Technical Field
[0001] The present invention relates to a softener composition.
Background Art
[0002] Heretofore, quaternary ammonium salts having long-chain alkyl group, acid salts of
tertiary amines, etc. have been used for softeners. Further, compounding of a softener
composition with an antimicrobial agent has been attempted for sanitation and deodorization
of fiber products. JP-A 10-512015 discloses a softener composition comprising a water-insoluble
quaternary ammonium salt as a softener and a water-soluble quaternary ammonium salt
as an antimicrobial agent compounded therein. In addition, JP-A 7-3649 discloses a
fiber product-softener composition, having pH 2 to 5, comprising a di-long-chain-alkyl
amine (C
6-24 alkyl or alkenyl group which may be interrupted by an ether linkage, ester linkage
or acid amide linkage) and a mono-long-chain-alkyl quaternary ammonium salt (C
6-24 alkyl or alkenyl group which may be interrupted by an ether linkage, ester linkage
or acid amide linkage), at a weight ratio of from 9 : 1 to 5 : 5. WO 98/56886 discloses
an antimicrobial fiber softener composition, being suitable for conferring antimicrobial
performance on fibers, comprising a conventional fiber softener composition and one
or more cationic antimicrobial agents in a larger amount than required for antimicrobial
performance. It, however, is a problem that the antimicrobial water-soluble quaternary
ammonium salt lowers the softening effect. The softening effect is necessarily sacrificed
in order to attain a satisfactory antimicrobial effect. In particular, it is difficult
to achieve a composition demonstrating both a high softening effect and antimicrobial
performance being capable of suppressing for long nasty smell attributable to microorganisms
when clothes are dried in a room and body smell derived from sweat at the time of
wearing.
Disclosure of Invention
[0003] Accordingly, the purpose of the present invention is to provide a softener composition
which suppresses for long body smell derived from sweat etc. and is excellent in the
softening effect.
[0004] The present invention relates to a softener composition comprising:
(a) a quaternary ammonium compound represented by the formula (1) :

wherein R1 and R2 independently represent a C12-22 alkyl or alkenyl group, X and Y are independently -COO-, -CONR7-, -OCO- or - NR7CO-, preferably provided that at least one of X and Y is -COO-or -OCO-. R7 represents a hydrogen atom or a C1-3 alkyl or hydroxyalkyl group. R3 and R4 independently represent a C1-5 alkylene group, R5 and R6 represent a C1-3 alkyl or hydroxyalkyl group or R1-X-R3-, and Z- is an anionic group,
(b) a quaternary ammonium compound represented by formula (2) :

wherein R8 represents a C12-22 alkyl or alkenyl group, W is a group selected from -COO-, -CONR7-, -OCO- and -NR7CO-, R7 represents a hydrogen atom or a C1-3 alkyl or hydroxyalkyl group, preferably a hydrogen atom, R9 represents a C1-5 alkylene group, R10 and R11 represent a C1-3 alkyl or hydroxyalkyl group, R12 represents a C1-3 alkyl group or -R26-OH, R26 is a C1-5 alkylene group and Z- is an anionic group, and
a compound selected from the following component (c) or (d):
(c) 0.1 to 15 % by weight of a compound represented by formula (3) and/or formula
(4):


wherein R13 and R18 independently represent a C5-19 alkyl or alkenyl group, R14 and R15 independently represent a C1-3 alkyl or hydroxyalkyl group, and T is -COO-, -OCO-, -CONH-, -NHCO-,

or a linkage; R16 represents a C1-3 alkylene group, R17 represents a C1-6 alkylene group or -(O-R19)n, R19 is ethylene group or propylene group and n is a number of 1 to 10 and W- is an anionic group, and
(d) 0.01 to 15 % by weight, preferably 0.1 to 15 % by weight of a compound represented
by formula (5):

