Technical field of the Invention
[0001] The present invention relates to a bleach precursor composition and incorporation
thereof in a detergent composition, whereby the precursor exhibits effective solubilisation
properties.
Background of the invention
[0002] The satisfactory removal of soils/stains from soiled/stained substrates is a particular
challenge to the formulator of a detergent composition for use in a washing method
such as a laundry or machine dishwashing method.
[0003] Traditionally, the removal of such soils/stains has been enabled by the use of bleach
components such as oxygen bleaches, including hydrogen peroxide and organic peroxyacids.
The organic peroxyacids are often obtained by the in situ perhydrolysis reaction between
hydrogen peroxide and an organic peroxyacid bleach precursor, so called "bleach precursor".
[0004] A problem encountered with the use of bleach precursors is that upon cold temperature
washing solutions (5°C to 30°C) or under high water hardness conditions, the solubilisation
rate of the precursors is decreased. As the perhydrolysis rate is reduced, so does
the cleaning performance. Such a problem of low solubilisation or dissolution is further
exarcerbated where the precursor exhibits surfactancy properties. Typical examples
of such precursors are the amide substituted bleach precursor compounds such as (6-octanamidocaproyl)
oxy benzene sulfonate, (6-nonanamidocaproyl) oxy benzene sulfonate and (6-decanamido-caproyl)
oxy benzene sulfonate as described in EP-A-0170386.
[0005] Accordingly, the formulator of a bleach precursor composition is faced with the challenge
of formulating a bleach precursor composition which provides effective solubilisation
or dissolution of the precursor.
[0006] To solve this problem of low dissolution, the coating and/or agglomeration of the
bleach precursor with a water-soluble material has been proposed as described in co-pending
application PCT/US95/15494.
[0007] However, notwithstanding the advances in the art, there is still a need for an alternative
composition which provides effective dissolution of the bleach precursor.
[0008] The Applicant has now found that this problem can be overcome by the provision of
a peroxyacid bleach precursor in combination with a surfactant system comprising a
non-ethoxylated anionic surfactant and a nonionic surfactant.
Summary of the Invention
[0009] The present invention encompasses a solid bleach precursor composition comprising:
a)- a bleach precursor; and
b)- a surfactant system comprising a non-ethoxylated anionic surfactant and a nonionic
surfactant;
wherein said surfactant system and said precursor are in close physical proximity.
[0010] It has to be understood by close physical proximity that the precursor and the surfactant
system are not two separate discrete particles in the detergent composition.
[0011] For the purpose of the present invention, the term "close physical proximity" means
one of the following:
i) an agglomerate, granule or extrudate in which said precursor and said surfactant
system are in intimate admixture;
ii) a bleach precursor particulate coated with one or more layers wherein at least
one layer contains one of the surfactant system component and the other is in intimate
admixture with the bleach precursor component;
iii) a bleach precursor particulate comprising one of the surfactant system components,
coated with one or more layers wherein at least one layer contains the bleach precursor
in intimate admixture with the other surfactant system component.
iv) a bleach precursor particulate coated either with one or more layers wherein at
least one layer contains both components of the surfactant system, or with at least
two layers wherein at least one layer contains one of the surfactant system component
and at least another layer contains the other surfactant system component;
v) a bleach precursor particulate comprising both components of the surfactant system
coated with one or more layers wherein at least one layer contains the bleach activator.
[0012] In another embodiment of the invention, the present invention encompasses a detergent
composition incorporating a solid bleach precursor composition as defined herein.
Detailed description of the invention
Bleach precursor
[0013] An essential component of the invention is a bleach precursor. Bleach precursors
for inclusion in the composition in accordance with the invention typically contain
one or more N- or O- acyl groups, which precursors can be selected from a wide range
of classes. Suitable classes include anhydrides, esters, imides, nitriles and acylated
derivatives of imidazoles and oximes, and examples of useful materials within these
classes are disclosed in GB-A-1586789.
[0014] Suitable esters are disclosed in GB-A-836988, 864798, 1147871, 2143231 and EP-A-0170386.
The acylation products of sorbitol, glucose and all saccharides with benzoylating
agents and acetylating agents are also suitable. glucose and all saccharides with
benzoylating agents and acetylating agents are also suitable.
Specific O-acylated precursor compounds include nonanoyl oxy benzene sulphonate, 3,5,5-tri-methyl
hexanoyl oxybenzene sulfonates, benzoyl oxybenzene sulfonates, cationic derivatives
of the benzoyl oxybenzene sulfonates, nonanoyl-6-amino caproyl oxybenzene sulfonates,
monobenzoyltetraacetyl glucose and pentaacetyl glucose. Phtalic anhydride is a suitable
anhydride type precursor. Useful N-acyl compounds are disclosed in GB-A-855735, 907356
and GB-A-1246338.
[0015] Preferred precursor compounds of the imide type include N-benzoyl succinimide, tetrabenzoyl
ethylene diamine, N-benzoyl substituted ureas and the N,N-N'N' tetra acetylated alkylene
diamines wherein the alkylene group contains from 1 to 6 carbon atoms, particularly
those compounds in which the alkylene group contains 1, 2 and 6 carbon atoms.
[0016] N-acylated precursor compounds of the lactam class are disclosed generally in GB-A-955735.
Whilst the broadest aspect of the invention contemplates the use of any lactam useful
as a peroxyacid precursor, preferred materials comprise the caprolactams and valerolactams.
[0017] Suitable caprolactam bleach precursors are of the formula:

wherein R
1 is H or an alkyl, aryl, alkoxyaryl or alkaryl group containing from 1 to 12 carbon
atoms, preferably from 6 to 12 carbon atoms.
[0018] Suitable valero lactams have the formula:

wherein R
1 is H or an alkyl, aryl, alkoxyaryl or alkaryl group containing from 1 to 12 carbon
atoms, preferably from 6 to 12 carbon atoms. In highly preferred embodiments, R
1 is selected from phenyl, heptyl, octyl, nonyl, 2,4,4-trimethylpentyl, decenyl and
mixtures thereof.
[0019] The most preferred materials are those which are normally solid at <30°C, particularly
the phenyl derivatives, ie. benzoyl valerolactam, benzoyl caprolactam and their substituted
benzoyl analogues such as chloro, amino, nitro, alkyl, alkyl, aryl and alkyoxy derivatives.
[0020] Caprolactam and valerolactam precursor materials wherein the R
1 moiety contains at least 6, preferably from 6 to about 12, carbon atoms provide peroxyacids
on perhydrolysis of a hydrophobic character which afford nucleophilic and body soil
clean-up. Precursor compounds wherein R
1 comprises from 1 to 6 carbon atoms provide hydrophilic bleaching species which are
particularly efficient for bleaching beverage stains. Mixtures of 'hydrophobic' and
'hydrophilic' caprolactams and valero lactams, typically at weight ratios of 1:5 to
5:1, preferably 1:1, can be used herein for mixed stain removal benefits.
[0021] Another preferred class of bleach precursor materials include the cationic bleach
activators, derived from the valerolactam and acyl caprolactam compounds, of formula:

wherein x is 0 or 1, substituents R, R' and R" are each C1-C10 alkyl or C2-C4 hydroxy
alkyl groups, or [(C
yH
2y)O]
n-R''' wherein y=2-4, n=1-20 and R''' is a C1-C4 alkyl group or hydrogen and X is an
anion.
[0022] Suitable imidazoles include N-benzoyl imidazole and N-benzoyl benzimidazole and other
useful N-acyl group-containing peroxyacid precursors include N-benzoyl pyrrolidone,
dibenzoyl taurine and benzoyl pyroglutamic acid.
[0023] Another preferred class of bleach precursor compounds are the amide substituted compounds
of the following general formulae:
R
1N(R
5)C(O)R
2C(O)L or R
1C(O)N(R
5)R
2C(O)L
wherein R
1 is an alkyl, alkylene, aryl or alkaryl group with from about 1 to about 14 carbon
atoms, R
2 is an alkylene, arylene, and alkarylene group containing from about 1 to 14 carbon
atoms, and R
5 is H or an alkyl, aryl, or alkaryl group containing 1 to 10 carbon atoms and L can
be essentially any leaving group. R
1 preferably contains from about 6 to 12 carbon atoms. R
2 preferably contains from about 4 to 8 carbon atoms. R
1 may be straight chain or branched alkyl, substituted aryl or alkylaryl containing
branching, substitution, or both and may be sourced from either synthetic sources
or natural sources including for example, tallow fat. Analogous structural variations
are permissible for R
2. The substitution can include alkyl, aryl, halogen, nitrogen, sulphur and other typical
substituent groups or organic compounds. R
5 is preferably H or methyl. R
1 and R
5 should preferably not contain more than 18 carbon atoms total. Preferred examples
of bleach precursors of the above formulae include amide substituted peroxyacid precursor
compounds selected from (6-octanamido-caproyl)oxybenzenesulfonate, (6-nonanamidocaproyl)oxy
benzene sulfonate, (6-decanamido-caproyl)oxybenzenesulfonate, and mixtures thereof
as described in EP-A-0170386.
[0024] Also suitable are precursor compounds of the benzoxazin-type, as disclosed for example
in EP-A-332,294 and EP-A-482,807, particularly those having the formula:

including the substituted benzoxazins of the type

wherein R
1 is H, alkyl, alkaryl, aryl, arylalkyl, secondary or tertiary amines and wherein R
2, R
3, R
4, and R
5 may be the same or different substituents selected from H, halogen, alkyl, alkenyl,
aryl, hydroxyl, alkoxyl, amino, alkyl amino, COOR
6 (wherein R
6 is H or an alkyl group) and carbonyl functions.
[0025] An especially preferred precursor of the benzoxazin-type is:

[0026] The bleach precursor components preferably have a particle size of from 250 micrometers
to 2000 micrometers.
[0027] These bleach precursors can be partially replaced by preformed peracids such as N,N
phthaloylaminoperoxy acid (PAP), nonyl amide of peroxyadipic acid (NAPAA), 1,2 diperoxydodecanedioic
acid (DPDA) and trimethyl ammonium propenyl imidoperoxy mellitic acid (TAPIMA).
[0028] More preferred among the above described bleach precursors are nonanoyl oxy benzene
sulphonate and/or the amide substituted bleach precursor compounds. Most preferably,
the bleach precursors are the amide substituted bleach precursor compounds selected
from (6-octanamidocaproyl)oxybenzenesulfonate, (6-nonanamidocaproyl)oxy benzene sulfonate,
(6-decanamido-caproyl)oxybenzenesulfonate, and mixtures thereof.
[0029] The bleach precursors are normally incorporated at a level of from 20% to 95% preferably
50% to 90% by weight of the bleach precursor component and most preferably at least
60% by weight thereof.
Surfactant system
[0030] An essential feature of the invention is a surfactant system comprising a non-ethoxylated
anionic surfactant and a nonionic surfactant. The surfactant system will typically
be present in an amount of 0.1% to 50% by weight, more preferably in an amount of
1% to 20% by weight of the bleach precursor composition.
Non-ethoxylated anionic surfactant
[0031] Non-ethoxylated anionic surfactants, for use herein, include salts (including, for
example, sodium, potassium, ammonium, and substituted ammonium salts such as mono-,
di- and triethanolamine salts) of the anionic sulfate, sulfonate, carboxylate and
sarcosinate surfactants.
[0032] Other anionic surfactants include the isethionates such as the acyl isethionates,
N-acyl taurates, fatty acid amides of methyl tauride, alkyl succinates and sulfosuccinates,
monoesters of sulfosuccinate (especially saturated and unsaturated C
12-C
18 monoesters) diesters of sulfosuccinate (especially saturated and unsaturated C
6-C
14 diesters), N-acyl sarcosinates. Resin acids and hydrogenated resin acids are also
suitable, such as rosin, hydrogenated rosin, and resin acids and hydrogenated resin
acids present in or derived from tallow oil.
[0033] Anionic sulfate surfactants suitable for use herein include the linear and branched
primary alkyl sulfates, fatty oleyl glycerol sulfates, the C
5-C
17 acyl-N-(C
1-C
4 alkyl) and -N-(C
1-C
2 hydroxyalkyl) glucamine sulfates, and sulfates of alkylpolysaccharides such as the
sulfates of alkylpolyglucoside (the nonionic nonsulfated compounds being described
herein).
