[0001] The present invention relates to a cereal milling device.
[0002] More particularly, the invention relates to a mill which uses two milling rolls,
a movable one and a fixed one. The fixed roll is motorized by means of a driving pulley.
The footing that supports the rolls rests on a frame of the mill. The footing supports
the rolls by means of a fixed support, which is rigidly coupled to the footing and
supports the fixed roll, and by means of a movable support, which is generally pivoted
to the footing and supports the movable roll. In practice, a second footing, a second
fixed support and a second movable support are used in order to support the other
end of the rolls.
[0003] The set constituted by two footings, two fixed supports, two movable supports and
the means for adjusting the distance between the rolls forms a unit which can be inserted
in, and extracted from, the frame of the mill without having to disassemble the various
parts that form the unit. This is an important characteristic, since it is possible
to set up the unit before insertion in the mill, allowing to perform the main adjustments
and checks in the workshop instead of directly on the milling plant. Moreover, all
the roll replacement operations are speeded up, increasing the productivity of the
plant.
[0004] The above is the main field of industrial utilization of the invention but is not
a limitation thereof, since the invention can be used in equivalent fields.
[0005] Devices of this type are known and are disclosed for example in US patents 4,101,083,
4,225,093, 4,339,083 and 5,673,864. These conventional devices, however, are not free
from drawbacks, since the above-cited unit is very heavy, for example approximately
one thousand kilograms, and its handling requires an adequate means which is generally
constituted by an electrohydraulic structure which lifts the unit and then extracts
it. This structure is significantly expensive and the entire operation is complicated
and delicate because of the risk of damaging parts of the device; accordingly, it
is difficult to replace the unit with the swiftness that would be desirable.
[0006] The aim of the present invention is to overcome the above drawbacks with a cereal
milling device which includes: two milling rolls, of which one is movable and the
other one is fixed; a footing for the rolls, which rests on a frame of the device;
a fixed support, which is rigidly coupled to the footing in order to support the fixed
roll; a movable support, which is supported by the footing in order to support the
movable roll; a sliding means for sliding the footing on the frame, so as to allow
simultaneous extraction of the footing, the supports and the rolls from the frame.
[0007] The invention will become better apparent with reference to the description of an
embodiment thereof, illustrated only by way of non-limitative example in the accompanying
drawings, wherein:
Figure 1 is a schematic perspective view of the device according to the invention;
Figure 2 is a partially sectional side view of the device of Figure 1;
Figure 3 is a sectional front view, taken along the line III-III, of a detail of the
device of Figure 2;
Figure 4 is a sectional front view, taken along the line IV-IV of Figure 2;
Figure 5 is a partially sectional side view of a detail of the device of Figure 1;
Figure 6 is a partially sectional front view of a detail of the device of Figure 5;
Figure 7 is a partially sectional front view of a detail of the device of Figure 2
in a fixed position;
Figure 8 is a partially sectional front view of a detail of Figure 7 in a sliding
position; and
Figure 9 is a side view of a detail of the device of Figure 2.
[0008] With reference to Figures 1 to 9, the device according to the invention has two milling
rolls 10 and 11: the roll 10 is movable and the roll 11 is fixed. The footing 12 supports
the rolls 10 and 11 and rests on the frame 13 of the device. The fixed support 14
is rigidly coupled to the footing 12 and supports the fixed roll 11. The movable support
15 is supported by the footing 12 by means of a hinge 16 and supports the movable
roll 10. The structure is symmetrical on the two sides of the rolls, so that a footing
12, a fixed support 14 and a movable support 15 are present on each side.
[0009] A sliding means 17, 18 is provided in order to make the footing 12 slide on the frame
13, so as to allow simultaneous extraction of the footing 12, of the supports 14 and
15 and of the rolls 10 and 11 from the frame 13. The sliding means is formed by two
guides 17 which are engaged by wheels 18. Accordingly, each footing 12 has a guide
17 and wheels 18. In the illustrated embodiment, the wheels 18 are formed by bearings.
In particular, the wheels 18 are supported by the footing 12 and the guides 17 are
supported by the frame 13.
[0010] The lifting means 19 allows to lift the footing 12 with respect to the frame 13.