wherein 2 or 3 groups of R20, R21, R22 and R23 represent a C8-12 alkyl group while the remainder(s) represents a C1-3 alky group, C1-3 hydroxyalkyl group or C7-15 arylalkyl group, and Z- is an anionic group.
[0005] As used herein, the "linkage" refers to a covalent bond directly linking R
13 with R
17.
Best Mode for Carrying Out the Invention
[0006] The component (a) of the present invention is a compound having the formula (1):

in which R
1 and R
2 independently represent a C
12-22, preferably C
14-22 and more preferably C
14-18 alkyl or alkenyl group, X and Y independently represent a group selected from -COO-,
-CONR
7-, -OCO- and -NR
7CO-, and preferably at least one of X and Y is -COO- or -OCO-; X and Y are preferably
-COO- or -OCNR
7-. R
7 represents a hydrogen atom or a C
1-3 alkyl or hydroxyalkyl group. R
3 and R
4 independently represent a C
1-5 alkylene group, R
5 and R
6 represent a C
1-3 alkyl or hydroxyalkyl group or R
1-X-R
3-, and Z
- is an anionic group. Z
- is preferably a halogen ion, sulfate ion, phosphate ion, a C
1-3 alkyl sulfate ion or a C
1-12 fatty acid ion.
[0007] The component (a) is particularly preferably the following compound.

R' and R'' may be the same as or different from each other and represent a C
12-18 alkyl or alkenyl group; R''' is a C
1-3 alkyl or hydroxyalkyl group; and R'''' is a C
1-3 alkyl group.
[0008] The component (b) of the present invention is a compound represented by formula (2)
:

wherein R
8 represents a C
12-22, preferably C
14-22 and more preferably C
14-18 alkyl or alkenyl group, W is -COO-, -CONR
7-, -OCO- or -NR
7CO-, preferably -COO- or -OCNR
7-. R
7 represents a hydrogen atom or a C
1-3 alkyl or hydroxyalkyl group, preferably a hydrogen atom. R
9 is a C
1-5 alkylene group and R
10 and R
11 independently represent a C
1-3 alkyl or hydroxyalkyl group. R
12 is a C
1-3 alkyl group or -R
26-OH. R
26 is a C
1-5 alkylene group. Z
- is an anionic group, preferably a halogen ion, a fatty acid ion or a C
1-3 alkyl sulfate ion.
[0009] The component (c) of the present invention is a compound of the formula (3) or (4)
above shown. As the most preferable component (c), the following compounds can be
exemplified. In the formulae, Z
- has the meanings as defined above.

(R is a C
12-16 alkyl group.)

(R is an optionally branched C
6-10 alkyl group and m is an integer of 1 to 5.)

