Technical Field
[0001] The present invention relates to a method for producing a high-tensile-strength low
alloy carbon steel (in the form of a steel sheet, a steel pipe, a section steel or
a wire rod), for a building structure, the high-tensile-strength steel showing an
excellent high temperature strength during a relatively short span of about one hour
in the temperature range from 600°C to 800°C and being used for a general structure
in the field of building construction, civil engineering, an offshore structure, shipbuilding,
a reservoir tank or the like.
Background Art
[0002] In the field of building construction, civil engineering or the like, for example,
steel standardized by JIS, etc. are widely used as steel for various structures. Here,
the allowable temperature of an ordinary steel for a building structure is 550°C because
the strength thereof begins to lower at a temperature of about 350°C.
[0003] For that reason, in order to secure safety from a fire in the case where an above-mentioned
steel material is used in architecture such as a building, an office, a dwelling,
a multi-level car parking tower or the like, the application of sufficient fire-resistant
coating to the steel is required and the laws related to architectures stipulate that
the temperature of the steel material should not rise to 350°C or higher during a
fire.
[0004] The reason for the above regulation is that the proof stress of the above-mentioned
steel at about 350°C becomes about two-thirds of that at room temperature and thus
it falls short of the required strength. When steel is used in a building structure,
a fire-resistant coating is applied thereto so that the temperature of the steel may
not reach 350°C during a fire. Therefore, the cost for the fire-resistant coating
goes up in comparison with the cost of the steel and a large increase in the construction
cost is inevitable.
[0005] Solving the above problems, Japanese Unexamined Patent Publication Nos. H2-77523
and H10-68044, for example, disclose that a steels usable at a temperature of not
lower than 600°C is generally called "a fire-resistant steel." As an example of the
relevant invention, Japanese Unexamined Patent Publication No. H2-77523 proposes a
fire-resistant steel having such a high temperature strength that the yield strength
thereof at 600°C is not less than two-thirds (about 70%) of that at room temperature.
Further, in other examples of the invention related to a fire-resistant steel withstanding
a temperature of 600°C, the generally adopted criterion is that a yield strength at
600°C is not less than two-thirds of that at room temperature.
[0006] However, in case of a fire-resistant steel withstanding a temperature of 700°C or
800°C, no general rules are specified at present with regard to the specification
of a high temperature strength (the ratio of a yield strength at a high temperature
to that at room temperature). For example, Japanese Unexamined Patent Publication
No. H2-77523 discloses a steel, to which considerable amounts of Mo and Nb are added,
that can secure a proof stress at 600°C of not less than 70% of the proof stress at
room temperature, but it does not describe a proof stress at 700°C or 800°C.
[0007] Furthermore, where the proof stress of a steel at 600°C is only about 70% of that
at room temperature, considering a temperature rise during a fire, though it is possible
to reduce the amount of fire-resistant coating, a building structure to which a steel
not coated with fire-resistant coating is applicable is limited to an architecture
having an open space such as a multi-level car parking tower or an atrium and therefore
the application of the steel not coated with a fire-resistant coating is substantially
limited.
[0008] Japanese Unexamined patent Publication No. H10-68044 discloses a technology that
secures a proof stress at 700°C being not less than 56% of the proof stress at room
temperature by making the microstructure of a steel, to which considerable amounts
of Mo and Nb are added, composed of a bainite structure, but it does not describe
a proof stress at 800°C.
[0009] Consequently, though a steel securing a high temperature strength at about 600°C
has already been used in the market and a steel securing a certain strength at 700°C
has been invented in the above examples, it has been difficult to stably produce a
practically usable steel that is capable of securing a high temperature strength at
a temperature of 700°C or 800°C.
[0010] Meanwhile, the present inventors have recently disclosed a fire-resistant steel withstanding
850°C in Japanese Unexamined Patent Publication No. 2002-105585. The invented steel
secures effective precipitates even at a high temperature and obtains fire resistance
at 850°C by adding comparatively large amounts of alloying elements such as Al, Ti,
etc. However, it is not suitable for the steel to be applied to a welded structure.
[0011] As it has been explained above, when an ordinary steel is applied to architecture,
as the high temperature strength is low. The ordinary steel has not been used without
a fire-resistant coating or with a thin fire-resistant coating, and therefore it has
had to be coated with an expensive fire-resistant coating.
[0012] In addition, even in a fire-resistant steel, the guaranteed fire-resistant temperature
has been 600°C to 700°C at the highest and therefore the development of a steel that
can be used at a temperature of 700°C or 800°C without the application of fire-resistant
coating and thus allows a fire-resistant coating process to be eliminated, has long
been sought for.
Disclosure of the Invention
[0013] The object of the present invention is to provide: a high-tensile-strength steel
that is excellent in high temperature strength in the temperature range from 600°C
to 800°C and in weldability and is used in the field of building construction, civil
engineering or the like; and a production method that makes it possible to stably
supply the steel in an industrial scale. The gist of the present invention is as follows:
(1) A high-tensile-strength steel excellent in high temperature strength, characterized
by containing, in mass, C at not less than 0.005% to less than 0.08%, Si at not more
than 0.5%, Mn at 0.1 to 1.6%, P at not more than 0.02%, S at not more than 0.01%,
Mo at 0.1 to 1.5%, Nb at 0.03 to 0.3%, Ti at not more than 0.025%, B at 0.0005 to
0.003%, Al at not more than 0.06%, and N at not more than 0.006%, with the balance
consisting of Fe and unavoidable impurities.
(2) A high-tensile-strength steel excellent in high temperature strength according
to the item (1), characterized by said steel satisfying the expression p ≧ -0.0029
x T + 2.48 when the steel temperature T (°C) is within the range from 600°C to 800°C,
wherein p is a stress drop ratio (a yield stress at a high temperature/a yield stress
at room temperature) that is obtained by converting a yield stress normalized by using
a yield stress at room temperature.
(3) A high-tensile-strength steel excellent in high temperature strength according
to the item (1), characterized in that: said steel comprising a single structure composed
of bainite or a composite structure composed of ferrite and bainite at room temperature;
the temperature (Ac1) at which said structure reversely transforms into austenite during high temperature
heating corresponding to a fire is higher than 800°C; and said steel satisfies the
expression p ≧ -0.0029 x T + 2.48 when the steel temperature T (°C) is within the
range from 600°C to 800°C, wherein p is a stress drop ratio (a yield stress at a high
temperature/ a yield stress at room temperature) that is obtained by converting a
yield stress normalized by using a yield stress at room temperature.
