BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] This invention generally relates to an apparatus and method operative for electro-optically
reading indicia having parts of different light reflectivity, for example, bar code
or matrix array symbols, and, more particularly, to apparatus using both charge coupled
device (CCD) technology and laser beam scanning technology for properly positioning,
orienting and/or aiming such apparatus and reading one or two-dimensional bar code
symbols, and to a method therefor.
2. Description of the Related Art
[0002] various optical readers and optical scanning systems have been developed heretofore
for reading indicia such as bar code symbols appearing on a label or on the surface
of an article. The bar code symbol itself is a coded pattern of indicia comprised
of a series of bars of various widths spaced apart from one another to bound spaces
of various widths, the bars and spaces having different light-reflecting characteristics.
The readers and scanning systems electro-optically transform the graphic indicia into
electrical signals, which are decoded into alphanumerical characters that are intended
to be descriptive of the article or some characteristic thereof. Such characters are
typically represented in digital form and utilized as an input to a data processing
system for applications in point-of-sale processing, inventory control, and the like.
Scanning systems of this general type have been disclosed, for example, in U.S. Patent
Nos. 4,251,798; 4,369,361; 4,387,297; 4,409,470; 4,760,248; 4,896,026, all of which
have been assigned to the same assignee as the instant application.
[0003] As disclosed in some of the above patents, one arrangement of such a scanning system
resides, inter alia, in a hand-held, portable laser scanning head supported by a user,
which is configured to allow the user to aim the head, and more particularly, a light
beam, at a target and a symbol to be read.
[0004] The light source in a laser scanner bar code reader is typically a gas laser or semiconductor
laser. The use of semiconductor devices as the light source in scanning systems is
especially desirable because of their small size, low cost and low voltage requirements.
The laser beam is optically modified, typically by a focusing optical assembly, to
form a beam spot of a certain size at the target distance. It is preferred that the
cross section of the beam spot at the target distance be approximately the same as
the minimum width between regions of different light reflectivity, i.e., the bars
and spaces of the symbol.
[0005] The bar code symbols are formed from bars or elements typically rectangular in shape
with a variety of possible widths. The specific arrangement of elements defines the
character represented according to a set of rules and definitions specified by the
code or "symbology" used. The relative size of the bars and spaces is determined by
the type of coding used, as is the actual size of the bars and spaces. The number
of characters per inch represented by the bar code symbol is referred to as the density
of the symbol. To encode a desired sequence of characters, a collection of element
arrangements are concatenated together to form the complete bar code symbol, with
each character of the message being represented by its own corresponding group of
elements. In some symbologies, a unique "start" and "stop" character is used to indicate
where the bar code begins and ends. A number of different bar code symbologies exist.
These symbologies include UPC/EAN, Code 39, Code 128, Codabar, and Interleaved 2 of
5, etc.
[0006] For the purpose of our discussion, characters recognized and defined by a symbology
shall be referred to as legitimate characters, while characters not recognized and
defined by that symbology are referred to as illegitimate characters. Thus, an arrangement
of elements not decodable by a given symbology corresponds to an illegitimate character(s)
for that symbology.
[0007] In order to increase the amount of data that can be represented or stored on a given
amount of surface area, several new bar code symbologies have recently been developed.
One of these new code standards, Code 49, introduces a "two-dimensional" concept by
stacking rows of characters vertically instead of extending the bars horizontally.
That is, there are several rows of bar and space patterns, instead of only one row.
The structure of Code 49 is described in U.S. Patent No. 4,794,239. Another two-dimensional
symbology, known as "PDF417", is described in U.S. Patent No. 5,304,786. Still other
symbologies have been developed in which the symbol is comprised of a matrix array
made up of hexagonal, square, polygonal and/or other geometric shapes. Prior art Fig.
24A-C depict exemplary known matrix and other type symbols. Such symbols are further
described in, for example, U.S. Patents 5,276,315 and 4,794,239. Such matrix symbols
may include Vericode™, Datacode™ and UPSCODE™.
[0008] In the laser beam scanning systems known in the art, the laser light beam is directed
by a lens or similar optical components along a light path toward a target that includes
a bar code or other symbol on the surface. The moving-beam scanner operates by repetitively
scanning the light beam in a line or series of lines across the symbol by means of
motion of a scanning component, such as the light source itself or a mirror, disposed
in the path of the light beam. The scanning component may either sweep the beam spot
across the symbol and trace a scan line or pattern across the symbol, or scan the
field of view of the scanner, or do both.
[0009] Bar code reading systems also include a sensor or photodetector which functions to
detect light reflected or scattered from the symbol. The photodetector or sensor is
positioned in the scanner in an optical path so that it has a field of view which
ensures the capture of a portion of the light which is reflected or scattered off
the symbol is detected and converted into an electrical signal. Electronic circuitry
or software decode the electrical signal into a digital representation of the data
represented by the symbol that has been scanned. For example, the analog electrical
signal operated by the photodetector may be converted into a pulse width modulated
digital signal, with the widths corresponding to the physical widths of the bars and
spaces. Such a digitized signal is then decoded based upon the specific symbology
used by the symbol into a binary representation of the data encoded in the symbol,
and subsequently to the alphanumeric characters so represented.
[0010] The decoding process in known bar code reading systems usually works in the following
way. The decoder receives the pulse width modulated digital signal from the bar code
reader, and an algorithm implemented in software attempts to decode the scan. If the
start and stop characters and the characters between them in the scan were decoded
successfully and completely, the decoding process terminates and an indicator of a
successful read (such as a green light and/or an audible beep) is provided to the
user. Otherwise, the decoder receives the next scan, performs another decode attempt
on that scan, and so on, until a completely decoded scan is achieved or no more scans
are available.
[0011] Such a signal is then decoded according to the specific symbology into a binary representation
of the data encoded in the symbol, and to the alphanumeric characters so represented.
[0012] Moving-beam laser scanners are not the only type of optical instrument capable of
reading bar code symbols. Another type of bar code reader particularly relevant to
the present invention is one which incorporates detectors based upon charge coupled
device (CCD) technology. In such prior art readers the size of the detector is typically
smaller than the symbol to be read because of the image reduction by the objective
lens in front of the CCD. The entire symbol is flooded with light from a light source
such as light emitting diodes (LED) in the reader, and each CCD cell is sequentially
read out to determine the presence of a bar or a space.
[0013] The working range of CCD bar code scanners can be rather limited as compared to laser
based scanners and is especially low for CCD based scanners with an LED illumination
source. Other features of CCD based bar code scanners are set forth in US-A-5,210,398
which is illustrative of the earlier technological techniques proposed for use in
CCD scanners to acquire and read two-dimensional indicia.
[0014] Moreover, EP-A-0 517 957 discloses a system for reading bar code symbols or the like,
having a scanner for generating a laser beam directed toward a target and producing
a narrow first raster scanning pattern that enables the user to manually aim and direct
the beam to the location desired by the user and a relatively wider second raster
scanning pattern that sweeps an entire symbol to be read, and a detector for receiving
reflected light from such symbol to produce electrical signals corresponding to data
represented by such symbol.
[0015] EP-A-0 524 029 discloses a hand-held bar code reader with a two dimensional image
sensor for omnidirectional bar code reading, including variable imaging optics, and
flash illumination with variable flash illumination optics. A spotter beam is provided
for aiming the hand held bar code reader at a bar code symbol. The spotter beam is
also used to measure the range to said bar code from said hand held bar code reader
and to determine the focal length of said variable imaging optics and variable flash
illumination optics. The imaging optics are adjusted automatically to provide the
correct magnification and focus of a bar code regardless of range to the label. The
variable focal length flash illumination optics are used to concentrate illumination
energy only in the field of view of the bar code reader. The flash illumination energy
is conserved by measuring the ambient light and setting the level of flash illumination
energy in accordance with the measured level of ambient light. In such manner, conventional,
damaged, multiple, and stacked bar codes symbols along with true two dimensional codes
may be rapidly read over distances from under one foot to over several feet without
having to align the bar code reader to the bar code.
[0016] Finally, US-A-5,250,792 discloses a portable laser diode scanning head which is aimable
at each symbol to be read and emits and receives non-readily-visible laser light,
and is equipped with a trigger-actuated aiming light arrangement for visually locating
and tracking each symbol. A compact laser diode optical train and an optical folded
path assembly, as well as an interchangeable component design and an integral window
construction for the head also are disclosed.
[0017] It is a general object of the present invention to provide an improved indicia scanner
without the limitations of prior art readers.
[0018] It is a further object of the present invention to provide an indicia scanner capable
of providing the features of both a flying spot light beam scanner and an imaging
scanner in a single unit.
[0019] It is a still further object of the present invention to provide a scanner for reading
both two-dimensional or more complex indicia and linear bar codes.
[0020] It is still another object of the invention to both perform laser scanning and CCD
imaging either simultaneously, alternatively, or on a time-division multiplexed basis.
[0021] It is also an object of the invention to provide an indicia reader capable of automatically
and adaptively reading indicia of different symbology types, including indicia comprised
of a matrix array of geometric shapes such as a UPSCODE™, in close spatial proximity.
[0022] It is an even further object of the invention to provide a method which can be used
to accomplish one or more of the above objectives.
[0023] Additional objects, advantages and novel features of the present invention will become
apparent to those skilled in the art from this disclosure, including the following
detail description, as well as by practice of the invention. While the invention is
described below with reference to preferred embodiments, it should be understood that
the invention is not limited thereto.
SUMMARY OF THE INVENTION
[0024] According to the present invention a bar code reader for reading indicia of differing
light reflectivity, such as bar code or matrix array symbols containing optically
encoded information, is provided as set forth in claim 1. The reader has a laser light
emitter for generating a scanning light beam to visually illuminate sequential portions
of the indicia and produce reflected light from the indicia. A sensor, such as a linear
array of charge coupled or two-dimensional array of solid state imaging device simultaneously
detects light from the light beam or ambient light reflected from portions of the
indicia and generates an electrical signal representative of the reflected light from
the portions of the indicia. The sensor may operate in either a scanning or non-scanning
mode, the latter being similar to that of a single photodetector, or in both modes.
When operating in a scanning mode, the sensor may scan a field of view at a rate faster
or substantially slower than the scanning light beam. The sensor may be controlled
to scan a field of view only periodically and may function as a range detector to
detect the distance between the scanning device and targeted indicia. The sensors'
operation as a range detector is further described below. The emitter and sensor may
be disposed in a hand-held housing to allow for portable operation.
[0025] The reader may also include an ambient light sensor for detecting the level of the
ambient light in a field of view and producing an output signal if the ambient light
is above a threshold value, i.e. the value at which sufficient ambient light exist
for a satisfactory read of the indicia without additional light being reflected from
the indicia. An activator can also be included to activate the emitter, preferably
automatically, in response to the output signal. The activator may also be responsive
to the electrical signal generated by the sensor. In this way, the emitter is activated,
for example, only after the sensor has obtained a satisfactory read on one symbol
and the emitter continues to emit a light beam until the sensor has obtained a satisfactory
read of the next symbol. Unlike some prior art bar code readers, the light beam need
not be deactivated after a successful decode of a symbol. More particularly, the light
beam could be deactivated only if no decode had taken place after a predetermined
time.
[0026] A processor for processing the electrical signal is also preferably provided. The
processor typically includes an analog to digital converter for converting the electrical
signal into a corresponding digital signal, and a decoder for decoding the digital
signal in order to obtain the information encoded within the symbol. The decoder may
include a discriminator for determining whether the targeted symbol is a linear or
multidimensional symbol, for example a bar code symbol of a certain symbology type.
A selection device is beneficially provided for deactivating the light emitter if
it is determined that the targeted symbol is a multidimensional bar code symbol. The
discriminator may be adapted to more generally discriminate between indicia of different
symbology types or to discriminate between indicia of any desired symbology types.
For example, the discriminator may be adapted to look for symbols conforming to UPSCODE™.
The sensor can be adapted to detect visible light reflected from a portion of the
symbol which is formed of a bull's eye mark. Such marks are being more frequently
used in conjunction with symbols formed of a matrix array of geometric shapes, such
as those conforming with UPSCODE™ symbology.
[0027] Further preferred embodiments of the bar code reader of the present invention may
be gathered from the dependent claims.
[0028] Further, in accordance with the present invention, various methods are provided as
set forth in claims 35, 36, 59, and 62. Preferred variants of these methods may be
gathered from the respective dependent claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figs. 1A-E are respectively (i) a side sectional view of a gun-shaped, narrow-bodied,
twin-windowed arrangement of a laser tube-based portable laser scanning head, (ii)
a top sectional view of a detail of the laser tube and part of the optical train of
Fig. 1A, (iii) a rear sectional view as taken along line IC-IC of Fig. 1A, (iv) a
top plan section view showing the laser tube and part of the optical train, and (v)
a front elevative view of the Fig. 1A arrangement.
[0030] Fig. 2 is a front perspective view of the Fig. 1 arrangement, on a much smaller scale,
and diagrammatically shows the interconnection of the head to the remainder of the
scanning system.
[0031] Fig. 3 is a side schematic view of a gun-shaped, narrow-bodied, twin-windowed arrangement
of a light-based portable scanning head.
[0032] Fig. 4 is a top plan schematic view of the arrangement of Fig. 3.
[0033] Fig. 5 is a front view of a portable laser diode scanning head .
[0034] Fig. 6 is an enlarged cross-sectional view of the head of Fig. 5.
[0035] Fig. 7 is a sectional view taken on line 7-7 of Fig. 6.
[0036] Fig. 8 is an enlarged view of a symbol and the parts thereof which are impinged upon,
and reflected from, by a light beam.
[0037] Fig. 9 is a schematic view of a static single beam aiming arrangement.
[0038] Fig. 10 is an enlarged view of a symbol and the parts thereof which are illuminated
by static single-beam, or by twin-beam aiming.
[0039] Fig. 11 is a schematic view of a static twin-beam aiming arrangement.
[0040] Fig. 12 is an enlarged view of a symbol and the parts thereof which are illuminated
by a dynamic single-beam aiming.
[0041] Fig. 13 is a block diagram of the scanning system according to the present invention.
[0042] Fig. 14 is a flow chart of the operation of an algorithm used in the present invention.
[0043] Figs. 15A-15C are perspective views of an embodiment of a hybrid scanner according
to the present invention.
[0044] Figs. 16A-16B are respectively a plan and elevation view of the hybrid scanner of
Fig. 15A.
[0045] Fig. 17 depicts the scan line formed across a bar code symbol using the hybrid scanner
of Fig. 15A.
[0046] Figs. 18A-18D are schematic representations of the range finder.
[0047] Figs. 19A and 19B are respectively a simplified side sectional view and perspective
view of the hybrid scanner of Fig. 15A or 15B housed in a narrow bodied, single windowed,
gun-shaped housing.
[0048] Fig. 20 depicts a goose head type housing for a hybrid scanner of Fig. 15A, 15B or
15C.
[0049] Figs. 21A-21C depict a tunnel type scanner arrangement using multiple hybrid scanners
of Fig. 15A, 15B or 15C.
[0050] Fig. 22 depicts a truck mounting arrangement using multiple hybrid scanners of Fig.
15A, 15B or 15C.
[0051] Fig. 23 depicts an aircraft mounting arrangement using multiple hybrid scanners of
Fig. 15A, 15B or 15C.
[0052] Figs. 24A-24C depict symbols conforming to conventional matrix array and other symbologies.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0053] Figs. 1-4 of the drawings refer to the arrangement set forth in US-A-5,130,520. Reference
numeral 10 generally identifies a light-weight, narrow-bodied, streamlined, narrow-snouted,
hand-held, fully portable, easy-to-manipulate, non-arm-and-wrist-fatiguing, twin-windowed
laser scanning head supportable entirely by a user for use in an optical scanning
system operative for reading, scanning and/or analyzing optically encoded symbols
or other indicia. Such symbols may, for example, comprise a series of lines and spaces
of varying widths or any array of geometric shapes, which pattern decodes to a multiple-digit
representation characteristic of the product bearing the symbol.
[0054] The head 10 includes a generally gun-shaped housing having a handle portion 12 and
an elongated narrow-bodied barrel or body portion 14. The handle portion 12 has a
cross-sectional dimension and overall size such that it can conveniently fit in the
palm of a user's hand. Both the body and handle portions are constituted of a light-weight,
resilient, shock-resistant, self-supporting. material, such as a synthetic plastic
material. The plastic housing is preferably injection-molded, but can be vacuum-formed
or blow-molded to form a thin shell which is hollow and bounds an interior space whose
volume measures less than a value which is on the order of 820 cm
3 (50 cubic inches). The specific value of 820 cm
3 (50 cubic inches) is not intended to be self-limiting, but has been provided merely
to give an approximation of the overall maximum volume and size of the head 10. The
overall volume can be less than 820 cm
3 (50 cubic inches) and, indeed, in some applications, the volume is on the order of
410 cm
3 (25 cubic inches).
[0055] The body portion 14 is generally horizontally elongated along a longitudinal axis,
and has a front region 16 at the front end, a raised rear region 18 at the rear end,
and an intermediate body region 20 extending between the front and rear regions. The
body portion 14 has a top wall 11 above which the raised rear region 18 projects,
a bottom wall 13 below the top wall, a pair of opposed side walls 15, 17 spaced transversely
apart of each other by a predetermined width dimension, a front wall or nose 19, and
a rear wall 21 spaced rearwardly of the front wall.
