BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention generally relates to a fixing apparatus for an image forming
apparatus and, more particularly, to a fixing apparatus using a heater for applying
heat to a toner image to be fixed.
[0002] In recent years, the safety of products, which includes image forming apparatuses
using a fixing apparatus, has been considered to be of great importance, especially,
in the EU countries. For example, when an image forming apparatus is introduced on
the EC market, the image forming apparatus must comply with the requirements specified
by the EC instructions.
[0003] The EC instructions include the Electromagnetic Compatibility (EMC) instructions
which provide the Electromagnetic Interference (EMI) Standard and the Electromagnetic
Susceptibility (EMS) Standard. A measuring method and limit values for these standards
are specified in the IEC Standards and the EN Standards.
[0004] Among the test items in the EMC instructions, the power source fluctuation test and
the harmonic current test are considered to be important test items since insufficient
measures have been taken previously. The power source fluctuation test is provided
to suppress a flicker value which represents a level of a flicker state. The flicker
state refers to a state in which lights flicker due to frequent repletion of fluctuation
in a power source voltage. The harmonic current test is performed to measure a harmonic
current so as to suppress the harmonic current generated by, for example, office equipment
and air conditioners using an inverter. The harmonic current is harmful for a power
plant and a transmission facility because an increase of the harmonic current may
cause a failure of a power receiving facility or decrease in a power factor.
[0005] It is predicted that the control of the flicker value and the harmonic current according
to regulations will become more strict.
[0006] Additionally, in recent years, image forming apparatuses, such as a copy machine,
perform a complex control process and require increased power to operate. This results
in a large fluctuation in current consumption and an increased generation of electric
noise and harmonic current. The electric noise and harmonic current generated by an
image forming apparatus may intrude into other electronic equipment which may cause
a malfunction or a failure of the electronic equipment.
[0007] Particularly, a fixing apparatus of an image forming apparatus having a large heater
using a large amount of power causes a large fluctuation in the voltage of a power
source to which the image forming apparatus is connected while a fixing operation
is performed. Thus, it is desired to reduce a flicker value of such an image forming
apparatus.
2. Description of the Related Art
[0008] Generally, a fixing apparatus used in an image forming apparatus such as a copy machine,
a facsimile machine or a printer comprises a fixing unit for fixing a toner image
on print paper, a heating unit for heating the fixing unit, a temperature sensor for
sensing a temperature of the fixing unit and a control unit for controlling the heating
unit based on a temperature signal supplied by the temperature sensor so as to maintain
the fixing unit at an appropriate temperature. The heating unit may comprise a plurality
of heaters and a plurality of temperature sensors may be provided to sense temperature
at positions corresponding to the plurality of heaters so that each of the heaters
can be separately controlled.
[0009] Japanese Patent Publication No.6-73053 discloses a fixing apparatus comprising a
fixing roller having a plurality of heaters and a pressing roller being pressed to
the fixing roller with print paper interposed therebetween. The fixation of a toner
image on the print paper is achieved by heating and pressing. This fixing apparatus
has a single temperature sensor so as to control the plurality of heaters based on
a temperature signal output from the temperature sensor. Accordingly, when the temperature
of the fixing roller sensed by the temperature sensor is below a predetermined temperature
for fixation, the plurality of heaters are activated simultaneously so as to raise
the temperature of the fixing roller.
[0010] In the fixing apparatus described in the above-mentioned Japanese Patent Publication
No.6-73053 and, since the plurality of heaters are activated based on the signal output
from the single temperature sensor, the plurality of heaters are activated at the
same moment. This causes a problem in that a large rush current is generated when
the plurality of heaters are activated at the same moment, resulting in a large fluctuation
in a voltage output from a power source to which the fixing apparatus is connected.
[0011] Japanese Laid-Open Patent Application No.3-185482 discloses a fixing apparatus comprising
a heating roller, a pressing roller and a heater control unit for controlling an operation
of heaters provided in the heating roller. In this fixing apparatus, the heating roller
has a first heater and a second heater. The first heater generates more heat at end
portions of the heating roller than at a middle portion. On the other hand, the second
heater generates more heat at the middle portion of the heating roller than the end
portions. The heater control unit activates the first heater when the print paper
is being conveyed or not being conveyed. The heater control unit activates the second
heater only when print paper is being conveyed. The first and second heaters are simultaneously
and intermittently activated when the heating roller is below a predetermined temperature
so as to maintain the heating roller at or near the predetermined temperature.
[0012] In the fixing apparatus described in the above-mentioned Japanese Laid-Open Patent
Application No.3-185482, the first and second heaters are activated at the same moment.
Thus, similar to the fixing apparatus of Japanese Patent Application No.6-73053, there
is a problem in that a large rush current is generated when the plurality of heaters
are activated at the same moment, resulting in a large fluctuation in a voltage output
from a power source to which the fixing apparatus is connected.
[0013] Japanese Laid-Open Patent Application No.2-129681 discloses a fixing apparatus for
an electrophotographic printer. This fixing apparatus comprises a pair of rollers,
a heat source, a temperature sensor and a power source for the heat source. The pair
of rollers conveys print paper having a toner image to be fixed. The heat source provides
heat to at least one of the rollers. The temperature sensor senses a temperature of
the one of the rollers. The power source outputs at least two voltages at different
levels based on an output of the temperature sensor so that a lower voltage is supplied
to the heat source first when the heat source is activated.
[0014] Japanese Laid-Open Patent Application No.61-94080 discloses a fixing temperature
controlling device for maintaining a heat fixing roller at a predetermined temperature
by controlling a power to be supplied to the heat fixing roller based on a temperature
of the heat fixing roller sensed by a temperature sensor. The fixing temperature controlling
device converts a temperature difference between the temperature sensed by the temperature
sensor and the predetermined temperature into a pulse signal having a pulse width
proportional to the temperature difference. The predetermined temperature can be set
to a first temperature and a second temperature higher than the first temperature.
Normally, the predetermined temperature is set to the first temperature. The predetermined
temperature is set to the second temperature when print paper is being conveyed.
[0015] Japanese Laid-Open Patent Application No.59-111669 discloses a method for controlling
a fixing apparatus having a plurality of heaters. In this method, when the plurality
of heaters are activated, one of the heaters is activated first. Then, another one
of heaters is activated with a time delay in response to a temperature of the fixing
apparatus.
[0016] In the method for controlling a fixing apparatus described in the above-mentioned
Japanese laid-Open Patent Application No.59-111669, since the plurality of heaters
are not activated at the same moment, a rush current generated when the heaters are
turned on is decreased. However, the decrease in the rush current is not sufficient
for clearing the standard value specified by the power source voltage fluctuation
test.
[0017] Japanese Laid-Open Patent Application No.4-168468 discloses an image forming apparatus
performing a fixing operation by heating with electric heating elements using an alternating
current source. This image forming apparatus comprises a plurality of heating elements,
a temperature sensor for sensing temperatures of the heaters and a control unit for
controlling activation of each of the heaters. Some heating elements are selectively
activated from among the plurality of heaters in response to a temperature difference
between the temperature sensed by the temperature sensor and a target temperature.
The start timing of the activation of each of the selected heating elements is shifted
to each other by at least a half cycle of the period of an alternating current source.
[0018] In the image forming apparatus described in the above-mentioned Japanese Laid-Open
Patent Application No.4-168468, since the start timing of activation of the plurality
of electric heating elements is shifted to each other, a rush current generated when
the heating elements are turned on is decreased. However, the decrease in the rush
current is not sufficient for clearing the standard value specified by the power source
voltage fluctuation test.
[0019] Japanese Laid-Open Patent Application No.59-33480 discloses a heater driving device
of a fixing apparatus of a copy machine. The heater driving device provides an alternating
voltage to a heater of the fixing apparatus by detecting a zero cross of the alternating
voltage. The heater comprises a plurality of heating elements having different power
consumption. The heating elements are driven at a predetermined voltage after they
are driven at voltages lower than the predetermined voltage in an ascending order
of the power consumption of the heating elements.
[0020] In the heater driving apparatus described in the above-mentioned Japanese Laid-Open
Patent Application No.59-33480, since the plurality of heating elements are driven
at voltages lower than the predetermined voltage in an ascending order of the power
consumption of the heating elements, a rush current generated when the heating elements
are turned on is decreased. However, the decrease in the rush current is not sufficient
for clearing the standard value specified by the power source voltage fluctuation
test.
[0021] Japanese Laid-Open Patent Application No.6-236128 discloses an image forming apparatus
having a fixing apparatus. The fixing apparatus has a plurality of heaters which are
selectively activated in response to an operating condition of the image forming apparatus.
When the plurality of heaters are activated simultaneously, a start timing of each
of the heaters is shifted to each other.
[0022] In the image forming apparatus described in the above-mentioned Japanese Laid-Open
Patent Application No.6-236128, since the start timing of activation of the plurality
of heaters is shifted to each other, a rush current generated when the heaters are
turned on is decreased. However, the decrease in the rush current is not sufficient
for clearing the standard value specified by the power source voltage fluctuation
test.
