[0001] The present invention relates to a paper machine for manufacturing a fibrous soft
paper web, including:
- a wet section having a headbox; a forming roll; and inner an outer clothings running
around the forming roll, between which clothings the fibrous web is formed;
- a press section having at least one shoe press having a shoe press roll and a counter
roll, said rolls forming an extended press nip, a substantially impermeable belt and
a press felt, the substantially impermeable belt and the press felt running through
the extended press nip with the fibrous web enclosed therebetween; and
- a drying section having a drying cylinder and a transfer member which, together with
the drying cylinder, forms a transfer nip for transfer of the fibrous web to the drying
cylinder.
[0002] The invention also relates to a method of manufacturing a fibrous soft paper web
in a paper machine, said machine including:
- a wet section having a headbox; a forming roll; and inner and outer clothings running
around the forming roll, between which clothings the fibrous web is formed;
- a press section having a least one shoe press having a shoe press roll and a counter
roll, said rolls forming an extended press nip, a substantially impermeable belt and
a press felt, the substantially impermeable belt and the press felt running through
the extended press nip with the fibrous web enclosed therebetween; and
- a drying section having a drying cylinder and a transfer member which, together with
the drying cylinder, forms a transfer nip for transfer of the fibrous web to the drying
cylinder.
[0003] A paper machine of the type described above is disclosed in US-5,393,384, see particularly
Figure 6. The paper machine shown therein has a belt impermeable to water, which runs
in a loop through an extended press nip formed by a shoe press roll and a counter
roll. A press felt is conducted directly to the press nip, where it runs together
with the impermeable belt and the paper web.
The paper web is transferred from a forming fabric to the impermeable belt, which
is to carry the paper web on its under side up to the press nip and thence to the
drying cylinder. The impermeable belt thus carries the paper web a relatively long
distance after the paper web has been transferred from the forming fabric to the impermeable
belt. There is therefore a risk of the paper web not adhering sufficiently strongly
along the entire distance and thus becoming detached from the impermeable belt. According
to the '384 patent, the adhesion force between the impermeable belt and the paper
web is greater than that between the press felt and the paper web. The impermeable
belt in question is not compressible and has a smooth, web-carrying surface. It is
generally known that such a smooth, impermeable belt obtains a film of liquid on its
smooth, web-carrying surface when the belt, press felt and paper web pass together
through a press nip and that, after the press nip, the paper web therefore adheres
to the impermeable belt instead of to the press felt which does not have a smooth
surface, when the press felt and the impermeable belt run away from each other. This
situation is also utilized in US-4,483,745. Since, however, both the impermeable belt
and the drying cylinder in the paper machine according to US-5,393,384 have smooth
surfaces, with which the paper web is intended to come into contact, there is considerable
risk of the paper web continuing to adhere to the smooth surface of the impermeable
belt after it is passed the nip at the drying cylinder instead of being transferred
to the smooth surface of the drying cylinder as desired. Probably not even the application
of large quantities of adhesive on the envelope surface of the drying cylinder would
ensure adhesion of the paper web to the drying cylinder.
[0004] DE-195 48 747 describes a paper machine for manufacturing creped tissue paper, which
is provided with a press comprising a shoe press roll, a counter roll and a suction
roll, the counter roll forming a first press nip with the suction roll and a second
extended press nip with the shoe press roll. A felt passes through the two press nips
together with the paper web and then carries the paper web with it to a Yankee dryer,
to which the paper web is transferred when the felt and the paper web pass around
a transfer roll forming a non-compressing nip with the Yankee dryer. Suction zones
for dewatering the felt are provided before and after the first press nip, the suction
zone before the press nip being situated within the suction roll whereas the suction
zone after the press nip is in a side loop in which the felt runs alone and joins
the paper web again at the entry to the second press nip. One drawback with such a
paper machine is that the paper web is exposed to rewetting by the wet felt before
it reaches the Yankee dryer.
[0005] US-5,298,124 describes a compressible transfer belt for use in a paper or board machine
in order to eliminate open draws of the paper web and to easily release the paper
web so that it can be transferred to a fabric or belt. The transfer belt carries the
paper web through the press section, which comprises one or more press nips, and on
to the drying section which comprises a plurality of drying cylinders and a belt passing
in a loop around a transfer roll which forms a nip with the transfer belt. Each press
is also provided with a felt passing through its press nip and enclosing the paper
web between it and the transfer belt. The impermeable transfer belt is also designed
so that a liquid film formed in the press nip between the transfer belt and the paper
web breaks up when the pressure on the transfer belt ceases after the press nip, so
that its release properties increase and the paper web can thus more easily be transferred
to a fabric or another belt running in a loop. There is no proposal or suggestion
to having the transfer belt to carry the paper web to a drying cylinder in a tissue
machine.
[0006] US-5,298,124 offers an excellent description of the tasks a transfer belt cooperating
with a press felt shall perform in a satisfactory manner, and also of the properties
and design of such transfer belts, which then were described in patent specifications
US-A-4,483,745, 4,976,821, 4,500,588, 5,002,638, 4,529,643 and
CA-A-1,188,556. According to US-A-5,298,124, for a transfer belt intended for cooperation
with a press felt the critical tasks are a) to remove the paper web from the press
felt without causing instability problems; b) to cooperate with the press felt in
one or more nips to ensure optimal dewatering and high quality of the paper web; and
c) to transfer the paper web in a closed draw from a press in the press section to
a paper receiving fabric or belt in the following press or presses of the press section
or to a pick-up fabric in the drying section. As mentioned, the transfer belt for
the press section of a paper machine described in US-5,298,124 has a web-contacting
surface which is substantially impermeable to water and air and has pressure-responsive
microscale topography. Under influence of the pressure in a press nip in the press
section, the transfer belt is compressed so that the microscale roughness of said
surface is decreased, whereupon the surface becomes much smoother and allows the formation
of a thin, continuous film of water thereon.
[0007] It has surprisingly been found that a belt of the type described in US-5,298,124
is also well suited for use in a paper machine according to the invention, for transferring
a soft paper web in closed draw from a shoe press nip in the press section to a Yankee
dryer in the drying section of the soft paper machine. As is known, a shoe press nip
results in a high degree of dewatering.
[0008] The object of the present invention is to provide an improved paper machine and an
improved method of manufacturing soft paper, said paper machine and said method enabling
the manufacture of a fibrous web with high dry solids content before the drying cylinder
in order to enable a high production rate to be achieved at reasonable cost, and to
reliably transfer the fibrous web to the drying cylinder although the fibrous web
is carried to the drying cylinder by an impermeable belt.
