[0001] The present invention relates to an arcing contact assembly for medium and/or high
voltage circuit breakers which contains, as electric arc quenching means, a fluorinated
dielectric fluid, in particular a perfluoropolyether (PFPE).
[0002] It is known that medium- and high-voltage circuit breakers comprise an insulating
casing in which there is an interruption chamber with interruption mechanisms constituted
by at least one fixed contact and at least one moving contact. Opening/closure manoeuvres
of the circuit breaker are performed by engaging/disengaging the fixed contacts with
respect to the moving contacts by using known actuation devices.
[0003] Generally, during opening the mutual separation of the moving contact and of the
fixed contact is accompanied by the generation of an electric arc between the two
contacts; these arcs are quenched by using known kinds of dielectric fluid whose use,
in the current state of the art, entails various drawbacks and disadvantages.
[0004] For example, one of the most common fluids used to quench the electric arc in medium
and/or high-voltage circuit breakers is constituted by a mineral oil: mineral oils,
however, in addition to being dangerously flammable, can sometimes lead to unacceptable
drawbacks, such as the generation of hydrogen, methane and carbon residuals.
[0005] Many applications commonly use gaseous substances such as nitrogen, noble gases,
compressed air, sulphur hexafluoride (SF
6) and mixtures thereof. With these substances it is indispensable to use devices for
monitoring the pressure of the gas used and for replenishing it in order to maintain
the dielectric performance of the system.
[0006] Another drawback is due to the fact that both when using gaseous fluids and when
using liquid fluids it is necessary to adopt particular refinements and to use safety
systems in order to avoid and/or indicate any losses and leaks of said fluid. In this
case, the losses and consequent leaks of the fluid might in fact cause malfunctions
of the circuit breaker and environmental contamination problems. This obviously affects
the constructive complexity of the circuit breaker and its overall reliability.
[0007] It is also known in the technical literature to use non-flammable liquids, such as
for example mixtures of chlorofluorocarbons (CFC) or of perfluorocarbons (PFC); these
liquids are highly limited in their use because in the presence of electric arcs they
undergo a decomposition, which produces reactive and toxic by-products. Since these
reactive substances are unacceptable from the point of view of environmental impact,
they require the adoption of disposal procedures typical of toxic waste.
[0008] It is also known to use, as arc quenching media, particular fluorinated fluids of
the perfluoropolyether (PFPE) family. The decomposition of said fluids, following
an electric arc, brings about the formation of reactive gaseous substances, a proportion
of which remain dissolved in the liquid contained in the arc chamber. Consequently,
the said reactive species attack the arc contacts, as well as the construction materials
of the chamber itself, eventually reducing the lifespan of the circuit breaker. Stable
gaseous substances are also produced as an effect of the electric arc. These stable
substances, being non-reactive, cannot be easily removed from the fluid.
[0009] The aim of the present invention is to provide a medium and/or high voltage (i.e.
voltages greater than 1000 V) circuit breaker, which is intrinsically safe, i.e. which
does not use as arc quenching medium flammable fluids and in which the production
of potentially hazardous substances is reduced.
[0010] Within the scope of this aim, an object of the present invention is to provide a
medium and high voltage circuit breaker, in which ageing phenomena are reduced.
[0011] A further object of the present invention is to provide a medium and high voltage
circuit breaker which does not require frequent maintenance interventions.
[0012] This aim, these objects and others which will become apparent hereinafter are achieved
by the suitable design of the arcing contact assembly according to the invention.
[0013] According to the present invention, the arcing contact assembly, for medium and/or
high voltage circuit breakers having an arc chamber containing a fluorinated dielectric
fluid for quenching electrical arcs, comprises a fixed contact and a moving contact.
The fixed contact has an internal canal, which allows the flow of fluids from said
arc chamber. The dielectric fluid is a perfluoropolyether having oxygen dissolved
therein.
[0014] The arcing contact assembly thus conceived solves many of the drawbacks of the prior
art. The presence of oxygen dissolved in the perfluoropolyether allows altering the
recombination reaction of the gases produced by the decomposition of the fluorinated
fluid so as to avoid producing the stable compounds. Also, the presence of the canal
inside the fixed contact maximises the amount of gaseous by-products that leave the
arc chamber.
[0015] Further characteristics and advantages of the invention will become apparent from
the description of a preferred but not exclusive embodiment of the arcing contact
assembly according to the invention, illustrated only by way of non-limitative example
in the accompanying figure 1, in which a schematic view of a fixed contact is given.