(4) A high-tensile-strength steel excellent in high temperature strength according
to the item (1), characterized in that, in the high temperature range from 600°C to
800°C: said steel has such a strength as to satisfy the expression p ≧ -0.0029 x T
+ 2.48 when the steel temperature T (°C) is within the range from 600°C to 800°C,
wherein p is a stress drop ratio (a yield stress at a high temperature/ a yield stress
at room temperature) that is obtained by converting a yield stress normalized by using
a yield stress at room temperature; said steel has a structure wherein the temperature
(Ac1) at which a single structure composed of bainite or a composite structure composed
of ferrite and bainite at room temperature reversely transforms into austenite during
high temperature heating corresponding to a fire is higher than 800°C; one ore more
of carbonitrides precipitated phases thermodynamically stable in said single structure
composed of bainite or in said composite structure composed of ferrite and bainite
is not less than 5 x 10-4 in terms of a molar fraction; and the total amount of Mo, Nb and Ti that dissolve
in the ferrite structure is not less than 1 x 10-3 in terms of a molar concentration.
(5) A high-tensile-strength steel excellent in high temperature strength according
to the item (1), characterized in that, in the high temperature range from 600°C to
800°C: said steel has such a strength as to satisfy the expression p ≧ -0.0029 x T
+ 2.48 when the steel temperature T (°C) is within the range from 600°C to 800°C,
wherein p is a stress drop ratio (a yield stress at a high temperature/ a yield stress
at room temperature) that is obtained by converting a yield stress normalized by using
a yield stress at room temperature; said steel has a structure wherein the temperature
(Ac1) at which a single structure composed of bainite or a composite structure composed
of ferrite and bainite at room temperature reversely transforms into austenite during
high temperature heating corresponding to a fire is higher than 800°C; the average
circle equivalent diameter of prior austenite grains in said steel is not more than
120 µm; one or more of carbonitrides precipitated phases thermodynamically stable
in said single structure composed of bainite or in said composite structure composed
of ferrite and bainite is not less than 5 x 10-4 in terms of a molar fraction; and the total amount of Mo, Nb and Ti that dissolve
in the ferrite structure is not less than 1 x 10-3 in terms of a molar concentration.
(6) A high-tensile-strength steel excellent in high temperature strength according
to any one of the items (1) to (5), characterized in that the weld cracking susceptibility
index PCM of said steel defined by the following expression is not more than 0.20%;

(7) A high-tensile-strength steel excellent in high temperature strength according
to any one of the items (1) to (6), wherein the steel further containing, in mass,
one or more of Ni at 0.05 to 1.0%, Cu at 0.05 to 1.0%, Cr at 0.05 to 1.0%, and V at
0.01 to 0.1%.
(8) A high-tensile-strength steel excellent in high temperature strength according
to any one of the items (1) to (7), wherein the steel further containing, in mass:
one or more of Ni at 0.05 to 1.0%, Cu at 0.05 to 1.0%, Cr at 0.05 to 1.0%, and V at
0.01 to 0.1%; and additionally one or more of Ca at 0.0005 to 0.004%, REM at 0.0005
to 0.004%, and Mg at 0.0001 to 0.006%.
(9) A high-tensile-strength steel excellent in high temperature strength according
to the item (7) or (8), characterized in that, in the high temperature range from
600°C to 800°C: said steel has such a strength as to satisfy the expression p ≧ -0.0029
x T + 2.48 when the steel temperature T (°C) is within the range from 600°C to 800°C,
wherein p is a stress drop ratio (a yield stress at a high temperature/ a yield stress
at room temperature) that is obtained by converting a yield stress normalized by using
a yield stress at room temperature; said steel has a structure wherein the temperature
(Ac1) at which a single structure composed of bainite or a composite structure composed
of ferrite and bainite at room temperature reversely transforms into austenite during
high temperature heating corresponding to a fire is higher than 800°C; the average
circle equivalent diameter of prior austenite grains in said steel is not more than
120 µm; one or more of carbonitrides precipitated phases thermodynamically stable
in said single structure composed of bainite or in said composite structure composed
of ferrite and bainite is not less than 5 x 10-4 in terms of a molar fraction; and the total amount of Mo, Nb and Ti that dissolve
in the ferrite structure is not less than 1 x 10-3 in terms of a molar concentration.
(10) A method for producing a high-tensile-strength steel excellent in high temperature
strength, characterized by comprising the steps of: reheating a casting or a slab
having a steel composition according to any one of the items (1) to (9) in the temperature
range from 1,100°C to 1,250°C; hot rolling it in the temperature range of not lower
than 850°C while controlling the cumulative reduction ratio in the temperature range
of not higher than 1,100°C to not less than 30%; finishing the hot rolling, cooling
the hot-rolled steel sheet at a cooling rate of not lower than 0.3 K/sec. from the
temperature range of not lower than 800°C to the temperature range of not higher than
650°C; and thus making the microstructure of the steel comprising a single structure
composed of bainite or a composite structure composed of ferrite and bainite.
(11) A high-tensile-strength steel excellent in high temperature strength, characterized
by: comprising, in mass, C at not less than 0.005% to less than 0.08%, Si at not more
than 0.5%, Mn at 0.1 to 1.6%, P at not more than 0.02%, S at not more than 0.01%,
Mo at 0.1 to 1.5%, Nb at 0.03 to 0.3%, Ti at not more than 0.025%, B at 0.0005 to
0.003%, Al at not more than 0.06%, and N at not more than 0.006%, with the balance
consisting of Fe and unavoidable impurities; having a structure wherein the temperature
(Ac1) at which a composite structure composed of ferrite and bainite, the composite structure
having a bainite fraction being in the range from 20 to 95% at room temperature, reversely
transforms into austenite during high temperature heating corresponding to a fire
is higher than 800°C; and having a low yield ratio.
(12) A high-tensile-strength steel excellent in high temperature strength according
to the item (11), wherein the steel further containing, in mass, one or more of Ni
at 0.05 to 1.0%, Cu at 0.05 to 1.0%, Cr at 0.05 to 1.0%, and V at 0.01 to 0.1%.
(13) A high-tensile-strength steel excellent in high temperature strength according
to the item (11) or (12), wherein the steel further containing, in mass: one or more
of Ni at 0.05 to 1.0%, Cu at 0.05 to 1.0%, Cr at 0.05 to 1.0%, and V at 0.01 to 0.1%;
and additionally one or more of Ca at 0.0005 to 0.004%, REM at 0.0005 to 0.004%, and
Mg at 0.0001 to 0.006%.
(14) A method for producing a high-tensile-strength steel excellent in high temperature
strength, characterized by comprising the steps of: reheating an ingot or a slab having
a steel composition according to any one of the items (11) to (13) in the temperature
range from 1,100°C to 1,250°C; hot rolling it in the temperature of not lower than
850°C while controlling the cumulative reduction ratio in the temperature of not higher
than 1,100°C to not less than 30%; finishing the hot rolling, cooling the hot-rolled
steel sheet at a cooling rate of not lower than 0.3 K/sec. from the temperature of
not lower than 800°C to the temperature of not higher than 650°C; thus making the
microstructure of the steel comprising a single structure composed of bainite or a
composite structure composed of ferrite and bainite; forming a structure wherein the
temperature (Ac1) at which a microcomposite structure composed of ferrite and bainite, the composite
structure having a bainite fraction being in the range from 20 to 95% at room temperature,
reversely transforms into austenite during high temperature heating corresponding
to a fire is higher than 800°C; and securing a low yield ratio.
