BACKGROUND OF THE INVENTION
[0001] The present invention relates to providing an optical contact between an optical
waveguide and a device under test.
[0002] JP-A-57084187 discloses an optical-semiconductor device, wherein an optical fiber
with a silicone resin hemisphere is pressed against a photodetecting surface of the
semiconductor.
[0003] US-A-4,771,609 discloses the coupling of a monomode optical fiber having a tapered
end portion.
[0004] US-A-5,926,594 discloses aligning and attaching optical fibers to optical waveguides
by providing adhesive between fibers and waveguide.
SUMMARY OF THE INVENTION
[0005] It is an object of the invention to provide an improved guiding of optical signals
from an optical waveguide having an end. The object is solved by the independent claim.
Other preferred embodiments are shown by the dependent claims.
[0006] Providing a well-defined, e.g. refractive index matched and reliable interface between
the optical waveguide and the device under test (DUT) allows e.g. testing and measuring
(such as optical waveguides or chip components - PLCs or hybrid components) with higher
accuracy and performance.
[0007] Therefore, it is advantageous to reduce or even minimize reflections at the connection
point/interface, between the waveguide and the DUT, to increase or even maximize a
coupling efficiency at highest repeatability and lowest uncertainty between the waveguide
and the DUT, and to have reduced or preferably no polarization dependency or distortion
of state of polarization between waveguide and DUT. Embodiments of the present invention
therefore at least partly provide these advantages and/or avoid the disadvantages
of other possible solutions, as there are:
- Physical contact solution, i. e. extremely precise manufactured joint between the
waveguide and the DUT as well as highly accurate movements of the waveguide or the
DUT to ensure proper physical contact between the two joined surfaces. The disadvantages
of this solution can be the costs, the low reliability due to mechanical tolerances,
and the potential of surface damages.
- Index matching fluids solution, i. e. an index matching fluid is applied between the
waveguide and the DUT to avoid index discontinuities, which can cause back reflections
and interference ripple in the optical light path. The disadvantages of this solution
can be the costs, the low reliability, and the fact that a contamination with liquids
require additional cleaning procedures.
- The non-matched probing solution, i. e. the waveguide and the DUT surface are not
index matched due to an air gap between the waveguide and the DUT, so that the waveguide
and the DUT surface are in distance to each other. The disadvantages can be a large
index step between the material of the waveguide, air and the material of the DUT,
high reflections, large interference effects, and an unstable connection between the
waveguide and the DUT.
[0008] Preferred embodiments of the present invention are as follows:
- A waveguide tip comprising with an elastic material is applied as a curved surface,
e.g. a drop on the waveguide, with focusing or defocusing properties in non-contact
with the DUT. Pressed together it preferably acts as an film, as a elastic film stripe/band
in between the waveguide and the DUT.
- In particular in case of a waveguide material refractive index which is different
from a DUT material refractive index a waveguide end surface is coated with antireflective
material so that the refractive index of the elastic waveguide tip is matched to the
refractive index of the DUT.
[0009] The applied or attached material of the tip itself can act similar to an antireflective
coating in terms of optical properties.
[0010] Preferably, the elastic material comprised in embodiments of the present invention
should be more elastic than the material of the waveguide of the probe and/or the
DUT. Even more preferred, the elastic material should be at least one magnitude more
elastic than the waveguide of a probe and/or a DUT.
[0011] Waveguides according to preferred embodiments of the present invention can be used
for launching and/or receiving optical signals.
[0012] Tips according to preferred embodiments of the present invention are defined as the
end of an optical waveguide of a probe and/or a DUT.
[0013] Preferred methods according to the present invention can be partly embodied or supported
by one or more suitable software programs, which can be stored on or otherwise provided
by any kind of data carrier, and which might be executed in or by any suitable data
processing unit. Software programs or routines are preferably applied to the realization
of the inventive method.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Other objects and many of the attendant advantages of the present invention will
be readily appreciated and become better understood by reference to the following
detailed description when considered in connection with the accompanied drawings.
The components in the drawings are not necessarily to scale, emphasis instead being
placed upon clearly illustrating the principles of the present invention. Features
that are substantially or functionally equal or similar will be referred to with the
same reference sign(s).
