[0001] This invention relates to an air compressor which can be mounted in a vehicle.
[0002] Medium-sized or large-sized trucks use compressed air as a source for driving various
types of control equipment such as brake systems. Currently, reciprocating air compressors
are used as a supply source. Such air compressors utilize an ordinary crank mechanism
and have piston rings lubricated with lubricating oil inside a cylinder chamber.
[0003] The danger of freezing may occur during the winter season inside the air pipes when
moisture penetrates into the compressed air. Therefore, separation of the moisture
from the air is necessary. In the currently used method to separate the moisture from
the air, the moisture is first absorbed into a porous water absorbent from air under
high pressure, then the pressure is quickly reduced and the moisture trapped in the
absorbent is discharged into the atmosphere. This method has the problem that separation
of moisture from the air is poor when lubricating oil mixes in the compressed air.
[0004] Other problems are that when lubricating oil mixes in the compressed air, the lubricating
oil around the suction and discharge valves is prone to carbonize due to heat. When
sludge adheres to the discharge valve, the valve may operate incompletely, so that
the compressed air temperature increasingly rises, causing the carbonization to develop
yet further.
[0005] Therefore it is preferable to prevent penetration of lubricating oil into the compressed
air.
[0006] A non-lubrication type of compressor is available among common compressor types.
In the most commonly used type, ball bearings are used in the crank section, needle
bearings are used in the piston and piston pin sections and these bearings are filled
with grease and sealed so that lubricating oil cannot enter the cylinder chamber.
[0007] However, the bearings of this compressor type are large, making the compressor unsuitable
for use in vehicles.
[0008] On the other hand, some vacuum pumps utilize a piston rod driven by a cam and has
an oil seal at the center section of this piston rod. The structures of this type
in actual use have a piston stroke of only 20mm or less, so this type is also unsuitable
for use in compressors in medium-sized or large-sized trucks.
[0009] The cross slider crank mechanism on the other hand, is also used in some machines.
This cross slider crank mechanism is comprised of a reciprocating rod, a slider frame
fixedly connected to the rod and supported to be allowed reciprocating motion, a slider
supported by the slider frame to be allowed movement perpendicular to the slider frame
movement, and a crank shaft connecting the slider to allow rotation. When this structure
is attached to the piston, a piston not effected by side thrust is obtained, however
there are stricter limits on structure compared to ordinary crank mechanisms, so this
type has never been used in a reciprocating compressor and no compressor having an
oil seal at the middle section of the piston rod is known to have been made.
[0010] US-A- 2,668,004 discloses a compressor adapted to compress a working fluid to relatively
high pressures.
[0011] US-A-3 920 098 discloses a compressor drive for driving a part of compressor pistons.
[0012] US-A-2 361 316 discloses a gas compressor cooled by a cooling liquid.
[0013] In view of the above, it is therefore an object of the present invention to provide
a compressor that is compact, capable of being mounted in a vehicle and further has
no lubricating oil contamination of the compressed air.
[0014] Another object of the present invention is to provide a compressor that maintains
the durability of the seal ring (piston ring) and cylinder without lubrication.
[0015] A further object of the present invention is to provide a compressor having a lubrication
mechanism for a cross slider crank mechanism, and a cooling mechanism for the piston.
[0016] A still further object of the present invention is to improve the sliding characteristics
of a slider and slider frame in the cross slider crank mechanism.
[0017] Still another object of the present invention is to reduce the wear and fatigue on
the suction valve guard and the suction valve formed of reed valve in the compressor.
[0018] A yet further object of the present invention is to provide a compressor that is
compact yet has high performance.
[0019] From a first aspect the present invention provides a compressor as claimed in claim
1.
[0020] This invention provides a compressor having a piston reciprocating in a cylinder
by means of a cross slider crank mechanism. The cross slider crank mechanism is comprised
of a piston rod fastened to the piston, a slider frame fixedly connected to the piston
rod and supported to be allowed reciprocating motion, a slider mounted in the window
hole of the slider frame to be allowed movement perpendicular to the direction of
slider frame movement and, a crank shaft connecting the slider to allow rotation.
[0021] A cross slider crank mechanism for reciprocating the piston in the cylinder has the
following advantages.
(1) The piston rod is rectilinearly moved while generating a simple sine frequency,
so there are no higher order harmonic constituents incident to conventional crank
mechanisms. Therefore noise can be limited and the durability of the cylinder and
the seal ring (piston ring) mounted in the piston is improved.
(2) The rectilinear motion of the piston rod allows easy oil seal at the middle section
of the piston rod. The interior of the cylinder and the crank case can therefore easily
be sealed and the interior of the cylinder maintained in a non-lubrication state.
(3) The rectilinear motion of the piston rod prevents piston slap from occurring so
that durability of the seal ring (piston ring) and the cylinder is improved even in
a non-lubrication state.
(4) The rectilinear motion of the piston rod prevents piston slap from occurring so
that noise and vibration are limited.
(5) The piston and piston rod have no relative motion so that lubricating oil can
easily be supplied to the interior of the piston by way of the interior of the piston
rod, allowing easy oil cooling of the piston.
[0022] The compressor of this invention provides the following structure for lubrication
of the cross slider crank mechanism and cooling of the piston. The structure is comprised
of a first oil supply passage formed in a guide rod for supporting the slider frame
to allow reciprocating motion and a second oil supply passage formed between the guide
rod and a guide rod hole formed in the slider frame. The present invention is characterised
in that a third oil supply passage is formed in the slider frame and a fourth oil
supply passage and oil drain passage are formed in the piston rod. Lubricating oil
is supplied to a cooling chamber formed in the piston by way of the guide rod first
oil supply passage, the second oil supply passage between the guide rod and the guide
rod hole of the slider frame, the slider frame third oil supply passage, and the piston
rod fourth oil supply passage. The lubricating oil in the cooling chamber drains into
the crankcase by way of the oil drain passage of the piston rod.
[0023] Preferably, a pair of guide rods are provided. In this structure, the lubricating
oil may be supplied from the oil supply passage of one guide rod, through the oil
supply passage between the guide rod and the guide rod hole, and the slider frame
oil supply passage, to the piston rod oil supply passage and the oil supply passage
between the other guide rod and guide rod hole.
[0024] The above structure allows oil passages for cooling and lubrication to be formed
together to achieve a simplified lubrication and cooling system.
[0025] In a preferred embodiment, the structure for lubrication of the cross slider crank
mechanism is comprised of an oil supply passage formed in the interior of the crankshaft
and an oil hole formed in the slider. Lubricating oil is supplied to the sliding surfaces
of the slider and slider 'frame by way of the crankshaft oil supply passage and the
slider oil hole.
[0026] The sealing between the cylinder and the crank case can be performed by providing
an oil seal at the middle section of the piston rod. Maintaining a non-lubrication
state inside the cylinder prevents lubricating oil from contaminating the compressed
air inside the cylinder.