[0023] EP 0 564 420 A2 relates to an image heating device for heating an image on a recording
material, and more particularly to an image heating device adapted for use as a fixing
device in an image forming apparatus.
[0024] US-A-5,329,343 relates to a temperature control method for use in a fixing apparatus
for thermally fixing a toner image onto a recording sheet of a copying machine or
printer.
SUMMARY OF THE INVENTION
[0025] It is a general object of the present invention to provide an improved and useful
fixing apparatus for an image forming apparatus in which the above-mentioned problems
are eliminated.
[0026] In order to achieve the above-mentioned object, there is provided a fixing apparatus
according to claim 1. Advantageous embodiments are defined by the dependent claims.
[0027] Other objects, features and advantages of the present invention will become more
apparent from the following detailed description when read in conjunction with the
accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0028]
FIG.1 is an illustration of a fixing apparatus according to a first embodiment of
the present invention;
FIG.2A is a graph of a voltage provided to a heaters with respect to time while a
copy machine is performing a copying operation; FIG.2B is a graph of a voltage provided
to the heaters with respect to time while the copy machine is in a waiting state or
a pre-heating state;
FIG.3 is a flowchart of an operation for controlling a heater heating a middle portion
of a fixing roller according to the first embodiment of the present invention;
FIG.4 is a flowchart of an operation for controlling a heater heating end portions
of the fixing roller according to the first embodiment of the present invention;
FIG.5 is a chart indicating waveforms of an alternating voltage provided to the heater
and a PWM pulse signal output from a CPU shown in FIG.1;
FIG.6 is a flowchart of a control operation for a heater performed in a fixing apparatus
according to a second embodiment of the present invention;
FIG.7 is a flowchart of a control operation of another heater performed in the fixing
apparatus according to the present invention;
FIG.8 is a waveform chart of a current flowing to a heater;
FIG.9 is a flowchart of a control operation of a heater performed in a fixing apparatus
according to a third embodiment of the present invention; and
FIG.10 is a flowchart of a control operation of another heater performed in the fixing
apparatus according to the third embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0029] A description will now be given, with reference to FIG.1, of a first embodiment of
the present invention. FIG.1 is an illustration of a fixing apparatus according to
the first embodiment of the present invention.
[0030] The fixing apparatus shown in FIG.1 comprises a fixing roller 1 having heaters 2
and 3 incorporated therein. A pressing roller (not shown)is pressed against the fixing
roller 1 and is rotated by rotation of the fixing roller 1. The heater 2 generates
heat mainly in the middle portion of the fixing roller 1. The heater 3 generates heat
mainly near the end portions of the fixing roller 1.
[0031] One end of each of the heaters 2 and 3 is connected to a terminal of an alternate
voltage AC 100V power source via a normally open terminal RA1-a of a relay RA1. The
opposite end of each of the heaters 2 and 3 is connected to the other terminal of
the AC 100V power source via the respective triacs 4 and 5. The triacs 4 and 5 are
driven by control drivers 6 and 7, respectively. The on/off operation of the control
drivers 6 and 7 are controlled by a CPU (micro computer) 8. A coil of the relay RA1
is provided between a DC 24V power source and the ground via a transistor 12. The
transistor 12 is connected to a driver 11 which is connected to the CPU 8. The driver
11 is controlled by the CPU 8 so as to control an on/off operation of the transistor
12 which in turn controls an on/off operation of the relay RA1.
[0032] Accordingly, when the relay RA1 is turned on and both the triacs 4 and 5 are turned
on, both the heaters 2 and 3 are turned on or activated to heat the middle portion
and end potions of the fixing roller 1. Print paper carrying a toner image is passed
between the fixing roller 1 and the pressing roller so that the toner image is fixed
by the heat of the fixing roller 1 and the pressing force of the pressing roller.
[0033] Temperature detecting elements 9 and 10, each of which comprises a thermistor, are
provided on an outer surface of the fixing roller 1. The temperature detecting element
10 is positioned at the end portion of the fixing roller 1 so as to detect a temperature
at the end of the fixing roller 1. The temperature detecting element 9 is positioned
in the middle portion of the fixing roller 1 so as to detect a temperature in the
middle of the fixing roller 1. Temperature detection signals of the temperature detecting
elements 9 and 10 are supplied to the CPU 8. The CPU 8 converts the analog temperature
detection signals into digital signals so as to obtain temperature data of the fixing
roller 1.
[0034] The CPU 8 controls the triac 4 via the driver 6 so as to control an on/off state
of the heater 2 based on a temperature of the middle portion of the fixing roller
1 detected by the thermistor 9. The CPU 8 also controls the triac 5 via the driver
7 so as to control an on/off state of the heater 3 based on a temperature of the end
portion of the fixing roller 1 detected by the thermistor 10. That is, the on/off
state control of the heater 2 is performed with respect to the temperature of the
middle portion of the fixing roller 1, and the on/off state control of the heater
3 is performed with respect to the temperature of the end portions of the fixing roller
1.
[0035] The CPU 8 controls the driver 11 to be turned off when a detection signal is input
from a cover switch 13. The cover switch 13 outputs the detection signal when a cover
of the image forming apparatus is open. Thus, the driver 11 is turned off when the
cover of the image forming apparatus is open. When the driver 11 is turned off, the
transistor 12 is turned off, and, in turn, the relay RA1 is turned off. Accordingly,
the heaters 2 and 3 cannot be activated when the cover of the image forming apparatus
is open. The driver is turned on when the cover is closed, and thus the transistor
12 and the relay RA1 are turned on, in turn. This allows the heaters 2 and 3 to be
activated by an operation of drivers 6 and 7.
[0036] A description will now be given, with reference to FIG.2A and 2B, of a basic control
of the heaters 2 and 3. It is assumed that the image forming apparatus having the
fixing apparatus according to the present invention is a copy machine. FIG.2A is a
graph of a voltage provided to the heater 2 with respect to time while the copy machine
is performing a copying operation. FIG.2B is a graph of a voltage provided to the
heater 2 with respect to time while the copy machine is in a waiting state or a pre-heating
state.
[0037] In the present embodiment, the heater 2 is turned on or activated by CPU 8 via the
driver 6 and the triac 4. The heater 2 is activated at a rated voltage Vf (for example
AC 100V). However, at the initial stage of activation of the heater 2 while the copy
machine is performing a copying operation, the CPU 8 controls the voltage provided
to the heater 2 to be less than the rated voltage Vf. That is, a voltage Vrc1 which
is less than the rated voltage Vf is provided to the heater 2, as shown in FIG.2A,
when the heater 2 is turned on. The voltage Vrc1 is provided for a time period Trc1,
and then the voltage is increased to the rated voltage Vf. When the heater 2 is turned
off or deactivated, the voltage provided to the heater 2 is decreased from the rated
voltage Vf to a voltage Vrc2 for the time period Trc2, and then the heater 2 is completely
turned off or deactivated.
[0038] When the heater 2 is activated while the copy machine is in a waiting state or a
pre-heating state, the voltage provided to the heater 2 is controlled as shown in
FIG.2B. That is, a voltage Vrs1 which is less than the rated voltage Vf is provided
to the heater 2 when the heater 2 is turned on. The voltage Vrs1 is provided for a
time period Trs1, and then the voltage is increased to the rated voltage Vf. When
the heater 2 is turned off or deactivated, the voltage provided to the heater 2 is
decreased from the rated voltage Vf to a voltage Vrs2 for the time period Trs2, and
then the heater 2 is completely turned off or deactivated.
[0039] When the heater 2 is activated at the rated voltage Vf while the copy machine is
performing a copying operation, the voltage Vrc1 provided for the time period Trc1
is set to be 50% to 60 % of the rated voltage Vf. That is, if the rated voltage Vf
is AC 100V, the voltages Vrc1 is set to AC 50V, for example. When the heater 2 is
turned off from the activated state at the rated voltage Vf while the copy machine
is performing a copying operation, the voltage Vrc2 provided for the time period Trc2
is set to be 50% to 60 % of the rated voltage Vf. That is, if the rated voltage Vf
is AC 100V, the voltage Vrc2 is set to AC 50V, for example. It should be noted that
when a copying operation is being performed, the voltage Vrc1 when the heater 2 is
turned on may be different from the voltage Vrc2 when the heater 2 is turned off.
[0040] When the heater 2 is turned on at the rated voltage Vf while the copy machine is
in a waiting state or a pre-heating state, the voltage Vrs1 provided for the time
period Trs1 is set to be 20% to 40% of the rated voltage Vf. When the heater 2 is
turned off from the activated state at the rated voltage Vf while the copy machine
is in a waiting state or a pre-heating state, the voltage Vrs2 provided for the time
period Trs2 is set to be 20% to 40% of the rated voltage Vf. It should be noted that
when the copy machine is in the waiting state or a pre-heating state, the voltage
Vrs1 when the heater 2 is turned on may be different from the voltage Vrs2 when the
heater 2 is turned off.