[0015] Fig. 1-9 show schematic illustrations of embodiments of the present invention.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION
[0016] Referring now in greater detail to the drawings, Fig. 1 shows a first comparative
example 100 of the present invention. Comparative example 100 comprises an optical
fiber 102 providing an optical waveguide for guiding an optical signal. Fiber 102
is embedded in a cladding 104 thereby forming an optical probe 106. Fiber 102 has
an end 108, which is covered by a flat coating of silicone 110 not only covering the
end 108 but also covering face 12 of cladding 104. The silicone 110 is a transparent
elastic material and provides a tip for the optical waveguide 102. The silicone 110
has roughly the same optical properties, e.g. refractive index and propagation characteristics,
as the optical fiber 102. Therefore, the silicone 110 attached to the front end 108,
112 of the probe 106 acts similar as an antireflective coating of the front end 108,
112 of probe 106 in terms of optical properties.
[0017] As can be seen in Fig. 2 the optical probe 106 can be used to establish an optical
contact for guiding an optical signal between the optical waveguide 102 and an optical
path 114 within a DUT 116. To establish this optical contact tip 110 is pressed against
a front end 118 of DUT 116 to provide mechanical contact between the surface 120 of
tip 110 and the front surface 118. Since tip 110 substantially consists of transparent
and elastic silicone it can provide a good mechanical contact to DUT 116 without damaging
surface 118. Thereby, any air gaps between probe 106 and DUT 116 are avoided. Therefore,
no jumps of the refractive index along the path of an optical signal traveling through
fiber 102, tip 110 and then through optical path 114 can occur. To the contrary the
refractive index changes only smoothly along the aforementioned path.
[0018] If there is a huge difference between the refractive index of optical path 114 and
of fiber 102 the front end 108, 112 of probe 106 can be coated with an anti-reflective
coating prior to applying the silicone 110 to the front end 108, 112. Additionally,
tip 110 can be provided with a refractive index matched to the refractive index of
optical path 114 of DUT 116.
[0019] Probe 106 according to example 100 is provided with tip 110 by dipping the front
end 108, 112 into a small quantity of silicone having low viscosity. This results
in a flat covering of front end 108, 112 by silicone 110.
[0020] The elastic material of the tip according to the present invention is applied to
the front end 108, 112 by dipping the front end 108, 112 into a large quantity of
silicone with high viscosity. This manufacturing process provides a tip 202 according
to embodiment 200 of Fig. 3. Tip 202 has the form of a lens. Thereby it is possible
to use tip 202 to align the longitudinal direction of fiber 102 with the longitudinal
direction of optical path 114 of DUT 116. Embodiment 200 can be used in a setup which
contains a not shown detector for detecting a substantial alignment between waveguide
102 and optical path 114, a not shown first moving unit to move the waveguide 102
laterally relative to a longitudinal direction of waveguide 102 and DUT 116 until
the detector substantially detects the alignment. This is possible because according
to the schematic illustration of the path 203 of light 204 leaving tip 202 light 204
can be focused on a focal point 206 on surface 118 until the focal point 206 hits
optical path 114 of DUT 116 and therefore a detector connected to optical path 114
can detect light 204.
[0021] As can be seen from Fig. 4 a not shown second moving unit can then reduce the distance
208 between the tip 202 and the DUT 116 until the tip 202 comes in physical contact
with the DUT 116. During the longitudinal movement of probe 106 to DUT 116 the not
shown detector can always control the lateral position of waveguide 102 and can induce
countermeasures if waveguide 102 tends to leave alignment to optical path 114. By
reducing the distance 208 tip 202 elastically warps so that deformation of the initially
lensed surface 210 of tip 202 into a flat layer according to Fig. 4 occurs resulting
in a disenablement of the defocusing and focusing properties of tip 202. As a result
tip 202 can again act as a refractive index matching material between probe 106 and
DUT 116.
[0022] Figures 5 and 9 show further embodiments 300 and 700 of the present invention. Embodiments
300 and 700 show preferred shapes of tips and preferred manufacturing methods to manufacture
probe 106.
[0023] According to embodiment 300 of Fig. 5 probe 106 contains a tip 302 having the shape
of a drop. Tip 302 is positioned on the front end surface 108 of fiber 102. Tip 302
is manufactured by dispensing silicone on the front end 108 of probe 106.