[0056] A light source means, i.e., laser tube 22 having an anode or output end 28 and a
cathode or non-output end 25, is mounted within the body portion 14 lengthwise along
the longitudinal axis, and is operative for generating an incident collimated laser
beam. An optic means, i.e., an optic train, is likewise mounted within the body portion,
and is operative for directing the incident beam along a light path towards a reference
plane located exteriorly of the housing in the vicinity of the front region 16, as
shown in Figs. 3 and 4. A symbol to be read is located in the vicinity of the reference
plane, that is, anywhere within the depth of focus of the incident beam as described
below, and the light reflected from the symbol constitutes reflected light from the
laser beam which is directed along a light path away from the reference plane and
back towards the housing.
[0057] As best shown in Fig. 1D the optic train includes an optical bench 24, a negative
or concave lens 26 which is fixedly mounted in a cylindrical bore 25 of the bench,
a light-reflecting mirror 26' which is fixedly mounted on an inclined surface 29 of
the bench, a positive or convex lens 30 which is adjustably mounted on the bench by
means of a set screw 31, and still another light-reflecting mirror 32 which is adjustably
mounted on a bendable metal bracket 33.
[0058] The optical bench 24 has an enlarged cylindrical recess 35 which communicates with
the smaller bore 25. The laser tube 22 is snugly received in a cylindrical support
sleeve 34 which, in turn, is snugly received in the bore 25. An electrically conductive
element or washer 36 is located at the shoulder between the recess 35 and bore 25.
The washer 36 makes an electro-mechanical, non-soldered contact with the output end
23 of the tube. Another electrically conductive element, preferably a resilient wire
38, is mounted at the non-output end 25 of the tube. The wire 38 has one coiled end
looped around the non-output end 25, an intermediate taut wire portion extending lengthwise
of the tube, and its other end is fixedly secured to the bench 24 by the set screw
37. The wire 38 is preferably made of resilient, spring-like material, and its tautness
functions much like a spring or biasing means for affirmatively urging the output
end 23 into affirmative, electro-mechanical contact with the washer 36. The non-output
end 25 is grounded via the wire 38; and a high voltage power wire (not shown) from
the power supply component 40 mounted in the handle portion 12 is electrically connected
to a ballast resistor 42 mounted in another bore formed in the bench 24. The ballast
resistor is, in turn, electrically connected to the washer 36 by a wire, not illustrated
for the sake of clarity. It will be noted that neither the output nor non-output end
of the tube is directly soldered to any electrical wire, a feature which is highly
desirable in effecting on-site tube replacement. The bore 25 and recess 35 are mechanically
bore-sighted so that the laser output beam is automatically optically aligned with
the optic train when the sleeve-supported tube and output end are fully inserted into
the recess 35 and bore 25, respectively.
[0059] The bench 24 is a one-piece light-weight part machined or preferably molded by inexpensive
mass-production techniques of a dimensionally stable, flame-retardant material, such
as Delrin (Trademark), or glass-filled Noryl (Trademark), preferably having a high
dielectric breakdown (on the order of 500 volts/mil). In order to take into account
the slight variations in beam alignment which unavoidably result from different tubes
and from tolerance variations in the tube itself, the bore 25, and the recess 35,
the very weak negative lens 26 (on the order of - 24 mm) is mounted very close to
the output end of the tube, and all the elements in the optical path are made large
enough to allow the beam to pass unobstructedly even if the beam is not exactly on
center. The close mounting of the weak lens 26, and the short optical path (about
38 mm) between lenses 26 and 30, mean that the optical tolerances in the remainder
of the beam path can still be off by about 1/2 without sacrificing system performance.
This provides the advantage that the bench can be inexpensively mass-produced with
practical tolerances.
[0060] Thus the beam emitted from the output end 23 first passes through the negative lens
26 which functions to diverge the initially collimated beam. Then, the divergent beam
impinges the mirror 26, and is thereupon reflected laterally to impinge the mirror
28, whereupon the beam is reflected upwardly to pass through the positive lens 30
which is operative to converge the divergent beam to a generally circular spot of
approximately an 0.203-0.254 mm (8 mil to 10 mil) diameter at the reference plane.
The spot size remains approximately constant throughout the depth of focus at either
side of the reference plane. The converging beam from the lens 30 impinges on the
adjustable mirror 32, and is thereupon laterally reflected to a scanning mirror 44
which forms part of the scanning means.
[0061] The scanning means is preferably a high-speed scanner motor 46 of the type shown
and described in U.S. Patent No. 4,387,297. For purposes of this patent, it is sufficient
to point out that the scanner motor 46 has an output shaft 41 on which a support plate
43 is fixedly mounted. The scanning mirror 44 is fixedly mounted on the plate 43.
The motor 46 is driven to reciprocally and repetitively oscillate the shaft in alternate
circumferential directions over arc lengths of any desired size, typically less than
360°, and at a rate of speed on the order of a plurality of oscillations per second.
Preferably, the scanning mirror 44 and the shaft are jointly oscillated so that the
scanning mirror repetitively sweeps the beam impinging thereon through an angular
distance A or an arc length of about 25 degrees and at a rate of about 40 oscillations
per second.
[0062] Stop means, i.e., an abutment 48, is fixedly mounted on a bracket 49 which is, in
turn, mounted on the bench 24. The abutment 48 is located in the path of oscillating
movement of the plate 43 supporting the scanning mirror 44, for preventing the mirror
from making a complete 360 rotation during shipping. The abutment never strikes the
mirror during scanning; the abutment serves to keep the mirror properly aligned, that
is, always facing towards the front of the head.
[0063] The scanning motor 46 is mounted on the bench 24 slightly offset from the longitudinal
axis. Other miniature scanning elements can be utilized. For example, miniature polygons
driven by motors can be used, or the various bimorph scanning oscillating elements
described in U.S. Patent No. 4,251,798 can be used, or a penta-bimorph element can
be used, or a miniature polygon element can be used.
[0064] Although only a single scanner element is shown in the drawings for cyclically sweeping
the laser beam across the symbol along a predetermined direction (X-axis scanning)
lengthwise thereof, it will be understood that another scanner element may be mounted
in the head for sweeping the symbol along a transverse direction (Y-axis scanning)
which is substantially orthogonal to the predetermined direction. In some applications,
multiple line scanning is preferred. Other alternative configurations could be used
to provide both x and y BX13 scanning with a single scanner element. Using x and y
scanning a raster, omni-directional or other scan pattern can, as desired, be formed.
[0065] Referring again to Figs. 1-2, the scanning mirror 44 is mounted in the light path
of the incident beam at the rear region of the head, and the motor 46 is operative
for cyclically sweeping the incident beam through an angular distance A over a field
of view across the symbol located in the vicinity of the reference planes. A laser
light-transmissive scan window 50 is mounted on the raised rear region 18, behind
an opening 51 formed therein in close adjacent confronting relationship with the scanning
mirror 44 thereat. As used throughout the specification and claims herein, the term
"close adjacent confronting" relationship between components is defined to mean that
one component is proximally located relative to the other component, typically less
than one inch apart of each other. As shown in Fig. 1A, the scan window 50 is configured
and positioned in the light path of the incident beam to permit the latter coming
from the scanning mirror 44 to travel a distance of less than one inch within the
raised rear region 18, and then to pass through the scan window 50, and thereupon
to travel unobstructedly and exteriorly of and past the intermediate body region 20
and the front region 16 of the housing, and then to impinge on the symbol located
at or near the reference plane.
[0066] The closer the scanning mirror 44 is to the scan window 50, the larger will be the
field of view of the swept incident beam for a given scan angle. It will be noted
that the width dimension of the scan window represents a limiting factor for the sweep
of the incident beam, because the housing walls bounding the scan window would clip
and block any beam which was swept beyond the width of the scan window. Hence, as
a rule, the scanning mirror is made as close as possible to the scan window to optimize
the field of view of the swept incident beam.
[0067] As best shown in Fig. 2, the field of view of the swept incident beam is substantially
independent of the width of the body portion 14 and, in fact, the field of view, i.e.,
the transverse beam dimension, of the swept incident beam is actually larger than
the width of the body portion 14 at the front region 16 and at the forward section
of the intermediate body region 20. This is, of course, due to the fact that the swept
incident beam has been transmitted outside of the front and intermediate body regions
of the housing. The side walls 15, 17 are not in the light path and do not clip or
block the swept incident beam. The scan window 50 is mounted on the rear region 18
at an elevation above the top wall 11 to permit an overhead unobstructed transmission.
[0068] Preferably, the width of the body portion 14 is on the order of 4.45 cm (1 3/4 inches),
whereas the field of view at the reference plane is on the order of 8.89 cm (3 1/2
inches). In prior art wide-bodied designs, the width of the housing was greater than
8.89 cm (3 1/2 inches in order to obtain a 8.89 cm (3 1/2 inch) field of view for
a given scan angle. Hence, the exterior transmission of the swept incident beam permits
the head to have a narrow-bodied streamlined configurations. The side walls 15, 17
need no longer diverge outwardly towards the front as in prior art designs to accommodate
the swept beam, but can be made substantially parallel as shown, or in any other desired
shape.
[0069] Preferably, the reference plane is located about 5.08 cm (2 inches) from the front
wall 19 of the head, and is located a linear distance of about 24.13cm (9 1/2 inches)
from the positive lens 30. The depth of field at the reference plane is about 6.98
cm (2 3/4 inches) on either side of the reference plane. These numerical figures are
not intended to be self-limiting, but are merely exemplary.
[0070] A laser light-transmissive non-scan window 52 is mounted on the front wall 19 in
close adjacent confronting relationship with the sensor means 54 located at the front
region 16. The sensor means 54 is operative for detecting the intensity of the light
in the reflected beam coming from the symbol over a field of view across the same,
and for generating an electrical analog signal indicative of the detected light intensity.
In order to increase the zone of coverage of the sensor means, a pair of sensor elements
or photodiodes 54a, 54b are located on opposite sides of the longitudinal axis. The
sensor elements lie in intersecting planes and face both forwardly and laterally.
The front wall 19 is likewise constituted of a pair of tapered wall portions 19a,
19b, each of which has an opening 53a, 53b formed therein. A pair of non-scan window
portions 52a, 52b is fixedly mounted behind the openings 52a, 52b, respectively. Each
non-scan window portion is mounted in close adjacent confronting relationship with
its respective sensor element. The non-scan window portions are configured and positioned
in the light path of the reflected beam to permit the latter to pass therethrough
to the sensor elements. Two small non-scan window portions are preferably utilized,
rather than a single non-scan window, because two smaller windows are inherently stronger
than one due to the greater perimeter that two windows provide.
[0071] The scan window 50 is located rearwardly of the non-scan window 52. Each window 50,
52 is located at a different distance from the reference plane and the front wall
19. The scan window 50 is elevated above the non-scan window 52, as described above.
The non-scan window portions are located at opposite sides of the longitudinal axis.
The scan window is located on the longitudinal axis.
[0072] A printed circuit board 59 is mounted within the body portion 14, and various electrical
sub-circuits diagrammatically represented by reference numerals 55, 56, 57, 58 are
provided on the board 59. Signal processing means 55 is operative to process the analog
signal generated by the sensor elements to a digitized signal to generate therefrom
data descriptive of the symbol. Suitable signal processing means for this purpose
was described in U.S. Patent No. 4,251,798. Subcircuit 56 constitutes drive circuitry
for the scanner motor 46. Suitable motor drive circuitry for this purpose was described
in the aforementioned U.S. Patent No. 4,387,297. Sub-circuits 57 and 58 constitute
a safety circuit for the laser tube, and voltage regulator circuitry. Suitable circuitry
for this purpose were also described in U.S. Patent No. 4,387,237.
[0073] Shock mounting means are mounted at the front end rear regions of the body portion,
for shock mounting the laser, optical and scanning components within the body portion.
An annular shock collar 60, preferably of rubber material, surrounds the forward end
of the tube 22 and engages the bottom wall 13 and the underside of the circuit board
59. Board support elements 61a, 61b extend downwardly of the top wall 11 to rigidly
support the circuit board 59. A pair of rubber shock mounts 62 are fixedly mounted
on opposite sides of the optical bench 24, and respectively engage the side walls
15, 17 at the rear region 18 of the housing. The shock mounts 62 and the collar 60
are spaced longitudinally apart of each other and engage the thin-walled housing at
three spaced locations to isolate twisting of the housing from the laser optical and
scanning components.
[0074] Electrical power is supplied to the laser tube 22 by the power supply component 40
mounted within the handle portion 12. The power supply component which steps up from
a 12 volt DC battery voltage to over 1 kilovolt is the heaviest component in the head,
and its mounting in the handle portion allows for a low center of gravity and for
better balance of the head.
[0075] A non-bulky, collapsible, coil-type cable 66 as shown in Fig. 2, electrically connects
the head 10 to the remainder of the scanning system, which includes a battery-powered
decode module 68 and a host computer 70. The coil-type cable 66 is readily flexible
and permits user manipulation of the head 10 with multiple freedoms of movement from
one symbol to the next without requiring excessive strength by the user. The cable
66 includes a plurality of conductive wires which are all relatively thin and flexible.
For example, one wire carries the 12 volt DC low voltage signal from the battery in
the decode module 68 to the power component 40. Another wire carries the digitized
signal from the analog-to-digital signal processing circuitry 55 to the decode module
68 for decoding purposes. This latter wire is non-radio-frequency-shielded, and hence,
is readily flexible. The remaining wires carry low voltage control and communication
signals. All of the wires of the cable 66 are connected together to a common plug-type
connector 72. A mating connector 74 is mounted within the head, receives the connector
72 in a mating relationship. The use of the mating connectors 72, 74 permits rapid
replacement of the cable for on-site repairs. The electrical connections between the
connector 74 and the various components in the head have been omitted from the drawings
for the sake of clarity.
[0076] The decode module 68 processes the digitized signal generated in the head, and calculates
the desired data, e.g. the multiple digit representation or code of the symbol, in
accordance with an algorithm contained in a software program. The decode module 68
includes a PROM for holding the control program, a RAM for temporary data storage,
and a microprocessor which controls the PROM and RAM and does the desired calculations.
The decode module also includes control circuitry for controlling the actuatable components
in the head as described below, as well as two-way communications circuitry for communicating
with the head and/or with the host computer 70. The host computer 70 is essentially
a large data base, and provides information relating to the decoded symbol. For example,
the host computer can provide retail price information corresponding to the decoded
symbols.
[0077] A manually-actuatable trigger switch 76 is mounted on the head in the region where
the handle portion 12 is joined to the body portion 14. Depression of the trigger
switch 76 is operative to turn the microprocessor in the decode module on. Upon release
of the trigger switch, the spring 78 restores the switch to its initial position,
and the microprocessor is turned off. In turn, the microprocessor is electrically
connected to the actuatable components in the head via the cable 66 to actuate and
deactuate the actuatable components when the microprocessor is respectively turned
on or off by the trigger switch.
[0078] In prior art heads, the trigger switch was only operative to turn the laser tube
and/or scanner motor on or off. Now, the trigger switch turns the microprocessor on
or off and, in turn, all of the actuatable components in the head on or off. The microprocessor
is a large power drain on the battery built into the decode module. Hence, by controlling
the on-time of the microprocessor to only those times when a symbol is being read,
that is, when the trigger switch is depressed, the power drain is substantially reduced,
and the battery life substantially increased (over 5 hours).
[0079] The microprocessor may be turned on or off by means of the host computer 70 which
is remote from the head 10. The computer 70 typically includes a keyboard and a display.
Once a user makes an entry on the keyboard, for example, by entering the identity
of the code to be decoded, the computer requests the microprocessor to turn itself
on, store the information, and then to turn itself off. The microprocessor, again,
is on only for so long as is necessary to comply with the computer request. The trigger
switch and the keyboard computer entry are independently operable means for directly
controlling the microprocessor, and for indirectly controlling the actuatable components
in the head.
[0080] Another useful feature in having the microprocessor, rather than the trigger switch,
directly control the laser tube is to keep an accurate record of laser on-time for
governmental record keeping. It is, of course, far easier to keep track of laser on-time
in the software of a microprocessor than to manually record the laser on-time. Using
the microprocessor, the laser tube might be activated only after a satisfactory read
of one symbol and until another symbol is properly read. Alternatively, the laser
tube could remain activated until a predetermined period of time passes without a
decode.
[0081] A set of visual indicators or lamps 80, 82, 84 is also mounted on the circuit board
59, each lamp being positioned below a corresponding opening in the top wall 11. The
lamps are operative to visually indicate to the user the status of the scanning system.
For example, lamp 80 illuminates whenever the laser tube is energized, thereby continuously
advising the user whether the tube is on or off. Lamp 82 illuminates when a successful
decode has been obtained. It will be recalled that the incident beam is swept over
a symbol at a rate of about 40 scans per second. The reflected beam may be successfully
decoded on the first scan, or on any of the successive scans. Whenever a successful
scan has been obtained, the microprocessor will cause the lamp 84 to be illuminated
to advise the user that the head is ready to read another symbol.
[0082] It is believed that the operation of the scanning system is self-evident from the
foregoing, but by way of brief review, the gun-shaped head is grasped by its handle
portion, and its barrel is aimed at the symbol to be read. The sighting of the symbol
is facilitated by the fact that the barrel is narrow-bodied, and that there are no
obstructions on the front and intermediate body regions of the barrel. The front wall
of the barrel is situated close to the symbol, it being understood that the symbol
can be located anywhere in the depth of field at either side of the reference plane.
