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EP 0 784 012 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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24.07.2002 Bulletin 2002/30 |
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Date of filing: 07.01.1997 |
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Feed hopper for delicate cylindrical objects, particularly for cigarettes, or similar,
and espcially in cigarette packing machines
Zuführtrichter für empfindliche,zylindrische Gegenstände,insbesondere für Zigaretten
und insbesondere in Zigarettenverpackungsmaschinen
Trémie d'alimentation pour objets délicats cylindriques spécialement pour cigarettes
et spécialement pour machine d'emballage de cigarettes
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Designated Contracting States: |
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DE FR GB IT |
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Priority: |
10.01.1996 IT GE960003 26.01.1996 IT SV960004
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Date of publication of application: |
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16.07.1997 Bulletin 1997/29 |
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Proprietor: SASIB S.p.A. |
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40128 Bologna (IT) |
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Inventors: |
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- Spada, Valter
40043 Marzabotto (BO) (IT)
- Balletti, Leonardo
40068 San Lazzaro di Savena (BO) (IT)
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Representative: Karaghiosoff, Giorgio Alessandro, Dott. |
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Via Pecorile 25c 17015 Celle Ligure (Savona) 17015 Celle Ligure (Savona) (IT) |
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References cited: :
DE-A- 2 006 425 DE-C- 612 851
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DE-A- 3 918 236
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Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
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[0001] The invention relates to a feed hopper for delicate cylindrical objects, particularly
cigarettes, or similar, and especially intended for use in cigarette packing machines,
which hopper comprises a compartment for a disordered mass of cigarettes, orientated
so as to be parallel to one another, and has at its bottom at least one discharge
opening witch at least one discharge duct, particularly with several discharge ducts
extending one next to the other and in the same substantially vertical direction,
each of these ducts being meant to seat one vertical line of single cigarettes with
a substantially vertical arrangement, one over the other, wherein inside the duct
or ducts for the discharge of the cigarettes, or at least inside part of it or them,
there is fed an air flow in the direction of discharge of the cigarettes, said flow
being created by blowing air under pressure from a point located before the discharge
aperture of the duct or ducts in the direction of the said discharge aperture, according
to the pre-characterizing part of claim 1.
[0002] A feed hopper of this kind is known from the document DE-A-2 006 425. According to
this prior art, the air flow in the cigarette ducts is created only by blowing air
under pressure in said ducts.
[0003] These hoppers, which are widely used in prior art packing machines, do not ensure
a sufficiently safe and rapid descent of the cigarettes and for this reason are an
obstacle to the possibility of increasing the operational speed of the packing machines.
[0004] The object of the invention is thus to produce a hopper of the type described initially,
in such a way that, by means of easy and cheap expedients, the above drawbacks can
be obviated, allowing a safe and rapid descent of the cigarettes into the feed station,
so as to lead to a considerable increase of the operational speed of the packing machines,
with no malfunctioning risks due to a wrong or faulty feeding of cigarettes.
[0005] The invention achieves the above objects by a feed hopper of the type described initially
and characterized by means for providing a combination of blown air and suction in
the whole duct or ducts or in part of it or them and even alternately in some lengths
of the duct or ducts so that, through some lengths of the duct or ducts the air flow
is blown and through some other lengths it is generated by suction.
[0006] According to a preferred embodiment, each discharge opening has a plurality of discharge
ducts into which the cigarettes fall by gravity, in a substantially vertical position,
and there are means for blowing air or other gas, separately into each duct from a
predetermined point of the upper end of the ducts, on the cigarette inlet side, to
the end for the discharge of the cigarettes themselves.
[0007] In particular, when the cigarettes are fed through movements transverse to their
axis, the means for blowing air consist of a plurality of jets distributed along the
axial length of the cigarettes and orientated so as to be inclined with respect to
the sliding direction of the cigarettes themselves inside the ducts. Advantages may
be drawn from the blown air being created by jets branching off to the lateral walls
which delimit the discharge ducts, and being parallel to the axis of the cigarettes,
those jets being inclined with respect to the sliding direction and converging in
the direction of the outlet end of the ducts.
[0008] A hopper according to what disclosed above has, on the facing lateral walls delimiting
the ducts, opposed lines of blowing nozzles, whose axis is inclined with respect to
the sliding direction of the cigarettes, in the direction of the opposed wall, each
of those lines of nozzles coming out from a distribution chamber.
[0009] In the case of a plurality of ducts being associated to each opening for the discharge
of the cigarettes, there is provided a common distribution chamber for the blowing
nozzles coming out into the two adjacent ducts, this distribution chamber being provided
in the corresponding separating wall between the two adjacent discharge ducts.
[0010] By the above expedients, the advantages of the present invention are evident. The
air flow, beside exerting a certain pushing action on the cigarettes inside the single
ducts, has the additional function to limit friction between the cigarettes and the
lateral walls of the ducts. Therefore, the descent of the cigarettes inside the ducts
is uniform, that is without delay, jamming, and takes place with the necessary speed,
consequently allowing for an increase of the operational speed of the machine downstream.
[0011] An air flow usually obtained through blowing, can be also modulated and/or controlled
as regards flow rate, speed and power, with a consequent possible control on the action
exerted on the cigarettes to the best extent and according to current needs.
[0012] According to a further improvement of the invention there is provided a station for
the formation of at least one coplanar row of cigarettes, named array of cigarettes,
in which the latter are disposed orderly side-by-side, the said station comprising
a supporting surface for the said array, beneath the outlet of the hopper.
[0013] The supporting surface for the array of cigarettes is made to be at least partially
suction operating.
[0014] The suction means can act on all the cigarettes of the array, or only on some of
them, for example the ones which are disposed at the end of the array itself.
[0015] According to a preferred embodiment, the supporting surface is provided with several
rows of holes, the said rows being orientated and spaced in such a way that at least
some of the cigarettes falling from the outlet of the hopper, may be arranged each
on its corresponding row of holes, the latter being connected, through manifolds,
to suction means.
[0016] The holes are relatively small with respect to the dimensions, particularly to the
diameter of the cigarettes. The single row of suction holes can extend over the whole
length of the corresponding cigarette, or only over part of it.