[0009] The paper machine according to the invention is characterized in that
a) the substantially impermeable belt comprises a carrier with a compressible polymer
coating on the side facing the paper web, having a hardness in the range from 50 to
97 Shore A, which polymer coating has a web-contacting surface with a pressure-responsive,
recoverable degree of roughness, the web-contacting surface having a degree of roughness
in unloaded state of RZ=2-80 m, measured in accordance with ISO 4287, Part I, and a lower degree of roughness
of RZ=0-20 m when the polymer coating is compressed by linear load of 20-220 kN/m on the
substantially impermeable belt as measured in a non-extended press nip;
b) the press felt is arranged to carry the fibrous web to the press section from the
forming roll or from a point situated downstream of the forming roll and upstream
of the press section;
c) the substantially impermeable belt and the web-carrying press felt are arranged
to run together not until they enter the press section to enclose the fibrous web
between them, the substantially impermeable belt being arranged to run directly to
the press section;
d) the substantially impermeable belt is arranged to run from the shoe press to the
drying cylinder to carry the fibrous web to said transfer nip;
e) the press felt is arranged to run in a direction away from the substantially impermeable
belt at a point immediately after the extended press nip and before a water film formed
in the extended press nip on the substantially impermeable belt breaks up; and
f) a device for applying adhesive is arranged before said transfer nip to apply a
continuous adhesive layer on the envelope surface of the drying cylinder and/or on
the fibrous web.
[0010] The method according to the invention is characterized by
a) performing the pressing with the aid of a substantially impermeable belt that includes
a carrier and a compressible polymer coating on the side facing the paper web, said
polymer coating having a hardness in the range from 50 to 97 Shore A and a web-contacting
surface with a pressure responsive, recoverable degree of roughness, the web-contacting
surface having a degree of roughness in unloaded state of RZ=2-80 m, measured in accordance with ISO 4287, Part I, and a lower degree of roughness
of RZ=0-20 m when the polymer coating is compressed by linear load of 20-220 kN/m on the
substantially impermeable belt as measured in a non-extended press nip;
b) using the press felt to carry the fibrous web to the press section from the forming
roll or from a point situated downstream of the forming roll and upstream of the press
section;
c) running the substantially impermeable belt and the web-carrying press felt together
not until they enter the press section to enclose the fibrous web between them, and
running the substantially impermeable belt directly to the press section;
d) running the substantially impermeable belt from the shoe press to the drying cylinder
to carry the fibrous web to said transfer nip;
e) running the press felt in a direction away from the substantially impermeable belt
at a point immediately after the extended press nip and before a water film that is
formed on the substantially impermeable belt in the extended press nip breaks up;
and
f) applying a continuous adhesive layer on the envelope surface of the drying cylinder
and/or on the fibrous web by means of an adhesive applying device at a point before
said transfer nip.
[0011] It is surprising that a transfer belt according to US-A-5,298,124, which is intended
for pressing in a press section and usable for transferring a paper web from the press
section to a drying fabric, is useful with advantage for transferring a soft paper
web from a shoe press nip directly to a Yankee dryer or other drying cylinder. As
is well known, the conditions at a Yankee dryer are completely different from those
in a press nip. With a Yankee dryer no pressing of the soft paper web occurs for direct
dewatering. Rather it is a question of supporting the soft paper web to the envelope
surface of the Yankee dryer so that the fibers of the soft paper web adhere efficiently
to the surface of the Yankee dryer thereby achieving good heat transfer to the paper
web. This is exactly the effect which is achieved with the transfer belt in the paper
machine according to the invention and which is not achieved with a press felt as
described in DE-195 48 747 due to rewetting of the paper web after the last press
nip in the press section which prevents satisfactory adhesion. Neither can it be achieved,
or only to a minor extent, with a transfer belt as described in US-5,393,384 for the
reason stated above. The compressibility of the transfer belt used in the paper machine
according to the invention results in lower specific pressure at the adhesion point,
which in turn results in increased rate of operation, i.e. higher production rate.
This property also results in increased vaporization of water from the soft paper
web, i.e. quicker drying of the soft paper web on the Yankee dryer, which also contributes
to higher efficiency in the process. The increased efficiency can either be used to
increase machine speed or to reduce energy consumption while maintaining the same
production volume.
[0012] The invention is described in more detail in the following with reference to the
drawings.
[0013] Figure 1 shows a paper machine according to a first embodiment of the invention.
[0014] Figure 2 shows a paper machine according to a second embodiment of the invention.
[0015] Figure 3 shows a paper machine according to a third embodiment of the invention.
[0016] Figure 4 shows a paper machine according to a fourth embodiment of the invention.
[0017] Figures 1-3 show schematically parts of a paper machine for manufacturing a fibrous
web 1 of soft paper such as tissue and other sanitary paper products. Each of the
paper machines comprises a wet section 2, a press section 3 and a drying section 4.
[0018] The wet section 2 comprises a headbox 7, a forming roll 8, an endless, carrying,
inner clothing 9 and an endless, covering outer clothing 10 consisting of a forming
fabric. The inner and outer clothings 9 and 10 run, each in its own loop, around a
plurality of guide rolls 11 and 12, respectively.
[0019] The drying section 4 comprises a drying cylinder 5 covered by a hood 30. The drying
cylinder is suitably a Yankee dryer. At the outlet side of the drying section a creping
doctor 21 is arranged to crepe the fibrous web 1 off the Yankee dryer 5. An application
device 31 is provided for applying of a suitable adhesive on the envelope surface
of the Yankee dryer 5 immediately before the transfer nip.
[0020] The press section 3 comprises a shoe press with a shoe press roll 14 and a counter
roll 19, these rolls 14 and 19 forming an extended press nip with each other. The
press section also comprises an endless press felt 15 which runs in a loop around
guide rolls 6, and an endless, substantially impermeable transfer belt 16. The substantially
impermeable belt 16 runs in a loop around the counter roll 19, a transfer roll 17
and a plurality of guide rolls 18. The transfer roll 17 forms a transfer nip with
the Yankee dryer 5 with low linear pressure, i.e. about 30-60 kN, through which transfer
nip the substantially impermeable belt 16 thus passes.
[0021] In the embodiments shown in Figures 1 and 2 the press section 3 also includes a roll
press, the rolls of which consisting of a suction press roll 13 and said counter roll
19 to form a press nip through which the substantially impermeable belt 16 and the
press felt 15 pass together with the fibrous web 1. After this initial press nip,
the press felt 15 is conducted away from the fibrous web 1 and the substantially impermeable
belt 16 in a side loop around the suction press roll 13 and two guide rolls 32. The
press felt 15 rejoins the fibrous web 1 and the substantially impermeable belt 16
immediately before the extended press nip. If desired, suction devices may be arranged
within this side loop of the press felt 15 in order to increase the capacity of the
press felt to absorb water at the entrance to the extended press nip.