[0024] According to an embodiment 700 of Fig. 9 it is possible to manufacture a tip 702
having a shape similar to tip 110 of embodiment 100 of Fig. 1 by providing a tool
701 in which silicone can be injected through an injection opening 704 and an injection
channel 705. After curing of the silicone the tool 701 can be removed.
[0025] Figures 6-8 show comparative examples.
1. A method for providing an optical contact adapted for guiding an optical signal between
an optical waveguide (102) and a device under test (116), wherein the optical waveguide
(102) comprises a tip (110, 202, 302, 402, 502, 602, 702) on an end (108) of the waveguide
(102), and the tip comprises a transparent elastic material (110, 202, 302, 402, 502,
602, 702) covering the end (108), the method comprising the steps of:
detecting a substantial alignment between the waveguide (102) and an optical path
(114) within the device under test (116) by focussing the moving the waveguide (102)
laterally relative to a longitudinal direction of the waveguide (102) and the device
under test (116) until, the focal point (206) hits the optical path (114) and
reducing the distance (208) between the tip (110, 202, 302, 402, 502, 602, 702) and
the device under test (116) until the tip (110, 202, 302, 402, 502, 602, 702) comes
in physical contact with the device under test (116) and the Light (204) leaving the
tip on a surface (118) of the device under test (116), and
focusing or defocusing properties of the tip (110, 202, 302, 402, 502, 602, 702) have
substantially disappeared.
2. The method of claim 1, wherein the tip (110, 202, 302, 402, 502, 602, 702) comprises
at least one of the features:
an elastic material (110, 202, 302, 402, 502, 602, 702) being more elastic than a
material of the waveguide (102);
an elastic material (110, 202, 302, 402, 502, 602, 702) being at least one magnitude
more elastic than a material of the waveguide (102);
at least one of the following materials (110, 202, 302, 402, 502, 602, 702): silicone,
polyamide;
a material (110, 202, 302, 402, 502, 602, 702) having antireflective properties with
respect to the signal;
a material (110, 202, 302, 402, 502, 602, 702) having a similar refractive index as
the waveguide (102).
3. The method of claim 1 or any one of the above claims, wherein the tip (110, 202, 302,
402, 502, 602, 702) comprises:
a material (110, 202, 302, 402, 502, 602, 702) having a refractive index at least
being substantially insensitive to a deformation of the material (110, 202, 302, 402,
502, 602, 702) in longitudinal direction of the waveguide (102).
1. Verfahren zum Bereitstellen eines optischen Kontaktes, der zum Leiten eines optischen
Signals zwischen einem Lichtwellenleiter (102) und einer zu testenden Einheit (116)
geeignet ist, wobei der Lichtwellenleiter (102) an einem seiner Enden (108) eine Spitze
(110, 202, 302, 402, 502, 602, 702) umfasst und die Spitze ein das Ende (108) bedeckendes
lichtdurchlässiges elastisches Material (110, 202, 302, 402, 502, 602, 702) umfasst,
wobei das Verfahren die folgenden Schritte umfasst:
Erkennen einer deutlichen Ausrichtung zwischen dem Lichtwellenleiter (102) und einem
optischen Pfad (114) in der zu testenden Einheit (116) durch Fokussieren des Lichts
(204), welches die Spitze verlässt, auf eine Oberfläche (118) der zu testenden Einheit
(106) und indem der Lichtwellenleiter (102), bezüglich einer Längsrichtung des Lichtwellenleiters
(102) und der zu testenden Einheit (116) so lange seitlich verschoben wird, bis der
Brennpunkt (206) auf den optischen Pfad (114) trifft, und
Verringern des Abstands (208) zwischen der Spitze (110, 202, 302, 402, 502, 602, 702)
und der zu testenden Einheit (116) so lange, bis die Spitze (110, 202, 302, 402, 502,
602, 702) die zu testende Einheit (116) körperlich berührt und das Licht über eine
Fläche (118) der zu testenden Einheit (116) aus der Spitze austritt und die Fokussierungs-
oder Defokussierungseigenschaften der Spitze (110, 202, 302, 402, 502, 602, 702) im
Wesentlichen verschwunden sind.
