Field of the invention
[0001] The present invention relates to a process for the manufacture of an abrasive tool,
in particular an abrasive tool for application on a power tool of the eccentric orbit
sander type, to an abrasive tool manufactured by such a process and to uses of such
an abrasive tool.
Background art
[0002] For abrasive purposes sheet materials provided with small particles of a hard material
on the surface have been known for a long time. Such abrasive sheet materials may
be composed of a sheet of e.g. paper or cloth onto which grains of a hard material,
such as sand, silicon carbide, tungsten carbide or the like is provided. Common products
of such abrasive sheet materials are sand paper or emery cloth, which may be used
for manually driven tools as well as for power driven tools.
[0003] A very common type of a power driven tool using such an abrasive sheet material is
a tool having a moving pad on which the abrasive sheet material is attached. An example
of such a tool is an orbital sander which has a rectangular pad which under use is
moving back and forth.
[0004] More sophisticated types of power tools are so-called eccentric orbit sanders or
random orbit sanders respectively, in which the path of movement of the pad holding
the abrasive sheet material is not linear, but rather eccentric.
[0005] The abrasive sheet material for the tools of the eccentric orbit sander type is usually
provided with attachment means on the non-abrasive surface in order for the sheet
material to be secured on the moving pad. Such attachment means of the sheet material
usually comprises one part of a Velcro fastening means (the loop part of the Velcro)
whereas the pad on which the sheet material is to be attached, is provided with the
other part of the Velcro fastening means (the hook part of the Velcro).
[0006] Abrasive tools of the above type comprising such power driven tools however suffers
from the disadvantage that the grains provided on the sheet material very quickly
loose their respective adhesion to the sheet material used, resulting in a very rapidly
declining abrasive efficiency. Furthermore, due to the somewhat fragile character
of the sheet material, use of such material will under rough conditions eventually
result in the sheet material itself being torn apart. The above features result in
the need to a frequent renewal of the abrasive sheet material of the power tool, which
is a time consuming operation as well as a rather expensive solution.
[0007] In order to solve the problems set out above, attempts have previously been made
to substitute the abrasive paper or cloth material to be used with the power tool
with a metal disc having soldered thereon small grains of an abrasive material, such
as silicon carbide, tungsten carbide etc.
[0008] Metal discs having abrasive material soldered thereon for application on an angle
grinder are already on the market. In such a tool the disc is secured to the rotating
shaft with a nut.
[0009] In the case of an eccentric orbit sander, in order for a metal disc having abrasive
material soldered thereon to be able to be securely attached to the Velcro fastening
means under the working conditions of such an eccentric orbit sander, wherein quite
violent forced are involved, the disc should have a weight that is not too high (i.e.
the disc should not be too thick); if the disc is too heavy (too thick) the forces
involved will be able to overcome the attachment forces of the Velcro tape, resulting
in the disc leaving its position on the pad on which it is attached which may lead
to a very dangerous situation. Accordingly it is essential that discs having relatively
light weights (i.e. thin discs) are used for such power tools. It has been found that
the Velcro fastening means of a typically eccentric orbit sander tool, e.g. of the
type Würth Master ETS 150 Twin is capable of securely attaching a metal disc having
a weight of not more than 42 grams (a typically paper disc has a weight of 34 grams).
[0010] However until now, such light weight (thin) metal discs for use on power tools of
the eccentric orbit sander type have not been available. This may be due to the fact
that attempts to manufacture such metal discs having a thickness in the upper part
of the allowable range (allowable in this respect is to be interpreted in terms of
safety) have lead to products that were not planar enough to be suitable for an eccentric
orbit sander tool.
[0011] The reason for the product being non-planer is the extremely harsh conditions encountered
during the soldered (high temperature etc). The disappointing results obtained by
using metal disc having a thickness in the upper end of the allowable range may have
made the manufacturer reluctant to attempt to make disc having a smaller thickness
as it is logical that metal disc of a smaller thickness will inevitably lead to a
yet more non-planar product.
[0012] Accordingly, a need still exists for an abrasive tool made of metal sheet having
soldered thereon grains of an abrasive material, which abrasive tool is for example
intended for a power tool of the eccentric orbit sander type, wherein the metal sheet
is sufficiently thin in order to be securely attached to the fastening means involved,
and wherein the metal sheet after being soldered is suitable for the intended application.
