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EP 0 954 735 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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02.01.2002 Bulletin 2002/01 |
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Date of filing: 17.07.1997 |
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International Patent Classification (IPC)7: F28B 1/06 |
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International application number: |
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PCT/HU9700/040 |
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International publication number: |
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WO 9802/701 (22.01.1998 Gazette 1998/03) |
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NATURAL-DRAUGHT AIR CONDENSER APPARATUS AND METHOD OF OPERATION THEREOF
NATURZUG LUFTKONDENSATOR UND DESSEN BETRIEBSWEISE
APPAREIL DE CONDENSEURS A AIR NATUREL ET PROCEDE DE FONCTIONNEMENT DE CELUI-CI
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Designated Contracting States: |
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DE ES FR GR IT |
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Priority: |
17.07.1996 HU 9601945
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Date of publication of application: |
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10.11.1999 Bulletin 1999/45 |
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Proprietor: Energiagazdálkodási Részvénytársaság |
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H-1027 Budapest (HU) |
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Inventors: |
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- PALFALVI, György
H-1013 Budapest (HU)
- GUBA, János
H-1011 Budapest (HU)
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Representative: Müller, Hans-Jürgen, Dipl.-Ing. |
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Müller, Schupfner & Gauger Postfach 10 11 61 80085 München 80085 München (DE) |
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References cited: :
EP-A- 0 010 118 EP-A- 0 553 435 FR-A- 1 114 971 US-A- 5 129 456
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EP-A- 0 390 990 DE-B1- 1 451 131 US-A- 3 888 305
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
TECHNICAL FIELD
[0001] The invention relates to a natural-draught air condenser apparatus and a method of
operation of such apparatus.
BACKGROUND ART
[0002] In thermal power stations, the exhaust steam of the turbine is usually condensed
by cold cooling water. If providing the water is costly, air-cooled condensers, so-called
air condensers are applied, where the steam flows in finned tubes so as to be condensed
and the tubes are cooled from the outside by fan-supplied air. It is customary to
install the air condensers in roof-like units, where the steam enters the air condensers
from the top, white the cooling air is provided by supply fans located below the air
condensers. In each air condenser apparatus, many units of identical size are located
side by side. For example, the air condenser apparatus of a 200 MW output steam turbine
may consist of thirty units.
[0003] The air condenser apparatus generally consists of several thousand tubes connected
in parallel, in which the flow rate of steam decreases with progressing of the condensation.
In principle, it is possible to build an air condenser, the tubes of which are exactly
of a length necessary for the condensation of the steam, and in that case only the
condensate is to be drained from the tubes.
[0004] In reality, however, this is not the case, due to many reasons. One is that the air
condensers working under vacuum are not absolutely leak-proof and so in addition to
the steam, a low concentration of non-condensing air also flows in the tubes, to be
removed by vacuum pump. And, the other is that in the large number of parallel tubes
it is practically impossible to ensure a uniform rate, i.e. the flow rate of steam
is higher in certain tubes and lower in others. As a result, the end point of condensation
changes and it happens that in certain tubes the condensate of the steam is already
cooled by the air flowing outside. In a cold environment this could lead to freezing,
but it is unfavourable anyway because at such points the air carried along with the
steam is trapped and fills up the air condenser increasingly, and the "dead zone"
without flow causes a loss in efficiency. An approach decreasing the disadvantages
above has been described for example in patent specification EP-B1 0 390 990, where
screens regulating the operating length of the cooling surface of fan type air condensers
as well as air chambers and shutters enabling regulated recirculation of the cooling
air for air condensers are applied.
[0005] In case of air condensers another known solution is when the steam is first guided
to a primary air condenser stage, where it is only partly condensed and then the remaining
steam is condensed in a second air condenser stage where the number of tubes is lower,
consequently the steam can be adjusted again to the original flow rate. Such a solution
has been described in patent specification DE-A1 3 010 816, where in the first air
condenser stage the steam enters the air condensers at the top and then proceeds downwards
along with the condensate generated, while in the second air condenser stage the steam
enters the air condensers from the bottom, where a suction vacuum pump is linked to
the upper collecting chambers, and so the steam, proceeding upwards, is exposed to
the condensate flowing downwards, in a counterflow manner. Such a counterflow air
condenser is called dephlegmator in the literature. In this solution, pre-heated air
is fed into the air condensers in order to provide protection against the risk of
freezing which prevails at low ambient temperatures in spite of the application of
dephlegmator stages.
[0006] The output of air condenser apparatus is generally regulated by fans with variable
speed of rotation which can be operated independently. The output of an air condenser
apparatus is basically determined by its first air condenser stage, because its surface
is larger than, e.g. three to four times as large as, the surface of the second, dephlegmator
stage.
[0007] Since natural-draught cooling towers are used widely and successfully in the power
station industry, an air condenser apparatus with natural-draught has already been
recommended, where without fans only the cooling tower ensures the flow of the cooling
air. For regulating the air condensers, instead of fans, adjustable screen elements
for example shutters have been built into the cooling tower.
[0008] However, this doubtlessly very simple solution does not always ensure steady operation.
The first problem arises when starting up the steam turbine and the air condenser
apparatus. According to experience, below a heat input of approx. 20%, a steady draught
is not created in the cooling tower, and the uncertain air flow can be blocked by
a small disturbance, for example a slight wind. Therefore, the condensation of steam
may come to a halt any time, and this is not to be allowed for the sake of the steam
turbine. Another problem arises during operation. Let us assume that the above mentioned
dead zone has already developed - as a result of the local effect of the wind, for
example - somewhere in the air condenser, and the increasing size of the air cushion
prevents - like a plug - the steam flow. If the wind direction changes, the air cushion
is displaced, and in a favourable case it reaches the vacuum pump, but this is not
to be taken for granted. The air cushion causes a drop in output, and its displacement
leads to a fluctuation of performance. Neither of these factors is favourable from
the aspect of the steam turbine. In such a case, by partial closing of the shutters,
the output of the cooling tower can be reduced, consequently the steam pressure will
increase, and if subsequently the shutters are opened at the dephlegmator of the air
condenser surface blocked by the air cushion, the intensive condensation developing
here could be capable of "sucking out" the air cushion. In the meantime, however,
the cooling tower runs at a decreased capacity, i.e. ultimately what happens is that
the shutter control adjusts the air condensers to the worst performing condenser at
any one time.