[0022] In the embodiments shown in Figures 1 and 3 the inner clothing 9 of the wet section
2 is a felt conveyed to the press section 3 to be also used as press felt 15 and which
thus runs in a loop back to the forming roll 8.
[0023] In the embodiment shown in Figure 2 the inner clothing 9 of the wet section 2 is
a fabric, in which case the press felt 15 runs around a pick-up roll 20 arranged close
to the loop of the fabric 9 so that press felt 15 and fabric 9 run in contact with
each other to transfer the fibrous web from the fabric 9 to the press felt 15. The
pick-up roll 20 may be provided with a suction shoe (not shown). Alternatively the
pick-up roll and suction shoe may be replaced by a pick-up suction box.
[0024] Figure 4 shows schematically parts of a paper machine according to a further embodiment
of the invention. It is similar to that shown in Figure 1 with the exception that
the press felt 15 is not led in a side loop between the two press nips, but instead
accompanies the counter roll 19 so that the fibrous web 1 is held enclosed between
the substantially impermeable belt 16 and the press felt 15. This embodiment can be
used when there is little risk of rewetting of the fibrous web.
[0025] In the embodiments according to Figures 1-4 the counter roll 19 is a smooth roll
and is arranged in a loop of the substantially impermeable belt 16. In an alternative
embodiment (not shown) of the press section according to Figure 3, the positions of
rolls 14 and 19 are reversed, i.e. the shoe press roll 14 is arranged in a loop of
the substantially impermeable belt 16 and the counter roll 19 in the loop of the press
felt 15. In such a configuration the counter roll may be a suction roll, a grooved
roll or a blind-drilled roll.
[0026] The substantially impermeable and elastically compressible transfer belt 16 is of
the type described in US-5,298,124, for instance. The substantially impermeable belt
16 used in the paper machines according to the invention is compressible under the
influence of the press forces prevailing in the press nips. The substantially impermeable
belt 16 thus assumes an uncompressed state upstream and downstream of a press nip
and a compressed state when it passes a press nip, the surface, the web-carrying surface,
facing the fibrous web having a high degree of roughness in the uncompressed state
of the substantially impermeable belt and a lower degree of roughness in the compressed
state of the substantially impermeable belt so that the web-carrying surface in the
compressed state of the substantially impermeable belt is sufficiently smooth for
a continuous liquid film to be formed on the web-carrying surface when the substantially
impermeable belt, together with press felt and fibrous web, passes through the press
nip and so that the web-carrying surface in the uncompressed state of the substantially
impermeable belt is sufficiently rough to permit the continuous liquid film to break
up after the substantially impermeable belt has expended in thickness direction. More
specifically, the substantially impermeable and elastically compressible transfer
belt consists of an endless carrier, alternatively including a joinable seam, with
a polymer coating on its web-contacting surface having a hardness of 50-97 Shore A,
the polymer coating having a degree of roughness in uncompressed state of R
Z = 2-80 m, measured in accordance with ISO 4287, Part I, and being compressible to
a lower degree of roughness of R
Z = 0-20 m when a linear load of 20-220 kN/m is applied on the substantially impermeable
belt, and also has the ability to be recovered to its uncompressed degree of roughness
when the pressure exerted on the substantially impermeable belt ceases. The R
Z-value is more specifically the ten-point height which is defined in said ISO norm
as the average distance between the five highest peaks and the five deepest volleys
in the reference length measured from a line parallel to the mean line and not crossing
the surface profile. The substantially impermeable transfer belt preferably has an
air permeability of less than 6 m
3/m
2/minute, measured in accordance with the procedure described in "Standard Test Method
for Air Permeability of Textile Fabrics, ASTM D 737-75, American Society of Testing
and Materials".
[0027] As stated in said US-5,298,124, the polymer coating of the substantially impermeable
belt may advantageously comprise a polymer composition such as acrylic polymer resin,
polyurethane polymer resin and polyurethane/polycarbonate polymer resin composition.
The polymer coating may also contain particles of filler with a different hardness
from the polymer material and which may consist of kaolin clay, polymer material or
metal, preferably stainless steel.
[0028] The transfer belt included in the paper machine according to the invention is manufactured
in the manner also described in US-5,298,124. Thanks to the use of the above polymer
composition, a surface layer is achieved on the belt which is elastically compressible.
After the actual surface working in the manufacturing process a surface is obtained
which gives a controlled topography. The compressibility and topography of the surface
layer are not noticeably affected by possible wear during operation. The dense polymer
surface is easy to keep clean and can stand being cleaned with a doctor blade directly
on the belt surface. To ensure that the belt will not age at the edge portions running
against the Yankee dryer outside the paper web, this must be taken into consideration
when selecting material and the combinations which withstand heat best must be chosen.
Otherwise edge cooling must be effected by spraying water on the edge, for instance,
immediately before or after passage of the Yankee dryer.
[0029] The carrier in the transfer belt is endless and includes also types of base elements
which can in some way be made endless. The term also particularly covers an openable
base element provided with a seam, which element is made endless first when it is
installed in the paper machine with the aid of a suitable seam. The carrier may consist,
for instance, of a multi-layered woven fabric produced from polymer monofilaments
such as polyester, polyamide and the like. The base element may also consist of a
fibrous web (non-woven) held together by binder, combined wound yarns, polymer foil/film,
warp knitting or the like. The requirement is that the carrier is form-stable both
in machine direction and transverse thereto, so that it contributes to stability of
the belt upon mechanical stress in these directions. If the carrier is to be completely
enclosed in the polymer coating, this can either be applied on one side with complete
bleeding through to the reverse side, or it may be applied first on one side and then
on the other. Configurations may occur requiring particularly thin belts, in which
case it may be advisable to apply the coating only from one side with restricted through-bleeding.
In this case it is essential that the non-coated surface of the base element is wear-resistant
and easy to keep clean.
[0030] The paper machine according to the invention, with single-felted press nip(s), produces
a fibrous web with a high dry solids content before the drying section, i.e. up to
55%, which should be compared with the dry solids contents of up to 45% achieved with
paper machines in use today. This improvement can be utilized either to run the paper
machine at a higher production or to reduce the energy consumption in the drying section.
It also enables a reduction in the diameter of the drying cylinder.
[0031] With the embodiments shown and described a guide roll may be arranged if desired
in the loop of the substantially impermeable belt 16 immediately before the transfer
roll 17.