Brief description of the invention
[0013] The present invention is aimed at solving the problems set out above. This is accomplished
by a process according to the present invention for the manufacture of an abrasive
tool, in particularly an abrasive tool for application on a power tool of the eccentric
orbit sander type, comprising:
i) application of a soldering paste to an area of a metal body having a thickness
of 0.04 to 0.25 mm;
ii) application of tungsten carbide particles to all or a part of said soldering paste
area;
iii) in a heating zone of an atmosphere of cracked propane, ammonia or a mixture of
hydrogen and nitrogen, subjecting said metal body provided with tungsten carbide particles
to a temperature of 980 to 1140 degrees C in a time of residence which is sufficient
for soldering the particles onto the metal body;
iv) in a curing zone subjecting said metal body provided with tungsten carbide to
a temperature declination which is appropriate for curing the metal of said metal
body.
[0014] Furthermore the invention relates to an abrasive tool for application on a power
tool obtainable by the above process, in particularly an abrasive tool for application
on a power tool of the eccentric orbit sander type, comprising a metal plate having
a thickness of 0.04 to 0.25 mm, and an upper surface and a lower surface, wherein
said lower surface is provided with particles of an abrasive material being soldered
thereon by means of soldering paste.
[0015] In a third aspect the present invention relates to use of the above abrasive tool
for abrasive purposes.
[0016] Although the abrasive tool according to the present invention primarily relates to
application with a power tool of the eccentric orbit sander type it has been found,
that the abrasive tool according to the present invention is highly useful in such
applications of other types of power tools, wherein an abrasive tool can be attached
to a pad on the power tool. Such other types of power tools comprises e.g. orbital
sander type, an angle grinder or a sander of the type for use for sanding wooden floors.
In fact the abrasive tool according to the present invention is contemplated for use
with any type of power tool allowing such tool. Even belt sanders/grinders of the
hand held or floor grinder/sander type are contemplated as power tools which may be
used with the abrasive tool according to the present invention.
[0017] It has surprisingly been found that the abrasive tool according to the present invention
is capable of providing an efficiency which may be more than three times the efficiency
encountered with conventional abrasive tools (in the form of paper discs) in terms
of time consumed in order to perform a given abrasive task.
[0018] Without being bound to any theory it is believed that the reason for this efficiency
is that the abrasive residues, such as e.g. dust appearing during the working of the
tool is less prone to adherence to the spaces between the individual grains of the
tool of the present invention, as compared to the situation for the conventional tools.
This might be so because the grains are more sharp and more distant to each other,
as compared to the prior art tools.
[0019] Furthermore it has been shown that the abrasive tool according to the present invention
has a lead time which is 40 - 400 times the lead time of conventional abrasive tools.
Detailed description of the invention
[0020] The present invention relates in a first aspect to a process for the manufacture
of an abrasive tool, in particular an abrasive tool for application on a power tool
of the eccentric orbit sander type and to an abrasive tool obtainable by such process.
[0021] In the process according to the present invention a metal body is applied with soldering
paste on some of or all the area of a surface of the metal body. Then an abrasive
material is applied to all or a part of said soldering paste whereafter the metal
body is subjected to a heating zone for a period of time under a specific gas atmosphere
during which the abrasive material becomes soldered onto the metal body, and it is
subsequently subjected to a temperature declination in a curing zone.
[0022] The process according to the present invention may be performed manually as separate
steps wherein the respective metal bodies are manually moved from step to step. However,
in a preferred embodiment, the complete process in automatic, so that the metal bodies
are moved from step to step via automatic conveying means.
The metal body
[0023] The metal body to be used as a starting material in the process according to the
present invention may be selected from the group of metals termed "spring steel".
A preferred metal to be used in the process according to the present invention is
spring steel CK 75 (according to DIN 17222/1544) or spring steel CK 101.
[0024] The metal body should be in sheet form having a thickness of 0.04 to 0.25 mm. For
example the thickness of the metal plate may have a lower limit of 0.05, preferably
0.06, more preferred 0.07, yet more preferred 0.08 mm and most preferred 0.1 mm. Additionally,
the thickness of the metal plate may for example have an upper limit of 0.22 mm, such
as 0.20, more preferably 0.18, yet more preferably 0.16, still more preferred 0.14,
and most preferred 0.12 mm. If the abrasive tool is for application on a power tool
of the eccentric sander type, the thickness of the metal body is preferably 0.2 or
0.1 mm. Depending on the type of power tool, the shape of the metal body may be circular,
triangular or any other suitable shape that fits well onto the pad of the power driven
tool. Typical sizes for circular shapes are Ø 115 mm, Ø 125 mm and Ø 150 mm. A typical
size of a triangular shape is a triangle having identical curved leg lengths of 95
mm.