[0034] Alkyl sulfate surfactants are preferably selected from the group consisting of branched-chain
and random C10-C20 alkyl sulphates ("AS"), the C10-C18 secondary (2,3) alkyl sulphates
of the formula CH
3(CH
2)
x(CHOSO
3- M
+) CH
3 and CH
3(CH
2)
y(CHOSO
3- M
+) CH
2CH
3 where x and (y+1) are integers of at least 7, preferably at least about 9, and M
is a water-solubilising cation, especially sodium, unsaturated sulphates such as oleyl
sulphate.
[0035] Anionic sulfonate surfactants suitable for use herein include the salts of C
5-C
20 linear alkylbenzene sulfonates, alkyl ester sulfonates, C
6-C
22 primary or secondary alkane sulfonates, C
6-C
24 olefin sulfonates, sulfonated polycarboxylic acids, alkyl glycerol sulfonates, fatty
acyl glycerol sulfonates, fatty oleyl glycerol sulfonates, and any mixtures thereof.
[0036] Anionic carboxylate surfactants suitable for use herein include the soaps ('alkyl
carboxyls'), especially certain secondary soaps as described herein.
[0037] Preferred soap surfactants are secondary soap surfactants which contain a carboxyl
unit connected to a secondary carbon. The secondary carbon can be in a ring structure,
e.g. as in p-octyl benzoic acid, or as in alkyl-substituted cyclohexyl carboxylates.
The secondary soap surfactants should preferably contain no ether linkages, no ester
linkages and no hydroxyl groups. There should preferably be no nitrogen atoms in the
head-group (amphiphilic portion). The secondary soap surfactants usually contain 11-15
total carbon atoms, although slightly more (e.g., up to 16) can be tolerated, e.g.
p-octyl benzoic acid.
[0038] The following general structures further illustrate some of the preferred secondary
soap surfactants:
A. A highly preferred class of secondary soaps comprises the secondary carboxyl materials
of the formula R3 CH(R4)COOM, wherein R3 is CH3(CH2)x and R4 is CH3(CH2)y, wherein y can be 0 or an integer from 1 to 4, x is an integer from 4 to 10 and
the sum of (x + y) is 6-10, preferably 7-9, most preferably 8.
B. Another preferred class of secondary soaps comprises those carboxyl compounds wherein
the carboxyl substituent is on a ring hydrocarbyl unit, i.e., secondary soaps of the
formula R5-R6-COOM, wherein R5 is C7-C10, preferably C8-C9, alkyl or alkenyl and R6 is a ring structure, such as benzene, cyclopentane and cyclohexane. (Note: R5 can be in the ortho, meta or para position relative to the carboxyl on the ring.)
C. Still another preferred class of secondary soaps comprises secondary carboxyl compounds
of the formula
CH3(CHR)k-(CH2)m-(CHR)n-CH(COOM)(CHR)o-(CH2)p-(CHR)q-CH3,
wherein each R is C
1-C
4 alkyl, wherein k, n, o, q are integers in the range of 0-8, provided that the total
number of carbon atoms (including the carboxylate) is in the range of 10 to 18.
[0039] In each of the above formulas A, B and C, the species M can be any suitable, especially
water-solubilizing, counterion.
[0040] Especially preferred secondary soap surfactants for use herein are water-soluble
members selected from the group consisting of the water-soluble salts of 2-methyl-1-undecanoic
acid, 2-ethyl-1-decanoic acid, 2-propyl-1-nonanoic acid, 2-butyl-1-octanoic acid and
2-pentyl-1-heptanoic acid.
[0041] Other suitable anionic surfactants are the alkali metal sarcosinates of formula R-CON
(R
1) CH
2 COOM, wherein R is a C
5-C
17 linear or branched alkyl or alkenyl group, R
1 is a C
1-C
4 alkyl group and M is an alkali metal ion. Preferred examples are the myristyl and
oleyl methyl sarcosinates in the form of their sodium salts.
[0042] Among the above described non-ethoxylated anionic surfactants, the anionic sulfate
surfactants, anionic sulfonate surfactants, or mixtures thereof are preferred. More
preferably, the anionic surfactant is selected from C
12-C
18 linear alkyl sulphates, C
5-C
20 linear alkylbenzene sulfonates and mixtures thereof, and most preferably is the salt
of C
5-C
20 linear alkylbenzene sulfonate.
[0043] Preferably the anionic surfactant is present in an amount of from 0.1% to 49.9% by
weight, more preferably from 1% to 19% by weight of the bleach precursor composition.
Nonionic surfactant
[0044] Nonionic surfactants, for use herein, include the polyhydroxy fatty acid amide surfactants,
condensates of alkyl phenols, ethoxylated alcohol surfactants, ethoxylated/propoxylated
fatty alcohol surfactant, ethylene oxide/propylene oxide condensates with propylene
glycol, ethylene oxide condensation products with propylene oxide/ethylene diamine
adducts, alkylpolysaccharide surfactants, fatty acid amide surfactants and mixtures
thereof. Exemplary, non-limiting classes of useful nonionic surfactants are listed
below.
[0045] Polyhydroxy fatty acid amides suitable for use herein are those having the structural
formula R
2CONR
1Z wherein : R1 is H, C
1-C
4 hydrocarbyl, 2-hydroxy ethyl, 2-hydroxy propyl, or a mixture thereof, preferable
C1-C4 alkyl, more preferably C
1 or C
2 alkyl, most preferably C
1 alkyl (i.e., methyl); and R
2 is a C
5-C
31 hydrocarbyl, preferably straight-chain C
5-C
19 alkyl or alkenyl, more preferably straight-chain C
9-C
17 alkyl or alkenyl, most preferably straight-chain C
11-C
17 alkyl or alkenyl, or mixture thereof; and Z is a polyhydroxyhydrocarbyl having a
linear hydrocarbyl chain with at least 3 hydroxyls directly connected to the chain,
or an alkoxylated derivative (preferably ethoxylated or propoxylated) thereof. Z preferably
will be derived from a reducing sugar in a reductive amination reaction; more preferably
Z is a glycityl.
[0046] The polyethylene, polypropylene, and polybutylene oxide condensates of alkyl phenols
are suitable for use herein. In general, the polyethylene oxide condensates are preferred.
These compounds include the condensation products of alkyl phenols having an alkyl
group containing from about 6 to about 18 carbon atoms in either a straight chain
or branched chain configuration with the alkylene oxide.
[0047] The alkyl ethoxylate condensation products of aliphatic alcohols with from about
1 to about 25 moles of ethylene oxide are suitable for use herein. The alkyl chain
of the aliphatic alcohol can either be straight or branched, primary or secondary,
and generally contains from 6 to 22 carbon atoms. Particularly preferred are the condensation
products of alcohols having an alkyl group containing from 8 to 20 carbon atoms with
from about 2 to about 10 moles of ethylene oxide per mole of alcohol.
[0048] As ethoxylated/propoxylated fatty alcohol surfactants, the ethoxylated C
6-C
18 fatty alcohols and C
6-C
18 mixed ethoxylated/propoxylated fatty alcohols are suitable surfactants for use herein,
particularly where water soluble. Preferably, the ethoxylated fatty alcohols are the
C
10-C
18 ethoxylated fatty alcohols with a degree of ethoxylation of from 3 to 50, most preferably
these are the C
12-C
18 ethoxylated fatty alcohols with a degree of ethoxylation from 3 to 40. Preferably
the mixed ethoxylated/propoxylated fatty alcohols have an alkyl chain length of from
10 to 18 carbon atoms, a degree of ethoxylation of from 3 to 30 and a degree of propoxylation
of from 1 to 10.
[0049] The condensation products of ethylene oxide with a hydrophobic base formed by the
condensation of propylene oxide with propylene glycol are suitable for use herein.
The hydrophobic portion of these compounds preferably has a molecular weight of from
about 1500 to about 1800 and exhibits water insolubility. Examples of compounds of
this type include certain of the commercially-available Pluronic™ surfactants, marketed
by BASF.
[0050] The condensation products of ethylene oxide with the product resulting from the reaction
of propylene oxide and ethylenediamine are suitable for use herein. The hydrophobic
moiety of these products consists of the reaction product of ethylenediamine and excess
propylene oxide, and generally has a molecular weight of from about 2500 to about
3000. Examples of this type of nonionic surfactant include certain of the commercially
available Tetronic™ compounds, marketed by BASF.
[0051] Suitable alkylpolysaccharides for use herein are disclosed in U.S. Patent 4,565,647,
Llenado, issued January 21, 1986, having a hydrophobic group containing from about
6 to about 30 carbon atoms, preferably from about 10 to about 16 carbon atoms and
a polysaccharide, e.g., a polyglycoside, hydrophilic group containing from about 1.3
to about 10, preferably from about 1.3 to about 3, most preferably from about 1.3
to about 2.7 saccharide units. Any reducing saccharide containing 5 or 6 carbon atoms
can be used, e.g., glucose, galactose and galactosyl moieties can be substituted for
the glucosyl moieties. (Optionally the hydrophobic group is attached at the 2-, 3-,
4-, etc. positions thus giving a glucose or galactose as opposed to a glucoside or
galactoside.) The intersaccharide bonds can be, e.g., between the one position of
the additional saccharide units and the 2-, 3-, 4-, and/or 6- positions on the preceding
saccharide units.
[0052] The preferred alkylpolyglycosides have the formula
R
2O(C
nH
2nO)t(glycosyl)
x
wherein R2 is selected from the group consisting of alkyl, alkylphenyl, hydroxyalkyl,
hydroxyalkylphenyl, and mixtures thereof in which the alkyl groups contain from 10
to 18, preferably from 12 to 14, carbon atoms; n is 2 or 3; t is from 0 to 10, preferably
0, and X is from 1.3 to 8, preferably from 1.3 to 3, most preferably from 1.3 to 2.7.
The glycosyl is preferably derived from glucose.
[0053] Fatty acid amide surfactants suitable for use herein are those having the formula:
R
6CON(R
7)
2 wherein R
6 is an alkyl group containing from 7 to 21, preferably from 9 to 17 carbon atoms and
each R
7 is selected from the group consisting of hydrogen, C
1-C
4 alkyl, C
1-C
4 hydroxyalkyl, and -(C
2H
4O)
xH, where x is in the range of from 1 to 3.
[0054] Preferred among the above described nonionic surfactants are the ethoxylated surfactants,
preferably selected from ethoxylated alcohol surfactants, ethoxylated/propoxylated
fatty alcohol surfactant, ethylene oxide/propylene oxide condensates with propylene
glycol, ethylene oxide condensation products with propylene oxide/ethylene diamine
adducts and mixtures thereof, more preferably the ethoxylated alcohol surfactants.
[0055] Most preferred ethoxylated alcohol surfactants are the condensation products of alcohols
having an alkyl group containing from 8 to 20 carbon atoms with from 2 to 10 moles
of ethylene oxide per mole of alcohol, in particular the linear primary alcohol (C12/C14)
condensed with an average of 3 moles of ethylene oxide.
[0056] Preferably the nonionic surfactant is present in an amount of 0.01% to 20% by weight,
more preferably from 0.1% to 5% by weight of the bleach precursor composition.
Optionals
[0057] Optional components may be present within the bleach precursor composition. Suitable
optionals for use herein include hydrotropes components, acids, binding agents, additional
surface active agents such as cationic surfactants, and mixtures thereof.
[0058] Hydrotropes are particularly useful as optional components of the bleach precursor
composition in that they surprisingly aid the solubilisation of the bleach precursor
composition. When used, hydrotropes will typically be present in an amount of 0.1%
to 20%, preferably from 0.5% to 10% by weight of the bleach precursor composition.
[0059] Optional hydrotropes suitable for use herein are selected from the group of lower
alkyl aryl sulphonate salts, C
6-C
12 alkanols, C
1-C
6 carboxylic sulphate or sulphonate salts, urea, C
1-C
4 hydrocarboxylates, C
1-C
4 carboxylates and C
2-C
4 diacids and mixtures thereof.
[0060] Suitable lower alkyl aryl sulphonates are preferably C
7-C
9 alkyl aryl sulphonates and include sodium, potassium, calcium and ammonium xylene
sulphonates, sodium, potassium, calcium and ammonium toluene sulphonates, sodium,
potassium, calcium and ammonium cumene sulphonate, and sodium, potassium, calcium
and ammonium napthalene sulphonates and mixtures thereof.