[0017] The above mentioned suction means allow both to facilitate the fall acceleration
of the cigarettes in the last portion of descent into the channels of the hopper (4
millimeters) onto the supporting surface and to prevent their rebounding, still keeping
the correct arrangement of the array of cigarettes on the said surface. The whole
can be obtained with no mechanical guidance or with a considerably feebler lateral
restraining action by mechanical guidances, in order to prevent damage to cigarettes
due to compression.
[0018] Further, the suction means keep the supporting surface perfectly clean of residual
material, whose accumulation may create, with time, obstacles to the free sliding
of the cigarettes on the supporting surface.
[0019] Alternatively to what disclosed above, the supporting surface can be made to be,
at least partially, suction operating, at least partially blowing, and at least partially
balanced with atmospheric pressure, or at least partially variable with respect to
the suction action provided.
[0020] This achievement can be obtained in several manners. Particularly, thanks to switching
means, a connection can be made between some or all of the holes on the supporting
surface alternatively to a vacuum source and to atmospheric pressure or to a source
of air or gas under pressure, otherwise it is even possible to modulate the suction
action that the holes are to exert within a range between predetermined maximum and
minimum values. The whole can be synchronized with the phase of fall of the cigarettes
onto the supporting surface, with the waiting phase, and with the phase of transfer
from the surface itself to the pan conveyor, as well as with eventual phases corresponding
to dead times, in which the supporting surface is idle and with the blowing and suction
phases in the ducts of the hopper. In particular, the air under pressure can be discharged
from the holes during one dead time, in which the supporting surface is idle, in order
to blow out the waste material, instead of sucking them. Moreover, the suction action
may be increased during the fall of the cigarettes onto the supporting surface, and
decreased in a discontinuous or progressive way or even stopped during the phase in
which the cigarettes are moved from the supporting surface to the subsequent conveyor.
[0021] In combination with the descending air flow and with the suction action exerted in
the ducts of the hopper at their lower level, the suction exerted by the supporting
surface helps to hold the cigarette in their correct position against a possible rest
of descending flow which has not been compensated by the suction means in the lower
part of the ducts.
[0022] Further improvements of the invention form the subject of the dependent claims.
[0023] The characteristics of the invention and the advantages derived therefrom will be
better evidenced by the following description of an embodiment illustrated by way
of not limiting example in the annexed drawings, in which:
Fig. 1 is a sectional view with respect to a vertical plane, transverse to the axis
of the cigarettes, of a discharge opening of a hopper according to the invention.
Fig. 2 is a sectional view with resepct to a vertical plane, parallel to the axis
of the cigarettes, of the discharge opening according to fig. 1.
Fig. 3 is a magnified detail of the discharge area included in the discharge opening
according to a variant embodiment of the invention.
Fig. 4 is a frontal view of a forming-feeding station for cigarettes arrays provided
in combination with the hopper according to the preceding figures.
Fig. 5 is a corresponding top plan view of the said station according to fig. 4.
Fig. 6 is a cross section view of the station according to the preceding figures 4
and 5.
[0024] With reference to the figures 1 to 3, a feed hopper for cigarettes, particularly
for feeding a unit of a packing machine, with the function of forming a sequence of
orderly groups of cigarettes, comprises at least one, usually three cigarette discharge
openings 1, supplied with a predetermined number of descending ducts 2. The cigarettes
S are disposed with their axis orientated horizontally and are parallel to one another,
whereas the descending ducts 2 are orientated so as to be substantially vertical.
In particular, the latter converge with a slight angle in the direction of the bottom
outlet of the cigarettes. Each descending duct 2 is slightly wider than or, within
tolerance limits, substantially identical to the diameter of the cigarettes S, so
that in each descending duct 2, there is formed a substantially vertical line of single
cigarettes S, falling by gravity onto a transfer plate 3, placed at the bottom of
the discharge opening 1.
[0025] The descending ducts 2 of each opening are separated by intermediate wedge-shaped
apertures 4, which taper up to the point of forming thin foils from the upper inlet
end of the ducts 2 to the lower outlet end of the ducts themselves. By this arrangement
a horizontal array SC of adjacent cigarettes S is formed on the transfer plate 3,
for further transfer into means for forming orderly groups of cigarettes, not shown,
such as, for example, what is known as pan conveyor, or similar.
[0026] Directly above each upper end of the said lateral walls 4 of the ducts 2, there are
provided means 6, particularly rolls, preferably with a rounded or polygonal, especially
quadrangular, profile, which are driven into a reciprocating and rotating motion about
their axis. The rolls 6 are orientated with their axis parallel, while they are alternately
disposed on two different levels. They are driven by a rack 7, driven into a reciprocating
motion in the direction of its longitudinal axis. The rack 7 is supported to be sliding
behind the rear wall of the hopper and engages axial rear toothed extensions 106 of
the rolls 6.
[0027] In the lateral walls 4, 101, delimiting the ducts 2, substantially at their upper
ends, there are provided nozzles for feeding jets of air under pressure. The nozzles
referred to with numeral 8 are, for example, transverse holes in the lateral walls
4, 101, delimiting the ducts 2, which come out towards the inner part of the corresponding
duct 2, and branch off from a chamber 9 for feeding of air under pressure. The nozzles,
that is the holes 8 are orientated with their axes corresponding to the direction
that they impose to the air flow, slightly inclined convergingly in a V shape with
respect to the nozzles on the opposed lateral wall 4, 101 of the same duct 2 and in
the direction of the outlet end of the duct itself.
[0028] Advantageously, on each lateral wall of each duct, it is preferable to provide a
row of holes or nozzles 8 extending for the whole axial length of the cigarettes or
at least for part of it. The nozzles or holes 8 of each line can be arranged so as
to be equidistanced or more or less concentrated in different areas.
[0029] The distribution chambers 9 in the walls 4, separating two adjacent ducts, advantageously
comprise notches which extend in the axial sense of the cigarettes, through the thickness
of the walls 4 separating the ducts 2. By this arrangement, a distribution chamber
can feed air simultaneously to the nozzles or holes 8 of any one of the two adjacent
ducts 2.
