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EP 1 126 068 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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28.04.2004 Bulletin 2004/18 |
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Date of filing: 08.02.2001 |
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Method for finishing fabrics or knitwear in ammonia and relative device
Verfahren und Vorrichtung zur Behandlung von Geweben oder Strickwaren mit Ammoniak
Procédé et dispositif pour le traitement des tissus ou des tricots avec ammoniaque
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Designated Contracting States: |
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AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE TR |
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Priority: |
15.02.2000 IT UD000034
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Date of publication of application: |
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22.08.2001 Bulletin 2001/34 |
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Proprietor: Franchetti, Roberto |
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36100 Vicenza (IT) |
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Inventor: |
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- Franchetti, Roberto
36100 Vicenza (IT)
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Representative: Petraz, Gilberto et al |
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GLP S.r.l.
Piazzale Cavedalis 6/2 33100 Udine 33100 Udine (IT) |
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References cited: :
US-A- 3 915 632 US-A- 4 189 847
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US-A- 4 074 969
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Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
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FIELD OF THE INVENTION
[0001] The invention concerns a method for the continuous finishing of fabrics or knitwear
in ammonia, and the device suitable to achieve the method.
[0002] The invention is applied in the field of textiles to perform continuous finishing
treatments on fabrics or knitwear of cellulose fibres, for example cotton, viscose,
linen or wool, so as to improve the distinctive characteristics of the product and
provide a more valuable, comfortable, stable and resistant fabric for the making-up
operations.
BACKGROUND OF THE INVENTION
[0003] In the textile field, the fabric before it is made up is subjected to various finishing
treatments, the function of which, with dyeing, is to confer on the fabric the desired
distinctive characteristics which improve the quality and usability by the final user.
[0004] These characteristics, which are often contrasting, can comprise the pleasantness
of the touch of the fabric, high resistance to ageing and wear, high mechanical resistance
and resistance to abrasion, good compatibility with the skin, greater resistance to
creasing.
[0005] Among those finishing treatments intended to obtain the characteristics set forth
above, specifically for fabrics based on cellulose fibres, a process using liquid
ammonia baths has been studied and applied for a long time.
[0006] In this process, a fabric is impregnated with ammonia for a time varying from 1 to
25 seconds and at a temperature of around -34°C, that is, the temperature of liquefaction
of ammonia at atmospheric pressure; during the reaction step the fabric is normally
subjected to longitudinal or transverse tension.
[0007] The quality of the fabrics is improved because ammonia exerts a swelling effect on
the cellulose fibres with a crystalline orientation of the cellulose, without damaging
the structure of the fibre as happens with other treatments, for example with caustic
soda or similar.
[0008] This treatment gives the textile material various advantages, including a greater
affinity with the dyes, a better stability in washing, a better anti-crease effect,
a softer touch, and the "new" effect is maintained for a long time even after repeated
washes.
[0009] The industrial application of the ammonia treatment has been studied in depth for
many years, but has always come up against practical problems and problems of application
which, although they have not prevented this treatment from being widely used, have
entailed a limitation to its use in industry.
[0010] To be more exact, the plants used at present generally have high investment and management
costs which allow the plants to be installed only for very high volumes of work. Moreover,
these plants have the problem that they pollute the air and are also unsafe for the
workers, because it is difficult totally to prevent ammonia leakage at outlet from
the treatment.
[0011] Conventional installations have another problem connected with recovering and regenerating
the ammonia used; this problem is linked both to factors of environmental pollution
and also to economic factors caused by the cost of this substance.
[0012] Various systems have been proposed in the state of the art to solve the problem of
recovering and regenerating the ammonia.
[0013] A first system, described for example in the patents BE-A-1.009.874 and US-A-4.189.847
provides to immerse the fabric emerging from the ammonia treatment into a solution
of tepid water, with a subsequent distillation of the ammonia solution and condensation
of the ammonia. This system has problems caused by the high consumption of electric
and heat energy, and by the complexity and difficulty of managing the plant.
[0014] Another recovery system, described in the patents US-A-3.664.158, US-A-3.980.429,
US-A-3.915.632, and US-A-4.074.969, provides that the ammonia is removed through evaporation,
by bringing the fabric emerging from the treatment into contact with one or more heated
rollers.
[0015] The device described in these patents comprises, in general, an ammonia treatment
chamber kept substantially at atmospheric pressure and a small entrance chamber, before
said treatment chamber, defined by a system with two sliding seals, the purpose of
which is to insulate the inside of the machine from the outside environment. To compensate
for the losses of the two sliding seals, the small chamber before the treatment chamber
is kept at a slight depression by a ventilator, which conveys the gases of air and
ammonia to a regeneration plant. The fabric enters the treatment chamber taking with
it a large quantity of air inside the interstices of the fibres. The air consists
of nitrogen, water, oxygen, carbon dioxide, which are pollutants for ammonia.