(R is a C
8-18 alkyl group.)
[0010] The component (d) of the present invention is a compound of the formula (5) above
shown and the anionic group represented by W of the formula (5) is preferably a sulfate
ion, a halogen ion, a C
1-12 fatty acid ion or a C
1-3 alkyl sulfate ion.
(Softener composition)
[0011] The softener composition of the present invention comprises the component (a) in
an amount of preferably 3 to 50 % by weight, more preferably 3 to 40 % by weight and
particularly preferably 5 to 35 % by weight. Further, the amount of the component
(b) is 0.5 to 10 % by weight, preferably 0.5 to 5 % by weight. In addition, it is
preferable to the softening effect and the deodorizing effect that a weight ratio
of the component (a)/the component (b) is from 80/20 to 99/1, particularly from 85/15
to 95/1.
[0012] When the component (c) is used in the present invention, the component (c) is contained
in an amount of 0.1 to 15 % by weight, preferably 1 to 15 % by weight and particularly
preferably 3 to 10 % by weight. Further, it is desirable to the feeling in touch of
clothes and the deodorizing effect that the ratio of (c)/(a) by weight is from 1/30
to 1/1, preferably from 1/10 to 1/1. Further, when the component (d) is used in the
present invention, it is desirable to the feeling in touch of clothes and the deodorizing
effect that the amount of the component (d) is preferably 0.1 to 15 % by weight, more
preferably 0.2 to 10 % by weight, and a weight ratio of (a)/(d) is from 50/1 to 2/1,
preferably from 30/1 to 2/1, and more preferably from 20/1 to 2/1.
[0013] The softener composition of the present invention is preferably in the form of an
aqueous solution comprising at least the component (a) and the component (c) or the
component (b) and the component (d), diluted in water. The water used is preferably
distilled water or deionized water. It is desirable for storage stability that water
is incorporated in an amount of 40 to 90 % by weight, more preferably 50 to 85 % by
weight and particularly preferably 60 to 85 % by weight into the composition.
[0014] Further, it is preferable to the deodorizing effect and for storage stability that
the composition of the present invention is adjusted to a pH value of 1 to 6, further
2 to 5, and particularly 2.5 to 4 at 20 °C.
[0015] In the present invention, incorporation of a nonionic surfactant (e) in addition
to the above components (a), (b), (c) and (d) is preferable for storage stability.
The nonionic surfactant is preferably a polyoxyethylene alkyl ether containing one
or more C
8-20 alkyl or alkenyl group, particularly preferably a nonionic surfactant of the formula
(6):
R
24-U-[(R
25O)
p-H]
q (6)
wherein R
24 is a C
10-18, preferably C
12-18, alkyl or alkenyl group, R
25 is a C
2 or C
3 alkylene group, preferably an ethylene group; p is an integer of 2 to 100, preferably
5 to 80, more preferably 10 to 80 and particularly preferably 20 to 60; and U is -O-,
-CON- or -N-, and when U is -O-, q is 1, and when U is -CON-or -N-, q is 2.
[0016] The compound of the formula (6) includes for example the following compounds:
R
24-O- (C
2H
4O)r-H
wherein R
24 has the same meanings as defined above; and when the component (c) is contained,
r is an integer of 8 to 100, and when the component (d) is contained, r is an integer