[0041] While the copy machine is performing a copying operation, the time period Trc1 for
providing the voltage Vrc1 when the heater 2 is turned on is set to 100 msec to 500
msec. While the copy machine is performing a copying operation, the time period Trc2
for providing the voltage Vrc2 when the heater 2 is turned off is set to 100 msec
to 500 msec. It should be noted that when the copy machine is performing a copying
operation, the time period Trc1 when the heater 2 is turned on may be different from
the time period Trc2 when the heater 2 is turned off.
[0042] while the copy machine is in a waiting state or a pre-heating state, the time period
Trs1 for providing the voltage Vrs1 when the heater 2 is turned on is set to 300 msec
to 700 msec. While the copy machine is in a waiting state or a pre-heating state,
the time period Trs2 for providing the voltage Vrs2 when the heater 2 is turned off
is set to 300 msec to 700 msec. It should be noted that the time period Trs1 when
the copy machine is performing a copying operation may be different from the time
period Trs2 when the copy machine is in a waiting state or a pre-heating state.
[0043] Additionally, a voltage provided to the heater 3 is controlled in a similar manner
as that of the heater 2. That is, the heater 3 is turned on or activated by CPU 8
via the driver 7 and the triac 5. The heater 3 is activated at the rated voltage Vf
(for example AC 100V). However, at the initial stage of activation of the heater 3
while the copy machine is performing a copying operation, the CPU 8 controls the voltage
provided to the heater 3 to be less than the rated voltage Vf. That is, a voltage
Vrc1' which is less than the rated voltage Vf is provided to the heater 3 when the
heater 3 is turned on. The voltage Vrc1' is provided for a time period Trc1', and
then the voltage is increased to the rated voltage Vf. When the heater 3 is turned
off or deactivated, the voltage provided to the heater 3 is decreased from the rated
voltage Vf to a voltage Vrc2' for a time period Trc2', and then the heater 3 is completely
turned off or deactivated.
[0044] When the heater 3 is activated while the copy machine is in a waiting state or a
pre-heating state, the voltage provided to the heater 3 is controlled in a similar
manner as shown in FIG.2B. That is, a voltage Vrs1' which is less than the rated voltage
Vf is provided to the heater 3 when the heater 3 is turned on. The voltage Vrs1' is
provided for a time period Trs1', and then the voltage is increased to the rated voltage
Vf. When the heater 3 is turned off or deactivated, the voltage provided to the heater
3 is decreased from the rated voltage Vf to a voltage Vrs2' for a time period Trs2',
and then the heater 3 is completely turned off or deactivated.
[0045] When the heater 3 is turned on at the rated voltage Vf while the copy machine is
performing a copying operation, the voltage Vrc1' provided for the time period Trc1'
is set to be 50% to 60 % of the rated voltage Vf. That is, if the rated voltage Vf
is AC 100V, the voltage Vrc1' is set to AC 50V, for example. When the heater 3 is
turned off from the activated state at the rated voltage Vf while the copy machine
is performing a copying operation, the voltage Vrc2' provided for the time period
Trc2' is set to be 50% to 60 % of the rated voltage Vf. That is, if the rated voltage
Vf is AC 100V, the voltage Vrc2' is set to AC 50V, for example. It should be noted
that when a copying operation is being performed, the voltage Vrc1' when the heater
3 is turned on may be different from the voltage Vrc2' when the heater 3 is turned
off.
[0046] When the heater 3 is turned on at the rated voltage Vf while the copy machine is
in a waiting state or a pre-heating state, the voltage Vrs1' provided for the time
period Trs1' is set to be 20% to 40% of the rated voltage Vf. When the heater 3 is
turned off from the activated state at the rated voltage Vf while the copy machine
is in a waiting state or a pre-heating state, the voltage Vrs2' provided for the time
period Trs2' is set to be 20% to 40% of the rated voltage Vf. It should be noted that
when the copy machine is in the waiting state or a pre-heating state, the voltage
Vrs1' when the heater 3 is turned on may be different from the voltage Vrs2' when
the heater 3 is turned off.
[0047] While the copy machine is performing a copying operation, the time period Trc1' for
providing the voltage Vrc1' when the heater 3 is turned on is set to 100 msec to 500
msec. While the copy machine is performing a copying operation, the time period Trc2'
for providing the voltage Vrc2' when the heater 3 is turned off is set to 100 msec
to 500 msec. It should be noted that when the copy machine is performing a copying
operation, the time period Trc1' when the heater 3 is turned on may be different from
the time period Trc2' when the heater 3 is turned off.
[0048] While the copy machine is in a waiting state or a pre-heating state, the time period
Trs1' for providing the voltage Vrs1' when the heater 3 is turned on is set to 300
msec to 700 msec. While the copy machine is in a waiting state or a pre-heating state,
the time period Trs2' for providing the voltage Vrs2' when the heater 3 is turned
off is set to 300 msec to 700 msec. It should be noted that when the copy machine
is in awaiting state or a pre-heating state, the time period Trs1' may be different
from the time period Trs2'.
[0049] A description will now be given, with reference to FIGS.3 and 4, of operations performed
for controlling heaters 2 and 3 in the present embodiment. It is assumed that the
image forming apparatus having the fixing apparatus according to the present invention
is a copy machine. It should be noted that, as mentioned above, the heaters 2 and
3 are disconnected from the AC 100V power source when a cover of the copy machine
is open or when the copy machine is in an abnormal condition such as an occurrence
of a paper jam. The control of the driver 11 is performed by the CPU 8.
[0050] FIG.3 is a flowchart of the operation for controlling the heater 2 according to the
first embodiment of the present invention. In FIG.3, a route indicated by an arrow
A is the route for turning on or activating the heater 2, and a route indicated by
an arrow B is the route for turning off or deactivate the heater 2.
[0051] When the operation of FIG.3 is started, the CPU 8 determines, in step 200, whether
or not the temperature of the middle portion of the fixing roller 1 is equal to or
less than a temperature calculated by subtracting 3°C from a target temperature M.
This determination is made based on the temperature detection signal output from the
thermistor 9. If it is determined that the temperature of the middle portion of the
fixing roller 1 is equal to or less than the temperature (M-3)°C, the routine proceeds
to step 210. That is, if it is determined that the temperature of the middle portion
of the fixing roller 1 is equal to or less than the temperature (M-3)°C, the routine
proceeds to route A. On the other hand, if it is determined that the temperature of
the middle portion of the fixing roller 1 is not equal to or less than the temperature
(M-3)°C, the routine proceeds to step 230. That is, if it is determined that the temperature
of the middle portion of the fixing roller 1 is not equal to or less than the temperature
(M-3)°C, the routine proceeds to route B.
[0052] When the routine proceeds to the route A, the CPU 8 determines, in step 212, whether
or not the heater 2 is currently in an on state or activated at the rated voltage
Vf. If it is determined that the heater 2 is currently in an on state or activated
at the rated voltage Vf, the routine proceeds to step 218. In step 218, a process
is performed for maintaining the on state of the heater 2 at the rated voltage Vf,
and the routine proceeds to step 220. In step 220, the low voltage output timer 1
(Trs1) and the low voltage output timer 2 (Trc1) are cleared.
[0053] On the other hand, if the CPU 8 determines, in step 210, that the heater 2 is not
currently in an on state or activated at the rated voltage Vf, the routine proceeds
to step 212. Then, the CPU 8 determines, in step 212, whether or not the copy machine
is performing a copying operation. That is, it is determined whether the copy machine
is performing a copying operation or in a waiting state or pre-heating state. If it
is determined that the copy machine is performing a copying operation, the routine
proceeds to step 214. In step 214, the CPU 8 determines whether or not the time period
Trc1 set by the low voltage output timer 2 (Trc1) has expired. The low voltage output
timer 2 counts the time period Trc1.
[0054] If it is determined, in step 214, that the time period Trc1 set by the low voltage
output timer 2 has expired, the routine proceeds to step 218 so as to turn on and
maintain the heater 2 in the on state at the rated voltage Vf by turning the driver
6 on. Thereafter, the low voltage output timer 1 (Trs1) and the low voltage output
timer 2 (Trc1) are cleared in step 220.
[0055] If it is determined, in step 214, that the time period Trc1 set by the low voltage
output timer 2 (Trc1) has not expired, the routine proceeds to step 216. In step 216,
the heater 2 is turned on or activated at the voltage Vrc1 which is lower than the
rated voltage Vf.
[0056] On the other hand, if it is determined, in step 212, that the copy machine is not
performing a copying operation, the routine proceeds to step 222. In step 222, the
CPU 8 determines whether or not the time period Trs1 set by the low voltage output
timer 1 has expired. The low voltage output timer 1 counts the time period Trs1.
If it is determined, in step 222, that the time period Trs1 set by the low voltage
output timer 1 has expired, the routine proceeds to step 218 so as to turn on and
maintain the heater 2 in the on state at the rated voltage Vf by turning on the driver
6. Thereafter, the low voltage output timer 1 (Trs1) and the low voltage output timer
2 (Trc1) are cleared in step 220. If it is determined that the time period Trs1 has
not expired, the routine proceeds to step 224. In step 224, the CPU 8 turns on the
driver 6 so as to turn on or activate the heater 2 at the voltage Vrs1 which is lower
than the rated voltage Vf.