[0032] With the embodiments shown and described a transfer member is used consisting of
the transfer roll 17. According to an alternative embodiment (not shown), the transfer
roll is replaced by the substantially impermeable belt itself which is allowed to
run around a predetermined part of the drying cylinder, e.g. within a sector angle
of 30-60, to form an extended transfer nip with the drying cylinder.
1. A paper machine for manufacturing a fibrous soft paper web (1), including:
- a wet section (2) having a headbox (7); a forming roll (8); and inner and outer
clothings (9, 10) running around the forming roll (8), between which clothings the
fibrous web (1) is formed;
- a press section (3) having at least one shoe press having a shoe press roll (14)
and a counter roll (19), said rolls forming an extended press nip, a substantially
impermeable belt (16) and a press felt (15), the substantially impermeable belt (16)
and the press felt (15) running through the extended press nip with the fibrous web
enclosed therebetween; and
- a drying section (4) having a drying cylinder (5) and a transfer member (17) which,
together with the drying cylinder (5), forms a transfer nip for transfer of the fibrous
web to the drying cylinder (5),
characterized in that
a) the substantially impermeable belt (16) comprises a carrier with a compressible
polymer coating on the side facing the paper web, having a hardness in the range from
50 to 97 Shore A, which polymer coating has a web-contacting surface with a pressure-responsive,
recoverable degree of roughness, the web-contacting surface having a degree of roughness
in unloaded state of RZ=2-80 m, measured in accordance with ISO 4287, Part I, and a lower degree of roughness
of RZ=0-20 m when the polymer coating is compressed by linear load of 20-220 kN/m on the
substantially impermeable belt as measured in a non-extended press nip;
b) the press felt (15) is arranged to carry the fibrous web (1) to the press section
(3) from the forming roll (8) or from a point situated downstream of the forming roll
(8) and upstream of the press section (3);
c) the substantially impermeable belt (16) and the web-carrying press felt (15) are
arranged to run together not until they enter the press section (3) to enclose the
fibrous web (1) between them, the substantially impermeable belt (16) being arranged
to run directly to the press section;
d) the substantially impermeable belt (16) is arranged to run from the shoe press
to the drying cylinder (5) to carry the fibrous web (1) to said transfer nip;
e) the press felt (15) is arranged to run in a direction away from the substantially
impermeable belt (16) at a point immediately after the extended press nip and before
a water film formed in the extended press nip on the substantially impermeable belt
(16) breaks up; and
f) a device (31) for applying adhesive is arranged before said transfer nip to apply
a continuous adhesive layer on the envelope surface of the drying cylinder (5) and/or
on the fibrous web (1).
2. A paper machine as claimed in claim 1, characterized in that said inner clothing (9) in the wet section constitutes a felt, and that this felt
is arranged to run through the press section and there to be used also as its press
felt (15).
3. A paper machine as claimed in claim 1, characterized in that said inner clothing (9) in the wet section is a fabric, and that a pick-up device
(20) is arranged in the loop of the press felt upstream of the press section in order
to transfer the fibrous web (1) from the fabric (9) to the press felt.
4. A paper machine as claimed in any one of claims 1-3, characterized in that the press section also includes a roll press arranged upstream of the shoe press
and including a suction press roll (13) arranged in the loop of the press felt (15),
and a counter roll (19) arranged in the loop of the substantially impermeable belt
(16).
5. A paper machine as claimed in claim 4, characterized in that the counter roll (19) of the shoe press also is the counter roll (19) of the roll
press.
6. A paper machine as claimed in claim 4 or 5, characterized in that the press felt (15) is guided away from the fibrous web (1) in a side loop around
the suction press roll (13) and at least one guide roll (32), which side loop extends
from the press nip of the roll press to the extended press nip of the shoe press.
7. A paper machine as claimed in any one of the preceding claims, characterized in that the air permeability of the substantially impermeable belt (16) is less than 6 m3/m2/minute, measured in accordance with the procedure described in "Standard Test Method
for Air Permeability of Textile Fabrics, ASTM D 737-75, American Society of Testing
and Materials".
8. A paper machine as claimed in any one of claims 1-7, characterized in that the transfer member consists of a transfer roll (17) arranged in the loop of the
substantially impermeable belt (16).
9. A paper machine as claimed in any one of claims 1-7, characterized in that the transfer member consists of the substantially impermeable belt (16) that runs
around a predetermined part of the drying cylinder (5) to produce an extended transfer
nip.
10. A method of manufacturing a fibrous soft paper web (1) in a paper machine, said paper
machine including:
- a wet section (2) having a headbox (7); a forming roll (8); and inner and outer
clothings (9, 10) running around the forming roll (8), between which clothings the
fibrous web (1) is to be formed;
- a press section (3) having at least one shoe press having a shoe press roll (14)
and a counter roll (19), said rolls forming an extended press nip, a substantially
impermeable belt (16) and a press felt (15), the substantially impermeable belt (16)
and the press felt (15) running through the extended press nip with the fibrous web
enclosed therebetween; and
- a drying section (4) having a drying cylinder (5) and a transfer member (17) which,
together with the drying cylinder (5), forms a transfer nip for transfer of the fibrous
web to the drying cylinder (5),
characterized by
a) performing the pressing with the aid of a substantially impermeable belt (16) that
includes a carrier and a compressible polymer coating on the side facing the paper
web, said polymer coating having a hardness in the range from 50 to 97 Shore A and
a web-contacting surface with a pressure responsive, recoverable degree of roughness,
the web-contacting surface having a degree of roughness in unloaded state of RZ=2-80 m, measured in accordance with ISO 4287, Part I, and a lower degree of roughness
of RZ=0-20 m when the polymer coating is compressed by linear load of 20-220 kN/m on the
substantially impermeable belt as measured in a non-extended press nip;
b) using the press felt (15) to carry the fibrous web (1) to the press section (3)
from the forming roll (8) or from a point situated downstream of the forming roll
(8) and upstream of the press section (3);
c) running the substantially impermeable belt (16) and the web-carrying press felt
(15) together not until they enter the press section (3) to enclose the fibrous web
(1) between them, and running the substantially impermeable belt (16) directly to
the press section;
d) running the substantially impermeable belt (16) from the shoe press to the drying
cylinder (5) to carry the fibrous web (1) to said transfer nip;
e) running the press felt (15) in a direction away from the substantially impermeable
belt (16) at a point immediately after the extended press nip and before a water film
that is formed on the substantially impermeable belt (16) in the extended press nip
breaks up; and
f) applying a continuous adhesive layer on the envelope surface of the drying cylinder
(5) and/or on the fibrous web (1) by means of an adhesive applying device (31) at
a point before said transfer nip.