[0025] In a preferred embodiment according to the process of the present invention the metal
body is subjected to a cleaning and/or degreasing process prior to the application
of the soldering paste. Typically the cleaning and/or degreasing process will be performed
by immersing the metal body in a cleaning and/or degreasing material, such as a detergent.
However any other suitable cleaning/degreasing materials and/or techniques generally
used for such purposes are contemplated.
The soldering paste
[0026] In the first process step according to the process of the present invention, the
metal body, which has previously been cut into a shape which makes the final product
suitable for use with the intended type of power tool, is applied with a soldering
paste to an area of the surface. This application may be performed by applying the
soldering paste to the selected area of the metal body with a spray brush or a roller
or in any other suitable way. However the preferred way of application is application
by spraying.
[0027] If the desired abrasive tool is a metal disc to be used on an eccentric orbit sander
power tool the metal body is preferable applied with soldering paste on one surface
only. However for other purposes the metal body, which may have another shape, may
be applied with soldering paste on more than one surface.
[0028] The type of soldering paste to be applied may be any kind of soldering paste which
is suitable for the intended purpose of soldering the abrasive particles onto the
metal body. In this respect it should be kept in mind that the final product should
be able to withstand to a very high extend the rough conditions encountered by the
abrasive particles under use. Accordingly, the soldering paste applied must be able
to prevent to a high extend the loss of adherence of the abrasive particles to the
metal body under the considerably strong forces applicable under use.
[0029] Examples of types of soldering pastes which are applicable for use in the process
of the present invention are nickel, bronze or copper soldering pastes. Such soldering
pastes are commercially available. A few preferred copper soldering pastes are: Cubond
Furnace Brazing Paste 15H and C699.
Application of the abrasive material
[0030] In the second process step according to the process of the present invention particles
of an abrasive material is applied onto the area of or onto a part of the area of
the metal body which has been applied with the soldering paste.
[0031] The application of the abrasive material may very well be performed simply by dispensing
the grains of the abrasive material onto the metal body being applied with the soldering
paste.
[0032] The abrasive material to be used in accordance with the process of the present invention
is tungsten carbide. The grain size of the tungsten carbide may be selected from the
following: grain 36 (0.6 - 1 mm); grain 45 (0.4 - 0.8 mm); grain 60 (0.3 - 0.5 mm);
grain 80 (180 - 250 micron); grain 120 (125 - 180 micron); grain 160 (75 - 106 micron);
and grain 180 (45 - 75 micron).
[0033] The term "tungsten carbide" is in this application intended to mean a sintered material
comprising iron, carbon, tungsten, nickel, cobalt, chromium, niobium, tantalum and
optionally also titanium. A person skilled in the art will know which types of tungsten
carbide to be used in the process according to the present invention.
[0034] Such tungsten carbide grain material is commercially available in the above mentioned
particle sizes. As an example such products may be obtained from the following companies:
Höganäs, Belgium, Kenna Metal, USA and ZCCW, China.
[0035] The density of choice of the tungsten carbide grains when applied on the metal body
depends on the particle size of the grains and the contemplated use of the abrasive
tool. For use as a tool for an eccentric orbit sander, the following particle size
and density may for example be used: Grain 180: 4.6 g/100 cm
2; Grain 80: 2.2 g/100 cm
2.
[0036] If the abrasive tool is to be used as a sanding tool for finishing of for example
wood or any other material that has to present a smooth surface it is important that
the tungsten carbide particles are evenly or homogeneous distributed over the area
that comes in contact with the material to be sanded. If these particles are not homogeneously
distributed, the tool may leave behind traces or small grooves in the treated material.
[0037] In a preferred embodiment of the process according to the present invention the abrasive
material is applied onto the soldering paste of the metal body under the influence
of a magnetic field. By applying a magnetic field during the application of the abrasive
particles it is possible to orientate said abrasive particles in a desired direction
in relation to the surface of the metal body. A desired orientation may be an orientation
in which those particles having an oblong shape is arranged in a configuration in
which they are aligned essentially perpendicular to the surface of the metal body.