Best Mode for Carrying out the Invention
[0014] The present inventors have proposed steels excellent in high temperature strength
at 600°C and 700°C and the steels excellent in high temperature strength at 600°C
have already been used in various fields including building construction. However,
there is a very strong demand in the market for a steel withstanding a still higher
temperature. At the same time, there also is a strong demand for a steel excellent
in high temperature strength to have a still higher strength.
[0015] In a fire resistance design, a steel is well accepted as long as the steel maintains
high strength for the duration of a fire. That is, it is not necessary to consider
such long lasting strength as required of a conventional heat-resistant steel and
a steel is well accepted as long as the yield strength of the steel is maintained
for a relatively short time at a high temperature. For example, a steel can be sufficiently
used as a fire-resistant steel withstanding 800°C as long as the yield strength of
the steel is secured for a short retention time of about 30 minutes at a high temperature
of 800°C.
[0016] The performance of a conventional fire-resistant steel has been regulated so that
a yield strength at a high temperature is not less than two-thirds of that at room
temperature. However, considering the fact that the range of the strength of a steel
in the actual design of a steel construction is about 0.2 to 0.4 time the lower limit
of the yield strength at room temperature, it is necessary for the steel to satisfy
the expression p ≧ - 0.0029 x T + 2.48 when the steel temperature T (°C) is within
the range from 600°C to 800°C, wherein p is a stress drop ratio (a yield stress at
a high temperature/a yield stress at room temperature) that is obtained by converting
a yield stress normalized by using a yield stress at room temperature.
[0017] In order to further enhance high temperature strength, it is effective to promote
the precipitation of carbonitrides that are stable at a high temperature and make
a microstructure consist of bainite by the combined addition of Mo and Nb. In order
to enhance strength at room temperature and emphasize the properties as a high-tensile-strength
steel, a microstructure may be made composed of a single structure of bainite.
[0018] However, since a strength at room temperature increases as the fraction of hard bainite
increases, when the upper limit of a yield ratio (YR) is regulated, it is desirable
to make the microstructure of a steel comprising a single structure composed of bainite
or a composite structure composed of ferrite and bainite that has an adequate bainite
fraction, in accordance with the required properties including a strength at room
temperature.
[0019] In order to produce a proper microstructure and obtain a strength in the prescribed
range at room temperature, it is effective to lower a C content. A low C content has
the effects of enhancing the thermodynamic stability of bainite or a composite structure
composed of ferrite and bainite at a high temperature and also raising the temperature
(Ac
1) at which a structure reversely transforms into austenite. However, in this case,
it has been clarified that the microstructure and the steel properties are apt to
be influenced by rolling conditions and subsequent cooling conditions and a stable
production is hardly obtained.
[0020] To address the problems, the present inventors investigated the control of a microstructure
and the enhancement of high temperature strength, as a result, found that an appropriate
the amount B addition was effective for the stabilization of production, and established
the present invention.
[0021] A steel in this category is generally required to have such weldability as required
of a conventional steel for a welded structure since the steel may be used for a welded
structure, and therefore it has been a very difficult challenge to achieve such a
steel excellent in strength at a high temperature of 700°C to 800°C.
[0022] The present inventors carried out intensive studies to solve the problem, and found
that, in order to obtain a high temperature strength in the temperature range from
700°C to 800°C, it was effective to enhance precipitation hardening of a steel by
the combined addition of alloying elements such as Mo, Nb, v, Ti, etc., in order to
increase dislocation density by making a microstructure composed of bainite, and further
to delay the recovery of the dislocation by dissolved Mo, Nb and V and somewhat by
dissolved Ti.
[0023] The present inventors further found that, in order to simultaneously secure all of
a strength at 700°C to 800°C, a strength at room temperature, and a desired a stress
drop ratio p from room temperature to a high temperature, it was important to make
a microstructure comprising a composite structure composed of ferrite and bainite
or a single structure composed of bainite and, at the same time, to obtain the thermal
stability of the matrix structure at a high temperature and the adequate effects of
conformable precipitation hardening and dislocation recovery delay by controlling
the amounts of alloying elements addition in appropriate amounts. Furthermore, in
order to secure a low yield ratio, it is necessary to make a microstructure comprising
an adequate composite structure composed of ferrite and bainite.
[0024] In general, the yield strength of a steel begins to drop sharply from a temperature
close to 450°C. This is because, as a temperature rises, thermal activation energy
drops and resistance to dislocation slip movement, which has been effective at a low
temperature, becomes ineffective.
[0025] Generally speaking, Cr carbide, Mo carbide and the like, which are utilized for strengthening
a steel in a temperature of around lower than 700°C, function as effective resistance
to dislocation slip movement up to a high temperature of about 600°C, but they dissolve
again at a high temperature of 800°C or so and therefore can scarcely maintain the
strengthening effect.
[0026] The present inventors investigated single or composite structures of various precipitates
having higher stability at a high temperature. As a result, it was found that precipitates
formed by combining Mo with Nb, Ti and V had high stability at a high temperature
and also a high strengthening effect at 700°C to 800°C. That is, precipitates formed
by combining Mo with Nb, Ti and V precipitate finely during reheating, for example
during temperature rise at a fire, by: adding appropriate amounts of Mo, Nb, Ti and
V; keeping a heating temperature high at hot rolling; thus making those elements dissolve
sufficiently; also introducing proper structure after hot rolling having a high dislocation
density; and, by so doing, securing precipitation sites where precipitates can occur.
[0027] Even such composite precipitates grow and coarsen while a steel is retained at 700°C
to 800°C and the strengthening effect decreases before long. However, when such composite
precipitates exist densely and finely dispersed manner, a desired level of yield strength
can sufficiently be obtained at 700°C to 800°C as long as the retention time is about
30 minutes.
[0028] In addition, Mo, Nb, V and Ti dissolved in a BCC phase are effective for the delay
of dislocation recovery and have the effect of raising the temperature at which a
sharp drop of yield strength commences. The present inventors obtained the following
discovery as a result of variously studying in detail the effect of those high temperature
strengthening factors on yield stress at 700°C to 800°C. That is, in order that a
steel satisfies the expression p ≧ -0.0029 x T + 2.48 when the steel temperature T
(°C) is within the range from 700°C to 800°C, namely the stress drop ratio is not
less than 45% at 700°C and not less than 16% at 800°C, wherein p is a yield stress
drop ratio from room temperature to a high temperature (a yield stress at a high temperature/
a yield stress at room temperature), it is necessary that, in the temperature range,
carbonitrides compositely containing Mo, Nb, V and Ti are not less than 5 x 10
-4 in terms of a molar fraction and the total amount of Mo, Nb, V and Ti that dissolve
in a BCC phase is not less than 1 x 10
-3 in terms of a molar concentration.