[0030] On the rear side transverse to the axis of the cigarettes of the hopper 1, that is
of the discharge opening 1, in a position which axially coincides with the corresponding
end of the distribution chambers 9, there is provided an additional feeding chamber
10, with the compressed air duct coming out from its free rear side.
[0031] In the compressed air feeding circuit, there can be provided means for adjusting
pressure and/or flow rate, as well as means for disabling the feeding operation, in
such a way as to alternate blowing phases and rest phases.
[0032] The blow generated by the rows of nozzles, in this case by each lateral pair of holes
8, generates a descending air flow inside each duct 2. The said air flow, beside exerting
a force in the same descending sense of the cigarettes in the ducts 2, also allows
for a decrease of friction between the cigarettes S and the walls and prevents the
occurence of slightly inclined arrangements of the cigarettes, leading either to their
catch in the duct or at least to a slower descent. By this arrangement, the air penetrates
between the cigarette S and the lateral wall of the duct 2, retaining the cigarette
itself in position.
[0033] According to the invention, as shown in fig. 3, the air flow descending in the ducts
2 is partially created through vacuum, that is suction. To this end, in an area situated
in the substantial lower end of the ducts 2, that is the discharge area of the ducts
themselves, there are provided suction nozzles 12, thus generating the descending
air flow by also directly attracting the cigarettes S downwards.
[0034] The two expedients shown in figs. 1 and 2 and in fig. 3 are provided as combining
and operating, either simultaneously in the same area of the ducts 2 or alternately
in different areas, etc.
[0035] Any combination and configuration of suction and/or blowing nozzles is obviously
possible to ensure the best and fastest fall of the cigarettes. The suction nozzles
can be exactly conformed to the above description with regards to the blowing nozzles
9. In the figure, each wall of each descending duct 2 has a pair of blowing 9 and/or
suction 8 nozzles, and the pairs of nozzles and the corresponding distribution chambers
for the outer lateral walls 101 of the end ducts of the opening 1, being made in the
said end lateral walls of the discharge opening 1.
[0036] The eventual possibility to adjust the pressure or the flow rate of the blowing and/or
suction jets, allows for a control of the main features of the descending air flow,
and hence the action exerted by the latter on the cigarettes. Therefore, the operating
conditions of the device can be easily adapted to the running conditions of the operating,
that is packing machines.
[0037] With reference to the figures 4 to 6, according to a further improvement of the invention,
the hopper 15 at its bottom three discharge outlets 102, properly spaced and disposed
on a common vertical plane.
[0038] Below the discharge outlets 102, and correspondingly to them, there are provided
as many supporting surfaces 20, disposed at different heights, there being laid on
each of them, one at a time, an orderly array SC of cigarettes S, one beside the other.
[0039] In a laterally staggered position, with the cigarettes in an axial direction with
respect to the supporting surface 20, there is provided a straight conveyor belt 17,
supplied with stepping advance means and with a plurality of box-type housings 18,
with both ends open and orientated with their axis parallel to the one of the cigarettes
laying on the supporting surfaces 20.
[0040] Next to the supporting surfaces 20, coaxially to them and opposite to the conveyor
belt 17, there are provided as many pushing plates 19, moving with a reciprocating
motion. Each of the said pushing plates 19 moves its corresponding array SC of cigarettes
from the associated supporting surface 20 to the corresponding housing 18 of the conveyor
belt 17.
[0041] The height of the housings 18 and the vertical staggering of the supporting surfaces
20 are such as to allow, during the three successive steps of the conveyor, the introduction
of three overlapped arrays SC of cigarettes in the single housing 18, in such a way
as to form orderly groups of cigarettes which are fed to packaging means (not shown)
which are meant to enclose them in a wrapping.
[0042] Each of the supporting surfaces 20 is provided with suction means for the cigarettes
which are seated onto it. Those suction means can be of any type and, particularly,
comprise a plurality of parallel rows 21 of suction holes 121. The holes 121 are relatively
small with respect to the diameter of the cigarettes S, while the rows are made on
the surface, each one corresponding to one of the cigarettes lined up on the surface.
[0043] The suction holes 121 of each row 21 on each supporting surface 20 communicate with
a manifold 22, whereas all the manifolds 22 communicate with a main manifold 23, connected
to a duct for connection to suction means 24. Each row 21 of suction holes 121 can
extend over the whole length of the corresponding cigarette, or part of it.
[0044] The rows 21 of suction holes 121 on the supporting surfaces 20 provide for a number
of functional benefits, among which:
- control and acceleration of the fall of the cigarettes S from the discharge openings
102 of the hopper 15 onto the corresponding supporting surfaces 20;
- perfect line up and accurate alignment of the cigarettes S on the supporting surfaces
20, even when a rest flow of descending air in the ducts of the hopper reach them
and exercises an bow away action;
- best restrained guidance of the arrays SC of cigarettes S during their transfer from
the supporting surfaces 20 to their housings 18 in the conveyor belt 17;
- cleanout of the supporting surfaces 20.
[0045] The said benefits are achieved by means of highly reliable pneumatic means. In this
way, there is no need to use mechanical devices, such as oscillating approaching means,
guides or similar, which are not suitable for the very high working speeds of the
cigarette packing machines.
[0046] Obviously, the apparatus according to the invention is not limited to the embodiment
described herein, but may be greatly varied, especially as regards construction. So,
for instance, there may be provided that the rows 21 of suction holes 121 be only
combined to some of the cigarettes of the array SC on the single supporting surface,
preferably the ones at the ends of the array itself, so that the suction means may
be greatly simplified, without substantially losing the above benefits.
[0047] Moreover, the main manifolds may be alternately connected to suction means, to atmospheric
pressure or to means for generation of air or gas under pressure. By this arrangement,
thanks to simple multiple-way switching valves, the suction effect may be reduced,
for example while moving the cigarettes from the supporting surface 20 into the conveyor,
or a cleaning blow out may be generated through the holes, during the dead times in
which the surface is idle. As a further alternative, there may be also provided means
for control of suction flow or power, which might be controlled in such a way as to
modulate, synchronizing with the phases of fall and transfer of the cigarettes, with
the phases of blowing and suctioning the descendent air flow in the ducts and with
eventual dead times, the suction action within a range between predetermined maximum
and minimum values, in a discontinuous or progressive manner. In this way, there might
be provided, for instance, a suction increase in the phase of fall and a progressive
decrease in the phase of transfer of the cigarettes. The above without departing from
the guiding principle disclosed above and claimed below.