[0057] When the routine proceeds to the route B, the CPU 8 determines, in step 230, whether
the temperature of the middle portion of the fixing roller 1 is equal to or greater
than the target temperature M based on the temperature detection signal output from
the thermistor 9. If it is determined that temperature of the middle portion of the
fixing roller 1 is equal to or greater than the target temperature M, the routine
proceeds to step 232. In step 232, the CPU determines whether or not the heater 2
is currently in an off state or deactivated. If it is determined that the heater 2
is currently in an off state or deactivated, the routine proceeds to step 240. In
step 240, a process is performed for maintaining the off state of the heater 2, and
the routine proceeds to step 242. In step 242, the low voltage output timer 1 (Trs2)
and the low voltage output timer 2 (Trc2) are cleared.
[0058] On the other hand, if the CPU 8 determines, in step 232, that the heater 2 is not
currently in an off state or deactivated, the routine proceeds to step 234. Then,
the CPU 8 determines, in step 234, whether or not the copy machine is performing a
copying operation. That is, it is determined whether the copy machine is performing
a copying operation or in a waiting state or pre-heating state. If it is determined
that the copy machine is performing a copying operation, the routine proceeds to step
236. In step 236, the CPU 8 determines whether or not the time period Trc2 set by
the low voltage output timer 2 has expired.
[0059] If it is determined, in step 236, that the time period Trc2 set by the low voltage
output timer 2 has expired, the routine proceeds to step 240 so as to turn off and
maintain the heater 2 in the off state by turning the driver 6 off. Thereafter, the
low voltage output timer 1 (Trs2) and the low voltage output timer 2 (Trc2) are cleared
in step 242.
[0060] If it is determined, in step 236, that the time period Trs2 set by the low voltage
output timer 2 has not expired, the routine proceeds to step 216. In step 216, the
heater 2 is turned on or activated at the voltage Vrc which is lower than the rated
voltage Vf.
[0061] On the other hand, if it is determined, in step 234, that the copy machine is not
performing a copying operation, the routine proceeds to step 238. In step 238, the
CPU 8 determines whether or not the time period Trs2 set by the low voltage output
timer 1 has expired.
[0062] If it is determined, in step 238, that the time period Trs2 set by the low voltage
output timer 1 has expired, the routine proceeds to step 240 so as to turn off and
maintain the heater 2 in the off state by turning the driver 6 off. Thereafter, the
low voltage output timer 1 (Trs2) and the low voltage output timer 2 (Trc2) are cleared
in step 242.
[0063] If it is determined, in step 238, that the time period Trs2 set by the low voltage
output timer 1 has not expired, the routine proceeds to step 224. In step 224, the
CPU 8 turns on the driver 6 so as to turn on or activate the heater 2 at the voltage
Vrs2 which is lower than the rated voltage Vf.
[0064] It should be noted that the low voltage output timer 1 (Trs2) and the low voltage
output timer 2 (Trc2) perform the time count operation according to an interval process
not shown in the flowchart. Additionally, the set times Trs1, Trs2, Trc1 and Trc2
of the low voltage output timers 1 and 2 can be set to arbitrary time periods, respectively.
Further, the voltages Vrs1, Vrs2, Vrc1 and Vrc2 can be set to arbitrary voltages lower
than the rated voltage Vf.
[0065] FIG.4 is a flowchart of the operation for controlling the heater 3 according to the
first embodiment of the present invention. In FIG.4, a route indicated by an arrow
A' is the route for turning on or activating the heater 3, and a route indicated by
an arrow B' is the route for turning off or deactivate the heater 3.
[0066] When the operation of FIG.4 is started, the CPU 8 determines, in step 300, whether
or not the temperature of the end portion of the fixing roller 1 is equal to or less
than a temperature calculated by subtracting 3°C from a target temperature K. This
determination is made based on the temperature detection signal output from the thermistor
10. If it is determined that the temperature of the end portion of the fixing roller
1 is equal to or less than the temperature (K-3)°C, the routine proceeds to step 310.
That is, if it is determined that the temperature of the end portion of the fixing
roller 1 is equal to or less than the temperature (K-3)°C, the routine proceeds to
route A'. On the other hand, if it is determined that the temperature of the end portion
of the fixing roller 1 is not equal to or less than the temperature (K-3)°C, the routine
proceeds to step 330. That is, if it is determined that the temperature of the end
portion of the fixing roller 1 is not equal to or less than the temperature (K-3)°C,
the routine proceeds to route B'.
[0067] When the routine proceeds to the route A', the CPU 8 determines, in step 312, whether
or not the heater 3 is currently in an on state or activated at the rated voltage
Vf. If it is determined that the heater 3 is currently in an on state or activated
at the rated voltage Vf, the routine proceeds to step 318. In step 318, a process
is performed for maintaining the on state of the heater 3 at the rated voltage Vf,
and the routine proceeds to step 320. In step 320, the low voltage output timer 3
(Trs1') and the low voltage output timer 4 (Trc1') are cleared.
[0068] On the other hand, if the CPU 8 determines, in step 210, that the heater 3 is not
currently being in an on state or activated at the rated voltage Vf, the routine proceeds
to step 312. Then, the CPU 8 determines, in step 312, whether or not the copy machine
is performing a copying operation. That is, it is determined whether the copy machine
is performing a copying operation or in a waiting state or pre-heating state. If it
is determined that the copy machine is performing a copying operation, the routine
proceeds to step 314. In step 314, the CPU 8 determines whether or not the time period
Trc1' set by the low voltage output timer 4 has expired. The low voltage output timer
4 counts the time period Trc1'.
[0069] If it is determined, in step 314, that the time period Trc1' set by the low voltage
output timer 4 has expired, the routine proceeds to step 318 so as to turn on and
maintain the heater 3 in the on state at the rated voltage Vf by turning on the driver.
Thereafter, the low voltage output timer 3 (Trs1') and the low voltage output timer
4 (Trc1') are cleared in step 320.
[0070] If it is determined, in step 314, that the time period Trc1' set by the low voltage
output timer 4 has not expired, the routine proceeds to step 316. In step 316, the
heater 3 is turned on or activated at the voltage Vrc1' which is lower than the rated
voltage Vf.
[0071] On the other hand, if it is determined, in step 312, that the copy machine is not
performing a copying operation, the routine proceeds to step 322. In step 322, the
CPU 8 determines whether or not the time period Trs1' set by the low voltage output
timer 3 has expired. The low voltage output timer 3 counts the time period Trs1'.
[0072] If it is determined, in step 322, that the time period Trsi' set by the low voltage
output timer 3 has expired, the routine proceeds to step 318 so as to turn on and
maintain the heater 3 in the on state at the rated voltage Vf by turning the driver
7 on. Thereafter, the. low voltage output timer 3 (Trs1') and the low voltage output
timer 4 (Trc1') are cleared in step 320. If it is determined that the time period
Trs1' set by the low voltage output timer 3 has not expired, the routine proceeds
to step 324. In step 324, the CPU 8 turns on the driver 7 so as to turn on or activate
the heater 3 at the voltage Vrs1' which is lower than the rated voltage Vf.
[0073] When the routine proceeds to the route B', the CPU 8 determines, in step 330, whether
the temperature of the end portion of the fixing roller 1 is equal to or greater than
the target temperature K based on the temperature detection signal output from the
thermistor 10. If it is determined that temperature of the end portion of the fixing
roller 1 is equal to or greater than the target temperature K, the routine proceeds
to step 332. In step 332, the CPU 8 determines whether or not the heater 3 is currently
in an off state or deactivated. If it is determined that the heater 3 is currently
in an off state or deactivated, the routine proceeds to step 340. In step 340, a process
is performed for maintaining the off state of the heater 3, and the routine proceeds
to step 342. In step 342, the low voltage output timer 3 (Trs2') and the low voltage
output timer 4 (Trc2') are cleared.
[0074] On the other hand, if the CPU 8 determines, in step 332, that the heater 3 is not
currently in an off state or deactivated, the routine proceeds to step 334. Then,
the CPU 8 determines, in step 334, whether or not the copy machine is performing a
copying operation. That is, it is determined whether the copy machine is performing
a copying operation or in a waiting state or pre-heating state. If it is determined
that the copy machine is performing a copying operation, the routine proceeds to step
336. In step 336, the CPU 8 determines whether or not the time period Trc2' set by
the low voltage output timer 4 has expired.
[0075] If it is determined, in step 336, that the time period Trc2' set by the low voltage
output timer 4 has expired, the routine proceeds to step 340 so as to turn off and
maintain the heater 4 in the off state by turning off the driver 7. Thereafter, the
low voltage output timer 1 (Trs2') and the low voltage output timer 4 (Trc2') are
cleared in step 242.
[0076] If it is determined, in step 336, that the time period Trc2' set by the low voltage
output timer 4 has not expired, the routine proceeds to step 316. In step 316, the
heater 4 is turned on or activated at the voltage Vrc2' which is lower than the rated
voltage Vf.