[0009] To resolve this problem, in patent specifications DE-A1 3 441 514 and EP-A2 0 553
435, such a cooling tower type air condenser apparatus has been recommended, where
there is no fan at the condenser stages of the apparatus, but there are fans with
variable output at the dephlegmator stages subsequent on the steam side.
[0010] As far as we know, however, no such equipment has been made so far, indicating that
under the changing environmental conditions, attempts have not been successful to
ensure continuous operation and the regulation of output.
DISCLOSURE OF INVENTION
[0011] According to the present invention, fans are also used for natural-draught air condenser
apparatus, but only with an auxiliary character. It is also an important difference
that no counterflow dephlegmators are applied, because in our experience operational
troubles may arise in counterflow dephlegmators when the condensate flowing downwards
and acting like a plug blocks the steam path. Therefore, it is believed to be important
that for eliminating problems of a system we should not use a unit which in itself
could be a source of disorders. According to the invention, the air condensers provided
with auxiliary fans - moving away from the approaches recommended so far - also have
a condenser circuitry, i.e. in these air condensers both the steam and the condensate
keep flowing downwards in the same direction.
[0012] Thus, the invention is, on the one hand, a natural-draught air condenser apparatus,
especially for condensing exhaust steam of a power station turbine, air condensers
of which are arranged in sections supplied with steam in parallel, each section having
two or more air condenser stages connected in series on the steam side, wherein subsequent
stages are of a decreasing steam side cross section or cooling surface, and the air
condensers are located at bottom part of a cooling tower in a way that as a result
of the cooling tower natural-draught air flow passes the air condensers in parallel.
According to the invention, the air condensers of all stages are of such a circuitry
that in them the steam and the generated condensate flow downwards in the same direction,
and the air condensers in the last stage or in the last two stages are provided with
auxiliary fans to establish an artificial air flow in addition to the natural-draught
air flow.
[0013] The advantage of the air condenser apparatus according to the invention is that due
to the usage of air condensers of purely condenser type of operation, the cooling
performance is higher in normal operation than that of the known solution having the
same design but containing partly condenser type and partly dephlegmator type air
condensers. A further benefit is the higher operational reliability stemming from
the fact that we do not apply dephlegmators. Applying fans of auxiliary nature also
represents energy savings, because in normal mode their operation is not necessary.
[0014] A preferred embodiment of the invention comprises a control equipment actuating the
auxiliary fans only when the air condenser apparatus is started up and stopped, and
when its operational status is disturbed. Advantageously, the control equipment is
fitted with devices detecting the temperature or pressure of the entering steam and
the temperature of the condensate exiting from air condensers of the first stage in
each section.
[0015] In another preferred embodiment, the air condensers provided with the auxiliary fans
are fitted with air chambers enabling a circulation of the artificial air flow passing
through them and with adjustable flow control shutters.
[0016] In a third preferred embodiment, the air condensers provided with the auxiliary fans
are fitted with spray nozzles directed to their outside surfaces, which nozzles being
connected to a condensate conduit of the air condenser apparatus through a controllable
valve.
[0017] In a further advantageous embodiment, the air condensers not provided with auxiliary
fans are fitted with devices regulating the natural-draught air flow passing through
them. Advisably, the devices regulating the natural-draught air flow consist of shutters.
[0018] A still another beneficial embodiment comprises valves for disconnecting one or more
of the sections and devices for blocking the air flow in case of a low ambient temperature
entailing a frost risk.
[0019] In practice, well applicable is the solution when each section has two air condenser
stages and only the air condensers of the second stages are provided with said auxiliary
fans, or each section has three air condenser stages and only the third stage's air
condensers are provided with said auxiliary fans. In case of three air condenser stages,
there could be auxiliary fans for the second and third stage's air condensers.
[0020] On the other hand, the invention relates to a method of operation of a natural-draught
air condenser apparatus, which has air condensers for condensation of steam, the air
condensers being arranged in sections supplied with steam in parallel, each section
having two or more air condenser stages connected in series on the steam side, and
wherein the air condensers are located at bottom part of a cooling tower in a way
that due to the effect of the cooling tower natural-draught air flow passes the air
condensers in parallel. According to the invention, upon start-up of the air condenser
apparatus and in case of a steam flow disorder arising in the air condensers, an artificial
air flow is established in addition to the natural-draught air flow at the air condensers
in the last stage or in the last two stages.
[0021] Advantageously, the steam flow disorder is detected by sensing the temperature or
pressure of the entering steam and the temperature of the condensate exiting from
air condensers of the first stage in each section, and an occurrence of the disorder
is established if the difference between the temperature of the entering steam and
that of the exiting condensate exceeds a predetermined value.
[0022] In a preferred implementation of the method, in case of a steam flow disorder, at
least one auxiliary fan for establishing said artificial air flow is started up in
the section where the disorder occurred. Another way to proceed is starting up at
least one auxiliary fan for establishing said artificial air flow in the section where
the steam flow disorder occurred, and in sections not involved in the disorder, auxiliary
fans are started up in an opposite sense of rotation. The efficiency of intervention
can also be improved by - in addition to starting up an auxiliary fan or auxiliary
fans in the section where the disorder occurred - spraying condensate on the air condenser
or air condensers associated with the auxiliary fan or auxiliary fans, respectively.
[0023] Again, on the basis of the invention, the method may involve making a valve in an
air suction conduit more open in the section where the steam flow disorder occurred,
while making valves in air suction conduits more closed in sections not involved in
the disorder.
[0024] In a further implementation of the method according to the invention, in case of
low ambient temperature entailing a frost risk, the natural-draught air flow of the
air condensers in the first stage is partly or fully suppressed. The method may also
involve, however, disconnecting one or more of the sections in case of a frost risk.