[0016] These patents provide to suck in the evaporating ammonia from inside the machine
and to send the polluted ammonia to a recovery system the function of which is to
separate and recover an important part of the ammonia.
[0017] The systems described in these patents are not only complex and costly, but also
have the serious disadvantage that the ammonia treatment takes place on a fabric which
has a large quantity of air in the interstices of the fibres; this makes the treatment
itself problematic and inefficient, and makes the recovery of the ammonia difficult
and costly.
[0018] The present Applicant has devised and tested a solution which solves these problems
and allows to obtain other advantages as set forth hereafter, based on the experiences
of the state of the art and the problems of industrial applicability as shown.
SUMMARY OF THE INVENTION
[0019] The invention is set forth and characterized in the respective main claims, while
the dependent claims describe other characteristics of the main embodiment.
[0020] The purpose of the invention is to achieve a method and device for the continuous
finishing treatment in ammonia of fabrics with cellulose based fibres, wherein the
conditions of recovery and regeneration of the ammonia are improved, preventing problems
of environmental contamination and reducing the costs deriving from the leakage of
said substance.
[0021] Another purpose of the invention is to achieve a device which has lower installation
and management costs than those of existing plants.
[0022] To be more exact, the aim of the invention is to eliminate a specific section dedicated
to recovering the ammonia by separating the air and the water vapors from the ammonia
vapors; said recovery section in fact entails high installation and management costs.
[0023] According to the invention, before it is impregnated with ammonia, the fabric to
be treated is subjected to a treatment of complete de-aeration (de-gassing) and/or
drying inside a closed chamber where a great depression is created with respect to
atmospheric pressure, for example with a residual pressure of around 1ö200 millibar.
[0024] In a preferential embodiment, the residual pressure is around 1ö10 millibar.
[0025] The main purpose of the de-aeration is to eliminate every trace of air from the fabric,
so that the fabric is presented for impregnation or immersion substantially without
any air in the interstices between the fibres and in a condition of substantially
zero residual humidity.
[0026] On the one hand the absence of air encourages a closer contact of the fibres of the
fabric with the liquid ammonia, which is therefore free to penetrate in depth and
in a capillary manner, thus enhancing the results and effects of the treatment.
[0027] On the other hand, the absence of air prevents, at outlet from the treatment, any
air from mixing with the ammonia and thus making the removal and recovery more difficult
and less efficacious.
[0028] According to a variant, to improve the conditions of de-aeration and drying of the
textile material, inside the depression chamber there is at least a heated roller,
the function of which is to make the residual humidity contained inside the textile
material evaporate, before it is impregnated with ammonia.
[0029] At outlet from the ammonia treatment, after the fabric has possibly been squeezed
to eliminate the excess liquid, the fabric is subjected to a drying process which
causes the ammonia incorporated in the fabric to vaporize.
[0030] Given the substantial absence of air and water in the fabric, the ammonia vaporizes
practically in a pure state, and therefore no complex processes or the relative plants
are necessary, to separate the ammonia from the air in the vapor stage or from the
water in the liquid solution stage.
[0031] The vaporized ammonia can therefore be directly returned to the liquid state by means
of appropriate cooling and condensation, or by compression.
[0032] The recovered liquid ammonia, in a preferential embodiment, is returned to the impregnation
zone, together with a possible percentage of fresh ammonia needed to reintegrate the
quantity lost through chemical reaction during the processing.
[0033] In a preferential embodiment, downstream of the drying zone and before outlet from
the treatment, the fabric is subjected to a further step of drying in a closed environment
wherein a great depression is created with respect to atmospheric pressure, so as
to eliminate every residue of ammonia between the fibres of the fabric. According
to a variant, the closed environment cooperates with heating means able to accentuate
the drying action on the fabric before it is discharged from the treatment device.
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] These and other characteristics of the invention will become clear from the description
of the preferential embodiments, given with reference to the attached drawings wherein:
Fig. 1 is a schematic side view of a device for finishing fabrics in ammonia according
to a preferential embodiment of the invention;
Fig. 2 is a schematic view of a first embodiment to recover and recirculate the ammonia;
Fig. 3 is a variant of Fig. 2.
DETAILED DESCRIPTION OF THE PREFERENTIAL EMBODIMENTS
[0035] In the attached Figures, the number 10 denotes generally a device for treating a
fabric 11 in liquid ammonia, said fabric 11 arriving from previous preparation, finishing
and possibly dyeing steps.
[0036] The device 10 comprises in sequence a drying/de-aeration chamber 12, an ammonia treatment
chamber 13, a main drying chamber 14 and a final de-aeration/drying chamber 15.
[0037] At least the chambers 13 and 14, in other embodiments, can be incorporated into a
single chamber if they are working in equal pressure conditions, for example atmospheric
pressure.