[0048] Naturally, the invention is not limited to the embodiments described and illustrated
herein, but may be varied, particularly as regards construction, without departure
from the guiding principle disclosed above and claimed below.
1. Feed hopper for delicate cylindrical objects, particularly cigarettes, or similar,
and especially intended for use in cigarette packing machines, comprises a compartment
for a disordered mass of cigarettes, orientated so as to be parallel to one another,
and has at its bottom at least one discharge opening (1), with at least one discharge
duct (2), particularly several discharge ducts (2) extending one next to the other
and in the same substantially vertical direction, each of these ducts (2) being meant
to seat one vertical line of single cigarettes (S) with a substantially vertical arrangement,
one over the other, wherein inside the duct or ducts (2) for the discharge of the
cigarettes (S), or at least inside part of it/them, there is fed (8, 9) an air flow
in the direction of discharge of the cigarettes (S), said flow being created by blowing
air under pressure from a point located before the discharge aperture of the duct/s
(2), in the direction of the said discharge aperture, characterized in that there are means for providing a combination of blown air and suction in the whole
ducts (2) or in part of them, and even alternately in some lengths of the duct/s (2)
so that, through some lengths of the duct/s the air flow is blown, and through some
other lengths, it is generated by suction.
2. Hopper as claimed in claim 1, characterized in that each discharge opening (1) has a plurality of discharge ducts (2) into which the
cigarettes fall by gravity, in a substantially vertical position, and there are means
for blowing air or other gas, separately into each duct (2) from a predetermined point
of the upper end of the ducts (2), on the cigarette (S) inlet side to the discharge
area for the cigarettes (S) themselves.
3. Hopper as claimed in claims 1 or 2, characterized in that the cigarettes (S) are fed through movements transverse to their axis, and the means
for blowing air consist of a plurality of jets distributed along the axial length
of the cigarettes and orientated so as to be inclined with respect to the sliding
direction of the cigarettes themselves inside the ducts.
4. Hopper as claimed in claim 3, characterized in that the blown air is created by jets coming out from the lateral walls delimiting the
discharge ducts (2), parallel to the axis of the cigarettes (S), those jets being
orientated so as to be inclined with respect to the sliding direction and converging
in a V-shape in the direction of the outlet end of the ducts (2) themselves.
5. Hopper as claimed in one or more of the preceding claims, characterized in that it has, on the facing lateral walls delimiting the ducts (2), opposed rows of blowing
nozzles (8), whose axis is inclined with respect to the sliding direction of the cigarettes
(S), in the direction of the opposed wall (4, 101), each of those rows of nozzles
(8) coming out from a distribution chamber (9).
6. Hopper as claimed in claim 5, characterized in that In the case of a plurality of descending ducts (2) being associated to each opening
(1) for the discharge of the cigarettes (S) there is provided a common distribution
chamber (9) for the blowing nozzles (8) coming out into the two adjacent ducts (2),
this distribution chamber (9) being situated in the corresponding separating wall
(4) between the two adjacent discharge descending ducts (2).
7. Hopper as claimed in one or more of the preceding claims, characterized in that the distribution chambers (9) are formed by recesses extending parallel to the axis
of the cigarettes (S) in the corresponding walls (4, 101), which delimit the descending
discharge ducts (2) and come out on the rear side into a common feeding chamber (10),
which can be connected to a pressure source.
8. Hopper as claimed in one or more of the preceding claims, characterized in that the compressed air feeding circuit, can include means disabling the compressed air
feeding operation at the nozzles and/or means for adjusting their pressure and/or
flow rate.
9. Hopper as claimed in one or more of the preceding claims, characterized in that in the lower end of the walls delimiting the descending ducts (1), there are provided
one or more suction nozzles (12), which can be arranged and connected to the suction
source in a way similar to the blowing nozzles (8), according to one or more of the
preceding claims.
10. Hoopper according to one or more of the preceding claims, characterized in that it is provided in combination a station for the formation of at least one coplanar
row (SC) of cigarettes (S), named array of cigarettes, in which the latter are disposed
orderly side-by-side, the said station comprising a supporting surface (20) for the
said array (SC), which is provided beneath the outlet of the hopper, the said supporting
surface (20) for the array (SC) of cigarettes (S) being made to be at least partially
suction operating (21, 121, 22, 23, 24).
11. Hopper as claimed in claim 10, characterized in that the suction operating supporting surface (20, 21, 121, 22, 23, 24) includes suction
means for controlling and accelerating the fall of the cigarettes (S) from the outlet
(102) of the ducts (2), onto the supporting surface (20), for forming and regularizing
the array (SC) of cigarettes (S) on the said surface (20), for the restrained guidance
of that array (SC) while the latter is moved from the supporting surface (20) into
its corresponding housing (18), of a conveyor (17) and for eliminating at least partially
the blowing air flow in the ducts (2) holding the cigarettes (S) in thier correct
position.
12. Hopper according to claims 10 or 11, characterized in that the said suction means (21, 121, 22, 23, 24) comprise a plurality of parallel rows
(21) of suction holes (121) made on the supporting surface (20), the said rows (21)
of holes (121) being orientated and spaced to such an extent as to coincide with the
bearing area, in the supporting surface (20), of at least some of the cigarettes (S)
in their correct position inside the array (SC).
13. Hopper as claimed in claim 12, characterized in that there are provided manifolds (22, 23) connecting at least some of the rows (21) of
holes (121), or some of the holes (121) of the different rows (7) with a common vacuum
source (24).
14. Hopper as claimed in one or more of the preceding claims 10 to 13, characterized in that there may be provided a row (121) of holes (21) only for some of the cigarettes (S)
of the array (SC) of cigarettes, or for each cigarette (S) of the array of cigarettes
(SC), the said arrays (21) being so arranged as to coincide with the contact area
of the corresponding cigarette on the supporting surface (20).
15. Hopper as claimed in claim 14, characterized in that there is provided a row (21) of holes (121) only for each of the two cigarettes (S)
at the ends of the array (SC) of cigarettes on the supporting surface (20).