11. A method as claimed in claim 10, characterized by using a felt as said inner clothing (9) in the wet section, running that felt through
the press section, and using that felt also as the press felt (15) of the press section.
12. A method as claimed in claim 10, characterized by transferring the fibrous web from said inner clothing (9), which is in the form of
a fabric, to the press felt (15) by means of a pick-up device (20) arranged in the
loop of the press felt upstream of the press section.
13. A method as claimed in any one of claims 10-12, characterized by dewatering the fibrous web first in a roll press of the press section, said roll
press being arranged upstream of the shoe press and including a suction press roll
(13) arranged in the loop of the press felt (15) and a counter roll (19) arranged
in the loop of the substantially impermeable belt (16).
14. A method as claimed in claim 13, characterized by guiding the press felt (15) away from the fibrous web (1) in a side loop running
around the suction press roll (13) and at least one guide roll (32), said side loop
extending from the press nip of the roll press to the extended press nip of the shoe
press.
15. A method as claimed in any one of claims 10-14, characterized by using a substantially impermeable belt (16) having an air permeability that is less
than 6 m3/m2/minute, measured in accordance with the procedure described in "Standard Test Method
for Air Permeability of Textile Fabrics, ASTM D 737-75, American Society of Testing
and Materials".
16. A method as claimed in any of claims 10-15, characterized by using the substantially impermeable belt (16) also as said transfer member that runs
around a predetermined part of the drying cylinder (5) to produce an extended transfer
nip.
1. Papiermaschine zum Herstellen einer faserartigen weichen Papierbahn (1) mit:
- einer Nasspartie (2) mit einem Stoffauflaufkasten (7); einer Formerwalze (8) und
einem inneren und einem äußeren Textilstück (9, 10), die um die Formerwalze (8) laufen,
wobei zwischen den Textilstücken die faserartige Bahn (1) ausgebildet wird;
- einer Pressenpartie (3) mit zumindest einer Schuhpresse mit einer Schuhpresswalze
(14) und einer Gegenwalze (19), wobei die Walzen einen Langpressenspalt bilden, einem
im Wesentlichen undurchlässigen Riemen (16) und einem Pressenfilz (15), wobei der
im Wesentlichen undurchlässige Riemen (16) und der Pressenfilz (15) durch den Langpressenspalt
laufen, wobei die faserartige Bahn zwischen ihnen eingeschlossen ist; und
- einer Trockenpartie (4) mit einem Trocknungszylinder (5) und einem Übertragungselement
(17), das zusammen mit der Trocknungszylinder (5) einen Übertragungsspalt für eine
Übertragung der faserartigen Bahn zu dem Trocknungszylinder (5) ausbildet,
dadurch gekennzeichnet, dass
a) der im Wesentlichen undurchlässige Riemen (16) einen Träger mit einer zusammendrückbaren
Polymerbeschichtung an der Seite aufweist, die der Papierbahn zugewandt ist, wobei
er eine Härte im Bereich von 50 bis 97 Shore A hat, wobei die Polymerbeschichtung
eine Bahnkontaktfläche mit einem auf Druck ansprechenden wiederherstellbaren Grad
an Rauigkeit hat, wobei die Bahnkontaktfläche einen Grad an Rauigkeit in einem unbelasteten
Zustand von RZ = 2-80 m gemessen gemäß ISO 4287, Teil I, und einen unteren Grad an Rauigkeit von
RZ = 0-20 m hat, wenn die Polymerbeschichtung durch eine lineare Last von 20-220 kN/m
an dem im Wesentlichen undurchlässigen Riemen gemessen bei einem Nicht-Langpressenspalt
zusammengedrückt wird;
b) der Pressenfilz (15) so eingerichtet ist, dass er die faserartige Bahn (1) zu der
Pressenpartie (3) von der Formerwalze (8) oder von einem Punkt trägt, der sich stromabwärtig
von der Formerwalze (8) und stromaufwärtig von der Pressenpartie (3) befindet;
c) der im Wesentliche undurchlässige Riemen (16) und der Bahntragepressenfilz (15)
so eingerichtet sind, dass sie nicht zusammen laufen, bis sie in die Pressenpartie
(3) eintreten, um die faserartige Bahn (1) zwischen ihnen einzuschließen, wobei der
im Wesentlichen undurchlässige Riemen (16) so eingerichtet ist, dass er direkt zu
der Pressenpartie läuft;
d) der im Wesentlichen undurchlässige Riemen (16) so eingerichtet ist, dass er von
der Schuhpresse zu dem Trocknungszylinder (5) läuft, um die faserartige Bahn (1) zu
dem Übertragungsspalt zu tragen;
e) der Pressenfilz (15) so eingerichtet ist, dass er in einer Richtung von dem in
Wesentlichen undurchlässigen Riemen (16) weg läuft an einem Punkt unmittelbar nach
dem Langpressenspalt und bevor ein Wasserfilm, der in dem Langpressenspalt an dem
im Wesentlichen undurchlässigen Riemen (16) ausgebildet wird, abweist; und
f) eine Vorrichtung (31) zum Auftragen eines Haftmittels vor dem Übertragungsspalt
angeordnet ist, um eine kontinuierliche Haftmittellage an der Mantelfläche der Trocknungszylinders
(5) und / oder an der faserartigen Bahn (1) aufzutragen.
2. Papiermaschine gemäß Anspruch 1,
dadurch gekennzeichnet, dass
das innere Textilstück (9) bei der Nasspartie aus einem Filz besteht und
dieser Filz so eingerichtet ist, dass er durch die Pressenpartie läuft und dort
als ihr Pressenfilz (15) ebenfalls verwendet wird.
3. Papiermaschine gemäß Anspruch 1,
dadurch gekennzeichnet, dass
das innere Textilstück (9) in der Nasspartie ein Gewebe ist und
eine Aufnahmevorrichtung (20) in der Schleife des Pressenfilzes stromaufwärtig
von der Pressenpartie angeordnet ist, um die faserartige Bahn (1) von dem Gewebe (9)
zu dem Pressenfilz zu übertragen.
4. Papiermaschine gemäß einem der Ansprüche 1 bis 3,
dadurch gekennzeichnet, dass
die Pressenpartie ebenfalls eine Walzenpresse hat, die stromaufwärtig von der Schuhpresse
angeordnet ist und eine Saugpresswalze (13), die in der Schleife des Pressenfilzes
(15) angeordnet ist, und eine Gegenwalze (19) hat, die in der Schleife des im Wesentlichen
undurchlässigen Riemens (16) angeordnet ist.