[0029] The composition of a composite carbonitride precipitates that are important for the
securing a high temperature strength can easily be identified by analysis with, for
example, an electron microscope or an EDX. The amount of a thermodynamically stable
precipitates that are formed equilibriously and the amounts of alloying elements that
dissolve in a BCC phase can easily be calculated from the amounts of the alloying
elements addition by using a commercially available software for a thermodynamic computation
database or the like.
[0030] However, even when precipitates themselves are stable, if a base steel transforms
due to a temperature rise, the coherency between the precipitates and the matrix is
lost, they become incoherent, and thus the strengthening function of the precipitates
deteriorates sharply. That is, in order to make use of the strengthening effect of
composite precipitates that are stable even at a high temperature, it is essential
for a steel that the base steel structure of the matrix does not transform even at
800°C which is a designed temperature.
[0031] For that reason, concretely, it is necessary to control the Ac
1 transformation temperature of a steel to not lower than 800°C by adjusting alloying
elements, for example by lowering the amount of Mn addition that has a function of
forming austenite.
[0032] Further, the concept of the present invention is to enhance strengthening at a high
temperature by utilizing precipitates and dissolved elements and, thus, the amounts
of addition alloying elements, such as Cr, Mn and Mo, that have so far been added
abundantly to a conventional steel for high temperature use can rather be restrained
at a low level. Therefore, it is possible to design alloy addition so as not to deteriorate
weldability.
[0033] Note that, as a steel comprising a single structure composed of bainite has a high
strength, the condition of a low yield ratio that is required of a steel for building
construction cannot necessarily be satisfied. In order to cope with that, when a low
yield ratio is required of a steel according to the present invention, a microstructure
is made comprising composite structure composed of ferrite and bainite and the bainite
fraction is controlled in the range from 20 to 95%. The reason is that an excessive
ferrite fraction in a microstructure makes it difficult to secure strength both at
room temperature and at a high temperature by increasing the amounts of alloying elements
addition.
[0034] The reasons for regulating the components in the present invention are explained
hereunder. Here, % means a percent in terms of mass.
[0035] C is an element that affects the properties of a steel most conspicuously and is
essential for the formation of composite precipitates (carbides) with Mo, Nb, Ti and
V. Therefore, a C amount of at least 0.005% is necessary. If a C amount is less than
the amount, the strength of a steel is insufficient. However, when C is added in excess
of 0.08%, the Ac
1 transformation temperature lowers, and therefore strength at 800°C is hardly obtained
and toughness also deteriorates. For those reasons, a C amount is limited in the range
from 0.005 to 0.08%. Further, it is preferable to limit a C amount to less than 0.04%
in order to keep the matrix composed of ferrite and bainite thermodynamically stable
during high temperature heating corresponding to a fire, to maintain the coherency
of the matrix with carbonitride precipitates compositely containing Mo, Nb, V and
Ti, and thus secure the strengthening effect.
[0036] Si is an element contained in a steel as a deoxidizing agent and is effective in
enhancing the strength of a steel at room temperature as it has a function of strengthening
a steel by acting as substitutional solution hardening. However, Si does not have
the effect of enhancing strength particularly at a high temperature exceeding 600°C.
If Si is added abundantly, weldability and HAZ toughness deteriorate, and therefore
the upper limit of an Si amount is limited to 0.5%. A steel can be deoxidized only
by Ti and/or Al, and therefore it is preferable that an si amount is as low as possible
from the viewpoint of HAZ toughness and hardenability. Therefore, Si may not necessarily
be added.
[0037] Mn is an element indispensable for securing strength and toughness. Mn is a substitutional
solution hardening element and therefore it is effective for the enhancement of strength
at room temperature. However, Mn does slight contribution to increase high temperature
strength exceeding 600°C. For that reason, in a steel containing a comparatively large
amount of Mo, such as a steel according to the present invention, an Mn amount is
limited to not more than 1.6% from the viewpoint of the improvement of weldability,
namely the lowering of a PCM value. To control the upper limit of a Mn amount to a
low level is advantageous also from the viewpoint of the control of the segregation
at the center of a continuously cast slab. Further, in order to control the Ac
1 transformation temperature to not lower than 800°C, the addition of Mn must be restrained
and it is desirable to set the upper limit at 0.9%. The lower limit of an Mn amount
is not particularly regulated, but it is desirable to add Mn by not less than 0.1%
from the viewpoint of the securing of the strength and toughness of a steel.
[0038] In order to obtain an appropriate fraction of a bainite structure, a cooling rate
must be not lower than 0.3 K/sec. in the temperature range from 800°C to 650°C after
the completion of hot rolling. That is, a comparatively thin steel sheet less than
about 25 mm in thickness must be produced through an air cooling process or an accelerated
cooling (water cooling) process, and a comparatively thick steel sheet more than about
25 mm in thickness must be produced through an accelerated cooling (water cooling)
process.
[0039] P is an impurity in a steel according to the present invention and the reduction
of a P amount tends to reduce intergranular fracture at a HAZ. Therefore, it is preferable
that a P amount is as small as possible. When a P amount is high, the low temperature
toughness of a steel and a weld deteriorate. For that reason, the upper limit of a
P amount is set at 0.02%.
[0040] S, like P, is an impurity in a steel according to the present invention and therefore
it is preferable that an S amount is as small as possible from the viewpoint of the
low temperature toughness of a base steel. when an S amount is high, the low temperature
toughness of a base steel and a weld deteriorate. For that reason, the upper limit
of an S amount is set at 0.01%.
[0041] Mo is a basic element that constitutes composite precipitates which enhance high
temperature strength and thus is an essential element in a steel according to the
present invention. It is necessary to add Mo by not less than 0.1% in order to obtain
composite precipitates formed by combining Mo with Nb and Ti or composite precipitates
formed by combining Mo with Nb, Ti and V at a high density and thus enhance high temperature
strength. On the other hand, when Mo is added in excess of 1.5%, the uniformity of
the properties of a steel is hardly controlled, the toughness of a weld heat-affected
zone deteriorates, and also the economical efficiency is lost. For those reasons,
an addition amount of Mo is limited in the range from 0.1 to 1.5%, preferably from
0.2 to 1.1%.
[0042] Nb is an element that contributes important roles in securing strength at a high
temperature of 700°C or 800°C in a steel according to the present invention to which
a comparatively large amount of Mo is added. Firstly, in general, Nb is an element
that is useful for raising the recrystallization temperature of austenite and exhibiting
the effect of controlled rolling during hot rolling to the maximum. Secondly, Nb contributes
to the grain size refinement of austenite in a heated steel at reheating prior to
hot rolling, normalizing or quenching.
