[0001] The invention relates generally to the field of oral care, and in particular to toothbrushes.
More particularly, the invention relates to a toothbrushes with a three-dimensional
bristle profile to provide improved cleaning of interproximal and gingival marginal
regions of teeth.
[0002] Toothbrushing and flossing are fundamental steps in achieving good oral hygiene.
The practice of flossing, unfortunately, has not met with widespread acceptance among
the general populace even though it is acknowledged by the general populace that flossing
is something that should be completed as part of good oral hygiene. Furthermore, even
people who floss oftentimes do not perform adequate flossing in hard to reach areas
of the mouth. Unfortunately, while most commercially available toothbrushes clean
the outer buccal face of teeth adequately, they fail to provide improved cleaning
of plaque and debris from the gingival margin, interproximal areas, lingual surfaces
and other hard to reach areas of the mouth.
[0003] One reason that such toothbrushes do not adequately clean the rear-most molars (e.g.
wisdom teeth or second molars) is that the one or more tufts secured to the toothbrush
head at a location most distal from the toothbrush handle are not angled towards a
direction along which the head extends from the handle. As such, these tufts cannot
extend far enough past the end of the head of the toothbrush to sufficiently clean
the molar teeth in the back of the mouth.
[0004] Additionally, in those brushes having tufts of bristles which angle towards the handle
and other tufts which angle away from the handle, all of such tufts are essentially
the same length and have the same cross-section. Consequently, while these angled
tufts may clean one part of the teeth in a satisfactory manner, other parts of the
teeth will not be cleaned sufficiently due to the homogeneous length, spacing and
cross-section of the tufts.
[0005] Further, prior art toothbrushes disclose tufts of bristles having at most three different
types of cross-sections. However, there are more than three parts of the teeth which
need to be cleaned by a brush (e.g. the outer buccal face, gingival margin, interproximal
areas. lingual surfaces and rearward most molars). As such, prior art brushes do not
provide tufts of sufficiently varied cross-section specifically designed to clean
all areas of the teeth.
[0006] The present invention is directed to overcoming one or more of the problems set forth
above. Briefly summarized, according to one aspect of the present invention, a toothbrush
includes a handle, a head extending from the handle, and a plurality of tufts of bristles
secured to the head. One of the tufts is secured to the head at a location such that
no other tuft is secured to the head at a location which is more distal from the handle
than the location where the one tuft is secured to the head. The one tuft is angled
by about 81 degrees or less relative to an imaginary line which is tangent to or co-planar
with a surface of the head through which the one tuft is secured to the head. The
one tuft is tilted away from the handle towards a direction along which the head extends
from the handle.
[0007] By angling the one tuft as described in the previous paragraph, the tuft is able
to extend past the end of the head of the toothbrush and thus clean molars in the
back of the mouth in a more sufficient manner.
[0008] According to another aspect of the invention, a toothbrush includes a handle, a head
extending from the handle, and a plurality of tufts of bristles secured to the head.
Two of the tufts are each at an acute angle relative to an imaginary line which is
tangent to or co-planar with a surface of the head through which the two tufts are
secured to the head. The two tufts have a different characteristic from each other
selected from the group of characteristics consisting of length, cross-section, color,
material and combinations thereof.
[0009] Providing angled tufts which vary in their length, cross-section, color, materials
or combinations thereof, allows such angled tufts to clean more than one part of the
teeth. For example, one type of angled tuft will clean the buccal face of teeth while
another type of angled tuft will clean the interproximal areas of the teeth.
[0010] According to a third aspect of the invention, a toothbrush includes a handle, a head
extending from the handle, and, a multiplicity of tufts of bristles secured to the
head. The multiplicity of tufts include tufts with at least five different types of
cross-sections.
[0011] By providing tufts with at least five types of cross-sections, these tufts can clean
all areas of the teeth (e.g. the outer buccal face, gingival margin, interproximal
areas, lingual surfaces and rearward most molars) properly.
[0012] These and other aspects, objects, features and advantages of the present invention
will be more clearly understood and appreciated from a review of the following detailed
description of the preferred embodiments and appended claims, and by reference to
the accompanying drawings.