2. Verfahren nach Anspruch 1, bei welchem die Spitze (110, 202, 302, 402, 502, 602, 702)
mindestens eines der folgenden Merkmale umfasst:
ein elastisches Material (110, 202, 302, 402, 502, 602, 702), welches elastischer
ist als ein Material des Wellenleiters (102);
ein elastisches Material (110, 202, 302, 420, 502, 602, 702), welches um mindestens
eine Größenordnung elastischer ist als ein Material des Lichtwellenleiters (102);
mindestens eines der folgenden Materialien (110, 202, 302, 402, 502, 602, 702): Silicon,
Polyamid;
ein Material (110, 202, 302, 420, 502, 602, 702), welches bezüglich des Signals reflexionsmindernde
Eigenschaften aufweist;
ein Material (110, 202, 302, 420, 502, 602, 702), welches einen ähnlichen Brechungsindex
wie der Lichtwellenleiter (102) aufweist.
3. Verfahren nach Anspruch 1 oder einem der obigen Ansprüche, in welchem die Spitze (110,
202, 302, 420, 502, 602, 702) Folgendes umfasst:
ein Material (110, 202, 302, 420, 502, 602, 702), welches einen Brechungsindex aufweist,
der zumindest im Wesentlichen gegenüber einer Deformation des Materials (110, 202,
302, 420, 502, 602, 702) in der Längsrichtung des Lichtwellenleiters (102) unempfindlich
ist.
1. Méthode pour fournir un contact optique adapté au guidage d'un signal optique entre
un guide d'onde optique (102) et un dispositif soumis à un test (116), dans laquelle
le guide d'onde optique (102) comprend un embout (110, 202, 302, 402, 502, 602, 702)
sur une extrémité (108) du guide d'onde (102), et l'embout étant constitué d'un matériau
élastique transparent (110, 202, 302, 402, 502, 602, 702) recouvrant ladite extrémité
(108), ladite méthode comprenant les étapes suivantes :
la détection d'un alignement substantiel entre le guide d'onde (102) et un chemin
optique (114) à l'intérieur du dispositif soumis à un test (116) en focalisant la
lumière (204) sortant de l'embout sur une surface (118) du dispositif soumis à un
test (116) et en déplaçant le guide d'onde (102) latéralement par rapport à une direction
longitudinale du guide d'onde (102) et du dispositif soumis à un test (116) jusqu'à
ce que le point focal (206) atteigne le chemin optique (114), et
la réduction de la distance (208) entre l'embout (110, 202, 302, 402, 502, 602, 702)
et le dispositif soumis à un test (116) jusqu'à ce que l'embout (110, 202, 302, 402,
502, 602, 702) vienne en contact physique avec le dispositif soumis à un test (116)
et la lumière (204) sortant de l'embout sur une surface (118) du dispositif soumis
à un test (116), et jusqu'à ce que la focalisation et la défocalisation des propriétés
de l'embout (110, 202, 302, 402, 502, 602, 702) aient considérablement disparu.
2. Méthode selon la revendication 1, dans laquelle l'embout (110, 202, 302, 402, 502,
602, 702) comporte au moins une des caractéristiques suivantes :
un matériau élastique (110, 202, 302, 402, 502, 602, 702) étant plus élastique qu'un
matériau du guide d'onde (102) ;
un matériau élastique (110, 202, 302, 402, 502, 602, 702) étant au moins plus élastique
d'un ordre de grandeur qu'un matériau du guide d'onde (102) ;
au moins un des matériaux (110, 202, 302, 402, 502, 602, 702) suivants : silicone,
polyamide ;
un matériau (110, 202, 302, 402, 502, 602, 702) ayant des propriétés antireflets en
ce qui concerne le signal;
un matériau (110, 202, 302, 402, 502, 602, 702) ayant un indice de réfraction similaire
à celui du guide d'onde (102).
3. Méthode selon l'une ou l'autre des revendications précédentes, dans laquelle l'embout
(110, 202, 302, 402, 502, 602, 702) est constitué :
d'un matériau (110, 202, 302, 402, 502, 602, 702) ayant un indice de réfraction qui
est au moins insensible pour l'essentiel à une déformation du matériau (110, 202,
302, 402, 502, 602, 702) en direction longitudinale du guide d'onde (102).