[0083] The trigger switch is then depressed, thereby causing the microprocessor to energize
the laser tube, the scanner motor, the sensor elements, and all the electronic circuitry
provided on the printed circuit board. The laser tube emits a beam, which is then
routed through the optic train as described above, and thereupon, the scanning mirror
reflects the beam through the scan window and out of the head exteriorly of and past
the front and intermediate body regions of the body portion of the head. The reflected
beam light passes through the non-scan window portions to the sensor elements and
is subsequently processed by the signal processing circuitry. The processed signal
is conducted to the decode module for decoding. Once a successful decode has been
realized, the microprocessor illuminates the lamp 82 and if desired may deactuate
the head, and the user is now advised by illumination by lamp 84 that the head is
ready to be aimed at another symbol. The flexibility of the coil-type cable facilitates
the movement of the head to the next symbol.
[0084] In addition, the movement of the head from one symbol to the next is facilitated
by the relatively low weight of the head. The head with all the aforementioned components
therein weighs less than 0.454 Kg (one pound).
[0085] Referring now to Figs. 3 and 4, reference numeral 130 generally identifies a gun-shaped,
laserless, twin-windowed head analogous to the previous heads 10, 100, except as noted
below. To simplify the description of head 130, like parts previously described in
connection with the earlier arrangement have been identified with like reference numerals.
One major distinction of the head 130 is that the incident beam is not swept, but
is transmitted from the front of the housing, and that it is the reflected beam that
is preferably swept over its field of view. Put another way, the sensor means preferably
a linear array of charge coupled devices or a two-dimensional array of solid state
imaging devices sweeps across the symbol. It will be understood, however, that if
desired the sensor could be provided with the capability to operate in either or both
scanning and non-scanning modes with the appropriate operation being selectable to
the suitability for the particular function, e.g. reading, ambient light detection,
range finding, to which the sensor is directed. When operating in a scanning mode,
the sensor may scan the field of view at a rate which can be faster or substantially
slower than the scanning light beam scan. The sensor may be controlled to scan the
field of view periodically. It is the reflected beam that unobstructedly travels exteriorly
of and past the front and intermediate body regions of the housing.
[0086] Rather than a laser tube or laser diode, the laserless head 130 comprises a light
source 132 which includes a pair of light source elements 132a, 132b at opposite sides
of the longitudinal axis, each light source element facing both forwardly, upwardly
and laterally to emit a light beam. Again, the light source elements need not generate
a laser beam but are operative to generate any type of light beam, and may constitute
high-powered LED's (30-100 mW) or a miniature quartz halogen bulb. The incident light
beam passes through a light transmissive front non-scan window 152 located at the
front region 16 of the body portion 20 of the head in close adjacent confronting relationship
with the light source elements 132a, 132b thereat. In a variant from non-scan window
52, the non-scan window 152 is a wrap-around window which extends transversely along
the front wall and also partially along the side walls of the head. After passing
through the non-scan window 152, the incident beam illuminates the symbol. It is preferable
if the incident beam is directed slightly upwardly, such that the reflected beam will
be directed, as shown, that is, exteriorly of and past the front region 16 and intermediate
body region 20 above the top wall of the body portion. The reflected beam passes through
the raised rear scan window 150 and impinges on the scanning mirror 44 which is being
repetitively oscillated by the scanner motor 46 to scan the field of view of the reflected
beam across the symbol. The swept reflected beam is thereupon directed towards the
light-reflecting mirror 134 which is adjustably mounted on a bendable mounting bracket
136 on a sensor optic tube 138. The mirror 134 is positioned in the light path of
the reflected beam to direct the reflected light off the mirror 44 through the sensor
optics tube 138 to the sensor means 140 mounted within the body portion 14 at the
rear region 18 of the head.
[0087] As best shown in Fig. 4, the reflected light beam is swept over a transverse beam
dimension which is larger than the width of the body portion. Hence, here again, the
field of view of the swept reflected beam is substantially independent of the barrel
width.
[0088] Figs. 5-7 of the drawings refer to the arrangement set forth in U.S. Patent No. 5,250,792.
Reference numeral 910 generally identifies a lightweight (less than one pound), narrow-bodied,
streamlined, narrow-snouted, hand-held, fully portable, easy-to-manipulate, non-arm-and-wrist
fatiguing laser scanning system operative for reading, scanning and/or analyzing symbols,
and amiable both prior to, and during, the reading thereof, by the user at the symbols,
each symbol in its turn.
[0089] The head 910 includes a generally gun-shaped housing having a handle portion 912
of generally rectangular cross-section and generally vertically elongated along a
handle axis, and a generally horizontally elongated, narrow-bodied barrel or body
portion 914. The cross-sectional dimension and overall size of the handle portion
912 is such that conveniently can fit and be held in a user's hand. The body and handle
portions are constituted of a lightweight, resilient, shock-resistant, self-supporting
material, such as a synthetic plastic material. The plastic housing preferably is
injection-molded, but can be vacuum-formed or blow-molded to form a thin, hollow shell
which bounds an interior space whose volume measures less than a value on the order
of 820 cm
3 (50 cubic inches) and, in some applications, the volume is on the order of 410 cm
3 (25 cubic inches) or less. Such specific values are not intended to be self-limiting,
but to provide a general approximation of the overall maximum size and volume of the
head 910.
[0090] As considered in an intended position of use as shown in Figs. 5-7, the body portion
914 has a front prow region having an upper front wall 916 and a lower front wall
918 which forwardly converge toward each other and meet at a nose portion 920 which
lies at the foremost part of the head. The body portion 914 also has a rear region
having a rear wall 922 spaced rearwardly of the front walls 916, 918. The body portion
914 also has a top wall 924, a bottom wall 926 below the top wall 924, and a pair
of opposed side walls 928, 930 that lie in mutual parallelism between the top and
bottom walls.
[0091] A manually-actable, and preferably depressive, trigger 932 is mounted for pivoting
movement about a pivot axis 934 on the head in a forwardly-facing region where the
handle and body portions meet and where the user's forefinger normally lies when the
user grips the handle portion in the intended position of use. The bottom wall 926
has a tubular neck portion 936 which extends downwardly along the handle axis, and
terminates in a radially-inwardly extending collar portion 938 of generally rectangular
cross-section. The neck and collar portions have a forwardly-facing slot through which
the trigger 932 projects and is moved.
[0092] The handle portion 912 has a radially-outwardly extending upper flange portion 940
of generally rectangular cross-section which also has a forwardly-facing slot through
which the trigger 32 projects and is moved. The upper flange portion 940 is resilient
and deflectable in a radially-inward direction. When the upper flange portion 940
is inserted into the neck portion 936, the upper flange portion 940 bears against
the collar portion 938 and is radially-inwardly deflected until the flange portion
940 clears the collar portion 938, at which time, the upper flange portion 940, due
to its inherent resilience, snaps back to its initial undeflected position and engages
behind the collar portion with a snap-type locking action. To disengage the handle
portion from the body portion, the upper part of the handle portion is sufficiently
deflected until the upper flange portion 940 again clears the collar portion, and
thereupon the handle portion can be withdrawn from the neck portion 936. In this manner,
handle portion 912 can be detachably snap-mounted and de-mounted from the body portion
914 and, as explained below, another handle portion from a set of interchangeable
handle portions, each containing different components of the laser scanning system,
may be mounted to the body portion to adapt the head 910 to different user requirements.
[0093] A plurality of components are mounted in the head and, as explained below, at least
some of them are actuated by the trigger 932, either directly or indirectly, by means
of a control microprocessor. One of the head components is an actuable laser light
source, e.g. a semiconductor laser diode 942 operative, when actuated by the trigger
932, for propagating and generating an incident laser beam whose light, as explained
above, is "invisible" or non-readily visible to the user, is highly divergent, is
non-radially symmetrical, is generally oval in cross-section, and has a wavelength
above 7000, e.g. about 7800m Angstrom units. Advantageously, the diode 942 is commercially
available from many sources, e.g. from the Sharp Corporation as its Model No. LT020MC.
The diode may be of the continuous wave or pulse type. The diode 942 requires a low
voltage, e.g. 12v DC or less, supplied by a battery (DC) source which may be provided
within the head, or by a rechargeable battery pack accessory detachably mounted on
the head, or by a power conductor in a cable 946, see Fig. 5 connected to the head
from an external power supply, e.g. DC source.
[0094] The aperture stop 956 is positioned in the center of the laser diode beam so that
the intensity of light is approximately uniform in the planes both perpendicular and
parallel to the p-n junction, i.e. the emitter, of the diode 942. It will be noted
that, due to the non-radial symmetry of the laser diode beam, the light intensity
in the plane perpendicular to the p-n junction is brightest in the center of the beam
and then falls off in the radially outward direction. The same is true in the plane
parallel to the p-n junction, but the intensity falls off at a different rate. Hence,
by positioning a preferably circular, small aperture in the center of a laser diode
beam having an oval, larger cross-section, the oval beam cross-section at the aperture
will be modified to one that is generally circular, and the light intensity in both
of the planes perpendicular and parallel to the p-n junction approximately is constant.
The aperture stop preferably reduces the numerical aperture of the optical assembly
to below 0.05, and permits the single lens 958 to focus the laser beam at the reference
plane.
[0095] Preferably, the approximate distance between the emitter of the laser diode 942 and
the aperture stop 956 ranges from about 9.7 mm. The focal distance of the lens 958
ranges from about 9.5 mm to about 9.7 mm. If the aperture stop 956 is circular, then
its diameter is about 1.2 mm. If the aperture stop 956 is rectangular, then its dimensions
are about 1 mm by about 2 mm. The beam cross-section is about 3.0 mm by about 9.3
mm just before the beam passes through the aperture stop 956. These merely exemplary
distances and sizes enable the optical assembly to modify the laser diode.
[0096] As best shown in Fig. 8, a representative symbol 9100 in the vicinity of the reference
plane is shown and, in the case of a bar code symbol, is comprised of a series of
vertical bars spaced apart of one another along a longitudinal direction. The reference
numeral 9106 denotes the generally circular, invisible, laser spot subtended by the
symbol. The laser spot 9106 in Fig. 8 is shown in an instantaneous position, since
the scanning mirror 966, when actuated by the trigger 32, is, as explained below,
reciprocally and repetitively oscillated transversely to sweep the incident laser
beam lengthwise across all the bars of the symbol in a linear scan. The laser spots
9106a and 9106b in Fig. 8 denote the instantaneous end positions of the linear scan.
The linear scan can be located anywhere along the height of the bars provided that
all the bars are swept. The length of the linear scan is longer than the length of
the longest symbol expected to be read and, in a preferred case, the linear scan is
on the order of 12.7 cm (5 inches) at the reference plane.
[0097] The scanning mirror 966 is mounted on a scanning means, preferably a high-speed scanner
motor 970 of the type shown and described in U.S. Patent No. 4,387,397. For the purposes
of this application, it is believed to be sufficient to point out that the scanner
motor 970 has an output shaft 972 on which a support bracket 974 is fixedly mounted.
The scanning mirror 966 is fixedly mounted on the bracket 974. The motor 970 is driven
to reciprocally and repetitively oscillate the shaft 972 in alternate circumferential
directions over arc lengths of any desired size, typically less than 360 degrees,
and at a rate of speed on the order of a plurality of oscillations per second. Preferably,
the scanning mirror 966 and the shaft 972 jointly are oscillated so that the scanning
mirror 966 repetitively sweeps the incident laser diode beam impinging thereon through
an angular distance or arc length at the reference plane of about 32 degrees and at
a rate of about 40 scans or 20 oscillations per second.
[0098] Referring again to Fig. 6, the returning portion of the reflected laser light has
a variable light intensity, due to the different light-reflective properties of the
various parts that comprise the symbol 9100, over the symbol during the scan. The
returning portion of the reflected laser light is collected by a generally concave,
spherical collecting mirror 976, and is a broad conical stream of light in a conical
collecting volume bounded, as shown in Fig. 6, by upper and lower boundary lines 9108,
9110, and, as shown in Fig. 7, by opposed size boundary lines 9112, 9114. The collecting
mirror 976 reflects the collected conical light into the head along an optical axis
9116 as shown in Fig. 7, along the second optical path through a laser-light-transmissive
element 978 to a sensor means, e.g. a photosensor 980. The collected conical laser
light directed to the photosensor 980 is bounded by upper and lower boundary lines
9118, 9120 as shown in Fig. 6 and by opposed side boundary lines 9122, 9124, as shown
Fig. 7. The photosensor 980, preferably a linear charge coupled or two-dimensional
solid state imaging device or could have a photodiode, detects by sensing or imaging
the variable intensity of the collected laser light over a field of view which extends
along, and preferably beyond, the linear scan, and generates an electrical analog
signal indicative of the detected variable light intensity. The linear charge coupled
device is arranged within the scanner housing so that the long dimension of the charge
coupled device will be parallel to the scanning light beam.
[0099] Referring again to Fig. 8, the reference numeral 9126 denotes an instantaneous collection
zone subtended by the symbol 9100 and from which the instantaneous laser spot 9106
reflects. Put another way, the photosensor 980 "sees" the collection zone 9126 when
the laser spot 9106 impinges the symbol. The collecting mirror 976 is mounted on the
support bracket 974 and, when the scanner motor 970 is actuated by the trigger 932,
the collecting mirror 976 is reciprocally and repetitively oscillated transversely,
sweeping the field of view of the photodiode lengthwise across the symbol in a linear
scan. The collection zones 9126a, 9126b denote the instantaneous end positions of
the linear scan of the field of view.
[0100] The scanning mirror 966 and the collecting mirror 976 are, in one example, of one-piece
construction and, as shown in Fig. 7, are light-reflecting layers or coatings applied
to a pleno-convex lens constituted of a light-transmissive material, preferably glass.
The lens has a first outer substantially planar surface on a portion of which a first
light-reflecting layer is coated to constitute the planar scanning mirror 966, and
a second outer generally spherical surface on which a second light-reflecting layer
is coated to constitute the concave collecting mirror 976 as a so-called "second surface
spherical mirror."
[0101] The scanning mirror 966 can also be a discrete, small planar mirror attached by glue,
or molded in place, at the correct position and angle on a discrete, front surfaced,
silvered concave mirror. As described below, the concave collecting mirror 976 serves
not only to collect the returning portion of the laser light and to focus the same
on the photodiode 980, but also to focus and direct an aiming light beam exteriorly
of the head.
[0102] Also mounted in the head is a pair or more of printed circuit boards 984, 986 on
which various electrical subcircuits are mounted. For example, signal processing means
having components 983 and 985 on board 984 are operative for processing the analog
electrical signal generated by the sensor 980, and for generating a digitized video
signal. Data descriptive of the symbol can be derived from the video signal. Suitable
signal processing means for this purpose was described in U.S. Patent No. 4,251,798.
Components 987 and 989 on board 986 constitute drive circuitry for the scanner motor
970, and suitable motor drive circuitry for this purpose was described in U.S. Patent
No. 4,387,297. Component 991 on board 986 constitutes an aiming light controller subcircuit
whose operation is described below. Component 993 on board 948, on which the diode
942 and sensor 980 are mounted, is a voltage converter for converting the incoming
voltage to one suitable for energizing the laser diode 942.
[0103] The digitized video signal is conducted to an electrical interlock composed of a
socket 988 provided on the body portion 914, and a mating plug 990 provided on the
handle portion 912. The plug 990 automatically electromechanically mates with the
socket 988 when the handle portion is mounted to the body portion. Also mounted within
the handle portion are a pair of circuit boards 992, 994, as shown Fig. 5 on which
various components are mounted. For example, a decode/control means comprised of components
995, 997 and others are operative for decoding the digitized video signal to a digitized
decoded signal from which the desired data descriptive of the symbol is obtained,
in accordance with an algorithm contained in a software control program. The decode/control
means includes a PROM for holding the control program, a RAM for temporary data storage,
and a control microprocessor for controlling the PROM and RAM. The decode/control
means determines when a successful decoding of the symbol has been obtained, and also
terminates the reading of the symbol upon the determination of the successful decoding
thereof. The initiation of the reading is caused by depression of the trigger 932.
The decode/control means also includes control circuitry for controlling the actuation
of the actuatable components in the head, as initiated by the trigger, as well as
for communicating with the user that the reading has been automatically determined
as, for example, by sending a control signal to an indicator lamp 996 to illuminate
the same.
[0104] The decoded signal is conducted, in one example, along a signal conductor in the
cable 946 to a remote, host computer 9128 which serves essentially as a large data
base, stores the decoded signal and, in some cases, provides information related to
the decoded signal. For example, the host computer can provide retail price information
corresponding to the objects identified by their decoded symbols.
[0105] In another example, a local data storage means, e.g. component 995, is mounted in
the handle portion, and stores multiple decoded signals which have been read. The
stored decoded signals thereupon can be unloaded to a remote host computer. By providing
the local data storage means, the use of the cable 946 during the reading of the symbols
can be eliminated.
[0106] As noted previously, the handle portion 912 may be one of a set of handles which
may be interchangeably mounted to the body portion. In one example, the handle portion
may be left vacant, in which case, the video signal is conducted along the cable 946
for decoding in a remote decode/control means. In another example, only the decode/control
means may be contained within the handle portion, in which case, the decoded signal
is conducted along the cable 946 for storage in a remote host computer. In still another
example, the decode/control means and a local data storage means may be contained
within the handle portion, in which case, the stored decoded signals from a plurality
of readings thereupon may be unloaded in a remote host computer, the cable 946 only
being connected to unload the stored signal.