5. Papiermaschine gemäß Anspruch 4,
dadurch gekennzeichnet, dass
die Gegenwalze (19) der Schuhpresse ebenfalls die Gegenwalze (19) der Walzenpresse
ist.
6. Papiermaschine gemäß Anspruch 4 oder 5,
dadurch gekennzeichnet, dass
der Pressenfilz (15) von der faserartigen Bahn (1) bei einer Seitenschleife um
die Saugpresswalze (13) und zumindest eine Führungswalze (32) weg geführt wird, wobei
die Seitenschleife sich von dem Pressenspalt der Walzenpresse zu dem Langpressspalt
der Schuhpresse erstreckt.
7. Papiermaschine gemäß einem der vorherigen Ansprüche,
dadurch gekennzeichnet, dass
die Luftdurchlässigkeit des im Wesentlichen undurchlässigen Riemens (16) geringer
als 6 m3/m2/min ist gemessen gemäß dem Verfahren, das in "Standard Test Method for Air Permeability
of Textile Fabrics, ASTM D 737-75, American Society of Testing and Materials" beschrieben
ist.
8. Papiermaschine gemäß einem der Ansprüche 1 bis 7,
dadurch gekennzeichnet, dass
das Übertragungselement aus einer Übertragungswalze (17) besteht, die in der Schleife
des im Wesentlichen undurchlässigen Riemens (16) angeordnet ist.
9. Papiermaschine gemäß einem der Ansprüche 1 bis 7,
dadurch gekennzeichnet, dass
das Übertragungselement aus dem im Wesentlichen undurchlässigen Riemen (16) besteht,
der um einen vorbestimmten Teil des Trocknungszylinders (5) läuft, um einen Langübertragungsspalt
zu erzeugen.
10. Verfahren zum Herstellen einer faserartigen weichen Papierbahn (1) in einer Papiermaschine,
wobei die Papiermaschine folgendes aufweist:
- eine Nasspartie (2) mit einem Stoffauflaufkasten (7); einer Formerwalze (8) und
einem inneren und einem äußeren Textilstück (9, 10), die um die Formerwalze (8) laufen,
wobei zwischen den Textilstücken die faserartige Bahn (1) ausgebildet wird;
- eine Pressenpartie (3) mit zumindest einer Schuhpresse mit einer Schuhpresswalze
(14) und einer Gegenwalze (19), wobei die Walzen einen Langpressenspalt bilden, einem
im Wesentlichen undurchlässigen Riemen (16) und einem Pressenfilz (15), wobei der
im Wesentlichen undurchlässige Riemen (16) und der Pressenfilz (15) durch den Langpressenspalt
laufen, wobei die faserartige Bahn zwischen ihnen eingeschlossen ist; und
- eine Trockenpartie (4) mit einem Trocknungszylinder (5) und einem Übertragungselement
(17), das zusammen mit der Trocknungszylinder (5) einen Übertragungsspalt für eine
Übertragung der faserartigen Bahn zu dem Trocknungszylinder (5) ausbildet,
gekennzeichnet durch
a) Ausführen des Pressens mit der Hilfe eines im Wesentlichen undurchlässigen Riemens
(16), der einen Träger und eine zusammendrückbare Polymerbeschichtung an der Seite
hat, die der Papierbahn zugewandt ist, wobei die Polymerbeschichtung eine Härte in
dem Bereich von 50-97 Shore A und eine Bahnkontaktfläche mit einem auf Druck ansprechenden
wiederherstellbaren Grad an Rauigkeit hat, wobei die Bahnkontaktfläche einen Grad
an Rauigkeit bei einem unbelasteten Zustand von RZ = 2-80 m hat gemessen gemäß ISO 4287, Teil I, und einen unteren Grad an Rauigkeit
von RZ = 0-20 m hat, wenn die Polymerbeschichtung durch eine lineare Last von 20 bis 220 kN/m an dem im Wesentlichen undurchlässigen Riemen
zusammengedrückt wird gemessen bei einem Nicht-Langpressenspalt;
b) Verwenden des Pressenfilzes (15) zum Befördern der faserartigen Bahn (1) zu der
Pressenpartie (3) von der Formerwalze (8) oder von einem Punkt, der sich stromabwärtig
von der Formerwalze (8) und stromaufwärtig von der Pressenpartie (3) befindet;
c) Laufen des im Wesentlichen undurchlässigen Riemens (16) und des Bahntragepressenfilzes
(15) zusammen nicht bis sie in die Pressenpartie (3) eintreten, um die faserartige
Bahn (1) zwischen ihnen zu umschließen, und Laufen des im Wesentlichen undurchlässigen
Riemens (16) direkt zu der Pressenpartie;
d) Laufen des im Wesentlichen undurchlässigen Riemens (16) von der Schuhpresse zu
dem Trocknungszylinder (5), um die faserartige Bahn (1) zu dem Übertragungsspalt zu
befördern;
e) Laufen des Pressenfilzes (15) in einer Richtung von dem im Wesentlichen undurchlässigen
Riemen (16) an einem Punkt unmittelbar nach dem Langpressenspalt und bevor ein Wasserfilm,
der an dem im Wesentlichen undurchlässigen Riemen (16) in dem Langpressenspalt ausgebildet
wird, abreißt; und
f) Aufbringen einer kontinuierlichen Haftmittellage an der Mantelfläche des Trocknungszylinders
(5) und / oder an der faserartigen Bahn (1) mittels einer Haftmittelauftragvorrichtung
(31) an einem Punkt vor dem Übertragungsspalt.
11. Verfahren gemäß Anspruch 10,
gekennzeichnet durch
Verwenden eines Filzes als das innere Textilstück (9) bei der Nasspartie,
Laufen des Filzes durch die Pressenpartie und
Verwenden des Filzes ebenfalls als den Pressenfilz (15) der Pressenpartie.
12. Verfahren gemäß Anspruch 10,
gekennzeichnet durch
Übertragen der faserartigen Bahn von dem inneren Textilstück (9), das in der Form
eines Gewebes ist, zu dem Pressenfilz (15) durch eine Aufnahmevorrichtung (20), die in der Schleife des Pressenfilzes stromaufwärtig
von der Pressenpartie angeordnet ist.
13. Verfahren gemäß einem der Ansprüche 10 bis 12,
gekennzeichnet durch
Entwässern der faserartigen Bahn zunächst bei einer Walzenpresse der Pressenpartie,
wobei die Walzenpresse stromaufwärtig von der Schuhpresse angeordnet ist und eine
Saugpressenwalze (13), die in der Schleife des Pressenfilzes (15) angeordnet ist,
und eine Gegenwalze (19) hat, die in der Schleife des im Wesentlichen undurchlässigen
Riemens (16) angeordnet ist.