[0027] In a preferred embodiment, the compressor of this invention also provides the following
structure to improve the slidability of the slider and slider frame of the cross slider
crank mechanism. The sliding surface of the slider frame which contacts the slider
is coated with chromium plating. Preferably, the slider is formed of cast iron.
[0028] Preferably, an oil groove is formed on the sliding surface of the slider which contacts
the slider frame.
[0029] Porous chromium plating is preferably as chromium plating and surface grinding may
be performed to improve the smoothness, surface roughness and porosity rate.
[0030] In a preferred embodiment, the of this invention provides the following structure
in order to reduce wear and fatigue on the suction valve guard and the suction valve
formed of reed valve. An inlet valve for opening and closing the inlet hole formed
in the cylinder head is formed of a reed valve and has one end secured to the lower
surface of the cylinder head. An inlet valve guard is formed on the upper surface
of the cylinder and is formed with a tapered surface.
[0031] The taper angle of the tapered surface is preferably 1 to 4 degrees.
[0032] In a preferred embodiment, the compressor of this invention provides the following
structure in order to achieve compactness along with high performance. In a compressor
structured such that the piston is able to reciprocate in the cylinder by means of
a crank mechanism, during the lowering stroke of the piston air is drawn through the
inlet opening formed in the cylinder head into the space in the cylinder facing the
upper surface of the piston and, during the rising stroke of the piston, compressed
air is discharged from the discharge opening formed in the cylinder head. In the structure
of this embodiment, during the rising stroke of the piston air is drawn through an
inlet opening formed separately from the inlet opening formed in the cylinder head
into the space in the cylinder facing the lower surface of the piston and, during
the lowering stroke of the piston, compressed air is discharged from a discharge opening
formed separately from the discharge opening formed in the cylinder head.
[0033] Thus, in the above structure, the amount of discharge is large since two suction
and discharge strokes are performed in one cycle.
[0034] The aforesaid and other objects and features of the present invention will become
more apparent from the following detailed description of preferred embodiments, given
by way of example only, and the accompanying drawings.
[0035] Figure 1 is a front view partly in cross section showing an embodiment of the compressor
of this invention.
[0036] Figure 2(a) is a right side view partly in cross section showing a portion of the
compressor.
[0037] Figure 2(b) is a plan view of the slider.
[0038] Figure 3 is a plan view partly in cross section showing the crankcase of the compressor.
[0039] Figure 4 is a longitudinal cross sectional view showing the piston fastened in the
upper end of the piston rod.
[0040] Figure 5(a) is a bottom view showing the valve assembly in which the valve is installed.
[0041] Figure 5(b) is a longitudinal cross sectional view showing the suction valve for
the compressor.
[0042] Figure 5(c) is a longitudinal cross sectional view showing the discharge valve installed
in the valve assembly.
[0043] Figure 6 is a longitudinal cross sectional view showing the status in this invention
when the suction valve is in contact with the suction valve guard.
[0044] Figure 7 is a front view partly in cross section showing another embodiment of the
compressor of this invention.
[0045] Figure 8 is a right side view partly in cross section showing a portion of the compressor.
[0046] Figure 9(a) is a transverse cross sectional view showing a portion of the suction
valve on the opposite side to the cylinder head in the compressor.
[0047] Figure 9(b) is a transverse cross sectional view showing a portion of the discharge
valve on the opposite side to the cylinder head in the compressor.
[0048] Figure 10 is a longitudinal cross sectional view showing the status in the conventional
art when the suction valve is in contact with the suction valve guard.
[0049] Figures 1 through 6 show an embodiment of this invention.
[0050] In the air compressor of this invention, the piston reciprocates inside the cylinder.
A cylinder head 2 is fastened above a cylinder 1. A suction or inlet opening 3 for
the air and a discharge opening 4 for the compressed air are formed in the cylinder
head 2.
[0051] The cylinder head 2 is comprised of a valve assembly 5 and a head body 6. The valve
assembly 5 fastened at the upper surface of the cylinder 1 has a roughly flat square
shape with installation holes 5a at the four corners. A pair of discharge holes 7
are aligned in parallel to the side near the center of the valve assembly 5. Near
the side, four suction or inlet holes 8 are disposed in an arc shape along the same
direction as the alignment of the discharge holes 7.
[0052] A suction or inlet valve 9 is installed at the lower surface of the valve assembly
5. The suction valve 9 is formed of thin reed valve, in a ring shape. One portion
of this valve 9 seals the four suction holes 8. Two discharge holes 7 are formed within
the ring shape. A plate 10 is mounted on the base edge of the suction valve 9. A setscrew
11 secures the suction valve 9 to the valve assembly 5.
[0053] A discharge valve 12 is mounted at the upper surface of the valve assembly 5. The
discharge valve 12 is formed of thin reed valve, in a narrow rectangular shape, and
seals the two discharge holes 7. On the upper side of the discharge valve 12, a discharge
valve guard 13 is installed which is made from a plate in the same shape as the discharge
valve 12 as seen from the top. The discharge valve guard 13 and the discharge valve
12 are secured at both end with bolts 14 to the valve assembly 5. The discharge valve
guard 13 is formed in an arch bending upwards. When the discharge valve 12 opens,
the discharge valve 12 bends upwards and makes contacts with the lower surface of
the discharge valve guard 13 so that the amount of lift is restricted.
[0054] On the upper end surface of the cylinder 1, a notch 15 is formed around the entire
circumference and opens on the inner circumference side. The suction valve 9 is positioned
in the notch 15. The bottom surface of the notch 15 forms a flat surface at a right
angle to the inner circumferential surface of the cylinder 1. When the suction valve
9 opens, the suction valve 9 bends downwards and its tip contacts the bottom of the
notch 15 so that the amount of lift is restricted. The bottom of the notch 15 where
the suction valve 9 makes contact is formed with a taper on the inner circumferential
side and this taper portion comprises a suction valve guard 16. An angle of 1° to
4° is preferable as the angle (oblique angle versus the right angled flat surface
to the inner circumferential surface of the cylinder 1) of the taper surface. The
taper surface may be formed only for the notch 15 portion at the suction valve guard
16 but may also be formed along the entire circumference of the notch 15.
[0055] The interior of the head body 6 attached to the upper surface of the valve assembly
5, has a space 17 which contains the discharge valve 12 and the discharge valve guard
13. A discharge passage 18 is formed from the space 17 to the discharge opening 4,
and a suction passage 19 is formed from the suction hole 8 to the suction opening
3.
[0056] A piston 20 is inserted inside the cylinder 1. The outer circumferential surface
of the piston 20 is formed with two ring grooves in which piston rings 21 and 22 are
mounted to act as a seal with the inner wall 1a of the cylinder 1. One end of a piston
rod 23 is fastened in the center at the bottom of the piston 20. The piston 20 is
structured to reciprocate in the cylinder 1 by means of the cross slider crank mechanism.
