(19)
(11) EP 1 040 250 B1

(12) EUROPEAN PATENT SPECIFICATION

(45) Mention of the grant of the patent:
02.03.2005 Bulletin 2005/09

(21) Application number: 98964048.7

(22) Date of filing: 17.12.1998
(51) International Patent Classification (IPC)7E21B 23/02, E21B 7/06, E21B 47/09
(86) International application number:
PCT/US1998/026883
(87) International publication number:
WO 1999/031348 (24.06.1999 Gazette 1999/25)

(54)

SYSTEM AND METHOD FOR POSITIONING A TOOL IN A WELLBORE

SYSTEM UND VERFAHREN ZUR ORTUNG EINES WERKZEUGS IN EINEM ERDBOHRLOCH

SYSTEME ET PROCEDE PERMETTANT DE POSITIONNER UN OUTIL DANS UN PUITS DE FORAGE


(84) Designated Contracting States:
DE FR IT NL

(30) Priority: 17.12.1997 GB 9726524
09.01.1998 GB 9800344

(43) Date of publication of application:
04.10.2000 Bulletin 2000/40

(73) Proprietors:
  • WEATHERFORD/LAMB, INC.
    Houston Texas 77027 (US)
  • Target Well Control Limited
    Aberdeen AB12 4YA (GB)

(72) Inventor:
  • BUYTAERT, Jean, P.
    Houston, TX 77077 (US)

(74) Representative: Harding, Richard Patrick et al
Marks & Clerk, 4220 Nash Court, Oxford Business Park South
Oxford OX4 2RU
Oxford OX4 2RU (GB)


(56) References cited: : 
GB-A- 2 036 136
GB-A- 2 312 696
US-A- 2 891 620
US-A- 4 094 360
US-A- 4 574 883
GB-A- 2 048 337
US-A- 2 673 614
US-A- 3 656 562
US-A- 4 130 162
   
       
    Note: Within nine months from the publication of the mention of the grant of the European patent, any person may give notice to the European Patent Office of opposition to the European patent granted. Notice of opposition shall be filed in a written reasoned statement. It shall not be deemed to have been filed until the opposition fee has been paid. (Art. 99(1) European Patent Convention).


    Description


    [0001] This invention relates to a wellbore positioning system for locating a downhole tool in a borehole.

    [0002] A common problem faced when drilling oil wells is how to locate a downhole tool such as a whipstock inside a casing section repeatedly at the same depth and at the same orientation, for example in order to drill a deviated side track through a window in the casing. Several solutions to this problem have been found. The most basic is a muleshoe and key (see Fig. 1) where the key is set inside the casing in a fixed point and a muleshoe profile is machined into the tool being run, or into a separate muleshoe attachment fitted to the string. The muleshoe profile can alternatively be machined into the inner face of the casing (eg upside down with the apex pointing upwards), and a spring loaded key can be provided on the locating tool. In each case, the key comes to rest at a key seat machined into the wall of the muleshoe.

    [0003] While the muleshoe allows rotational orientation and depth control of the whipstock or other downhole tool on the string, it does not allow multiple vertical locations to be located automatically. In addition, the key can become snagged on the apex of the muleshoe rather than on the key seat. Also, if the muleshoe is machined into the inner face of the casing, which is preferred, there is a loss of effective diameter, and a consequent weakening in the casing. Furthermore, the key seat can become filled with accumulated debris which can prevent proper seating of the key.

    [0004] In an effort to address the problem of identifying multiple vertical locations, location systems such as the selective key setting tool have been devised. In this tool (shown in Fig. 2), a number of locating profiles are machined into the casing, each having a unique shape, and a locating tool with laterally extending spring-loaded keys is run through the casing until the keys match with the desired locating profile, at which point the keys engage the profile and further downward movement is resisted. While this allows the identification of a particular vertical location corresponding to the key, it does not orient the locating tool or whipstock rotationally.

    [0005] GB 2312996 describes a packer for controlling the depth and rotational position of a downhole tool. The tool is provided with dogs (similar to the keys described above with reference to Figure 2) having a unique profile, together with a separate orientation key. The packer has a helical slot which receives the orientation key and effects the rotational location of the tool. Once the tool has been located rotationally, the dogs engage a matching profile in the casing and prevent further downhole movement of the tool.