This will have the effect that the distance from the respective outermost points of
the abrasive particles to the base of the metal body is increased compared to the
situation in which no magnetic field is applied. Accordingly the presence of an applied
magnetic field during the application of the abrasive particles will give a resulting
product which resembles a product obtained by use of larger particles of the abrasive
material, but without applying a magnetic field. Thus, by applying a magnetic field
a more coarse structure of the abrasive tool may be achieved without increasing the
weight of the abrasive tool.
[0038] The magnetic field applied may originate from an ordinary magnet, such as a rod-shaped
magnet, or it may originate from an electromagnet. The use of an electromagnet is
preferred.
The heating zone
[0039] In the third step of the process according to the present invention the metal body
now provided with soldering paste and tungsten carbide particles enters into a heating
zone for the purpose of soldering the tungsten particles onto the metal body. In the
heating zone the metal body provided with the tungsten particles is subjected to high
temperatures as well as a specific gas atmosphere. The heating zone usually consists
of a chamber which is provided with electrical heating means and means for supplying
the specific gas atmosphere. Such a chamber may be a furnace, such as a belt furnace,
a retort furnace or a vacuum furnace. A belt furnace is preferred.
[0040] The temperature to be applied in the heating zone is from 980 to 1140 degrees C.
The amount of heat supplied to the metal body provided with soldering paste and tungsten
carbide at this temperature will make sure that the tungsten particles will be properly
soldered onto the metal body.
[0041] The actual temperature to be applied in the heating zone depends on the soldering
paste which is used, and information relating to which temperature is useful with
the specific soldering paste is usually given by the supplier of the soldering paste.
Thus, a temperature of 984 degrees C is for example useful for the soldering paste
Cubond Furnace Brazing Paste C699, mentioned above.
[0042] The heating zone is provided with a specific protective atmosphere. The effect of
such an atmosphere is to act as protection against the action of oxygen. Thus it should
be made sure that essentially no oxygen is present in the heating zone. As protective
gases cracked propane, cracked ammonia or a mixture of hydrogen and nitrogen is useful.
The choice of type and composition of the atmosphere depends on the specific furnace
type used and also on the preferred dew point, which on the other hand is determined
by the soldering paste of choice. The supplier of the soldering paste can provide
information relating to a preferred dew point for a specific soldering paste.
[0043] The mixture of nitrogen and hydrogen is preferred due to the less aggressive properties
of this mixture as compared to the cracked propane or the ammonia.
[0044] Such protective atmosphere may be present in the heating zone in a composition ranging
from pure hydrogen to a hydrogen/nitrogen mixture of 40:60 vol%, such as for example
a hydrogen/nitrogen mixture of 90:10, 80:20, 70/30, 60:40 or 50:50 vol%.
[0045] The time of residence of the metal body in the heating zone should obviously be sufficient
in the way that it is ensured that the tungsten carbide are being soldered onto the
metal body. Normally a time of residence of 5 to 30 minutes, such as 10 to 25 minutes
is sufficient. A preferred time of residence of the metal body in the heating zone
is 15 to 20 minutes.
The curing zone
[0046] In a fourth step according to the process of the present invention the metal body
upon exit from the heating zone enters into a curing zone in order to cure the product
obtained so far. The curing of the metal prevents the resulting abrasive tool form
being to fragile in respect of the harsh condition that will be encountered on the
working condition. If not cured, the abrasive tool will simple be too prone to wrinkling
when used for abrasive purposes on a power tool.
[0047] Usually the curing of the metal consists in a simple cooling of the metal bodies
exiting the heating zone. Like in the heating zone, the curing zone also comprises
a chamber having a protective atmosphere. As protective atmosphere, the same types
as applicable for the heating zone can be used.
[0048] The course of the curing to be applied depends on the metal used. The supplier of
the sheet metal can provide information relating to the curing temperatures and rate
of decreasing temperature applicable for curing purposes.
[0049] Typically the curing consists in decreasing the temperature from approximately 900
degrees C to approximately 300 degrees C in a time span of approximately 2-3 min.
[0050] In a preferred embodiment according to the process of the present invention, the
heating zone and curing zone are parts of the same apparatus. Thus, in a preferred
embodiment, the heating zone is provided in a belt furnace wherein the metal bodies
by means of a metal conveying belt enter from one end into the central part of the
furnace which is provided with electrical heating elements and thus forms the actual
heating zone. In the direction of movement of the belt the metal bodies after having
passed the heating zone enter into the curing zone which is provided in one end of
the furnace. The curing zone has a lower temperature than the heating zone and this
is provided by means of a water-cooled jacket surrounding the curing zone After having
left the curing zone the conveyer belt transports the metal bodies out of the furnace.