14. Verfahren gemäß Anspruch 13,
gekennzeichnet durch
Führen des Pressenfilzes (15) weg von der faserartigen Bahn (1) in einer Seitenschleife,
die um die Saugpressenwalze (13) und zumindest eine Führungswalze (32) läuft, wobei
die Seitenschleife sich von dem Pressenspalt der Walzenpresse zu dem Langpressenspalt
der Schuhpresse erstreckt.
15. Verfahren gemäß einem der Ansprüche 10 bis 14,
gekennzeichnet durch
Verwenden eines im Wesentlichen undurchlässigen Riemens (16) mit einer Luftdurchlässigkeit,
die geringer als 6 m3/m2/min ist, gemessen gemäß dem Verfahren, das in "Standard Test Method for Air Permeability
of Textile Fabrics, ASTM D 737-75, American Society of Testing and Materials" beschrieben
ist.
16. Verfahren gemäß einem der Ansprüche 10 bis 15,
gekennzeichnet durch
Verwenden des im Wesentlichen undurchlässigen Riemens (16) ebenfalls als das Übertragungselement,
das um einen vorbestimmten Teil des Trocknungszylinders (5) läuft, um einen Langübertragungsspalt
zu erzeugen.
1. Machine à papier pour fabriquer une feuille de papier douce fibreuse continue (1)
comprenant :
- une section humide (2) dotée d'une caisse d'arrivée (7) ; d'un rouleau de formation
(8), et d'habillages interne et externe (9, 10) qui avancent autour du rouleau de
formation (8), et on forme la feuille de papier fibreuse continue (1) entre ces habillages
;
- une section de presse (3) doté d'au moins une presse à sabot ayant un rouleau de
presse à sabot (14) et un contre rouleau (19), lesdits rouleaux formant une ligne
de contact entre deux rouleaux de presse étendue, une courroie sensiblement imperméable
(16) et un feutre de presse (15), la courroie sensiblement imperméable (16) et le
feutre de presse (15) avançant à travers la ligne de contact entre deux rouleaux de
presse étendue avec la feuille de papier fibreuse continue enfermée entre eux ; et
- une section de séchage (4) dotée d'un cylindre sécheur (5) et d'un élément de transfert
(17) qui, conjointement au cylindre sécheur (5), forme une ligne de contact entre
deux rouleaux de transfert pour le transfert de la feuille fibreuse continue vers
le cylindre sécheur (5),
caractérisée en ce que
a) la courroie sensiblement imperméable (16) comprend un support avec un revêtement
polymère compressible du côté orienté vers la feuille de papier continue, ayant une
dureté comprise entre 50 et 97 Shore A, dont le revêtement polymère a une surface
de contact avec la feuille avec un degré de rugosité récupérable, sensible à la pression,
la surface de contact avec la feuille ayant un degré de rugosité à l'état non chargé
de RZ = 2 - 80 m, mesuré selon la norme ISO 4287, Partie I, et un degré de rugosité inférieur
de RZ = 0 - 20 m lorsque le revêtement polymère est comprimé par la charge linéaire de
20 - 220 kN/m sur la courroie sensiblement imperméable tel que mesuré dans une ligne
de contact entre deux rouleaux de presse non étendue ;
b) le feutre de presse (15) est agencé pour transporter la feuille fibreuse continue
(1) vers la section de presse (3) à partir du rouleau de formation (8) ou à partir
d'un point situé en aval du rouleau de formation (8) et en amont de la section de
presse (3) ;
c) la courroie sensiblement imperméable (16) et le feutre de presse qui transporte
la feuille (15) sont agencés pour avancer ensemble mais pas avant qu'ils ne pénètrent
dans la section de presse (3) pour enfermer la feuille fibreuse continue (1) entre
eux, la courroie sensiblement imperméable (16) étant agencée pour avancer directement
vers la section de presse ;
d) la courroie sensiblement imperméable (16) est agencée pour avancer à partir de
la presse à sabot vers le cylindre sécheur (5) pour transporter la feuille fibreuse
continue (1) vers ladite ligne de contact entre deux rouleaux de transfert ;
e) le feutre de presse (15) est agencé pour avancer dans une direction éloignée de
la courroie sensiblement imperméable (16) à un point situé immédiatement après la
ligne de contact entre deux rouleaux de presse étendue et avant un film aqueux formé
dans la ligne de contact entre deux rouleaux de presse étendue sur la courroie sensiblement
imperméable (16) qui se termine ; et
f) un dispositif (31) pour appliquer l'adhésif est agencé avant ladite ligne de contact
entre deux rouleaux de presse pour appliquer une couche adhésive continue sur la surface
d'enveloppe du cylindre sécheur (5) et/ou sur la feuille fibreuse continue (1).
2. Machine à papier selon la revendication 1, caractérisée en ce que ledit habillage interne (9) dans la section humide constitue un feutre, et en ce que ce feutre est agencé pour avancer à travers la section de presse et également pour
être utilisé comme son feutre de presse (15).
3. Machine à papier selon la revendication 1, caractérisé en ce que ledit habillage interne (9) dans la section humide est un tissu, et en ce que le dispositif de prise (20) est agencé dans la boucle du feutre de presse en amont
de la section de presse afin de transférer la feuille fibreuse continue (1) du tissu
(9) vers le feutre de presse.
4. Machine à papier selon l'une quelconque des revendications 1 - 3, caractérisée en ce que la section de presse comprend également une presse à cylindres agencée en amont de
la presse à sabot et comprenant un rouleau de presse aspirante (13) agencée dans la
boucle du feutre de presse (15) et un contre rouleau (19) agencé dans la boucle de
la courroie sensiblement imperméable (16).
5. Machine à papier selon la revendication 4, caractérisé en ce que le contre rouleau (19) de la presse à sabot est également le contre rouleau (19)
de la presse à cylindres.
6. Machine à papier selon la revendication 4 ou 5 caractérisée en ce que le feutre de presse (15) est guidé à distance de la feuille fibreuse continue (1)
dans une boucle latérale autour du rouleau de presse aspirante (13) et au moins un
rouleau de guidage (32) dont la boucle latérale s'étend de la ligne de contact entre
deux rouleaux de presse du rouleau de presse vers la ligne de contact entre deux rouleaux
de presse étendue de la presse à sabot.