[0057] The bottom of the cylinder 1 is supported in a bottomed cylinder 24. The bottomed
cylinder 24 is attached to the upper surface of a crankcase 25. Besides being made
of cast iron, the cylinder 1 can also be made of cast iron sleeve enveloped in aluminum
to achieve lighter weight and improve heat transmission.
[0058] Inside the crankcase 25, a crankshaft 26 is installed at a right angle with respect
to the movement direction (hereafter up/down direction) of the piston 20 and supported
to be allowed rotation by bearings 27 at both ends. One end of the crankshaft 26 protrudes
outward from the crankcase 25 and is structured to provide rotational drive from a
driving source not shown in the drawing.
[0059] The crankshaft 26 has a pair of crank arms 28 inside the crankcase 25. A slider 30
is installed to be allowed rotation on a crank pin 29 attached between the pair of
crank arms 28. The slider 30 has a square block shape separated above and below as
seen in the direction of the crankshaft 26. A bearing metal 31 is attached on the
inner circumference of the pin hole formed in the center of the slider 30, and the
slider 30 is installed to rotate freely on the crank pin 29.
[0060] A slider frame 32 is installed around the slider 30. The slider frame 32 has a horizontally
long rectangular frame shape as seen in the direction of the crankshaft 26. A horizontally
long, rectangular-shaped window hole 33 has a height equivalent to the slider 30 and
a horizontal width longer than that of the slider 30. The slider 30 connected to the
crank pin 29 is installed in the window hole 33 of the slider frame 32 to be allowed
sliding movement in a direction perpendicular (hereafter right/left direction) to
the movement direction of the piston 20.
[0061] A porous chromium plating 34 covers the sliding surface of the slider frame 32 which
contacts the slider 30, namely the upper and lower surfaces forming the window hole
33 of the slider frame 32. Preferably, surface grinding is performed after coating
the surface with the chromium plating 34 in order to improve the smoothness, surface
roughness and porosity rate. The slider 30 is formed of cast iron material such as
gray cast iron.
[0062] The slide frame 32 is supported by a pair of guide rods 35 and 36 to be allowed reciprocating
motion upwards and downwards inside the crankcase 25. The pair of guide rods 35 and
36 extend upwards and downwards inside the crankcase 25 and are fastened to the crankcase
25. The pair of guide rods 35 and 36 pass through respective guide rod holes 37, 38
extending upwards and downwards at both ends of the horizontal direction of the slider
frame 32. Bushings 39 and 40 are mounted respectively at the upper and lower ends
of the pair of guide rod holes 37, 38 in the slider frame 32. These bushings 39 and
40 support the guide rods 35 and 36 to allow sliding movement.
[0063] The piston rod 23 attached to the bottom of the piston 20 and extending downward
is inserted from the lower end of the cylinder 1 into holes 41 and 42 formed at the
bottom of the bottomed cylinder 24 and the upper edge of the crankcase 25. The piston
rod 23 is secured to the center of the upper surface of the slider frame 32 inside
the crankcase 25.
[0064] The lubrication of the cross slider crank mechanism and the cooling of the piston
is explained next.
[0065] An oil supply passage 44 is formed in the guide rod 35. The oil supply passage 44
is comprised of a linear oil passage formed longitudinally along the guide rod 35,
an inlet passage stretching radially from the upper edge of the linear oil passage
to the outer circumference of the guide rod 35, and an outlet passage stretching radially
from the lower edge of the linear oil passage to the outer circumference of the guide
rod 35. The inlet passage of the oil supply passage 44 of the guide rod 35 connects
to an oil supply passage having an oil supply opening 43 on the exterior of the upper
part of the crankcase 25. The crankcase 25 oil supply passage comprises an annular
oil passage formed around the guide rod 35 and communicated to the inlet opening of
the oil supply passage 44 of the guide rod 35 as well as an oil passage extending
from the annular oil passage to the oil supply opening 43.
[0066] In the slider frame 32, the inner diameter of the guide rod holes 37 and 38 between
the upper and lower bushings 39 and 40 is formed larger than the outer diameter of
the guide rods 35 and 36. Gaps are present between the guide rod holes 37, 38 and
the guide rods 35, 36. At the side of the piston rod 23, the lower end portions of
the upper bushings 39 and 40 are notched and connect to the above mentioned gaps.
Oil supply passages 45 and 47 are formed by these notches and gaps. The oil supply
passage 45 between the guide rod 35 and the guide rod hole 37 at the side of the guide
rod 35 connects to the oil supply passage 44 on the inside of the guide rod 35.
[0067] At the upper part of the window hole 33 of the slider frame 32, is formed an oil
supply passage 46. The oil supply passage 46 is comprised of; a straight oil passage
extending on the left and right between the pair of guide rod holes 37, 38 as well
as a straight oil passage having an opening at the upper surface of the slider frame
32 and extending upwards from the center of the said straight oil passage. The oil
supply passage 46 connects to the oil supply passages 45 and 47 between the guide
rod holes 37, 38 and guide rods 35, 36.
[0068] An oil supply passage 48 is formed to extend longitudinally in the center of the
interior of the piston rod 23. The oil supply passage 48 connects to the oil supply
passage 46 of the slider frame 32.
[0069] The interior of the piston 20 has a cooling chamber 60. The cooling chamber 60 is
formed on the bottom of the piston 20 with a concave section 61 which is sealed by
means of a plug 62. The plug 62 has a flange 64 on the outer circumference of a cylindrical
body 63. The flange 64 is placed in a notch 65 formed near the concave section 61
at the bottom of the piston 20 and is secured to the body of the piston 20 by means
of a bolt 66.
[0070] The cylindrical body 63 of the plug 62 is disposed inside the cooling chamber 60.
The plug 62 has a large concavity 67 and a small concavity 68 in a concentric position
on the bottom at the side of the piston rod 23. The piston rod 23 has an outer tube
23b on the outer side of a rod 23a. The upper end of the outer tube 23b is in a position
pulled downwards slightly more than the upper end of the rod 23a. The upper end of
the rod 23a of the piston rod 23 is inserted into the small concavity 68. A bolt 69
screws into screw holes formed in the upper part of the rod 23a and the plug 62, to
secure the plug 62 and the piston rod 23.
[0071] Inside the bolt 69, is formed an oil supply passage 71. The oil supply passage 71
is comprised of a linear oil passage formed longitudinally in the bolt 69 and connected
to the oil supply passage 48 of the piston rod 23; and linear oil passages extending
radially inside the head of the bolt 69 exposed within the cooling chamber 60 and
having a plurality of discharge openings 70 in the exterior circumference of the head
of the bolt 69.
