[0001] The present invention refers to a device to flange metal corrugated pipes.
[0002] More particularly, the present invention refers to a portable device being able to
flange the ends of the metal corrugated pipes used into the fluid distribution apparatuses
both for household and industrial use.
[0003] As is known, in the manufacturing of said apparatuses for the distribution and supply
of water for food and other uses, or for the supply of gas and other fluids, metal
corrugated pipes, generally stainless steel or aluminium alloys pipes, are currently
used; these pipes, complying with the security standard, are prearranged into rolls
of various lengths and are size-cut during the installation according to the kind
of connection to be carried out, i.e. of the distance existing between the points
to be connected.
[0004] Once the installer has made the relevant measurement, he cuts a piece of pipe of
the required length whose free ends are provided with suitable and known threaded
fittings to be connected to the distribution network of the fluid to one side and
to the various clients to the other one.
[0005] In order to fasten these fittings to the corrugated pipes, a method providing the
flanging of the ends of the same pipes is currently used, thus avoiding difficult
connection operations involving soldering.
[0006] This flanging is obtained by mechanical deformation pressing and compacting one over
the other the two end collars of each end of the pipe; the pressing or upsetting determines
the compaction of the material and its radial expansion in order to form a coupling
flange to the fittings. In order to make this flanging, specific manual-operated tools
are used; they are made of a support tubular body wherein a rod or a striking hammer
is slidingly placed; the latter being provided with a striking plate with a suitable
diameter to the lower end; a template shaped in such a way to embrace and hold the
two end collars of the pipe is associated to the tubular body, the two collars are
compacted due to the striking hammer action which is operated by a piston movement.
The template is provided with a suitable seat for the insertion and the stabilization
of the end of the corrugated pipe in a radial direction.
[0007] It has been noticed that this traditional solution shows great drawbacks because
the tool, due to its design, can be only used for one diameter-sized corrugated pipes
or for a few pipes having different diameters without relevant size differences. Therefore,
the flanging on corrugated pipes having very different diameters is required, these
pipes are alternatively used according to the kind of plant; for this reason, the
installer must be provided with various flanging tools with different sizes according
to the diameter of the corrugated pipes to be flanged. In addition to the trouble
of transporting and having a variety of specific tools, the need of a complete equipment
also implies high costs.
[0008] Object of the present invention is to solve the above-mentioned drawbacks.
[0009] More particularly, object of the present invention is to provide a flanging device
to flange metal corrugated pipes that can be easily and quickly used with adjustment
operations for corrugated pipes of any diameter.
[0010] A further object is the provision of a device as defined above, that allows installers
or users having a complete equipment at very low costs.
[0011] Another object of the present invention is the provision of a flanging device to
flange metal corrugated pipes with limited sizes and weights to be used on corrugated
pipes of any diameter.
[0012] A further object is to provide the users with a flanging device to flange metal corrugated
pipes assuring high resistance and reliability levels in time and being easily manufactured
at low costs.
[0013] These and other purposes are obtained by the flanging device to flange metal corrugated
pipes of the present invention comprising a support tubular body, a rod axially sliding
into the same body from which it protrudes in the upper end and connects to a guiding
device, a ring fastened by threading to the upper end of said body and provided with
a pass-through hole in its central part from which said rod and a circular-based striking
plate protrude; the latter is integral to the lower end of the same rod matching with
the end of the pipes to be bent which are abutted into a template inserted into said
body being mainly characterized in that it comprises two or more extension elements
that can be alternatively associated to the same body and being provided with an internal
hollow to house at least one of said templates.
[0014] The building and functional features of the flanging device to flange metal corrugated
pipes of the present invention can be better understood from the following description
wherein reference is made to the attached table of drawings representing a preferred
and non-limitative embodiment wherein:
Figure 1 is a schematic front view of the tubular body of the device of the invention
with the rod axially sliding into it and the striking plate;
Figures 2 and 3 are schematic partial section views of as many extension elements
or template holders to be alternatively associated to said tubular body;
Figure 4 is a longitudinal section schematic view of said striking plate according
to a preferred embodiment.
[0015] With reference to the above-mentioned Figures, the flanging device to flange corrugated
pipes of the present invention comprises a circular-based support tubular body 10
wherein an axially sliding rod 12 is housed into the same body; said rod protrudes
from the upper part of the tubular body 10 and is connected to a guiding device 16
through a screw 14 or the like, the guiding device is, for example, made of a knob
of any shape and size. The upper end or mouthpiece of the tubular body 10 is provided
with an external threading 18 to be engaged with a ring 20 which is threaded along
its internal side surface; the ring 20 is provided with a pass-through hole 22 in
the centre from which the rod 12 associated to the guiding device 16 protrudes. The
latter is also the abutment point or end of stroke of the rod 12 and abuts with its
lower end the exposed and planar surface of the ring 20, marked with 20'. The rod
12 is longitudinally extended in order to protrude from the lower end of the body
10 and is provided with a circular-based striking plate 24 on its lower end, which
will be described here below.