[0107] Alternatively, rather than providing a set of removable handles, a single handle
can be non-detachably fixed to the head and, in this event, different components mounted
on removable circuit boards 992 and 994 may be provided, as desired, within the single
handle by removing, and thereupon replacing, the removable handle end 9128.
[0108] As for electrically powering the laser diode 942, as well as the various components
in the head requiring electrical power, a voltage signal may be conveyed along a power
conductor in the cable 946, and a converter, such as component 993, may be employed
to convert the incoming voltage signal to whatever voltage values are required. In
those arrangements in which the cable 946 was eliminated during the reading of the
symbols, a rechargeable battery pack assembly is detachably snap-mounted at the bottom
of the handle portion 912.
[0109] As shown in Fig. 9, an aiming light arrangement is mounted within the head for assisting
the user in visually locating, and in aiming the head at, each symbol to be read in
its turn, particularly in the situation described above wherein the laser beam incident
on, and reflected from, the symbol is not readily visible to the user. The aiming
light arrangement comprises means including an actuatable aiming light source 9130,
e.g. a visible light-emitting diode (LED), an incandescent white light source, a xenon
flash tube, etc., mounted in the head and operatively connected to the trigger 932.
When actuated either directly by the trigger 932 or indirectly by the decode/control
means, the aiming light 9130 propagates and generates a divergent aiming light beam
whose light is readily visible to the user, and whose wavelength is about 6600 Angstrom
units, so that the aiming light beam generally is red in color and thus contrasts
with the ambient white light of the environment in which the symbol is located.
[0110] Aiming means also are mounted in the head for directing the aiming light beam along
an aiming light path from the aiming light source toward the reference plane and to
each symbol, visibly illuminating at least a part of the respective symbol. More specifically,
as shown in Fig. 7, the aiming light 9130 is mounted on an inclined support 9132 for
directing the generally conical aiming light beam at the optical element 978. The
conical aiming light beam is bounded by upper and lower boundary lines and by opposed
side boundary lines in route to the optical element 978. As previously noted, the
optical element 978 permits the collected laser light to pass therethrough to the
photosensor 980, and filters out ambient light noise from the environment from reaching
the photosensor. The optical element 978 also reflects the aiming light beam impinging
thereon. The optical element is, in effect, a so-called "cold" mirror which reflects
light in wavelengths in the range of the aiming light beam, but transmits light in
wavelengths in the range of the laser light. The aiming light beam is reflected from
the cold mirror 978 along an optical axis which is substantially collinear with the
optical axis 9116 of the collected laser light between the collecting mirror 976 and
the photosensor 980, and impinges on the concave mirror 976 which serves to focus
and forwardly reflect the aiming light beam along an optical axis which is substantially
collinear with the same optical axis of the collected laser light between the concave
mirror 976 and the symbol 9100. The concave mirror 976 which serves as a focusing
mirror for the aiming light beam focuses the same to about a one-half inch circular
spot size at a distance about 8 inches to about 10 inches from the nose 20 of the
head. It will be noted that the portion of the aiming light path which lies exteriorly
of the head coincides with the portion of the collected laser light path which lies
exteriorly of the head so that the photosensor 980, in effect, "sees" the non-readily-visible
laser light reflected from that part of the symbol that has been illuminated, or rendered
visible, by the aiming light beam. In another variant, the aiming light beam could
have been directed to the symbol so as to be coincident with the outgoing incident
laser beam by placing a cold mirror in the first optical path and directing the aiming
light beam at the cold mirror so that the optical axis of the aiming light beam is
coincident with that of the outgoing incident laser beam.
[0111] As shown in Fig. 9, the aiming LED 9130 may, in a first static single beam aiming
arrangement, be positioned relative to a stationary directing element 9142, e.g. a
focusing lens, stationarily mounted in the aiming light path within the head. The
lens 9142 is operative for focusing and directing the aiming light beam to the respective
symbol 9100, visibly illuminating thereon a spot region 9150, see also Fig. 10, within
the field of view. The spot region 9150 preferably is circular, near the center of
the symbol, and is illuminated both prior to the scan to locate the symbol before
the reading thereof, and during the scan and the reading thereof. Both close-in and
far-out symbols can be located and seen by the static single beam aiming arrangement
of Fig. 9, the far-out symbols, due to their greater distance from the head, being
illuminated to a lesser intensity, but visible, nevertheless, by the user. However,
as explained previously, the fixed spot 9150 provides little assistance in terms of
tracking the scan across the symbol.
[0112] Turning next to a second static twin beam aiming arrangement, as shown in Fig. 11,
a pair of aiming LEDs 9130a, 9130b, each identical to aiming LED 9130, are angularly
positioned relative to the stationary focusing lens 9142 which, in turn, is operative
to direct the aiming light beams of both LEDs 9130a, 9130b to the same respective
symbol, visibly illuminating thereon a pair of spot regions 9152 and 9154 that are
within, and spaced linearly apart of each other along the field of view, see also
Fig. 10. The spot regions 9152 and 9154 preferably are circular, near the ends of
the scan and are illuminated both prior to and during the scan to locate and track
the respective symbol both before and during the reading thereof. Both close-in and
far-out symbols can be located and seen by the static twin beam aiming embodiment
of Fig. 11, the far-out symbols, due to their greater distance from the head, being
illuminated to a lesser intensity, but visible, nevertheless, by the user. As explained
previously, the pair of fixed spots 9152 and 9154 provide valuable assistance in terms
of tracking the scan across the symbol.
[0113] Turning next to a third dynamic single beam aiming arrangement and with the aid of
Fig. 10, rather than stationarily mounting the focusing lens 9142 in the head, the
lens 9142 may be oscillated in the manner described previously for the scanning/collecting/focusing
component to sweep the aiming light beam across the respective symbol, illuminating
thereon a line region 9156, see Fig. 12, extending along the field of view. The line
region 9156 is illuminated during the scan to track the respective symbol during the
reading thereof. Close-in symbols are well illuminated by the line region 9156, even
when the scan is performed at rates of 40 scans per second; however, for far-out symbols,
the greater the distance from the head and the faster the scan rage, the less visible
is the line region 9156.
[0114] Returning to Figs. 5-7, a combination static/dynamic aiming arrangement is shown
which is actuated by the trigger 32 among various positions or states. In Fig. 6,
the trigger 32 is shown in an off state, wherein all the actuatable components in
the head are deactivated. A pair of electrical switches 9158 and 9160 are mounted
on the underside of board 984. Each switch 9158, 9160 has a spring-biased armature
or button 9162, 9164 which, in the off state, extend out of the switches and bear
against opposite end regions of a lever 9166 which is pivoted at a center-offset position
at pivot point 9168 on a rear extension 9170 of the trigger 932.
[0115] When the trigger 932 is initially depressed to a first initial extent, the lever
9166 depresses only the button 9162, and the depressed switch 9158 establishes a first
operational state in which the trigger 932 actuates the aiming light 9130 as shown
in Figure 7 only, whose aiming light beam is thereupon reflected rearwardly off cold
mirror 978 and reflected forwardly off the focusing mirror 976 to the symbol. In said
first operational state, the trigger has also positioned the focusing mirror 976 in
a predetermined stationary position. The stationary focusing mirror 976 directs the
aiming light beam to the symbol, visibly illuminating thereon a spot region, identical
to central spot region 9150 in Fig. 10 within the field of view prior to the scan
to assist the user in locating the symbol before the reading thereof. The stationary
positioning of the focusing mirror 976 is advantageously accomplished by energizing
a DC winding of the scanning motor 970 so that the output shaft and the focusing mirror
976 mounted thereon are angularly turned to a central reference position.
[0116] Thereupon, when the trigger 932 is depressed to a second further extent, the lever
9166 depresses not only the button 9162, but also the button 9164, so that a second
operational state is established. In said second operational state, the trigger actuates
all the remaining actuatable components in the head, e.g. the laser diode 942, the
control circuitry of the scanner motor 970 which causes the focusing mirror 976 to
oscillate, and the photodiode 980, the signal processing circuitry, as well as the
other circuitry in the head, to initiate a reading of the symbol. The focusing mirror
976 no longer is stationary, but is being oscillated so that the aiming light beam
dynamically is swept across the symbol, visibly illuminating thereon a line region,
identical to line region 9156 in Fig. 12, extending along the field of view. Hence,
during the scan, the user is assisted in tracking the symbol during the reading thereof.
Such symbol tracking is highly visible for close-in symbols, but less so for far-out
symbols.
[0117] The aforementioned sequential actuation of the components in the head could also
be done with a single two-pole switch having built-in sequential contacts.
[0118] The laser scanning head of Fig. 6 is of the retroreflective type wherein the outgoing
incident laser beam, as well as the field of view of the sensor means, are scanned.
For example, the outgoing incident laser beam can be directed to, and swept across,
the symbol through one window on the head, while the field of view is not scanned
and the returning laser light is collected through another window on the head. Also,
the outgoing incident beam can be directed to, but not swept across, the symbol, while
the field of view is scanned.
[0119] A variety of housing styles and shapes dictated by such considerations as aesthetics,
environment, size, choice and placement of electronic and mechanical components, required
shock resistance both inside and outside the housing, may be employed in place of
the housing shown in the drawings.
[0120] The laser scanning head need not be hand-held, but can also be incorporated in a
desk-top, stand-alone workstation, preferably underneath an overhead window or port
through which the outgoing incident laser beam is directed. Although the workstation
itself is stationary, at least during the scanning of the symbol, the symbol is movable
relative to the workstation and must be registered with the outgoing beam and, for
this purpose, the aiming light arrangement described herein is particularly advantageous.
[0121] It should be noted that the laser scanning head can read high-, and medium- and low-density
bar code or other symbols within approximate working distance ranges of 1" to 6",
1" to 12", and 1" to 20", respectively. As defined herein, the high-, medium- and
low-density bar code symbols would have bars and/or spaces whose smallest width is
on the order of 7.5 mils, 15-20 mils and 30-40 mils, respectively. Preferably, the
position of the reference plane for a symbol of a known density is optimized for the
maximum working distance for that symbol.
[0122] To assist the user in aiming the head at the symbol, in addition to the aiming light
arrangements described herein, other means may be provided. For example, a mechanical
aiming means such as a raised sighting element formed on an upper portion of the housing
and extending along the direction of the first or second optical path may be sighted
along by the user. A viewpoint having a sight window may also be located on the head
to enable the user to look through the sight window and thereby visually locate the
symbol in the window. A sonic ranging means can also be used for finding the symbol.
The ranging means emits a sonic signal, detects a returning echo signal, and actuates
an auditory indicator upon such detection. The auditory indicator can sound a tone
or change the rate of a series of sounds or beeps, thereby signaling the user that
the symbol has been found.
[0123] It is sometimes desirable to cause the aforementioned aiming light spots on the symbol
to blink, e.g. for the purpose of making the spots easier to see, or to reduce the
average power consumed by the aiming light sources. Such blinking light spots can
be effected by electrical and/or mechanical means.
[0124] The present invention provides a method and apparatus for operating an indicia reading
system in which two different types of symbols may be read - e.g., a standard linear
bar code symbol, and a two-dimensional bar code. The present invention also provides
a technique for selecting whether a laser scanner using a light beam to scan a symbol,
or CCD imaging and scanning a field of view, is utilized.
[0125] Referring to Fig. 13, there is shown a highly simplified block diagram representation
of an embodiment of one type of indicia reader that may be designed according to the
principles of the present invention. The reader 200 may be implemented in a portable
scanner, or as a desk-top workstation or stationary scanner. In the preferred embodiment,
the reader is implemented in a light-weight plastic housing 201.
[0126] In one preferred embodiment, the reader 200 may be a gun-shaped device, having a
pistol-grip type of handle; another embodiment is a hand-mounted unit. A movable trigger
switch (shown in Figs. 1 and 6 on the housing may be employed to allow the user to
manually activate the scanner when the user has positioned the device to point at
the symbol to be read. Various "triggerless" activation techniques can also be used
as will be subsequently described.
[0127] The first preferred embodiment may generally be of the style disclosed in U.S. Patent
No. 4,760,248, issued to Swartz et al., or in U.S. Patent No. 4,896,026 assigned to
Symbol Technologies, Inc., and also similar to the configuration of a bar code reader
commercially available as part number LS 8100 or LS 2000 from Symbol Technologies,
Inc. Alternatively, or in addition, features of U.S. Patent No. 4,387,297 issued to
Swartz et al., or U.S. Patent No. 4,409,470 issued to Shepard et al., both such patents
being assigned to Symbol Technologies, Inc., may be employed in constructing the bar
code reader unit of Fig. 13. The general design of such devices will be briefly described
here for reference.
[0128] Turning to Fig. 13 in more detail, an outgoing light beam 203 is generated in the
reader 200 by a light source 207, usually a laser diode or the like. According to
the invention as claimed in claims 1-34, the light source is a laser light emitter.
The light beam from light source 207 is optically modified by an optical assembly
208 to form a beam having certain characteristics. The beam sized and shaped by the
assembly 208 is applied to a scanning unit 209. The light beam is deflected by the
scanning unit 209 in a specific scanning pattern, i.e. to form a single line, a linear
raster scan pattern, or more complex pattern. The scanned beam 203 is then directed
by the scanning unit 209 through an exit window 202 to impinge upon a bar code or
other symbol 204 disposed on a target a few inches from the front of the reader. In
the embodiments in which the reader 200 is portable, the user aims or positions the
portable unit so this scan pattern transverses the symbol 204 to be read. Reflected
and/or scattered light 205 from the symbol is detected by a light detector 206 in
the reader, producing electrical signals to be processed and decoded for reproducing
the data represented by the symbol. As used hereinafter, the term "reflected light"
shall mean reflected and/or scattered light.
[0129] The characteristics of each of the optical components 207, 208 and 209 may be independently
controlled by drive units 210, 211 and 212 respectively. The drive units are operated
by digital control signals sent over the control bus 226 by the central processing
unit 219, which is preferably implemented by means of a microprocessor contained in
the housing 201.
[0130] A second, optional light source 240, such as an LED array, may also be provided and
independently controlled by drive unit 210.
[0131] The output of the light detector 206 is applied to an analog amplifier 213 having
an adjustable or selectable gain and bandwidth. An amplifier control unit 214 is connected
to the analog amplifier 213 to effect the appropriate adjustment of circuit values
in the analog amplifier 213 in response to control signals applied to the control
unit 214 over the control bus 226. An ambient light sensor 241 is also provided which
provides an output to the control bus 226.
[0132] One output of the analog amplifier 213 is applied to an analog-to-digital (A/D) converter
215 which samples the analog signal to be tested by the CPU 219. The A/D converter
is connected to the control bus 226 to transfer the sampled digital signal for processing
by the CPU 219.
[0133] Another output of the analog amplifier 213 is applied to a digitizer 216. The digitizer
216 converts the analog signal from the analog amplifier 213 into a pulse width modulated
digital signal. One type of digitizer is described in U.S. Patent No. 4,360,798. Circuits
such as those contained in digitizer 216 have variable threshold levels which can
be appropriately adjusted. The digitizer control unit 217 is connected to the digitizer
216 and functions to effect the appropriate adjustment of threshold levels in the
digitizer 216 in response to control signals applied to the control unit 217 by the
DPU 219 over the control bus 226.
[0134] The output of the digitizer 216 is applied to an edge detector 218. The operation
of the edge detector 218 can be explained with reference to the discussion in co-pending
Serial No. 07/897,835 with respect to corresponding component 118 in that application.
[0135] The edge detector 218 is connected to the decoder 220, which functions in the manner
described in the background of the invention.
[0136] More specifically, the decoder may operate as follows. First, a timer/counter register
(which may be in the CPU microprocessor 219) is reset to all zeros. Operating as a
timer, the register is incremented every machine cycle until another digital bar pattern
(DBP) transition occurs. Whenever a DBP transition occurs the value of the counter,
or the value 255 if an overflow had occurred, is transferred to another register,
and then into memory. The value of the register represents the number of machine cycles
between DBP transitions, i.e., the pulse width. After the value of the register is
transferred, it is once again reset to zeros and the incrementing process continues
until the next transition.
[0137] At any time a bar or space may last for more than 255 count cycles. If this occurs
a timer overflow interrupt is generated. The CPU 219 may run an interrupt service
routine in response to the interrupt. This routine sets a flag that is used at the
next DBP transition to indicate that an overflow had occurred. The interrupt service
routine also checks whether the Start of Scan (SOS) signal has changed from its state
at the beginning of this scan data acquisition process. If SOS has changed, a value
of 255 is written as the width of the last element and the data acquisition process
terminates. The end result is that a sequence of words are stored in memory, with
each 16-bit word representing, for example, the pulse width representing the successive
bars and spaces detected by the bar code reader.
[0138] The decode algorithm operates on the data in memory as the following exemplifies.
First, right and left quiet zones are found by searching the data in memory for spaces
which are large in comparison to neighboring data elements. Next, the decode of each
character proceeds, beginning from the element to the right of the left quiet zone.
The decode process for each character is specific to each symbology. Therefore, different
character decode algorithms may be applied if the decoder is set to auto-discriminate
code types. In general, the decode applies mathematical operations to calculate the
number of unit modules encoded in each element, or pairs of elements for so called
"delta codes" such as Code 128 and UPC. For so called "binary" codes, such as Code
39, the decoder applies mathematical operations to calculate a threshold between wide
and narrow elements and then performs a relational comparison between each element
and the threshold. The threshold is calculated dynamically, that is, the threshold
is not the same for all the elements.