[0072] The top of the outer tube 23b of the piston rod 23 is inserted and fixed into the
large concavity 67 of the plug 62. The piston rod 23 is formed with an oil drain passage
72 in the gap between the outer circumference of the rod 23a and the inner circumference
of the outer tube 23b. The lower end of the outer tube 23b is at a position slightly
higher than the upper surface of the slider frame 32. The lubricating oil flows from
the opening at the lower end of the oil drain passage 72 into the crankcase 25. An
oil drain passage 73 is formed radially at the lower section of the cylindrical body
63 of the plug 62. The oil drain passage 73 connects to the upper end opening of the
oil drain passage 72 of the piston rod 23.
[0073] An oil supply passage 51 is formed in the interior of the crankshaft 26. The oil
supply passage 51 extends from one end of the crankshaft 26, through the crank arm
28, to the center of the crankpin 29, and also extends radially to the outer circumference
of the crankpin 29.
[0074] Oil holes 52 are formed in the slider 30. The oil holes 52 are formed through the
upper and lower sliding surfaces contacting the slider frame 32. Oil grooves 54 are
formed respectively in each of the upper and lower sliding surfaces of the slider
30 which contacts the slider frame 32. As seen from the surface, the oil groove 54
has the shape of the letter "I" with a horizontal bar through the middle and faces
an opening of the oil hole 52 in the center.
[0075] An oil supply passage 53 is formed in the bearing metal 31 to connect the oil supply
passage 51 of the crankshaft 26 with the oil hole 52 of the slider 30. The oil supply
passage 53 is comprised of an annular groove formed in the inner circumference of
the bearing metal 31 and connected to the oil supply passage 51 of the crankshaft
26; and an oil hole from the bottom of the annular groove connecting to the oil hole
52 of the slider 30.
[0076] As mentioned above, the lubrication and cooling passages are formed within the cross
slider crank mechanism.
[0077] However, the inside of the cylinder 1 is maintained in a non-lubrication state. In
other words, an oil seal 56 is mounted in an annular concavity 55 formed in the bottom
interior surface around the hole 41 of the bottomed cylinder 24 below the cylinder
1. The inner circumference of the oil seal 56 makes contact with the outer circumference
of the piston rod 23 to provide sealing so that lubricating oil from the crankcase
25 does not penetrate into the cylinder 1. Therefore, the piston rings 21 and 22 slide
against the cylinder wall 1a in a non-lubrication state.
[0078] The function of a preferred embodiment of the invention is described next. When the
crankshaft 26 is driven by a driving source not shown in the drawing, the slider 30
mounted on the crankpin 29, moves in a circular path around the crankshaft 26. This
circular movement of the slider 30 moves it within the window hole 33 of the slider
frame 32, and the slider frame 32 moves upward and downward (in direction of piston
20 movement) along with the slider 30.
[0079] When the slider frame 32 performs the up and down movement described previously,
the piston 20 inside the cylinder 1 reciprocates by means of the piston rod 23 connected
to the slider frame 32.
[0080] The suction valve 9 opens when the piston 20 lowers. In other words, the suction
valve 9 bends downward, and its tip contacts the suction valve guard 16 formed on
the upper surface of the cylinder 1. As shown in Fig. 6, when this occurs, the suction
valve 9 contacts the tapered surface of the suction valve guard 16 so that only a
surface contact between the suction valve 9 and the suction valve guard 16 occurs,
which reduces wear and fatigue of the suction valve 9 and the suction valve guard
16.
[0081] As shown in Fig. 13, when the suction valve guard has no tapered surface and is formed
with a right angled flat surface to the inner circumferential surface of the cylinder,
the suction valve 9 contacts the inner edge of the suction valve guard in a line contact,
which causes more wear and fatigue on the suction valve and suction valve guard.
[0082] When the wear and fatigue on the suction valve 9 and suction valve guard 16 are small,
not only is the durability of these two parts improved but the increase in dead volume
is slight so that the drop in performance (a drop in discharge amount) is correspondingly
small.
[0083] When the suction valve 9 opens, air is suctioned from the suction opening 3 of the
cylinder head 2 into the cylinder 1 by means of the suction holes 8. This air is then
compressed by the upward movement of the piston 20.
[0084] When the air is compressed by the rise of the piston 20, the discharge valve 20 opens
at the specified compression position. In other words, the discharge valve 12 bends
upward and makes contact with the discharge valve guard 13.
[0085] When the discharge valve 12 opens, the compressed air is discharged from the discharge
opening 4 of the cylinder head 2 by way of the discharge holes 7.
[0086] In the above process, the sliding portion of each member in the crankcase 25 is lubricated
but the oil seal 56 maintains the cylinder 1 in a non-lubrication state so that contamination
of the compressed air with lubricating oil is prevented.
[0087] The rotation of the crankshaft 26 moves the piston rod 23. The piston rod 23 is rectilinearly
moved due to the cross slider crank mechanism so that there are no higher order harmonic
constituents incident to conventional crank mechanisms. Emission of noise is therefore
limited and the durability of the piston rings 21 and 22 and the cylinder 1 is increased.
Further, piston slap does not occur, so the durability of the piston rings 21 and
22 and the cylinder 1 can be maintained even in the non-lubrication state. Further,
piston slap does not occur, so noise and vibration are limited. The piston 20 and
piston rod 23 have no relative motion so that lubricating oil can easily be supplied
to the interior of the piston 20 by way of the interior of the piston rod 23 allowing
easy oil cooling of the piston 20.
[0088] The lubrication of the cross slider crank mechanism and the cooling of the piston
are described next.
[0089] The lubricating oil supplied to the compressor from the oil supply opening 43 of
the crankcase 25 passes one after another; the oil supply passage 44 inside the guide
rod 35, and the oil supply passage 45 between the guide rod 35 and the guide rod hole
37, and the lubricating oil while lubricating the sliding portions around the guide
rod 35 and the bushing 39, flows into the oil supply passage 46 of the slider frame
32.
[0090] The lubricating oil that flowed into the oil supply passage 46 of the slider frame
32 branches off along the way, into the other guide rod 36 side, and into the piston
rod 23 side. The lubricating oil that flowed into the other guide rod 36 flows into
the oil supply passage 47 between the guide rod 36 and the guide rod hole 38, and
after lubricating the sliding portions around the guide rod 36 and the bushing 40,
drops from the top and bottom edges into the crankcase 25.
[0091] The lubricating oil that flowed into the piston rod 23 side, flows into the oil supply
passage 48 of the piston rod 23, and flows in the oil supply passage 71 of the bolt
69, and is discharged into the cooling chamber 60 of the piston 20 from the discharge
openings 70 of the head section of the bolt 69 to cool the inner side of the piston
20. The lubricating oil that cooled the piston 20 flows from the oil drain passage
73 of the plug 62 through the oil drain passage 72 of the piston rod 23 and drains
into the crankcase 25 from the opening at the lower end.
[0092] Therefore, the above arrangement allows the cooling and oil passages to be formed
together, thus achieving a simplified lubrication and cooling system.