In particular, the lifting means is formed by the wheels 18 and by a means 19 for
vertically moving a plurality of axles of the wheels 18. In particular, the wheels
are supported by the eccentric members 19. By turning the shafts of the eccentric
members 19 by means of the levers 20 it is possible to lift the footing 12 with respect
to their support on the frame 13.
[0011] As an alternative, the lifting means is formed by a plurality of wheels made of elastomeric
material and by a compression means for compressing the wheels, pushing the footing
12 against the frame 13 so that when the compression means is released the wheels
can freely lift, by elastic thrust, the footing 12. The compression means can be formed
for example by bolts which pass through holes formed in the footing 12 and thus grip
the frame 13. As an alternative, it is possible to use an automatic locking means
shown with particular reference to Figures 5 and 6, which allow to lock and release
the position of the footing 12 on the frame 13. In particular, the locking means includes
two levers 21 which can be actuated remotely, preferably by means of a pneumatic piston
22.
[0012] The sliding means further includes a carriage 23 which is as high as the frame 13,
so that the footing 12 can slide on the carriage 23. The guides 24 provided on the
carriage form an extension of the guides 17 that are present on the frame. In particular,
the guides 17 and the guides 24 are at the same height.
[0013] The invention has several advantages. In particular, it is possible to easily extract
from the milling device according to the invention the unit formed by two footings
12, two fixed supports 14, two movable supports 15 and two rolls 10 and 11.
[0014] It is in fact sufficient to lift the footing by turning the eccentric members 19
and then slide it on the guides 17 up to the guides 24 of the carriage 23. This operation
can be performed very quickly without requiring any other special equipment.
[0015] As an alternative, the footing 12 can be lifted and then extracted simply by releasing
the levers 21 and using wheels 18 made of elastomeric material.
[0016] In any case, the time required for the replacement of one unit with another is reduced
substantially, with important advantages for the productivity of the plant.
[0017] Surprisingly, this is achieved with a means which is simpler and far less costly
than the electrohydraulic systems used by the prior art.
[0018] The invention further allows an important increase in the reliability of the procedure
for replacing the roll unit, since in practice it is very difficult, if not impossible,
to damage the device during replacement because there are no suspended loads as in
the prior art.
[0019] The invention is susceptible of numerous modifications and variations, all of which
are within the scope of the inventive concept. Thus, for example, the sliding and
lifting means can be provided in many different manners.
1. A cereal milling device, comprising: two milling rolls, of which one is movable and
the other is fixed; a footing for said rolls, which rests on a frame of said device;
a fixed support, which is rigidly coupled to said footing in order to support said
fixed roll; a movable support, which is supported by said footing in order to support
said movable roll; a sliding means for sliding said footing on said frame, so as to
allow simultaneous extraction of said footing, said supports and said rolls from said
frame.
2. The device according to claim 1, wherein said sliding means comprises two guides.
3. The device according to claim 2, wherein said guides are engaged by wheels.
4. The device according to claim 3, wherein said wheels are formed by bearings.
5. The device according to claim 3, wherein said wheels are made of elastomeric material.
6. The device according to at least one of the preceding claims, wherein said wheels
are supported by said footing and said guides are supported by said frame.
7. The device according to claim 1, comprising a lifting means for lifting said footing
with respect to said frame.
8. The device according to at least one of the preceding claims, wherein said lifting
means comprises a plurality of wheels and a means for vertically moving a plurality
of axles of said wheels, said means being preferably formed by a plurality of eccentric
members.
9. The device according to at least one of the preceding claims, wherein said lifting
means comprises a plurality of wheels made of elastomeric material and a compression
means for compressing said wheels, pushing said footing against said frame so that
by releasing said compression means said wheels can freely lift said footing by elastic
thrust.
10. The device according to at least one of the preceding claims, comprising a locking
means for locking and releasing the position of said footing on said frame.
11. The device according to claim 10, wherein said locking means comprises at least one
lever which can be actuated remotely, preferably by means of a pneumatic piston.
12. The device according to at least one of the preceding claims, wherein said sliding
means comprises a carriage which has the same height as said frame, so that said footing
can slide on said carriage, said guides preferably extending on said carriage.
13. Every new characteristic or new combination of characteristics described or illustrated
herein.