[0139] The decoded data is stored in a latch 221 which is connected to a data bus 222. The
latch 221 is also connected to a control bus 226 which is also connected top the CPU
219.
[0140] In the preferred embodiment, the processing of either the pulse width data, or the
decoded data, is implemented in software under control of the CPU 219. The following
discussion presents an example of an algorithm that may be implemented in a computer
program in the reader according to the present invention.
[0141] Fig. 14 is a flow chart of an algorithm that functions to determine whether a portion
of a 1D or 2D bar code symbol has been read, and whether the type of scanning to be
used should be modified, or other parameters under control of the scanning system,
such as the light level in the field of view, should be adjusted. It is assumed that
certain predetermined initialization parameters are automatically set when the scanner
is turned on, as represented by block 300. The scanner is then placed in an "interpret"
mode (as opposed to a "read" mode) and the algorithm proceeds as shown in Fig. 14.
[0142] In accordance with Fig. 14, a scan is obtained in step 302 by scanning the field
of view with a laser beam and detecting the reflected light with Fig. 13 detector
206. A determination is made in step 304 to determine if a two-dimensional bar code
has been scanned. If the determination is positive, the laser light source is deactivated
in step 306. The ambient light level is reviewed, typically against a predetermined
threshold, in step 308. If the ambient light is sufficient to obtain a satisfactory
read, the scan is processed through the decoder in step 310 and the results of the
decoding are transmitted to the scanner in step 312 and the scan parameters modified
in response thereto, if appropriate. If, in step 308, it is determined that the ambient
light is insufficient to obtain a satisfactory read, then the LED is activated in
step 314. The scan is then decoded and the decoding results transmitted as described
above. If, in step 304, it is determined that a one dimensional bar code has been
scanned, the scan is decoded in step 316 and the results of the decoding are transmitted
to the scanner in step 318 and the scan parameters modified in response thereto, if
appropriate. If desired, an ambient light level check, as performed in step 308, could
also be performed for scans of one dimensional bar codes.
[0143] Fig. 15A is a perspective view and Figs. 16A-B a plan and elevation view of a hybrid
scanner in accordance with a further embodiment of the present invention. A combined
laser diode and scan engine 401 emit a visible light beam. The beam is reflected from
mirror 403 towards the targeted symbol which can be a one dimensional bar code as
shown or a more complex symbol such as a matrix array to geometric shapes. Due to
the reciprocating movement of the laser diode under the control of the scan engine,
the visible light beam, which could be a flying spot light beam, forms a scan line
across the targeted symbol. A charge coupled device (CCD) or other solid state imaging
device 404, which includes an array of detection elements detects or images the reflection
of visible light from the symbol upon which the visible light beam from laser diode
401 has been directed. Conventional optics 408, which is automatically self focussing,
receives the reflected light and adjusts the focal point of the image on the array
of detection elements. Thus, the visible light beam can be used to aim the scanning
device at the target while the CCD 404 reads the targeted symbol using either the
reflected ambient light or the reflected light from the visible light beam or both.
The individual detection elements can be scanned at a variable scanning rate under
the control of controller 415 which can be actuated by toggle switch 417 to change
the scanning rate. As shown, CCD 404 is a two-dimensional CCD camera. The scan engine
is preferably small, for example, an SE-1000 scan engine manufactured by Symbol Technologies,
Inc. The CCD has a one-third inch two-dimensional array, preferably 500 by 500 pixels.
The field of view of the CCD is greater than 30 degrees and is plus or minus 20 degrees
for the one-dimensional laser scanner. The working range of the system shown is approximately
4 to 10 inches for a MaxiCode or one-dimensional UPS code.
[0144] A processor 420, including a conventional decoder 420a and symbol discriminator 420b,
is provided to determine if the symbol being read is of the particular symbology type,
e.g. a matrix code such as a UPSCODE(TM) symbology, which the hybrid scanner is designed
to read. The processor receives an electrical signal generated by the CCD corresponding
to the sensed reflected light. The electrical signal is processed and the decoded
signal is transmitted from the decoder 420a to the symbol discriminator 420b. The
symbol discriminator 420b which, for example, can be implemented using a comparator
circuit or other conventional means, determines if the symbol conforms to the appropriate
symbology type. If the target is determined to be a conforming symbol the symbol discriminator
420b transmits the decoded signal to, for example, a storage device, display or further
processing circuitry. If the target symbol is determined by the symbol discriminator
420b to be of a non-conforming symbology, the discriminator 420b transmits a signal
to the deactivator 422 reflecting the non-conforming nature of the target and the
deactivator 422 transmits a signal to deactivate the CCD 404 and, if desired the emitter
401.
[0145] In operation, the Fig. 15A scanner is capable of reading a symbol located within
an approximate range of 4 to 10 inches from the scanning head window 407 as shown
in Figs. 16A and 16B. Although a laser diode is shown in Figs. 15A and 16A-B, a light
emitting diode could be alternatively used. According to the invention as claimed
in claims 1-34, a laser light emitter is used. An ambient light detector 405 is used,
as appropriate, to ensure that there is sufficient ambient light to obtain a proper
read of the targeted symbol. The ambient light detector detects the ambient light
in the field of view of the CCD. If the CCD is to read reflected ambient light, the
visible light beam is used only for aiming or orientation. In such a case, if a desired
threshold is met indicating sufficient ambient light for a read, the laser diode is
activated by activator 406 to target the symbol. The activator may also activate the
CCD, if not otherwise activated, to detect the symbol. Alternatively, if reflected
visible light from the emitted light beam will be detected, the ambient light detector
405 and activator may be unnecessary. As a third alternative, the CCD may be capable
of sensing either reflected ambient or laser beam light. In this case, the laser scanner
may be activated only when an ambient light threshold level is not reached and the
ambient light level is insufficient to obtain a proper read. The ambient light detector
405 and activator 406 are of conventional design and can be implemented in any of
a number of well known ways. It should be understood that the scanner of Fig. 15A
could include the features such as processing, powering and scanning mechanisms described
above. The sensor can also function as a range finder as described with reference
to Fig. 18 below.
[0146] Fig. 15B depicts a slightly altered configuration of the hybrid scanner of Fig. 15A.
The Fig. 15B configuration is particularly suitable for reading dual symbols of different
symbology type on a single package. For example, as shown in Fig. 15B a UPC symbol
411 is located adjacent to a UPS code symbol 413. The UPC code 411 may, for example,
encode information relating to the contents of the package while UPS code 413 may
include customer and/or destination information. The 15B configuration is identical
to that of the Fig. 15A embodiment with the exception that a photodetector 409, such
as a photodiode, is also included in the configuration and is used to detect the reflection
of light from the scanning light beam off the UPC symbol 411.
[0147] For reading two symbols on a single package, the CCD 404 separately detects the reflected
ambient light from the UPS code symbol 413. The symbols are separately processed in
the conventional manner. The processing may be performed, in whole or in part, within
the scan unit as may be desirable for the applicable application. The scanning beam
scans across both symbol 411 and 413 and is used both for aiming and/or orienting
the scan unit as well as for producing the light which will be detected after reflection
from symbol 411. Accordingly, the light beam is only used, with respect to symbol
413, for aiming/orienting purposes. Rather than being used for reading the symbol
411, photodetector 409 could be utilized only for range finding as described below.
[0148] A processor 420, identical to that described with reference to Figure 15A above,
includes a conventional decoder 420a and symbol discriminator 420b. The processor
determines if the symbol 413 being read by the CCD is of a particular symbology type,
e.g. a matrix code such as a UPSCODE(TM) symbology. Additionally, a processor 424,
including a conventional decoder 424a and symbol discriminator 424b, is provided to
determine if the symbol 411 being read by the photodiode 409 is of the particular
symbology type, e.g. a bar code conforming to a UPC code symbology. As described with
reference to the Figure 15A scanner, the processor 420 receives an electrical signal
generated by the CCD 404 which corresponds to the imaged reflected light off symbol
413. The electrical signal is processed and the decoded signal is transmitted from
the decoder 420a to the symbol discriminator 420b.
[0149] The symbol discriminator 420b determines if the symbol conforms to the appropriate
symbology type. If the target is determined to be a conforming symbol the symbol discriminator
420b transmits the decoded signal to, for example, a storage device, display or further
processing circuitry. If the target symbol is determined by the symbol discriminator
420b to be of a non-conforming symbology, the discriminator 420b transmits a signal
to the activator/deactivator 426 reflecting the non-conforming nature of the target
and the activator/deactivator 426 transmits a signal to deactivate the CCD 404 and
also, if desired, the photodiode 409. Activator/deactivator 426 is similar to deactivator
422 of the Figure 15A scanner but is adapted to include the capability to activate
and/or deactivate either or both of the CCD 404 and photodiode 409.
[0150] The processor 424 receives an electrical signal generated by the photodiode 409 which
corresponds to the detected reflected light off symbol 411. The electrical signal
is processed and the decoded signal is transmitted from the decoder 420a to the symbol
discriminator 424b. The symbol discriminator 424b which, similar to symbol discriminator
424b, can be implemented using a comparator circuit or other conventional means, determines
if the symbol conforms to the appropriate symbology type. If the target is determined
to be a conforming symbol the symbol discriminator 424b transmits the decoded signal
to, for example, a storage device, display or further processing circuitry. If the
target symbol is determined by the symbol discriminator 424b to be of a non-conforming
symbology, the discriminator 424b transmits a signal to the activator/deactivator
426 reflecting the non-conforming nature of the target and the activator/deactivator
426 transmits a signal to deactivate the photodiode 409 and also, if desired, CCD
404.
[0151] The Figure 15C scanner, is an adaption of the Figure 15B scanner, which is particularly
beneficial in operations where a single scanner with dual modalities is required or
desired. Such a need may arise, for example, where different packages, each with a
label which requires scanning and conforms to one of two symbology types, are located
in a similar location, such as a warehouse, trailer, or retail outlet, or are being
moved along a single conveyor.
[0152] In such cases, one symbol type, such as a UPS or other matrix code, may be particularly
suitable for imaging with CCD 404. Another symbol type, such as a bar code, may be
more suitable for detection by a photodetector 409. The reflection of ambient light
off the symbol may be used for imaging while the reflection of light from a flying
spot light beam generated by the laser diode and scan engine 401 may be used for photodetection.
[0153] For such operations, as shown in Figure 15C, both the CCD 404 and photodiode 409
are directed to scan a single targeted symbol 450 which may be either a UPC code or
a UPS code, or other types of symbols conforming to differing symbology types. The
CCD 404 senses the reflection of visible ambient light off symbol 450. The photodiode
409 simultaneously detects the reflection of a flying spot light beam emitted by emitter
401 from the symbol 450. Processors 420 and 424 respectively process and decode the
electrical signal received from the CCD 404 and photodiode 409. The decoded signals
are respectively analyzed by symbol discriminators 420b and 424b to determine if the
decoded signal represents a symbol of an appropriate symbology type.
[0154] In this case, if the signal decoded by decoder 420a is determined by discriminator
420b to conform to UPSCODE(TM) symbology, the decoded signal is transmitted for storage,
further processing, display or other operations, as appropriate. If, on the other
hand, the imaged symbol is determined not to conform to UPSCODE(TM) then a signal
is sent to the deactivator 426 which accordingly sends a signal to the deactivate
the CCD. Preferably the CCD remains deactivated until a signal is transmitted from
deactivator 426 to deactivate photodiode 409, at which time activator/deactivator
426 also transmits a signal activating CCD 404. It will be understood that the deactivation
of photodiode 409 and activation of CCD 404 will occur when a symbol subsequently
targeted by the scanner conforms to UPSCODE(TM) rather than UPC code symbology.
[0155] Likewise, if the signal decoded by decoder 424a is determined by discriminator 424b
to conform to UPC code symbology, the decoded signal is transmitted from discriminator
424b for storage, further processing, display or other operations as appropriate.
If, on the other hand, the detected symbol is determined not to conform to the UPC
code then a signal is sent to the deactivator 426 which accordingly sends a signal
to deactivate the photodiode 409. Preferably the photodiode remains deactivated until
a signal is transmitted from activator/deactivator 426 to deactivate CCD 404, at which
time activator/deactivator 426 also transmits a signal activating photodiode 409.
Here to it should be understood that the activation of photodiode 409 and deactivation
of CCD 404 will occur when a symbol subsequently targeted by the scanner is determined
to conform to UPC code symbology rather than the UPSCODE(TM) symbology.
[0156] If desired, only a single detector, i.e. either the CCD or photodiode, could be initially
activated. One or more indicators might also be provided to notify a user if the CCD
or photodiode are active or have been activated or deactivated. Each processor will
also typically include one or more digitizers for digitizing a signal corresponding
to an electrical signal generated by the CCD or photodiode, as applicable, prior to
decoding. Additional photodetectors, CCD's and processors could be added, with minor
modifications to the activator/deactivator 426, to provide for additional modalities
and further flexibility in reading individual symbols which may be of any one of three
or more symbology types.
[0157] Using the Figure 15C system, the scanner operates in two distinct modalities, one
for reading bar code symbols and the other for reading matrix codes. The symbol discriminators
420b and 424b determine if the symbol 430 being targeted is of a predetermined category
or symbology type. If a signal is generated by only one of the discriminators 420b
and 424b, it indicates that the category of the targeted symbol necessarily conforms
to the predetermined symbology type acceptable to the other symbol discriminator.
If both discriminators 420b and 424b generate signals then the category of the targeted
signal is necessarily outside the predetermined categories for the scanner. Hence,
either of the two modalities are selected in response to a signal received from one
of the two symbol discriminators. In one modality the CCD is activated to read matrix
codes by imaging reflected ambient light and in the other modality the photodiode
is activated to read bar codes, for example stacked bar codes such as adjacent rows
of linear bar codes, using light from a flying spot light beam reflected off the symbol.
[0158] Fig. 17 depicts a single scan line capable of being generated by the scanner of Figs.
15A and B across a UPS symbol formed with a matrix array of geometric shapes.
[0159] Figs. 18A-18D depict various aspects of the range finder which may be included in
any of the above described embodiments of the invention. Range finders are typically
included in devices such as auto focus type cameras. As shown, the sensor array 1600
and lens 1602 sense the movement and position of the image produced by the scanning
light beam 1604 as the distance between the symbol and the scanner increases or decreases.
No secondary light source is required for range finding. A positive sensitive sensor
could be used in lieu of sensor array 1600 if desired. The results of the range finding
can be used in an algorithm, such as that described with reference to Fig. 14 above,
to modify the scan parameters if the distance between the scanner and the symbol reach
a predetermined threshold. For example, if a threshold is exceeded, it may be beneficial
to activate an LED, even if the ambient light level appears to be sufficient to obtain
a satisfactory scan.
[0160] The operation of the range finder will now be described with reference to Figs. 18B-18D.
As shown the scanner 1650 has a field of view (FOV). The scan line image detected
by the CCD 1600 has a length d
3 when the targeted symbol 1660 is a distance d
1 from the scanner 1650. On the other hand, when the symbol 1660 is a distance d
2, which is greater than the distance d
1, from the scanner 1650, the scan line image detected by the CCD 1600 has a length
of d
4 which is greater than d
3. Thus, the length of the scan line image detected by the CCD can be used to determine
the distance of the scanner from the target symbol. Once the length of the image is
determined, it can, for example be compared in a comparator circuit or using other
conventional means against predetermined parameters to correlate the length of the
detected image with a distance or range of the symbol.
[0161] Fig. 19A depicts a simplified sectional side view of a gun-shaped housing for a hybrid
scanner of the type shown in Figs. 15A or 15B. Gun-shaped housing 500 has a narrow
body 501 and single window 502 through which the laser light beam is emitted and reflected
light from the target enters the gun housing 500. A trigger switch 503 is provided
for activating the light emitter and detector, or detectors, and other components
within the housing. The housing can house the controller 415 and actuator 417, if
provided. A battery 504 provides the power to the emitting and detection components
when the trigger 503 is squeezed. Conventional processing circuitry 512 is provided
to convert the electrical signal generated by the sensor 404, and detector 409 is
included, into a corresponding analog or digital signal capable of transmission by
wireless transmitter 514 to a remote receiver 516 at, for example a central processing
or electronic date storage device 518. The transmitter could if desired be a transceiver
and might operate at radio or other frequencies which are suitable for accomplishing
the transmission. The processing circuitry 512 includes an integrator 512A which processes
the outputs of the individual detection elements into a single output signal prior
to transmission.
[0162] Fig. 19B depicts a perspective view of the gun-shaped scanner of Fig. 19A connected
to a decode module 505 by a flexible cable 506. Electrical signals generated by the
CCD 404 and/or photodiodes, not shown, or signals corresponding thereto are transmitted
from the gun- shaped housing 500 over the flexible cable 506 to the decode module
505. The decode module processes the received signal which preferably converts the
received signal into a digitized signal and decodes the signal to obtain information
representing the spatial intensity variations of the target. The decoded information
can then be transmitted by way of communication cable 507 to a base computer 508 where
the decoded information may be stored and/or further processed. Rather than a hard
wired connection, module 505 and computer 508 can be beneficially provided with transmitter
or transceiver 509 and receiver or transceiver 510 to allow wireless communication
for transmission of the decoded and other information. If transceivers are provided,
a two-way communication link can be established such that information and instructions
from computer 508 can, additionally, be transmitted to decode module 505.