[0093] The lubricating oil supplied from the oil supply opening 50 on the side of the crankcase
25 to the oil supply passage 51 of the crankshaft 26, reaches the crankpin 29 by way
of the interior of the crankshaft 26. A portion of the lubricating oil is supplied
to the sliding surfaces of the crankpin 29 and the bearing metal 31 by means of the
oil supply passage 53 of the bearing metal 31. The other portion flows into the oil
groove 54 of the slider 30 by way of the oil hole 52 of the slider 30 and the oil
supply passage 53 of the bearing metal 31, and is supplied to the sliding surfaces
of the slider 30 and the slider frame 32.
[0094] The slider frame 32 is covered with a chromium plating 34 on the sliding surface
contacting the slider 30 and the slider 30 is formed of cast iron material so that
the sliding characteristics of the slider 30 and the slider frame 32 in other words,
the resistance to wear and resistance to scuffing are good.
[0095] The results of the durability tests performed on the compressor are described next.
(1) Piston rings 21 and 22
- Material :
- Resin mixture of polyimide, polytetrafluoroethylene, carbon fiber and graphite
- Joint Configuration :
- Stepped joint
(2) Cylinder 1
- Material :
- Gray cast iron
- Inner circumference surface roughness :
- Mirror finish 0.8µm
(3) Material of slider frame 32
AC4C (Si 6.5 to 7.5 % by wt., Indispensable impurities 1.7 to 11.9 % by wt., remainder
A1)
(4) Surface treatment of the slider frame 32 sliding surface, material of the slider
30 and the test results are shown in Table 1.
Table 1
Surface treatment of slider frame sliding surface |
Slider Material |
Pass/Fail |
Tuframe process |
LBC2 |
X |
No treatment |
LBC2 |
X |
Chromium Plating |
FC25 |
O |
Tuframe Process |
FC25 |
X |
O : No scuffing, little wear |
X : Scuffing present, much wear |
LBC2 : Cu 82 to 86 % by wt., Sn 9 to 11 % by wt., Pb 4 to 6 % by wt., Remainder indispensable
impurity |
FC25 : T.C 3.2 to 3.3% by wt., Si 1.5 to 2.1 % by wt., Mn 0.7 to 0.9% by wt., P <
0.2 % by wt., S < 0.1 % by wt., Remainder Fe |
(5) Operating conditions
Engine speed : 3,000 rpm
Test hours : 100 hours
(6) Results of the durability test performed under the above conditions, as shown
in Table 1, confirmed that superior resistance to wear and superior resistance to
scuffing are obtained when the sliding surface of the slider frame 32 are coated with
a chromium plating and the material of the slider 30 is cast iron.
[0096] Figures 7 through 9 show another embodiment of this invention. The compressor of
the first embodiment has one suction opening and one discharge opening but the compressor
of the second embodiment has two suction openings and two discharge openings. The
compressor of the second embodiment is compact yet has high performance.
[0097] The points differing from the compressor of the first embodiment are described next.
Explanation of sections identical to the first embodiment is omitted here.
[0098] The bottom of the cylinder 1 is supported in a cylinder base 90. The cylinder base
90 is attached to the upper surface of the crankcase 25.
[0099] The compressor has suction and discharge mechanisms formed on the cylinder head 2
side and also on the opposite side of the cylinder head 2.
[0100] The outside of the cylinder base 90 has a square shape on the outside circumference.
A valve assembly 91 of the suction valve and a valve assembly 92 of the discharge
valve are fastened at the outer side of the lower portion of the bottomed cylinder
90. Each of the valve assemblies 91 and 92 are installed at opposite sides on the
outer circumferential surface of the cylinder base 90.
[0101] The valve assembly 91 having a suction valve is formed in a flat plate. Two suction
holes or inlets 93 are formed aligned horizontally and a suction valve 94 is disposed
on the inner surface. The suction valve 94 is formed of thin read valve in a narrow
rectangular shape and seals the two suction holes 93. The suction valve 94 is fastened
to the valve assembly 91 at both ends with bolts 95.
[0102] A concavity 96 is formed on the outer side of the lower portion of the cylinder base
90. The suction valve 94 is installed in the concavity 96. At the bottom of the cylinder
base 90 two suction passages 97 are formed from the cylinder 1 to the bottom surface
of the concavity 96. The opening for the suction passage 97 in the bottom surface
of the concavity 96 is disposed facing the suction hole 93. When the suction valve
94 is open, the suction valve 94 bends inward and makes contact with the bottom (comprises
the suction valve guard) of the concavity 96, which limits the amount of lift.
[0103] The valve assembly 92 having the discharge valve is formed in a flat plate. Two discharge
holes or outlets are formed aligned horizontally and an discharge valve 99 is disposed
on the outer surface. The discharge valve 99 is formed of thin reed valve in a narrow
rectangular shape and seals the two discharge holes 98. A discharge valve guard 100
is installed at the outer side of the discharge valve 99 and is comprised of a plate
of the same shape as the discharge valve 99 as seen from the outer side. Both ends
of the discharge valve 99 and the discharge valve guard 100 are secured to the valve
assembly 92 with a bolt 101. The discharge valve guard 100 has an arch shape bending
outwards. When the discharge valve 99 opens, the discharge valve 99 bends outwards
and makes contact with the inner surface of the discharge valve guard 100 to limit
the amount of lift. At the bottom of the cylinder base 90, two discharge valve passages
102 are formed connecting the discharge hole 98 of the valve assembly 92 and the interior
of the cylinder 1.
[0104] Preferably, a cooling passage is formed in the interior of the cylinder base 90 to
provide cooling for the suction passage 97 and the discharge passage 102.
[0105] The function of a preferred embodiment of the invention is described next. When the
crankshaft 26 is driven by a driving source not shown in the drawing, the slider 30
mounted on the crankpin 29, moves in a circular path around the crankshaft 26. This
circular movement of the slider 30 moves it within the window hole 33 of the slider
frame 32, and the slider frame 32 moves upward and downward (in direction of piston
20 movement) along with the slider 30.
[0106] When the slider frame 32 performs the up and down movement described above, the piston
20 inside the cylinder 1 reciprocates by means of the piston rod 23 connected to the
slider frame 32.
[0107] The suction valve 9 opens when the piston 20 lowers. In other words, the suction
valve 9 bends downward, and its tip contacts the suction valve guard 16 formed on
the upper surface of the cylinder 1.
[0108] The suction valve 9 opens and air is suctioned into the cylinder 1 from the suction
opening 3 and through the suction hole 8. This air is then compressed by the rising
of the piston 20.
[0109] When the piston 20 rises and the air is compressed, the discharge valve 12 opens
at the specified compression position. In other words, the discharge valve 12 bends
upward and makes contact with the discharge valve guard 13.
[0110] When the discharge valve 12 opens, the compressed air is discharged by way of the
discharge hole 7 from the discharge opening 4 in cylinder head 2.
