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(11) | EP 1 174 899 A3 |
(12) | EUROPEAN PATENT APPLICATION |
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(54) | Electron source device |
(57) A self-aligned electron device (10) includes emitter (13), extraction electrode (17),
and focus electrode (21) separated by dielectric layers, (11, 15, 19). A single cavity
(23) extending through the electrodes and the dielectric layers and terminating at
the emitter electrode (13) is formed by a single photolithography step and an etching
process. A composite emitter (1) including a base (3) disposed on the emitter electrode
(13) and a conical tip (5) disposed on the base (3) and terminating at a vertex V
is formed in the cavity (23). The base (3) can be made from materials including titanium,
chromium, or doped silicon. The tip (5) can be made from a wide variety of materials
including a refractory metal, a metal alloy, a silicon alloy, a carbide, a nitride,
or an electroformable metal. The cavity (23) and the composite emitter (1) are self-aligned
relative to each other. The dielectric layers can be etched back to reduce or eliminate
charge accumulation on cavity-facing portions (43, 45) of the dielectric layers. A
composite layer including a dielectric and mechanical strength enhancement layer (15a,
19a) of silicon nitride or silicon carbide and a pull-back layer (15b, 19b) of silicon
oxide on top of the etch stop layer can be used to form the dielectric layers. |