[0001] The present invention relates to a pilot-type two-port valve, in particular but not
exclusively to such a valve which is to be connected between a vacuum chamber and
a vacuum pump and used for reducing pressure in the vacuum chamber to vacuum pressure.
[0002] If gas, such as process gas, at atmospheric pressure or high pressure in a process
chamber is exhausted rapidly in reduction of the pressure in the chamber to vacuum
pressure by a vacuum pump, for example during manufacture of a semiconductor, there
is a large temporary gas flow. As a result, gas turbulence occurs in the chamber,
a cloud of particles deposited on a chamber inner wall or the like may be raised,
and the particles may be deposited on a workpiece such as a semiconductor wafer.
[0003] In order to avoid the above circumstances, it has been proposed to provide a vacuum
valve in a flow path connecting a vacuum chamber and a vacuum pump with a tapered
valve seat and a valve body having a tapered portion. The gap between the valve body
and the tapered seat face, i.e. the valve opening degree is gradually changed by moving
the valve body along a center line of the tapered valve seat to thereby restrictedly
exhaust the vacuum chamber. There is also proposed a valve in which the valve stroke
is gradually changed by controlling fluid pressure by an electropneumatic proportional
valve to thereby gradually change the degree of opening.
[0004] However, with the vacuum valve having the tapered valve body and the tapered valve
seat as described above, because the opening diameter of the valve seat is large,
the rise in gas flow rate for a valve stroke is still large and it is substantially
difficult to slowly exhaust the vacuum chamber. The method for gradually changing
the valve opening degree by an electropneumatic proportional valve on the other hand
requires the electropheumatic proportional valve to have extremely high precision
and a complicated control mechanism, and the control lacks stability.
[0005] It is an object of the invention to provide a pilot-type two-port valve which has
a flow path which can be gradually opened to slowly exhaust a vacuum chamber, which
has a simple structure and easy operation, and which has excellent operational stability.
[0006] US Patent 5848608 discloses a vacuum pressure control valve with a primary valve
mechanism with a large opening and a secondary valve mechanism with a small opening.
The valve mechanisms are separately supplied with operating fluid.
[0007] US Patent 4041980 discloses a control valve with a quick-acting main valve and a
safety valve which are independently driven.
[0008] According to the invention there is provided a pilot-type two-port valve comprising
a first port connectable to a vacuum chamber and a second port connectable to a vacuum
pump, a main flow path for connecting the first port and the second port and an auxiliary
flow path having a smaller cross-sectional area than the main flow path, a main valve
body for opening and closing the main flow path and an auxiliary valve body for opening
and closing the auxiliary flow path, a first piston connected to the main valve body
through a first shaft and a second piston connected to the auxiliary valve body through
a second shaft, a main pressure operating chamber for causing fluid pressure to act
on the first piston in a valve opening direction and an auxiliary pressure operating
chamber for causing fluid pressure to act on the second piston in a valve opening
direction, an operating port for supplying pressure fluid to the main pressure operating
chamber, first spring means for biasing the main valve body in a valve closing direction
and second spring means of smaller spring force for biasing the auxiliary valve body
in a valve closing direction, wherein the diameters of the first and second pistons
and spring forces of the first and second spring means are such that the second piston
is actuated by lower fluid pressure than the first piston, characterised in that the
valve further comprises a connecting hole for connecting the main pressure operating
chamber and the auxiliary pressure operating chamber to each other whereby the operating
port also supplies pressure fluid to the auxiliary pressure operating chamber and
the second piston is actuated before the first piston.
[0009] In a valve with the above structure, if fluid of sufficient pressure is supplied
from the operating port to the main pressure operating chamber and the auxiliary pressure
operating chamber, the second piston is first actuated against the force of the second
spring means to open the auxiliary valve body. As a result, the first port and the
second port communicate with each other through the auxiliary flow path having the
small cross-sectional area and the vacuum chamber is slowly exhausted because of a
small rise in gas flow rate.
[0010] Then, if the fluid pressure at the operating port is increased, the first piston
is actuated against the force of the first spring means to open the main valve body.