of 5 to 100, preferably 10 to 80 and more preferably 20 to 80.
R
24-O- (C
2H
4O)s (C
3H
6O) t-H
wherein R
24 has the same meanings as defined above; s and t are independently an integer of 2
to 40, preferably 5 to 40, and the sum of s and t is preferably an integer of 10 to
80, and the ethylene oxide and propylene oxide units may be a random-or block-addition
product.

wherein R
24 has the same meanings as defined above; and when the component (c) is contained,
the sum in total of u and v is an integer of 5 to 100 and when the component (d) is
contained, the sum in total thereof is an integer of 10 to 80, preferably 5 to 80.
[0017] From the viewpoint of stability, the amount of the nonionic surfactant incorporated
is 0.5 to 10 % by weight, preferably 1 to 8 % by weight.
[0018] For the purpose of improving the feeling in touch of fiber products, in the present
invention, (f) a C
8-22 fatty acid or a salt thereof is preferably added in an amount of 0.1 to 5 % by weight,
particularly 0.5 to 3 % by weight.
[0019] The fatty acid or a salt thereof includes caprylic acid, capric acid, lauric acid,
myristic acid, palmitic acid, stearic acid, oleic acid or a mixture thereof. One or
more members selected from lauric acid, stearic acid and oleic acid are particularly
preferable. Further, fatty acids having an alkyl composition derived from coconut
oil, palm oil, palm seed oil or tallow are also preferable.
[0020] In the present invention, it is preferable for storage stability that an ester compound
of a C
8-22 saturated or unsaturated fatty acid and a polyvalent alcohol is incorporated in an
amount of 0.1 to 10 % by weight, particularly 0.5 to 5 % by weight into the composition.
The ester compound is preferably triglycerides, diglycerides, monoglyceride, a mono-,
di- or tri-ester of pentaerythritol and sorbitan ester.
[0021] In the present invention, it is desirable for storage stability that inorganic salts
such as calcium chloride are added in an amount of 0 to 1000 ppm, preferably 1 to
1000 ppm, and more preferably 10 to 500 ppm. Sodium salts and potassium salts are
contained in surfactants such as fatty acid salts and the inorganic salts mixed in
the composition by using such surfactants are not subject to the above limitation.
[0022] In the present invention, a solvent component selected from ethanol, isopropanol,
glycerin, ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol
and polyoxyethylene phenyl ether is further preferably incorporated for storage stability.
These solvent components are incorporated in an amount of preferably 0 to 20 % by
weight, more preferably 0.1 to 20 % by weight and particularly preferably 0.5 to 10
% by weight into the composition. If ethanol is used, it is desirable to use a polyoxyethylene
alkyl ether sulfate-modified ethanol or an 8-acetylated sucrose-modified ethanol.
[0023] Ingredients such as silicone being ordinarily incorporated into a fiber-treating
agent, a perfume (particularly preferably a combination of aroma components shown
as the components (c) and (d) described in JP-A 8-11387) and a coloring matter may
be incorporated into the softener composition of the present invention.
Examples
<Compounding ingredients>
[0024] The ingredients used in the present invention are shown below.