[0043] In addition, Nb has the effect of enhancing strength by precipitation hardening,
and also contributes to the enhancement of high temperature strength by the combined
addition with Mo. When the amount of Nb addition is less than 0.03%, the effect of
precipitation hardening is insufficient in the temperature range from 700°C to 800°C,
and therefore it is preferable to add Nb by not less than 0.1%. On the other hand,
when an Nb amount exceeds 0.2%, the toughness of a steel may deteriorate, and therefore
the upper limit of an Nb amount is set at 0.3%. Consequently, a Nb amount is limited
in the range from 0.03 to 0.3%.
[0044] Ti, like Nb, is also effective for the enhancement of high temperature strength.
When severe toughness is required of a steel and a weld in particular, it is desirable
to add Ti. The reason is that, when an Al amount is small (not more than 0.003%, for
example), Ti forms precipitates mainly composed of Ti
2O
3 by combining with O, the precipitates act as nuclei for forming intragranular transformed
ferrite, and that improves toughness at a weld. Another reason is that Ti forms TiN
in the slab by combining with N, restrains the coarsening of γ grains during reheating,
and thus is effective for the microstructure refinement after hot rolling, and further
that fine TiN remaining in a steel sheet refines microstructure of a heat-affected
zone at welding. A Ti amount of at least 0.005% is necessary in order to secure those
effects. However, when a Ti amount is excessive, Ti forms TiC and then deteriorates
low temperature toughness and weldability. For that reason, a Ti amount is preferably
not more than 0.02%; the upper limit thereof is 0.025%.
[0045] B is very important in controlling strength through the control of the fraction of
bainite formed. That is, B is effective in improving hardenability by segregating
at the grain boundaries of austenite and restraining ferrite formation, and forming
bainite stably even when a cooling rate is comparatively low as in air cooling. A
B amount of at least 0.0005% is necessary in order to secure the above effects. However,
if an addition amount of B is excessive, not only the effect of improving hardenability
is saturated but also B precipitates that cause the embrittlement of prior austenite
grain boundaries and are detrimental to toughness may form. Therefore, the upper limit
of a B amount is set at 0.003%.
[0046] Al is an element generally contained in a steel as a deoxidizing agent. However,
only Si or Ti can play the role of deoxidization sufficiently and thus the lower limit
of an Al amount is not specified in the present invention (including the case of an
Al amount is zero). On the other hand, if an Al amount is excessive, not only the
cleanliness of a steel deteriorates but also the toughness of a weld metal deteriorates.
Therefore, the upper limit of an Al amount is set at 0.06%.
[0047] N is an element that is contained in a steel as an unavoidable impurity and the lower
limit of an N amount is not particularly specified. However, the increase of an N
amount is extremely detrimental to toughness at a HAZ and weldability. Therefore,
the upper limit thereof is set at 0.006% in a steel according to the present invention.
[0048] Next, the reasons for specifying the addition and the ranges of the addition amounts
of Ni, Cu, Cr, V, Ca, REM and Mg, which may be contained in a steel as occasional
demands, are explained hereunder. The main object of further adding those elements
in addition to the basic components is to improve properties such as strength, toughness
and the like with the excellent features of a steel according to the present invention
not harmed. Accordingly, the addition amounts thereof should be restricted spontaneously.
[0049] Ni enhances the strength and toughness of a steel while weldability and toughness
at a HAZ are not badly affected. In order to secure those effects, Ni must be added
by at least not less than 0.05%. On the other hand, if Ni is added excessively, not
only economical efficiency is harmed but also weldability is adversely affected, and
therefore the upper limit of an Ni amount is set at 1.0%.
[0050] Cu exhibits almost the same effects and roles as Ni. An excessive addition of Cu
causes the deterioration of weldability and the generation of Cu-induced cracks during
hot rolling which makes the production difficult, and therefore the upper limit of
a Cu amount is set at 1.0%. The lower limit of a Cu amount should be the least amount
in which a substantial effect is obtained and thus is set at 0.05%.
[0051] Cr enhances both the strength and the toughness of a steel. However, if an addition
amount of Cr is excessive, the toughness and weldability of both a base steel and
a weld are deteriorated, and therefore a Cr amount is limited in the range from 0.05
to 1.0%.
[0052] The aforementioned Cu, Ni and Cr are effective in not only the strength and toughness
of a steel but also the weather resistance thereof. For those purposes, it is preferable
to add the elements within the range where weldability is not hindered.
[0053] V has almost the same function of composite precipitation as Nb has, but the effect
thereof is smaller than that of Nb. Further, V influences hardenability and also contributes
to the enhancement of high temperature strength. The same effect as Nb is hardly obtained
with a V addition amount of less than 0.01%. On the other hand, if the amount of V
addition is excessive, the toughness of a steel deteriorates sometimes. Therefore,
the lower and upper limits of a V amount in a steel according to the present invention
are set at 0.01% and 0.1%, respectively.
[0054] Ca and REM combine with S, which is an impurity, and have the functions of enhancing
toughness and restraining cracks induced by dispersed hydrogen at a weld. However,
if their amounts are excessive, coarse inclusions are formed and they exert harmful
influence. Therefore, the adequate content of Ca or REM is 0.0005 to 0.004%.
[0055] Mg has the functions of restraining the growth of austenite grains and fractionizing
them at a heat-affected zone, and enhances toughness at a weld. In order to secure
those effects, a Mg addition of not less than 0.0001% is necessary. On the other hand,
if the Mg addition increases, the degree of the effects to the increase of the addition
amount decreases and economical efficiency is harmed. Therefore, the upper limit of
an Mg amount is set at 0.006%.
[0056] Now, it is also an effective means for improving the properties of a steel according
to the present invention to secure high temperature strength by adding an appropriate
amount of W in the same effect as the addition of Mo, Nb and V. A W amount of at least
0.01% is necessary in order to obtain the effect. However, if a W amount exceeds 1%,
the effect is saturated and, therefore, the upper limit thereof is set at 1% from
the economical efficiency viewpoint.
[0057] Further, in order to secure a low cracking susceptibility at room temperature and
make welding without preheating viable, a PCM value is limited to not more than 0.20%.