As a result, the first port and the second port communicate with each other through
the main flow path having the large cross-sectional area to thereby facilitate exhausting
of the vacuum chamber.
[0011] Therefore, with the vacuum valve, by supplying pressure fluid in controlled fashion,
it is possible to open the main valve body and the auxiliary valve body to slowly
exhaust the vacuum chamber over time. Furthermore, the structure and operation are
simple and easy and operational stability is excellent.
[0012] It is preferable that the auxiliary valve body is formed of a needle valve and has
a plurality of continuous tapered portions having different inclinations. As a result,
it is possible to change the rise of the gas flow rate according to the opening degree
of the needle valve.
[0013] In another embodiment, the vacuum valve has setting means for setting the opening
degree of the auxiliary valve body. The setting means includes a setting rod the position
of which can be adjusted to set an open stroke end of the auxiliary valve body by
coming into contact with the second shaft or the second piston and an adjusting member
for adjusting the position of the setting rod.
[0014] In another embodiment, the main valve body is formed to have a larger sealing portion
than the auxiliary valve body and the first piston is formed to have a larger piston
diameter than the second piston. The auxiliary flow path and the auxiliary valve body
are incorporated into the main valve body, the second piston and the auxiliary pressure
operating chamber are incorporated into the first piston, and the first shaft is inserted
into the second shaft.
[0015] In this embodiment, if the means for setting the opening degree of the auxiliary
valve body is provided, the setting rod is screwed to the first piston and disposed
to move with the first piston and also functions as detecting means for detecting
an opening degree of the main valve body from the amount of movement of the first
piston.
[0016] It is also possible to provide alternative detecting means for detecting the degree
of opening of both the main valve body and the auxiliary valve body. The detecting
means has one detecting rod moving in synchronization with both the first piston and
second piston to detect the opening degrees of the main valve body and the auxiliary
valve body from the amounts of movement of the first piston and the second piston.
[0017] The invention will now be further described by way of example only with reference
to the accompanying drawings in which:
FIG. 1 is a sectional view showing an open state and a closed state of a needle valve
of a pilot-type two-port state of a needle valve of a pilot-type two-port vacuum valve
which is an embodiment of the present invention.
FIG. 2 is a valve opening degree-fluid pressure plot of the vacuum valve.
FIG. 3 is a sectional part view showing an open state and a closed state of a needle
valve in another embodiment of the invention.
FIG. 4 is a sectional part view showing a shape of a needle valve of another embodiment
of the invention.
[0018] A number of embodiments of a vacuum valve will now be described. In describing the
embodiments, components having the same functions are provided with the same reference
numerals.
[0019] A pilot-type two-port vacuum valve shown in FIG. 1 has a substantially cylindrical
casing 1. A cover 2 is mounted to an axially rear end portion of the casing 1, a first
port 3 to be connected to a vacuum chamber C is formed in a tip end portion of the
casing 1, and a second port 4 to be connected to a vacuum pump P in such an orientation
to be orthogonal to an axis is formed in a side face of the casing 1. In the casing
1, a main flow path A for connecting the first port 3 and the second port 4 and having
a large cross-sectional area and an auxiliary flow path B having a small cross-sectional
area are provided and a main valve mechanism for fully opening and closing the main
flow path A and an auxiliary valve mechanism for restrictively opening and closing
the auxiliary flow path B are provided.
[0020] The main valve mechanism has a main valve body 8 for opening and closing a first
valve seat portion 25 in the main flow path A, a first piston 30 actuated by operation
of fluid pressure to drive the main valve body 8, and a first shaft 6 for connecting
the main valve body 8 and the first piston 30 to each other.
[0021] The main valve body 8 is formed by providing a sealing member 24 for opening and
closing the first valve seat portion 25 to a peripheral edge portion of a disc-shaped
first valve holder 21 having an open central portion. The central opening of the first
valve holder 21 forms a part of the auxiliary flow path B and communicates with the
second port 4 through a connecting passage 17. A tip end portion of the first shaft
6 is fitted and locked into the central portion of the first valve holder 21 and fixed
by a snap ring 13 so as not to come out. A reference numeral 11 in the drawing is
a sealing member for maintaining airtightness between the first shaft 6 and the first
valve holder 21.