[0061] Suitable C
1-C
8 carboxylic sulphate or sulphonate salts are any water soluble salts or organic compounds
comprising 1 to 8 carbon atoms (exclusive of substituent groups), which are substituted
with sulphate or sulphonate and have at least one carboxylic group. The substituted
organic compound may be cyclic, acylic or aromatic, i.e. benzene derivatives. Preferred
alkyl compounds have from 1 to 4 carbon atoms substiuted with sulphate or sulphonate
and have from 1 to 2 carboxylic groups. Examples of suitable hydrotropes include sulphosuccinate
salts, sulphophthalic salts, sulphoacetic salts, m-sulphobenzoic acid salts and diesters
sulphosuccinates, preferably the sodium or potassium salts as disclosed in US 3 915
903.
[0062] Suitable C
1-C
4 hydrocarboxylates, C
1-C
4 carboxylates for use herein include acetates and propionates and citrates. Suitable
C
2-C
4 diacids for use herein include succinic, glutaric and adipic acids.
[0063] Other compounds which deliver hydrotropic effects suitable for use herein as a hydrotrope
include C
6-C
12 alkanols and urea.
[0064] Preferred hydrotropes for use herein are selected from the salts of cumene sulphonate,
xylene sulphonate, toluene sulphonate and mixtures thereof. The salts suitable for
use herein are sodium, potassium, calcium and ammonium. Most preferred are sodium
toluene sulphonate.
[0065] Acids may also be useful in the composition of the present invention in particular
as stabilising agents. Typical levels of such acids are from 0.1 to 40% by weight,
preferably from 1% to 20% by weight of the bleach precursor composition. Suitable
acids are preferably water-soluble such as fatty acids, glycolic acid, glutaric acid,
citric acid and polymeric carboxylic acids.
[0066] Optionally, binding agents may be used in the composition of the present invention.
Typical levels of such binding agents are from 0.01% to 20% by weight, preferably
from 0.5% to 10% by weight of the bleach precursor composition. Suitable binding agents
include starch, cellulose and cellulose derivatives (e.g. sodium carboxymethyl cellulose),
sugar and film-forming polymers such as polymeric carboxylic acid, including copolymers,
polyvinyl pyrrolidone, polyvinyl acetate. Cellulose and cellulose derivatives (e.g.
sodium carboxymethyl cellulose) are particularly preferred.
Form of the bleach precursor composition
[0067] The surfactant system and the bleach precursor of the solid bleach precursor composition
are in close physical proximity.
[0068] It has to be understood by close physical proximity that the precursor and the surfactant
system are not two separate discrete particles in the detergent composition.
[0069] For the purpose of the present invention, the term "close physical proximity" means
one of the following:
i) an agglomerate, granule or extrudate in which said precursor and said surfactant
system are in intimate admixture;
ii) a bleach precursor particulate coated with one or more layers wherein at least
one layer contains one of the surfactant system component and the other is in intimate
admixture with the bleach precursor component;
iii) a bleach precursor particulate comprising one of the surfactant system component,
coated with one or more layers wherein at least one layer contains the bleach precursor
in intimate admixture with the other surfactant system component.
iv) a bleach precursor particulate coated either with one or more layers wherein at
least one layer contains both components of the surfactant system, or with at least
two layers wherein at least one layer contains one of the surfactant system components
and at least another layer contains the other surfactant system component;
v) a bleach precursor particulate comprising both components of the surfactant system
coated with one or more layers wherein at least one layer contains the bleach activator.
[0070] Preferably, the bleach precursor composition may be in any known suitable particulate
form for incorporation in a detergent composition, such as an agglomerate, granule,
extrudate or spheronised extrudate. Preferably, the bleach precursor composition is
in a form of a spheronised extrudate.
[0071] A preferred process for the manufacture of the bleach precursor spheronised extrudate
comprises the steps of:
(i) preparing a mix of solids, and optionally liquids, comprising the bleach activator;
(ii) extruding the mix through a die under pressure to form an extrudate;
(iii) breaking the extrudate to form a spheronised extrudate; and
(iv) optionally coating the particles to improve friability and flow characteristics.
[0072] The mixing step (i) is carried out using any conventional powder/liquid mixer, e.g.
a Loedige KM mixer. The extruding step (ii) can be achieved using any conventional
extruder which can be axial, radial or more preferably dome-type, e.g. Fuji Paudal
Model DGL-1, most preferably having a die with <0.1mm orifices and extruded at pressures
of about 20 bar. Step (iii) is preferably carried out using a rotating disc spheroniser
such as a Fuji Paudal QJ-1000 where the extrudates are broken down into short lengths
and formed into substantially spherical particles.
[0073] Additionally, the extrudates may then be dried in a vibrating fluid bed drier, e.g.
Niro, to result in crisp, free-flowing particles with a particle size range of from
0.25mm to 20mm and a Heubach dust measurement of less than 100mg/g.
[0074] The optional coating step (iv) could involve materials such as film forming polymers
or preferably a liquid fixative, e.g. nonionic surfactant and an inert powder such
as Zeolite A.
[0075] By effective solubilisation rate is meant that the use of a composition comprising
the bleach precursor and the surfactant system as described above provides a better
solubilisation of the bleach precursor properties than the use of the same composition
without the surfactant system.
[0076] The peroxyacid bleach precursor particulates may suitably be incorporated in detergent
compositions. Detergent compositions incorporating the peroxy acid bleach precursor
particulates will normally contain from 1% to 20% of the precursor particulates, more
frequently from 1% to 10% and most preferably from 1% to 7%, on a composition weight
basis.
[0077] Such detergent compositions will, of course, contain a source of alkaline hydrogen
peroxide necessary to form a peroxyacid bleaching species in the wash solution and
preferably will also contain other components conventional in detergent compositions.
[0078] Detergent compositions incorporating the particulate peroxyacid precursors of the
present invention will include a hydrogen peroxide or a source thereof. Preferred
sources of hydrogen peroxide include an inorganic perhydrate bleach, normally in the
form of the sodium salt, as the source of alkaline hydrogen peroxide in the wash liquor.
This perhydrate is normally incorporated at a level of from 3% to 40% by weight, more
preferably from 5% to 35% by weight and most preferably from 8% to 30% by weight of
the composition.
[0079] The perhydrate may be any of the alkali metal inorganic salts such as perborate monohydrate
or tetrahydrate, percarbonate, perphosphate and persilicate salts but is conventionally
an alkali metal perborate or percarbonate.
[0080] Sodium percarbonate, which is the preferred perhydrate, is an addition compound having
a formula corresponding to 2Na
2CO
3.3H
2O
2, and is available commercially as a crystalline solid. Most commercially available
material includes a low level of a heavy metal sequestrant such as EDTA, 1-hydroxyethylidene
1, 1-diphosphonic acid (HEDP) or an amino-phosphonate, that is incorporated during
the manufacturing process. For the purposes of the detergent composition aspect of
the present invention, the percarbonate can be incorporated into detergent compositions
without additional protection, but preferred executions of such compositions utilise
a coated form of the material. A variety of coatings can be used including borate,
boric acid and citrate or sodium silicate of SiO
2:Na
2O ratio from 1.6:1 to 3.4:1, preferably 2.8:1, applied as an aqueous solution to give
a level of from 2% to 10%, (normally from 3% to 5%) of silicate solids by weight of
the percarbonate. However, the most preferred coating is a mixture of sodium carbonate
and sulphate or sodium chloride.
[0081] The particle size range of the crystalline percarbonate is from 350 micrometers to
1500 micrometers with a mean of approximately 500-1000 micrometers.
[0082] The detergent composition, in addition to the bleach precursor particulate and the
hydrogen peroxide or source thereof, may also contain additional components. The precise
nature of these additional components and levels of incorporation thereof will depend
on the physical form of the composition, and the nature of the cleaning operation
for which it is to be used. The compositions of the invention may, for example, be
formulated as hand and machine laundry detergent compositions, including laundry additive
compositions and compositions suitable for use in the pretreatment of stained fabrics
and machine dishwashing compositions. When incorporated in compositions suitable for
use in a machine washing method, e.g.: machine laundry and machine dishwashing methods,
the compositions of the invention preferably contain one or more additional detersive
components.
[0083] Thus preferred detergent compositions will incorporate one of more of surfactants,
builders, chelating agnets, enzymes, soil suspending and anti-redeposition agents,
suds suppressors, fluorescent whitening agents photo activated bleaches, perfumes
and colours.
Surfactants
[0084] A wide range of surfactants can be used in the detergent compositions. A typical
listing of anionic, nonionic, ampholytic and zwitterionic classes, and species of
these surfactants, is given in USP 3,929,678 issued to Laughlin and Heuring on December,
30, 1975. A list of suitable cationic surfactants is given in USP 4,259,217 issued
to Murphy on March 31, 1981.
[0085] Nonlimiting examples of surfactants useful herein at levels from 1% to 55%, by weight,
typically include the conventional C
11-C
18 alkyl benzene sulfonates ("LAS") and primary, branched-chain and random C
10-C
20 alkyl sulfates ("AS"), the C
10-C
18 secondary (2,3) alkyl sulfates of the formula CH
3(CH
2)
x(CHOSO
3-M
+) CH
3 and CH
3 (CH
2)
y(CHOSO
3-M
+) CH
2CH
3 where x and (y + 1) are integers of at least 7, preferably at least 9, and M is a
water-solubilizing cation, especially sodium, unsaturated sulfates such as oleyl sulfate,
the C
10-C
18 alkyl alkoxy sulfates ("AE
xS"; especially EO 1-7 ethoxy sulfates), C
10-C
18 alkyl alkoxy carboxylates (especially the EO 1-5 ethoxycarboxylates), the C
10-18 glycerol ethers, the C
10-C
18 alkyl polyglycosides and their corresponding sulfated polyglycosides, and C
12-C
18 alpha-sulfonated fatty acid esters. If desired, the conventional nonionic and amphoteric
surfactants such as the C
12-C
18 alkyl ethoxylates ("AE") including the so-called narrow peaked alkyl ethoxylates
and C
6-C
12 alkyl phenol alkoxylates (especially ethoxylates and mixed ethoxy/propoxy), C
12-C
18 betaines and sulfobetaines ("sultaines"), C
10-C
18 amine oxides, and the like, can also be included in the overall compositions. The
C
10-C
18 N-alkyl polyhydroxy fatty acid amides can also be used. Typical examples include
the C
12-C
18 N-methylglucamides. See WO 9,206,154. Other sugar-derived surfactants include the
N-alkoxy polyhydroxy fatty acid amides, such as C
10-C
18 N (3-methoxypropyl) glucamide. The N-propyl through N-hexyl C
12-C
18 glucamides can be used for low sudsing. C
10-C
20 conventional soaps may also be used. If high sudsing is desired, the branched-chain
C
10-C
16 soaps may be used. Other suitable surfactants suitable for the purpose of the invention
are the anionic alkali metal sarcosinates of formula:
R-CON(R
1)CH
2COOM
wherein R is a C
9-C
17 linear or branched alkyl or alkenyl group, R
1 is a C
1-C
4 alkyl group and N is an alkali metal ion. Preferred examples are the lauroyl, cocoyl
(C
12-C
14), myristyl and oleyl methyl sarcosinates in the form of their sodium salts. Cationic
surfactants can also be used in the compositions herein. Suitable cationic surfactants
include the quaternary ammonium surfactants selected from mono C
6-C
16, preferably C
6-C
10 N-alkyl or alkenyl ammonium surfactants wherein the remaining N positions are substituted
by methyl, hydroxyethyl or hydroxypropyl groups. Mixtures of anionic and nonionic
surfactants are especially useful. Other conventional useful surfactants are listed
in standard texts.
Builders
[0086] Detergent builders can optionally be included in the compositions herein to assist
in controlling mineral hardness. Inorganic as well as organic builders can be used.
Builders are typically used in fabric laundering compositions to assist in the removal
of particulate soils. The level of builder can vary widely depending upon the end
use of the composition and its desired physical form. When present, the compositions
will typically comprise at least 1% builder. Granular formulations typically comprise
from 10% to 80%, more typically from 15% to 50% by weight, of the detergent builder.