[0025] When starting up the air condenser apparatus according to the invention, it is advantageous
if the natural-draught air flow of the air condensers is fully suppressed, air is
circulated at the air condensers in the last stage or in the last two stages, and
when the temperature of these air condensers increases, the air circulation is stopped
and the artificial air flow is directed into the cooling tower, then the suppression
of the natural-draught air flow of the air condensers is stopped, and after that the
artificial air flow is stopped at the air condensers in the last stage or in the last
two stages.
BRIEF DESCRIPTION OF DRAWINGS
[0026] The invention will hereinafter be described on the basis of preferred embodiments
depicted by the drawings, where
Fig. 1 is a side view, partly a cross section of the air condenser apparatus,
Fig. 2 is the air condenser apparatus depicted in Fig. 1 where the block diagram of
the control system is also shown,
Fig. 3 is the air condenser apparatus as shown in Fig. 1, fitted with a system to
provide protection against frost, and
Fig. 4 is the air condenser apparatus as shown in Fig. 1, fitted with a protective
system suitable in an environment of high risk of frost.
[0027] In the drawings, same reference numbers designate identical or similar parts.
MODES FOR CARRYING OUT THE INVENTION
[0028] Fig. 1 shows the design of a natural-draught air condenser apparatus according to
the invention. Steam comes to the air condenser apparatus from a power station turbine
2 driving a generator 1 through a steam conduit 3, which air condenser apparatus is
divided into independent branches, called sections, connected in parallel to the steam
conduit 3. In the embodiment shown as an example, there are two sections 30 and 30A.
The elements of section 30A are designated by the same reference numbers as those
in section 3 but with an additional letter "A". Sections 30, 30A are connected on
one side to the steam conduit 3 and on the other side to manifold 14 of a vacuum pump
15. Sections 30, 30A are located in a well separated way in a cooling tower 5 constructed
on ground level 4. Hereinafter, only the design of section 30 will be described, because
the two sections 30 and 30A are of identical structure in all respects.
[0029] Steam coming through the steam conduit 3 is supplied to steam distributor ducts 6
and from there to air condensers 7. From here, the condensate is supplied to condensate
tank 18 through manifold 8 and conduit 17. The remaining steam is fed through conduit
9 connected to manifold 8 into steam distributor duct 10 and from there to air condensers
11, and then the condensate generated in them flows also into condensate tank 18 through
conduit 16. From the condensate tank 18 the condensate is returned to the boiler of
the power station by condensate pump 19 through condensate conduit 20.
[0030] Air condensers 7 represent the first and air condensers 11 the second air condenser
stage, which are connected in series on the steam side. Under the air condensers 11
there is an auxiliary fan 12 and, if it operates, an artificial air flow 23 is established
through the air condensers 11, while through air condensers 7 of the first stage a
natural-draught air flow 22 is established, depending on the draught of the cooling
tower 5. From the air the condensers 11 the air and, as the case may be, some remaining
steam are supplied to the vacuum pump 15 through conduit 13 and manifold 14.
[0031] The whole cooling surface of the air condensers 7 and 11 is located within the cooling
tower 5 in a roof shape arrangement as shown in the figure. However, the arrangement
may also be different. The air condensers 7 and 11 have supporting structure not shown
in the figure so that the air condensers 7 and 11 are located above air inlet openings
25 at the bottom part of the wall of the cooling tower 5. Between air condensers 7
and 11 and also between the outmost air condenser 11 and the wall of the cooling tower
5, plate wall 21 prevents any flow of false air. Within the cooling tower 5, air flows
22 and 23 are mixed. The extent and temperature of a resulting air flow 24 are determined
by the air flows 22 and 23. The draught generated in the cooling tower 5 depends on
the structural height of the cooling tower 5 and on the temperature of the air flow
24.
[0032] The air condenser apparatus according to the invention includes several subsequent
stages on the steam side, with decreasing steam side cross section and cooling surface,
respectively. The number of stages is arbitrary in principle, but because of the costs
of connecting conduits and due to the pressure loss arising in them, for the sake
of economics, three or two stages are generally used. For example, Fig. 1 shows two
stages and the cooling surface of the air condensers 7 of the first stage is twice
as large as that of the air condensers 11 in the second stage. In the case of three
stages, the surface ratio can preferably be 3:2:1. All the stages consist of identical
condenser type units, in which the steam and the condensate proceed in the same direction
downwards. We do not apply any counterflow dephlegmator. The non-condensing air can
be guided away through some conduits in a per se known way.
[0033] The operation of the air condenser apparatus is started in the following way. According
to a customary method applied for fan-type air condensers, first the vacuum pump 15
is started up, thereby establishing a vacuum in air condensers 7 and 11. Then, through
steam conduit 3, steam is supplied to air condensers 7 and through them to air condensers
11, but since the draught has not yet developed, air flow 24 is limited. By starting
up the auxiliary fans 12, air flow 23 starts condensation in air condensers 11. To
make sure that the steam reaches that point, it must flow along steam conduit 3 and
also through air condensers 7 of the first stage, and this steam flow flushes away
any air eventually remaining in air condensers 7 and in the connecting conduits. When
the loading of cooling tower 5 reaches approx. 20% of the nominal rate, a steady draught
is established, auxiliary fan 12 is stopped, and from this time, natural air flow
22 is provided in all air condensers 7 and 11. The current rate of this air flow depends
on the natural draught and thus on the output of turbine 2.
[0034] In the course of operation, e.g. under the impact of wind, the air flow may increase
in an air condenser 7 and, therefore, a dead zone may develop there. This is detected
by measuring the temperature of the steam in steam distributor duct 6 and also the
temperature of the condensate flowing in manifold 8, and if this latter is lower than
the steam temperature by at least a pre-determined value, this indicates that a dead
zone has developed in the given air condensers 7 and so at that point the condensate
is overcooled. If the temperature of the entering saturated steam is e.g. 30 °C, the
temperature difference triggering the intervention could be e.g. 4 °C. In the case
of overcooling, the appropriate fan 12 is started up, and so the output of air condensers
11 is increased. This starts a steam flow across the given air condensers 7, which
flushes the air from the tubes and restores the original condition. If the overcooling
is eliminated, fan 12 is stopped. If the overcooling continues partly, fan 12 may
carry on its operation at a lower performance, but it is advisable to avoid this as
it results in electric power consumption.