[0022] A rear end portion of the first shaft 6 passes for sliding and airtightly through
a pedestal 18 provided in the casing 1 through a guide bushing 27 and packing 28,
projects into a first piston chamber 47 formed in a cylinder 41 between the pedestal
18 and the cover 2, and is airtightly connected to the first piston 30 disposed for
sliding in the first piston chamber 47.
[0023] The first piston 30 has on an outer periphery thereof packing 33 in airtight and
sliding contact with an inner wall of the first piston chamber 47 and a guide ring
45 and a main pressure operating chamber 47a defined between the first piston 30 and
the pedestal 18 communicates with an operating port 35 formed in a side wall of the
cylinder 41.
[0024] Therefore, if pressure fluid such as compressed air is supplied from the operating
port 35 to the main pressure operating chamber 47a, the first piston 30 moves rearward
toward the cover 2 and the main valve body 8 opens. In this case, pressure fluid with
pressure controlled by an electropneumatic regulator 56 is supplied to the operating
port 35.
[0025] In the casing 1, first spring means 10 formed of two coil springs 10a and 10b for
repulsing the main valve body 8 in a closing direction is provided between a spring
receiver 16 mounted to the first valve holder 21 and the pedestal 18 and a bellows
5 in which the first shaft 6 and the two springs 10a and 10b are enveloped is provided
between the bellows holder 20 and the first valve holder 21 mounted between the casing
1 and the pedestal 18. In FIG. 1, reference numerals 19 and 29 designate sealing members
for maintaining airtightness between the casing 1 and the bellows holder 20 and between
the casing 1 and the pedestal 18. A reference numeral 49 designates a breathing port
for connecting inside space of the bellows 5 to an outside and a reference numeral
51 designates a breathing hole for connecting a breathing chamber behind the first
piston 30 to the outside.
[0026] On the other hand, the auxiliary valve mechanism has an auxiliary valve body 9 for
opening and closing a second valve seat portion 26 in the auxiliary flow path B provided
to the main valve body 8, a second piston 46 actuated by operation of fluid pressure
to drive the auxiliary valve body 9, and a second shaft 7 for connecting the auxiliary
valve body 9 and the second piston 46 to each other and these respective members are
integrally incorporated into the main valve mechanism as can be understood from the
following description.
[0027] In other words, the second valve seat portion 26 is formed by mounting an annular
sealing member to an annular second valve holder 23 coaxially fixed to the first valve
holder 21 through a fixing bolt 22. The auxiliary valve body 9 is formed of a needle
valve. The needle valve 9 has a fitted portion 60 formed into a gradually tapered
shape and fitted into the second valve seat portion 26 and a flange-shaped valve sealing
portion 61 formed in a position on a base end portion side of the fitted portion 60
to come in contact with and separate from the second valve seat portion 26, is housed
for sliding in forward and rearward directions in a hollow portion formed in the tip
end portion of the first shaft 6, and is repulsed in a valve closing direction by
second spring means 15 formed of a coil spring provided between the auxiliary valve
body 9 and a spring seat 6a provided to the first shaft 6. A seal diameter by the
valve sealing portion 61 of the auxiliary valve body 9 is smaller than a seal diameter
by the sealing member 24 of the main valve body 8.
[0028] In FIG. 1, a reference numeral 58 designates a breathing hole for connecting a back
chamber of the needle valve 9 in which the second spring means 15 is disposed to the
outside and a reference numeral 59 designates packing for maintaining airtightness
between the first shaft 6 and the needle valve 9.
[0029] The second shaft 7 is inserted airtightly and for sliding into the first shaft 6
and a rear end portion of the second shaft 7 projects into a second piston chamber
48 formed in the first piston 30 and is airtightly connected to the second piston
46 disposed for sliding in the second piston chamber 48. In FIG. 1, a reference numeral
12 designates packing for maintaining airtightness between the second shaft 7 and
the first shaft 6 and a reference numeral 43 designates a sealing member for maintaining
airtightness between the second shaft 7 and the second piston 46.