[0111] On the other hand, in the rising stroke of the piston 20, the suction valve 94 installed
at a position on the opposite side to the cylinder head 2 opens when the piston 20
rises. In other words, the suction valve 94 bends inwards and makes contact with the
bottom of the concavity 96 (suction valve guard) on the outer side of the bottomed
cylinder 90.
[0112] The suction valve 94 opens and air is suctioned into the cylinder 1 from a suction
opening 103 on the opposite side to the cylinder head 2 and by way of the suction
hole 93 and suction passage 97.
[0113] Then, in the lowering stroke of the piston 20, the discharge valve 99 installed at
a position on the opposite side to the cylinder head 2 opens at the specified compression
position when the piston 20 lowers. In other words, the discharge valve 99 bends outward
and makes contact with the discharge valve guard 100.
[0114] When the discharge valve 99 opens, the compressed air is discharged from the discharge
opening 104 on the opposite side to the cylinder head 2 by way of the discharge passage
102 and discharge hole 98.
[0115] Thus, as described above, a large amount of discharge can be obtained since two suction
and discharge strokes are performed in one cycle.
[0116] Although the present invention has been described with reference to the preferred
embodiments, it is apparent that the present invention is not limited to the aforesaid
preferred embodiments, but various modification can be attained without departing
from its scope as defined by the claims.
1. A compressor having a piston (20) reciprocable in a cylinder (1) by means of a cross
slider crank mechanism,
wherein said cross slider mechanism is comprised of a piston rod (23) connected
to said piston (20), a slider frame (32) connected to said piston rod (23) and supported
to be allowed reciprocating motion, a slider (30) mounted in a window hole (33) of
said slider frame (32) to be allowed movement perpendicular to said slider frame movement,
and a crank shaft (26) connected to said slider (30) to allow rotation of said slider,
and
wherein said compressor comprises a first oil supply passage (44) formed in a guide
rod (35) supporting said slider frame (32) to allow reciprocating motion, a second
oil supply passage (45) formed between a guide rod hole (37) formed in said slider
frame (32) and said guide rod (35), characterised in that said compressor further comprises; a third oil supply passage (46) formed in said
slider frame (32), and a fourth oil supply passage (48) and oil drain passage (72)
formed in said piston rod (23), in which lubricating oil is supplied from said first
oil supply passage (44) of said guide rod (35) to a cooling chamber (60) formed in
said piston (20) by way of said second oil supply passage (45) between said guide
rod hole (37) of said slider frame (32) and said guide rod (35) said third oil supply
passage (46) in said slider frame, and said fourth oil supply passage (48) in said
piston rod, and lubricating oil in said cooling chamber (60) drains into a crankcase
(25) by way of said oil drain passage (72) in said piston rod (23).
2. A compressor as claimed in claim 1, wherein a pair of said guide rods (35,36) are
provided, and lubricating oil from said first oil supply passage (44) of one of said
guide rods (35) is supplied by way of said second oil supply passage (45) between
said one guide rod (35) and guide rod hole (37), and said third oil supply passage
(46) in said slider frame (32), to said fourth oil supply passage (48) in said piston
rod (23), and to a fifth oil supply passage (47) between the other guide rod (36)
and guide rod hole (38).
3. A compressor as claimed in claim 1 or 2, wherein the interior of said crankshaft (26),
is formed with a sixth oil supply passage (51), said slider (30) is formed with an
oil hole (52), and lubricating oil is supplied to the sliding surfaces of said slider
(30) and said slider frame (32) by way of said sixth oil supply passage (51) of said
crankshaft (26) and said slider oil hole (52).
4. A compressor as claimed in any preceding claim,
wherein the interior of said crankshaft (26) is formed with an oil supply passage
(51), said slider (30) is formed with an oil hole (52), and lubricating oil is supplied
to the sliding surfaces of said slider (30) and said slider frame (32) by way of said
oil supply passage (51) of said crankshaft (26) and said slider oil hole (52).
5. A compressor as claimed in any one of claims 1 to 4, wherein the interior of said
cylinder (1) and interior of said crankcase are sealed with an oil seal (56) provided
at the middle section of said piston rod (23).
6. A compressor as claimed in any preceding claim,
wherein a sliding surface of said slider frame (32) which contacts said slider
(30) is covered with a chromium plating (34).
7. A compressor as claimed in any preceding claim, wherein said slider (30) is made of
cast iron.
8. A compressor as claimed in any preceding claim, wherein an oil groove (54) is formed
on a sliding surface of said slider (30) which contacts said slider frame (32).
9. A compressor as claimed in any of claims 6, 7 or 8, wherein said chromium plating
is a porous chromium plating and the smoothness, surface roughness and porosity rate
are improved by surface grinding.
10. A compressor as claimed in any preceding claim,
wherein an inlet valve (9) for opening and closing inlet holes (8) formed in a
cylinder head (2) is formed of thin reed valve, one end of said inlet valve (8) is
secured to a lower surface of said cylinder head (2), an inlet valve guard (16) is
formed on an upper surface of said cylinder (1), and said inlet valve guard (16) is
formed with a tapered surface.
11. A compressor as claimed in claim 10, wherein the taper angle of said tapered surface
is one to four degrees.
12. A compressor as claimed in claim 10 or 11, wherein a discharge valve (12) for opening
and closing discharge holes (7) formed in said cylinder head (2) is formed of thin
reed valve, and disposed in the space inside said cylinder head (2) and secured at
both ends, and a discharge valve guard (13) is installed above said discharge valve
(12).
13. A compressor as claimed in claim 12,
wherein, in use, in a lowering stroke of said piston (20), air is drawn through
said inlet holes (8) formed in said cylinder head (2) into a space in said cylinder
(1) facing an upper surface of said piston (20), and in a rising stroke of said piston
(20), compressed air is discharged from said discharge holes (7) formed in said cylinder
head (2), and in the rising stroke of said piston (20), air is drawn through an inlet
opening (93) formed separately from said inlet opening (8) formed in said cylinder
head (2) into a space in said cylinder (1) facing a lower surface of said piston (20),
and in the lowering stroke of said piston (20), compressed air is discharged from
a discharge opening (98) formed separately from said discharge opening (7) formed
in said cylinder head (2).