[0038] At inlet to and outlet from each of said chambers 12, 13-14 and 15, there are sealing
means 16 of the roller type, able to prevent air from outside entering inside the
chambers, and also to prevent a chamber being contaminated by another chamber .
[0039] The impregnation chamber 13 and the main drying chamber 14 work, in this case, at
equal pressure and are not separated by sealing means.
[0040] For ease of illustration, the sealing means 16 shown are all of the same type; however,
it is clear that any type of sealing means 16 suitable for the purpose can be used.
[0041] The function of the first drying/de-aeration chamber 12 is to completely de-aerate
the fabric 11 at inlet to eliminate every trace or residue of air mixed between the
fibres and in the interstices of the fabric 11.
[0042] To obtain this purpose, the chamber 12 is equipped with pump means 28 able to create
inside an environment of great depression with respect to atmospheric pressure, for
example with a residual pressure in the range of 1ö200 millibar, advantageously between
1ö10 millibar.
[0043] The fabric 11 entering the device 10 is therefore made to pass through said first
chamber 12 on conveyor rollers 17, wherein, thanks to the great depression, it is
subjected to extremely intense de-aeration and drying which eliminates all the air
between the fibres.
[0044] At least the first conveyor roller 17 is advantageously heated and its function is
to make the residual humidity present in the fabric 11 evaporate, before it is impregnated
with ammonia.
[0045] After de-aeration, the degassed fabric 11 is sent, through relative sealing means
16, to the ammonia treatment chamber 13, in which it is immersed in a tank 18 containing
a quantity of liquid ammonia 19.
[0046] In the case shown here, the fabric 11 is immersed in the tank 18 by wrapping the
fabric 11 on a roller 20a partly immersed in the tank 18.
[0047] According to the invention, the chamber 13 is kept at atmospheric pressure and at
a temperature suitable to keep the ammonia 19 in its liquid state at that pressure,
that is, around -34°C.
[0048] According to a variant, the chamber 13 is kept in a condition of depression, or slight
pressure, to lower the liquefaction temperature of the ammonia.
[0049] A roller 20b associated with the roller 20a performs a squeezing function; it can
be brought into contact with the roller 20a with an adjustable pressure to subject
the fabric 11 to a more or less intense squeezing.
[0050] The fabric 11 is then accompanied under tension towards the outlet of the chamber
13 by a plurality of conveyor rollers 20c, arranged on offset planes so that it has
the time to react to a controlled tension, for a time normally between 5 and 25 seconds,
advantageously between 5 and 15 seconds.
[0051] The fabric 11 is then made to exit from the chamber 13 and sent to the main drying
chamber 14.
[0052] In the specific case, the fabric 11 is dried by making it pass continuously in contact
with three heated rollers 22; it is clear, however, that the number and arrangement
of the rollers 22 can be different from the one shown here.
[0053] The chamber 14 can work at atmospheric pressure, in depression or also in pressure..
[0054] The heating performed by the rollers 22 causes the ammonia, present in a liquid state
between the fibres of the fabric 11, to evaporate.
[0055] Thanks to the de-aeration of the fabric 11 performed in the chamber 12 at inlet to
the device 10, and to the fact that no air has been introduced into the treatment
zones, the ammonia vaporizes in the chamber 14 in a nearly pure state, since all contact
and mixing of the ammonia with air or other gases has been prevented.
[0056] The ammonia vapors which develop inside the chamber 14 are collected by means of
a fume intake tube 21 (Fig. 2) associated with a ventilator/suction device 23, and
sent to a condenser 24 able to cool the vapors and fumes and to condense any possible
traces of ammonia solution.
[0057] The condenser 24 is associated with a storage tank 25 where the NH
4OH, which can form from the reaction of the residual water taken in by the fabric
11 with the ammonia vapors, is collected.
[0058] The storage tank 25 can be associated with heating means (not shown) able to encourage
a subsequent evaporation of the ammonia.
[0059] The partly cooled ammonia is conveyed from the condenser 24 to a cooling device 26,
for example of the chiller type.
[0060] The function of the device 26 is to lower the temperature of the ammonia to around
-34°C, that is, the temperature of liquefaction at atmospheric pressure, and allow
to refill the impregnation tank 18 with liquid ammonia by means of an introduction
tube 27. Between the cooling device 26 and the tank 18 there can be an accumulation
tank for the liquid ammonia.
[0061] At outlet from the chamber 14, the fabric 11 is sent, through sealing means 16, to
a final drying chamber 15, the function of which is to eliminate from the fabric 11
the residual traces of ammonia in the interstices of the fibres and partly bound,
though weakly, to the fibres themselves.
[0062] The chamber 15 is associated with a vacuum pump 29 suitable to create inside a great
depression with respect to atmospheric pressure (with a residual pressure in the range
of 1ö200 millibar, advantageously 1ö10 millibar) in order to completely de-aerate
the fabric 11, removing every residue of ammonia, normally present in this step to
a percentage of 2ö3%.