[0077] On the other hand, if it is determined, in step 334, that the copy machine is not
performing a copying operation, the routine proceeds to step 338. In step 338, the
CPU 8 determines whether or not the time period Trs2' set by the low voltage output
timer 3 has expired.
[0078] If it is determined, in step 338, that the time period Trs2' set by the low voltage
output timer 3 has expired, the routine proceeds to step 340 so as to turn off and
maintain the heater 3 in the off state by turning off the driver 7. Thereafter, the
low voltage output timer 3 (Trs2') and the low voltage output timer 4 (Trc2') are
cleared in step 342.
[0079] If it is determined, in step 338, that the time period Trs2' set by the low voltage
output timer 3 has not expired, the routine proceeds to step 324. In step 324, the
CPU 8 turns on the driver 7 so as to turn on or activate the heater 3 at the voltage
Vrs2' which is lower than the rated voltage Vf.
[0080] It should be noted that the low voltage output timer 3 (Trs2') and the low voltage
output timer 4 (Trc2') perform the time count operation according to an interval process
not shown in the flowchart. Additionally, the set times Trs1', Trs2', Trc1' and Trc2'
of the low voltage output timers 3 and 4 can be set to arbitrary time periods, respectively.
Further, the voltages Vrs1', Vrs2', Vrc1' and Vrc2' can be set to arbitrary voltages
lower than the rated voltage Vf.
[0081] The voltages Vrc1, Vrc2, Vrs1' and Vrs2', which are lower than the rated voltage
Vf, provided to the heater 2 can be generated by a phase control method which is generally
used in a lighting control operation of an exposure lamp in an optical system provided
in a conventional image forming apparatus such as a copy machine. That is, the CPU
8 outputs a pulse width modulation (PWM) pulse signal to the driver 6 in synchronization
with the alternating voltage source so as to turn on and off the triac 4. Thus, the
low voltages Vrc and Vrs provided to the heater 2 are generated by the phase control
method.
[0082] FIG.5 shows waveforms of the alternating voltage provided to the heater 2 and the
PWM pulse signal output from the CPU 8. The alternating voltage is provided to the
heater 2 when the PWM pulse signal is at a high level. In FIG.5, the low voltages
Vrc and Vrs is provided to the heater during periods t2 in which the PWM pulse signal
is at the high level in the initial stage of an activation of the heater 2. The level
of the voltage provided to the heater 2 can be varied by varying the period t2 with
respect to a period t1 which corresponds to a half cycle of the alternating voltage.
In FIG.4, the duration of the initial stage corresponds to two cycles of the alternating
voltage. After the initial stage is completed, the PWM pulse signal is maintained
to be at the high level. Thus, the complete alternating voltage is provided to the
heater 2.
[0083] The voltages Vrc1', Vrc2', Vrs1' and Vrs2' provided to the heater 3 can be generated
and varied in the same manner by the phase control method as mentioned above.
[0084] As mentioned above, when the heaters 2 and 3 are turned on or off, a low voltage
such as the voltage Vrc1, Vrc2, Vrs1, Vrs2, Vrc1', Vrc2', Vrs1' or Vrs2' is provided
to the heaters 2 and 3 before a full voltage (the rated voltage Vf) is provided or
before the voltage is decreased from the full voltage. Thus, a rate of change in the
current flowing to the heaters 2 and 3 is decreased. This prevents an abrupt fluctuation
of the power source voltage when the heaters 2 and 3 are turned on or off. Accordingly,
flicker values Pst (short time flicker value) and Plt (long time flicker value), which
are measurements of a flicker meter, are sufficiently decreased to clear standard
values such as 1.0 or below for the short time flicker value Pst and 0.65 or below
for the long time flicker value Plt. It should be noted that the flicker meter converts
a level of voltage fluctuation (physical level) into a flicker level (sensation level).
Additionally, the decrease in the flicker values can be achieved without additional
parts such as an additional transformer and filter circuits (LCR circuits). That is,
according to the present embodiment, sufficient measures against the influence to
the power source voltage fluctuation can be achieved without increasing manufacturing
cost and the size and weight of the copy machine.
[0085] In order to clear the allowable values in both a waiting or pre-heating state and
a copying state, the CPU 8 may control the voltages Vrs1, Vrs2, Vrs1' and Vrs2' provided
for a waiting or pre-heating state to be different from the voltages Vrc and Vrc'
provided for a copying operation.
[0086] In the present embodiment, when the copy machine is in a waiting state or a pre-heating
state, the CPU 8 controls the voltages Vrs1, Vrs2, Vrs1' and Vrs2' to be equal to
or less than 40% of the rated voltage Vf. Measurements for the flicker values Pst
and Plt at this condition were taken by the inventors. The result of the measurements
indicated that the short time flicker value Pst is decreased from 1.453 to below 0.65
and the long time flicker value Plt is decreased from 1.371 to below 0.6. This corresponds
to more than a 50% reduction in the flicker values.
[0087] Additionally, when the copy machine is performing a copying operation, the CPU 8
controls the voltages Vrc1, Vrc2, Vrc1' and Vrc2' to be equal to or less than 60%
of the rated voltage Vf. Measurements for the flicker values Pst and Plt at this condition
were taken by the inventors. The result of the measurements indicated that the short
time flicker value Pst is decreased from 1.295 to below 0.9. This corresponds to more
than a 30% reduction in the flicker value.
[0088] Further, when the copy machine is in a waiting state or a pre-heating state, the
CPU 8 controls the voltages Vrs1, Vrs2, Vrs1' and Vrs2' to be equal to or more than
20% of the rated voltage Vf. This limitation provides less influence to the harmonics
current. Measurements for the harmonic current at this condition was taken by the
inventors. The result of measurement indicated that a level of the harmonic current
has a sufficient margin to clear a standard value.
[0089] Further, when the copy machine is performing a copying operation, the CPU 8 controls
the voltages Vrc1, Vrc2, Vrc1' and Vrc2' to be equal to or more than 50% of the rated
voltage Vf. This limitation provides less influence to the harmonics current. Measurements
for the harmonic current during this condition was taken by the inventors. The result
of measurements indicated that a level of the harmonic current has a sufficient margin
to clear a standard value.
[0090] In an image forming apparatus such as a copy machine, power consumption during a
waiting or pre-heating state is less than that for power consumption during an image
forming operation such as a copying operation. This is because less power is consumed
by power consuming devices other than a heater of a fixing apparatus. Thus, activation
and deactivation of the heater of the fixing apparatus during a waiting or pre-heating
state provides more influence than during a copying operation. On the other hand,
since the power consuming devices, which use switching power source, consume more
power during a copying operation than that during a waiting or pre-heating state,
a change in the consumed current is relatively small when a copying operation is performed.
Thus, the influence to the fluctuation in the power source voltage during a copying
operation is relatively less than during a waiting or pre-heating state. However,
since other power consuming devices are operated during a copying operation, a harmonic
current is increased.
[0091] The short time flicker value Pst is measured for an image forming state such as a
copying state in which a fixing apparatus is operated and also for a waiting sate
and a pre-heating state. However, the long time flicker value Plt is measured not
for a copying state but only for a waiting state and a pre-heating state. An allowable
value for the long time flicker value Plt is less than that for the short time flicker
value Pst. That is, for example, according to a standard, the allowable short time
flicker value Pst is equal to or less than 1.0, while the allowable long time flicker
value Plt is 0.65. Thus, the flicker value during a waiting state and a pre-heating
state must be less than the flicker value during an image forming operation such as
a copying operation.
[0092] As mentioned above, a relationship between the power source voltage fluctuation and
the harmonic current is reversed between a copying state and a waiting or pre-heating
state. Thus, if the low voltages Vrc1, Vrc2, Vrs1 and Vrs2 for a copying operation
are equal to the low voltages Vrc1', Vrc2', Vrs1' and Vrs2' for a waiting or a pre-heating
state, there is a possibility that both of an allowable value for the power source
voltage fluctuation and an allowable value for the harmonic current are not satisfied.
Additionally, the time periods Trc1, Trc2, Trs1, Trs2, Trc1', Trc2', Trs1' and Trs2'
may influence the measurements of the power source voltage fluctuation and the harmonic
current, and thus there is a possibility that both of an allowable value for the power
source voltage fluctuation and an allowable value for the harmonic current are not
satisfied. That is, if the time periods Trc1, Trc2, Trs1, Trs2, Trc1', Trc2', Trs1'
and Trs2' for providing the low voltages Vrc1, Vrc2, Vrs1, Vrs2, Vrc1', Vrc2', Vrs1'
and Vrs2' are too short, the power source voltage fluctuation is increased, and if
they are too long, the harmonic current is increased.
[0093] In the present embodiment, the CPU 8 controls the time periods Trs and Trs' provided
for a waiting state or a pre-heating state to be different from the time periods Trc
and Trc' provided for a copying operation. This reduces a rush current when the heaters
2 and 3 are turned on and an abrupt change in the current flowing to the heaters 2
and 3 when the heaters 2 and 3 are turned off in a fashion in which the changes in
the current in a copying state and a waiting state or a pre-heating state are separately
controlled. Thus, both the short time flicker value Pst and the long time flicker
value Plt are appropriately reduced.