[0016] With reference to figure 1, the fixed contact of the arching contact assembly according
to the invention is designated by the reference numeral 1. Inside the fixed contact,
there is a canal 10, which allows the flow of fluids from the arc chamber (not shown
in figure).
[0017] The movable contact can be shaped according to the state of the art, and therefore
is not presented in figure 1.
[0018] In order to maximise the flow from the arc chamber, the internal canal is shaped
as divergent Venturi tube. The principle of Venturi tubes are well known in the technical
art and will not described here.
[0019] Advantageously, the canal has a conical shape, with a cone angle of about 15 degrees.
In this way, it is possible to avoid additional losses due to flow separation.
[0020] The presence of oxygen dissolved in the perfluoropolyether would tend to produce,
after many switching operations, oxidation by-products deriving from the material
of the contact (e.g. CuO2, Cu3WO6). In order to minimise this effect, the fixed arcing
contact is conveniently featured as a two-part body, each part being made of a different
conductive material.
[0021] In particular, according to the embodiment of figure 1, the fixed contact present
a first part 20 which is directly subjected to the effect of the electric arc and
which is normally designated as contact finger. The second part 30 of the fixed contact
has a conical shape and constitutes the main body of the fixed contact itself.
[0022] Conveniently, the contact finger 20 is made of a conductive alloy having at least
one component which does react with oxygen. In a preferred embodiment, said alloy
is a silver/tungsten alloy in a ratio from 20/80 to 30/70. The main body 30 of the
fixed contact can be conveniently made of a standard Ni/Cr alloy. In this way, possible
phenomena of oxidation of the arching contacts are minimised.
[0023] The fixed contact according to the embodiment of figure 1 further comprises a flat
portion 32, which is mechanically and electrically coupled to the current-carrying
flanges of the circuit breaker. The coupling can be made by nuts and bolts or by screw.
[0024] The flat portion 32 is connected to the main body 30 through a curved portion 31.
The curvature radius of the portion 31 chosen to minimise the losses at the outlet
of the Venturi tube.
[0025] Examples of perfluoropolyether are those belonging to the family having the following
formula:
endcap-O-(C
3F
6O)n-(CF
2O)m-endcap; (a)
or
endcap-O-(C
2F
4O)n-(CF
2O)m-endcap. (b)
[0026] The endcaps can be constituted by HCF
2 (one or both) or CF
3 (preferably no more than one). In particular, the presence of the HCF
2 endcap (hydrogen-endcapped perfluoropolyether) is highly important for environmental
impact, since it makes the molecule reactive in the upper atmosphere and therefore
does not contribute to the greenhouse effect. In general, perfluoropolyethers can
be chosen from a wide range of molecular weights; for example, for molecular weight
2,000 it is possible to have m and n equal to approximately 11, or m and n can be
chosen in a ratio of 1:3.
[0027] The arcing contact assembly thus conceived is susceptible of numerous modifications
and variations, all of which are within the scope of the inventive concept. All the
details may furthermore be replaced with other technically equivalent elements.
[0028] In practice, the materials used, so long as they are compatible with the specific
use, as well as the dimensions, may be any according to the requirements and the state
of the art.
1. An arcing contact assembly for high and/or medium voltage circuit breakers having
an arc chamber containing a fluorinated dielectric fluid for quenching electric arcs,
said dielectric fluid being a perfluoropolyether having oxygen dissolved therein,
the said assembly comprising a fixed contact and a moving contact, wherein and said
fixed contact has an internal canal allowing the flow of fluids from said arc chamber.
2. An arcing contact assembly according to claim 1 wherein said internal canal has the
shape of a divergent Venturi tube.
3. An arcing contact assembly according to claim 2 wherein the cone angle of said divergent
Venturi tube is about 15 degrees.
4. An arcing contact assembly according to any of the previous claims wherein the fixed
contact consists of a two-part body made of different conductive materials.
5. An arcing contact assembly according to claim 4 wherein the two part body consists
of a contact finger and a main body of conical shape.
6. An arcing contact assembly according to claim 5 wherein said contact finger is made
of a conductive alloy having at least one component which does not react with oxygen.
7. An arcing contact assembly according to claim 6 wherein said alloy is a silver-tungsten
alloy in a ratio from 20/80 to 30/70.
8. A high and/or medium voltage circuit breaker comprising an arcing contact assembly
according to any of the preceding claims.