[0035] The intervention is only efficient if the operation of fan 12 makes an impact on
the environment of the dead zone. To this end, as already mentioned, the air condenser
apparatus is divided into several sections which are connected in parallel with and
independent of each other. In the various sections, the air condensers are in the
first, second and perhaps third stage, while the auxiliary fans are located at the
air condensers of the second and/or third stage. In this way it is possible that if
the wind blows and disorders occur in the section on the appropriate side, only the
associated fan or fans must be started up. In normal operation, auxiliary fans 12
applied for the natural-draught air condensers 11 are not expected to eliminate fully
the deteriorating effect of the wind, and the only objective is to ensure steady operation
and prevent evolution of disturbing air cushions in air condensers 7.
[0036] Fig. 2 shows the control system of the air condenser apparatus depicted in Fig. 1.
Control equipment 31 receives through line 33 a signal of a per se known detector
measuring the temperature of steam coming through steam distributor duct 6. This signal
is compared with a signal, coming through line 34, of another per se known detector
measuring the temperature of condensate leaving the air condensers 7. Instead of measuring
the temperature of saturated steam entering, its pressure can be measured, because
the temperature can be calculated from the latter. If the control equipment 31 detects
such a temperature difference which is higher than a predetermined value, i.e. a local
overcooling occurs in section 30, fan 12 associated with this section 30 is started
up. As a result, at this point, a larger air flow 23 than the earlier natural air
flow develops, and since the larger air flow 23 is less prone to heating up, the total
air flow 24 in the cooling tower 5 will be colder. The natural draught, including
the cooling output, will deteriorate in the whole system, while the output of air
condensers 11 at the operating fan 12 increases.
[0037] On the left hand side of Fig. 2 another control possibility is depicted, i.e. the
operation - in a reversed sense of rotation - of the fan 12A associated with section
30A which is not involved in overcooling. At that time, flowing backwards on air condensers
11A, the already heated air generates air flow 39, as a result of which the cooling
capacity decreases there and at the same time less steam is delivered to air condensers
7A and 11A.
[0038] A third control possibility is provided by valves 38 and 38A fitted into the air
suction conduits 13 and 13A. Once the already mentioned overcooling occurs, control
equipment 31 makes valve 38 of section 30 according to the point of overcooling more
open and valve 38A associated with section 30A not involved in the overcooling more
closed. This measure also results in the fact that the cooling output increases in
section 30 and decreases in section 30A.
[0039] A fourth possibility is provided by nozzle 37 connected through a controllable valve
35 and conduit 36 to condensate conduit 20 after condensate pump 19, as a result of
which atomised condensate can be applied for wetting the surface of air condenser
or air condensers 11 in section 30 corresponding to the point of overcooling, thereby
increasing the cooling output. The effect is practically the same as provided by the
actuation of fan 12, i.e. increasing the local cooling output, while the draught and
cooling capacity of the whole natural-draught air condenser apparatus slightly deteriorate.
[0040] All of the possibilities presented above serve for eliminating the overcooling and
flow disturbance arising in an air condenser section, and this is achieved by guiding
extra steam to this section, at the expense of the other sections. The controlling
of the control equipment 31 may also be carried out by supplying a set signal to its
input 32, i. e. the devices described above (fans, atomisers and valves) may be controlled
manually, too.
[0041] Fig. 3 depicts a system providing protection against frost, the use of which is justified
in places where in the winter the air temperature could even drop to -15 °C. The difference
between this equipment and the previous one is that air condensers 7 and 7A of the
first stage are associated with controllable shutters 40 and 40A, respectively, which
are in a closed status upon start-up. They are opened by control equipment 41, which
measures by means of a signal coming through line 42 the temperature or pressure of
the steam entering through steam conduit 3. In case this drops to a dangerously low
rate or if this is required by an adjustment of a set signal supplied to input 43,
shutters 40 and 40A close partially. In normal mode, all shutters 40 and 40A are fully
open, and the apparatus works according to principles as described for apparatus shown
in Figs. 1 and 2.
[0042] The protection system shown in Fig. 4 is suitable for use in an environment where
a high risk of frost prevails, that is in places where the winter temperature could
drop below -30 °C. The structure follows in principle the design shown in the previous
figures, and so only the deviating details are described. Sectioning valves 54, 55,
56 and 57 of the apparatus enable in cold periods the total disconnection of one or
more section of the air condenser apparatus, for example section 30 in Fig. 4. Shutters
40, 51 and 52 of the disconnected air condensers 7 and 11 are closed, the auxiliary
fan 12 does not operate and so there is no steam flow. In the case of air condensers
11A cooled by auxiliary fan 12A in the operating section 30A, air chamber 50A is fitted
with supply side shutters 51A and recirculating shutters 52A. If the air condenser
apparatus is started in very cold temperatures, fan 12A ensures air flow 53 through
the open recirculating shutters 52A. In this case, shutters 51A are closed on the
supply side, and shutters 40A are also closed. The condensation of steam commences
in air condensers 11A, and therefore steam flows along steam conduit 3, steam distributor
duct 6A and air condensers 7A in a way that in the meantime, air flow 24 does not
exist in the cooling tower 5. When the temperature of condensate flowing in conduit
16A increases to a safe value, e.g. when it is warmer than +30 °C, the supply side
shutters 51A open, recirculating shutters 52A close, and then gradually shutters 40A
open up and the operation of fan 12A stops. Subsequently, depending on the outside
temperature and the loading, valves 54, 55, 56 and 57 as well as shutters 40 and 51
open, and so the disconnection of certain sections is discontinued, and the status
shown in Fig. 3 evolves. Control equipment 58 looks after the process control, which
control equipment 58 receives a signal of a per se known detector measuring the temperature
of condensate flowing in conduit 16A through line 62 and a signal of a detector 60
measuring the outside ambient temperature through line 61, and controls the mentioned
units at its outputs. A set signal for the control equipment 58 can be adjusted on
its input 59.