16. Hopper as claimed in one or more of the preceding claims 10 to 15, characterized in that at least some of the rows (21) of holes (121) on the supporting surface (20), or
each of them, extend over at least part or substantially the whole of the length of
the corresponding cigarette (S).
17. Hopper as claimed in one or more of the preceding claims 10 to 16, characterized in that the suction holes (121) of each row (21) come into corresponding manifolds (22),
there being provided that all these manifolds (22) communicate with a main manifold
(23), which communicates itself with a suction port (24).
18. Hopper as claimed in one or more of the preceding claims 10 to 17, characterized in that the supporting surface (20) may be made to be alternately, at least partially suction
operating, at least partially blowing and at least partially balanced with atmospheric
pressure, or at least partially variable with respect to the suction and/or blowing
action exerted.
19. Hopper as claimed in claim 18, characterized in that there are provided switching means, which alternately connect at least some of the
holes (121) of the rows (21), or all of the holes (121) of the rows (21) to a vacuum
source, to atmospheric pressure, or to a source of air or gas under pressure.
20. Hopper as claimed in claim 19, characterized in that the vacuum source can be of the variable type, with respect to the flow rate and
power of suction, there being provided means, of the progressive or step-by-step type,
for adjusting and modulating the suction action with reference to one or more predetermined
values.
21. Hopper as claimed in one or more of the claims 17 to 20, characterized in that the connection of at least some of the holes (121) of the rows (21) to the vacuum
source, to atmospheric pressure or to the source of air under pressure, or the modulation
of the suction power fed by the vacuum source (24) is synchronized with the phase
of fall of the cigarettes (S) onto the supporting surface (20), with the transfer
phase and with the rest phase, in which the supporting surface (20) is idle, and with
the bowing and the suction of the air flow in the ducts (2), the suction action being
preferably decreased or stopped in a sudden or progressive manner, during the transfer
of the cigarettes and the air under pressure being blown out through the holes (121)
in the rest phases, in which the supporting surface (20) is idle.
1. Zuführtrichter für empfindliche zylindrische Gegenstände, insbesondere Zigaretten
oder dergleichen und besonders für den Gebrauch in Zigarettenverpackungsmaschinen,
mit einem Raum für eine ungeordnete Menge von parallel zueinander ausgerichteten Zigaretten
der an seinem Boden zumindest eine Austrittsöffnung (1) aufweist, mit zumindest einem
Austrittskanal (2), insbesondere mehreren Austrittskanälen (2), die sich nebeneinander
und in die gleiche, im wesentlichen senkrechte Richtung erstrecken, wobei jeder dieser
Kanäle zur Aufnahme von einer senkrechten Reihe von einzelnen Zigaretten mit einer
im wesentlichen senkrechten Anordnung, bei der eine über der anderen liegt, vorgesehen
ist, wobei innerhalb des Kanales oder der Kanäle (2) oder zumindest teilweise innerhalb
hiervon zum Austritt der Zigaretten (S) ein Luftstrom in die Richtung des Austritts
der Zigaretten (S) zugeführt (8, 9) ist und dieser Strom in Richtung auf die Austrittsöffnung
durch unter Druck eingeblasene Luft von einem Punkt, der vor der Austrittsöffnung
des oder der Kanäle (2) liegt, gebildet wird, dadurch gekennzeichnet, dass Mittel zur Kombination von geblasener Luft und Ansaugung in den gesamten Kanälen
oder Teilen davon und sogar wechselweise in einigen Strecken des Kanales/der Kanäle
(2) vorgesehen sind, so dass in einigen Strecken des Kanals/der Kanäle der Luftstrom
eingeblasen und in einigen anderen Strecken eine Ansaugung erzeugt ist.
2. Trichter nach Anspruch 1, dadurch gekennzeichnet, dass jede Austrittsöffnung (1) eine Vielzahl von Austrittskanälen (2) aufweist, in welchen
die Zigaretten durch Schwerkraft in einer im wesentlichen senkrechten Position fallen
und Mittel zum Einblasen von Luft oder anderen Gasen in jeden Kanal (2) getrennt von
einem vorbestimmten Punkt am oberen Ende der Kanäle (2) von der Ansaugseite der Zigaretten
(S) zum Austrittsbereich der Zigaretten (S) vorgesehen sind.
3. Trichter nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die Zigaretten (S) durch Bewegungen quer zu ihrer Achse zugeführt sind und das Mittel
zum Einblasen von Luft eine Vielzahl von Strömen aufweist, welche entlang der achsialen
Länge der Zigaretten verteilt und derart ausgerichtet sind, dass diese in Bezug auf
die Schiebebewegung der Zigaretten innerhalb der Kanäle geneigt sind.
4. Trichter nach Anspruch 3, dadurch gekennzeichnet, dass die eingeblasene Luft durch Ströme, die aus den die Austrittskanäle (2) begrenzenden
Seitenwänden kommen und parallel zu der Achse der Zigaretten (S) verlaufen, erzeugt
ist, wobei diese Ströme derart ausgerichtet sind, dass diese in Bezug auf die Schiebebewegung
geneigt sind und sich in Richtung auf das Auslaßende der Kanäle (2) zu einer V-förmigen
Gestalt nähern.
5. Trichter nach einem oder mehreren der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass an den gegenüberliegenden Seitenwänden, welche die Kanäle begrenzen, entgegengesetzt
zueinander angeordnete Reihen von Einblasdüsen (8) vorgesehen sind, deren Achse in
Bezug auf die Schieberichtung der Zigaretten (S) in Richtung der entgegengesetzten
Wand (4, 101) geneigt ist, wobei jede der Reihen von Düsen (8) aus einer Verteilerkammer
(9) kommt.
6. Trichter nach Anspruch 5, dadurch gekennzeichnet, dass bei einer Vielzahl von fallenden Kanälen (2), die zu jeder Öffnung (1) für den Austritt
der Zigaretten (S) verbunden sind, eine gemeinsame Verteilerkammer (9) für die Ausblasdüsen
(8) vorgesehen ist, die in zwei benachbarte Kanäle (2) mündet und diese Verteilerkammer
(9) in der entsprechenden Trennwand (4) zwischen den zwei benachbarten fallenden Austrittskanälen
(2) vorgesehen sind.