R: a mixed C
18 and C
16 saturated alkyl group (ratio by weight of C
18 group/C
16 group = 60/40)

R: a mixed C
18 and C
16 saturated alkyl group (ratio by weight of C
18 group/C
16 group = 60/40)

R: a mixed C
17 and C
15 saturated alkyl group (ratio by weight of C
17 group/C
15 group = 60/40)

R: a mixted C
17 and C
15 saturated alkyl group (ratio by weight of C
17 group/C
15 group = 60/40)
(a-5) Dioleoyl hydroxyethyl dimethyl ammonium methyl sulfate.

R: a mixed C
17 and C
15 saturated alkyl group (ratio by weight of C
17 group/C
15 group = 60/40)
(a'-1) Dioleyl dimethyl ammonium chloride.

R: a mixed C
18 and C
16 saturated alkyl group (ratio by weight of C
18 group/C
16 group = 60/40)

R: a mixed C
17 and C
15 saturated alkyl group (ratio by weight of C
17 group/C
15 group = 60/40)

(d-1) Didecyl dimethyl ammonium chloride.
(e-1) An addition product of a saturated alcohol containing 12 carbon atoms to which
21 moles on the average of ethylene oxide have been added.
(e-2) An addition product of lauric acid diethanolamide to which 20 moles on the average
of ethylene oxide have been added.
(f-1) Lunack™ S-50 (stearic acid produced by Kao Corporation).
(f-2) Lauric acid.
(f-3) Myristic acid.
(f-4) Palmitic acid.
(g-1) Excel™ 150 [a mixture of stearic mono-, di- and
triglycerides (mono : di : tri = 60 : 35 : 5) produced by Kao Corporation].
(g-2) Calcium chloride.
(g-3) Ethylene glycol.
(h-1) Coloring matter (Acid blue 9).
(h-2) Perfume [a mixture of hexyl cinnamic aldehyde (18), nerolin yarayara (4), tricyclodecenyl
acetate (4), benzyl acetate (10), musk ketone (5), anisyl acetone (2), sandal mysolcore
(2), aldehyde C14 peach (1), linalool (18), dihydroxy myrcenol (8), borneol (4), cedrol
(4), mugoal (5), benzyl alcohol (5) and dipropylene glycol (10), the figures shown
in the parentheses meaning a percent by weight in the perfume mixture.].
(h-3) Silicone (TSA730 produced by Toshiba Silicone Co., Ltd.). Example 1
[0025] Using the above compounds, the softener compositions shown in Table 1 were prepared
(invention products 1 to 6 and comparative products 1 to 3). Two sweaters (100 % cotton)
were washed using a commercial weakly alkaline detergent (Attack™, Kao Corporation)
in a laundering machine (two-tank system laundering machine VH-360S1 manufactured
by Toshiba Corp.; detergent concentration, 0.0667 % by weight; 30 L tap water used;
water temperature of 20 °C; 10 minutes) . Thereafter, the washing water was discharged
and the clothes were dehydrated for 1 minute. After 30 L tap water was poured into
the tank, the clothes were rinsed for 5 minutes, the water was discharged, and the
clothes were dehydrated for 1 minute. Then, 30 L tap water was again poured into the
tank, and 5 g of each softener composition of Table 1 was added thereto. It was stirred
for 5 minutes. Thereafter, the clothes were dehydrated and dried for 12 hours in a
thermostatic chamber at 70 % RH at 25 °C.
(Evaluation of softening performance)
[0026] The softener compositions of Table 1 and the corresponding compositions to them,
except that the antimicrobial component, the component (c) or (d), was not added,
were used in the softening treatment described above. They were evaluated in a paired
comparison test using the following criteria by a panel of 10 persons to determine
a·mean value.
+1: Finished to be the softer in the presence of component (c) or (d).
0: No difference in finish regardless of the presence or absence of the component
(c) or (d).
-1: Finished to be the softer in the absence of the component (c) or (d).
(Evaluation of smell)
[0027] The smell of the clothes dried in a thermostatic chamber and the smell of the same
clothes worn for 12 hours by 5 males, aged twenties, were judged using the following
criteria by a panel of 10 persons (10 males aged thirties), to determine a mean value.
- 0:
- Hardly smelled.
- 1:
- Slightly smelled but not annoying.
- 2:
- Smelled.
- 3:
- Significantly smelled.