[0043] The air condenser apparatus shown in Fig. 4 provides a further possibility for performing
another protection function. If, in the disconnected status of section 30, shutters
40 are opened, false air flows into the cooling tower 5, which reduces the temperature
of the air current 24, and so the draught of the cooling tower 5 and along with it
the output of the air condenser apparatus drop dramatically.
[0044] Of course, the air condenser apparatus according to the invention is not only suitable
for condensing the exhaust steam of a turbine in a power station, but also for performing
condensation tasks in other industrial facilities, e.g. in chemical plants.
1. Natural-draught air condenser apparatus, especially for condensing exhaust steam of
a power station turbine, air condensers of which are arranged in sections supplied
with steam in parallel, each section having two or more air condenser stages connected
in series on the steam side, wherein subsequent stages are of a decreasing steam side
cross section or cooling surface, and the air condensers are located at bottom part
of a cooling tower in a way that as a result of the cooling tower natural-draught
air flow passes the air condensers in parallel, characterised in that the air condensers (7, 7A, 11, 11A) of all stages are of such a circuitry that in
them the steam and the generated condensate flow downwards in the same direction,
and the air condensers (11, 11A) in the last stage or in the last two stages are provided
with auxiliary fans (12, 12A) to establish an artificial air flow in addition to the
natural-draught air flow.
2. The air condenser apparatus according to claim 1, characterised by comprising a control equipment (31) actuating the auxiliary fans (12, 12A) only when
the air condenser apparatus is started up and stopped, and when its operational status
is disturbed.
3. The air condenser apparatus according to claim 2, characterised in that the control equipment (31) is fitted with devices detecting the temperature or pressure
of the entering steam and the temperature of the condensate exiting from air condensers
(7, 7A) of the first stage in each section.
4. The air condenser apparatus according to claim 2 or claim 3, characterised in that the air condensers (11, 11A) provided with the auxiliary fans (12, 12A) are fitted
with air chambers (50, 50A) enabling a circulation of the artificial air flow passing
through them and with adjustable flow control shutters (51, 52, 51A, 52A).
5. The air condenser apparatus according to claim 2 or claim 3, characterised in that the air condensers (11) provided with the auxiliary fans (12) are fitted with spray
nozzles (37) directed to their outside surfaces, said nozzles (37) being connected
to a condensate conduit (20) of the air condenser apparatus through a controllable
valve (35).
6. The air condenser apparatus according to claim 1 or claim 2, characterised in that the air condensers (7, 7A) not provided with auxiliary fans are fitted with devices
regulating the natural-draught air flow passing through them.
7. The air condenser apparatus according to claim 6, characterised in that the devices regulating the natural-draught air flow consist of shutters (40, 40A).
8. The air condenser apparatus according to claim 1 or claim 2, characterised by comprising valves (54, 55, 56, 57) for disconnecting one or more of the sections
(30, 30A) and devices (40, 51) for blocking the air flow in case of a low ambient
temperature entailing a frost risk.
9. The air condenser apparatus according to claim 1 or claim 2, characterised in that each section (30, 30A) has two air condenser stages and only the air condensers (11,
11A) of the second stages are provided with said auxiliary fans (12, 12A).
10. The air condenser apparatus according to claim 1 or claim 2, characterised in that each section has three air condenser stages and only the air condensers of the third
stages are provided with said auxiliary fans.
11. The air condenser apparatus according to any claim 1 or claim 2, characterised in that each section has three air condenser stages and only the air condensers of the second
and third stages are provided with said auxiliary fans.
12. A method of operation of a natural-draught air condenser apparatus, which has air
condensers for condensation of steam, the air condensers being arranged in sections
supplied with steam in parallel, each section having two or more air condenser stages
connected in series on the steam side, and wherein the air condensers are located
at bottom part of a cooling tower in a way that due to the effect of the cooling tower
natural-draught air flow passes the air condensers in parallel, characterised in that, upon start-up of the air condenser apparatus and in case of a steam flow disorder
arising in the air condensers, an artificial air flow is established in addition to
the natural-draught air flow at the air condensers in the last stage or in the last
two stages.
13. The method according to claim 12, characterised in that the steam flow disorder is detected by sensing the temperature or pressure of the
entering steam and the temperature of the condensate exiting from air condensers of
the first stage in each section, and an occurrence of the disorder is established
if the difference between the temperature of the entering steam and that of the exiting
condensate exceeds a predetermined value.
14. The method according to claim 12 or claim 13, characterised in that, in case of a steam flow disorder, at least one auxiliary fan for establishing said
artificial air flow is started up in the section where the disorder occurred.
15. The method according to claim 12 or claim 13, characterised in that, in case of a steam flow disorder, at least one auxiliary fan for establishing said
artificial air flow is started up in the section where the disorder occurred, and
in sections not involved in the disorder, auxiliary fans are started up in an opposite
sense of rotation.
16. The method according to claim 12 or claim 13, characterised in that, in case of a steam flow disorder, at least one auxiliary fan for establishing said
artificial air flow is started up in the section where the disorder occurred, and
condensate is sprayed on the air condenser or air condensers associated with said
at least one auxiliary fan.
17. The method according to claim 12 or claim 13, characterised in that, in case of a steam flow disorder, a valve in an air suction conduit is made more
open in the section where the disorder occurred, while valves in air suction conduits
are made more closed in sections not involved in the disorder.
18. The method according to claim 12 or claim 13, characterised in that, in case of a low ambient temperature entailing a frost risk, the natural-draught
air flow of the air condensers in the first stage is partly or fully suppressed.
19. The method according to claim 12 or claim 13, characterised in that, in case of a low ambient temperature entailing a frost risk, one or more of the
sections are disconnected.