7. Trichter nach einem oder mehreren der vorhergehenden Ansprüchen, dadurch gekennzeichnet, dass die Verteilerkammern (9) durch Vertiefungen ausgebildet sind, welche sich parallel
zu der Achse der Zigaretten (S) in den entsprechenden Wänden (4, 101) erstrecken,
die die fallenden Austrittskanäle (2) begrenzen und aus der Rückseite kommen und in
eine gemeinsame Zuführkammer (10) gelangen, welche mit einer Druckquelle verbindbar
ist.
8. Trichter nach einem oder mehreren der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der Druckluftzuführkreislauf Mittel aufweisen kann, welche einen Druckluftfüllvorgang
der Düsen verhindert und/oder zur Einstellung des Druckes und/oder der Durchflussrate
vorgesehen ist.
9. Trichter nach einem oder mehreren der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass in dem unteren Ende der die fallenden Kanäle (1) begrenzenden Wände ein oder mehrere
Saugdüsen (12) vorgesehen sind, die in gleicher Weise angeordnet und mit einer Saugquelle
verbunden sind wie die Ausblasdüsen (8) gemäß einem oder mehreren der vorhergehenden
Ansprüche.
10. Trichter nach einem oder mehreren der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass dieser in Verbindung mit einer Station für die Bildung von zumindest einer koplanaren
Reihe (SC) von Zigaretten (S), genannt als Anordnung von Zigaretten, vorgesehen ist,
in welcher die zuvor genannten ordentlich nebeneinander angeordnet sind und die Station
eine Auflagefläche (20) für diese Anordnung (SC) umfasst, die unterhalb dem Auslaß
des Trichters vorgesehen ist, wobei die Auflagefläche für die Anordnung (SC) der Zigaretten
(S) zumindest teilweise durch einen Ansaugvorgang (21, 121, 22, 23, 24) gebildet ist.
11. Trichter nach Anspruch 10, dadurch gekennzeichnet, dass die ansaugend arbeitende Auflagefläche (20, 21, 121, 22, 23, 24) Saugmittel zum Kontrollieren
und Beschleunigen der Fallbewegung der Zigaretten (S) von dem Auslaß (102) der Kanäle
(2) auf die Auflagefläche (20), zur Bildung und Regulierung der Anordnung (SC) der
Zigaretten (S) auf der Fläche (20), zur maßvollen Führung dieser Anordnung (SC), während
die letztere von der Auflagefläche (20) in seine zugehörige Verpackung (18) durch
ein Fördergerät (17) bewegt ist und zur Beseitigung des zumindest teilweise blasenden
Luftstromes in den Kanälen (2), welcher die Zigaretten (S) in ihrer richtigen Position
hält, umfaßt.
12. Trichter nach Anspruch 10 oder 11, dadurch gekennzeichnet, dass die Saugmittel (21, 121, 22, 23, 24) eine Vielzahl von parallelen Reihen (21) von
den Ansaugbohrungen (121), welche auf der Auflagefläche (20) vorgesehen sind, umfasst,
wobei diese Reihen (21) von Bohrungen (121) in der Länge mit dem Auflagebereich in
der Auflagefläche (20) von zumindest einigen der Zigaretten (S) in ihrer vorgesehenen
Position innerhalb der Anordnung übereinstimmend ausgerichtet und beabstandet sind.
13. Trichter nach Anspruch 12, dadurch gekennzeichnet, dass Rohrleitungen (22, 23) vorgesehen sind, welche zumindest einige der Reihen (21) der
Bohrungen (121) oder einige der Bohrungen (121) von den verschiedenen Reihen (7) mit
einer gemeinsamen Vakuumquelle (24) verbinden.
14. Trichter nach einem oder mehreren der vorhergehenden Ansprüche 10 bis 13, dadurch gekennzeichnet, dass eine Reihe (121) von Bohrungen (21) nur für einige Zigaretten (S) der Anordnung (SC)
von Zigaretten oder für jede Zigarette (S) von der Anordnung der Zigaretten (SC) vorgesehen
sein kann und diese Anordnungen (21) derart angeordnet sind, um mit dem Kontaktbereich
der entsprechenden Zigarette auf der Auflagefläche (20) zusammenzutreffen.
15. Trichter nach Anspruch 14, dadurch gekennzeichnet, dass eine Reihe (21) von Bohrungen (121) nur für jede der beiden Zigaretten (S) am Ende
der Anordnung (SC) der Zigaretten auf der Auflagefläche (20) vorgesehen ist.
16. Trichter nach einem oder mehreren der vorhergehenden Ansprüche 10 bis 15, dadurch gekennzeichnet, dass zumindest einige der Reihen (21) von Bohrungen (121) auf der Auflagefläche (20) oder
jede von denen sich zumindest teilweise oder im wesentlichen über die gesamte Länge
der entsprechenden Zigarette (S) erstreckt.
17. Trichter nach einem oder mehreren der vorhergehenden Ansprüche 10 bis 16, dadurch gekennzeichnet, dass die Saugbohrungen (121) jeder Reihe (21) in entsprechende Rohrleitungen (22) münden,
wobei vorgesehen ist, dass alle diese Rohrleitungen (22) mit einer Hauptleitung in
Verbindung stehen, die wiederum mit einer Saugöffnung (24) in Verbindung steht.
18. Trichter nach einem oder mehreren der vorhergehenden Ansprüche 10 bis 17, dadurch gekennzeichnet, dass die Auflagefläche (20) wechselweise hergestellt sein kann zum wechselweisen Einwirken
durch zumindest teilweises Saugen, zumindest teilweises Blasen und zumindest teilweise
gleichmäßigen atmosphärischen Druck oder durch zumindest teilweise veränderbaren Saug-und/oder
Blasvorgang.
19. Trichter nach Anspruch 18, dadurch gekennzeichnet, dass Schaltmittel vorgesehen sind, welche abwechselnd zumindest einige der Bohrungen (121)
der Reihen (21) oder alle Bohrungen (121) der Reihen (21) mit einer Vakuumquelle,
mit einem atmosphärischen Druck oder mit einer unter Druck stehenden Gas- oder Luftquelle
verbinden.