    [0006] According to the present invention there is provided a wellbore system for selectively locating a downhole tool in a wellbore casing or tubing comprising a plurality of positioning guides spaced in the wellbore casing or tubing at predetermined depths and a plurality of matching keys of said downhole tool wherein each positioning guide has a unique profile for selectively receiving a matching profile key of a downhole tool, the guides for each key having a configuration which controls the depth and rotational position of its matching key.

    [0007] The control of the vertical and rotational position of the key thereby controls the vertical and rotational position of the member.

    [0008] The member can be a downhole assembly such as a running tool or a whipstock etc.

    [0009] The invention also provides a method of selectively locating a downhole tool in a wellbore casing or tubing comprising the steps of:

    a) placing a plurality of positioning guides at desired depths in the wellbore casing or tubing wherein each guide has a unique profile for selectively receiving a matching profile locating key,

    b) selecting the profile of a locating key for the downhole tool to match the profile of a desired positioning guide, and

    c) running the downhole tool to the desired positioning guide wherein the locating key engages the matching profile of the positioning guide which controls the depth and rotational position of the locating key to orient the downhole tool in a desired direction.



    [0010] Preferably each key guide is a slot or a ledge, which in particular embodiments extend downwards and laterally. In a preferred embodiment the key guides are spiral slots, optionally covering a minimum of 450° of circumference.

    [0011] By casing, we mean any downhole tubular such as casing, liner, drill pipe, or any functional equivalents.

    [0012] It is an important aspect of the invention that each key guide only allows engagement of a particular key, such that the profile of the key only fits within the profile or width of the key guide such as the slot. In particular cases, there can be more than two key guides, and/or more than two keys, so that multiple outlets spaced vertically and rotationally from one another in the casing string can be identified and particular tools in the work string can be located at different rotational positions and at different depths throughout the string.

    [0013] In one embodiment, the keys can be spring loaded and/or retractable.

    [0014] An embodiment of the present invention will now be described by way of example, and with reference to the accompanying drawings, in which:-

    Fig. 1 shows a muleshoe arrangement of the prior art;

    Fig. 2 shows a selective key locating system of the prior art;

    Fig. 3 shows a casing tubular embodying a spiral groove in accordance with one aspect of the invention;

    Fig. 4 shows a system of the invention being used to instal a whipstock to deflect a drill string through a window in a casing tubular; and

    Fig. 5 shows the lower part of a groove in the Fig. 4 system.



    [0015] Referring now to Figs. 3, 4 and 5, a system in accordance with one embodiment of the invention comprises a casing tubular 1 having spiral grooves 5 and 5' machined into its inner face. The grooves 5 and 5' are spaced around the inner circumference of the tubular 1 so that they start at opposite sides at 180° spacing. The spiral grooves 5 and 5' extend in a counter-clockwise direction in order to prevent the inadvertent backoff of threaded connections above during the impact of the key of the locating tool against the groove, and each has a predetermined width 5w and profile. In the system of the invention shown in Figs. 3, 4 and 5, a locating tool 7 is mounted on a whipstock 10 at the lower end of a work string (not shown). A spring located key 15 is carried on the locating tool 7, and comprises a laterally extending boss of a predetermined size to fit within the width 5w of the spiral groove 5. The spring loaded key 15 is received within a recess in the locating tool and is sprung laterally so that it abuts against the inner face of the casing 1 in normal operation of the tool.

    [0016] In use, the whipstock 10 and locating tool 7 are inserted into a casing string by a conventional work string etc (not shown) until the boss on the spring loaded key 15 engages the slot 5 in the casing 1. When the boss is located in the spiral slot, the movement of the whipstock 10 and locating tool 7 is restricted to a downward spiral movement until the boss engages at the rest location 5r at the end of the slot 5. The whipstock is oriented in relation to the locating tool such that when the boss on the key 15 is at the rest location 5r in the slot 5, the whipstock 10 is positioned to deflect a drill string (not shown) from above through a window 1w in the casing 1.

    [0017] Modifications and improvements can be incorporated without departing from the scope of the invention. For instance, three or more spiral grooves can be provided in the casing string at different rotational and/or vertical locations (ie at different depths). Different spiral slots can have differing widths or profiles so as to allow the engagement of only predetermined keys 15. By selecting the appropriate key on the locating tool, the rotational and/or vertical positioning of the locating tool (and hence the whipstock, or other downhole tool) can be determined from the surface simply by inserting the locating tool 7 and whipstock 10 into the casing string and delivering the assembly to the appropriate depth until the key 15 engages in the slot.