Example 2
[0028] The softener compositions (invention products 7 to 11) shown in Table 2 were prepared
in the same manner as in Example 1. As the perfume, a mixture of 100 parts by weight
of a composition of Table 3 and 10 parts by weight of dipropylene glycol was used.
These softener compositions were evaluated in the same manner as in Example 1. As
results they were all recognized to exhibit an excellent smell-preventing effect and
softening performance.
Table 3
| Perfume Ingredient (wt%) |
Perfume 1 |
Perfume 2 |
Perfume 3 |
Perfume 4 |
Perfume 5 |
| hexyl cinnamic aldehyde |
0 |
0 |
13 |
0 |
0 |
| Nerolin yarayara |
0 |
0 |
3 |
0 |
0 |
| tricyclodecenyl acetate |
0 |
0 |
3 |
0 |
0 |
| benzyl acetate |
0 |
0 |
7 |
0 |
0 |
| musk ketone |
0 |
0 |
3 |
0 |
0 |
| anisyl acetone |
0 |
0 |
1 |
0 |
0 |
| Sandalmysore core |
0 |
0 |
1 |
0 |
0 |
| Aldehyde C14 peach |
0 |
0 |
1 |
0 |
0 |
| Metyl ionone-γ |
7 |
0 |
0 |
3 |
0 |
| Iso E Super |
7 |
0 |
0 |
3 |
0 |
| Tentarome |
14 |
0 |
0 |
7 |
0 |
| 4-t-butylcyclohexylacetate |
14 |
0 |
0 |
7 |
0 |
| Lilial |
20 |
0 |
0 |
10 |
0 |
| Herional |
3 |
0 |
0 |
2 |
0 |
| coumarin |
3 |
0 |
0 |
1 |
0 |
| Ambroxan |
1 |
0 |
0 |
0 |
0 |
| α-Terpinyl acetate |
0 |
12 |
0 |
0 |
20 |
| cedryl acetate |
0 |
8 |
0 |
0 |
13 |
| Lyral |
0 |
8 |
0 |
0 |
13 |
| Pearlide |
0 |
4 |
0 |
0 |
7 |
| Sandal synth |
0 |
4 |
0 |
0 |
7 |
| phenylacetoaldehyde 50% PEA |
0 |
0 |
0 |
0 |
1 |
| aldehyde C12MNA |
0 |
0 |
0 |
0 |
1 |
| cinnamyl cinnamate |
0 |
2 |
0 |
0 |
3 |
| benzyl isoeugenol |
0 |
2 |
0 |
0 |
3 |
| linalool |
0 |
0 |
0 |
0 |
13 |
| dihydromyrcenol |
0 |
0 |
0 |
0 |
7 |
| borneol |
0 |
0 |
0 |
0 |
3 |
| cedrol |
0 |
0 |
0 |
0 |
3 |
| Muguol |
0 |
0 |
0 |
0 |
3 |
| benzyl alcohol |
0 |
0 |
0 |
0 |
3 |
| phenylethyl alcohol |
12 |
0 |
29 |
0 |
0 |
| citronellol |
6 |
0 |
13 |
0 |
0 |
| terpineol |
6 |
0 |
13 |
0 |
0 |
| phenylethyldimethyl carbinol |
3 |
0 |
7 |
0 |
0 |
| styrallyl alcohol |
2 |
0 |
3 |
0 |
0 |
| cinnamic alcohol |
2 |
0 |
3 |
0 |
0 |
| 1-menthol |
0 |
24 |
0 |
27 |
0 |
| geraniol |
0 |
12 |
0 |
13 |
0 |
| dihydromyrcenol |
0 |
12 |
0 |
13 |
0 |
| Phenyl hexanol |
0 |
6 |
0 |
7 |
0 |
| dimethylbenzyl carbinol |
0 |
6 |
0 |
7 |
0 |
| Total (wt%) |
100 |
100 |
100 |
100 |
100 |
Example 3
[0029] Using the above compounds, the softener compositions shown in Table 4 were prepared.
Five shirts (100 % cotton) and 5 towels (100 % cotton) (total weight of the clothes:
1.5 kg) were washed using a commercial weakly alkaline detergent (Attack™, Kao Corporation)
in a laundry machine (two-tank system laundering machine VH-360S1 manufactured by
Toshiba Corp.; detergent concentration, 0.0667 % by weight; 30 L tap water used; water
temperature of 20 °C; 10 minutes) . Thereafter, the washing water was discharged and
the clothes were dehydrated for 1 minute. After 30 L tap water was poured into the
tank, the clothes were rinsed for 5 minutes, the water was discharged, and the clothes
were dehydrated for 1 minute. Then, 30 L tap water was again poured into the tank
and 7 ml of each composition of Table 1 was added thereto. It was stirred with the
clothes for 5 minutes. Thereafter the clothes were dehydrated and air-dried.
(Evaluation of deodorizing effect)
[0030] The clothes treated as above were worn for 12 hours by 5 males aged twenties, and
the smell generated from the shirts worn were judged using the following criteria
by a panel of 10 persons (10 males aged thirties), to determine a mean value. ○ was
assigned to a mean value of less than 0.8, □ to a mean value of 0.8 to less than 1.2,
Δ to a mean value of 1.2 to less than 1.7, and X to a mean value of 1.7 or more. Results
are shown in Table 1.
- 0:
- Hardly smelled.
- 1:
- Slightly smelled but not annoying.
- 2:
- Smelled.
- 3:
- Significantly smelled.
(Evaluation of softness)
[0031] The towels treated as above and towels (control) treated in the same way, except
for using no composition of Table 4, were judged using the following criteria by a
panel of 10 persons (10 males aged thirties), to determine a mean value. ○ was assigned
to a mean value of 2 or more, □ to a mean value of 1 to less than 1.5, Δ to a mean
value of 0.5 to less than 1, and X to a mean value of less than 0.5. Results are shown
in Table 1.
+3: much softer than the control.
+2: Softer than the control.
+1: Slightly softer than the control.
0: Equal to the control.