In this embodiment hydrogen is supplied in the central part of the furnace, whereas
nitrogen is supplied at the entrance and exit openings, respectively, of the furnace.
This design of the heating zone and curing zone has proved to be very convenient.
[0051] When the metal body has finished its curing in the curing zone the abrasive tool
is ready for application. However, for a number of applications wherein the abrasive
tool is to be fitted on a power tool it is necessary for the abrasive tool to be provided
with some kind of fastening means which allows the abrasive tool to be fitted on the
power tool. Such fastening means thus depends on the specific power tool with which
the abrasive tool is to be used. As fastening means any suitable means are contemplated,
such as Velcro tape, self-adhesive tape nuts and/or bolts etc.
[0052] In the case where the abrasive tool is to be used on a power tool of the eccentric
orbit sander type the abrasive tool is usually provided with the loop part of a Velcro
tape. Such Velcro tape is commercially available in a form suitable for this purpose
and is even manufactured with self-adhesive means on the non-Velcro side which may
simply be applied to said abrasive tools. Such Velcro tape will ― even under very
rough working conditions - provide for a safe and efficient attachment of the abrasive
tool to the corresponding pad on the power tool which is provided with the other part
of the Velcro tape (the hook part). It should be noted that it is important that the
Velcro tape it self is able to withstand the temperatures encountered under working
conditions. Accordingly, the adhesive of the Velcro tape should be able to withstand
a temperature of approximately 90 degrees C.
Examples
[0053] An abrasive tool according to the present invention was made in the following way:
I. Copper paste (Cubond Furnace Brazing Paste 15H) was by means of a spraying gun
applied to a metal body spring steel CK 75 having a thickness of 0.1 mm and a size
and shape that fits on an typically eccentric orbit sander power tool (the disc was
laser cut into the desired shape and the disc was also supplied with holes allowing
removal of dust through the pad of the power tool). It was assured that the paste
was applied homogeneously over the desired area.
II. Tungsten carbide of grain size180 was applied to the metal disc in a density of
4.6 g/100 cm2 by dispensing the grains over the plate.
III. The metal disc having tungsten carbide applied thereto was then arranged on a
conveyer belt of a belt furnace of the type Zentronic DO 6800-500 DS. The speed of
the belt was 20% of the maximum speed of said belt. The temperature of the heating
zone of the furnace was 1140 degrees C. The central part of the heating zone was supplied
with hydrogen and at the entrance end and at the exit end of the furnace nitrogen
was supplied by a pipe entering approximately 30 cm into the furnace. The supply of
hydrogen and nitrogen were each adjusted so as secure that the heating zone was essentially
free of oxygen and so as to obtain a hydrogen/nitrogen mixture of approximately 40:60
vol.%. The conveyer belt transferred the metal disc into the heating zone at a speed
that provided for a residence time of approximately 15 min..
IV. After having exited the heating zone, the metal discs entered the curing zone,
which was arranged in the exit part of the furnace. The lower temperature of the curing
zone was provided by a water cooled jacket surrounding the inner part of the curing
zone. In the curing zone the metal disc was subjected to a temperature drop from 1140
degrees C to 50 degrees C in 8 - 10 min. Furthermore, and within these ranges it was
assured that the disc was subjected to a temperature drop of 900 degrees C to 300
degrees C in approximately 2 - 3 min.
V. When the metal disc had exited the curing zone and the furnace, it was allowed
to further cooling to room temperature, whereafter a self-adherent piece of loop-part-Velcro
tape was applied to the disc.
Comparison example
[0054] A comparison test was made in order to compare an abrasive tool according to the
present invention with a conventional abrasive tool.
[0055] The convention tool was a Bosch Redwood Top K40 sheet, and the inventive tool used
was an abrasive metal tool having wolfram carbide soldered thereon of grain size 45
(which in fact is less coarse than the Bosch tool). The abrasive tools were successively
attached to a Bosch GEX 150 eccentric orbit sander/grinder and applied as abrasive
tools for the materials listed below.
[0056] Efficiency was measured as amount of material removed per minute and for each type
of the three materials sanded, the results were correlated, the result of the Bosch
Redwood Top K40 tool being indexed as 100% for each particular type of material.
[0057] Lead times were measured for the GFK material until the efficiency was half the initial
value at which time the tool was declared "dead" (or after 1 hour in case of the inventive
tool)
[0058] The following results were obtained.