FIG. 1 is a perspective view of a toothbrush according to the present invention;
FIG. 2 is a top view of the toothbrush of FIG. 1;
FIG. 3 is a side view of the toothbrush of FIG. 1;
FIGs. 4 and 5 are partial side views of the head and respective portions of the tufts
of the toothbrush of FIG. 1;
FIG. 6 is a partial sectional view of the head of the toothbrush taken along the lines
of 6-6 of FIG. 3; and
FIG. 7 perspective view of the head and a portion of the handle of the toothbrush
of FIG. 1.
[0013] Beginning with FIGS. 1-3, a toothbrush 10 includes a handle portion 12 and a head
portion 14 which extends from the handle in a direction D. The overall length of toothbrush
10 is preferably about 7.7 inches while the width of head 14 at its widest portion
is preferably about 0.5 inches. A main portion 16 of handle 12, and head 14 are made
of a unitary piece of polypropylene. Remaining portions of handle 12, including thumb
gripping portion 18, optional Trademark 24 (preferably about .83 inches long) and
finger gripping portion 20 are preferably made of a thermoplastic elastomer. preferably
kraton rubber (a hydrogenated or unhydrogenated oil filled block co-polymer of styrene
and butadiene or isoprene having a shore A hardness of between about 5 and about 70).
Thumb gripping portion 18 and a portion of finger gripping portion 20 have a series
of seventeen raised ribs 22 which aid in the gripability of the handle. Ribs 22 are
preferably .05 inches in width.
[0014] With reference to FIGs. 3-7, a plurality of tufts 26 of bristles are secured to head
14 of the toothbrush. Each tuft is made up of a large number of bristles, and all
of the bristles are preferably end-rounded. There are five different types of tufts
secured to the head each tuft type having a cross-section which differs in both area
and shape to the other tuft types.
[0015] A first type of tuft, type 28, is made up of bristles formed of poly-butylene-terephthalate
(PBT) with an abrasive such as kaolin clay particles mixed throughout the PBT. These
bristles are between about .005 to .009 inches in diameter, preferably .007 inches
in diameter. The length of these bristles. measured from surface 30 of head 14, is
about .440 inches. The cross-sectional tufted area for tuft 28 is about 0.0373 square
inches, providing a tuft volume measured from the head surface of about .0164 cubic
inches (preferably this volume is between about .015 and .018 cubic inches). There
is only one type 28 tuft secured to head 14 and it is located more distal from handle
14 than any other tuft.
[0016] A second type of tuft, type 32, is made up of nylon Indicators™ type bristles which
are formed of 6.12 nylon and colored blue on their external surface. As is well known
in the art, the blue coloring on these bristles is slowly worn away as the brush is
used over time to indicate the extent to which the toothbrush is worn. These bristles
are between about .005 to .009 inches in diameter, preferably .007 inches in diameter.
The length of these bristles, measured from surface 30 of head 14, is about .350 inches.
The cross-sectional area of each tuft 32 is about 0.0045 square inches. As shown in
FIG. 6, type 32 tufts have a round cross-section. There are between 8 and 12 type
32 tufts secured to head 14.
[0017] A third type of tuft, type 34, is made up of bristles formed of PBT with an abrasive
such as kaolin clay particles mixed throughout the PBT. These bristles are between
about .005 to .009 inches in diameter, preferably .007 inches in diameter. The length
of these bristles, measured from surface 30 of head 14, is about .440 inches. The
cross-sectional area of each tuft 34 is about 0.0027 square inches. There are between
eight and twelve type 34 tufts secured to head 14. As shown in FIG. 6, type 34 tufts
are rectangular in shape with rounded ends.
[0018] A fourth type of tuft, type 36, is made up of bristles formed of PBT with an abrasive
such as kaolin clay particles mixed throughout the PBT. These bristles are between
about .005 to .009 inches in diameter, preferably .007 inches in diameter. The length
of these bristles, measured from surface 30 of head 14, is about .440 inches. The
cross-sectional area of each tuft 36 is about 0.0040 square inches. There are between
four and six type 36 tufts secured to head 14. As shown in FIG. 6, type 36 tufts are
rectangular in shape with rounded ends, and are wider across the head than type 34
tufts.