20. The method according to claim 12, characterised in that, upon start-up of the air condenser apparatus, the natural-draught air flow of the
air condensers is fully suppressed, air is circulated at the air condensers in the
last stage or in the last two stages, and when the temperature of these air condensers
increases, the air circulation is stopped and the artificial air flow is directed
into the cooling tower, then the suppression of the natural-draught air flow of the
air condensers is stopped, and after that the artificial air flow is stopped at the
air condensers in the last stage or in the last two stages.
1. Naturzug-Luftkondensatoranordnung, insbesondere zum Kondensieren der dampfförmigen
Abluft aus einer Kraftwerksturbine, deren Luftkondensatoren in parallel mit Dampf
versorgten Abschnitten angeordnet sind, wobei jeder Abschnitt zwei oder mehr Luftkondensatorstufen
aufweist, die auf der Dampfseite in Reihe geschaltet sind, wobei nachfolgende Stufen
einen kleinerer werdenden Querschnitt bzw. eine immer kleinere Kühlfläche auf der
Dampfseite aufweisen und die Luftkondensatoren im unteren Teil eines Kühlturms in
der Weise angeordnet sind, dass infolge des natürlichen Luftzugs im Kühlturm der Luftstrom
die Luftkondensatoren parallel durchläuft,
dadurch gekennzeichnet dass die Luftkondensatoren (7, 7A, 11, 11A) aller Stufen in der Weise geschaltet sind,
dass in ihnen der Dampf und das gebildete Kondensat in gleicher Richtung nach unten
fließen und dass die Luftkondensatoren (11, 11A) in der letzten Stufe bzw. in den
letzten beiden Stufen mit Hilfsgebläsen (12, 12A) ausgerüstet sind, um so zusätzlich
zum Luftstrom infolge natürlichen Luftzugs einen künstlichen Luftstrom zu bilden.
2. Luftkondensatoranordnung nach Anspruch 1, dadurch gekennzeichnet, dass sie eine Steuerung (31) aufweist, welche die Hilfsgebläse (12, 12A) nur dann betätigt,
wenn die Luftkondensatoranordnung angelassen und angehalten wird und wenn der Betriebszustand
gestört ist.
3. Luftkondensatoranordnung nach Anspruch 2, dadurch gekennzeichnet, dass die Steuerung (31) mit Vorrichtungen ausgerüstet ist, welche die Temperatur bzw.
den Druck des eintretenden Dampfes sowie die Temperatur des Kondensats erfassen, das
aus den Luftkondensatoren (7, 7A) der ersten Stufe in jedem Abschnitt austritt.
4. Luftkondensatoranordnung nach Anspruch 2 oder 3, dadurch gekennzeichnet, dass die mit den Hilfsgebläsen (12, 12A) versehenen Luftkondensatoren (11, 11A) mit Luftkammern
(50, 50A) ausgerüstet sind, welche eine Umwälzung des durch sie hindurchfließenden
Luftstroms ermöglichen, sowie mit einstellbaren Sektorenblenden (51A, 52A) zur Strömungsregelung.
5. Luftkondensatoranordnung nach Anspruch 2 oder 3, dadurch gekennzeichnet, dass die mit den Hilfsgebläsen (12, 12A) versehenen Luftkondensatoren (11) mit Sprühdüsen
(37) ausgerüstet sind, welche zu ihren Außenseiten hin gerichtet sind, wobei die Düsen
(37) mit einer Kondensatleitung (20) der Luftkondensatoranordnung über ein steuerbares
Ventil (35) verbunden sind.
6. Luftkondensatoranordnung nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die Luftkondensatoren (7, 7A), die nicht mit Hilfsgebläsen ausgerüstet sind, mit
Vorrichtungen zum Regeln des durch sie hindurchfließenden Naturzug-Luftstroms ausgestattet
sind.
7. Luftkondensatoranordnung nach Anspruch 6, dadurch gekennzeichnet, dass die Vorrichtungen zum Regeln des Naturzug-Luftstroms aus Sektorenblenden (40, 40A)
bestehen.
8. Luftkondensatoranordnung nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass sie Ventile (54, 55, 56, 57) zum Wegschalten von einem oder mehreren der Abschnitte
(30, 30A) sowie Vorrichtungen (40, 51) zum Sperren des Luftstroms im Falle niedriger
Umgebungstemperatur aufweist, welche eine Frostgefahr mit sich bringt.
9. Luftkondensatoranordnung nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass jeder Abschnitt (30, 39A) zwei Luftkondensator-Stufen aufweist und nur die Luftkondensatoren
(11, 11A) in den zweiten Stufen mit den Hilfsgebläsen ausgestattet sind.
10. Luftkondensatoranordnung nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass jeder Abschnitt drei Luftkondensator-Stufen aufweist und nur die Luftkondensatoren
in den dritten Stufen mit den Hilfsgebläsen ausgestattet sind.
11. Luftkondensatoranordnung nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass jeder Abschnitt drei Luftkondensator-Stufen aufweist und nur die Luftkondensatoren
in den zweiten und dritten Stufen mit den Hilfsgebläsen ausgestattet sind.
12. Verfahren zum Betreiben einer Naturzug-Luftkondensatoranordnung, welche Luftkondensatoren
zum Kondensieren von Dampf aufweist, wobei die Luftkondensatoren in parallel mit Dampf
versorgten Abschnitten angeordnet sind, wobei jeder Abschnitt zwei oder mehr Luftkondensatorstufen
aufweist, die auf der Dampfseite in Reihe geschaltet sind, und wobei die Luftkondensatoren
im unteren Teil eines Kühlturms in der Weise angeordnet sind, dass infolge des natürlichen
Luftzugs im Kühlturm der Luftstrom die Luftkondensatoren parallel durchläuft, dadurch gekennzeichnet dass nach dem Hochlaufen der Luftkondensatorvorrichtung und im Falle einer Störung des
Dampfstroms, der in den Luftkondensatoren auftritt, zusätzlich zum Luftstrom infolge
natürlichen Luftzugs an den Luftkondensatoren in der letzten Stufe oder in den letzten
beiden Stufen ein künstlicher Luftstrom gebildet wird.