PCM is an index that represents weldability and, as a PCM value decreases, weldability
improves. In a steel according to the present invention, an excellent weldability
can be secured as long as a PCM value is not more than 0.20%. Here, the weld cracking
susceptibility index PCM is defined by the following expression;

[0058] In addition, the diameter of prior austenite grains in a finally transformed structure
is limited to not larger than 150 µm in terms of an average circle-equivalent diameter
at the position in the depth of one-fourth of the sheet thickness on a cross section
in the direction of the final hot rolling of a steel sheet. The reason is that a prior
austenite grain diameter significantly influences toughness together with a microstructure
and it is very important and essential to control the prior austenite grain diameter
to as small as possible, particularly in order to enhance the toughness of such a
Mo-added steel according to the present invention. The reason for limiting a prior
austenite grain diameter as stated above, which has been clarified on the basis of
the results of the experiments that have been carried out by the present inventors
with production conditions variously changed, is that toughness comparable with that
of a steel having a lower Mo amount than a steel according to the present invention
can be secured as long as the prior austenite grain diameter is not larger than 120
µm in terms of an average circle-equivalent diameter. Here, there are not a few cases
where prior austenite grains are hard to identify. In those cases, an average circle-equivalent
diameter can be obtained by: using a notched impact test piece with that is cut out
from a position the center of which is in the depth of one-fourth of the sheet thickness
in a direction perpendicular to the final hot rolling direction of a steel sheet,
for example a JIS Z2202 No. 4 test piece (with 2 mm V-notch); defining a unit of fractured
faces caused by the brittle fracture of the test piece at a sufficiently low temperature
as an effective grain diameter that can be regarded as a prior austenite grain diameter;
and measuring the average circle-equivalent diameter of the units. In those cases
too, the value must be not larger than 150 µm.
[0059] With regard to a method for producing a high-tensile-strength steel excellent in
high temperature strength according to the present invention, it is preferable that
a reheating temperature is high when a slab or an ingot is rolled in order to sufficiently
dissolve Mo, Nb, Ti and v. However, the reheating temperature is limited in the range
from 1,100°C to 1,250°C from the viewpoint of the securement of the toughness of a
steel.
[0060] Thereafter, the reheated slab or ingot is subjected to hot rolling while an cumulative
reduction ratio of not less than 30% relative to the finish-rolled sheet thickness
is secured in a temperature range of not higher than 1,100°C, and then the hot rolling
is completed at a temperature not lower than 850°C. If reduction in a low temperature
range is excessive, ferrite transformation is accelerated, a ferrite fraction becomes
excessive, thus strength is hardly secured, further Nb, Ti and V precipitate as carbides
during the hot rolling, and thus necessary amounts of dissolved Mo, Nb, Ti and V are
not obtained. For those reasons, the lower limit of a hot rolling finishing temperature
is 850°C. On the other hand, if hot rolling is completed at a temperature exceeding
1,100°C, toughness is insufficient, and therefore the upper limit of a hot rolling
finishing temperature is set at 1,100°C.
[0061] After the completion of the hot rolling, the resultant steel sheet is cooled at an
average cooling rate of not less than 0.3 K/sec., which is measured on the surface
of the steel sheet, in the temperature range from not lower than 800°C to not higher
than 650°C in terms of the temperature of the steel sheet surface. The object is to
obtain a microstructure, after hot rolling, that abundantly contains deformation bands
and dislocations acting as the sites of precipitation, and then, by freezing those
with water cooling, to obtain composite precipitates at a high density, the composite
precipitates being formed by combining Mo with Nb, Ti and V and, during reheating,
being kept fine and coherent to the matrix.
[0062] Note that, even though a steel according to the present invention is reheated after
it is produced to a temperature not higher than the Ac
1 transformation temperature with the aim of dehydrogenation or the like, the features
of the steel according to the present invention are not harmed at all.
[0063] A steel sheet may be subjected to tempering treatment in a temperature of not higher
than 500°C for not longer than 30 minutes after water cooling.
[0064] Further, a steel according to the present invention can sufficiently enjoy the advantages
even when it is used in the form of such a steel as a heavy steel plate, a steel pipe,
a steel sheet, a section steel or the like.
Embodiment
[0065] Steel sheets (15 to 50 mm in thickness) having various steel components were produced
through the processes of a converter, continuous casting and plate rolling, and the
strength, toughness, yield strength at 700°C and 800°C, occurrence of root cracks
during the y-crack test without preheating (at room temperature) and the like of the
resultant steel sheets were investigated.
[0066] The steel components of the invention steels together with the comparative steels
are shown in Tables 1 and 2, the production conditions and the microstructures of
the steel sheets in Table 3, and the results of investigating the various properties
in Table 4.
[0067] In cases of the invention steels Nos. 1 to 9, all the microstructures comprising
the composite structures composed of ferrite and bainite and the average circle-equivalent
diameters of prior austenite grains were not larger than 120 µm. Thus obtained yield
strength ratios were excellent; 64% and 23% at 700°C and 800°C, respectively.
[0068] In cases of the invention steels Nos. 10 to 18, each of the microstructures comprising
a single structure composed of bainite or a composite structure composed of ferrite
and bainite and the average circle-equivalent diameters of prior austenite grains
were not larger than 120 µm. Thus obtained yield strength ratios were excellent; 61%
and 25% at 700°C and 800°C, respectively.
[0069] In case of the comparative steel No. 19, the C amount was excessive and the temperature
Ac
1 at which the structure begun to reversely transform into austenite was not higher
than 800°C. Therefore, though the high strength was obtained at room temperature,
the ratio (p) of the yield strength at the high temperature to that at room temperature
was less than the value defined by the expression -0.0029 x T + 2.48.
[0070] In case of the comparative steel No. 20, the C amount was insufficient, the yield
strength was insufficient as a steel of 490 MPa class, the amount of the composite
carbonitrides formed in the high temperature of not lower than 600°C was less than
5 x 10
-4, and also the ratio (p) of the yield strength at the high temperature to that at
room temperature was less than the value defined by the expression -0.0029 x T + 2.48.
[0071] In case of the comparative steel No. 21, the Mn amount exceeds 1.6%, therefore the
Ac
1 temperature was lower than 800°C, and the ratio (p) of the yield strength at the
high temperature to that at room temperature is less than the value defined by the
expression -0.0029 x T + 2.48 in the temperature range of not lower than 700°C.
[0072] In case of the comparative steel No. 22, the Mn amount was less than 0.1%, therefore
the effect of solution hardening was insufficient at room temperature, and thus the
yield strength and the tensile strength at room temperature were lower than the relevant
lower limits of the standard values of a 490 MPa class steel.
[0073] In case of the comparative steel No. 23, the P amount exceeds 0.02%, and therefore
both the ductile-brittle transition temperature of the base steel and the absorbed
energy of the reproduced HAZ at 0°C deteriorate.
[0074] In case of the comparative steel No. 24, the S amount exceeds 0.01%, and therefore
both the ductile-brittle transition temperature of the base steel and the absorbed
energy of the reproduced HAZ at 0°C deteriorated, similarly to the comparative steel
No. 23.
[0075] In case of the comparative steel No. 25, the amount of Mo dissolved in both the carbonitrides
precipitated phases and the BCC phase was insufficient due to the insufficient amount
of Mo addition, and therefore the resultant ratio of yield strength at a high temperature
of 800°C to that at room temperature was as low as 15% though the strength at room
temperature was good.
[0076] In case of the comparative steel No. 26, the Mo amount is excessive and, therefore,
the unevenness of the base steel properties increases and the root cracks occurred
in the y-crack test without preheating in spite of the fact that the weld cracking
susceptibility index PCM was 0.18%. In addition, the absorbed energy of the reproduced
HAZ was low.