[0019] A fifth and final type of tuft, type 38, is made up of bristles formed of PBT with
an abrasive such as kaolin clay particles mixed throughout the PBT. These bristles
are between about .005 to .009 inches in diameter, preferably .006 inches in diameter.
The length of these bristles, measured from surface 30 of head 14, is about .350 inches.
The cross-sectional area of each tuft 38 is about 0.0084 square inches. There are
between four and six type 38 tufts secured to head 14. As shown in FIG. 6, type 36
tufts are rectangular in shape with rounded ends, and are wider than type 36 tufts.
[0020] Based on the cross-sectional areas of the various tufts described above, tuft type
28 has a cross-section which is more than four times as large as any other tuft secured
to head 14. Although specific materials were described above from which the bristles
of each tuft are made. other materials can be used. As such, any of the bristles attached
to head 14 could be made from, for example, PBT with or without an abrasive such as
kaolin clay, 6.12 nylon with or without an abrasive, or nylon Indicator™ material
with or without an abrasive.
[0021] Additionally, the bristles within a tuft and between tufts can have varying lengths,
diameters, cross-sectional shapes, cross-sectional areas, colors and be made of differing
materials.
[0022] As best seen in FIGs. 2, 4 and 5 and seven, all of the tufts on head 14 are angled
either towards direction D or towards the direction opposite of direction D by preferably
less than about 81 degrees, more preferably between about 69 degrees to about 81 degrees,
and most preferably by about 75 degrees, relative to an imaginary straight line 40
which is tangent to surface 30 of head 14. If surface 30 was flat, rather than curved,
then line 40 would be co-planar with surface 30. Two outer rows of tufts 42 are angled
towards direction D away from handle 12. An inner row of tufts 44 are angled opposite
direction D towards handle 12 with the exception of large tuft 28 which is tilted
towards direction D away from handle 12.
[0023] Toothbrush 10 can be made by the following process which is generally understood
by those skilled in the art. Each of the tufts of bristles are formed by gathering
together a desired amount of bristles of a selected material, length and diameter.
The tufts are then inserted into apertures in part of a mold of an injection molding
machine. An end of the tuft which is or will project into the mold cavity is then
melted to join the bristles together in a fused mass or ball at that end of the tuft.
The mold part bearing the tufts is then joined with another portion of the mold which
together define a cavity used to form main portion 16 of the toothbrush. The fused
masses of the tufts are located just within the cavity.
[0024] Polypropylene is then injected into the cavity to form portion 16 of toothbrush 10.
The polypropylene is then cooled at which point the partially finished toothbrush
is moved to a second injection molding station. The cooled, hardened polypropylene
secures the fused masses of the tufts to head 14 of the toothbrush. At the second
molding station, the partially finished brush is put into a second mold having cavities
to form the thumb gripping portion 18, trademark 24 and finger gripping portion 20.
A thermoplastic elastomer is then injected into the mold after which the elastomer
is cooled and finished toothbrush 10 is removed from the mold. The toothbrush is then
packaged.
1. A toothbrush, comprising:
a handle;
a head extending from the handle; and
three tufts of bristles secured to the head, the tufts each being at an acute angle
relative to an imaginary line which is tangent to or co-planar with a surface of the
head through which the tufts are secured to the head, two of the three tufts differing
in cross-section, the three tufts being angled and aligned substantially toward the
same direction, the direction being substantially parallel with the handle, the direction
being substantially towards or away from the handle, a first one of the three tufts
having a length, a second one of the three tufts being adjacent to the first tuft
and having a length shorter than the length of the first tuft, and a third one of
the three tufts being adjacent to the first tuft and having a length shorter than
the length of the first tuft.
2. The toothbrush of claim 1, wherein two of the three tufts also differ in color.
3. The toothbrush of claim 1 or 2, wherein the tufts are angled towards the handle.
4. The toothbrush of claim 1 or 2, wherein the tufts are angled away from the handle.
5. The toothbrush of claim 4, further including a fourth tuft which is tilted towards
the handle.
6. The toothbrush of claim 5, further including a fifth tuft which is tilted towards
the handle.
7. The toothbrush of claim 6, wherein the fourth and fifth tufts differ in length.
8. The toothbrush of claim 6 or 7, further including a sixth tuft which is tilted away
from the handle.