Lower or higher levels of builder, however, are not meant to be excluded.
[0087] Inorganic or phosphate-containing detergent builders include, but are not limited
to, the alkali metal, ammonium and alkanolammonium salts of polyphosphates (exemplified
by the tripolyphosphates, pyrophosphates, and glassy polymeric meta-phosphates).
[0088] Non-phosphate builders may also be used. These can include, but are not restricted
to phytic acid, silicates, alkali metal carbonates (including bicarbonates and sesquicarbonates),
sulphates, aluminosilicates, monomeric polycarboxylates, homo or copolymeric polycarboxylic
acids or their salts in which the polycarboxylic acid comprises at least two carboxylic
radicals separated from each other by not more than two carbon atoms, organic phosphonates
and aminoalkylene poly (alkylene phosphonates). The compositions herein also function
well in the presence of the so-called "weak" builders (as compared with phosphates)
such as citrate, or in the so-called "underbuilt" situation that may occur with zeolite
or layered silicate builders.
[0089] Examples of silicate builders are the so called 'amorphous' alkali metal silicates,
particularly those having a SiO
2:Na
2O ratio in the range 1.6:1 to 3.2:1 and crystalline layered silicates, such as the
layered sodium silicates described in U.S. Patent 4,664,839. NaSKS-6 is the trademark
for a crystalline layered silicate marketed by Hoechst (commonly abbreviated herein
as "SKS-6"). Unlike zeolite builders, the Na SKS-6 silicate builder does not contain
aluminum. NaSKS-6 has the delta-Na
2Si
2O
5 morphology form of layered silicate. It can be prepared by methods such as those
described in German DE-A-3,417,649 and DE-A-3,742,043. SKS-6 is a highly preferred
layered silicate for use herein, but other such layered silicates, such as those having
the general formula NaMSi
xO
2x+1·yH
2O wherein M is sodium or hydrogen, x is a number from 1.9 to 4, preferably 2, and
y is a number from 0 to 20, preferably 0 can be used herein. Various other layered
silicates from Hoechst include NaSKS-5, NaSKS-7 and NaSKS-11, as the alpha, beta and
gamma forms. As noted above, the delta-Na
2Si
2O
5 (NaSKS-6 form) is most preferred for use herein. Other silicates may also be useful
such as for example magnesium silicate, which can serve as a crispening agent in granular
formulations, as a stabilising agent for oxygen bleaches, and as a component of suds
control systems.
[0090] Examples of carbonate builders are the alkaline earth and alkali metal carbonates
as disclosed in German Patent Application No. 2,321,001 published on November 15,
1973.
[0091] Aluminosilicate builders are of great importance in most currently marketed heavy
duty granular detergent compositions, and can also be a significant builder ingredient
in liquid detergent formulations. Aluminosilicate builders include those having the
empirical formula:
Na
z[(AlO
2)
z(SiO
2)
y]·xH
2O
wherein z and y are integers of at least 6, the molar ratio of z to y is in the range
from 1.0 to 0.5, and x is an integer from 15 to 264.
[0092] Useful aluminosilicate ion exchange materials are commercially available. These aluminosilicates
can be crystalline or amorphous in structure and can be naturally-occurring aluminosilicates
or synthetically derived. A method for producing aluminosilicate ion exchange materials
is disclosed in U.S. Patent 3,985,669. Preferred synthetic crystalline aluminosilicate
ion exchange materials useful herein are available under the designations Zeolite
A, Zeolite P (B), Zeolite MAP and Zeolite X. In an especially preferred embodiment,
the crystalline aluminosilicate ion exchange material has the formula:
Na
12[(AlO
2)
12(SiO
2)
12]·xH
2O
wherein x is from 20 to 30, especially 27. This material is known as Zeolite A. Dehydrated
zeolites (x = 0 - 10) may also be used herein. Preferably, the aluminosilicate has
a particle size of 0.1-10 microns in diameter.
[0093] Organic detergent builders suitable for the purposes of the present invention include,
but are not restricted to, a wide variety of polycarboxylate compounds. As used herein,
"polycarboxylate" refers to compounds having a plurality of carboxylate groups, preferably
at least 3 carboxylates. Polycarboxylate builder can generally be added to the composition
in acid form, but can also be added in the form of a neutralised salt. When utilized
in salt form, alkali metals, such as sodium, potassium, and lithium, or alkanolammonium
salts are preferred. Included among the polycarboxylate builders are a variety of
categories of useful materials. One important category of polycarboxylate builders
encompasses the ether polycarboxylates, including oxydisuccinate, as disclosed in
U.S. Patent 3,128,287 and U.S. Patent 3,635,830. See also "TMS/TDS" builders of U.S.
Patent 4,663,071. Suitable ether polycarboxylates also include cyclic compounds, particularly
alicyclic compounds, such as those described in U.S. Patents 3,923,679; 3,835,163;
4,158,635; 4,120,874 and 4,102,903. Other useful detergency builders include the ether
hydroxypolycarboxylates, copolymers of maleic anhydride with ethylene or vinyl methyl
ether, or acrylic acid, 1, 3, 5-trihydroxy benzene-2, 4, 6-trisulphonic acid, and
carboxymethyloxysuccinic acid, the various alkali metal, ammonium and substituted
ammonium salts of polyacetic acids such as ethylenediamine tetraacetic acid and nitrilotriacetic
acid, as well as polycarboxylates such as mellitic acid, succinic acid, oxydisuccinic
acid, polymaleic acid, benzene 1,3,5-tricarboxylic acid, carboxymethyloxysuccinic
acid, and soluble salts thereof.
[0094] Citrate builders, e.g., citric acid and soluble salts thereof (particularly sodium
salt), are polycarboxylate builders of particular importance for heavy duty liquid
detergent formulations due to their availability from renewable resources and their
biodegradability. Citrates can also be used in granular compositions, especially in
combination with zeolite and/or layered silicate builders. Oxydisuccinates are also
especially useful in such compositions and combinations.
[0095] Also suitable in the compositions containing the present invention are the 3,3-dicarboxy-4-oxa-1,6-hexanedioates
and the related compounds disclosed in U.S. Patent 4,566,984. Useful succinic acid
builders include the C
5-C
20 alkyl and alkenyl succinic acids and salts thereof. A particularly preferred compound
of this type is dodecenylsuccinic acid. Specific examples of succinate builders include:
laurylsuccinate, myristylsuccinate, palmitylsuccinate, 2-dodecenylsuccinate (preferred),
2-pentadecenylsuccinate, and the like. Laurylsuccinates are the preferred builders
of this group, and are described in EP 0,200,263. Other suitable polycarboxylates
are disclosed in U.S. Patent 4,144,226 and in U.S. Patent 3,308,067. See also U.S.
Pat. 3,723,322.
[0096] Fatty acids, e.g., C
12-C
18 monocarboxylic acids, can also be incorporated into the compositions alone, or in
combination with the aforesaid builders, especially citrate and/or the succinate builders,
to provide additional builder activity. Such use of fatty acids will generally result
in a diminution of sudsing, which should be taken into account by the formulator.
[0097] In situations where phosphorus-based builders can be used, and especially in the
formulation of bars used for hand-laundering operations, the various alkali metal
phosphates such as the well-known sodium tripolyphosphates, sodium pyrophosphate and
sodium orthophosphate can be used. Phosphonate builders such as ethane-1-hydroxy-1,1-diphosphonate
and other known phosphonates (see, for example, U.S. Patents 3,159,581; 3,213,030;
3,422,021; 3,400,148 and 3,422,137) can also be used.
Chelating Agents
[0098] The detergent compositions herein may also optionally contain one or more iron and/or
manganese chelating agents. Such chelating agents can be selected from the group consisting
of amino carboxylates, amino phosphonates, polyfunctionally-substituted aromatic chelating
agents and mixtures therein, all as hereinafter defined. Without intending to be bound
by theory, it is believed that the benefit of these materials is due in part to their
exceptional ability to remove iron and manganese ions from washing solutions by formation
of soluble chelates.
[0099] Amino carboxylates useful as optional chelating agents include ethylenediaminetetracetates,
N-hydroxyethylethylenediaminetriacetates, nitrilotriacetates, ethylenediamine tetraproprionates,
triethylenetetraaminehexacetates, diethylenetriaminepentaacetates, and ethanoldiglycines,
alkali metal, ammonium, and substituted ammonium salts therein and mixtures therein.
Amino phosphonates are also suitable for use as chelating agents in the compositions
of the invention when at least low levels of total phosphorus are permitted in detergent
compositions, and include ethylenediaminetetrakis (methylenephosphonates) as DEQUEST
and hydroxy-ethane 1,1 diphosphonic acid (HEDP). Preferred, these amino phosphonates
do not contain alkyl or alkenyl groups with more than about 6 carbon atoms.
[0100] Polyfunctionally-substituted aromatic chelating agents are also useful in the compositions
herein. See U.S. Patent 3,812,044, issued May 21, 1974, to Connor et al. Preferred
compounds of this type in acid form are dihydroxydisulfobenzenes such as 1,2-dihydroxy-3,5-disulfobenzene.
[0101] Preferred biodegradable chelating agents for use herein are ethylenediamine disuccinate
("EDDS"), especially the [S,S] isomer and/or hydroxy-ethane 1,1 diphosphonic acid
(HEDP).
[0102] The compositions herein may also contain water-soluble methyl glycine diacetic acid
(MGDA) salts (or acid form) as a chelant or co-builder useful with, for example, insoluble
builders such as zeolites, layered silicates and the like.
[0103] If utilized, these chelating agents will generally comprise from about 0.1 % to about
15% by weight of the detergent compositions herein. More preferably, if utilized,
the chelating agents will comprise from about 0.1% to about 3.0% by weight of such
compositions.
Enzymes
[0104] Enzymes can be included in the present detergent compositions for a variety of purposes,
including removal of protein-based, carbohydrate-based, or triglyceride-based stains
from substrates, for the prevention of refugee dye transfer in fabric laundering,
and for fabric restoration. Suitable enzymes include proteases, amylases, lipases,
cellulases, peroxidases, and mixtures thereof of any suitable origin, such as vegetable,
animal, bacterial, fungal and yeast origin. Preferred selections are influenced by
factors such as pH-activity and/or stability optima, thermostability, and stability
to active detergents, builders and the like. In this respect bacterial or fungal enzymes
are preferred, such as bacterial amylases and proteases, and fungal cellulases.
[0105] "Detersive enzyme", as used herein, means any enzyme having a cleaning, stain removing
or otherwise beneficial effect in a laundry, hard surface cleaning or personal care
detergent composition. Preferred detersive enzymes are hydrolases such as proteases,
amylases and lipases. Preferred enzymes for laundry purposes include, but are not
limited to, proteases, cellulases, lipases and peroxidases. Highly preferred for automatic
dishwashing are amylases and/or proteases, including both current commercially available
types and improved types which, though more and more bleach compatible through successive
improvements, have a remaining degree of bleach deactivation susceptibility.
[0106] Enzymes are normally incorporated into detergent compositions at levels sufficient
to provide a "cleaning-effective amount". The term "cleaning effective amount" refers
to any amount capable of producing a cleaning, stain removal, soil removal, whitening,
deodorizing, or freshness improving effect on substrates such as fabrics, dishware
and the like. In practical terms for current commercial preparations, typical amounts
are up to about 5 mg by weight, more typically 0.01 mg to 3 mg, of active enzyme per
gram of the detergent composition. Stated otherwise, the compositions herein will
typically comprise from 0.001% to 5%, preferably 0.01%-1% by weight of a commercial
enzyme preparation. Protease enzymes are usually present in such commercial preparations
at levels sufficient to provide from 0.005 to 0.1 Anson units (AU) of activity per
gram of composition.