[0063] To improve the efficacy of the final de-aeration, the fabric 11 is made to pass in
the chamber 15, in this case, above a heated roller 22 which causes an even more energetic
evaporation of the residual ammonia fumes. The heated roller 22 may be omitted.
[0064] According to a variant which is not shown here, inside the final drying chamber 15,
and upstream of the heated roller 22, there is a vaporizer bar, or a mixture of steam
and nebulized water.
[0065] The small percentage of humidity produced, in the conditions of great depression
in the chamber 15, penetrates in depth into the fibres of the fabric 11, and evaporates
when in contact with the heated roller 22, taking with it the residual traces of ammonia
left inside the fabric 11.
[0066] At outlet from the final drying chamber 15 there can be a vaporizer device or a hot
water immersion bath.
[0067] The ammonia fumes produced in the chamber 15 are sucked in through the vacuum pump
29 and conveyed to the tube 21.
[0068] The fumes mix in with the fumes sucked in by the drying chamber 14 by means of the
ventilator/suction device 23 and conveyed to the condenser 24 to reintegrate the ammonia
as explained above. The condenser 24 is associated with a heat-regulation system to
cool the fumes of NH
3 and possibly to condense traces of water and NH
4OH.
[0069] If any small quantities of water are introduced into the chamber 15, both NH
3 fumes and a solution of NH
4OH will be formed; the solution of NH
4OH will be condensed inside the condenser 24 and collected in the tank 25.
[0070] According to a variant shown in Fig. 3, downstream of the condenser 24 there is a
compressor 31, working at high pressure, for example around 8ö15 bar.
[0071] The compressor 31 causes the ammonia vapors arriving from the condenser 24 to liquefy,
by means of compression; it thus substantially performs the same function as the cooling
device in Fig. 2. The liquid ammonia is then stored in a tank 32.
[0072] Since the compression is exothermic, the tank 32 is associated with cooling means
able to cool the ammonia which, at these pressures, is in a liquid state.
[0073] From the tank 32 the ammonia is re-introduced into the tank 18 through a reduction
valve 33.
[0074] From the above description it is clear that, thanks to the inlet chamber 12 which
has the function of completely deaerating the fabric 11 before it is impregnated with
ammonia, the outlet chamber 15 which has the function of eliminating every residue
before outlet, the device shown ensures an extremely efficient treatment and a very
efficient re-integration of the ammonia used.
[0075] The main function of the chambers 12 and 15 is to separate the outer, polluting environment
from the zones where the fabric is impregnated with ammonia, preventing all contamination
with air and water; on the one hand this facilitates the elimination and recovery
of the ammonia from the fabric, and on the other hand it greatly reduces the risk
of environmental contamination.
[0076] Although some preferential forms of embodiment of the invention have been described,
it is clear that modifications and variants can be made thereto, without departing
from the scope of the invention as defined by the attached claims.
1. Method for the continuous finishing of fabrics (11) or knitwear in ammonia, comprising
at least a step of impregnating the fabric (11) in liquid ammonia and at least a subsequent
step of heating/drying the fabric (11), the method being characterized in that, before said impregnation with liquid ammonia, it provides a step wherein the fabric
(11) is subjected to at least a treatment of complete de-aeration/de-gassing performed
in an environment (12) substantially closed and kept in conditions of great depression
with respect to atmospheric pressure.
2. Method as in Claim 1, characterized in that it provides a step of drying the fabric (11) in association with said de-aeration/de-gassing
step.
3. Method as in Claim 2, characterized in that said drying step is performed by taking said fabric (11) into contact with at least
a heated drawing element (17).
4. Method as in Claim 1 or 2, characterized in that it provides that the residual pressure maintained in said environment (12) in great
depression is in the range of 1ö200 millibar.
5. Method as in any claim hereinbefore, characterized in that it provides that the residual pressure maintained in said environment (12) in great
depression is in the range of 1ö10 millibar.
6. Method as in Claim 1, characterized in that it provides to subject the fabric (11) emerging from the heating/drying step to a
final de-gassing and possible drying step performed in an environment (15) substantially
closed and kept in conditions of great depression with respect to atmospheric pressure.
7. Method as in Claim 6, characterized in that it provides that the residual pressure maintained in said environment (15) in great
depression is in the range of 1ö200 millibar, advantageously 1ö10 millibar.
8. Method as in Claim 6 or 7, characterized in that it provides to subject the fabric (11) to a heating treatment inside said environment
(15), performed by at least a heated roller (22), to accentuate the drying action.
9. Method as in any claim from 6 to 8 inclusive, characterized in that it provides to subject the fabric (11) to a vaporization/humidification treatment
inside said environment (15) to eliminate traces of residual ammonia between the interstices
and fibres.