[0163] Fig. 20 depicts a goose head type stationary mount 520 which includes a flexible
cantilevered portion 521 attached to a stabilizing base 522 and having a hybrid scanner
housing portion 523 in which a hybrid scanner of the type shown in Fig. 15A or 15B
is housed. The flexible cantilevered support member 521 can be adjusted to increase
or decrease the distance between the housing 523 and the target. It also provides
the flexibility to direct the emitted light in virtually any desired direction. The
housing 523 can be fully rotated, i.e. 360°, around the base 522. As will be understood
by those familiar with the art, the housing 523 can be directed to provide a light
beam substantially parallel or perpendicular to the support structure 524 upon which
the base 522 rests. Although a particular shaped housing 523 is depicted in Fig. 20,
the housing shape could be in any desired form so long as one or more windows are
placed in the housing which allow the necessary field of view for the emitted light
beams and reflected light from the target to pass in and out of the housing. Additionally,
if desired, a mount can be provided on the end of the flexible cantilevered member
521 in view of the housing so as to accept the handle portion of the gun-shaped housing
of Figs. 19A and 19B. Such a configuration would allow a hybrid scanner in a gun-shaped
housing to be utilized both as a portable scanner and as a stationary scanner depending
on the particular need.
[0164] Figs. 21A-21C depict hybrid scanners of the type shown in Figs. 15A or 15B arranged
as part of a tunnel scanning system. The supporting structure 530 supports multiple
hybrid scanners 531. The scanners are arranged to scan symbols on packages moved along
on a conveyor belt 532. The scanners are arranged and oriented in a precise manner
so as to facilitate the reading of symbols no matter what orientation the package
may be in as it moves along on the conveyor belt 532. As perhaps best shown in Figs.
521B and 521C, the conveyor belt 532 is preferably made of a light transparent material
so that scan components 531 can be located below the conveyor belt to read symbols
which have a symbol orientation opposed to the surface of the conveyor belt. Additionally,
hybrid scanners are also supported so as to read symbols which are on an upstream
or downstream face of a package during their movement through the tunnel scanning
system.
[0165] Fig. 22 depicts a further tunnel scanner embodiment particularly suitable for locating
and tracking packages being transported by truck. As shown, hybrid scanners 531 are
supported around the opening in the trailer portion 541 of the truck 540. The scanning
system can, for example, be activated upon opening the trailer door on the rear of
the trailer portion 541. The hybrid scanners surround the opening and are oriented
in a precise manner to provide a combined field of view which will allow a symbol
located on a package being moved through the opening, for example, on slide 542 to
be read no matter how the symbol may be oriented at the time it moves through the
opening. If desired, a processor 543 and wireless transmitter or transceiver 544 can
be mounted in the trailer portion 541 or elsewhere within truck 540 to process the
signals corresponding to an electrical signal generated by the CCD or photo detector
of the hybrid scanner which obtains the read. The processed signal can if desired
be communicated by wireless transmitter/transceiver 544 to a base station where the
processed data is stored or utilized, for example, in notifying the owner of the goods
being transported that shipment has begun or delivery has occurred. Processor 543
may also, if desired, include a storage device for storing the decoded information.
[0166] Fig. 23 shows a further application of a tunnel type scanning system utilizing the
hybrid scanners of Figs. 15A or 15B. Similar to the system shown in Fig. 22, hybrid
scanners 531 are supported around an opening provided in the aircraft 550. The scanners
are precisely oriented to provide an acceptable combined field of view such that the
target symbol on the package can be satisfactorily read no matter what the orientation
of the package as it moves through the tunnel scanning system. If desired, a processor
543 and wireless transmitter or transceiver 544 of the type described in Fig. 22 can
be provided.
[0167] Although certain embodiments of the invention have been discussed without reference
to the scanner housing, triggering mechanism and other features of conventional scanners,
it will be understood that a variety of housing styles and shapes and triggering mechanisms
could be used. Other conventional features can also be included if so desired. The
scanner of the present invention is not limited to use in portable devices or tunnel
type scanner systems and can also be easily adapted for use in a stationary housing
wherein the item on which the symbol resides is moved across the scanner head.
[0168] Additionally, even though the present invention has been described with respect to
reading one or two-dimensional bar code and matrix array symbols, it is not limited
to such embodiments, but may also be applicable to more complex indicia scanning or
data acquisition applications. It is conceivable that the method of the present invention
may also find application for use with various machine vision or optical character
recognition applications in which information is derived from indicia such as printed
characters or symbols, or from the surface or configurational characteristics of the
article being scanned.
[0169] In all of the various embodiments, the elements of the scanner may be implemented
in a very compact assembly or package such as a single printed circuit board or integral
module. Such a board or module can interchangeably be used as the dedicated scanning
element for a variety of different operating modalities and types of data acquisition
systems. For example, the module may be alternately used in a hand-held manner, a
table top goose neck scanner attached to a flexible arm or mounting extending over
the surface of the table or attached to the underside of the table top, or mounted
as a subcomponent or subassembly of a more sophisticated data acquisition system such
as a tunnel scanner system.
[0170] Each of these different implementations is associated with a different modality of
reading bar code or other symbols. Thus, for example, the hand-held scanner is typically
operated by the user "aiming" the scanner at the target; the table top scanner operated
by the target moved rapidly through the scan field, or "presented" to a scan pattern
which is imaged on a background surface. Still other modalities within the scope of
the present invention envision the articles being moved past a plurality of scan modules
oriented in different directions so at least the field of view allows one scan of
a symbol which may be arbitrarily positioned on the article.
[0171] The module would advantageously comprise an optics subassembly mounted on a support,
and a photodetector component. Control or data lines associated with such components
may be connected to an electrical connector mounted on the edge or external surface
of the module to enable the module to be electrically connected to a mating connector
associated with other elements of the data acquisition system.
[0172] An individual module may have specific scanning or decoding characteristics associated
with it, e.g. operability at a certain working distance, or operability with one or
more specific symbologies or printing densities. The characteristics may also be defined
through the manual setting of control switches associated with the module. The user
may also adapt the data acquisition system to scan different types of articles or
the system may be adapted for different applications by interchanging modules in the
data acquisition system through the use of a simple electrical connector.
[0173] The scanning module described above may also be implemented within a self-contained
data acquisition system including one or more such components as keyboard, display,
printer, data storage, application software, and data bases. Such a system may also
include a communications interface to permit the data acquisition system to communicate
with other components of a local or wide area network or with the telephone exchange
network, either through a modem or an ISDN interface, or by low power radio broadcast
from a portable terminal to a stationary receiver.
[0174] As described above, an improved indicia reader without the limitations of prior art
readers is provided. The indicia reader is capable of providing an elongated scan
line across indicia located close to the scanner head. The reader can read two-dimensional
or more complex indicia. The reader is also capable of being aimed or oriented while
imaging the indicia. Laser scanning with CCD imaging is provided. The reader is capable
of reading indicia of different symbology types including indicia comprised of a matrix
array of geometric set shapes such as UPSCODE™.
[0175] The novel features characteristics of the invention are set forth in the appended
claims. The invention itself, however, as well as other features and advantages thereof,
will be best understood by reference to a detailed description of a specific embodiment,
when read in conjunction with the accompanying drawings.
1. A bar code reader for reading indicia of differing light reflectivity, said bar code
reader comprising:
a first assembly (401) including a first laser light emitter (207) for generating
a light beam and means (209) for scanning said light beam to visually illuminate the
indicia, and
a second assembly (404) including a solid state imaging device (206) having an array
of detecting elements for imaging reflected light from said indicia and for generating
a first electrical signal responsive to said imaged light indicative of said indicia.
2. A bar code reader as defined in claim 1, wherein said first light emitter (401) includes
a laser diode.
3. A bar code reader as defined in claim 1, wherein said solid state imaging device (404)
is a linear array of charge coupled devices.
4. A bar code reader as defined in claim 1, wherein said solid state imaging device (404)
comprises a two-dimensional array of detecting elements.
5. A bar code reader as defined in claim 1, further comprising an ambient light sensor
(405, 241) for detecting the level of the ambient light in the field of view and for
producing an output signal if the ambient light level is above a threshold value.
6. A bar code reader as defined in claim 5, further comprising means (406) for activating
said light emitter, and wherein said means for activating said light emitter is responsive
to said output signal.
7. A bar code reader as defined in claim 6, wherein said means (406) for activating said
light emitter is also responsive to said electrical signal.
8. A bar code reader as defined in claim 1, wherein said indicia is a matrix code or
bar code symbol in which information is encoded in a two-dimensional pattern.
9. A bar code reader as defined in claim 1, further comprising means (420) for processing
said electrical signal to determine whether the indicia is a linear or multidimensional
symbol.
10. A bar coder reader as defined in claim 9, further comprising selection means (420b,
422) for deactivating said first light emitter if said means (420) for processing
determines that the indicia is a bar code symbol of a certain symbology category.
11. A bar code reader as defined in claim 1, wherein said electrical signal is representative
of light produced by said first light emitter reflected from said indicia.
12. A bar code reader as defined in claim 1, wherein said electrical signal is representative
of the ambient light reflected from said indicia.
13. A bar code reader as defined in claim 1, wherein said solid state imaging device scans
a field of view at a scan rate faster than that of said scanning light beam.
14. A bar code reader as defined in claim 1, wherein said solid state imaging device scans
a field of view at a scan rate substantially slower than that of said scanning light
beam.
15. A bar code reader as defined in claim 1, wherein said solid state imaging device periodically
scans a field of view and then ceases to scan the field of view for a period of time.
16. A bar code reader as defined in claim 9, wherein said processing means (420) includes
a symbology discriminator (420b) for discriminating between indicia of different symbology
types.
17. A bar code reader as defined in claim 16, wherein one of said symbology types is a
matrix array of geometric shapes.
18. A bar code reader as defined in claim 17, wherein said first light emitter (401) is
deactivated upon said processing means (420) detecting a symbol matrix array.
19. A bar code reader as defined in claim 1, wherein said first light emitter and said
solid state imaging device are disposed in a hand-held housing (201).
20. A bar code reader as defined in any of the preceding claims, further comprising:
a second light emitter (240) for generating a light beam to illuminate a field of
view.
21. A bar code reader as defined in claim 20, wherein said second light emitter (240)
includes a light emitting diode, and said light emitting diode and said first light
emitter are disposed in a single housing.
22. A bar code reader as defined in claim 20, wherein said solid state imaging device
is a linear charge coupled device disposed in said reader so that an elongated dimension
of said charge coupled device is parallel to an elongated dimension of the scanning
light beam.
23. A bar code reader as defined in claim 20 when dependent on claim 5, further comprising
means (406) for activating said second light emitter (240), and wherein said means
for activating said second light emitter is responsive to said output signal.
24. A bar code reader as defined in claim 20 when dependent on claim 5, further comprising
means (406) for activating said first and/or said second light emitter, and wherein
said means for activating said first and/or said second light emitter is responsive
to said output signal.
25. A bar code reader as defined in claim 20, wherein said solid state imaging device
measures an elongated dimension of a scan line image on the sensor to determine the
range of the indicia.
26. A bar code reader as defined in any of the preceding claims, wherein said detecting
element generate an electrical signal representing the spatial intensity variations
of said indicia.
27. A bar code reader according to claim 26, further comprising integrating means for
processing the output of each of the detecting elements to produce a single output
signal.
28. A bar code reader according to claim 27, wherein said detecting elements are scanned
at a variable scanning rate.
29. A bar code reader according to claim 26, further comprising auto-focus optics for
receiving the reflected light and adjusting the focal point of the image on the array
of detecting elements.
30. A bar code reader as defined in claims 19 or 20, wherein said detecting elements are
scanned at a scanning rate, and further comprising actuatable control means in the
housing to change the scanning rate of the detecting elements.
31. A bar code reader as defined in claim 30, further comprising transmitter means (514)
in the housing for transmitting information through the air to a receiver located
remotely from the bar code reader.
32. A bar code reader as defined in any of the preceding claims, further comprising
a photodetector (409) for detecting reflected light from said indicia and for generating
a second electrical signal representing spatial intensity variations of said indicia.
33. A bar code reader according to claim 32, further comprising:
a first symbology discriminator (420b) for receiving a first signal corresponding
to the first electrical signal and for generating a first output signal if said first
signal is indicative of indicia which is non-conforming to a first indicia category;
a second symbology discriminator (424b) for receiving a second signal corresponding
to the second electrical signal and for generating a second output signal if said
second signal is indicative of indicia which is non-conforming to a second indicia
category;
a deactivator (426) for deactivating said solid state imaging device (404) in response
to said first output signal and for deactivating said photodetector (409) in response
to said second output signal.
34. A bar code reader according to claim 33, wherein said first indicia category is matrix
codes and said second indicia category is stacked bar codes including adjacent rows
of linear bar codes.
35. A method for reading coded indicia having parts of different light reflectivity,
comprising:
a) directing a light beam from a light source along a path toward the coded indicia,
the light beam being scanned on a path along said symbol, and
detecting at least a portion of light of variable intensity reflected off the coded
indicia and generating a first electrical signal indicative of the detected light
intensity,
b) processing the first electrical signal to determine if it may be decoded into data
represented by the coded indicia;
c) in the event the first electrical signal cannot be decoded into data, imaging reflected
light from said indicia on a solid state imaging device (404) including an array of
detecting elements, and generating a second electric signal indicative of the detected
light intensity; and
d) processing the second electrical signal to determine if it may be decoded into
data represented by the coded indicia.
36. A method for reading coded indicia having parts of different light reflectivity,
comprising:
a) imaging reflected light from said indicia on a solid state imaging device (404)
including an array of detecting elements, and generating a first electric signal indicative
of the detected light intensity; and
b) processing the first electrical signal to determine if it may be decoded into data
represented by the coded indicia;
c) in the event the first electrical signal cannot be decoded into data, directing
a light beam from a light source along a path toward the coded indicia, the light
beam being scanned on a path along said symbol, and
detecting at least a portion of light of variable intensity reflected off the coded
indicia and generating a second electrical signal indicative of the detected light
intensity,
d) processing the second electrical signal to determine if it may be decoded into
data represented by the coded indicia.
37. A method as defined in claim 35 or 36, wherein said light beam is a laser light beam.
38. A method as defined in claim 35 or 36, further comprising the steps of detecting the
level of the ambient light in a field of view and producing an output signal if the
ambient light level is above a threshold value.
39. A method as defined in claim 38, further comprising the step of generating said light
beam in response to said output signal.
40. A method as defined in claim 39, wherein said step of generating said light beam is
also responsive to said electrical signal.
41. A method as defined in claim 35 or 36, wherein said indicia is a matrix code or bar
code symbol in which information is encoded in a two-dimensional pattern.
42. A method as defined in claim 35 or 36, further comprising the step of processing said
electrical signal to determine whether the indicia is a linear or multidimensional
symbol.
43. A method as defined in claim 42, further comprising the step of terminating the generating
of said light beam if said processing determines that the symbol is a bar code symbol
of a certain symbology category.
44. A method as defined in claim 35 or 36, wherein said electrical signal is representative
of light from said light beam reflected from said indicia.
45. A method as defined in claim 35 or 36, wherein said electrical signal is representative
of ambient light reflected from said indicia.
46. A method as defined in claim 35 or 36, wherein said imaging is performed by scanning
a field of view at a scan rate faster than that of said scanning light beam.
47. A method as defined in claim 35 or 36, wherein said imaging is performed by scanning
a field of view at a scan rate substantially slower than that of said scanning light
beam.
48. A method as defined in claim 35 or 36, wherein said imaging periodically scans a field
of view and then ceases to scan the field of view for a period of time.
49. A method as defined in claim 42, wherein said processing includes discriminating between
indicia of different symbology types.
50. A method as defined in claim 49, wherein one of said symbology types is a matrix array
of geometric shapes.
51. A method as defined in claim 50, wherein said light beam is terminated upon detecting
a matrix array during said processing.
52. A method as defined in claim 38, further comprising the step of generating said light
beam and/or said scanning light beam responsive to said output signal.
53. A method according to claim 35 or 36, wherein multiple output signals are provided
by said imaging, and further comprising the step of processing the multiple output
signals to generate a single output signal.
54. A method according to claim 53, wherein said imaging is performed by scanning at a
variable scanning rate.
55. A method according to claim 35 or 36, further comprising the steps of receiving the
reflected light and adjusting said imaging in response to the received reflected light.
56. A method as defined in claim 35 or 36, wherein said imaging is performed at a scanning
rate, and further comprising the step of changing the scanning rate of the imaging.
57. A method as defined in claim 35 or 36, further comprising the step of transmitting
information represented by said electrical signals through the air to a remote location.
58. A method as defined in any of claims 35-57, further comprising:
detecting the relative position of the reflected light to determine a distance
to the bar code symbol.
59. A method for reading symbols formed by a pattern of indicia, such as matrix codes
or bar code symbols, with a reader having at least two distinct reading modalities,
comprising:
determining if the symbol is of a predetermined category and generating a signal indicative
of the category thereof, and
selecting (304) a respective scanning modality in response to said signal to subsequently
read such symbol,
wherein a first reading modality is imaging with a CCD device,
wherein a second reading modality is scanning with a flying spot light beam.
60. A method as defined in claim 59, wherein a first category of symbols is matrix codes.
61. A method as defined in claim 60, wherein a second category of symbols is stacked bar
codes including adjacent rows of linear bar codes.