13. Verfahren nach Anspruch 12, dadurch gekennzeichnet, dass eine Störung im Dampfstrom dadurch erfasst wird, dass die Temperatur oder der Druck
des eintretenden Dampfes und die Temperatur des Kondensats gemessen werden, das aus
den Luftkondensatoren der ersten Stufe in jedem Abschnitt austritt, und dass das Auftreten
einer Störung festgestellt wird, wenn die Differenz zwischen der Temperatur des eintretenden
Dampfes und der Temperatur des austretenden Kondensats einen vorgegebenen Wert übersteigt.
14. Verfahren nach Anspruch 12 oder 13, dadurch gekennzeichnet, dass im Falle einer Störung im Dampfstrom mindestens ein Hilfsgebläse zur Bildung des
künstlichen Luftstroms in dem Abschnitt angelassen wird, in dem die Störung aufgetreten
ist.
15. Verfahren nach Anspruch 12 oder 13, dadurch gekennzeichnet, dass im Falle einer Störung im Dampfstrom mindestens ein Hilfsgebläse zur Bildung des
künstlichen Luftstroms in dem Abschnitt angelassen wird, in dem die Störung aufgetreten
ist, und dass in Abschnitten, die mit der Störung nichts zu tun haben, Hilfsgebläse
in entgegengesetzter Umlaufrichtung angelassen werden.
16. Verfahren nach Anspruch 12 oder 13, dadurch gekennzeichnet, dass im Falle einer Störung im Dampfstrom mindestens ein Hilfsgebläse zur Bildung des
künstlichen Luftstroms in dem Abschnitt angelassen wird, in dem die Störung aufgetreten
ist, und dass auf den Luftkondensator bzw. die Luftkondensatoren, der bzw. die mit
dem mindestens einen Hilfsgebläse verbunden ist bzw. sind, Kondensat aufgesprüht wird.
17. Verfahren nach Anspruch 12 oder 13, dadurch gekennzeichnet, dass im Falle einer Störung im Dampfstrom ein Ventil in einer Luftansaugleitung in dem
Abschnitt, in dem die Störung aufgetreten ist, weiter geöffnet wird, wohingegen Ventile
in Luftansaugleitungen in den Abschnitten, die nichts mit der Störung zu tun haben,
weiter geschlossen werden.
18. Verfahren nach Anspruch 12 oder 13, dadurch gekennzeichnet, dass im Falle einer niedrigen Umgebungstemperatur, welche eine Frostgefahr mit sich bringt,
der Naturzug-Luftstrom der Luftkondensatoren in der ersten Stufe teilweise oder vollständig
unterdrückt wird.
19. Verfahren nach Anspruch 12 oder 13, dadurch gekennzeichnet, dass im Falle einer niedrigen Umgebungstemperatur, welche eine Frostgefahr mit sich bringt,
einer oder mehrere der Abschnitte weggeschaltet werden.
20. Verfahren nach Anspruch 12, dadurch gekennzeichnet, dass nach dem Hochlaufen der Luftkondensatoranordnung der Naturzug-Luftstrom der Luftkondensatoren
vollständig unterdrückt wird, Luft an den Luftkondensatoren in der letzten Stufe oder
in den letzten beiden Stufen umgewälzt wird, und dann, wenn die Temperatur dieser
Luftkondensatoren ansteigt, die Luftumwälzung angehalten und der künstliche Luftstrom
in den Kühlturm geleitet wird, die Unterdrückung des Naturzug-Luftstroms der Luftkondensatoren
angehalten wird und danach der künstliche Luftstrom an den Luftkondensatoren in der
letzten Stufe oder in den letzten beiden Stufen angehalten wird.
1. Système à condenseurs à courant d'air naturel, en particulier à condenser l'air d'évacuation
à l'état de vapeur, qui s'échappe d'une turbine d'une usine génératrice, dont les
condenseurs d'air sont disposés dans des secteurs alimentés en vapeur en parallèle,
dont chacun secteur comprend deux ou plus étages à condenseur d'air, qui sont montés
en série du côté de vapeur, dans lequel les étages suivants présentent une section
transversale ou respectivement une aire de refroidissement, qui devient de plus en
plus petit, du côté de vapeur, et dans lequel lesdits condenseurs à air sont disposés
dans la partie inférieure d'un tour de réfrigération de façon, qu'en vertu du courant
d'air naturel dans ledit tour de réfrigération, le courant d'air passe par lesdits
condenseurs à air en parallèle,
caractérisé en ce que lesdits condenseurs à air (7, 7A, 11, 11A) de tous les étages sont montés d'une façon,
que la vapeur et le condensat y formé s'écoulent dans les étages en bas en même sens,
et en ce que lesdits condenseurs à air (11, 11A) dans le dernier étage ou respectivement dans
les deux derniers étages sont munis des ventilateurs auxiliaires (12, 12A) afin d'engendrer
un courant d'air naturel supplémentaire au courant d'air en vertu du courant d'air.
2. Système à condenseurs à air selon la revendication 1, caractérisé en ce qu'il comprend une unité d'asservissement (31), qui n'actionne les ventilateurs auxiliaires
(12, 12A) que suivant le démarrage et l'arrêt du système à condenseurs à air et au
cas d'un dérangement de l'état de service.
3. Système à condenseurs à air selon la revendication 2, caractérisé en ce que ladite unité d'asservissement (31) est munie des dispositifs à détecter la température
ou respectivement la pression de la vapeur admise ainsi que la température du condensat
qui sort desdits condenseurs d'air (7, 7A) du premier étage dans chaque secteur.
4. Système à condenseurs à air selon la revendication 2 ou 3, caractérisé en ce que lesdits condenseurs d'air (11, 11A) munis desdits ventilateurs auxiliaires (12, 12A)
sont pourvus des chambres à air (50, 50A), qui permettent une circulation du courant
d'air y s'écoulant, ainsi que des écrans réglables (51A, 52A) à régler le courant.
5. Système à condenseurs à air selon la revendication 2 ou 3, caractérisé en ce que lesdits condenseurs d'air (11) munis desdits ventilateurs auxiliaires (12, 12A) sont
pourvus des pulvérisateurs (37), qui sont dirigés vers leurs côtés extérieurs, lesdits
pulvérisateurs (37) étant raccordés via une soupape réglable (35) à un passage de
condensat (20) du système à condenseurs à air.