[0107] Suitable examples of proteases are the subtilisins which are obtained from particular
strains of
B. subtilis and
B. licheniformis. One suitable protease is obtained from a strain of
Bacillus, having maximum activity throughout the pH range of 8-12, developed and sold as ESPERASE®
by Novo Industries A/S of Denmark, hereinafter "Novo". The preparation of this enzyme
and analogous enzymes is described in GB 1,243,784 to Novo. Other suitable proteases
include ALCALASE® and SAVINASE® from Novo and MAXATASE® from International Bio-Synthetics,
Inc., The Netherlands; as well as Protease A as disclosed in EP 130,756 and Protease
B as disclosed in EP 303,761 and EP 130,756. See also a high pH protease from Bacillus
sp. NCIMB 40338 described in WO 9318140 A to Novo. Enzymatic detergents comprising
protease, one or more other enzymes, and a reversible protease inhibitor are described
in WO 9203529 A to Novo. Other preferred proteases include those of WO 9510591 A to
Procter & Gamble. When desired, a protease having decreased adsorption and increased
hydrolysis is available as described in WO 9507791 to Procter & Gamble. A recombinant
trypsin-like protease for detergents suitable herein is described in WO 9425583 to
Novo. In more detail, an especially preferred protease, referred to as "Protease D"
is described in the patent applications of A. Baeck, et al, entitled "Protease-Containing
Cleaning Compositions" having US Serial No. 08/322,676, and C. Ghosh, et al, "Bleaching
Compositions Comprising Protease Enzymes" having US Serial No. 08/322,677, both filed
October 13, 1994.
[0108] Amylases suitable herein, include, for example, α-amylases described in GB 1,296,839
to Novo; RAPIDASE®, International Bio-Synthetics, Inc. and TERMAMYL®, Novo. FUNGAMYL®
from Novo is especially useful. Engineering of enzymes for improved stability, e.g.,
oxidative stability, is known. See, for example J. Biological Chem., Vol. 260, No.
11, June 1985, pp. 6518-6521. Certain preferred embodiments of the present compositions
can make use of amylases having improved stability in detergents such as automatic
dishwashing types, especially improved oxidative stability as measured against a reference-point
of TERMAMYL® in commercial use in 1993. These preferred amylases herein share the
characteristic of being "stability-enhanced" amylases, characterized, at a minimum,
by a measurable improvement in one or more of: oxidative stability, e.g., to hydrogen
peroxide /tetraacetylethylenediamine in buffered solution at pH 9-10; thermal stability,
e.g., at common wash temperatures such as about 60°C; or alkaline stability, e.g.,
at a pH from about 8 to about 11, measured versus the above-identified reference-point
amylase. Stability can be measured using any of the art-disclosed technical tests.
See, for example, references disclosed in WO 9402597. Stability-enhanced amylases
can be obtained from Novo or from Genencor International. One class of highly preferred
amylases herein have the commonality of being derived using site-directed mutagenesis
from one or more of the
Bacillus amylases, especially the
Bacillus α-amylases, regardless of whether one, two or multiple amylase strains are the immediate
precursors. Oxidative stability-enhanced amylases vs. the above-identified reference
amylase are preferred for use, especially in bleaching, more preferably oxygen bleaching,
as distinct from chlorine bleaching, detergent compositions herein. Such preferred
amylases include (a) an amylase according to the hereinbefore incorporated WO 9402597,
Novo, Feb. 3, 1994, as further illustrated by a mutant in which substitution is made,
using alanine or threonine, preferably threonine, of the methionine residue located
in position 197 of the B.
licheniformis alpha-amylase, known as TERMAMYL®, or the homologous position variation of a similar
parent amylase, such as
B. amyloliquefaciens, B. subtilis, or
B. stearothermophilus; (b) stability-enhanced amylases as described by Genencor International in a paper
entitled "Oxidatively Resistant alpha-Amylases" presented at the 207th American Chemical
Society National Meeting, March 13-17 1994, by C. Mitchinson. Therein it was noted
that bleaches in automatic dishwashing detergents inactivate alpha-amylases but that
improved oxidative stability amylases have been made by Genencor from
B licheniformis NCIB8061. Methionine (Met) was identified as the most likely residue to be modified.
Met was substituted, one at a time, in positions 8, 15, 197, 256, 304, 366 and 438
leading to specific mutants, particularly important being M197L and M197T with the
M197T variant being the most stable expressed variant. Stability was measured in CASCADE®
and SUNUGHT®; (c) particularly preferred amylases herein include amylase variants
having additional modification in the immediate parent as described in WO 9510603
A and are available from the assignee, Novo, as DURAMYL®. Other particularly preferred
oxidative stability enhanced amylase include those described in WO 9418314 to Genencor
International and WO 9402597 to Novo. Any other oxidative stability-enhanced amylase
can be used, for example as derived by site-directed mutagenesis from known chimeric,
hybrid or simple mutant parent forms of available amylases. Other preferred enzyme
modifications are accessible. See WO 9509909 A to Novo.
[0109] Other amylase enzymes include those described in WO 95/26397 and in co-pending application
by Novo Nordisk PCT/DK96/00056. Specific amylase enzymes for use in the detergent
compositions of the present invention include α-amylases characterized by having a
specific activity at least 25% higher than the specific activity of Termamyl® at a
temperature range of 25°C to 55°C and at a pH value in the range of 8 to 10, measured
by the Phadebas® α-amylase activity assay. (Such Phadebas® α-amylase activity assay
is described at pages 9-10, WO 95/26397.) Also included herein are α-amylases which
are at least 80% homologous with the amino acid sequences shown in the SEQ ID listings
in the references. These enzymes are preferably incorporated into laundry detergent
compositions at a level from 0.00018% to 0.060% pure enzyme by weight of the total
composition, more preferably from 0.00024% to 0.048% pure enzyme by weight of the
total composition.
[0110] Cellulases usable herein include both bacterial and fungal types, preferably having
a pH optimum between 5 and 9.5. U.S. 4,435,307, Barbesgoard et al, March 6, 1984,
discloses suitable fungal cellulases from
Humicola insolens or
Humicola strain DSM1800 or a cellulase 212-producing fungus belonging to the genus
Aeromonas, and cellulase extracted from the hepatopancreas of a marine mollusk,
Dolabella Auricula Solander. Suitable cellulases are also disclosed in GB-A-2.075.028; GB-A-2.095.275 and DE-OS-2.247.832.
CAREZYME® and CELLUZYME® (Novo) are especially useful. See also WO 9117243 to Novo.
[0111] Suitable lipase enzymes for detergent usage include those produced by microorganisms
of the
Pseudomonas group, such as
Pseudomonas stutzeri ATCC 19.154, as disclosed in GB 1,372,034. See also lipases in Japanese Patent Application
53,20487, laid open Feb. 24, 1978. This lipase is available from Amano Pharmaceutical
Co. Ltd., Nagoya, Japan, under the trade name Lipase P "Amano," or "Amano-P." Other
suitable commercial lipases include Amano-CES, lipases ex
Chromobacter viscosum, e.g.
Chromobacter viscosum var. lipolyticum NRRLB 3673 from Toyo Jozo Co., Tagata, Japan;
Chromobacter viscosum lipases from U.S. Biochemical Corp., U.S.A. and Disoynth Co., The Netherlands, and
lipases ex
Pseudomonas gladioli. LIPOLASE® enzyme derived from
Humicola lanuginosa and commercially available from Novo, see also EP 341,947, is a preferred lipase
for use herein. Lipase and amylase variants stabilized against peroxidase enzymes
are described in WO 9414951 A to Novo. See also WO 9205249 and RD 94359044. In spite
of the large number of publications on lipase enzymes, only the lipase derived from
Humicola lanuginosa and produced in
Aspergillus oryzae as host has so far found widespread application as additive for fabric washing products.
It is available from Novo Nordisk under the tradename Lipolase™, as noted above. In
order to optimize the stain removal performance of Lipolase, Novo Nordisk have made
a number of variants. As described in WO 92/05249, the D96L variant of the native
Humicola lanuginosa lipase improves the lard stain removal efficiency by a factor 4.4 over the wild-type
lipase (enzymes compared in an amount ranging from 0.075 to 2.5 mg protein per liter).
Research Disclosure No. 35944 published on March 10, 1994, by Novo Nordisk discloses
that the lipase variant (D96L) may be added in an amount corresponding to 0.001-100-
mg (5-500,000 LU/liter) lipase variant per liter of wash liquor. Cutinase enzymes
suitable for use herein are described in WO 8809367 A to Genencor.
[0112] Peroxidase enzymes may be used in combination with oxygen sources, e.g., percarbonate,
perborate, hydrogen peroxide, etc., for "solution bleaching" or prevention of transfer
of dyes or pigments removed from substrates during the wash to other substrates present
in the wash solution. Known peroxidases include horseradish peroxidase, ligninase,
and haloperoxidases such as chloro- or bromo-peroxidase. Peroxidase-containing detergent
compositions are disclosed in WO 89099813 A, October 19, 1989 to Novo and WO 8909813
A to Novo.
[0113] A range of enzyme materials and means for their incorporation into synthetic detergent
compositions is also disclosed in WO 9307263 A and WO 9307260 A to Genencor International,
WO 8908694 A to Novo, and U.S. 3,553,139, January 5, 1971 to McCarty et al. Enzymes
are further disclosed in U.S. 4,101,457, Place et al, July 18, 1978, and in U.S. 4,507,219,
Hughes, March 26, 1985. Enzyme materials useful for liquid detergent formulations,
and their incorporation into such formulations, are disclosed in U.S. 4,261,868, Hora
et al, April 14, 1981. Enzymes for use in detergents can be stabilised by various
techniques. Enzyme stabilisation techniques are disclosed and exemplified in U.S.
3,600,319, August 17, 1971, Gedge et al, EP 199,405 and EP 200,586, October 29, 1986,
Venegas. Enzyme stabilisation systems are also described, for example, in U.S. 3,519,570.
A useful Bacillus, sp. AC13 giving proteases, xylanases and cellulases, is described
in WO 9401532 A to Novo.
Polymeric Dispersing Agents
[0114] Polymeric dispersing agents can be utilized at levels from 0.5% to 8%, by weight,
in the compositions herein, especially in the presence of zeolite and/or layered silicate
builders. Suitable polymeric dispersing agents include polymeric polycarboxylates
and polyethylene glycols, although others known in the art can also be used.
[0115] Polymeric polycarboxylate materials can be prepared by polymerizing or copolymerizing
suitable unsaturated monomers, preferably in their acid form. Unsaturated monomeric
acids that can be polymerized to form suitable polymeric polycarboxylates are selected
from acrylic acid, maleic acid (or maleic anhydride), fumaric acid, itaconic acid,
aconitic acid, mesaconic acid, citraconic acid and methylenemalonic acid. The presence
in the polymeric polycarboxylates herein of monomeric segments, containing no carboxylate
radicals such as vinylmethyl ether, styrene, ethylene, etc. is suitable provided that
such segments do not constitute more than 40% by weight. Polymeric polycarboxylate
materials can also optionally include further monomeric units such as nonionic spacing
units. For example, suitable nonionic spacing units may include vinyl alcohol or vinyl
acetate.
[0116] Particularly preferred polymeric polycarboxylates are co-polymers derived from monomers
of acrylic acid and maleic acid. The average molecular weight of such polymers in
the acid form preferably ranges from 2,000 to 10,000, more preferably from 4,000 to
7,000 and most preferably from 4,000 to 5,000. Watersoluble salts of such acrylic/maleic
acid polymers can include, for example, the alkali metal, ammonium and substituted
ammonium salts. Soluble polymers of this type are known materials. Use of polyacrylates
of this type in detergent compositions has been disclosed, for example, in Diehl,
U.S. Patent 3,308,067, issued march 7, 1967. The ratio of acrylate to maleate segments
in such copolymers will generally range from 30:1 to 1:1, more preferably from 10:1
to 2:1. Soluble acrylate/maleate copolymers of this type are known materials which
are described in EP 66915 as well as in EP 193,360, which also describes such polymers
comprising hydroxypropylacrylate. Of these acrylic/maleic-based copolymers, the water-soluble
salts of copolymers of acrylic acid and maleic acid are preferred.
[0117] Another class of polymeric polycarboxylic acid compounds suitable for use herein
are the homo-polymeric polycarboxylic acid compounds derived from acrylic acid. The
average molecular weight of such homo-polymers in the acid form preferably ranges
from 2,000 to 100,000, more preferably from 3,000 to 75,000, most preferably from
4,000 to 65,000.
[0118] A further example of polymeric polycarboxylic compounds which may be used herein
include the maleic/acrylic/vinyl alcohol terpolymers. Such materials are also disclosed
in EP 193,360, including, for example, the 45/45/10 terpolymer of acrylic/maleic/vinyl
alcohol.