10. Method as in Claim 1, characterized in that it provides to convey fumes and vapors obtained from the heating/drying step to at
least a cooling/condensation step to return the ammonia to liquid form.
11. Method as in Claim 1, characterized in that it provides to convey fumes and vapors obtained from the heating/drying step to at
least a compression step with pressures in the range of 8ö15 bar to liquefy said fumes
and vapors and return the ammonia to liquid form.
12. Device for finishing fabrics or knitwear in ammonia, comprising at least a chamber
(13) wherein the fabric (11) is treated with liquid ammonia and a drying chamber (14)
arranged downstream of said treatment chamber (13), the device being characterized in that upstream of said chamber (13) it comprises at least a chamber (12) for the complete
de-aeration/de-gassing of the fabric (11), inside which the fabric (11) is made to
pass before being sent to the ammonia treatment, said chamber (12) being associated
with means (28) able to create inside an environment of great depression with respect
to atmospheric pressure.
13. Device as in Claim 12, characterized in that said means (28) are able to create a residual pressure inside said chamber (12) in
the range of 1ö200 millibar, advantageously 1ö10 millibar.
14. Device as in Claim 12, characterized in that it comprises means to dry the fabric (11) arranged inside said de-aeration/de-gassing
chamber (12).
15. Device as in Claim 14, characterized in that said drying means comprise at least a heated roller (17) around which the fabric
(11) is wound.
16. Device as in any claim from 12 to 15 inclusive, characterized in that it comprises a final de-aeration/drying chamber (15) inside which the fabric (11)
is made to pass after it has passed through said drying chamber (14), said chamber
(15) being associated with means (29) able to create therein an environment with a
great depression.
17. Device as in Claim 16, characterized in that said means (29) are able to create a residual pressure inside said chamber (15) in
the range of 1ö200 millibar, advantageously 1ö10 millibar.
18. Device as in Claim 16, characterized in that it comprises at least a heated roller (22) arranged inside said chamber (15) and
able to dry the fabric (11) passing through.
19. Device as in Claim 15, characterized in that it comprises means for the vaporization/humidification of said fabric (11) arranged
inside said chamber (15).
20. Device as in any claim from 12 to 19 inclusive, characterized in that it comprises sealing means (16) arranged between the outside of the device (10) and
said de-aeration chamber (12), and between said chamber (12) and said treatment chamber
(13).
21. Device as in any claim from 12 to 20 inclusive, characterized in that it comprises sealing means (16) arranged between the drying chamber (14) and said
final drying chamber (15), and between said final drying chamber (15) and the outside
of the device (10).
22. Device as in Claim 16, characterized in that it comprises at least a cooling device (26) arranged downstream of said final drying
chamber (15), said cooling device (26) being able to liquefy the ammonia vapors sucked
in at least from inside said drying chamber (14) and to allow said ammonia to be re-used
in the treatment chamber (13).
23. Device as in Claim 16, characterized in that it comprises compression means (31) with high working pressure, around 8-15 bar,
arranged downstream of said final drying chamber (15), said compression means (31)
being able to liquefy the ammonia vapors sucked in at least from inside said drying
chamber (14) and to allow said ammonia to be re-used in the treatment chamber (13).
1. Verfahren zur kontinuierlichen Oberflächenbehandlung von Textilstoffen (11) oder Maschenwaren
in Ammoniak, welches zumindest einen Schritt des Imprägnierens des Textilstoffs (11)
in flüssigem Ammoniak und zumindest einen nachfolgenden Schritt des Erwärmens/Trocknens
des Textilstoffs (11) umfaßt, wobei das Verfahren dadurch gekennzeichnet ist, daß vor der Imprägnierung mit flüssigem Ammoniak ein Schritt vorgesehen ist, bei dem
der Textilstoff (11) zumindest einer vollständigen Entlüftungs-/Entgasungsbehandlung
unterzogen wird, die in einer Umgebung (12) durchgeführt wird, die im wesentlichen
abgeschlossen ist und unter einem Zustand eines großen Unterdrucks bezüglich des Atmosphärendrucks
gehalten wird.
2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß ein Schritt des Trocknens des Textilstoffs (11) im Zusammenhang mit dem Entlüftungs-/Entgasungsschritt
vorgesehen ist.
3. Verfahren nach Anspruch 2, dadurch gekennzeichnet, daß der Trocknungsschritt durchgeführt wird, indem der Textilstoff (11) mit mindestens
einem erwärmten Streckelement (17) in Kontakt gebracht wird.
4. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß vorgesehen ist, daß der in der Umgebung (12) unter großem Unterdruck gehaltene Restdruck
im Bereich von 1ö200 Millibar liegt.
5. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß vorgesehen ist, daß der in der Umgebung (12) unter großem Unterdruck gehaltene Restdruck
im Bereich von 1ö10 Millibar liegt.
6. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß vorgesehen ist, daß der Textilstoff (11), welcher aus dem Erwärmungs-/Trocknungsschritt
kommt, einer endgültigen Entgasung unterzogen wird, sowie einem möglichen Trocknungsschritt,
der in einer Umgebung (15) durchgeführt wird, die im wesentlichen abgeschlossen ist
und unter einem Zustand eines großen Unterdrucks bezüglich des Atmosphärendrucks gehalten
wird.
7. Verfahren nach Anspruch 6, dadurch gekennzeichnet, daß vorgesehen ist, daß der in der Umgebung (15) unter großem Unterdruck gehaltene Restdruck
im Bereich von 1ö200 Millibar liegt, bevorzugt 1ö10 Millibar.
8. Verfahren nach Anspruch 6 oder 7, dadurch gekennzeichnet, daß vorgesehen ist, den Textilstoff (11) innerhalb der Umgebung (15) einer Erwärmungsbehandlung
zu unterziehen, die mittels mindestens einer erwärmten Walze (22) durchgeführt wird,
um den Trocknungsvorgang zu betonen.
9. Verfahren wie in einem der Ansprüche 6 bis 8 einschließlich, dadurch gekennzeichnet, daß vorgesehen ist, den Textilstoff (11) einer Verdampfungs-/Befeuchtungsbehandlung innerhalb
der Umgebung (15) zu unterziehen, um Spuren an Restammoniak zwischen den Zwischenräumen
und Fasern zu entfernen.
10. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß vorgesehen ist, Räuche und Dämpfe, die bei dem Erwärmungs-/Trocknungsschritt erhalten
werden, zu mindestens einem Kühl-/Kondensationsschritt zu überführen, um den Ammoniak
wieder in eine flüssige Form zu bringen.
11. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß vorgesehen ist, Räuche und Dämpfe, die bei dem Erwärmungs-/Trocknungsschritt erhalten
werden, mindestens einem Kompressionsschritt mit Drücken im Bereich von 8ö15 Bar zuzuführen,
um die Räuche und Dämpfe zu verflüssigen und den Ammoniak wieder in eine flüssige
Form zu überführen.
12. Vorrichtung zur Bearbeitung von Textilstoffen oder Wirkwaren in Ammoniak, umfassend
mindestens eine Kammer (13), in welcher der Textilstoff (11) mit flüssigem Ammoniak
behandelt wird, und eine der Behandlungskammer (13) nachgeschaltet angeordnete Trocknungskammer
(14), wobei die Vorrichtung dadurch gekennzeichnet ist, daß sie der Kammer (13) vorgeschaltet angeordnet mindestens eine Kammer (12) zur vollständigen
Entlüftung/Entgasung des Textilstoffs (11) umfaßt, innerhalb welcher der Textilstoff
(11) durchgeführt wird, bevor dieser zu der Ammoniakbehandlung überführt wird, wobei
die Kammer (12) im Zusammenhang mit Einrichtungen (28) steht, die dazu befähigt sind,
innen eine Umgebung mit großem Unterdruck bezüglich Atmosphärendruck zu erzeugen.
13. Vorrichtung nach Anspruch 12, dadurch gekennzeichnet, daß die Einrichtungen (28) dazu in der Lage sind, einen Restdruck innerhalb der Kammer
(12) im Bereich von 1ö200 Millibar zu erzeugen, bevorzugt 1ö10 Millibar.
14. Vorrichtung nach Anspruch 12, dadurch gekennzeichnet, daß sie Einrichtungen zum Trocknen des in der Entlüftungs-/Entgasungskammer (12) angeordneten
Textilstoffs (11) umfaßt.
15. Vorrichtung nach Anspruch 14, dadurch gekennzeichnet, daß die Trocknungseinrichtungen mindestens eine erwärmte Walze (17) umfassen, um welche
der Textilstoff (11) gewunden wird.
16. Vorrichtung nach einem der Ansprüche 12 bis 15 einschließlich, dadurch gekennzeichnet, daß sie eine abschließende Entlüftungs-/Trocknungskammer (15) umfaßt, in welcher der
Textilstoff (11) durchgeführt wird, nachdem er durch die Trocknungskammer (14) gelaufen
ist, wobei die Kammer (15) im Zusammenhang mit Einrichtungen (29) steht, die zur Erzeugung
einer Umgebung mit großem Unterdruck darin befähigt sind.
17. Vorrichtung nach Anspruch 16, dadurch gekennzeichnet, daß die Einrichtungen (29) dazu befähigt sind, in der Kammer (15) einen Restdruck im
Bereich von 1ö200 Millibar zu erzeugen, bevorzugt 1ö10 Millibar.