62. A method for reading bar code symbols having parts of different light reflectivity
on a target with a hand-held reader,
comprising:
a) emitting a light beam from the reader so that the beam is scanned on a path on
the target and enables the user to aim the reader at the bar code symbol, and
b) imaging reflected light from said bar code symbol on a CCD sensor and generating
an electrical signal indicative of the imaged light intensity, and processing the
electrical signal to produce data represented by the bar code symbol.
1. Ein Bar- oder Strichcodeleser zum Lesen von Anzeigemitteln von unterschiedlicher Lichtreflektivität,
wobei der Strichcodeleser folgendes aufweist:
eine erste Anordnung (401) einschließlich eines ersten Laserlichtemitters (207) zur
Erzeugung eines Lichtstrahls und Mittel (209) zum Tasten des Lichtstrahles um visuell
die Anzeigemittel zu beleuchten und
eine zweite Anordnung (404) einschließlich einer Festkörperbildvorrichtung (206) mit
einer Anordnung von Detektierelementen, um reflektiertes Licht von den Anzeigemitteln
abzubilden und um ein erstes elektrisches Signal zu erzeugen, und zwar ansprechend
auf das für die Anzeigemittel eine Anzeige bildende abgebildete Licht.
2. Strichcodeleser nach Anspruch 1, wobei der erste Lichtemitter (401) eine Laserdiode
aufweist.
3. Strichcodeleser nach Anspruch 1, wobei die Festkörperbildvorrichtung (404) eine Linearanordnung
von ladungsgekoppelten Vorrichtungen (CCD) ist.
4. Strichcodeleser nach Anspruch 1, wobei die Festkörperbildvorrichtung (404) eine zweidimensionale
Anordnung von Detektierelementen aufweist.
5. Strichcodeleser nach Anspruch 1, wobei ein Umgebungslichtsensor (405, 241) vorgesehen
ist zum Detektieren des Pegels von Umgebungslicht dem Gesichtsfeld und zur Erzeugung
eines Ausgangssignals, wenn der Umgebungslichtpegel oberhalb eines Schwellenwertes
liegt.
6. Strichcodeleser nach Anspruch 5, wobei ferner Mittel (406) vorgesehen sind zum Aktivieren
des Lichtemitters, und wobei die erwähnten Mittel zum Aktivieren des Lichtemitters
auf das erwähnte Ausgangssignal ansprechen.
7. Strichcodeleser nach Anspruch 6, wobei die Mittel (406) zum Aktivieren des Lichtemitters
auch auf das erwähnte elektrische Signal ansprechen.
8. Strichcodeleser nach Anspruch 1, wobei die Anzeigemittel ein Matrixcode oder ein Barcodesymbol
ist, in dem Information in einem zweidimensionalen Muster codiert ist.
9. Strichcodeleser nach Anspruch 1, wobei ferner Mittel (420) vorgesehen sind zum Verarbeiten
des erwähnten elektrischen Signals um zu bestimmen, ob die Anzeigemittel ein lineares
oder multidimensionales Symbol sind.
10. Strichcodeleser nach Anspruch 9, wobei ferner Auswahlmittel (420, 422) vorgesehen
sind, zum Deaktivieren des ersten Lichtemitters, wenn die erwähnten Mittel (420) zur
Verarbeitung feststellen, dass die Anzeigemittel ein Strichcodesymbol einer bestimmten
Symbologiekategorie sind.
11. Strichcodeleser nach Anspruch 1, wobei das elektrische Signal für Licht repräsentativ
ist erzeugt durch den ersten Lichtemitter reflektiert von den Anzeigemitteln.
12. Strichcodeleser nach Anspruch 1, wobei das elektrische Signal für das Umgebungslicht
reflektiert von den Anzeigemitteln repräsentativ ist.
13. Strichcodeleser nach Anspruch 1, wobei die Festkörperbildvorrichtung ein Gesichtsfeld
mit einer Abtastrate abtastet, die schneller ist als die des erwähnten Abtastlichtstrahles.
14. Strichcodeleser nach Anspruch 1, wobei die Festkörperbildvorrichtung ein Gesichtsfeld
mit einer Abtastrate abtastet, die wesentlich kleiner ist als die des erwähnten abtastenden
Lichtstrahles.
15. Strichcodeleser nach Anspruch 1, wobei die Festkörperabbildvorrichtung periodisch
ein Gesichtsfeld abtastet und sodann aufhört, um das Gesichtsfeld für eine Zeitperiode
abzutasten.
16. Strichcodeleser nach Anspruch 9, wobei die Verarbeitungsmittel (420) einen Symbologiediskriminator
(420b) aufweisen, um zwischen Anzeigemitteln unterschiedlicher Symbologie-Typen zu
unterscheiden.
17. Strichcodeleser nach Anspruch 16, wobei einer der Symbologie-Typen eine Matrix-Anordnung
mit geometrischen Formen ist.
18. Strichcodeleser nach Anspruch 17, wobei der erwähnte erste Lichtemitter (401) dann
deaktiviert wird, wenn die erwähnten Verarbeitungsmittel (420) eine Symbolmatrixanordnung
detektieren.
19. Strichcodeleser nach Anspruch 1, wobei der erste Lichtemitter und die erwähnte Festkörperbildvorrichtung
in einem in der Hand zu haltenden Gehäuse (201) angeordnet sind.
20. Strichcodeleser nach einem der vorhergehenden Ansprüche, wobei ferner folgendes vorgesehen
ist:
ein zweiter Lichtemitter (240) zur Erzeugung eines Lichtstrahles zur Beleuchtung eines
Gesichtsfeldes.
21. Strichcodeleser nach Anspruch 20, wobei der zweite Lichtemitter (240) eine lichtemittierende
Diode aufweist, und wobei die lichtemittierende Diode und der erste Lichtemitter in
einem einzigen Gehäuse angeordnet sind.
22. Strichcodeleser nach Anspruch 20, wobei die Festkörperbildvorrichtung eine lineare
ladungsgekoppelte Vorrichtung ist, und zwar angeordnet in dem Leser derart, dass eine
Längsdimension der ladungsgekoppelt Vorrichtung parallel zu einer Längsdimension des
Abtastlichtstrahls verläuft.
23. Strichcodeleser nach Anspruch 20, bei Abhängigkeit von Anspruch 5, wobei ferner Mittel
(406) vorgesehen sind, zum Aktivieren des zweiten Lichtemitters (240) und wobei die
Mittel zum Aktivieren des zweiten Lichtemitters auf das erwähnte Ausgangssignal ansprechen.
24. Strichcodeleser nach Anspruch 20, bei Abhängigkeit von Anspruch 5, wobei ferner Mittel
(406) vorgesehen sind zum Aktivieren des ersten und/oder zweiten Lichtemitters und
wobei die erwähnten Mittel zum Aktivieren des ersten und/oder zweiten Lichtemitters
auf das erwähnte Ausgangssignal ansprechen.
25. Strichcodeleser nach Anspruch 20, wobei die Festkörperbildvorrichtung eine Längsdimension
eines Abtastlinienbildes auf dem Sensor mißt, um den Bereich der Anzeigemittel festzustellen.
26. Strichcodeleser nach einem der vorhergehenden Ansprüche, wobei die Detektierelemente
ein elektrisches Signal erzeugen, welches Raumintensitätsveränderungen der Anzeigemittel
repräsentiert.
27. Strichcodeleser nach Anspruch 26, wobei ferner Integriermittel vorgesehen sind, um
den Ausgang bzw. die Ausgangsgröße jedes der Detektierelemente zu verarbeiten, um
ein einziges Ausgangssignal zu erzeugen.
28. Strichcodeleser nach Anspruch 27, wobei die Detektierelemente mit einer variablen
Abtastrate abgetastet werden.
29. Strichcodeleser nach Anspruch 26, wobei ferner Autofokusoptikmittel vorgesehen sind,
um das reflektierte Licht zu empfangen und den Brennpunkt des Bildes auf der Anordnung
der Detektierelemente einzustellen.
30. Strichcodeleser nach Anspruch 19 oder 20, wobei die Detektierelemente mit einer Abtastrate
abgetastet werden und wobei ferner betätigbare Steuermittel in dem Gehäuse vorgesehen
sind, um die Abtastrate der Detektierelemente zu ändern.
31. Strichcodeleser nach Anspruch 30, wobei ferner Transmitter oder Sendemittel (514)
in dem Gehäuse vorgesehen sind, um Information durch die Luft zu einem Empfänger zu
senden, der entfernt vom Strichcodeleser angeordnet ist.
32. Strichcodeleser nach einem der vorhergehenden Ansprüche, wobei ferner folgendes vorgesehen
ist:
ein Fotodetektor (409) zum Detektieren von reflektiertem Licht von den Anzeigemitteln
und zur Erzeugung eines zweiten elektrischen Signals welches Raumintensitätsveränderungen
oder Variationen der Anzeigemittel repräsentiert.
33. Strichcodeleser nach Anspruch 32, wobei ferner folgendes vorgesehen ist:
ein erster Symbologiediskriminator (420b) zum Empfang eines ersten Signals entsprechend
dem ersten elektrischen Signal und zur Erzeugung eines ersten Ausgangssignals, wenn
das erwähnte erste Signal Anzeigemittel anzeigt, die mit einer ersten Anzeigemittelkategorie
nicht konform sind.
einen zweiten Symbologiediskriminator (424b) zum Empfang eines zweiten Signals entsprechend
dem zweiten elektrischen Signal und zur Erzeugung eines zweiten Ausgangssignals, wenn
das zweite Signal Anzeigemittel anzeigt, die mit einer zweiten Anzeigemittelkategorie
nicht konform sind;
einen Deaktivator (426) zum Deaktivieren der erwähnten Festkörperbildvorrichtung (404)
ansprechend auf das erste Ausgangssignal und zum Deaktivieren des erwähnten Fotodetektors
(409) ansprechend auf das zweite Ausgangssignal.
34. Strichcodeleser nach Anspruch 33, wobei die erste Anzeigemittelkategorie Matrixcodes
sind, und wobei die zweite Anzeigemittelkategorie gestapelte Bar- oder Strichcodes
sind, und zwar einschließlich benachbarter Reihen von linearen Bar- oder Strichcodes.
35. Verfahren zum Lesen codierter Anzeigemittel mit Teilen unterschiedlicher Lichtreflektivität,
wobei folgendes vorgesehen ist:
a) Leiten eines Lichtstrahles von einer Lichtquelle entlang eines Pfades zu den codierten
Anzeigemitteln, wobei der Lichtstrahl auf einem Pfad entlang des Symbols getastet
wird, und
Detektieren von mindestens einem Teil des Lichts variabler Intensität reflektiert
von den codierten Anzeigemitteln und Erzeugung eines ersten elektrischen Signals welches
eine Anzeige für die detektierte Lichtintensität bildet,
b) Verarbeiten des ersten elektrischen Signals um zu bestimmen, ob es in Daten repräsentiert
durch die codierten Anzeigemittel decodiert werden kann,
c) Abbilden von reflektiertem Licht von den Anzeigemitteln auf der Festkörperbildvorrichtung
(404) einschließlich einer Anordnung von Detektierelementen in dem Falle, dass das
erste elektrische Signal nicht in Daten decodiert werden kann, und Erzeugen eines
zweiten elektrischen Signals welches eine Anzeige für die detektierte Lichtintensität
bildet; und
d) Verarbeiten des zweiten elektrischen Signals um zu bestimmen, ob es decodiert werden
kann in Daten repräsentiert durch die codierten Anzeigemittel.
36. Verfahren zum Lesen codierter Anzeigemittel mit Teilen unterschiedlicher Lichtreflektivität,
wobei folgendes vorgesehen ist:
a) Abbilden reflektierten Lichtes von den Anzeigemitteln auf einer Festkörperbildvorrichtung
(404) einschließlich einer Anordnung von Detektierelementen, und Erzeugung eines ersten
elektrischen Signals, welches eine Anzeige bildet für die detektierte Lichtintensität;
und
b) Verarbeiten des ersten elektrischen Signals um zu bestimmen, ob es in Daten decodiert
werden kann repräsentiert durch die codierten Anzeigemittel;
c) Leiten eines Lichtstrahls von einer Lichtquelle entlang eines Pfades zu den codierten
Anzeigemitteln im Falle dass das erste elektrische Signal nicht in Daten decodiert
werden kann, wobei der Lichtstrahl auf einen Pfad entlang des Symbols getastet wird,
und Detektieren von mindestens einem Teil des Lichtes variabler Lichtintensität reflektiert
von den codierten Anzeigemitteln und Erzeugung eines zweiten elektrischen Signals
welches eine Anzeige für die detektierte Lichtintensität bildet,
d) Verarbeiten des zweiten elektrischen Signals, um zu bestimmen, ob es in Daten repräsentiert
durch die codierten Anzeigemittel decodiert werden kann.
37. Verfahren nach Anspruch 35 oder 36, wobei der Lichtstrahl ein Laserlichtstrahl ist.
38. Verfahren nach Anspruch 35 oder 36, wobei ferner die Schritte des Detektierens des
Pegels des Umgebungslichtes in einem Gesichtsfeld und das Erzeugen eines Ausgangssignals,
wenn der Umgebungslichtpegel oberhalb eines Schwellenwertes ist, vorgesehen ist.
39. Verfahren nach Anspruch 38, wobei ferner der Schritt des Erzeugens des Lichtstrahles
ansprechend auf das erwähnte Ausgangssignal vorgesehen ist.
40. Verfahren nach Anspruch 39, wobei der Schritt des Erzeugens des Lichtstrahles ebenfalls
auf das erwähnte elektrische Signal anspricht.
41. Verfahren nach Anspruch 35 oder 36, wobei die Anzeigemittel ein Matrixcode oder Barcodesymbol
sind in dem Information in einem zweidimensionalen Muster codiert ist.
42. Verfahren nach Anspruch 35 oder 36, wobei ferner der Schritt des Verarbeitens des
elektrischen Signals vorgesehen ist, um festzustellen, ob die Anzeigemittel ein lineares
oder multidimensionales Symbol sind.
43. Verfahren nach Anspruch 42, wobei ferner der Schritt des Beendens der Erzeugung des
erwähnten Lichtstrahles vorgesehen ist, wenn die Verarbeitung feststellt, dass das
Symbol ein Bar- oder Strichcodesymbol einer bestimmten Symbologiekategorie ist.
44. Verfahren nach Anspruch 35 oder 36, wobei das elektrische Signal für Licht von dem
erwähnten Lichtstrahl reflektiert von den Anzeigemitteln repräsentativ ist.
45. Verfahren nach Anspruch 35 oder 36, wobei das elektrische Signal für Umgebungslicht
reflektiert von den Anzeigemitteln repräsentativ ist.
46. Verfahren nach Anspruch 35 oder 36, wobei die Abbildung ausgeführt wird durch Abtasten
eines Gesichtsfeldes mit einer Abtastrate die schneller ist als die des erwähnten
Abtastlichtstrahles.
47. Verfahren nach Anspruch 35 oder 36, wobei die Abbildung ausgeführt wird durch Abtasten
eines Gesichtsfeldes mit einer Abtastrate, die wesentlich langsamer ist als die des
abtastenden Lichtstrahles.
48. Verfahren nach Anspruch 35 oder 36, wobei die Abbildung periodisch ein Gesichtsfeld
abtastet und sodann aufhört um das Gesichtsfeld für eine Zeitperiode abzutasten.
49. Verfahren nach Anspruch 42, wobei die Verarbeitung die Diskriminierung umfasst, und
zwar zwischen Anzeigemitteln unterschiedlicher Symbologietypen.
50. Verfahren nach Anspruch 49, wobei einer der erwähnten Symbologietypen eine Matrixanordnung
von geometrischen Formen ist.
51. Verfahren nach Anspruch 50, wobei der erwähnte Lichtstrahl beendet wird, wenn eine
Matrixanordnung während der erwähnten Verarbeitung detektiert wird.
52. Verfahren nach Anspruch 38, wobei ferner der Schritt des Erzeugens des erwähnten Lichtstrahles
und/oder des erwähnten Abtastlichtstrahles ansprechend auf das Ausgangssignal vorgesehen
ist.
53. Verfahren nach Anspruch 35 oder 36, wobei Mehrfachausgangssignale durch die Abbildung
vorgesehen werden, und wobei ferner der Schritt des Verarbeitens der Mehrfachausgangssignale
vorgesehen ist, um ein einziges Ausgangssignal vorzusehen.
54. Verfahren nach Anspruch 53, wobei die Abbildung durch Abtasten mit einer variablen
Abtastrate ausgeführt wird.
55. Verfahren nach Anspruch 35 oder 36, wobei ferner die Schritte des Empfangens des reflektierten
Lichtes und des Einstellens der Abbildung vorgesehen sind, und zwar ansprechend auf
das Empfangen des reflektierten Lichts.
56. Verfahren nach Anspruch 35 oder 36, wobei die Abbildung mit einer Abtastrate ausgeführt
wird, und wobei ferner der Schritt der Änderung der Abtastrate der Abbildung vorgesehen
ist.
57. Verfahren nach Anspruch 35 oder 36, wobei ferner der Schritt des Übertragens von Information
repräsentiert durch die erwähnten elektrischen Signale vorgesehen ist, und zwar durch
die Luft zu einer entfernten Stelle.