[0119] Another example of polymeric polycarboxylic compounds which may be used herein include
the biodegradable polyaspartic acid and polyglutamic acid compounds.
Suds Suppressors
[0120] A wide variety of materials may be used as suds suppressors, and suds suppressors
are well known to those skilled in the art. See, for example, Kirk Othmer Encyclopedia
of Chemical Technology, Third Edition, Volume 7, pages 430-447 (John Wiley & Sons,
Inc., 1979). One category of suds suppressor of particular interest encompasses monocarboxylic
fatty acid and soluble salts therein. See U.S. 2,954,347. The monocarboxylic fatty
acids and salts thereof used as suds suppressor typically have hydrocarbyl chains
of 10 to 24 carbon atoms, preferably 12 to 18 carbon atoms. Suitable salts include
the alkali metal salts such as sodium, potassium, and lithium salts, and ammonium
and alkanolammonium salts.
[0121] The detergent compositions herein may also contain non-surfactant suds suppressors.
These include, for example: high molecular weight hydrocarbons such as paraffin, fatty
acid esters (e.g., fatty acid triglycerides), fatty acid esters of monovalent alcohols,
aliphatic C
18-C
40 ketones (e.g., stearone), etc. Other suds inhibitors include N-alkylated amino triazines
such as tri- to hexa-alkylmelamines or di- to tetra-alkyldiamine chlortriazines formed
as products of cyanuric chloride with two or three moles of a primary or secondary
amine containing 1 to 24 carbon atoms, propylene oxide, and monostearyl phosphates
such as monostearyl alcohol phosphate ester and monostearyl di-alkali metal (e.g.,
K, Na, and Li) phosphates and phosphate esters. The hydrocarbons such as paraffin
and haloparaffin can be utilized in liquid form. It is also known to utilize waxy
hydrocarbons, preferably having a melting point below 100°C. The hydrocarbons constitute
a preferred category of suds suppressor for detergent compositions. Hydrocarbon suds
suppressors are described, for example, in U.S. 4,265,779. The hydrocarbons, thus,
include aliphatic, alicyclic, aromatic, and heterocyclic saturated or unsaturated
hydrocarbons having from 12 to 70 carbon atoms. The term "paraffin," as used in this
suds suppressor discussion, is intended to include mixtures of true paraffins and
cyclic hydrocarbons.
[0122] Another preferred category of non-surfactant suds suppressors comprises silicone
suds suppressors. This category includes the use of polyorganosiloxane oils, such
as polydimethylsiloxane, dispersions or emulsions of polyorganosiloxane oils or resins,
and combinations of polyorganosiloxane with silica particles wherein the polyorganosiloxane
is chemisorbed or fused onto the silica. Silicone suds suppressors are well known
in the art and are, for example, disclosed in U.S. 4,265,779 and EP 354016. Other
silicone suds suppressors are disclosed in U.S. 3,455,839 which relates to compositions
and processes for defoaming aqueous solutions by incorporating therein small amounts
of polydimethylsiloxane fluids.
[0123] Mixtures of silicone and silanated silica are described, for instance, in German
Patent Application DOS 2,124,526. Silicone defoamers and suds controlling agents in
granular detergent compositions are disclosed in U.S. 3,933,672 and in U.S. 4,652,392.
[0124] An exemplary silicone based suds suppressor for use herein is a suds suppressing
amount of a suds controlling agent consisting essentially of:
(i) polydimethylsiloxane fluid having a viscosity of from 20 cs. to 1,500 cs. at 25°C;
(ii) from 5 to 50 parts per 100 parts by weight of (i) of siloxane resin composed
of (CH3)3SiO1/2 units of SiO2 units in a ratio of from (CH3)3 SiO1/2 units and to SiO2 units of from 0.6:1 to 1.2:1; and
(iii) from 1 to 20 parts per 100 parts by weight of (i) of a solid silica gel.
[0125] In the preferred silicone suds suppressor used herein, the solvent for a continuous
phase is made up of certain polyethylene glycols or polyethylene-polypropylene glycol
copolymers or mixtures thereof (preferred), or polypropylene glycol. The primary silicone
suds suppressor is branched/crosslinked and preferably not linear.
[0126] The silicone suds suppressor herein preferably comprises polyethylene glycol and
a copolymer of polyethylene glycol/polypropylene glycol, all having an average molecular
weight of less than 1,000, preferably between 100 and 800.
[0127] The polyethylene glycol and polyethylene/polypropylene copolymers herein have a solubility
in water at room temperature of more than 2 weight %, preferably more than 5 weight
%.
[0128] The preferred solvent herein is polyethylene glycol having an average molecular weight
of less than 1,000, more preferably between 100 and 800, most preferably between 200
and 400, and a copolymer of polyethylene glycol/polypropylene glycol, preferably PPG
200/PEG 300. Preferred is a weight ratio of between 1:1 and 1:10, most preferably
between 1:3 and 1:6, of polyethylene glycol:copolymer of polyethylene-polypropylene
glycol.
[0129] The preferred silicone suds suppressors used herein do not contain polypropylene
glycol, particularly of 4,000 molecular weight. They also preferably do not contain
block copolymers of ethylene oxide and propylene oxide, like PLURONIC L101.
[0130] Other suds suppressors useful herein comprise the secondary alcohols (e.g., 2-alkyl
alkanols) and mixtures of such alcohols with silicone oils, such as the silicones
disclosed in U.S. 4,798,679, 4,075,118 and EP 150,872. The secondary alcohols include
the C
6-C
16 alkyl alcohols having a C
1-C
16 chain. A preferred alcohol is 2-butyl octanol, which is available from Condea under
the trademark ISOFOL 12. Mixtures of secondary alcohols are available under the trademark
ISALCHEM 123 from Enichem. Mixed suds suppressors typically comprise mixtures of alcohol
+ silicone at a weight ratio of 1:5 to 5:1.
[0131] For any detergent compositions to be used in automatic laundry washing machines,
suds should not form to the extent that they overflow the washing machine. Suds suppressors,
when utilized, are preferably present in a "suds suppressing amount. By "suds suppressing
amount" is meant that the formulator of the composition can select an amount of this
suds controlling agent that will sufficiently control the suds to result in a low-sudsing
laundry detergent for use in automatic laundry washing machines.
[0132] The compositions herein will generally comprise from 0% to 5% of suds suppressor.
When utilized as suds suppressors, monocarboxylic fatty acids, and salts therein,
will be present typically in amounts up to 5%, by weight, of the detergent composition.
Preferably, from 0.5% to 3% of fatty monocarboxylate suds suppressor is utilized.
Silicone suds suppressors are typically utilized in amounts up to 2.0%, by weight,
of the detergent composition, although higher amounts may be used. This upper limit
is practical in nature, due primarily to concern with keeping costs minimized and
effectiveness of lower amounts for effectively controlling sudsing. Preferably from
0.01% to 1% of silicone suds suppressor is used, more preferably from 0.25% to 0.5%.
As used herein, these weight percentage values include any silica that may be utilized
in combination with polyorganosiloxane, as well as any adjunct materials that may
be utilized. Monostearyl phosphate suds suppressors are generally utilized in amounts
ranging from 0.1% to 2%, by weight, of the composition. Hydrocarbon suds suppressors
are typically utilized in amounts ranging from 0.01% to 5.0%, although higher levels
can be used. The alcohol suds suppressors are typically used at 0.2%-3% by weight
of the finished compositions.
Polymeric Soil Release Agent
[0133] Polymeric soil release agents are characterised by having both hydrophilic segments,
to hydrophilize the surface of hydrophobic fibers, such as polyester and nylon, and
hydrophobic segments, to deposit upon hydrophobic fibers and remain adhered thereto
through completion of washing and rinsing cycles and, thus, serve as an anchor for
the hydrophilic segments. This can enable stains occurring subsequent to treatment
with the soil release agent to be more easily cleaned in later washing procedures.
[0134] The polymeric soil release agents useful herein especially include those soil release
agents having: (a) one or more nonionic hydrophile components consisting essentially
of (i) polyoxyethylene segments with a degree of polymerization of at least 2, or
(ii) oxypropylene or polyoxypropylene segments with a degree of polymerization of
from 2 to 10, wherein said hydrophile segment does not encompass any oxypropylene
unit unless it is bonded to adjacent moieties at each end by ether linkages, or (iii)
a mixture of oxyalkylene units comprising oxyethylene and from 1 to 30 oxypropylene
units wherein said mixture contains a sufficient amount of oxyethylene units such
that the hydrophile component has hydrophilicity great enough to increase the hydrophilicity
of conventional polyester synthetic fiber surfaces upon deposit of the soil release
agent on such surface, said hydrophile segments preferably comprising at least 25%
oxyethylene units and more preferably, especially for such components having 20 to
30 oxypropylene units, at least 50% oxyethylene units; or (b) one or more hydrophobe
components comprising (i) C
3 oxyalkylene terephthalate segments, wherein, if said hydrophobe components also comprise
oxyethylene terephthalate, the ratio of oxyethylene terephthalate:C
3 oxyalkylene terephthalate units is 2:1 or lower, (ii) C
4-C
6 alkylene or oxy C
4-C
6 alkylene segments, or mixtures therein, (iii) poly (vinyl ester) segments, preferably
polyvinyl acetate), having a degree of polymerization of at least 2, or (iv) C
1-C
4 alkyl ether or C
4 hydroxyalkyl ether substituents, or mixtures therein, wherein said substituents are
present in the form of C
1-C
4 alkyl ether or C
4 hydroxyalkyl ether cellulose derivatives, or mixtures therein, and such cellulose
derivatives are amphiphilic, whereby they have a sufficient level of C
1-C
4 alkyl ether and/or C
4 hydroxyalkyl ether units to deposit upon conventional polyester synthetic fiber surfaces
and retain a sufficient level of hydroxyls, once adhered to such conventional synthetic
fiber surface, to increase fiber surface hydrophilicity, or a combination of (a) and
(b). Typically, the polyoxyethylene segments of (a)(i) will have a degree of polymerization
of from 200, although higher levels can be used, preferably from 3 to 150, more preferably
from 6 to 100. Suitable oxy C
4-C
6 alkylene hydrophobe segments include, but are not limited to, end-caps of polymeric
soil release agents such as MO
3S(CH
2)
nOCH
2CH
2O-, where M is sodium and n is an integer from 4-6, as disclosed in U.S. 4,721,580.
[0135] Polymeric soil release agents useful in the present invention also include cellulosic
derivatives such as hydroxyether cellulosic polymers, copolymeric blocks of ethylene
terephthalate or propylene terephthalate with polyethylene oxide or polypropylene
oxide terephthalate, and the like. Such agents are commercially available and include
hydroxyethers of cellulose such as METHOCEL (Dow) and carboxy alkyl of cellulose such
as Metolose (Shin Etsu). Cellulosic soil release agents for use herein also include
those selected from C
1-C
4 alkyl and C
4 hydroxyalkyl cellulose; see U.S. 4,000,093.
[0136] Soil release agents characterised by poly(vinyl ester) hydrophobe segments include
graft copolymers of poly(vinyl ester), e.g., C
1-C
6 vinyl esters, preferably poly(vinyl acetate) grafted onto polyalkylene oxide backbones,
such as polyethylene oxide backbones (see EP 0 219 048). Commercially available soil
release agents of this kind include the SOKALAN type of material, e.g., SOKALAN HP-22,
available from BASF (West Germany). One type of preferred soil release agent is a
copolymer having random blocks of ethylene terephthalate and polyethylene oxide (PEO)
terephthalate. The molecular weight of this polymeric soil release agent is in the
range of from 25,000 to 55,000. See U.S. 3,959,230 and U.S. 3,893,929.
[0137] Another preferred polymeric soil release agent is a polyester with repeat units of
ethylene terephthalate units which contains 10-15% by weight of ethylene terephthalate
units together with 90-80% by weight of polyoxyethylene terephthalate units, derived
from a polyoxyethylene glycol of average molecular weight 300-5,000. Examples of this
polymer include the commercially available material ZELCON 5126 (from Dupont) and
MILEASE T (from ICI). See also U.S. 4,702,857.