[0094] In the present embodiment, when the copy machine is in a waiting state or a pre-heating
state, the CPU 8 controls the time periods Trs1, Trs2, Trs1' and Trs2' for providing
the voltages Vrs and Vrs' to the heaters 2 and 3 to be equal to or more than 3.00
msec. Measurements for the flicker values Pst and Plt at this condition were taken
by the inventors. The result of the measurements indicated that the short time flicker
value Pst is decreased from 1.453 to below 0.65 and the long time flicker value Plt
is decreased from 1.371 to below 0.6. This corresponds to more than a 50% reduction
in the flicker values.
[0095] Additionally, when the copy machine is performing a copying operation, the CPU 8
controls the time periods Trc1, Trc2, Trc1' and Trc2' for providing the voltages Vrc1,
Vrc2, Vrc1' and Vrc2' to the heaters 2 and 3 to be equal to or more that 100 msec.
Measurements for the flicker value Pst and Plt at this condition were taken by the
inventors. The result of the measurements indicated that the short time flicker value
Pst is decreased from 1.296 to below 0.8. This corresponds to more than a 40% reduction
in the flicker value.
[0096] Further, when the copy machine is in a waiting state or a pre-heating state, the
CPU 8 controls the time periods Trs1, Trs2, Trs1' and Trs2' for providing the voltages
Vrs and Vrs' to the heaters 2 and 3 to be equal to or less than 700 msec. This limitation
provides less influence to the harmonics current. Measurements for the harmonic current
at this condition were taken by the inventors. The result of measurements indicated
that a level of the harmonic current has a sufficient margin to clear a standard value.
[0097] Further, when the copy machine is performing a copying operation, the CPU 8 controls
the time periods Trc1, Trc2, Trc1' and Trc2' for providing the voltages Vrc and Vrc'
to the heaters 2 and 3 to be equal to or less than 500 msec. This limitation provides
less influence to the harmonic current. Measurements for the harmonic current at this
condition were taken by the inventors. The result of measurements indicated that a
level of the harmonic current has a sufficient margin to clear a standard value.
[0098] A description will now be given of a fixing apparatus according to a second embodiment
of the present invention. The basic construction of the fixing apparatus according
to the second embodiment is the same as that of the fixing apparatus shown in FIG.1.
[0099] In the second embodiment, the activation and deactivation of the heater 2 is performed
by monitoring an output of the heater 3. Similarly, the activation and deactivation
of the heater 3 is performed by monitoring an output of the heater 2. The control
of the heaters 2 and 3 is described below.
[0100] When the heater 2 is to be activated while the heater 3 is in a deactivated state,
the CPU 8 starts a delay timer for activation of the heater 3 so that the heater 2
and the heater 3 are not turned on at the same time. That is, the delay timer sets
a delay time for starting the activation of the heater 3 so that the start of activation
of the heater 3 is delayed for the delay time.
[0101] When the heater 2 is activated while the heater 3 is in an activated state, the CPU
8 checks a delay timer for the heater 2 so as to determine whether the delay time
for the heater 2 has expired. The CPU 8 activates the heater 2 only when the delay
timer for the heater 2 has expired. When the heater 2 is turned on, the CPU 8 starts
the delay timer for the heater 3 at the same time.
[0102] Additionally, when the heater 2 is to be deactivated while the heater 3 is in an
activated state, the CPU 8 starts a delay timer for deactivation of the heater 3 so
that the heater 2 and the heater 3 are not turned off at the same time. That is, the
delay timer sets a delay time for starting deactivation of the heater 3 so that the
start of deactivation of the heater 3 is delayed for the delay time.
[0103] When the heater 2 is deactivated while the heater 3 is in a deactivated state, the
CPU 8 checks a delay timer for the heater 2 so as to determine whether the delay time
for the heater 2 has expired. The CPU 8 deactivates the heater 2 only when the delay
timer for the heater 2 has expired. When the heater 2 is turned off, the CPU 8 starts
the delay timer for the heater 3 at the same time.
[0104] The CPU 8 controls the activation and deactivation of the heater 3 similar to the
heater 2.
[0105] A description will now be given, with reference to FIGS.6 and 7, of control operations
of the heaters 2 and 3. FIGS.6 and 7 are flowcharts of the control operations of the
heaters 2 and 3, respectively. According to the control operations described below,
the heaters 2 and 3 are controlled so that activation of the heaters 2 and 3 is not
started at the same time and also deactivation of the heaters 2 and 3 is not started
at the same time.
[0106] Basically, the CPU 8 turns on the heater 2 when the middle portion of the fixing
roller 1 is below the target temperature M minus 3°C according to the temperature
detection signal output from the thermistor 9. The heater 2 is turned off when the
temperature of the middle portion of the fixing roller 1 reaches the target temperature
M. Thus, the CPU controls the activation and deactivation of the heater 2 to maintain
the temperature of the middle portion of the fixing roller 1 within a range between
the target temperature M minus 3°C and the target temperature M.
[0107] Additionally, the CPU 8 turns on the heater 3 when the end portion of the fixing
roller 1 is below the target temperature K minus 3°C according to the temperature
detection signal output from the thermistor 10. The heater 3 is turned off when the
temperature of the end portion of the fixing roller 1 reaches the target temperature
K. Thus, the CPU controls the activation and deactivation of the heater 3 to maintain
the temperature of the end portion of the fixing roller 1 within a range between the
target temperature K minus 3°C and the target temperature K except when a cover of
the copy machine is open or a paper jam occurs in the copy machine.
[0108] In FIG.6, a route indicated by an arrow A corresponds to an operation for controlling
the activation of the heater 2, and a route indicated by an arrow B corresponds to
an operation for controlling the deactivation of the heater 2. Similarly, in FIG.7,
a route indicated by an arrow A corresponds to an operation for controlling the activation
of the heater 3, and a route indicated by an arrow B corresponds to an operation for
controlling the deactivation of the heater 3.
[0109] When the control operation of the heater 2 shown in FIG.6 is started, it is determined,
in step 400, whether or not a temperature of the middle portion of the fixing roller
1 is equal to or less than the target temperature M minus 3°C. If it is determined
that the temperature of the middle portion is equal to or less than the target temperature
M minus 3°C, the routine takes the route A by proceeding to step 402.
[0110] In step 402, it is determined whether or not the time period set by the delay timer
for activating the heater 2 has expired. If it is determined that the time period
set by the delay timer has not expired, the determination of step 402 is repeated.
If it is determined that the time period set by the delay timer has expired, the routine
proceeds to step 404. According to the process of step 404, the heater 2 is not turned
on until the time period set by the delay timer for activating the heater 2 has expired.
[0111] In step 404, it is determined whether or not the heater 2 is in an activated state.
If it is determined that the heater 2 is in the activated state, the routine is ended.
If it is determined that the heater 2 is not in the activated state, the routine proceeds
to step 406. In step 406, the CPU 8 turns on the heater 2. Then, in step 408, the
CPU 8 starts the delay timer for activating the heater 3. The process of step 406
and the process of step 408 are performed substantially at the same time. Thus, the
heater 3 cannot be turned on at the same time when the heater 2 is turned on.
[0112] On the other hand, if it is determined, in step 400, that the temperature of the
middle portion of the fixing roller 1 is greater than the target temperature M minus
3°C, the routine takes the route B by proceeding to step 410. In step 410, the CPU
8 determines whether or not the temperature of the middle portion of the fixing roller
1 is equal to or greater than the target temperature M. If it is determined that the
temperature of the middle portion is less than the target temperature M, the routine
is ended. If it is determined that the temperature of the middle portion of the fixing
roller 1 is equal to or greater than the target temperature M, the routine proceeds
to step 412.
[0113] In step 412, it is determined whether or not the time period set by the delay timer
for deactivating the heater 2 has expired. If it is determined that the time period
set by the delay timer has not expired, the determination of step 412 is repeated.
If it is determined that the time period set by the delay timer has expired, the routine
proceeds to step 414. According to the process of step 412, the heater 2 is not turned
on until the time period set by the delay timer for deactivating the heater 2 has
expired.
[0114] In step 414, it is determined whether or not the heater 2 is in a deactivated state.
If it is determined that the heater 2 is in the deactivated state, the routine is
ended. If it is determined that the heater 2 is not in the deactivated state, the
routine proceeds to step 416. In step 416, the CPU 8 turns on the heater 2. Then,
in step 418, the CPU 8 starts the delay timer for deactivating the heater 3. The process
of step 416 and the process of step 418 are performed substantially at the same time.
Thus, the heater 3 cannot be turned off at the same time when the heater 2 is turned
off.
[0115] Similar to the control operation of the heater 2, when the control operation of the
heater 3 shown in FIG.7 is started, it is determined, in step 500, whether or not
a temperature of the end portion of the fixing roller 1 is equal to or less than the
target temperature K minus 3°C. If it is determined that the temperature of the end
portion is equal to or less than the target temperature K minus 3°C, the routine takes
the route A by proceeding to step 502.