[0030] The second piston 46 has on an outer periphery thereof packing 36 in airtight and
sliding contact with an inner wall of the second piston chamber 48, an auxiliary pressure
operating chamber 48a is define between the second piston 46 and the first piston
30 on a front face side of the second piston 46, and the auxiliary pressure operating
chamber 48a and the main pressure operating chamber 47a communicate with each other
through a connecting hole 34 formed in the first piston 30.
[0031] At a central portion of the cover 2 in the casing 1, opening degree setting means
for setting an opening degree of the auxiliary valve body 9 is provided. The opening
degree setting means includes a setting rod 31 a position of which can be adjusted
to determine an open stroke end of the auxiliary valve body 9 by coming into contact
with the second shaft 7 or the second piston 46 and an adjusting member 32 for adjusting
the position of the setting rod 31. This will be described more specifically. A dial
forming the adjusting member 32 is incorporated into the central portion of the cover
2 such that the dial can be operated by rotating and is prevented from coming off
by a snap ring 55 and a retainer 38 having at a central portion thereof a screw hole
37 is fixed to a rear end face of the first piston 30. A tip end portion of the setting
rod 31 is screwed down for forward and rearward movements by rotation into the screw
hole 37 of the retainer 38 and a rear end portion of the setting rod 31 is inserted
into the dial 32 such that the setting rod 31 can move with respect to the dial 32
in an axial direction and is connected to the dial 32 in a rotating direction. In
FIG. 1, a reference numeral 39 designates a breathing hole for connecting a breathing
chamber behind the second piston 46 to a breathing chamber behind the first piston
30 and a reference numeral 40 designates a snap ring for preventing the setting rod
31 from coming off the retainer 38.
[0032] A needle 54 for preventing spontaneous rotation of the dial 32 is mounted to the
cover 2. The needle 54 is inserted into a hole formed in the cover 2 and a tip end
of the needle 54 is pushed against a knurled outer periphery of the dial by a spring
53 provided between the needle 54 and a setscrew 52.
[0033] In order to connect the setting rod 31 and the dial 32 only in the rotating direction
as described above, the setting rod 31 and the dial 32 may be formed into a shaft
and a hole in shapes of a square, a rectangle, a hexagon, or the like, formed into
a round shaft and a circular hole with parts of side faces thereof flattened, or formed
into a shaft and a hole in proper sectional shapes respectively having a groove and
a projection engaged with each other in the rotating direction only, for example.
However, other proper connecting mechanisms may be also used.
[0034] The opening degree setting means can set the opening degree of the needle valve 9
by moving the setting rod 31 forward and rearward with respect to the second piston
46 by rotating the dial 32 to adjust the position of the open stroke end of the second
piston 46. If pressure fluid is supplied through the operating port 35 from the main
pressure operating chamber 47a to the auxiliary pressure operating chamber 48a, the
second shaft 7 moves to such a position as to be in contact with the setting rod 31
by actuation of the second piston 46 and the needle valve 9 is opened with the opening
degree according to the position.
[0035] The setting rod 31 also functions as detecting means for detecting the opening degree
of the main valve body 8. In other words, because the setting rod 31 moves with the
first piston 30 and the rear end portion of the setting rod 31 projects from the dial
32 to the outside, it is possible to monitor a valve opening amount of the main valve
body 8 by detecting a projecting amount of the rear end portion. As means for detecting
the projecting amount of the setting rod 31, optical, magnetic, or electrical detecting
means may be used.
[0036] In the pilot-type two-port vacuum valve with the above structure, the main valve
body 8 and the auxiliary valve body 9 are normally moved to the valve closing positions
respectively by repulsing forces of the first spring means 10 and the second spring
means 15 and come in contact with the first valve seat portion 25 and the second valve
seat portion 26 to thereby respectively close the main flow path A and the auxiliary
flow path B. Therefore, gas in the vacuum chamber C is not discharged from the first
port 3 to the second port 4 if the vacuum pump P is operated in this state.