[0138] Another preferred polymeric soil release agent is a sulfonated product of a substantially
linear ester oligomer comprising an oligomeric ester backbone of terephthaloyl and
oxyalkyleneoxy repeat units and terminal moieties covalently attached to the backbone.
These soil release agents are described in U.S. 4,968,451. Other suitable polymeric
soil release agents include the terephthalate polyesters of U.S. 4,711,730, the anionic
end-capped oligomeric esters of U.S. 4,721,580 and the block polyester oligomeric
compounds of U.S. 4,702,857.
[0139] Still another preferred soil release agent is an oligomer with repeat units of terephthaloyl
units, sulfoisoterephthaloyl units, oxyethyleneoxy and oxy-1,2-propylene units. The
repeat units form the backbone of the oligomer and are preferably terminated with
modified isethionate end-caps. A particularly preferred soil release agent of this
type comprises one sulfoisophthaloyl unit, 5 terephthaloyl units, oxyethyleneoxy and
oxy-1,2-propyleneoxy units in a ratio of from 1.7 to 1.8, and two end-cap units of
sodium 2-(2-hydroxyethoxy)-ethanesulfonate. Said soil release agent also comprises
from 0.5% to 20%, by weight of the oligomer, of a crystalline-reducing stabilizer,
preferably selected from xylene sulfonate, cumene sulfonate, toluene sulfonate and
mixtures thereof.
[0140] Preferred polymeric soil release agents also include the soil release agents of U.S.
4,877,896, which discloses anionic, especially sulfoaroyl, end-capped terephthalate
esters.
[0141] If utilized, soil release agents will generally comprise from 0.01% to 10.0%, by
weight, of the compositions herein, typically from 0.1% to 5%, preferably from 0.2%
to 3.0%.
Clay Soil Removal/Anti-redeposition Agents
[0142] Granular detergent compositions which contain these compounds typically contain from
0.01% to 10.0% by weight of the water-soluble ethoxylates amines; liquid detergent
compositions typically contain 0.01% to 5%.
[0143] The most preferred soil release and anti-redeposition agent is ethoxylated tetraethylenepentamine.
Exemplary ethoxylated amines are further described in U.S. 4,597,898. Another group
of preferred clay soil removal-antiredeposition agents are the cationic compounds
disclosed in EP 111,965. Other clay soil removal/antiredeposition agents which can
be used include the ethoxylated amine polymers disclosed in EP 111,984; the zwitterionic
polymers disclosed in EP 112,592; and the amine oxides disclosed in U.S. 4,548,744
and the carboxy methyl cellulose (CMC) materials. These materials are well known in
the art.
Dye Transfer Inhibiting Agents
[0144] Generally, such dye transfer inhibiting agents include polyvinyl pyrrolidone polymers,
polyamine N-oxide polymers, copolymers of N-vinylpyrrolidone and N-vinylimidazole,
manganese phthalocyanine, peroxidases, and mixtures thereof. If used, these agents
typically comprise from 0.01% to 10% by weight of the composition, preferably from
0.01% to 5%, and more preferably from 0.05% to 2%.
Brighteners
[0145] The detergent compositions herein may also optionally contain from 0.005% to 5% by
weight of certain types of hydrophilic optical brighteners which also provide a dye
transfer inhibition action. If used, the compositions herein will preferably comprise
from 0.01 % to 1.2% by weight of such optical brighteners. The hydrophilic optical
brighteners useful in the present invention are those having the structural formula:

wherein R
1 is selected from anilino, N-2-bis-hydroxyethyl and NH-2-hydroxyethyl; R
2 is selected from N-2-bis-hydroxyethyl, N-2-hydroxyethyl-N-methylamino, morphilino,
chloro and amino; and M is a salt-forming cation such as sodium or potassium.
[0146] When in the above formula, R
1 is anilino, R
2 is N-2-bis-hydroxyethyl and M is a cation such as sodium, the brightener is 4,4',-bis[(4-anilino-6-(N-2-bis-hydroxyethyl)-s-triazine-2-yl)amino]-2,2'-stilbenedisulfonic
acid and disodium salt. This particular brightener species is commercially marketed
under the tradename Tinopal-UNPA-GX by Ciba-Geigy Corporation.
[0147] When in the above formula, R
1 is anilino, R
2 is N-2-hydroxyethyl-N-2-methylamino and M is a cation such as sodium, the brightener
is 4,4'-bis[(4-anilino-6-(N-2-hydroxyethyl-N-methylamino)-s-triazine-2-yl)amino]2,2'-stilbenedisulfonic
acid disodium salt. This particular brightener species is commercially marketed under
the tradename Tinopal 5BM-GX by Ciba-Geigy Corporation.
[0148] When in the above formula, R
1 is anilino, R
2 is morphilino and M is a cation such as sodium, the brightener is 4,4'-bis[(4-anilino-6-morphilino-s-triazine-2-yl)amino]2,2'-stilbenedisulfonic
acid, sodium salt. This particular brightener species is commercially marketed under
the tradename Tinopal AMS-GX by Ciba Geigy Corporation.
[0149] Conventional optical brighteners or other brightening or whitening agents known in
the art can be incorporated at levels typically from 0.005% to 5%, preferably from
0.01% to 1.2% and most preferably from 0.05% to 1.2%, by weight, into the detergent
compositions herein. Commercial optical brighteners which may be useful can be classified
into subgroups, which include, but are not necessarily limited to, derivatives of
stilbene, pyrazoline, coumarin, carboxylic acid, methinecyanines, dibenzothiophene-5,5-dioxide,
azoles, 5- and 6-membered-ring heterocycles, and other miscellaneous agents. Examples
of such brighteners are disclosed in "The Production and Application of Fluorescent
Brightening Agents", M. Zahradnik, Published by John Wiley & Sons, New York (1982).
Further optical brightener which may also be used include naphthalimide, benzoxazole,
benzofuran, benzimidazole and any mixtures thereof.
Fabric Softeners
[0150] Various through-the-wash fabric softeners, especially the impalpable smectite clays
of U.S. 4,062,647, as well as other softener clays known in the art, can optionally
be used typically at levels of from 0.5% to 10%, preferably from 0.5% to 2% by weight
in the present compositions to provide fabric softener benefits concurrently with
fabric cleaning. Clay softeners can be used in combination with amine and cationic
softeners as disclosed, for example, in U.S. 4,375,416 and U.S. 4,291,071.
Other Ingredients
[0151] A wide variety of other functional ingredients useful in detergent compositions can
be included in the compositions herein, including other active ingredients, carriers,
hydrotropes, processing aids, dyes or pigments, solvents for liquid formulations,
solid fillers for bar compositions. The detergent compositions herein will preferably
be formulated such that, during use in aqueous cleaning operations, the wash water
will have a pH of between 6.5 and 11, preferably between 7.5 and 10.5. Techniques
for controlling pH at recommended usage levels include the use of buffers, alkalis,
acids, etc., and are well known to those skilled in the art.
Other optional ingredients
[0152] Other optional ingredients suitable for inclusion in the compositions of the invention
include colours and filler salts, with sodium sulfate being a preferred filler salt.
Form of the compositions
[0153] The detergent compositions of the invention can be formulated in any desirable form
such as powders, granulates, pastes, liquids, and gels. Preferably, the detergent
composition of the invention is in granular form.
Gel compositions
[0154] The detergent compositions of the present invention may also be in the form of gels.
Such compositions are typically formulated with polyakenyl polyether having a molecular
weight of from 750,000 to 4,000,000.
Solid compositions
[0155] The detergent compositions of the invention may also be in the form of solids, such
as powders and granules.
[0156] Preferably, the mean particle size of the components of granular compositions should
be such that no more than 5% of particles are greater than 1.4mm in diameter and not
more than 5% of particles are less than 0. 15mm in diameter.
[0157] The term "mean particle size" as defined herein is determined by sieving a sample
of the composition into a number of fractions (typically 5 fractions) on a series
of Tyler sieves. The weight fractions thereby obtained are plotted against the aperture
size of the sieves. The mean particle size is taken to be the aperture size through
which 50% by weight of the sample would pass.
[0158] The bulk density of granular detergent compositions in accordance with the present
invention is particularly useful in concentrated granular detergent compositions that
are characterised by a relatively high density in comparison with conventional laundry
detergent compositions. Such high density compositions typically have a bulk density
of at least 400 g/litre, more preferably from 650 g/litre to 1200 g/litre, most preferably
from 800g/litre to 1000g/litre.
Making processes - granular compositions
[0159] In general, granular detergent compositions in accordance with the present invention
can be made via a variety of methods including dry mixing, spray drying, agglomeration
and granulation.
[0160] The invention is illustrated in the following non-limiting examples, in which all
percentages are on a weight basis unless otherwise stated.
[0161] In the detergent compositions of the invention, the abbreviated component identifications
have the following meanings:
- XYAS :
- Sodium C1X - C1Y alkyl sulfate
- XYEZ :
- A C1x-1y predominantly linear primary alcohol condensed with an average of Z moles of ethylene
oxide
- XYEZS :
- C1X - C1Y sodium alkyl sulphate condensed with an average of Z moles of ethylene oxide per
mole
- TFAA :
- C16-C18 alkyl N-methyl glucamide
- CEQ :
- R1COOCH2CH2.N+(CH3)3 with R1 = C11-C13
- QAS :
- R2.N+(CH3)2(C2H4OH) with R2 = C12 - C14
- LAS :
- Sodium linear C12 alkyl benzene sulphonate
- TAS :
- Sodium tallow alcohol sulphate
- Soap :
- Sodium linear alkyl carboxylate derived from an 80/20 mixture of tallow and a coconut
oils.
- STPP :
- Anhydrous sodium tripolyphosphate
- Zeolite A :
- Hydrated Sodium Aluminosilicate of formula Na12(A102SiO2)12.27H2O having a primary particle size in the range from 0.1 to 10 micrometers
- NaSKS-6 :
- Crystalline layered silicate of formula δ -Na2Si2O5
- Carbonate :
- Anhydrous sodium carbonate with a particle size between 200µm and 900µm
- Silicate :
- Amorphous Sodium Silicate (SiO2:Na2O; 2.0 ratio)
- Sulphate :
- Anhydrous sodium sulphate
- Citrate :
- Tri-sodium citrate dihydrate of activity 86.4% with a particle size distribution between
425µm and 850µm
- MA/AA :
- Copolymer of 1:4 maleic/acrylic acid, average molecular weight about 70,000.
- CMC :
- Sodium carboxymethyl cellulose
- Savinase :
- Proteolytic enzyme of activity 4KNPU/g
- Carezyme :
- Cellulytic enzyme of activity 1000 CEVU/g
- Termamyl :
- Amylolytic enzyme of activity 60KNU/g
- Lipolase :
- Lipolytic enzyme of activity 100kLU/g
all sold by NOVO Industries A/S and of activity mentioned above unless otherwise
specified
- PB4 :
- Sodium perborate tetrahydrate of nominal formula NaBO2.3H2O.H2O2
- PB1 :
- Anhydrous sodium perborate bleach of nominal formula NaBO2.H2O2
- Percarbonate :
- Sodium Percarbonate of nominal formula 2Na2CO3.3H2O2
- TAED :
- Tetraacetyl ethylene diamine
- NACA-OBS :
- (6-nonanamidocaproyl)oxy benzene sulfonate
- NOBS :
- Nonanoyloxybenzene sulfonate in the form of the sodium salt
- DTPMP :
- Diethylene triamine penta (methylene phosphonate), marketed by Monsanto under the
Trade name Dequest 2060
- Photoactivated : bleach
- Sulphonated Zinc Phthalocyanin encapsulated in dextrin soluble polymer
- Brightener 1 :
- Disodium 4,4'-bis(2-sulphostyryl)biphenyl
- Brightener 2 :
- Disodium 4,4'-bis(4-anilino-6-morpholino-1.3.5triazin-2-yl)amino) stilbene-2:2'-disulphonate.
- HEDP :
- 1, 1-hydroxyethane diphosphonic acid
- STS :
- Sodium toluene sulfonate
- SRP :
- Sulfobenzoyl end capped esters with oxyethylene oxy and terephtaloyl backbone
- Silicone antifoam :
- Polydimethyldiloxane foam controller with Siloxane-oxyalkylene copolymer as dispersing
agent with a ratio of said foam controller to said dispersing agent of 10:1 to 100:1.