18. Vorrichtung nach Anspruch 16, dadurch gekennzeichnet, daß sie mindestens eine beheizte Walze (22) umfaßt, die in der Kammer (15) angeordnet
ist und dazu befähigt ist, den durchlaufenden Textilstoff (11) zu trocknen.
19. Vorrichtung nach Anspruch 15, dadurch gekennzeichnet, daß sie eine Einrichtung zur Verdampfung/Befeuchtung des in der Kammer (15) angeordneten
Textilstoffs (11) umfaßt.
20. Vorrichtung nach einem der Ansprüche 12 bis 19 einschließlich, dadurch gekennzeichnet, daß sie Dichtungseinrichtungen (16) umfaßt, welche zwischen der Außenseite der Vorrichtung
(10) und der Entlüftungskammer (12), sowie zwischen der Kammer (12) und der Behandlungskammer
(13), angeordnet sind.
21. Vorrichtung nach einem der Ansprüche 12 bis 20 einschließlich, dadurch gekennzeichnet, daß sie Dichtungseinrichtungen (16) umfaßt, welche zwischen der Trocknungskammer (14)
und der abschließenden Trocknungskammer (15), sowie zwischen der abschließenden Trocknungskammer
(15) und der Außenseite der Vorrichtung (10), angeordnet sind.
22. Vorrichtung nach Anspruch 16, dadurch gekennzeichnet, daß sie zumindest eine Kühlvorrichtung (26) umfaßt, die der abschließenden Trocknungskammer
(15) nachgeschaltet angeordnet ist, wobei die Kühlvorrichtung (26) dazu befähigt ist,
die Ammoniakdämpfe zu verflüssigen, die zumindest von innerhalb der Trocknungskammer
(14) angesaugt werden, und zu ermöglichen, daß der Ammoniak in der Behandlungskammer
(13) wieder verwendet werden kann.
23. Vorrichtung nach Anspruch 16, dadurch gekennzeichnet, daß sie Kompressionseinrichtungen (31) mit hohem Arbeitsdruck von ungefähr 8-15 bar umfaßt,
die der abschließenden Trocknungskammer (15) nachgeschaltet angeordnet sind, wobei
die Kompressionseinrichtungen (31) dazu in der Lage sind, die Ammoniakdämpfe zu verflüssigen,
die zumindest von innerhalb der Trocknungskammer (14) eingesaugt werden, und zu ermöglichen,
daß der Ammoniak in der Behandlungskammer (13) wieder verwendet werden kann.
1. Procédé pour la finition en continu de textiles (11) ou de tricot dans de l'ammoniac
comprenant au moins une étape d'imprégnation du textile (11) dans de l'ammoniac liquide
et au moins une étape consécutive de chauffage/séchage du textile (11), le procédé
étant caractérisé en ce qu'avant ladite imprégnation avec de l'ammoniac liquide, il se compose d'une étape au
cours de laquelle le textile (11) est soumis à au moins un traitement de désaération/dégazage
complet réalisé dans un environnement (12) fermé de façon substantielle et maintenu
dans des conditions de grande dépression par rapport à la pression atmosphérique.
2. Procédé selon la revendication 1, caractérisé en ce qu'il contient une étape de séchage du textile (11) en association avec ladite étape
de désaération/dégazage.
3. Procédé selon la revendication 2, caractérisé en ce que l'étape de séchage est réalisée en mettant ledit textile (11) en contact avec au
moins un élément d'étirage chauffé (17).
4. Procédé selon la revendication 1 ou 2, caractérisé en ce qu'il propose que la pression résiduelle maintenue dans ledit environnement (12) dans
des conditions de grande dépression s'inscrive dans une plage de 1 + 200 mbar.
5. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'il propose que la pression résiduelle maintenue dans ledit environnement (12) dans
des conditions de grande dépression s'inscrive dans une plage de 1 + 10 mbar.
6. Procédé selon la revendication 1, caractérisé en ce qu'il soumet le textile (11) provenant de l'étape de chauffage et de séchage à une étape
finale de dégazage et de séchage possible réalisée dans un environnement (15) substantiellement
fermé et qu'il est maintenu dans des conditions de grande dépression par rapport à
la pression atmosphérique.
7. Procédé selon la revendication 6, caractérisé en ce qu'il propose que la pression résiduelle maintenue dans ledit environnement (15) dans
des conditions de grande dépression s'inscrive dans une plage de 1 + 200 mbar, de
préférence, de 1 + 10 mbar.
8. Procédé selon la revendication 6 ou 7, caractérisé en ce qu'il propose de soumettre le textile (11) à un traitement thermique à l'intérieur dudit
environnement (15) réalisé à l'aide d'au moins un rouleau chauffé (22) pour accentuer
l'action de séchage.