9. The toothbrush of claim 8, further including a seventh tuft which is tilted away from
the handle.
10. The toothbrush of claim 9, wherein the sixth and seventh tufts differ in length.
11. A toothbrush, comprising:
a handle;
a head extending from the handle; and
a plurality of tufts of bristles secured to the head, one of the tufts being secured
to the head at a location such that no other tuft is secured to the head at a location
which is more distal from the handle than the location where the one tuft is secured
to the head, the one tuft being angled by 81 degrees or less relative to an imaginary
line which is tangent to or co-planar with a surface of the head through which the
one tuft is secured to the head, the one tuft being tilted away from the handle towards
a direction along which the head extends from the handle, a second one of the tufts
being tilted towards the handle, all of the bristles of a third one of the tufts being
angled at an acute angle relative to the imaginary line, the second and third tufts
have different cross-sections from each other.
12. The toothbrush of claim 11, wherein the one tuft is angled by between about 69 to
about 81 degrees from the imaginary line.
13. The toothbrush of claim 12, wherein the one tuft is angled by about 75 degrees from
the imaginary line.
14. The toothbrush of any of claims 11-13, wherein the second and third tufts have different
lengths from each other when measured from the surface.
15. The toothbrush of claim 14, wherein the second and third tufts differ in length from
each other by about 0.090 inches.
16. The toothbrush of any of claims 11-15, wherein the cross-sections differ in shape.
17. The toothbrush of any of claims 11-15, wherein the cross-sections differ in area.
18. The toothbrush of any of claims 11-17, wherein the cross-sectional area of the one
tuft is at least eight times as large as the cross-sectional area of the second tuft
or any one of the other tufts secured to the head.
19. The toothbrush of any of claims 11-18, wherein no other tuft is secured to the head
at a location which is as distal from the handle as the location where the one tuft
is secured to the head.
20. The toothbrush of any of claims 11-19, wherein one or more of the bristles has a characteristic
which is different from the other bristles, the characteristic being length, diameter,
cross-sectional area, cross-sectional shape, color, material or a combination of any
two or more of said characteristics.
21. The toothbrush of any of claims 11-20, wherein the one tuft has a tuft volume measured
from the head surface of between about 0.015 and 0.018 cubic inches.
22. A toothbrush, comprising:
a handle;
a head extending from the handle; and
a plurality of tufts of bristles secured to the head, three of the tufts each being
at an acute angle relative to an Imaginary line which is tangent to or co-planar with
a surface of the head through which the three tufts are secured to the head, the three
tufts being angled and aligned substantially toward the same direction, the direction
being substantially parallel with the handle, the direction being substantially towards
or away from the handle, a first one of the three tufts having a length, a second
one of the three tufts being adjacent to the first tuft and having a length shorter
than the length of the first tuft, and a third one of the three tufts being adjacent
to the first tuft and having a length shorter than the length of the first tuft, a
fourth tuft being secured to the head at a location such that no other tuft is secured
to the head at a location which is more distal from the handle than the location where
the fourth tuft is secured to the head, the cross-sectional area of the fourth tuft
being at least four times as large as the cross-sectional area of any other tuft secured
to the head.
23. The toothbrush of claim 22, wherein the fourth tuft is angled by between about 69
to about 81 degrees from the imaginary line.
24. The toothbrush of claim 23, wherein the fourth tuft is angled by about 75 degrees
from the imaginary line.
25. The toothbrush of claim 22, wherein the fourth tuft is angled by about 81 degrees
or less relative to the imaginary line and tilted away from the handle towards a general
direction from which the head extends from the handle,
26. The toothbrush of any of claims 22-25, wherein no other tuft is secured to the head
at a location which is as distal from the handle as the location where the fourth
tuft is secured to the head.
27. The toothbrush of any of claims 22-26, wherein one or more of the bristles has a characteristic
which is different from the other bristles, the characteristic being length, diameter,
cross-sectional area, cross-sectional shape, color, material or a combination of any
two or more of said characteristics.
28. The toothbrush of any of claims 22-27, wherein the three tufts are angled by between
about 69 to about 81 degrees from the imaginary line.
29. The toothbrush of claim 28, wherein the three tufts are angled by about 75 degrees
from the imaginary line.