1. Kompressor mit einem Kolben (20), der in einem Zylinder (1) mittels eines Quergleiter-Kurbelmechanismus
hin- und herbeweglich ist,
wobei der Quergleitermechanismus eine Kolbenstange (23), die mit dem Kolben (20)
verbunden ist, einen Gleiterrahmen (32), der mit der Kolbenstange (23) verbunden und
so unterstützt bzw. gehaltert ist, dass er eine Hin- und Herbewegung ausführen kann,
einen Gleiter (30), der in einem Fensterloch (33) des Gleiterrahmens (32) angebracht
ist und eine Bewegung senkrecht zu der Gleiterrahmen-Bewegung ausführen kann, sowie
eine Kurbelwelle (26), die mit dem Gleiter (30) verbunden ist und eine Drehung des
Gleiters ermöglicht, aufweist und
wobei der Kompressor einen ersten Ölzufuhrdurchlass (44), der in einer Führungsstange
(35) ausgebildet ist, die den Gleiterrahmen (32) unterstützt, um eine Hin- und Herbewegung
zuzulassen, und einen zweiten Ölzufuhrdurchlass (45), der zwischen einem Führungsstangenloch
(37), das in dem Gleiterrahmen (32) ausgebildet ist, und der Führungsstange (35) ausgebildet
ist, aufweist,
dadurch gekennzeichnet, dass der Kompressor ferner versehen ist mit einem dritten Ölzufuhrdurchlass (46), der
in dem Gleiterrahmen (32) ausgebildet ist, mit einem vierten Ölzufuhrdurchlass (48)
sowie mit einem in der Kolbenstange (23) ausgebildeten Ölentleerungsdurchlass (72),
wobei Schmieröl von dem ersten Ölzufuhrdurchlass (44) der Führungsstange (35) über
den zweiten Ölzufuhrdurchlass (45) zwischen dem Führungsstangenloch (37) des Gleiterrahmens
und der Führungsstange (35), den dritten Ölzufuhrdurchlass (46) in dem Gleiterrahmen
und den vierten Ölzufuhrdurchlass (48) in der Kolbenstange zu einer in dem Kolben
(20) ausgebildeten Kühlungskammer (60) transportiert wird und Schmieröl in der Kühlungskammer
(60) durch den Ölentleerungsdurchlass (72) in der Kolbenstange (23) in ein Kurbelgehäuse
(25) entleert wird.
2. Kompressor nach Anspruch 1, bei dem ein Paar Führungsstangen (35, 36) vorgesehen ist
und Schmieröl vom ersten Ölzufuhrdurchlass (44) einer der Führungsstangen (35) durch
den zweiten Ölzufuhrdurchlass (45) zwischen der einen Führungsstange (35) und dem
Führungsstangenloch (37) und durch den dritten Ölzufuhrdurchlass (46) in dem Gleiterrahmen
(32) zu dem vierten Ölzufuhrdurchlass (48) in der Kolbenstange (23) sowie zu einem
fünften Ölzufuhrdurchlass (47) zwischen der anderen Führungsstange (36) und dem Führungsstangenloch
(38) geliefert wird.
3. Kompressor nach Anspruch 1 oder 2, bei dem der Innenraum der Kurbelwelle (26) mit
einem sechsten Ölzufuhrdurchlass (51) ausgebildet ist, der Gleiter (30) mit einem
Ölloch (52) versehen ist und Schmieröl durch den sechsten Ölzufuhrdurchlass (51) der
Kurbelwelle (26) und durch das Gleiterölloch (52) zu den Gleitoberflächen des Gleiters
(30) und des Gleiterrahmens (32) geliefert wird.
4. Kompressor nach einem der vorstehenden Ansprüche, bei dem der Innenraum der Kurbelwelle
(26) mit einem Ölzufuhrdurchlass (51) ausgebildet ist, der Gleiter (30) mit einem
Ölloch (52) ausgebildet ist und Schmieröl durch den Ölzufuhrdurchlass (51) der Kurbelwelle
(26) und durch das Gleiterölloch (52) zu den Gleitoberflächen des Gleiters (30) und
des Gleiterrahmens (32) geliefert wird.
5. Kompressor nach einem der Ansprüche 1 bis 4, bei dem der Innenraum des Zylinders (1)
und der Innenraum des Kurbelgehäuses mit einer Öldichtung (56), die im Mittelabschnitt
der Kolbenstange (23) vorgesehen ist, abgedichtet sind.
6. Kompressor nach einem der vorstehenden Ansprüche, bei dem eine Gleitoberfläche des
Gleiterrahmens (32), die mit dem Gleiter (30) in Kontakt ist, eine Verchromung aufweist.
7. Kompressor nach einem der vorstehenden Ansprüche, bei dem der Gleiter (30) aus Gusseisen
hergestellt ist.
8. Kompressor nach einem der vorstehenden Ansprüche, bei dem in einer Gleitoberfläche
des Gleiters (30), die mit dem Gleiterrahmen (32) in Kontakt ist, eine Ölnut (54)
ausgebildet ist.
9. Kompressor nach einem der Ansprüche 6, 7 oder 8, bei dem die Verchromung eine poröse
Verchromung ist und die Ebenheit, die Oberflächenrauheit und der Porositätsgrad durch
Schleifen der Oberfläche verbessert sind.
10. Kompressor nach einem der vorstehenden Ansprüche, bei dem ein Einlassventil (9) zum
Öffnen und Schließen von Einlassbohrungen (8), die in einem Zylinderkopf (2) ausgebildet
sind, als dünnes Klappenventil ausgebildet ist, wobei ein Ende des Einlassventils
(8) an einer unteren Oberfläche des Zylinderkopfes (2) befestigt ist, ein Einlassventilschutz
(16) an einer oberen Oberfläche des Zylinders (1) ausgebildet ist und der Einlassventilschutz
(16) mit einer konischen Oberfläche ausgebildet ist.
11. Kompressor nach Anspruch 10, bei dem der Konuswinkel der konischen Oberfläche ein
bis vier Grad beträgt.
12. Kompressor nach Anspruch 10 oder 11, bei dem ein Auslassventil (12) zum Öffnen und
Schließen von Auslasslöchern (7), die in dem Zylinderkopf (2) ausgebildet sind, aus
einem dünnen Klappenventil gebildet ist, in dem Raum im Zylinderkopf (2) angeordnet
ist und an beiden Enden befestigt ist und ein Auslassventilschutz (13) über dem Auslassventil
(12) installiert ist.
13. Kompressor nach Anspruch 12,
bei dem im Betrieb in einem Abwärtshub des Kolbens (20) Luft durch die Einlasslöcher
(8), die in dem Zylinderkopf (2) ausgebildet sind, in einen Raum in dem Zylinder (1),
der sich gegenüber einer oberen Oberfläche des Kolbens (20) befindet, gesaugt wird
und in einem Aufwärtshub des Kolbens (20) komprimierte Luft aus den Auslasslöchern
(7), die in dem Zylinderkopf (2) ausgebildet sind, ausgestoßen wird und in dem Aufwärtshub
des Kolbens (20) Luft durch eine Einlassöffnung (93), die getrennt bzw. separat von
der in dem Zylinderkopf (2) ausgebildeten Einlassöffnung (8) ausgebildet ist, in einen
Raum in dem Zylinder (1), der sich gegenüber einer unteren Oberfläche des Kolbens
(20) befindet, gesaugt wird und in dem Abwärtshub des Kolbens (20) komprimierte Luft
aus einer Auslassöffnung (98) ausgestoßen wird, die getrennt von der in dem Zylinderkopf
(2) ausgebildeten Auslassöffnung (7) ausgebildet ist.