20. Trichter nach Anspruch 19, dadurch gekennzeichnet, dass die Vakuumquelle in Bezug auf die Durchflussrate und Saugleistung veränderbar sein
kann und dass Mittel zur fortlaufenden oder stufenweisen Einstellung und Modulation
des Saugvorganges unter Berücksichtigung von einem oder mehreren vorbestimmten Werten
vorgesehen sind.
21. Trichter nach einem oder mehreren der Ansprüche 17 bis 20, dadurch gekennzeichnet, dass die Verbindung von zumindest einigen der Bohrungen (121) der Reihen (21) zur Vakuumquelle,
zum Luftdruck oder zur Druckluftquelle oder die durch die Vakuumquelle (24) zugeführte
Saugleistung mit der Phase des Fallens der Zigaretten (S) auf die Auflagefläche (20),
mit der Transportphase und mit der Restphase, in der die Auflagefläche (20) inaktiv
ist und mit dem Blasen und Saugen der Luftströmung in den Kanälen (2) synchronisiert
ist, wobei der Saugvorgang während der Förderung der Zigaretten vorzugsweise sofort
oder in einer fortlaufenden Art verringert oder gestoppt wird und die Druckluft durch
die Bohrungen (121) in der Restphase ausgeblasen wird, in der die Auflagefläche (20)
inaktiv ist.
1. Trémie d'alimentation pour objets cylindriques délicats, en particulier cigarettes,
ou analogues, et spécialement destinée à une utilisation dans des machines d'emballage
de cigarettes, comprenant un compartiment pour une masse désordonnée de cigarettes,
orientées de façon à être parallèles les unes aux autres, et présentant, à l'endroit
de son fond, au moins une ouverture d'évacuation (1), avec au moins un conduit d'évacuation
(2), en particulier plusieurs conduits d'évacuation (2) s'étendant l'un à côté de
l'autre et suivant la même direction sensiblement verticale, chacun de ces conduits
(2) étant prévu pour loger une ligne verticale de cigarettes (S) individuelles suivant
un agencement sensiblement vertical, l'une au-dessus de l'autre, dans laquelle un
flux d'air suivant la direction d'évacuation des cigarettes (S) est introduit (8,
9) à l'intérieur du conduit ou des conduits (2) prévus pour l'évacuation des cigarettes
(S), ou au moins à l'intérieur d'une partie de celui-ci ou de ceux-ci, ledit flux
étant créé en soufflant de l'air sous pression à partir d'un point situé avant l'ouverture
d'évacuation du ou des conduits (2), en direction de ladite ouverture d'évacuation,
caractérisée en ce qu'il est prévu des moyens servant à fournir une combinaison d'air soufflé et d'aspiration
dans l'ensemble des conduits (2) ou dans une partie de ceux-ci, et même d'une manière
alternée dans certains tronçons du ou des conduits (2), de sorte qu'à travers certains
tronçons du ou des conduits, le flux d'air est soufflé et, à travers certains autres
tronçons, il est produit par aspiration.
2. Trémie telle que revendiquée à la revendication 1, caractérisée en ce que chaque ouverture d'évacuation (1) comporte plusieurs conduits d'évacuation (2) dans
lesquels les cigarettes tombent sous l'effet de leur poids, dans une position sensiblement
verticale, et qu'il est prévu des moyens servant à souffler de l'air ou un autre gaz,
d'une manière séparée dans chaque conduit (2) à partir d'un point préfixé de l'extrémité
supérieure des conduits (2), sur le côté d'entrée des cigarettes (S) vers la zone
d'évacuation prévue pour les cigarettes (S) elles-mêmes.
3. Trémie telle que revendiquée aux revendications 1 ou 2, caractérisée en ce que les cigarettes (S) sont l'objet d'un mouvement d'avance au moyen de mouvements transversaux
à leur axe, et les moyens de soufflage d'air sont constitués de plusieurs jets répartis
le long de la longueur axiale des cigarettes et orientés de façon à être inclinés
par rapport à la direction de glissement des cigarettes elles-mêmes à l'intérieur
des conduits.
4. Trémie telle que revendiquée à la revendication 3, caractérisée en ce que l'air soufflé est créé par des jets sortant des parois latérales délimitant les conduits
d'évacuation (2), parallèlement à l'axe des cigarettes (S), ces jets étant orientés
de façon à être inclinés par rapport à la direction de glissement et convergeant en
forme de V dans la direction de l'extrémité de sortie des conduits (2) eux-mêmes.
5. Trémie telle que revendiquée dans une ou plusieurs des revendications précédentes,
caractérisée en ce qu'elle comporte, sur les parois latérales se faisant face qui délimitent les conduits
(2), des rangées opposées de buses de soufflage (8), dont l'axe est incliné par rapport
à la direction de glissement des cigarettes (S), en direction de la paroi opposée
(4, 101), chacune de ces rangées de buses (8) sortant d'une chambre de distribution
(9).
6. Trémie telle que revendiquée à la revendication 5, caractérisée en ce que, dans le cas de plusieurs conduits descendants (2) qui sont associés à chaque ouverture
(1) pour l'évacuation des cigarettes (S), il est prévu une chambre de distribution
(9) commune pour les buses de soufflage (8) débouchant dans les deux conduits adjacents
(2), cette chambre de distribution (9) étant située dans la paroi séparatrice (4)
correspondante située entre les deux conduits descendants d'évacuation (2) adjacents.
7. Trémie telle que revendiquée dans une ou plusieurs des revendications précédentes,
caractérisée en ce que les chambres de distribution (9) sont formées par des cavités s'étendant parallèlement
à l'axe des cigarettes (S) dans les parois (4, 101) correspondantes, qui délimitent
les conduits d'évacuation descendante (2), et débouchent du côté arrière dans une
chambre d'alimentation (10) commune, laquelle peut être reliée à une source de pression.
8. Trémie telle que revendiquée dans une ou plusieurs des revendications précédentes,
caractérisée en ce que le circuit d'alimentation d'air comprimé peut comporter des moyens mettant hors service
l'opération d'introduction d'air comprimé à l'endroit des buses et/ou des moyens servant
à ajuster leur pression et/ou débit.