[0077] In case of the comparative steel No. 27, the Nb amount was insufficient, the effect
of precipitation hardening is not obtained sufficiently at 700°C and 800°C, and therefore
the ratio (p) of the yield strength at the high temperature to that at room temperature
was less than the value defined by the expression -0.0029 x T + 2.48.
[0078] In case of the comparative steel No. 28, the Nb amount was excessive, and therefore
the absorbed energy of the reproduced HAZ was low though the high temperature strength
is enhanced.
[0079] In case of the comparative steel No. 29, the y grains were coarse, and therefore
the absorbed energy of the reproduced HAZ was low.
[0080] In case of the comparative steel No. 30, the Ti amount was excessive, and therefore
both the ductileness-brittleness transition temperature of the steel and the absorbed
energy of the reproduced HAZ deteriorated.
[0081] In case of the comparative steel No. 31, the addition amount of B was insufficient,
a sufficient hardenability cannot be obtained, the bainite fraction of the microstructure
was too small, and therefore the yield strength at room temperature was lower than
the lower limit of the standard value of a 490 MPa class steel.
[0082] In case of the comparative steel No. 32, the addition amount of B was excessive,
and therefore the ductile-brittle transition temperature of the base steel was close
to 0°C and the absorbed energy of the reproduced HAZ is low.
[0083] In case of the comparative steel No. 33, the Al amount exceeded 0.06% and, therefore,
the ductile-brittle transition temperature of the base steel was close to 0°C and
the toughness of the reproduced HAZ was low.
[0084] In case of the comparative steel No. 34, the N amount exceeded 0.006%, and therefore
the toughness of the reproduced HAZ was low.
[0085] In case of the comparative steel No. 35, the PCM value exceeded 0.20% and the root
cracks occurred in the y-crack test without preheating. In addition, the absorbed
energy of the reproduced HAZ was low.
[0086] In case of the comparative steel No. 36, the reheating temperature was lower than
1,100°C, and therefore the added alloying elements did not dissolve in austenite during
the reheating, a sufficient precipitation hardening effect was not obtained, and the
ratio (p) of the yield strength at the high temperature to that at room temperature
was less than the value defined by the expression -0.0029 x T + 2.48, though both
the yield strength and the tensile strength at room temperature were good.
[0087] In case of the comparative steel No. 37, the reheating temperature exceeded 1,250°C,
and therefore austenite grains became coarsen during the reheating and the absorbed
energy of the reproduced HAZ was low.
[0088] In case of the comparative steel No. 38, the cumulative reduction ratio at not higher
than 1,100°C was less than 30%, and therefore the prior austenite grains were coarse
and the toughness of the reproduced HAZ was low.
[0089] In case of the comparative steel No. 39, the hot rolling was applied in a temperature
of lower than 850°C, and therefore the precipitation of Nb, Ti and V was accelerated,
a sufficient precipitation hardening was not obtained, and the ratio (p) of the yield
strength at the high temperature to that at room temperature was less than the value
defined by the expression -0.0029 x T + 2.48, though the strength at room temperature
fulfills the standard of a 490 MPa class steel.
[0090] In case of the comparative steel No. 40, the reheating temperature was as high as
1,250°C, and therefore the austenite grains after the completion of the hot rolling
were coarse; larger than 120 µm, and the toughness of the base steel was low.
[0091] In case of the comparative steel No. 41, though it was attempted to raise the strength
at room temperature by applying the water cooling after the hot rolling, the cooling
rate in the vicinity of the γ-α transformation temperature was insufficient at the
portion in the depth of one-fourth of the sheet thickness because of the large sheet
thickness. Therefore, the ferrite fraction was excessive (the ferrite fraction exceeding
80% and the bainite fraction being less than 20%), the solid solution strengthening
effect at room temperature was insufficient, and thus the tensile strength at room
temperature was lower than the lower limit of the standard value of a 490 MPa class
steel for building construction.
Industrial Applicability
[0093] A steel that has a specific chemical components and is produced by a method according
to the present invention: has a microstructure comprising a composite structure composed
of ferrite and bainite or a single structure composed of bainite; is a high-tensile-strength
steel having a strength of not lower than 490 MPa at room temperature; has the feature
of satisfying the expression p ≧ -0.0029 x T + 2.48 when the steel material temperature
T (°C) is in the temperature range from 600°C to 800°C, wherein p is the ratio of
a stress at a high temperature to that at room temperature (a yield stress at a high
temperature/ a yield stress at room temperature); thus has the properties required
of a fire-resistant steel for building construction; and is an entirely novel steel
with qualities beyond those of all previous steels.
1. A high-tensile-strength steel excellent in high temperature strength, characterized by containing, in mass, C at not less than 0.005% to less than 0.08%, Si at not more
than 0.5%, Mn at 0.1 to 1.6%, P at not more than 0.02%, S at not more than 0.01%,
Mo at 0.1 to 1.5%, Nb at 0.03 to 0.3%, Ti at not more than 0.025%, B at 0.0005 to
0.003%, Al at not more than 0.06%, and N at not more than 0.006%, with the balance
consisting of Fe and unavoidable impurities.
2. A high-tensile-strength steel excellent in high temperature strength according to
claim 1, characterized by said steel satisfying the expression p ≧ -0.0029 x T + 2.48 when the steel temperature
T (°C) is within the range from 600°C to 800°C, wherein p is a stress drop ratio (a
yield stress at a high temperature/ a yield stress at room temperature) that is obtained
by a yield stress normalized by using a yield stress at room temperature.
3. A high-tensile-strength steel excellent in high temperature strength according to
claim 1, characterized in that: said steel comprising a single structure composed of bainite or a composite structure
composed of ferrite and bainite at room temperature; the temperature (Ac1) at which said structure reversely transforms into austenite during high temperature
heating corresponding to a fire higher than 800°C; and said steel satisfies the expression
p ≧ -0.0029 x T + 2.48 when the steel temperature T (°C) is within the range from
600°C to 800°C, wherein p is a stress drop ratio (a yield stress at a high temperature/
a yield stress at room temperature) that is obtained by converting a yield stress
normalized by using a yield stress at room temperature.
4. A high-tensile-strength steel excellent in high temperature strength according to
claim 1, characterized in that, in the high temperature range from 600°C to 800°C: said steel has such a strength
as to satisfy the expression p ≧ -0.0029 x T + 2.48 when the steel temperature T (°C)
is within the range from 600°C to 800°C, wherein p is a stress drop ratio (a yield
stress at a high temperature/ a yield stress at room temperature) that is obtained
by converting a yield stress normalized by using a yield stress at room temperature;
said steel has a structure wherein the temperature (Ac1) at which a single structure composed of bainite or a composite structure composed
of ferrite and bainite at room temperature reversely transforms into austenite during
high temperature heating corresponding to a fire is higher than 800°C; one or more
of carbonitrides precipitated phases thermodynamically stable in said single structure
composed of bainite or in said composite structure composed of ferrite and bainite
is not less than 5 x 10-4 in terms of a molar fraction; and the total amount of Mo, Nb and Ti that dissolve
in the ferrite structure is not less than 1 x 10-3 in terms of a molar concentration.