9. Procédé selon l'une quelconque des revendications 6 à 8 incluses, caractérisé en ce qu'il propose de soumettre le textile (11) à un traitement de vaporisation/humidification
à l'intérieur dudit environnement (15) pour éliminer des traces d'ammoniac résiduel
entre les interstices et les fibres.
10. Procédé selon la revendication 1, caractérisé en ce qu'il propose de transporter les fumées et les vapeurs obtenues à partir de l'étape de
chauffage/séchage à au moins une étape de refroidissement/condensation pour ramener
l'ammoniac sous forme liquide.
11. Procédé selon la revendication 1, caractérisé en ce qu'il propose d'acheminer les fumées et les vapeurs obtenues à partir de l'étape de chauffage/séchage
vers au moins une étape de compression avec des pressions s'inscrivant dans la plage
de 8 + 15 bar pour liquéfier lesdites fumées et vapeurs et ramener l'ammoniac sous
forme liquide.
12. Dispositif pour la finition des textiles ou de tricot dans l'ammoniac, comprenant
au moins une chambre (13) dans laquelle le textile (11) est traité avec un ammoniac
liquide et une chambre de séchage (14) est agencée en aval de ladite chambre de traitement
(13), le dispositif étant caractérisé en ce que, en amont de ladite chambre (13), il comprend au moins une chambre (12) pour la désaération
et le dégazage complet du textile (11), à l'intérieur de laquelle chambre le textile
(11) est réalisé pour passer avant d'être envoyé vers le traitement d'ammoniac, ladite
chambre (12) étant associée avec des moyens (28) permettant de créer à l'intérieur
un environnement de grande dépression par rapport à la pression atmosphérique.
13. Dispositif selon la revendication 12, caractérisé en ce que les moyens (28) sont en mesure de créer une pression résiduelle à l'intérieur de
ladite chambre (12) dans une plage de 1 + 200 mbar, avantageusement, 1 + 10 mbar.
14. Dispositif selon la revendication 12, caractérisé en ce que qu'il comprend des moyens pour sécher le textile (11) agencés à l'intérieur de ladite
chambre de désaération et de dégazage (12).
15. Dispositif selon la revendication 14, caractérisé en ce que les moyens de séchage comprennent au moins un rouleau chauffé (17) autour duquel
le textile (11) est enroulé.
16. Dispositif selon l'une quelconque des revendications 12 à 15 incluses, caractérisé en ce qu'il comprend une chambre de séchage et de désaération finale (15) à l'intérieur de
laquelle le tissu (11) est réalisé après son passage à travers ladite chambre de séchage
(14), ladite chambre (15) étant associée avec des moyens (29) capables de créer ici
un environnement présentant une grande dépression.
17. Dispositif selon la revendication 16, caractérisé en ce que lesdits moyens (29) sont en mesure de créer une pression résiduelle à l'intérieur
de ladite chambre (15) dans une plage de 1 + 200 mbar, avantageusement, de 1 + 10
mbar.
18. Dispositif selon la revendication 16, caractérisé en ce qu'il comprend au moins un rouleau chauffé (22) agencé à l'intérieur de ladite chambre
(15) et en mesure de sécher le textile (11) passant à travers.
19. Dispositif selon la revendication 15, caractérisé en ce qu'il comprend des moyens pour la vaporisation et l'humidification dudit textile (11)
agencés à l'intérieur de ladite chambre (15).
20. Dispositif selon l'une quelconque des revendications 12 à 19 incluses, caractérisé en ce qu'il comprend des moyens d'étanchéité (16) agencés entre l'extérieur du dispositif (10)
et ladite chambre de désaération (12) et entre ladite chambre (12) et ladite chambre
de traitement (13).
21. Dispositif selon l'une quelconque des revendications 12 à 20 incluses, caractérisé en ce qu'il comprend des moyens d'étanchéité (16) agencés entre ladite chambre de séchage (14)
et ladite chambre de séchage final (15) et entre ladite chambre de séchage final (15)
et l'extérieur du dispositif (10).
22. Dispositif selon la revendication 16, caractérisé en ce qu'il comprend au moins un dispositif de refroidissement (26) agencé en aval de ladite
chambre de séchage final (15), ledit dispositif de refroidissement (26) étant en mesure
de liquéfier les vapeurs d'ammoniac, aspirées au moins depuis l'intérieur de ladite
chambre de séchage (14) et permet au dit ammoniac d'être réutilisé dans la chambre
de traitement (13).
23. Dispositif selon la revendication 16, caractérisé en ce qu'il comprend des moyens de compression (31) avec une pression de fonctionnement élevée
d'environ 8 à 15 bars agencés en aval de ladite chambre de séchage final (15), lesdits
moyens de compression (31) étant en mesure de liquéfier les vapeurs d'ammoniac, aspirées
au moins depuis l'intérieur de ladite chambre de séchage (14), et qu'il permet au
dit ammoniac d'être réutilisé dans la chambre de traitement (13).