[0037] If pressure fluid such as compressed air pressure of which is controlled by the electropneumatic
regulator 56 is supplied from the operating port 35 to the main pressure operating
chamber 47a, the pressure fluid is also introduced into the auxiliary pressure operating
chamber 48a through the connecting hole 34.
[0038] Then, if fluid pressure operating force acting on the second piston 46 in the auxiliary
pressure operating chamber 48a becomes larger than repulsing force of the second spring
means 15, the second piston 46 is actuated to move the second shaft 7 to such a position
as to be in contact with the setting rod 31 against the repulsing force of the second
spring means 15 to open the needle valve 9 to the set opening degree. As a result,
gas in the vacuum chamber C gradually flows into the second port 4 through the restrictively
opened auxiliary flow path B and the vacuum chamber C is exhausted slowly.
[0039] At this time, gas turbulence generated in a case of rapid exhausting is not generated
in the vacuum chamber C and a cloud of particles is not raised by the turbulence.
Overload due to temporary inhalation of a large amount of air by the vacuum pump P
does not occur.
[0040] Then, if pressure of fluid supplied from the operating port 35 increased and fluid
pressure operating force acting on the first piston 30 in the main pressure operating
chamber 47a exceeds the repulsing force of the first spring means 10, the first piston
30 is actuated to move the first shaft 6 rearward to such a position as to be in contact
with the cover 2 against the repulsing force of the first spring means 10 to thereby
open the main valve body 8. As a result, the main flow path A with the large cross-sectional
area opens to carry out remaining exhausting. Because a density of air is low at this
time, turbulence is not generated if the air is inhaled at a measure of speed and
raising of the cloud of particles is not caused. Needless to say, overload of the
vacuum pump P is not caused either.
[0041] If fluid pressure from the operating port 35 is reduced after a necessary degree
of vacuum of the vacuum chamber C is obtained, the main valve body 8 first closes
the main flow path A when the fluid pressure operating force acting on the first piston
30 becomes smaller than the repulsing force of the first spring means 10 and the auxiliary
valve body 9 then closes the auxiliary flow path B when the fluid pressure operating
force acting on the second piston 46 becomes smaller than the repulsing force of the
second spring means 15.
[0042] Operation of supplying fluid through the operating port 35 into the main pressure
operating chamber 47a and the auxiliary pressure operating chamber 48a while controlling
pressure of the fluid is automatically carried out by the electropneumatic regulator
56 and relationships between valve opening degrees of the main valve body 8 and the
needle valve 9 and fluid pressure at this time change as shown in FIG. 2.
[0043] Opening and closing of the main valve body 8 and the needle valve 9 are controlled
by controlling the electropneumatic regulator 56 by previously programmed control
signals or by detecting pressure in the main pressure operating chamber 47a and the
auxiliary pressure operating chamber 48a and performing control also including a time
function based on a detection signal.
[0044] Because opening and closing of the auxiliary valve body 9 and the main valve body
8 are automatically controlled according to a degree of fluid pressure supplied to
the operating port 35 in the pilot-type two-port vacuum valve of the embodiment as
described above, operation is easy and stable. Because the opening degree of the auxiliary
valve body 9 can be subtly adjusted, it is possible to reliably prevent raising of
the cloud of particles in the vacuum chamber C, a prior-art high-precision electropneumatic
proportional valve is unnecessary, and economics are improved.
[0045] Although one embodiment has been described above in detail, various modifications
in design can be made.
[0046] FIG. 3 shows one modification in which opening degree detecting means which can detect
opening degrees of both the main valve body 8 and auxiliary valve body 9 is provided
instead of the opening degree setting means. The opening degree detecting means is
formed by connecting one end of a detecting rod 62 to an end portion of the second
shaft 7 and causing the other end of the detecting rod 61 to project from the cover
2 to the outside. By detecting an opening/closing stroke a of the auxiliary valve
body 9 and an opening/closing stroke b of the main valve body 8 by optical, magnetic,
or electrical detecting means from movement of the detecting rod 62 which moves in
synchronization with both the first piston 30 and second piston 46, it is possible
to detect the opening degrees of the main valve body 8 and the auxiliary valve body
9.