7. Machine à papier selon l'une quelconque des revendications précédentes, caractérisée en ce que la perméabilité de l'air de la courroie sensiblement imperméable (16) est inférieure
à 6 m3/m2/minute, mesurée selon la procédure décrite dans le « Procédé d'essai standard destiné
à la perméabilité à l'air des tissus textiles, ASTM D 737-75, Société américaine d'essai
et de matériaux ».
8. Machine à papier selon l'une quelconque des revendications 1-7, caractérisée en ce que l'élément de transfert se compose d'un rouleau de transfert (17) agencé dans la boucle
de la courroie sensiblement imperméable (16).
9. Machine à papier selon l'une quelconque des revendications 1-7, caractérisée en ce que l'élément de transfert se compose de la courroie sensiblement imperméable (16) qui
avance autour d'une partie prédéterminée du cylindre sécheur (5) pour produire une
ligne de contact entre deux rouleaux de transfert étendue.
10. Procédé pour fabriquer une feuille de papier doux fibreux continue (1) dans une machine
à papier, ladite machine à papier comprenant :
- une section humide (2) dotée d'une caisse d'arrivée (7) ; d'un rouleau de formation
(8), et d'habillages interne et externe (9, 10) qui avancent autour du rouleau de
formation (8), et on doit former la feuille fibreuse continue (1) entre ces habillages
;
- une section de presse (3) dotée d'au moins une presse à sabot ayant un rouleau de
presse à sabot (14) et d'un contre rouleau (19), lesdits rouleaux formant une ligne
de contact entre deux rouleaux de presse étendue, d'une courroie sensiblement imperméable
(16) et d'un feutre de presse (15), la courroie sensiblement imperméable (16) et le
feutre de presse (15) avançant à travers la ligne de contact entre deux rouleaux de
presse étendue avec la feuille fibreuse continue enfermée entre eux ; et
- une section de séchage (4) dotée d'un cylindre sécheur (5) et d'un élément de transfert
(17) qui, conjointement au cylindre sécheur (5), forme une ligne de contact entre
deux rouleaux de transfert pour le transfert de la feuille fibreuse continue vers
le cylindre sécheur (5),
caractérisée par les étapes consistant à :
a) réaliser le pressage à l'aide d'une courroie sensiblement imperméable (16) qui
comprend un support et un revêtement polymère compressible du côté orienté vers la
feuille de papier continue, ledit revêtement polymère ayant une dureté comprise entre
50 et 97 Shore A, et une surface de contact avec la feuille avec un degré de rugosité
récupérable, sensible à la pression, la surface de contact avec la feuille ayant un
degré de rugosité à l'état non chargé de RZ = 2 - 80 m, mesuré selon la norme ISO 4287, Partie I, et un degré de rugosité inférieur
de RZ = 0 - 20 m lorsque le revêtement polymère est comprimé par la charge linéaire de
20 - 220 kN/m sur la courroie sensiblement imperméable tel que mesuré dans une ligne
de contact entre deux rouleaux de presse non étendue ;
b) utiliser le feutre de presse (15) pour transporter la feuille fibreuse continue
(1) vers la section de presse (3) à partir du rouleau de formation (8) ou à partir
d'un point situé en aval du rouleau de formation (8) et en amont de la section de
presse (3) ;
c) faire avancer la courroie sensiblement imperméable (16) et le feutre de presse
qui transporte la feuille (15) ensemble, mais pas avant qu'ils ne pénètrent dans la
section de presse (3) pour enfermer la feuille fibreuse continue (1) entre eux, et
faire avancer la courroie sensiblement imperméable (16) directement vers la section
de presse ;
d) faire avancer la courroie sensiblement imperméable (16) à partir de la presse à
sabot vers le cylindre sécheur (5) pour transporter la feuille fibreuse continue (1)
vers ladite ligne de contact entre deux rouleaux de transfert ;
e) faire avancer le feutre de presse (15) dans une direction éloignée de la courroie
sensiblement imperméable (16) à un point situé immédiatement après la ligne de contact
entre deux rouleaux de presse étendue et avant un film aqueux formé dans la ligne
de contact entre deux rouleaux de presse étendue sur la courroie sensiblement imperméable
(16) qui se termine ; et
f) appliquer une couche adhésive continue sur la surface d'enveloppe du cylindre sécheur
(5) et/ou sur la feuille fibreuse continue (1) au moyen d'un dispositif d'application
d'adhésif (31) à un point situé avant ladite ligne de contact entre deux rouleaux
de transfert.
11. Procédé selon la revendication 10, caractérisé par les étapes consistant à utiliser un feutre comme ledit habillage interne (9) dans
la section humide, faire avancer ce feutre à travers la section de presse, et utiliser
ce feutre également comme feutre de presse (15) de la section de presse.
12. Procédé selon la revendication 10, caractérisé par l'étape consistant à transférer la feuille fibreuse continue à partir dudit habillage
interne (9), qui se présente sous la forme d'un tissu, vers le feutre de presse (15)
au moyen d'un dispositif de prise (20) agencé dans la boucle du feutre de presse en
amont de la section de presse.
13. Procédé selon l'une quelconque des revendications 10-12, caractérisé par l'étape consistant à retirer l'eau de la feuille fibreuse continue tout d'abord dans
une presse à cylindres de la section de presse, ladite presse à cylindres étant agencée
en amont de la presse à sabot et comprenant un rouleau de presse aspirante (13) agencé
dans la boucle du feutre de presse (15) et un contre rouleau (19) agencé dans la boucle
de la courroie sensiblement imperméable (16).
14. Procédé selon la revendication 13, caractérisé par l'étape consistant à guider le feutre de presse (15) à distance de la feuille fibreuse
continue (1) dans une boucle latérale qui avance autour du rouleau de presse aspirante
(13) et au moins d'un rouleau de guidage (32), ladite boucle latérale s'étendant à
partir de la ligne de contact entre deux rouleaux de presse de la presse à cylindres
vers la ligne de contact entre deux rouleaux de presse étendue de la presse à sabot.
15. Procédé selon l'une quelconque des revendications 10-14, caractérisé par l'étape consistant à utiliser une courroie sensiblement imperméable (16) ayant une
perméabilité à l'air qui est inférieure à 6 m3/m2/minute, mesurée selon la procédure décrite dans le « Procédé d'essai standard destiné
à la perméabilité à l'air des tissus textiles, ASTM D 737-75, Société américaine d'essai
et de matériaux ».
16. Procédé selon l'une quelconque des revendications 10-15, caractérisé par l'étape consistant à utiliser la courroie sensiblement imperméable (16) également
comme ledit élément de transfert qui avance autour d'une partie prédéterminée du cylindre
sécheur (5) pour produire une ligne de contact entre deux rouleaux de transfert étendue.