[0116] In step 502, it is determined whether or not the time period set by the delay timer
for activating the heater 3 has expired. If it is determined that the time period
set by the delay timer has not expired, the determination of step 502 is repeated.
If it is determined that the time period set by the delay timer has expired, the routine
proceeds to step 504. According to the process of step 504, the heater 3 is not turned
on until the time period set by the delay timer for activating the heater 3 has expired.
[0117] In step 504, it is determined whether or not the heater 3 is in an activated state.
If it is determined that the heater 3 is in the activated state, the routine is ended.
If it is determined that the heater 3 is in a deactivated state, the routine proceeds
to step 506. In step 506, the CPU turns on the heater 3. Then, in step 508, the CPU
8 starts the delay timer for activating the heater 2. The process of step 506 and
the process of step 508 are performed substantially at the same time. Thus, the heater
2 cannot be turned . on at the same time when the heater 3 is turned on.
[0118] On the other hand, if it is determined, in step 500, that the temperature of the
end portion of the fixing roller 1 is greater than the target temperature K minus
3°C, the routine takes the route B by proceeding to step 510. In step 510, the CPU
8 determines whether or not the temperature of the end portion of the fixing roller
1 is equal to or greater than the target temperature K. If it is determined that the
temperature of the end portion is less than the target temperature K, the routine
is ended. If it is determined that the temperature of the end portion of the fixing
roller 1 is equal to or greater than the target temperature K, the routine proceeds
to step 512.
[0119] In step 512, it is determined whether or not the time period set by the delay timer
for deactivating the heater 3 has expired. If it is determined that the time period
set by the delay timer has not expired, the determination of step 512 is repeated.
If it is determined that the time period set by the delay timer has expired, the routine
proceeds to step 514. According to the process of step 512, the heater 3 is not turned
on until the time period set by the delay timer for deactivating the heater 3 has
expired.
[0120] In step 514, it is determined whether or not the heater 3 is in a deactivated state.
If it is determined that the heater 3 is in the deactivated state, the routine is
ended. If it is determined that the heater 3 is not in the deactivated state, the
routine proceeds to step 516. In step 516, the CPU 8 turns on the heater 3. Then,
in step 518, the CPU 8 starts the delay timer for deactivating the heater 2. The process
of step 516 and the process of step 518 are performed substantially at the same time.
Thus, the heater 2 cannot be turned off at the same time when the heater 3 is turned
off.
[0121] As mentioned above, according to the control operations of the heaters 2 and 3, the
heaters 2 and 3 are not turned on at the same time, and also not turned off at the
same time.
[0122] Additionally, the delay time for activation and deactivation of the heaters 2 and
3 can be arbitrarily set by setting the time period of each of the delay timers for
the heaters 2 and 3.
[0123] The level of an alternating current flowing to the heater 2 from the AC current source
is high within the first cycle after the heater 2 is turned on (after the triac 4
is turned on) due to a rush current, as shown in FIG.8. The level of the alternating
current is decreased as the time elapses from the first cycle to the second cycle
and continuously decreased to an N cycle. The level of an alternating current flowing
to the heater 3 is also decreased as the time elapses. Accordingly, if the timing
of on and off of the heaters 2 and 3 is shifted to each other by more than one cycle,
a change in the total current flowing to the heaters 2 and 3 is decreased. That is,
for example, the rush current flowing to the heater 3 during the first cycle is not
added to the rush current flowing to the heater 2 during the first cycle. Thus, the
magnitude of fluctuation in the power source voltage supplying a current to the fixing
apparatus can be decreased.
[0124] The change in the total current flowing to the heaters 2 and 3 is decreased as the
delay time for on and off of the heaters 2 and 3 is increased from one cycle to two
cycles and further to N cycles. This increases the effect of the reduction in the
power source voltage fluctuation. However, if the delay time is too long, the temperature
fluctuation range of the temperature of the fixing apparatus may be increased. This
may result in influence on the temperature control of a fixing temperature. Considering
such a condition, the delay time should be a few seconds at the maximum.
[0125] Generally, the frequency of 50Hz or 60Hz is used for a power source. If the copy
machine is used with 50Hz power source, the period of one cycle of the alternating
current is equal to 20 msec. Thus, the time periods set by the delay timers are preferably
equal to or more than 20 msec.
[0126] According to a standard, the flicker values Pst (short time flicker value) and Plt
(long time flicker value), which are measurements of a flicker meter, must be decreased
to clear standard values such as 1.0 or below for the short time flicker value Pst
and 0.65 or below for the long time flicker value Plt.
[0127] Measurements for the flicker values Pst and Plt were taken by the inventors for the
fixing apparatus which performs the control operations according to the present embodiment.
The result of the measurements indicated that the short time flicker value Pst is
decreased from 1.453 to below 0.634 and the long time flicker value Plt is decreased
from 1.296 to below 0.566. This corresponds to more than a 50% reduction in the flicker
values, and the measured flicker values passed the standard values.
[0128] Additionally, the decrease in the flicker values can be achieved without additional
parts such as an additional transformer and filter circuits (LCR circuits). That is,
according to the present embodiment, sufficient measures against the influence to
the power source voltage fluctuation can be achieved without increasing manufacturing
cost and the size and weight of the copy machine.
[0129] Especially, when a plurality of heaters are simultaneously turned on, the level of
the total rush current is rapidly increased as high as 10 to 15 times of a normal
current flowing to the heaters. On the other hand, when the plurality of heaters are
simultaneously turned off, the level of total current flowing to the heaters is rapidly
decreased as low as 1/10 to 1/20 of the normal current. However, according to the
control operations of the heaters according to the present embodiment, if the delay
time for the delay timers is set to equal to or more than the time period corresponding
to one cycle of a power source frequency, the rapid change in the current flowing
to the heaters is suppressed, resulting in the reduction of fluctuation in the power
source voltage.
[0130] A description will now be given of a fixing apparatus according to a third embodiment
of the present invention. The basic construction of the fixing apparatus according
to the third embodiment is the same as that of the fixing apparatus shown in FIG.1.
[0131] In the present embodiment, the heater 2 is in a state where the heater 2 can be turned
on and off whenever the copy machine is turned on except for a state where a cover
of the copy machine is open or a paper jam occurs in the copy machine. The on/off
control of the heater 2 is performed in accordance with the temperature of the middle
portion of the fixing roller 1 detected by the thermistor 9.
[0132] The CPU 8 controls the heater 3 based on the temperature of the end portion of the
fixing roller 1 detected by the thermistor 9. The CPU 8 turns on and off the heater
3 only when the copy machine is performing a copying operation or when power of the
copy machine is turned on. That is, the heater 3 is maintained in a deactivated state
when the copy machine is in a waiting state or a pre-heating state.
[0133] A description will now be given, with reference to FIGS.9 and 10, of operations for
controlling activation and deactivation of the heaters 2 and 3. FIG.9 is a flowchart
of the operation for controlling the heater 2, and FIG.10 is a flowchart of the operation
for controlling the heater 3. It should be noted that when the cover of the copy machine
is open or when a paper jam occurs in the copy machine, the CPU 8 turns off the driver
11 to interrupt connection of the heaters 2 and 3 to the power source. That is, the
transistor 12 is turned off and, in turn, the relay RA1 is turned off by turning off
the driver 11.
[0134] When the operation for controlling the heater 2 shown in FIG.9 is started, it is
determined, in step 600, whether or not a temperature of the middle portion of the
fixing roller 1 is equal to or less than the target temperature M minus 3°C based
on the temperature detection signal output from the thermistor 9. If it is determined
that the temperature of the middle portion is equal to or less than the target temperature
M minus 3°C, the routine proceeds to step 602.
[0135] In step 602, it is determined whether or not the heater 2 is in an activated state.
If it is determined that the heater 2 is in the activated state, the routine is ended.
If it is determined that the heater 2 is not in the activated state, the routine proceeds
to step 604. In step 604, the CPU 8 turns on the heater 2 by turning on the triac
4 via the driver 6, and the routine is ended.
[0136] On the other hand, if it is determined, in step 600, that the temperature of the
middle portion of the fixing roller 1 is greater than the target temperature M minus
3°C, the routine proceeds to step 606. In step 606, the CPU 8 determines whether or
not the temperature of the middle portion of the fixing roller 1 is equal to or greater
than the target temperature M. If it is determined that the temperature of the middle
portion is less than the target temperature M, the routine is ended. If it is determined
that the temperature of the middle portion of the fixing roller 1 is equal to or greater
than the target temperature M, the routine proceeds to step 608.
[0137] In step 608, it is determined whether or not the heater 2 is in a deactivated state.
If it is determined that the heater 2 is in the deactivated state, the routine is
ended. If it is determined that the heater 2 is not in the deactivated state, the
routine proceeds to step 610. In step 610, the CPU 8 turns on the heater 2 by turning
off the triac 4 via the driver 6, and the routine is ended.