[0047] FIG. 4 shows another embodiment of the needle valve forming the auxiliary valve body
9. In the needle valve 9, a plurality of tapered portions 60a, 60b, and 60c having
different inclinations are formed continuously at the fitted portion 60 and the valve
opening degrees in opening and closing change in different manners depending on the
tapered portions. It is also possible to form the fitted portion 60 of the needle
valve 9 into a gradually tapered curved surface.
[0048] It is possible to detect pressure in the vacuum chamber C by a pressure sensor to
control pressure of pressure fluid supplied to the operating port 35 based on a detection
signal to thereby obtain arbitrary pressure in the vacuum chamber C, not to mention
to make the pressure in the vacuum chamber C vacuum pressure.
[0049] As can be understood from the above description, because the main valve body and
the auxiliary valve body are opened and closed over time according to the degree of
fluid pressure supplied to the operating port, it is possible to slowly exhaust the
vacuum chamber, structure and operation are simple and easy, and operation stability
is excellent. Therefore, it is possible to reliably prevent raising of a cloud of
particles and to improve reliability and a high-precision electropneumatic proportional
valve is unnecessary.
1. A pilot-type two-port valve comprising a first port (3) connectable to a vacuum chamber
and a second port (4) connectable to a vacuum pump, a main flow path (A) for connecting
the first port (3) and the second port (4) and an auxiliary flow path (B) having a
smaller cross-sectional area than the main flow path (A), a main valve body (8) for
opening and closing the main flow path and an auxiliary valve body (9) for opening
and closing the auxiliary flow path (B), a first piston (30) connected to the main
valve body (8) through a first shaft (6) and a second piston (46) connected to the
auxiliary valve body (9) through a second shaft (7), a main pressure operating chamber
(47a) for causing fluid pressure to act on the first piston (30) in a valve opening
direction and an auxiliary pressure operating chamber (48a) for causing fluid pressure
to act on the second piston (46) in a valve opening direction, an operating port (35)
for supplying pressure fluid to the main pressure operating chamber, first spring
means (10) for biasing the main valve body (8) in a valve closing direction and second
spring means (15) of smaller spring force for biasing the auxiliary valve body (9)
in a valve closing direction, wherein the diameters of the first and second pistons
(30, 46) and spring forces of the first and second spring means (10, 15) are such
that the second piston (46) is actuated by lower fluid pressure than the first piston
(30), characterised in that the valve further comprises a connecting hole (34) for connecting the main pressure
operating chamber (47a) and the auxiliary pressure operating chamber (48a) to each
other whereby the operating port (35) also supplies pressure fluid to the auxiliary
pressure operating chamber (48a).
2. A valve according to claim 1, wherein the auxiliary valve body is a needle valve (9).
3. A valve according to claim 2, wherein the needle valve (9) has a plurality of continuously
tapered portions (60a, 60b, 60c) having different tapers.
4. A valve according to any preceding claim further comprising means for setting the
degree of opening of the auxiliary valve body, the setting means including a setting
rod (31) the position of which is adjustable to set an open stroke end of the auxiliary
valve body (9) by coming into contact with the second shaft (7) or the second piston
(46) and an adjusting member (32) for adjusting the position of the setting rod.
5. A valve according to any preceding claim wherein the main valve body (8) has a larger
sealing portion than the auxiliary valve body (9), the first piston (30) has a diameter
larger than that of the second piston (46), the auxiliary flow path (B) and the auxiliary
valve body (9) are provided in the main valve body (8), the second piston (46) and
the auxiliary pressure operating chamber (48a) are provided in the first piston (30),
and the second shaft (7) is in the first shaft (6).
6. A valve according to any preceding claim further comprising means for detecting the
degree of opening of the main valve body and the auxiliary valve body, the detecting
means having a detecting rod (62) movable in synchronization with both the first piston
(30) and second piston (46).