Table
| Material sanded/grinded |
Load |
Efficiency (averaged over the time meas- ured) and lead times |
| |
|
Bosch Redwood Top K40 |
Inventive tool having tungsten carbide of grain 45 |
| GFK (a very hard plastic composite material) |
Weight of power tool |
Efficiency 100% Lead time: tool was declared "dead" after 12 min of sanding/grinding |
Efficiency 1316% Lead time: tool was not declared "dead" even after 1 hour of sanding/grinding |
| Hard wood |
Weight of power tool + 2.1 kg |
Efficiency 100% |
Efficiency 224% |
| Paint |
Weight of power tool + 2.1 kg |
Effectivty 100% |
Effectivty 137% |
[0059] It is seen from the table that not only was the inventive tool much more effiective
than the prior art tool, but the lead time was considerably longer for the inventive
material as well.
1. A process for the manufacture of an abrasive tool, in particularly an abrasive tool
for application on a power tool of the eccentric orbit sander type, comprising:
v) application of a soldering paste to an area of a metal body having a thickness
of 0.04 to 0.25 mm;
vi) application of tungsten carbide particles to all or a part of said soldering paste
area;
vii) in a heating zone of an atmosphere of cracked propane, ammonia or a mixture of
hydrogen and nitrogen, subjecting said metal body provided with tungsten carbide particles
to a temperature of 980 to 1140 degrees C in a time of residence which is sufficient
for soldering the particles onto the metal body;
viii) in a curing zone subjecting said metal body provided with tungsten carbide to
a temperature declination which is appropriate for curing the metal of said metal
body.
2. A process according to claim 1, wherein the metal body is selected from spring steel,
e.g. spring steel CK 75 or CK 101.
3. A process according to claims 1 or 2, wherein the soldering paste is selected from
nickel, bronze or copper soldering paste.
4. A process according to any of the preceding claims, wherein the tungsten carbide has
a grain sizes of grain 36, grain 45, grain 60, grain 80, grain 120, grain 160 or grain
180.
5. A process according to any of the preceding claims, wherein the time of residence
in the heating zone is of 5 to 30 minutes, preferably 10 to 25 minutes, most preferred
15 to 20 minutes.
6. A process according to any of the preceding claims, wherein the temperature declination
in the curing zone approximately comprises a temperature decrease of from 900 degrees
C to 300 degrees C in a time span of approximately 2-3 min.
7. A process according to any of the preceding claims, wherein the composition of the
atmosphere of the heating zone comprises a mixture of hydrogen and nitrogen.
8. A process according to any of the preceding claims, wherein the metal body prior to
the application of the soldering paste in step i) is subjected to a cleaning/degreasing
process.
9. A process according to any of the preceding claims wherein in step ii) the tungsten
carbide particles are applied to the soldering paste area in an oriented manner under
application of a magnetic field.
10. A process according to any of the preceding claims wherein the abrasive tool subsequent
to step iv) is provided with fastening means allowing the abrasive tool to be fitted
onto a power driven tool, such as an eccentric orbit sander.
11. A process of claim 10, wherein the metal body is a sheet of metal, and wherein the
metal body is provided with tungsten carbide particles on one side only, and wherein
the other side is provided with a fastening means in the form of a self-adhesive loop-part
of a Velcro tape being attached thereto.
12. An abrasive tool for application on a power tool, in particularly an abrasive tool
for application on a power tool of the eccentric orbit sander type, comprising a metal
plate having a thickness of 0.04 to 0.25 mm, and an upper surface and a lower surface,
wherein said lower surface is provided with particles of an abrasive material being
soldered thereon by means of soldering paste.
13. An abrasive tool according to claim 12, wherein the thickness of the metal plate has
a lower limit of 0.05, preferably 0.06, more preferred 0.07 and most preferred 0.08
mm; and wherein the thickness of the metal plate has an upper limit of 0.22, for example
0.20, such as 0.18, preferably 0.16, more preferred 0.14, yet more preferred 0.12
and most preferred 0.10 mm.
14. An abrasive tool according to claim 12 - 13, wherein the abrasive tool is provided
with means for attaching said abrasive tool to said power tool.
15. An abrasive tool according to claim 14, wherein the means for attaching said abrasive
tool to said power tool comprises self-adhesive Velcro tape.
16. Use of an abrasive tool obtainable by any of the claims 1 - 11 or an abrasive tool
according to any of the claims 12 -15 for abrasive purposes.