    [0018] Where separate slots are spaced vertically from one another, any one slot will preferably be of narrower width or profile than the slot immediately below it, so that the slot first engaged by the key on the locating tool being inserted will only be engaged if the profiles of the key and slot fit, and larger keys intended for positioning further down the casing string will not engage with narrower slots at the upper levels of the casing string.

    [0019] In certain embodiments (an example is shown in Fig. 5) the groove 5 has a profile at the key seat to facilitate self-cleaning of the groove 5. In the example shown in Fig. 5, these comprise a narrower portion of the groove 5n through which the key 15 cannot pass and/or a ramped profile 5r to prevent accumulation of debris at the key seat.

    [0020] It is of course possible to have different profiles or widths of slot at the same vertical position, but at different rotational positions, so that by engaging the appropriate key into the slot, the rotational resting position of the locating tool can be specified even if the depth is not altered.


    Claims

    1. A wellbore system for selectively locating a downhole tool (10) in a wellbore casing or tubing (1) comprising a plurality of positioning guides (5,5') spaced in the wellbore casing or tubing at predetermined depths and a plurality of matching keys of said downhole tool, wherein each positioning guide has a unique profile for selectively receiving a matching profile key (15) of the downhole tool, characterised in that the guide for each key has a configuration which controls the depth and rotational position of its matching key.
     
    2. The wellbore system according to Claim 1, wherein the positioning guides (5,5') are slots which extend downwardly and laterally.
     
    3. The wellbore system according to any preceding claim, wherein each positioning guide (5,5') is spiral-shaped.
     
    4. A wellbore system according to any preceding claim, wherein each positioning guide (5,5') spirals around a minimum of 450° of circumference.
     
    5. A wellbore system according to any preceding claim, wherein the keys (15) are spring loaded, extendable and/or retractable.
     
    6. A wellbore system according to any preceding claim, wherein each positioning guide (5,5') is a slot with a unique width for selectively receiving a matching key (15) of substantially the same width.
     
    7. A wellbore system according to any preceding claim, wherein the downhole tool is a whipstock (10).
     
    8. A wellbore system according to any preceding claim, wherein the downhole tool is a running tool.
     
    9. A method of selectively locating a downhole tool (10) in a wellbore casing or tubing (1) comprising the steps of:

    placing a plurality of positioning guides (5,5') at desired depths in the wellbore casing or tubing wherein each guide has a unique profile for selectively receiving a matching profile locating key (15);

    selecting the profile of a locating key for the downhole tool to match the profile of a desired positioning guide; and

    running the downhole tool to the desired positioning guide;

       characterised in that the locating key engages the matching profile of the positioning guide which controls the depth and rotational position of the locating key to orient the downhole tool in a desired direction.
     
    10. The method of Claim 9, wherein the positioning guides (5,5') are slots which extend downwardly and laterally.
     
    11. The method according to Claims 9 or 10, wherein each positioning guide (5,5') is spiral-shaped.
     
    12. The method according to any one of Claims 9 to 11, wherein each positioning guide (5,5') spirals around a minimum of about 450° of circumference.
     
    13. The method of any one of Claims 9 to 12, wherein the locating key (15) is spring loaded and/or retractable.
     
    14. The method according to any of Claims 9 to 13, wherein the downhole tool is a whipstock (10).
     
    15. The method according to any one of Claims 9 to 13, wherein the downhole tool is a running tool.
     
    16. The method according to any one of Claims 9 to 13, wherein a second downhole tool with a different profited locating key is located in a second positioning guide above the first positioning guide (5,5').
     
    17. The method according to any one of Claims 9 to 16, wherein each positioning guide (5,5') is a slot with a unique width for selectively receiving a matching key (15) of substantially the same width.
     