1. Vorsteuer-Ventil mit zwei Anschlüssen, das aufweist: einen ersten Anschluß (3); der
an eine Vakuumkammer anschließbar ist, und einen zweiten Anschluß (4), der an eine
Vakuumpumpe anschließbar ist, einen Hauptdurchflußweg (A) zur Verbindung des ersten
Anschlusses (3) und des zweiten Anschlusses (4) und einen Hilfsdurchflußweg (B), der
eine kleinere Querschnittsfläche als der Hauptdurchflußweg (A) aufweist, einen Hauptventilkörper
(8) zum Öffnen und Schließen des Hauptdurchflußwegs und einen Hilfsventilkörper (9)
zum Öffnen und Schließen des Hilfsdurchflußwegs (B), einen ersten Kolben (30), der
mit dem Hauptventilkörper (8) durch einen ersten Schaft (6) verbunden ist, und einen
zweiten Kolben (46), der mit dem Hilfsventilkörper (9) durch einen zweiten Schaft
(7) verbunden ist, eine Hauptdruckbetätigungskammer (47a), um Fluiddruck auf den ersten
Kolben (30) in eine Ventilöffnungsrichtung wirken zu lassen, und eine Hilfsdruck-Betätigungskammer
(48a), um Fluiddruck auf den zweiten Kolben (46) in eine Ventilöffnungsrichtung wirken
zu lassen, einen Betätigungsanschluß (35) zur Lieferung von Druckfluid an die Hauptdruckbetätigungskammer,
eine erste Federeinrichtung (10) zum Vorspannen des Hauptventilkörpers (8) in eine
Ventilschließrichtung und eine zweite Federeinrichtung (15) mit einer kleineren Federkraft
zum Vorspannen des Hilfsventilkörpers (9) in eine Ventilschließrichtung, wobei die
Durchmesser des ersten und zweiten Kolbens (30, 46) und die Federkräfte der ersten
und zweiten Federeinrichtung (10, 15) so gestaltet sind, daß der zweite Kolben (46)
durch einen niedrigeren Fluiddruck als der erste Kolben (30) betätigt wird, dadurch gekennzeichnet, daß das Ventil ferner ein Verbindungsloch (34) zur Verbindung der Hauptdruckbetätigungskammer
(47a) und der Hilfsdruck-Betätigungskammer (48a) miteinander aufweist, wodurch auch
der Betätigungsanschluß (35) Druckfluid an die Hilfsdruck-Betätigungskammer (48a)
liefert.
2. Ventil nach Anspruch 1, wobei der Hilfsventilkörper ein Nadelventil (9) ist.
3. Ventil nach Anspruch 2, wobei das Nadelventil (9) mehrere kontinuierlich verjüngte
Abschnitte (60a, 60b, 60c) aufweist, die unterschiedliche Verjüngungen aufweisen.
4. Ventil nach einem der vorhergehenden Ansprüche, das ferner eine Einrichtung zur Einstellung
des Öffnungsmaßes des Hilfsventilkörpers aufweist, wobei die Einstelleinrichtung einen
Einstellstab (31) aufweist, dessen Position einstellbar ist, um einen offenes Hubende
des Hilfsventilkörpers (9) einzustellen, indem er mit dem zweiten Schaft (7) oder
den zweiten Kolben (46) in Kontakt kommt, und ein Justierglied (32) zur Justierung
der Position des Einstellstabs.
5. Ventil nach einem der vorhergehenden Ansprüche, wobei der Hauptventilkörper (8) einen
größeren Dichtungsabschnitt als der Hilfsventilkörper (9) aufweist, der erste Koiben
(30) einen Durchmesser aufweist, der größer als jener des zweiten Kolbens (46) ist,
der Hilfsdurchflußweg (B) und der Hilfsventilkörper (9) im Hauptventilkörper (8) vorgesehen
sind, der zweite Kolben. (46) und die Hilfsdruck- Betätigungskammer (48a) im ersten
Kolben (30) vorgesehen ist, und der zweite Schaft (7) sich im ersten Schaft (6) befindet.
6. Ventil nach einem der vorhergehenden Ansprüche, das ferner eine Einrichtung zur Ermittlung
des Öffnungsmaßes des Hauptventilkörpers und des Hilfsventilkörpers aufweist, wobei
die Ermittlungseinrichtung einen Fühlstab (62) aufweist, der in Synchronisation mit
sowohl den ersten Kolben (30) als auch den zweiten Kolben (46) beweglich ist.