Example 1
[0162] The following bleach precursor particulates were made:
Example |
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
NACA-OBS |
65 |
65 |
- |
- |
65 |
38 |
74.5 |
65 |
NOBS |
- |
- |
65 |
- |
- |
- |
- |
- |
TAED |
- |
- |
- |
65 |
- |
27 |
- |
- |
LAS |
9.8 |
- |
- |
9.8 |
9.8 |
9.8 |
10 |
10 |
28AS |
- |
9.8 |
9.8 |
- |
- |
- |
- |
- |
24E3 |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
0.5 |
0.5 |
0.5 |
STS |
0.96 |
0.96 |
0.96 |
0.96 |
- |
0.9 |
1.0 |
1.0 |
citric acid |
11.3 |
11.3 |
11.3 |
11.3 |
- |
11.3 |
10 |
10 |
CMC |
6.2 |
6.2 |
6.2 |
6.2 |
- |
6.2 |
2.0 |
10 |
Water to balance to 100% |
[0163] In each of examples 1-6, the bleach precursor (i.e. NACA-OBS and/or TAED or NOBS)
was premixed with CMC and then water was added, with (example 2 to 7) or without (example
1) nonionic surfactant. The remaining ingredients were added and mixed in a Loedige
FM mixer. The premix was then fed into a dome extruder (Fuji Paudal Model DGL-1) having
a die with 0.8 mm orifices and extruded at a pressure of about 20 bar. The resulting
extrudate was then fed into a rotating disc spheroniser (Fuji Paudal QJ-400) where
they were broken down into short lengths and formed into substantially spherical particles.
The particles were then dried in a Niro vibrating fluid-bed dryer resulting in crisp,
free-flowing dust free particles with a particle size range of from 0.25 mm to 2.00
mm and a Heubach dust measurement of less than 100mg/g.
[0164] The particulate of Examples 1 was taken and coated in a drum mixer with 24E3 surfactant
and then further dusted with 1 part of Zeolite in a second drum mixer. The resultant
particles remained crisp and free-flowing and showed improved resistance to dust-generation
as demonstrated by a reduction in Heubach dust value from 35mg/g (un-coated) to 12
mg/g.
[0165] The particulate of Examples 7 was taken and coated in a drum mixer with 0.4 parts
of 24E3 surfactant and then further dusted with 1 part of Zeolite in a second drum
mixer. The resultant particles remained crisp and free-flowing and showed improved
resistance to dust-generation as demonstrated by a reduction in Heubach dust value
from 35mg/g (un-coated) to 12 mg/g.
[0166] The bleach particulate of Example 8 was made by premixing the bleach precursor with
CMC and 20 parts of water were added. The mixture was mixed for 5 minutes in a Loedige
FM mixer. The remaining ingredients were added and the mixing continued for a further
5 minutes. The resultant wet agglomerate was then passed to a fluid bed drier to remove
water to give crisp free flowing particles.
Example 2
[0167] The following detergent formulations, according to the present invention were prepared,
where formulation A is a phosphorus-containing detergent composition, formulation
B is a zeolite-containing detergent composition and formulation C is a compact detergent
composition:
|
A |
B |
C |
Blown Powder |
|
|
|
STPP |
24.0 |
- |
24.0 |
Zeolite A |
- |
24.0 |
- |
Sulphate |
9.0 |
6.0 |
13.0 |
MA/AA |
2.0 |
4.0 |
2.0 |
LAS |
6.0 |
8.0 |
11.0 |
TAS |
2.0 |
- |
- |
Silicate |
7.0 |
3.0 |
3.0 |
CMC |
1.0 |
1.0 |
0.5 |
Brightener 2 |
0.2 |
0.2 |
0.2 |
Soap |
1.0 |
1.0 |
1.0 |
DTPMP |
0.4 |
0.4 |
0.2 |
Spray On |
|
|
|
C45E7 |
2.5 |
2.5 |
2.0 |
C25E3 |
2.5 |
2.5 |
2.0 |
Silicone antifoam |
0.3 |
0.3 |
0.3 |
Perfume |
0.3 |
0.3 |
0.3 |
Dry additives |
|
|
|
Carbonate |
6.0 |
13.0 |
15.0 |
PB4 |
18.0 |
18.0 |
10 |
PB1 |
4.0 |
4.0 |
- |
Bleach precursor particulate(*) |
3.0 |
3.0 |
1.0 |
Photoactivated bleach |
0.02% |
0.02% |
0.02% |
Savinase |
1.0 |
1.0 |
1.0 |
Lipolase |
0.4 |
0.4 |
0.4 |
Termamyl |
0.25 |
0.30 |
0.15 |
Sulphate |
3.0 |
3.0 |
5.0 |
Balance (Moisture and Miscellaneous) to 100 |
Density (g/litre) |
630 |
670 |
670 |
(*) Bleach precursor particulate as made in any one of examples 1-8 |
Example 3
[0168] The following detergent formulations D to E, according to the present invention were
prepared:
|
D |
E |
LAS |
20.0 |
14.0 |
QAS |
0.7 |
1.0 |
TFAA |
- |
1.0 |
C25E5/C45E7 |
- |
2.0 |
C45E3S |
- |
2.5 |
STPP |
30.0 |
18.0 |
Silicate |
9.0 |
5.0 |
Carbonate |
13.0 |
7.5 |
Bicarbonate |
- |
7.5 |
DTPMP |
0.7 |
1.0 |
SRP 1 |
0.3 |
0.2 |
MA/AA |
2.0 |
1.5 |
CMC |
0.8 |
0.4 |
Savinase |
0.8 |
1.0 |
Termamyl |
0.8 |
0.4 |
Lipolase |
0.2 |
0.1 |
Carezyme (5T) |
0.15 |
0.05 |
Photoactivated bleach (ppm) |
70ppm |
45ppm |
Brightener 1 |
0.2 |
0.2 |
PB1 |
6.0 |
2.0 |
Bleach precursor particulate(∗) |
2.0 |
1.0 |
Balance (Moisture and Miscellaneous) to 100 |
(∗) Bleach precursor particulate as made in any one of examples 1-8 |
Example 4
[0169] The following detergent formulations F to H, according to the present invention were
prepared:
|
F |
G |
H |
Blown Powder |
|
|
|
Zeolite A |
30.0 |
22.0 |
6.0 |
Sulphate |
19.0 |
10.0 |
7.0 |
|
|
MA/AA |
3.0 |
3.0 |
6.0 |
LAS |
14.0 |
12.0 |
22.0 |
C45AS |
8.0 |
7.0 |
7.0 |
Silicate |
- |
1.0 |
5.0 |
Soap |
- |
- |
2.0 |
Brightener 1 |
0.2 |
0.2 |
0.2 |
Carbonate |
8.0 |
16.0 |
20.0 |
DTPMP |
- |
0.4 |
0.4 |
Spray On |
|
|
|
C45E7 |
1.0 |
1.0 |
1.0 |
Dry additives |
|
|
|
PVPVI/PVNO |
0.5 |
0.5 |
0.5 |
Savinase |
1.0 |
1.0 |
1.0 |
Lipolase |
0.4 |
0.4 |
0.4 |
Termamyl |
0.1 |
0.1 |
0.1 |
Carezyme |
0.1 |
0.1 |
0.1 |
Bleach precursor particulate(*) |
- |
6.1 |
4.5 |
PB1 |
1.0 |
5.0 |
6.0 |
Sulphate |
- |
6.0 |
- |
Balance (Moisture and Miscellaneous) to 100 |
(*) Bleach precursor particulate as made in any one of examples 1-8 |
Example 5
[0170] The following high density and bleach-containing detergent formulations I to K, according
to the present invention were prepared:
|
I |
J |
K |
Blown Powder |
|
|
|
Zeolite A |
15.0 |
15.0 |
15.0 |
Sulphate |
- |
5.0 |
- |
LAS |
3.0 |
3.0 |
3.0 |
QAS |
- |
1.5 |
1.5 |
DTPMP |
0.4 |
0.4 |
0.4 |
CMC |
0.4 |
0.4 |
0.4 |
MA/AA |
4.0 |
2.0 |
2.0 |
Agglomerates |
|
|
|
LAS |
5.0 |
5.0 |
5.0 |
TAS |
2.0 |
2.0 |
2.0 |
Silicate |
3.0 |
3.0 |
4.0 |
Zeolite A |
8.0 |
8.0 |
8.0 |
Carbonate |
8.0 |
8.0 |
4.0 |
Spray On |
|
|
|
Perfume |
0.3 |
0.3 |
0.3 |
C45E7 |
2.0 |
2.0 |
2.0 |
C25E3 |
2.0 |
- |
- |
Dry additives |
|
|
|
Citrate - |
5.0 |
- |
2.0 |
Bicarbonate |
- |
3.0 |
- |
Carbonate |
8.0 |
15.0 |
10.0 |
Bleach precursor particulate(*) |
6.0 |
2.0 |
5.0 |
PB1 |
14.0 |
7.0 |
10.0 |
Polyethylene oxide of MW 5,000,000 |
- |
- |
0.2 |
Bentonite |
- |
- |
10.0 |
Savinase |
1.0 |
1.0 |
1.0 |
Lipolase |
0.4 |
0.4 |
0.4 |
Termamyl |
0.6 |
0.6 |
0.6 |
Carezyme |
0.6 |
0.6 |
0.6 |
Silicone antifoam granule |
5.0 |
5.0 |
5.0 |
Dry additives |
|
|
|
Sulphate |
- |
3.0 |
- |
Balance (Moisture and Miscellaneous) to 100 |
Density (g/litre) |
850 |
850 |
850 |
(*) Bleach precursor particulate as made in any one of examples 1-8 |
Example 6
[0171] The following high density detergent formulations L and M, according to the present
invention were prepared:
|
L |
M |
Agglomerate |
|
|
C45AS |
11.0 |
14.0 |
Zeolite A |
15.0 |
6.0 |
Carbonate |
4.0 |
8.0 |
MA/AA |
4.0 |
2.0 |
CMC |
0.5 |
0.5 |
DTPMP |
0.4 |
0.4 |
Spray On |
|
|
C25E5 |
5.0 |
5.0 |
Perfume |
0.5 |
0.5 |
Dry Additives |
|
|
HEDP |
0.5 |
0.3 |
SKS 6 |
13.0 |
10.0 |
Citrate |
3.0 |
1.0 |
Bleach precursor particulate(*) |
5.0 |
7.0 |
PC |
20.0 |
20.0 |
SRP 1 |
0.3 |
0.3 |
Savinase |
1.4 |
1.4 |
Lipolase |
0.4 |
0.4 |
Carezyme |
0.6 |
0.6 |
Termamyl |
0.6 |
0.6 |
Silicone antifoam particle |
5.0 |
5.0 |
Brightener 1 |
0.2 |
0.2 |
Brightener 2 |
0.2 |
- |
Balance (Moisture and Miscellaneous) to 100 |
Density (g/litre) |
850 |
850 |
(*) Bleach precursor particulate as made in any one of examples 1-8 |
Example 7
[0172] The following laundry detergent compositions N to O were prepared in accord with
the invention:
|
N |
O |
LAS |
8.0 |
8.0 |
C25E3 |
3.4 |
3.4 |
CEQ |
0.8 |
- |
QAS |
- |
0.8 |
Zeolite A |
18.1 |
18.1 |
Carbonate |
13.0 |
13.0 |
Silicate |
1.4 |
1.4 |
Sulfate |
26.1 |
26.1 |
PB4 |
9.0 |
9.0 |
Bleach precursor particulate(*) |
1.5. |
1.5 |
DTPMP |
0.25 |
0.25 |
HEDP |
0.3 |
0.3 |
Protease |
0.26 |
0.26 |
Amylase |
0.1 |
0.1 |
MA/AA |
0.3 |
0.3 |
CMC |
0.2 |
0.2 |
Photoactivated bleach (ppm) |
15 ppm |
15 ppm |
Brightener 1 |
0.09 |
0.09 |
Perfume |
0.3 |
0.3 |
Silicone antifoam |
0.5 |
0.5 |
Misc/minors to 100% |
|
|
Density in g/litre |
850 |
850 |
(*) Bleach precursor particulate as made in any one of examples 1-8 |