58. Verfahren nach Anspruch 35 bis 57, wobei ferner folgendes vorgesehen ist:
Detektieren der relativen Position des reflektieren Lichtes um einen Abstand zu dem
Barcodesymbol zu bestimmen.
59. Ein Verfahren zum Lesen von Symbolen gebildet durch ein Muster von Anzeigemittel wie
beispielsweise Matrixcodes oder Strichcodesymbolen, und zwar mit einem Laser mit mindestens
zwei unterschiedlichen Modalitäten, wobei folgendes vorgesehen ist:
Bestimmen ob das Symbol zu einer vorbestimmten Kategorie gehört und Erzeugung eines
Signals, welches die Kategorie anzeigt, und
Auswählen (304) einer entsprechenden Abtastmodalität ansprechend auf das erwähnte
Signal um darauffolgend dieses Signal zu lesen, wobei eine erste Lesemodalität die
Abbildung mit einer CCD-Vorrichtung ist, wobei eine zweite Lesemodalität das Abtasten
mit einem Lichtstrahl mit "fliegendem Punkt" ist.
60. Verfahren nach Anspruch 59, wobei eine erste Kategorie von Symbolen Matrixcodes sind.
61. Verfahren nach Anspruch 60, wobei eine zweite Kategorie von Symbolen gestapelte Barcodes
sind, und zwar einschließlich benachbarter Reihen von linearen Bar- oder Strichcodes.
62. Ein Verfahren zum Lesen von Strichcodesymbolen mit Teilen unterschiedlicher Lichtreflektivität
auf einem Ziel mit einem in der Hand zu haltenden Leser, wobei folgendes vorgesehen
ist:
a) Emittieren eines Lichtstrahls vom Leser, so dass der Strahl auf einem Pfad auf
dem Ziel getastet wird und den Benutzer ermöglicht den Leser auf das Barcodesymbol
zu zielen, und
b) Abbilden des reflektierten Lichtes von dem Strichcodesymbol auf einem CCD-Sensor
und Erzeugung eines elektrischen Signals, welches eine Anzeige der abgebildeten Lichtintensität
bildet und Verarbeiten des elektrischen Signals zur Erzeugung von durch das Strichcodesymbol
repräsentierten Daten.
1. Lecteur de codes à barres pour lire un signe ayant une réflectivité de lumière différente,
ce lecteur de codes à barres comprenant :
un premier assemblage (401) incluant un premier émetteur de lumière laser (207) pour
générer un faisceau de lumière et des moyens (209) pour communiquer un mouvement de
balayage à ce faisceau de lumière, pour illuminer visuellement le signe, et
un second assemblage (404) incluant un dispositif imageur à l'état solide (206) ayant
un réseau d'éléments de détection, pour former une image avec la lumière réfléchie
provenant du signe et pour générer un premier signal électrique en réponse à la lumière
indiquant le signe, avec laquelle l'image a été formée.
2. Lecteur de codes à barres selon la revendication 1, dans lequel le premier émetteur
de lumière (401) comprend une diode laser.
3. Lecteur de codes à barres selon la revendication 1, dans lequel le dispositif imageur
à l'état solide (404) est un réseau linéaire de dispositifs à couplage de charge.
4. Lecteur de codes à barres selon la revendication 1, dans lequel le dispositif imageur
à l'état solide (404) comprend un réseau bidimensionnel d'éléments de détection.
5. Lecteur de codes à barres selon la revendication 1, comprenant en outre un capteur
de lumière ambiante (405, 241) pour détecter le niveau de la lumière ambiante dans
le champ d'observation et pour produire un signal de sortie si le niveau de lumière
ambiante est supérieur à une valeur de seuil.
6. Lecteur de codes à barres selon la revendication 5, comprenant en outre des moyens
(406) pour activer l'émetteur de lumière, et dans lequel les moyens pour activer l'émetteur
de lumière réagissent audit signal de sortie.
7. Lecteur de codes à barres selon la revendication 6, dans lequel les moyens (406) pour
activer l'émetteur de lumière réagissent également au signal électrique.
8. Lecteur de codes à barres selon la revendication 1, dans lequel le signe est un symbole
consistant en un code matriciel ou un code à barres dans lequel de l'information est
codée en un motif bidimensionnel.
9. Lecteur de codes à barres selon la revendication 1, comprenant en outre des moyens
(420) pour traiter le signal électrique pour déterminer si le signe est un symbole
linéaire ou multidimensionnel.
10. Lecteur de codes à barres selon la revendication 9, comprenant en outre des moyens
de sélection (420b, 422) pour désactiver le premier émetteur de lumière si les moyens
de traitement (420) déterminent que le signe est un symbole consistant en un code
à barres d'une certaine catégorie de symbologie.
11. Lecteur de codes à barres selon la revendication 1, dans lequel le signal électrique
est représentatif de la lumière produite par le premier émetteur de lumière et réfléchie
par le signe.
12. Lecteur de codes à barres selon la revendication 1, dans lequel le signal électrique
est représentatif de la lumière ambiante réfléchie par le signe.
13. Lecteur de codes à barres selon la revendication 1, dans lequel le dispositif imageur
à l'état solide balaie un champ d'observation à une cadence de balayage plus rapide
que celle du faisceau de lumière de balayage.
14. Lecteur de codes à barres selon la revendication 1, dans lequel le dispositif imageur
à l'état solide balaie un champ d'observation à une cadence de balayage notablement
inférieure à celle du faisceau de lumière de balayage.
15. Lecteur de codes à barres selon la revendication 1, dans lequel le dispositif imageur
à l'état solide balaie périodiquement un champ d'observation et cesse ensuite de balayer
le champ d'observation pendant un intervalle de temps.
16. Lecteur de codes à barres selon la revendication 9, dans lequel les moyens de traitement
(420) comprennent un discriminateur de symbologie (420b) pour discriminer entre des
signes de types de symbologie différents.
17. Lecteur de codes à barres selon la revendication 16, dans lequel l'un des types de
symbologie est un réseau matriciel de formes géométriques.
18. Lecteur de codes à barres selon la revendication 17, dans lequel le premier émetteur
de lumière (401) est désactivé au moment où les moyens de traitement (420) détectent
un réseau matriciel de symboles.
19. Lecteur de codes à barres selon la revendication 1, dans lequel le premier émetteur
de lumière et le dispositif imageur à l'état solide sont disposés dans un boîtier
(201) tenu à la main.
20. Lecteur de codes à barres selon l'une quelconque des revendications précédentes, comprenant
en outre :
un second émetteur de lumière (240) pour générer un faisceau de lumière pour illuminer
un champ d'observation.
21. Lecteur de codes à barres selon la revendication 20, dans lequel le second émetteur
de lumière (240) comprend une diode électroluminescente, et cette diode électroluminescente
et le premier émetteur de lumière sont disposés dans un seul boîtier.
22. Lecteur de codes à barres selon la revendication 20, dans lequel le dispositif imageur
à l'état solide est un dispositif à couplage de charge linéaire disposé dans le lecteur
de façon qu'une dimension allongée du dispositif à couplage de charge soit parallèle
à une dimension allongée du faisceau de lumière de balayage.
23. Lecteur de codes à barres selon la revendication 20 lorsqu'elle est rattachée à la
revendication 5, comprenant en outre des moyens (406) pour activer le second émetteur
de lumière (240), et dans lequel les moyens pour activer le second émetteur de lumière
réagissent au signal de sortie.
24. Lecteur de codes à barres selon la revendication 20 lorsqu'elle est rattachée à la
revendication 5, comprenant en outre des moyens (406) pour activer le premier et/ou
le second émetteur de lumière, et
dans lequel les moyens pour activer le premier et/ou le second émetteur de lumière
réagissent au signal de sortie.
25. Lecteur de codes à barres selon la revendication 20, dans lequel le dispositif imageur
à l'état solide mesure une dimension allongée d'une image de ligne de balayage sur
le capteur pour déterminer la distance du signe.
26. Lecteur de codes à barres selon l'une quelconque des revendications précédentes, dans
lequel les éléments de détection génèrent un signal électrique représentant les variations
d'intensité spatiales du signe.
27. Lecteur de codes à barres selon la revendication 26, comprenant en outre des moyens
d'intégration pour traiter l'information de sortie de chacun des éléments de détection
pour produire un seul signal de sortie.
28. Lecteur de codes à barres selon la revendication 27, dans lequel les éléments de détection
sont balayés avec une cadence de balayage variable.
29. Lecteur de codes à barres selon la revendication 26, comprenant en outre une optique
de mise au point automatique pour recevoir la lumière réfléchie et régler le point
focal de l'image sur le réseau d'éléments de détection.
30. Lecteur de codes à barres selon la revendication 19 ou 20, dans lequel les éléments
de détection sont balayés à une cadence de balayage, et comprenant en outre des moyens
de commande pouvant être actionnés, dans le boîtier, pour changer la cadence de balayage
des éléments de détection.
31. Lecteur de codes à barres selon la revendication 30, comprenant en outre des moyens
émetteurs (514) dans le boîtier pour émettre de l'information à travers l'air vers
un récepteur placé à distance du lecteur de codes à barres.
32. Lecteur de codes à barres selon l'une quelconque des revendications précédentes, comprenant
en outre :
un photodétecteur (409) pour détecter la lumière réfléchie par le signe et pour générer
un second signal électrique représentant des variations d'intensité spatiales du signe.
33. Lecteur de codes à barres selon la revendication 32, comprenant en outre :
un premier discriminateur de symbologie (420b) pour recevoir un premier signal correspondant
au premier signal électrique et pour générer un premier signal de sortie si ce premier
signal indique un signe qui n'est pas conforme à une première catégorie de signes;
un second discriminateur de symbologie (424b) pour recevoir un second signal correspondant
au second signal électrique et pour générer un second signal de sortie si ce second
signal indique un signe qui n'est pas conforme à la seconde catégorie de signes;
un désactivateur (426) pour désactiver le dispositif imageur à l'état solide (404)
en réponse au premier signal de sortie et pour désactiver le photodétecteur (409)
en réponse au second signal de sortie.
34. Lecteur de codes à barres selon la revendication 33, dans lequel la première catégorie
de signes consiste en codes matriciels et la seconde catégorie de signes consiste
en codes à barres superposés incluant des rangées adjacentes de codes à barres linéaires.
35. Procédé pour lire un signe codé ayant des parties de réflectivité de lumière différente,
comprenant les étapes suivantes :
a) on dirige un faisceau de lumière provenant d'une source de lumière selon un chemin
allant vers le signe codé, le faisceau de lumière étant soumis à un balayage sur un
chemin le long du symbole, et
on détecte au moins une partie de la lumière d'intensité variable réfléchie par
le signe codé et on génère un premier signal électrique indiquant l'intensité de lumière
détectée,
b) on traite le premier signal électrique pour déterminer s'il peut être décodé en
données représentées par le signe codé;
c) dans le cas où le premier signal électrique ne peut pas être décodé en données,
on forme une image de la lumière réfléchie à partir du signe sur un dispositif imageur
à l'état solide (404) incluant un réseau d'éléments de détection, et on génère un
second signal électrique indiquant l'intensité de lumière détectée; et
d) on traite le second signal électrique pour déterminer s'il peut être décodé en
données représentées par le signe codé.
36. Procédé pour lire un signe codé ayant des parties de réflectivité de lumière différente,
comprenant les étapes suivantes :
a) on forme une image de la lumière réfléchie par le signe, sur un dispositif imageur
à l'état solide (404) incluant un réseau d'éléments de détection, et on génère un
premier signal électrique indiquant l'intensité de lumière détectée; et
b) on traite le premier signal électrique pour déterminer s'il peut être décodé en
données représentées par le signe codé;
c) dans le cas où le premier signal électrique ne peut pas être décodé en données,
on dirige un faisceau de lumière à partir d'une source de lumière selon un chemin
allant vers le signe codé, le faisceau de lumière étant soumis à un balayage sur un
chemin le long du symbole, et
on détecte au moins une partie de la lumière d'intensité variable réfléchie par
le signe codé et on génère un second signal électrique indiquant l'intensité de lumière
détectée,
d) on traite le second signal électrique pour déterminer s'il peut être décodé en
données représentées par le signe codé.
37. Procédé selon la revendication 35 ou 36, dans lequel le faisceau de lumière est un
faisceau de lumière laser.
38. Procédé selon la revendication 35 ou 36, comprenant en outre les étapes consistant
à détecter le niveau de la lumière ambiante dans un champ d'observation et à produire
un signal de sortie si le niveau de lumière ambiante est supérieur à une valeur de
seuil.
39. Procédé selon la revendication 38, comprenant en outre l'étape consistant à générer
le faisceau de lumière en réponse au signal de sortie.
40. Procédé selon la revendication 39, dans lequel l'étape de génération du faisceau de
lumière dépend également du signal électrique.
41. Procédé selon la revendication 35 ou 36, dans lequel le signe est un symbole consistant
en un code matriciel ou un code à barres dans lequel de l'information est codée en
un motif bidimensionnel.
42. Procédé selon la revendication 35 ou 36, comprenant en outre l'étape de traitement
du signal électrique pour déterminer si le signe est un symbole linéaire ou multidimensionnel.
43. Procédé selon la revendication 42, comprenant en outre l'étape consistant à arrêter
la génération du faisceau de lumière si le traitement détermine que le symbole est
un symbole de code à barres d'une certaine catégorie de symbologie.
44. Procédé selon la revendication 35 ou 36, dans lequel le signal électrique est représentatif
de la lumière provenant du faisceau de lumière réfléchi par le signe.
45. Procédé selon la revendication 35 ou 36, dans lequel le signal électrique est représentatif
de la lumière ambiante réfléchie par le signe.
46. Procédé selon la revendication 35 ou 36, dans lequel la formation d'image est effectuée
en balayant un champ d'observation à une cadence de balayage plus rapide que celle
du faisceau de lumière de balayage.
47. Procédé selon la revendication 35 ou 36, dans lequel la formation d'image est effectuée
en balayant un champ d'observation à une cadence de balayage notablement plus lente
que celle du faisceau de lumière de balayage.
48. Procédé selon la revendication 35 ou 36, dans lequel la formation d'image balaie périodiquement
un champ d'observation et cesse ensuite de balayer le champ d'observation pendant
un intervalle de temps.
49. Procédé selon la revendication 42, dans lequel le traitement comprend la discrimination
entre des signes de différents types de symbologie.
50. Procédé selon la revendication 49, dans lequel l'un des types de symbologie est un
réseau matriciel de formes géométriques.
51. Procédé selon la revendication 50, dans lequel le faisceau de lumière est arrêté au
moment de la détection d'un réseau matriciel pendant le traitement.
52. Procédé selon la revendication 38, comprenant en outre l'étape de génération du faisceau
de lumière et/ou du faisceau de lumière de balayage en réponse au signal de sortie.
53. Procédé selon la revendication 35 ou 36, dans lequel la formation d'image fournit
de multiples signaux de sortie, et comprenant en outre l'étape de traitement des multiples
signaux de sortie pour générer un seul signal de sortie.
54. Procédé selon la revendication 53, dans lequel la formation d'image est effectuée
par balayage à une cadence de balayage variable.
55. Procédé selon la revendication 35 ou 36, comprenant en outre les étapes consistant
à recevoir la lumière réfléchie et à régler la formation d'image en réponse à la lumière
réfléchie reçue.
56. Procédé selon la revendication 35 ou 36, dans lequel la formation d'image est effectuée
à une cadence de balayage, et comprenant en outre l'étape consistant à changer la
cadence de balayage de la formation d'image.
57. Procédé selon la revendication 35 ou 36, comprenant en outre l'étape consistant à
émettre à travers l'air, vers un emplacement distant, de l'information représentée
par les signaux électriques.
58. Procédé selon l'une quelconque des revendications 35-37, comprenant en outre :
la détection de la position relative de la lumière réfléchie pour déterminer une distance
jusqu'au symbole de code à barres.
59. Procédé pour lire des symboles formés par une configuration de signes, comme des codes
matriciels ou des symboles de codes à barres, avec un lecteur ayant au moins deux
modalités de lecture distinctes, comprenant les étapes suivantes :
on détermine si le symbole est d'une catégorie prédéterminée et on génère un signal
indiquant sa catégorie, et
on sélectionne (304) une modalité de balayage respective en réponse au signal, pour
lire ensuite un tel symbole,
dans lequel une première modalité de lecture est une formation d'image avec un
dispositif (CCD),
dans lequel une seconde modalité de lecture est un balayage avec un faisceau de
lumière à spot mobile.
60. Procédé selon la revendication 59, dans lequel une première catégorie de symboles
consiste en codes matriciels.
61. Procédé selon la revendication 60, dans lequel une seconde catégorie de symboles consiste
en codes à barres superposés incluant des rangées adjacentes de codes à barres linéaires.
62. Procédé pour lire sur une cible, avec un lecteur tenu à la main, des symboles de codes
à barres ayant des parties de réflectivité de lumière différente,
comprenant les étapes suivantes :
a) on émet un faisceau de lumière à partir du lecteur de façon que le faisceau soit
soumis à un balayage lui faisant parcourir un chemin sur la cible et permette à l'utilisateur
de pointer le lecteur vers le symbole de code à barres, et
b) on forme sur un capteur à dispositif à couplage de charge (CCD) une image de la
lumière réfléchie par le symbole de code à barres, et on génère un signal électrique
indiquant l'intensité de lumière formant l'image, et on traite le signal électrique
pour produire des données représentées par le symbole de code à barres.