Field of the Invention
[0001] This invention relates to joists, a term intended to cover similar structural components
such as beams, struts or ties.
Background to the Invention
[0002] Some known joists are fabricated in a factory to required lengths and delivered to
the job site. On arrival at the job site, the joist is sometimes found to be under
or over length: extending the length of a joist is virtually impossible and shortening
the length of a joist by cutting is difficult because typical joists have metal webs.
To overcome this problem joists with trimmable ends of wood have been made available
but these have not satisfied the dual requirements of being capable of being trimmed
to a desired length and also readily supported at their ends in a wall or by a joist
hanger.
Summary of the Invention
[0003] According to the invention a joist comprises longitudinally extending upper and lower
chords interconnected by web means, wherein at least one end of the joist has a block
of wood (or wood substitute) which spans and interconnects the upper and lower chords
and which has a width corresponding to the width of the chords, whereby said one end
of the joist is of solid material which can be cut through at any position on the
joist end to enable the joist to be trimmed to a desired length on site.
[0004] The block may be connected to the chords by any convenient means, but a mechanical
connection employing nails or tangs is preferred.
[0005] Not only can the solid material at the joist end be cut to provide a joist of a length
required at the job site, but the equality of width of the block and the chords gives
a trimmed joist a rectangular cross-section which facilitates building-in of the joist
end or support of the joist end by a joist hanger.
[0006] Preferably the two ends of the joist are identical, each having a corresponding block
of wood (or wood substitute) and each being capable of being cut to enable the joist
to be trimmed to size.
[0007] The or each block is preferably softwood but may be a substitute made from other
materials, e.g. reconstituted plastic.
[0008] The web means may be of metal, conveniently being v-shaped metal webs attached to
both sides of the chords.
[0009] Preferably, two joists are provided of differing lengths, the difference in length
between the joists being less than the combined length of the trimmable ends of the
shorter joist, and this principle can be extended to any number of joists, for example
six in the specific embodiment to be described.
Brief Description of the Drawings
[0010] A series of six joists, each in accordance with the invention, will now be described
by way of example with reference to the accompanying drawings in which:
Figures 1A to 1F are side views of the six joists,
Figure 2 is an end view on the line A-A of Figure 1F,
Figure 3 is a side view of a block of an end portion of one of the joists, and
Figure 4 is an end view of the block shown in Figure 3.
Detailed Description
[0011] The series of six modular joists shown in Figures 1A to 1F have respective overall
lengths of 4,800mm, 4,200mm, 3,600mm, 3,000mm, 2,400mm and 1,800mm. At each end of
each joist there is an end portion 10 having a length of 350mm. Thus, the joists have
respective central portions 12 with lengths of 4,100mm, 3,500mm, 2,900mm, 2,300mm,
1,700mm and 1,100mm. Apart from the lengths of the central portions 12, the six joists
are identical so the shorter joist shown in Figure 1 will now be described in detail.
[0012] The shorter joist has wooden upper and lower chords 14, 16 each of which is of the
same rectangular cross-sectional shape and extends for the complete length of the
joist. Over the central portion 12 of the joist, the chords are interconnected by
V-shaped metal webs 18 which are nail plated to the outwardly-facing edges of the
chords 14, 16, so the central portion 12 is hollow and can accommodate services such
as wiring or plumbing.
[0013] At each end portion 10, the volume between the chords 14, 16 is filled by a solid
wooden block 20 the upper surface of which is rigidly attached to the undersurface
of the chord 14 and the lower surface of which is rigidly attached to the upper surface
of the chord 16. As best seen in Figure 2, the block 20 has a width identical to the
width of the chords 14, 16 so that in cross-section the end portion 10 presents a
rectangular shape.
[0014] Figures 3 and 4 show how a 50mm length at the end of each block 20 adjoining the
central portion 12 is chamfered at 22 to receive the ends of the adjacent metal webs
18. In preferred embodiments, the wooden block 20 is typically of length 350mm and
of a vertical depth which corresponds to the volume between the chords 14, 16.
[0015] Because each end portion 10 is of solid wooden material (made up of the upper and
lower chords 14, 16 and the wooden block 20) the end portion 10 can be sawn transversely
to the length of the joist to enable the joist to be trimmed to length on the job
site. By providing a series of joists with a step difference in length (600mm) of
less than twice the length of each end portion 10 (350mm), a joist of any length can
be obtained by appropriate trimming of a joist end.
[0016] Whether trimmed or not, the joist end presents a rectangular cross-sectional shape
which is devoid of recesses. This rectangular cross-sectional shape makes it easier
for the joist end to be secured to a joist hanger (which can be attached directly
to the planar sides of the joist end) or for the joist end to be built into a wall.
[0017] The dimensions of the joist, chords and block may vary but four exemplary sets of
dimensions are given in millimetres in the four lines of the table below.
| Overall vertical depth of joist |
Horizontal width of joist |
Vertical depth of each chord |
Vertical depth of block |
| 195 |
72 or 97 |
35 |
125 |
| 219 |
72 or 97 |
47 |
125 |
| 254 |
72 or 97 |
47 |
160 |
| 304 |
72 or 97 |
47 |
210 |
1. A joist comprising longitudinally extending upper and lower chords (14, 16) interconnected
by web means (18), wherein at least one end (10) of the joist has a block (20) of
wood (or wood substitute) which spans and interconnects the upper and lower chords
(14, 16) and which has a width corresponding to the width of the chords (14, 16),
whereby said one end (10) of the joist is of solid material which can be cut through
at any position on the joist end (10) to enable the joist to be trimmed to a desired
length on site.
2. A joist according to claim 1, wherein the or each block (20) is softwood.
3. A joist according to claim 1, wherein the or each block (20) is a substitute made
from reconstituted plastic.
4. A joist according to any one of claims 1 to 3, wherein the two ends (10) of the joist
are identical, each having a corresponding block (20) of wood (or wood substitute)
and each being capable of being cut to enable the joist to be trimmed to size.
5. A joist according to any one of the preceding claims, wherein the block (20) is connected
to the chords (14, 16) by a mechanical connection employing nails or tangs.
6. A joist according to any one of the preceding claims, wherein the web means (18) are
v-shaped metal webs attached to both sides of the chords (14, 16).
7. A plurality of joists each in accordance with any one of claims 1 to 6, wherein the
plurality of joists comprises at least two joists of differing lengths, the difference
in length between the joists being less than the combined length of the trimmable
ends (10) of the shorter joist.