BACKGROUND OF THE INVENTION
[0001] This invention relates to a carton which when shipped from the manufacturer to its
ultimate destination, is in a folded arrangement such that the box or containment
vessel is folded so that it may be entirely embraced within the "lid" of the ultimate
package. Such boxes are convenient for use as "gift" boxes.
[0002] Many "folded cartons" are available in present day commercial establishments. Most
folded boxes are shipped in their folded condition and displayed in the folded condition,
making it difficult for the consumer to gauge the ultimate size and capacity of the
box. Since the dimensions of the box appear on the "knocked down" box it often requires
that a consumer have a ruler or tape measure handy to determine the capacity of the
assembled carton.
[0003] The entire carton will be contained in a transparent or semitransparent wrap so that
the customer may easily determine the size, shape and color of the unassembled gift
carton through the transparent wrap. Because the carton itself is stored within the
confines of the lid, the informed customer may easily determine (from the size of
the lid enclosing the folded carton) the dimensions of the unassembled carton, The
customer has merely to hold the gift carton (in its folded condition) up to the article
which is to be ultimately housed within the gift carton to gauge whether the folded
gift carton will have sufficient capacity to contain the article once the folded box
is assembled.
[0004] Many prior art gift cartons are manufactured and shipped in their final assembled
condition. These prior art gift cartons are usually manufactured from rigid board
with the lid in place on the carton. Usually the complete gift box is enclosed in
a shrink-wrap plastic enclosure. Additional paraphernalia, such as ribbons, gift tags,
decorative stickers, etc. are placed inside the box before the shrink-wrap is applied
to the gift carton. The advantage of presenting the ultimate customer with a completely
erected rigid gift carton (in a shrink wrap) is that the customer may determine immediately
upon seeing the gift carton in its erected form is that it is easy to determine whether
the intended gift will fit into the assembled gift carton. The disadvantage is that
the shipping and packaging costs associated with the assembled carton can drive the
ultimate selling price of the pre-assembled carton out of the range of most consumers.
[0005] Thus this type of gift carton will be available only in upscale gift shops where
price is not a prime consideration.
PERTINENT PRIOR ART
Canadian Patent 289,528 May 7, 1929
[0006] This patent relates to a collapsible metallic box in which the top and bottom components
of the box fold around the side walls of the ballot box. The side walls have an accordion
like pleat in the middle to permit the sidc walls to collapse inwardly so that the
front and rear walls may be moved into a juxtaposed relationship with only the side
walls (being previously folded) being nested therebetwcen. The top and bottom components
may then he folded about the front and rear wall nested package.
[0007] The box described herein is metallic in nature and requires metal flanges on some
of the wall components in order to deliver its promise of being truly collapsible.
Canadian Patent 1,118,734 February 23, 1982
[0008] This is a box manufactured from paperboard and is foldable for shipping and storage
in a compact planar configuration. This carton requires considerable manual dexterity
to assemble it, and in addition, requires adhesive strips to successfully assemble
the box. A strip of adhesive tape is applied across the top of the box, provides additional
security for the box.
[0009] This box which is paperboard and has a folding capability, has no capability to be
ornamented, has no separate lid and lacks the user friendliness of applicant's container
wherein the ultimate size of the container is revealed by the lid.
Canadian Patent, 1,245,309 April 26, 1983
(Very similar to 1,118,734 above)
Canadian Patent 1,226,563 September 8, 1987
[0010] This is a cardboard box which may be folded to form a ballot box. This container
is simple in construction and is relatively easy to assemble, but requires a preglued
panel to provide a handle and the enclosure requires tabs to engage slots in order
to lock the device together, Sealing tape is used to secure the assembled container.
U.S. Patents. 4,699,312, 4,981,259, 5,610,383, 5,681,113
SUMMARY OF THE INVENTION
[0011] This invention thus relates to a method of packaging a folded container entirely
within its lid so that the consumer can immediately see the carton, lid, ribbon, bow,
gift tags and other wrapping paraphernalia which are displayed within the carton lid
in a plastic shrink-wrap. The lid and the contained box assembly arc shipped from
The manufacturer to a retail purveyor in the compact "knocked-down" condition. Because
of this method of packaging and storing, the entire folded carton within the rigid
lid, the customer may easily ascertain the length, width and height of the assembled
carton without having to open the shrink-wrap covering. The customer only has to hold
the package of the lid containing the folded carton up to the intended gift to determine
whether the gift will fit into the assembled carton.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
Figure 1 is a drawing of the blank used to form the box of this invention.
Figure 2 is shows the blank of Figure 1 in a partially folded condition.
Figure 3 shows the partially folded box blank of Figure 1.
Figure 4 shows the box of Figure 1 completely folded.
Figure 5 shows the folded box of Figure 4 inserted into the box lid.