5. A high-tensile-strength steel excellent in high temperature strength according to
claim 1, characterized in that, in the high temperature range from 600°C to 800°C: said steel has such a strength
as to satisfy the expression p ≧ -0.0029 x T + 2.48 when the steel temperature T (°C)
is within the range from 600°C to 800°C, wherein p is a stress drop ratio (a yield
stress at a high temperature/ a yield stress at room temperature) that is obtained
by converting a yield stress normalized by using a yield stress at room temperature;
said steel has a structure wherein the temperature (Ac1) at which a single structure composed of bainite or a composite structure composed
of ferrite and bainite at room temperature reversely transforms into austenite during
high temperature heating corresponding to a fire higher than 800°C; the average circle
equivalent diameter of prior austenite grains in said steel is not more than 120 µm;
one or more of carbonitrides precipitated phases thermodynamically stable in said
single structure composed of bainite or in said composite structure composed of ferrite
and bainite is not less than 5 x 10-4 in terms of a molar fraction; and the total amount of Mo, Nb and Ti that dissolve
in the ferrite structure is not less than 1 x 10-3 in terms of a molar concentration.
6. A high-tensile-strength steel excellent in high temperature strength according to
any one of claims 1 to 5,
characterized in that the weld cracking susceptibility index PCM of said steel defined by the following
expression is not more than 0.20%;
7. A high-tensile-strength steel excellent in high temperature strength according to
any one of claims 1 to 6, wherein the steel further containing, in mass, one or more
of Ni at 0.05 to 1.0%, Cu at 0.05 to 1.0%, Cr at 0.05 to 1.0%, and V at 0.01 to 0.1%.
8. A high-tensile-strength steel excellent in high temperature strength according to
any one of claims 1 to 7, wherein the steel further containing, in mass: one or more
of Ni at 0.05 to 1.0%, Cu at 0.05 to 1.0%, Cr at 0.05 to 1.0%, and V at 0.01 to 0.1%;
and additionally one or more of Ca at 0.0005 to 0.004%, REM at 0.0005 to 0.004%, and
Mg at 0.0001 to 0.006%.
9. A high-tensile-strength steel excellent in high temperature strength according to
claim 7 or 8, characterized in that, in the high temperature range from 600°C to 800°C: said steel has such a strength
as to satisfy the expression p ≧ -0.0029 x T + 2.48 when the steel temperature T (°C)
is within the range from 600°C to 800°C, wherein p is a stress drop ratio (a yield
stress at a high temperature/ a yield stress at room temperature) that is obtained
by converting a yield stress normalized by using a yield stress at room temperature;
said steel has a structure wherein the temperature (Ac1) at which a single structure composed of bainite or a composite structure composed
of ferrite and bainite at room temperature reversely transforms into austenite during
high temperature heating corresponding to a fire higher than 800°C; the average circle
equivalent diameter of prior austenite grains in said steel is not more than 120 µm;
one or more of carbonitrides precipitated phases thermodynamically stable in said
single structure composed of bainite or in said composite structure composed of ferrite
and bainite is not less than 5 x 10-4 in terms of a molar fraction; and the total amount of Mo, Nb and Ti that dissolve
in the ferrite structure is not less than 1 x 10-3 in terms of a molar concentration.
10. A method for producing a high-tensile-strength steel excellent in high temperature
strength, characterized by comprising the steps of: reheating a casting or a slab having a steel composition
according to any one of claims 1 to 9 in the temperature range from 1,100°C to 1,250°C;
hot rolling it in the temperature range of not lower than 850°C while controlling
the cumulative reduction ratio in the temperature range of not higher than 1,100°C
to not less than 30%; finishing the hot rolling, cooling the hot-rolled steel sheet
at a cooling rate of not lower than 0.3 K/sec. from the temperature of not lower than
800°C to the temperature of not higher than 650°C; and thus making the microstructure
of the steel comprising a single structure composed of bainite or a composite structure
composed of ferrite and bainite.
11. A high-tensile-strength steel excellent in high temperature strength, characterized by the steel comprising, in mass, C at not less than 0.005% to less than 0.08%, Si at
not more than 0.5%, Mn at 0.1 to 1.6%, P at not more than 0.02%, S at not more than
0.01%, Mo at 0.1 to 1.5%, Nb at 0.03 to 0.3%, Ti at not more than 0.025%, B at 0.0005
to 0.003%, Al at not more than 0.06%, and N at not more than 0.006%, with the balance
consisting of Fe and unavoidable impurities; having a structure wherein the temperature
(Ac1) at which a composite structure composed of ferrite and bainite, the composite structure
having a bainite fraction being in the range from 20 to 95% at room temperature, reversely
transforms into austenite during high temperature heating corresponding to a fire
is higher than 800°C; and having a low yield ratio.
12. A high-tensile-strength steel excellent in high temperature strength according to
claim 11, wherein the steel further containing, in mass, one or more of Ni at 0.05
to 1.0%, Cu at 0.05 to 1.0%, Cr at 0.05 to 1.0%, and V at 0.01 to 0.1%.
13. A high-tensile-strength steel excellent in high temperature strength according to
claim 11 or 12, wherein the steel further containing, in mass: one or more of Ni at
0.05 to 1.0%, Cu at 0.05 to 1.0%, Cr at 0.05 to 1.0%, and V at 0.01 to 0.1%; and additionally
one or more of Ca at 0.0005 to 0.004%, REM at 0.0005 to 0.004%, and Mg of 0.0001 to
0.006%.
14. A method for producing a high-tensile-strength steel excellent in high temperature
strength, characterized by comprising the steps of: reheating a casting or a slab having a steel composition
according to any one of claims 11 to 13 in the temperature range from 1,100°C to 1,250°C;
hot rolling it in the temperature of not lower than 850°C while controlling the cumulative
reduction ratio in the temperature of not higher than 1,100°C to not less than 30%;
finishing the hot rolling, cooling the resultant hot-rolled steel sheet at a cooling
rate of not lower than 0.3 K/sec. from the temperature of not lower than 800°C to
the temperature of not higher than 650°C; thus making the microstructure of the steel
comprising a single structure composed of bainite or a composite structure composed
of ferrite and bainite; forming a microstructure wherein the temperature (Ac1) at which a composite structure composed of ferrite and bainite, the composite structure
having a bainite fraction being in the range from 20 to 95% at room temperature, reversely
transforms into austenite during high temperature heating corresponding to a fire
is higher than 800°C; and securing a low yield ratio.