1. Valve pilotée à deux voies comportant une première voie (3) connectable sur une chambre
à vide et une deuxième voie (4) connectable sur une pompe à vide, une trajectoire
principale de passage (A) destinée à connecter la première voie (3) et la deuxième
voie (4) et une trajectoire auxiliaire de passage (B) ayant une section transversale
inférieure à celle de la trajectoire principale de passage (A), un corps principal
de valve (8) destiné à ouvrir et à fermer la trajectoire principale de passage et
un corps auxiliaire de valve (9) destiné à ouvrir et à fermer la trajectoire auxiliaire
de passage (B), un premier piston (30) connecté au corps principal de valve (8) au
travers d'un premier arbre (6) et un deuxième piston (46) connecté au corps auxiliaire
de valve (9) au travers d'un deuxième arbre (7), une chambre principale de commande
de pression (47a) destinée à amener la pression du liquide à agir sur le premier piston
(30) dans un sens d'ouverture de la valve et une chambre auxiliaire de commande de
pression (48a) destinée à amener la pression du liquide à agir sur le deuxième piston
(46) dans un sens d'ouverture de la valve, une voie de commande (35) destinée à acheminer
le liquide sous pression à la chambre principale de commande de pression, des premiers
moyens à ressort (10) destinés à décentrer le corps principal de valve (8) dans un
sens de fermeture de la valve et des deuxièmes moyens à ressort (15) d'une force de
ressort inférieure destinés à décentrer le corps auxiliaire de valve (9) dans un sens
de fermeture de la valve, dans laquelle les diamètres du premier et du deuxième pistons
(30, 46) et les forces de ressort des premiers et des deuxièmes moyens à ressort (10,
15) sont tels que le deuxième piston (46) est actionné par une pression du liquide
inférieure à celle du premier piston (30), caractérisée en ce que la valve comporte par ailleurs un trou de connexion (34) destiné à connecter la chambre
principale de commande de pression (47a) et la chambre auxiliaire de commande pression
(48a) entre elles, ce par quoi, la voie de commande (35) achemine aussi le liquide
sous pression à la chambre auxiliaire de commande de pression (48a).
2. Valve selon la revendication 1, dans laquelle le corps auxiliaire de valve est une
valve à pointeau (9).
3. Valve selon la revendication 2, dans laquelle la valve à pointeau (9) dispose d'une
pluralité de portions coniques de manière continue (60a, 60b, 60c) présentant différentes
conicités.
4. Valve selon l'une quelconque des revendications précédentes, comportant par ailleurs
des moyens destinés à régler le degré d'ouverture du corps auxiliaire de valve, les
moyens de réglage comprenant une tige de réglage (31) dont la position est ajustable
afin de régler une fin de course ouverte du corps auxiliaire de valve (9) en entrant
en contact avec le deuxième arbre (7) ou le deuxième piston (46) et un élément d'ajustement
(32) destiné à ajuster la position de la tige de réglage.
5. Valve selon l'une quelconque des revendications précédentes, dans laquelle le corps
principal de valve (8) a une portion d'étanchéité supérieure à celle du corps auxiliaire
de valve (9), dans laquelle le premier piston (30) a un diamètre supérieur à celui
du deuxième piston (46), dans laquelle la trajectoire auxiliaire de passage (B) et
le corps auxiliaire de valve (9) sont prévus dans le corps principal de valve (8),
dans laquelle le deuxième piston (46) et la chambre auxiliaire de commande de pression
(48a) sont prévus dans le premier piston (30), et dans laquelle le deuxième arbre
(7) est dans le premier arbre (6).
6. Valve selon l'une quelconque des revendications précédentes, comportant par ailleurs
des moyens destinés à détecter le degré d'ouverture du corps principal de valve et
du corps auxiliaire de valve, les moyens de détection ayant une tige de détection
(62) déplaçable de manière synchronisée avec à la fois le premier piston (30) et le
deuxième piston (46).