Figure 6 shows box 10 oriented for construction of the bottom
Figure 7 shows the box having the lid placed thereon.
Figure 8 shows the complete box having a ribbon applied.
Figure 9 shows the completcly assembled box with a decorative ribbon in place.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0013] The carton of the invention described in this application is well known in the packaging
industry as the Houghland or snap lock bottom carton. It is frequently known as the
1-2-3 closure because of the swift and speedy manner in which the bottom panels may
be erected. The other outstanding feature of this closure is that once the bottom
of the carton has been assembled, the carton and bottom are quite stable and not subject
to collapse.
[0014] Referring now to Figure 1 a blank 10 is shown having four panels 12, 14, 16, 18 (which
become the sidewalls of the container 10) separated by score lines 20, 22, 24, 26.
Score line 26 separates glue flap 28 from panel 18.
[0015] A second score line 30 is provided between panels 12, 14, 16, 18 and and panel components
32, 34, 36 and 38 respectively. The end panel components 32 and 36 are bent inwardly
of the sides 12 and 16 before or after glue flap 28 is glued to side 12. End flaps
34 and 38 are bent outwardly of panels 14 and 18 so as to overlie the exterior surface
of panels 14 and 18 as shown in Figure 2.
[0016] Flap 28 is next glued to the side 12. With the glue flap 28 secured to side 12 and
the end panels 32 and 36 tucked inside the carton and end panels 34 and 36 folded
over the outside of panels 14 and 18, the folded blank 10 takes on the appearance
of a flat folded structure of Figure 3. The box may be folded again at scorelines
20 and 22 to produce the folded box as shown in Figure 4.
[0017] The folded box of Figure 4 may now be inserted in lid 40 as shown in Figure 5. Lid
40 is a rigid lid having shallow sides 42, 44, 46 and 48 to embrace and overlap box
10 when assembled. The box 10 and lid 14 require only as much space as the lid represents;
in this condition the box and lid present a very compact unit for shipping and storage.
A ribbon 52 and any other decorative paraphernalia such as gift tag 50 may be included
in the box lid under the protection of a shrink-wrap.
[0018] It wil be noted that the ribbon 52 shown in Figure 8 is preglued at 54 to provide
a complete seal for box 10. The ribbon 52 shown in Figure 9 is sccurely fastened to
the box 10 by means of preglued portion 54 to hold the lid closed and to secure the
gift tag 50 in its proper place.
[0019] The gift box described above may be conveniently stored and assembled in a jiffy.
It may be attractively appointed and used for a variety of occasions.
[0020] The enclosing wrap which secures the unassembled carton within the carton lid may
be a transparent shrink wrap or it may be a plastic bag which surrounds the lid and
unassembled carton. These materials may be transparent or semi transparent. It is
envisioned that plastic or nylon enclosures may perform equally well.
[0021] The material comprising the box may be Kraft board, wood, plastic sheeting or sheet
metal, such as aluminum or steel.
1. A blank for a carton which comprises panels which may subsequently be erected into
a box having four sides and a bottom and an open top; and
a lid for said open top comprising a flat panel having four edge panels which overlap
the sides of the carton when placed on said open top;
said blank being folded in such a manner that the blank may be completely stored
within the confines of the box lid for shipping and display purposes.
2. A blank as claimed in claim 1 wherein panels forming the four sides of the assembled
box have attached thereto four bottom panels which when assembled intcrlock to form
a bottom for said carton.
3. A blank as claimed in claim 2 wherein said four bottom panels form a Houghland bottom
for said carton.
4. A blank and lid as claimed in claim I wherein said lid also contains ribbon, gift
tags and other wrapping paraphernalia.
5. A blank and lid as claimed in claim 4 wherein said blank and ribbon, gift tags and
other wrapping paraphernalia are contained within said lid and are enclosed within
a transparent wrap.
6. A blank and lid as claimed in claim 4 wherein said blank and ribbon, gift tags and
other wrapping paraphernalia are contained within said lid and are enclosed within
a closely fitting bag of a translucent plastic material.
7. A gift carton having a rigid lid in which an unassembled gift carton is contained
in its unassembled condition,
said rigid lid containing also other wrapping paraphernalia such as ribbons, bows,
tags, etc. and said lid, and enclosed unassembled carton and other paraphernalia are
displayed in an enclosed transparent shrink wrapped configuration.
8. A method of packaging a gift carton comprising:
providing a rigid carton lid having four shallow sides for overlapping the top of
the assembled gift carton,
providing a suitable glued carton blank which can be knocked down into a folded configuration
to fit within said carton lid,
folding said carton into said compacted configuration; and placing said folded carton
within said rigid carton lid, and
enclosing other wrapping paraphernalia in said carton lid and enclosing said carton
lid, folded carton and other wrapping paraphernalia within a transparent shrink-wrap.