1. Compresseur ayant un piston (20) déplaçable en va-et-vient dans un cylindre (1) au
moyen d'un mécanisme à manivelle à coulisseau croisé,
dans lequel ledit mécanisme à coulisseau croisé est constitué d'une tige de piston
(23) connectée audit piston (20), d'un cadre de coulisseau (32) connecté à ladite
tige de piston (23) et supporté de manière à pouvoir se déplacer en va-et-vient, d'un
coulisseau (30) monté dans une ouverture de fenêtre (33) dudit cadre de coulisseau
(32) de manière à pouvoir se déplacer perpendiculairement au mouvement dudit cadre
de coulisseau, et d'un vilebrequin (26) connecté audit coulisseau (30) pour permettre
la rotation dudit coulisseau, et
dans lequel ledit compresseur comprend un premier passage de distribution d'huile
(44) formé dans une tige de guidage (35) supportant ledit cadre de coulisseau (32)
pour permettre un mouvement de va-et-vient, un deuxième passage de distribution d'huile
(45) défini entre un alésage de tige de guidage (37) formé dans ledit cadre de coulisseau
(32) et ladite tige de guidage (35),
caractérisé en ce que ledit compresseur comprend en outre :
un troisième passage de distribution d'huile (46) formé dans ledit cadre de coulisseau
(32), et un quatrième passage de distribution d'huile (48) et un passage d'évacuation
d'huile (72) formés dans ladite tige de piston (23),
dans lequel l'huile de lubrification est envoyée dudit premier passage de distribution
d'huile (44) de ladite tige de guidage (35) à une chambre de refroidissement (60),
définie dans ledit piston (20), par l'intermédiaire dudit deuxième passage de distribution
d'huile (45) défini entre ledit alésage de tige de guidage (37) dudit cadre de coulisseau
(32) et ladite tige de guidage (35), dudit troisième passage de distribution d'huile
(46) dans ledit cadre de coulisseau et dudit quatrième passage de distribution d'huile
(48) dans ladite tige de piston, et l'huile de lubrification dans ladite chambre de
refroidissement (60) se vide dans un carter (25) par l'intermédiaire dudit passage
d'évacuation d'huile (72) dans ladite tige de piston (23).
2. Compresseur selon la revendication 1, dans lequel il est prévu deux dites tiges de
guidage (35, 36) et l'huile lubrifiante venant dudit premier passage de distribution
d'huile (44) d'une desdites tiges de guidage (35) est distribuée, par l'intermédiaire
dudit deuxième passage de distribution d'huile (45) entre ladite une tige de guidage
(35) et l'alésage de tige de guidage (37), et dudit troisième passage de distribution
d'huile (46) dans ledit cadre de coulisseau (32), audit quatrième passage de distribution
d'huile (48) dans ladite tige de piston (23), et à un cinquième passage de distribution
d'huile (47) entre l'autre tige de guidage (36) et l'autre alésage de tige de guidage
(38).
3. Compresseur selon la revendication 1 ou 2, dans lequel l'intérieur dudit vilebrequin
(26) comporte un sixième passage de distribution d'huile (51), ledit coulisseau (30)
comporte un trou d'huile (52), et l'huile de lubrification est fournie aux surfaces
de glissement dudit coulisseau (30) et dudit cadre de coulisseau (32) par l'intermédiaire
dudit sixième passage de distribution d'huile (51) dudit vilebrequin (26) et dudit
trou d'huile (52) du coulisseau.
4. Compresseur selon une quelconque des revendications précédentes, dans lequel l'intérieur
dudit vilebrequin (26) comporte un passage de distribution d'huile (51), ledit coulisseau
(30) comporte un trou d'huile (52), et l'huile de lubrification est fournie aux surfaces
de glissement dudit coulisseau (30) et dudit cadre de coulisseau (32) par l'intermédiaire
dudit passage de distribution d'huile (51) dudit vilebrequin (26) et dudit trou d'huile
(52) du coulisseau.
5. Compresseur selon une quelconque des revendications 1 à 4, dans lequel l'intérieur
dudit cylindre (1) et l'intérieur dudit carter sont isolés l'un de l'autre par une
garniture d'étanchéité à l'huile (56) prévue dans la partie centrale de la tige de
piston (23).
6. Compresseur selon une quelconque des revendications précédentes, dans lequel une surface
de glissement dudit cadre de coulisseau (32), qui est en contact avec ledit coulisseau
(30), est revêtue avec un placage de chrome (34).
7. Compresseur selon une quelconque des revendications précédentes, dans lequel ledit
coulisseau (30) est en fonte.
8. Compresseur selon une quelconque des revendications précédentes, dans lequel une rainure
d'huile (54) est formée sur une surface de glissement dudit coulisseau (30) qui est
en contact avec ledit cadre de coulisseau (32).
9. Compresseur selon une quelconque des revendications 6, 7 ou 8, dans lequel ledit placage
de chrome est un placage de chrome poreux, et le poli, la rugosité de surface et le
taux de porosité sont améliorés par meulage de la surface.
10. Compresseur selon une quelconque des revendications précédentes, dans lequel une soupape
d'admission (9), pour l'ouverture et la fermeture d'orifices d'admission (8) formés
dans une culasse (2), est constituée d'une soupape à lame mince, une extrémité de
ladite soupape d'admission (9) est fixée à une surface inférieure de ladite culasse
(2), un appui de soupape d'admission (16) est formé sur une surface supérieure dudit
cylindre (1), et ledit appui de soupape d'admission (16) présente une surface conique.
11. Compresseur selon la revendication 10, dans lequel l'angle de conicité de ladite surface
conique est de 1 à 4 degrés.
12. Compresseur selon la revendication 10 ou 11, dans lequel une soupape de refoulement
(12), pour ouvrir et fermer des orifices de refoulement (7) formés dans ladite culasse
(2), est constituée d'une soupape à lame mince et elle est disposée dans l'espace
à l'intérieur de ladite culasse (2) et fixée aux deux extrémités, et un appui de soupape
de refoulement (13) est installé au-dessus de ladite soupape de refoulement (12).
13. Compresseur selon la revendication 12, dans lequel, en utilisation, dans une course
de descente dudit piston (20), de l'air est aspiré à travers lesdits orifices d'admission
(8), formés dans ladite culasse (2), vers un espace dans ledit cylindre (1) en face
d'une surface supérieure dudit piston (20) et, dans une course de montée dudit piston
(20), l'air comprimé est refoulé à travers lesdits orifices de refoulement (7) formés
dans ladite culasse (2) et, dans la course de montée dudit piston (20), de l'air est
aspiré à travers un orifice d'admission (93) formé séparément dudit orifice d'admission
(8) formé dans ladite culasse (2), vers un espace dans ledit cylindre (1) en face
d'une surface inférieure dudit piston (20) et, dans la course de descente dudit piston
(20), l'air comprimé est refoulé par un orifice de refoulement (98) formé séparément
dudit orifice de refoulement (7) formé dans ladite culasse (2).