[0016] According to the invention, an extension element 26-28 is associated to the lower
part of the tubular body 10 formed by a similar tubular body with a recess or a ring-shaped
lowering 30 along the internal side surface housing the known stabilization templates
related to one or the other free ends of the corrugated pipes to be flanged.
[0017] Said recesses 30 are delimited by shoulders 32-34 in their upper and lower parts.
[0018] The constraint between the tubular body 10 and the extension elements 26-28 is obtained
by threading on the lower end 36 of the body 10 to one side and, to the other, on
the internal upper part 38 of the elements 26-28.
[0019] In Figures 2 and 3, the latter are two by way of example, but it is understood that
they can be more according to the needs. The extension elements 26-28 define in their
inner part the above-mentioned recesses or ring-shaped lowering 30, which are sized
in order to alternatively house corrugated pipes of different sizes.
[0020] The example shown in Figures 2 and 3 is not to be meant as limitative, as it is referred
only to two diameter sizes of corrugated pipes.
[0021] According to a further and favourable feature of the invention, in addition to the
presetting of alternative ring-shaped lowering 30 connected to as many extension elements
26-28 of the body 10, the striking plate 24 is accordingly shaped in such a way to
exactly adapt to at least two diameter sizes of said corrugated pipes. Therefore,
the striking plate 24 is formed by a circular-based shaped block provided with an
axial hole 40 for the connection through a screw or the like, with the lower end of
the rod 12 which is accordingly threaded. The striking plate 24 advantageously defines
two opposite surfaces 42-44 with different diameters, i.e. they are sized in such
a way to precisely adapt to at least two diameter sizes of corrugated pipes which
are stabilized by means of known templates (which are not shown) in one or the other
extension elements 26-28 which are screwed on the body 10.
[0022] Due to the presence of said surfaces with different diameters, the striking plate
is fastened to the lower end of the rod 12 in such a way to have, according to the
needs, one or the other more or less extended surfaces downwards; i.e. according to
the more or less extended diameter of the corrugated pipe to be flanged, a suitable
sized extension element 26-28 is associated to the thread 36 of the body 10, the internal
diameter of its upper part allows its screwing with the same threading 36.
[0023] As shown in Figures 2 and 3, the extension elements 26-28 are provided with a radial
opening 46 for the manual insertion of the corrugated pipe into the known template/s
associated to the same extension elements.
[0024] As it can be noticed from the previous description, the advantages obtained by the
invention are clear.
[0025] The flanging device to flange corrugated pipes of the present invention allows advantageously
carrying out this operation without presetting single and specific tools for each
pipe diameter; the right sizing is quickly and easily obtained by replacing some properly
sized extension elements 26-28 which are preferably provided in kit.
[0026] In a similar way, the striking plate 24 can have diameters of different sizes, two
of which are already defined on each single striking plate which can be overturned
if required intervening on the screw or the equivalent constraint means connecting
it to the lower end of the rod 12.
[0027] As can be seen from what stated above, the advantages obtained by the present invention
are clear.
[0028] The device of the present invention allows flanging corrugated pipes of any diameter
keeping the support tubular body 10 unchanged, the rod 12 with the relevant guiding
device 16 and the striking plate 24 which can be used for at least two kinds of pipes
with different diameters; the complete equipment suitable for the flanging of corrugated
pipes of any diameter requires only the presetting of two or more extension elements
26-28 and of additional striking plates 24, the latter being provided with opposite
surfaces 42-44 with different diameters.
[0029] This is an advantage for the user who is provided with a complete equipment having
reduced weights and costs.
[0030] Even though the invention has been described above with reference to an embodiment
given by way of non-limitative example, many changes and variants will be clear to
a technician skilled in the art according to the above-mentioned description. Therefore,
the invention is meant to include all changes and variants falling within the spirit
and the protective scope of the following claims.
1. A flanging device to flange metal corrugated pipes comprising a support tubular body
(10), a rod (12) axially sliding into the same body from which it protrudes in the
upper part and connects to a guiding device (16), a ring (20) fastened by threading
to the upper end of said body (10) and provided with a pass-through hole in the centre
from which said rod and a circular-based striking plate (24) protrude, the latter
being integral to the lower end of the same rod (12) matching with the end of the
pipes to be bent which are abutted into a template inserted into said body (10), characterized in that it comprises two or more extension elements (26-28) which can be alternatively associated
to the same body (10) and are provided with an internal recess (30) to house at least
one of said templates.
2. The flanging device according to claim 1, characterized in that said extension elements (26-28) are connected to the body (10) by threading.
3. The flanging device according to the previous claims, characterized in that said extension elements (26-28) are provided with a radial opening (46) to allow
the introduction of the template/s abutting into said internal recess (30).
4. The flanging device according to any of the previous claims, characterized in that said striking plate (24) is made of a circular-based shaped block defining two opposite
surfaces (42-44) with differentiated diameters.
5. The flanging device according to any of the previous claims, characterized in that said striking plate (24) is provided with a pass-through hole (40) to be connected
with screws or equivalent means to the lower end of the rod (12).