6. Système à condenseurs à air selon la revendication 1 ou 2, caractérisé en ce que lesdits condenseurs à air (7, 7A), qui ne sont munis pas desdits ventilateurs auxiliaires,
sont pourvus des dispositifs à régler le courant d'air naturel y passant.
7. Système à condenseurs à air selon la revendication 6, caractérisé en ce que lesdits dispositifs à régler le courant d'air naturel se composent des écrans réglables
(40, 40A).
8. Système à condenseurs à air selon la revendication 1 ou 2, caractérisé en ce qu'il comprend des soupapes (54, 55, 56, 57) à déconnecter un ou plusieurs desdits secteurs
(30, 30A), ainsi que des dispositifs (40, 51) à bloquer le courant d'air au cas d'une
basse température ambiante, qui mène à un risque de gelée.
9. Système à condenseurs à air selon la revendication 1 ou 2, caractérisé en ce que chaque secteur (30, 39A) comprend deux étages à condenseurs d'air, et en ce que seulement les condenseurs à air (11, 11A) dans les deuxièmes étages sont munis desdits
ventilateurs auxiliaires.
10. Système à condenseurs à air selon la revendication 1 ou 2, caractérisé en ce que chaque secteur comprend trois étages à condenseurs d'air, et en ce que seulement les condenseurs à air dans les troisièmes étages sont pourvus desdits ventilateurs
auxiliaires.
11. Système à condenseurs à air selon la revendication 1 ou 2, caractérisé en ce que chaque secteur comprend trois étagés à condenseurs d'air, et en ce que seulement les condenseurs à air dans les deuxièmes et troisièmes étages sont pourvus
desdits ventilateurs auxiliaires.
12. Procédé à conduire un système à condenseurs à courant d'air naturel, qui comprend
des condenseurs d'air à condenser de la vapeur, dans lequel lesdits condenseurs à
air sont disposés dans des secteurs alimentés en vapeur en parallèle, dont chaque
secteur comprend deux ou plus étages à condenseurs d'air, qui sont disposés en série
du côté de vapeur, et dans lequel lesdits condenseurs à air sont montés dans la partie
inférieure d'un tour de réfrigération d'une façon, qu'en vertu du courant d'air naturel
dans ledit tour de réfrigération, le courant d'air passe par lesdits condenseurs à
air en parallèle, caractérisé en ce que suivant le démarrage du système à condenseurs d'air et au cas d'un dérangement de
service dans le courant de vapeur, qui s'apparaît dans lesdits condenseurs d'air,
un courant d'air artificiel est engendré aux condenseurs d'air dans le dernier étage
ou dans les deux derniers étages, qui est supplémentaire au courant d'air en vertu
du courant d'air naturel.
13. Procédé selon la revendication 12, caractérisé en ce qu'un dérangement de service dans le courant de vapeur est détecté par mesurage de la
température ou de la pression de la vapeur admise et de la température du condensat,
qui s'échappe desdits condenseurs d'air du premier étage dans chaque secteur, et en ce que l'apparition d'un dérangement de service est détectée, dès que la différence entre
la température de la vapeur admise et la température du condensat sortant dépasse
une valeur prédéterminée.
14. Procédé selon la revendication 12 ou 13, caractérisé en ce qu'au cas d'un dérangement de service dans le courant de vapeur, au moins un ventilateur
auxiliaire est démarré afin d'engendrer un courant d'air artificiel dans le secteur
où il y avait le dérangement de service.
15. Procédé selon la revendication 12 ou 13, caractérisé en ce qu'au cas d'un dérangement de service dans le courant de vapeur, au moins un ventilateur
auxiliaire est démarré afin d'engendrer un courant d'air artificiel dans le secteur,
où il y avait le dérangement de service, et en ce que dans des secteurs, qui ne sont pas affecté au dérangement de service, des ventilateurs
auxiliaires sont démarrés à tourner en sens inverse.
16. Procédé selon la revendication 12 ou 13, caractérisé en ce qu'au cas d'un dérangement de service dans le courant de vapeur, au moins un ventilateur
auxiliaire est démarré afin d'engendrer un courant d'air artificiel dans le secteur,
où il y avait le dérangement de service, et en ce que du condensat est pulvérisé sur le ou les condenseur(s) d'air, qui est/sont raccordé(s)
audit au moins un ventilateur auxiliaire.
17. Procédé selon la revendication 12 ou 13, caractérisé en ce qu'au cas d'un dérangement de service dans le courant de vapeur, l'ouverture d'une soupape
dans le passage d'aspiration d'air dans le secteur, où il y avait le dérangement de
service, est élargie, pendant que l'ouverture des soupapes dans les passages d'aspiration
d'air, qui ne sont pas affectés au dérangement de service, est réduite.
18. Procédé selon la revendication 12 ou 13, caractérisé en ce qu'au cas d'une basse température ambiante, qui mène au risque de gelée, le courant d'air
naturel desdits condenseurs d'air du premier étage est supprimé en partie ou complètement.
19. Procédé selon la revendication 12 ou 13, caractérisé en ce qu'au cas d'une basse température ambiante, qui mène au risque de gelée, un ou plusieurs
desdits secteurs sont déconnectés.
20. Procédé selon la revendication 12, caractérisé en ce que suivant le démarrage du système à condenseurs à air, le courant d'air naturel desdits
condenseurs d'air est complètement supprimé, de l'air est causé à circuler auxdits
condenseurs d'air dans le dernier étage ou dans les deux derniers étages, et en ce que quand la température de ces condenseurs d'air monte, la circulation d'air est arrêtée
et le courant d'air artificiel est passé dans le tour de réfrigération, la suppression
du courant d'air naturel desdits condenseurs d'air est arrêté, et ci-après ledit courant
d'air artificiel auxdits condenseurs d'air dans le dernier étage ou dans les deux
derniers étages est arrêté.