
5.3 |
101 |
9.3 |
[0109] It is clear that the use of invention latices in a photographic material, instead
of a control latex, improves the dimensional stability to the same extent as the use
of a control latex, but improves the scratchability of the materials with respect
to the material comprising the control latex. The latex with only 1 % of reactive
methylene groups in the shell (NILAT8) is less effective than the invention latices
comprising more than 1 % of reactive methylene groups in the shell.
PHOTOGRAPHIC EXAMPLE 3
[0110] In this example the water absorption and physical scratchability is compared of photographic
material samples comprising no plasticizer, a control plasticizer polyethylacrylate
(C-1), invention latices LAT1, LAT2.
[0111] The photographic material was a negative working material, prepared as follows :
A cubic silver halide emulsion, comprising 0.4 % of iodide, 16 % of bromide and 83.4
% of chloride was prepared by a double jet emulsion technique, and doped with Ir and
Rh. The average crystal diameter was 0.30 µm. To 1 kg of the gold-sulfer sensitized
emulsion, containing 1.1 mole of silver halide was added a conventional substituted
tetraazaindene and a conventionally substituted mercaptotetrazole. A blue spectral
sensitizer was added.
[0112] The coating solutions thus prepared were applied to a subbed, 175 µm thick, polyethylene
terephthalate base at a silver coverage, expressed as silver nitrate, of 7.45 g/m
2, and a gelatin coverage of 3.35 g/m
2. A protective layer was applied containing gelatin hardened with formaldehyde at
a coverage of 0.93 g/m
2. Between the emulsion layer and the protective layer an intermediate layer was applied
with a gelatin coverage of 1 g/m
2.
[0113] Before coating the coating solution for the intermediate layer was divided in 5 aliquot
portions. To the first portion no latex was added, to the second portion a control
latex (polyethylacrylate) was added, to the third and the fourth portion invention
latex LAT1 and LAT2 were added respectively. All latices were added in an amount of
50 % by weight with respect to the gelatin.
The results are summarized in table 5.
TABLE 5
Plasticizer 50 % in weight vs gelatin |
Waterabsorption in g/m2 |
Scratchability in g |
No plasticizer |
6.9 |
8.4 |
Polyethylacrylate (control) |
11.8 |
10.5 |
LAT1 |
6.5 |
11.0 |
LAT2 |
6.3 |
11.0 |
[0114] The addition of invention latices to the photographic material provides a material
with better scratch resistance (lower scratchability) combined with lower water absorption.
PHOTOGRAPHIC EXAMPLE 4
[0115] In this example the water absorption and physical scratchability is compared of photographic
material samples comprising no plasticizer, invention latices LAT1 and invention latex
LAT2.
[0116] The photographic material was the same material as described in photographic example
3, but now the latices were added to the protective layer. Before coating the coating
solution for the protective layer was divided in 4 aliquot portions. To the first
portion no latex was added, to the second and to the third portion invention latex
LAT1 and LAT2 were added respectively. All latices were added in an amount of 35 %
by weight with respect to the gelatin.
The results are summarized in table 6.
TABLE 6
Plasticizer 35 % in weight vs gelatin |
Waterabsorption in g/m2 |
Scratchability in g |
No plasticizer |
6.0 |
8.4 |
LAT1 |
6.2 |
9.0 |
LAT2 |
5.8 |
9.1 |
PHOTOGRAPHIC EXAMPLE 5
[0117] In this example the water absorption, dimensional stability and physical scratchability
is compared of photographic material samples comprising no plasticizer, invention
latices LAT3 and LAT4.
[0118] The photographic material was the same material as described in photographic example
3. The latices were added to the protective layer. Therefore the coating solution
of the protective layer was divided in 4 alaquot portions. To the first portion no
latex was added, to the second and the third portion invention latex LAT3 and LAT4
were added respectively. All latices were added in an amount of 35 % by weight with
respect to the gelatin comprised in the coating solution of the protective coating.
The results are summarized in table 7.
TABLE 7
Plasticizer 35 % in weight vs gelatin |
Waterabsorption in g/m2 |
Dimensional stability in µm/m |
Scratchability in g |
No plasticizer |
6.0 |
64 |
8.4 |
LAT3 |
6.0 |
54 |
10.0 |
LAT4 |
6.0 |
62 |
10.5 |
[0119] When added to the protective layer of a photographic material, the invention latices
provide a material with equal water absorption and dimensional stability, but with
a largely improved scratchability (higher scratch resistance).
PHOTOGRAPHIC EXAMPLE 6
[0120] In this example the water absorption, dimensional stability and physical scratchability
is compared of photographic material samples comprising no plasticizer, invention
latices LAT3 and LAT4.
[0121] The photographic material was the same material as described in photographic example
3. The latices were added to the intermediate layer. Therefore the coating solution
of the intermediate layer was divided in 4 alaquot portions. To the first portion
no latex was added, to the second portion and the third portion invention latex LAT3
and LAT4 were added respectively. All latices were added in an amount of 50 % by weight
with respect to the gelatin comprised in the coating solution of the intermediate
layer. The results are summarized in table 8.
TABLE 8
Plasticizer 50 % in weight vs gelatin |
Waterabsorption in g/m2 |
Dimensional stability in µm/m |
Scratchability in g |
No plasticizer |
6.2 |
66 |
8.5 |
LAT3 |
5.9 |
50 |
9.2 |
LAT4 |
5.8 |
59 |
9.3 |
PHOTOGRAPHIC EXAMPLE 7
[0122] On one side of double sided a subbed 100 µm thick polyethylenterephthalate film a
gelatinous backing layer was coated such as to have 1.54 g of gelatin/m
2. To the coating solution, various latices were added in an amount to have 1 g of
a 30 % dispersion of said latex per m
2. The various latices added to the various coating solutions were : polyethylacrylate
as control, LAT1, LAT3 and LAT5. After coating and drying, the point defects were
in the coated backing layers were counted in 30 m
2 of material and normalized to a number (#)/100 m
2. It resulted that the backing layers comprising a latex with a soft (i.e. having
low Tg) shell showed no point defects, whereas the comparative latex and an invention
latex with both a hard (i.e. having a high Tg) shell and hard core showed many point
defects.
The results are summarized in table 9.
TABLE 9
Latex |
Tg of the core °C |
Tg of the shell °C |
Point defects #/100 m2 |
Polyethylacrylate (control) |
no core-shell latex Tg = -24 °C |
63 |
LAT1 |
105 |
100 |
40 |
LAT3 |
105 |
-2 |
0 |
LAT5 |
-54 |
-35 |
0 |