    Ansprüche

    1. Bohrlochsystem zum selektiven Positionieren eines Bohrlochwerkzeugs (10) in einem Bohrlochfutterrohr oder Steigrohr (1), wobei das System eine Vielzahl von Positionierfiihrungen (5, 5'), die im Bohrlochfutterrohr oder Steigrohr an vorher festgelegten Tiefen mit Zwischenraum angeordnet werden, und eine Vielzahl von passenden Keilen der Bohrlochwerkzeuge umfaßt, bei dem jede Positionierführung ein einzigartiges Profil hat, um selektiv einen Keil (15) des Bohrlochwerkzeugs mit einem passenden Profil aufzunehmen, dadurch gekennzeichnet, daß die Führung für jeden Keil eine Konfiguration hat, welche die Tiefen- und Rotationsposition ihres passenden Keils kontrolliert.
     
    2. Bohrlochsystem nach Anspruch 1, bei dem die Positionierführungen (5, 5') Schlitze sind, die nach unten und seitlich verlaufen.
     
    3. Bohrlochsystem nach einem der vorhergehenden Ansprüche, bei dem jede Positionierführung (5, 5') spiralförmig ist.
     
    4. Bohrlochsystem nach einem der vorhergehenden Ansprüche, bei dem sich jede Positionierführung (5,5') spiralförmig um ein Minimum von 450° Umfang bewegt.
     
    5. Bohrlochsystem nach einem der vorhergehenden Ansprüche, bei dem die Keile (15) gefedert, ausfahrbar und/oder einziehbar sind.
     
    6. Bohrlochsystem nach einem der vorhergehenden Ansprüche, bei dem jede Positionierführung (5, 5') ein Schlitz mit einer einzigartigen Breite ist, um selektiv einen passenden Keil (15) mit wesentlich der gleichen Breite aufzunehmen.
     
    7. Bohrlochsystem nach einem der vorhergehenden Ansprüche, bei dem das Bohrlochwerkzeug ein Ablenkkeil (10) ist.
     
    8. Bohrlochsystem nach einem der vorhergehenden Ansprüche, bei dem das Bohrlochwerkzeug ein Einfahrwerkzeug ist.
     
    9. Verfahren zum selektiven Positionieren eines Bohrlochwerkzeugs (10) in einem Bohrlochfutterrohr oder Steigrohr (1), das die folgenden Schritte umfaßt:

    Anbringen einer Vielzahl von Positionierführungen (5, 5') an gewünschten Tiefen im Bohrlochfutterrohr oder Steigrohr, wobei jede Führung ein einzigartiges Profil hat, um selektiv einen Positionierkeil (15) mit einem passenden Profil aufzunehmen,

    Auswählen des Profils eines Positionierkeils für das Bohrlochwerkzeug, daß es zum Profil einer gewünschten Positionierführung paßt, und

    Einfahren des Bohrlochwerkzeugs zu der gewünschten Positionierführung,

       dadurch gekennzeichnet, daß der Positionierkeil das passende Profil der Positionierführung in Eingriff nimmt, welche die Tiefen- und Rotationsposition des Positionierkeils kontrolliert, um das Bohrlochwerkzeug in einer gewünschten Richtung auszurichten.
     
    10. Verfahren nach Anspruch 9, bei dem die Positionierführungen (5, 5') Schlitze sind, die nach unten und seitlich verlaufen.
     
    11. Verfahren nach Anspruch 9 oder 10, bei dem jede Positionierführung (5, 5') spiralförmig ist.
     
    12. Verfahren nach einem der Ansprüche 9 bis 11, bei dem sich jede Positionierführung (5, 5') spiralförmig um ein Minimum von 450° Umfang bewegt.
     
    13. Verfahren nach einem der Ansprüche 9 bis 12, bei dem der Keil (15) gefedert, ausfahrbar und/oder einziehbar ist.
     
    14. Verfahren nach einem der Ansprüche 9 bis 13, bei dem das Bohrlochwerkzeug ein Ablenkkeil (10) ist.
     
    15. Verfahren nach einem der Ansprüche 9 bis 13, bei dem das Bohrlochwerkzeug ein Einfahrwerkzeug ist.
     
    16. Verfahren nach einem der Ansprüche 9 bis 13, bei dem ein zweites Bohrlochwerkzeug mit einem anders profilierten Positionierkeil in einer zweiten Positionierführung oberhalb der ersten Positionierführung (5, 5') positioniert wird.
     
    17. Verfahren nach einem der Ansprüche 9 bis 16, bei dem jede Positionierführung (5, 5') ein Schlitz mit einer einzigartigen Breite ist, um selektiv einen passenden Keil (15) mit wesentlich der gleichen Breite aufzunehmen.
     