[0138] Accordingly, the CPU 8 controls the heater 2 to be turned on and off whenever the
copy machine is turned on except for an abnormal state where a cover of the copy machine
is open or a paper jam occurs in the copy machine. That is, the heater 2 is turned
on when the temperature of the middle portion of the fixing roller 1 is equal to or
less than the target temperature minus 3°C, and is turned off when the temperature
of the middle portion of the fixing roller 1 reaches the target temperature M. This
on/off operation of the heater 2 continues while the power of the copy machine is
turned on.
[0139] When the control operation of the heater 3 shown in FIG.10 is started, the CPU 8
determines, in step 700, whether or not the copy machine is performing a copying operation.
If it is determined that the copy machine is performing a copying operation, the routine
proceeds and takes a route indicated by an arrow A, that is, the routine proceeds
to step 702. In step 702, it is determined whether or not the temperature of the end
portion of the fixing roller 1 is equal to or less than the target temperature K minus
3°C.
[0140] If the temperature of the end portion is equal to or less than the target temperature
K minus 3°C, the routine proceeds to step 704. It is determined, in step 704, whether
or not the heater 3 is in an activated state. If it is determined that the heater
3 is in the activated state, the routine is ended. If it is determined that the heater
3 is not in the activated state, the routine proceeds to step 706. In step 706, the
heater 3 is turned on by turning on the triac 5 via the driver 7, and the routine
is ended.
[0141] If it is determined, in step 702, that the temperature of the end portion is greater
than the target temperature minus 3°C, the routine takes a route indicated by an arrow
C, that is, the routine proceeds to step 710. In step 710, it is determined whether
or not the temperature of the end portion of the fixing roller 1 is equal to or greater
than the target temperature K. If it is determined that the temperature of the end
portion is less than the target temperature K, the routine is ended. If it is determined
that the temperature of the end portion is equal to or greater than the target temperature
K, the routine proceeds to step 712. In step 712, a heater flag is set. The heater
flag indicates that the temperature of the end portion of the fixing roller 1 has
once reached the target temperature K. It should be noted that the heater flag is
cleared when power of the copy machine is turned on.
[0142] Thereafter, the CPU 8 determines, in step 714, whether or not the heater 3 is in
a deactivated state. If it is determined that the heater 3 is in the deactivated state,
the routine is ended. If it is determined that the heater 3 is not in the deactivated
state, the routine proceeds to step 716. In step 716, the CPU 8 turns off the heater
3 by turning off the triac 5 via the driver 7.
[0143] On the other hand, if it is determined, in step 700, that the copy machine is not
performing a copying operation, the routine takes a route indicated by an arrow B,
that is, the routine proceeds to step 708. In step 708, it is determined that the
heater flag is set. If it is determined that the heater flag is not set, this means
that the temperature of the end portion has not reached the target temperature K in
the initial operation of the copy machine. Thus, in this case, the routine proceeds
to step 702 to maintain the heater 3 in the activated state. If it is determined,
in step 708, that the heater flag is set, the routine proceeds to step 714 to turn
off the heater 3 so as to ensure that the heater 3 is in the deactivated state.
[0144] According to the above-mentioned control operation of the heater 3, the heater 3
is turned on only in the initial operation of the copy machine because the heater
flag is set after the temperature of the end portion of the fixing roller 1 has once
reached the target temperature k. That is, the heater 3 is maintained in the deactivated
state when the copy machine is in a waiting state or in a pre-heating state.
[0145] In this embodiment, since the heater 3 is turned on and off only when the power of
the copy machine is turned on, there is no rush current generated due to the activation
of the heater 3 while the copy machine is operated after the initial operation is
completed.
[0146] According to a standard, the flicker values Pst (short time flicker value) and Plt
(long time flicker value), which are measurements of a flicker meter, must be decreased
to clear standard values such as 1.0 or below for the short time flicker value Pst
and 0.65 or below for the long time flicker value Plt.
[0147] Measurements for the flicker values Pst and Plt were taken by the inventors for the
fixing apparatus which performs the control operations according to the present embodiment.
The result of the measurements indicated that the short time flicker value Pst is
decreased from 1.453 to below 0.616 and the long time flicker value Plt is decreased
from 1.373 to below 0.603 during a waiting state and a pre-heating state. This corresponds
to more than a 50% reduction in the flicker values, and the measured flicker values
passed the standard values.
[0148] Additionally, the decrease in the flicker values can be achieved without additional
parts such as an additional transformer and filter circuits (LCR circuits). That is,
according to the present embodiment, sufficient measures against the influence to
the power source voltage fluctuation can be achieved without increasing manufacturing
cost and the size and weight of the copy machine.
[0149] When the copy machine is performing a copying operation, that is, when a fixing operation
is being performed in the copy machine, a plurality of heaters must be activated to
generate sufficient heat. However, if the copy machine is in a waiting state or a
pre-heating state, the temperature of the fixing roller can be maintained with a power
of a only few watts. Thus, the temperature of the fixing roller can be maintained
by activating only one of the heaters and deactivating the remaining heaters.
[0150] In the present embodiment, the heater 3 is maintained in the deactivated state after
the initial operation of the copy machine is completed. However, the determination
as to whether the heater 3 should be maintained in the deactivated state may be made
based on the fact that the copy machine is in a waiting state or a pre-heating state.
That is, the heater 3 may be maintained in the deactivated state when the copy machine
is in a waiting state or a pre-heating state.
[0151] In the fixing apparatus provided in the copy machine, if a halogen heater is used
for the heaters, current consumption is low during a waiting state or a pre-heating
state. However, the current consumption during a copying operation is increased up
to 30 times of the current consumption during a waiting state or a pre-heating state.
Additionally, a rush current of the halogen heater is as high as 10 to 15 times that
of a normal current. Thus, if the halogen heaters are turned on at the same tine when
the operation of the copy machine is changed from a waiting state or pre-heating state
to a copying state, a total current flowing to the copy machine is rapidly increased.
This greatly influences the fluctuation of the power source voltage. Considering a
fixing operation, heat generated by the plurality of heaters is needed when print
paper actually passes the fixing apparatus. That is, activation of the plurality of
heaters is not required until the print paper actually passes the fixing apparatus.
Thus, in the present embodiment, the heater 3 may be activated when the print paper
actually passes the fixing apparatus while the copy machine is in a copying state.
This causes the activation of the heater 3 to be performed a certain time period after
the copy machine has entered the copying state.
[0152] Additionally, if a plurality of heaters are provided in the fixing apparatus, one
of the heaters having the minimum power consumption may be selected to be maintained
in a state where the heater can be activated. Preferably, the heater to be selected
is determined by the power consumption of the heater so that the heater generates
heat which can be continuously activated to maintain the temperature of the fixing
apparatus slightly below the target temperature.
[0153] For Example, it is assumed that the target temperature of the fixing apparatus during
a waiting state is 185°C and the appropriate fixing temperature ranges from 165°C
to 190°C and further the target temperature during a pre-heating state is 145°C. If
one of the heaters can generate a heat which can maintain the fixing apparatus at
a temperature of 180°C but does not exceed 185°C, that particular heater should be
selected since the heater continues to be activated, and no switching occurs. Thus,
no change in the current flowing to the fixing apparatus occurs, resulting in a decrease
in the power source voltage fluctuation. Such a heater is most suitable to be activated
during a waiting state.
[0154] The next heater to be selected is the one of the heaters which raises the temperature
of the fixing apparatus beyond 185°C but has a minimum power consumption from among
the heaters. This is because such heater gently raises the temperature of the fixing
apparatus and, thus, an on/off switching of the heater does not frequently occur.
[0155] Another heater to be selected is one of the heaters which cannot maintain the temperature
of the fixing apparatus at 185°C but maintains the temperature above 165°C. Using
such a heater requires additional heat when the copy machine is changed from a waiting
state to a copying state. However, because the heater is continuously activated, there
is an advantage in that there is no on/off switching of the heater during the waiting
state. If the temperature of the fixing apparatus is maintained above 165°C, the transition
from the waiting state to the copying state can be smooth.
[0156] Additionally, if a plurality of heaters are separately controlled with a plurality
of temperature sensors, all of the heaters are not required to be controlled to maintain
the temperature of each position to be at 185°C. That is, at least one position of
the fixing apparatus which actually needs the target temperature 185°C should be maintained
at 185°C, and other positions of the fixing apparatus may be at a temperature lower
than 185°C. Thus, one of the heaters, corresponds to the position which actually needs
the target temperature 185°C, may be activated during a waiting state while the remaining
heaters are maintained in a deactivated state. Accordingly, a minimum number of heaters
are activated to maintain a condition required by the waiting state. This reduces
an on/off switching of the heaters, and thus the power source voltage fluctuation
is reduced.
[0157] It should be noted that although the above-mentioned embodiments are described with
a copy machine as one of image forming apparatuses having a fixing apparatus, the
present invention is applicable to an image forming apparatus such as a printer or
a facsimile apparatus.
[0158] The present invention is not limited to the specifically disclosed embodiments, and
variations and modifications may be made without departing from the scope of the present
invention as claimed.