9. Trémie telle que revendiquée dans une ou plusieurs des revendications précédentes,
caractérisée en ce que, dans l'extrémité inférieure des parois délimitant les conduits descendants (2),
il est prévu une ou plusieurs buses d'aspiration (12), qui peuvent être disposées
et reliées à la source d'aspiration d'une manière analogue aux buses de soufflage
(8), en conformité avec une ou plusieurs des revendications précédentes.
10. Trémie suivant une ou plusieurs des revendications précédentes, caractérisée en ce qu'il est prévu, en combinaison, un poste pour la formation d'au moins une rangée coplanaire
(SC) de cigarettes (S), appelée agencement ordonné de cigarettes, dans laquelle ces
dernières sont disposées d'une manière coordonnée côte à côte, ledit poste comprenant
une surface de support (20) pour ledit agencement ordonné (SC), qui est prévu au-dessous
de la sortie de la trémie, ladite surface de support (20) pour l'agencement ordonné
(SC) de cigarettes (S) étant réalisée de façon à être au moins partiellement à fonctionnement
d'aspiration (21, 121, 22, 23, 24).
11. Trémie telle que revendiquée à la revendication 10, caractérisée en ce que la surface de support à fonctionnement d'aspiration (20, 21, 121, 22, 23, 24) comporte
des moyens d'aspiration servant à maîtriser et à accélérer la chute des cigarettes
(S) à partir de la sortie (102) des conduits (2), sur la surface de support (20),
pour former et régulariser l'agencement ordonné (SC) de cigarettes (S) sur ladite
surface (20), pour le guidage restreint de cet agencement ordonné (SC) alors que ce
dernier est déplacé à partir de la surface de support (20) dans son logement correspondant
(18) d'un convoyeur (17), et pour éliminer au moins partiellement le flux d'air de
soufflage dans les conduits (2) maintenant les cigarettes (S) dans leur position correcte.
12. Trémie suivant les revendications 10 ou 11, caractérisée en ce que lesdits moyens d'aspiration (21, 121, 22, 23, 24) comprennent plusieurs rangées parallèles
(21) de trous d'aspiration (121) réalisées sur la surface de support (20), lesdites
rangées (21) de trous (121) étant orientées et espacées de manière à coïncider avec
l'aire d'appui, dans la surface de support (20), d'au moins certaines des cigarettes
(S) dans leur position correcte à l'intérieur de l'agencement ordonné (SC).
13. Trémie telle que revendiquée à la revendication 12, caractérisée en ce qu'il est prévu des collecteurs (22, 23) reliant au moins certaines des rangées (21)
de trous (121), ou certains des trous (121) des différentes rangées (21), à une source
de dépression (24) commune.
14. Trémie telle que revendiquée dans une ou plusieurs des revendications précédentes
10 à 13, caractérisée en ce qu'il peut être prévu une rangée (121) de trous (21) seulement pour certaines des cigarettes
(S) de l'agencement ordonné (SC) de cigarettes, ou pour chaque cigarette (S) de l'agencement
ordonné (SC) de cigarettes, lesdits agencements ordonnés (21) étant disposés de façon
à coïncider avec l'aire de contact de la cigarette correspondante sur la surface de
support (20).
15. Trémie telle que revendiquée à la revendication 14, caractérisée en ce qu'il est prévu une rangée (21) de trous (121) seulement pour chacune des deux cigarettes
(S) situées aux extrémités de l'agencement ordonné (SC) de cigarettes sur la surface
de support (20).
16. Trémie telle que revendiquée dans une ou plusieurs des revendications précédentes
10 à 15, caractérisée en ce qu'au moins certaines des rangées (21) de trous (121) sur la surface de support (20),
ou chacune d'elles, s'étend sur au moins une partie ou sensiblement la totalité de
la longueur de la cigarette (S) correspondante.
17. Trémie telle que revendiquée dans une ou plusieurs des revendications précédentes
10 à 16, caractérisée en ce que les trous d'aspiration (121) de chaque rangée (21) débouchent dans des collecteurs
(22) correspondants, étant prévu que tous ces collecteurs (22) communiquent avec un
collecteur principal (23) qui communique lui-même avec un orifice d'aspiration (24).
18. Trémie telle que revendiquée dans une ou plusieurs des revendications précédentes
10 à 17, caractérisée en ce que la surface de support (20) peut être réalisée de façon à être alternativement à fonctionnement
d'aspiration au moins partiellement, à soufflage au moins partiellement et en équilibre
avec la pression atmosphérique au moins partiellement, ou variable au moins partiellement
par rapport à l'action d'aspiration et/ou de soufflage exercée.
19. Trémie telle que revendiquée à la revendication 18, caractérisée en ce qu'il est prévu des moyens de commutation qui relient alternativement au moins certains
des trous (121) des rangées (21), ou tous les trous (121) des rangées (21), à une
source de dépression, à la pression atmosphérique ou à une source d'air ou de gaz
sous pression.
20. Trémie telle que revendiquée à la revendication 19, caractérisée en ce que la source de dépression peut être du type variable, en ce qui concerne le débit et
la puissance d'aspiration, des moyens, du type progressif ou pas-à-pas, étant prévus
pour ajuster et moduler l'action d'aspiration en se reportant à une ou plusieurs valeurs
préfixées.
21. Trémie telle que revendiquée dans une ou plusieurs des revendications 17 à 20, caractérisée en ce que la connexion d'au moins certains des trous (121) des rangées (21) à la source de
dépression, à la pression atmosphérique ou à la source d'air sous pression, ou la
modulation de la puissance d'aspiration fournie par la source de dépression (24) est
synchronisée avec la phase de chute des cigarettes (S) sur la surface de support (20),
avec la phase de transfert et avec la phase de repos, dans laquelle la surface de
support (20) est à mouvement libre, et avec le soufflage et l'aspiration du flux d'air
dans les conduits (2), l'action d'aspiration étant de préférence diminuée ou arrêtée
d'une manière soudaine ou progressive, pendant le transfert des cigarettes et l'air
sous pression étant soufflé par les trous (121) dans les phases de repos, pendant
lesquelles la surface de support (20) est à mouvement libre.