    Revendications

    1. Système de puits de forage permettant le positionnement sélectif d'un outil de fond (109) dans un tubage ou un tube de production (1) du puits de forage, comprenant plusieurs guides de positionnement (5,5') espacés dans le tubage ou le tube de production du puits de forage au niveau de profondeurs prédéterminées, et plusieurs clavettes complémentaires dudit outil de fond, chaque guide de positionnement ayant un profil unique pour recevoir sélectivement une clavette à profil complémentaire (15) de l'outil de fond, caractérisé en ce que le guide pour chaque clavette a une configuration contrôlant la profondeur et la position en rotation de la clavette complémentaire correspondante.
     
    2. Système de puits de forage selon la revendication 1, dans lequel les guides de positionnement (5, 5') sont constitués par des fentes s'étendant vers le bas et dans une direction latérale.
     
    3. Système de puits de forage selon l'une quelconque des revendications précédentes, dans lequel chaque guide de positionnement (5, 5') a une forme en spirale.
     
    4. Système de puits de forage selon l'une quelconque des revendications précédentes, dans lequel chaque guide de positionnement (5, 5') s'étend en spirale autour d'un minimum de 450° de la circonférence.
     
    5. Système de puits de forage selon l'une quelconque des revendications précédentes, dans lequel les clavettes (15) sont chargées par ressort, extensibles et/ou rétractables.
     
    6. Système de puits de forage selon l'une quelconque des revendications précédentes, dans lequel chaque guide de positionnement (5, 5') est constitué par une fente ayant une largeur unique pour recevoir sélectivement une clavette complémentaire (15) ayant pratiquement la même largeur.
     
    7. Système de puits de forage selon l'une quelconque des revendications précédentes, dans lequel l'outil de fond est constitué par un sifflet déviateur (10).
     
    8. Système de puits de forage selon l'une quelconque des revendications précédentes, dans lequel l'outil de fond est un outil de descente.
     
    9. Procédé de positionnement sélectif d'un outil de fond (10) dans un tubage ou un tube de production (1) d'un puits de forage, comprenant les étapes ci-dessous:

    agencement de plusieurs guides de positionnement (5, 5') au niveau de positions voulues dans le tubage ou le tube de production du puits de forage, chaque guidage ayant un profil unique pour recevoir sélectivement une clavette de positionnement à profil complémentaire (15);

    sélection du profil d'une clavette de positionnement pour l'outil de fond en vue de l'adaptation au profil d'un guide de positionnement voulu; et

    descente de l'outil de fond vers le guidage de positionnement voulu,

       caractérisé en ce que la clavette de positionnement s'engage dans le profil complémentaire du guide de positivement, contrôlant la profondeur et la position en rotation de la clavette de positionnement pour orienter l'outil de fond dans une direction voulue.
     
    10. Procédé selon la revendication 9, dans lequel les guides de positionnement (5, 5') sont constitués par des fentes s'étendant vers le bas et dans une direction latérale.
     
    11. Procédé selon les revendications 9 ou 10, dans lequel chaque guide de positionnement (5, 5') a une forme en spirale.
     
    12. Procédé selon l'une quelconque des revendications 9 à 11, dans lequel chaque guide de positionnement (5, 5') s'étend en spirale autour d'un minimum de 450° de la circonférence.
     
    13. Procédé selon l'une quelconque des revendications 9 à 12, dans lequel la clavette de positionnement (15) est chargée par ressort et/ou rétractable.
     
    14. Procédé selon l'une quelconque des revendications 9 à 13, dans lequel l'outil de fond est constitué par un sifflet déviateur (10).
     
    15. Procédé selon l'une quelconque des revendications 9 à 13, dans lequel l'outil de fond est constitué par un outil de descente.
     
    16. Procédé selon l'une quelconque des revendications 9 à 13, dans lequel un deuxième outil de fond comportant une clavette de positionnement à profil différent est agencé dans un deuxième guide de positionnement au-dessus du premier guide de positionnement (5, 5').
     
    17. Procédé selon l'une quelconque des revendications 9 à 16, dans lequel chaque guide de positionnement (5, 5') et constitué par une fente ayant une largeur unique pour recevoir sélectivement une clavette complémentaire (15) ayant pratiquement la même largeur.
     




    Drawing