Field of the invention
[0001] The present invention relates to a fabric care composition comprising a polyamine-functional
polymer, whereby effective stabilisation of the composition is obtained.
Background of the invention
[0002] The appearance of colored fabrics, e.g., clothing, bedding, household fabrics such
table linens is one of the areas of concern for consumers. Indeed, upon typical consumer's
uses of the fabrics such as wearing, washing, rinsing and/or tumble-drying of fabrics,
a loss in the fabric appearance; which is at least partly due to loss of color fidelity
and color definition, can take place. Such a problem of color loss is even more acute
after multiwash cycles.
[0003] It is therefore an object of the invention to provide a composition which provides
improved color care to the laundered fabrics, especially after multiwash cycles.
[0004] GB 2 303 146 (P&G, published February 12, 1997) discloses detergent compositions
comprising (a) a cationic ester surfactant; (b) a soil release polymer selected from
oligoester soil release polymers and polyamine soil release polymers; and (c) less
than 1% wt. of a crystal growth inhibitor.
[0005] WO 95/27 038 (P&G, published October 12, 1995) discloses laundry detergent compositions
comprising (a) an anionic surfactant; (b) a detergent builder; (c) a dye transfer
inhibitor, and (d) an optical brightener.
[0006] WO 95/32 272 (P&G, published November 30, 1995) discloses detergent compositions
comprising (a) substantially non-charged ethoxylated/propoxylated polyalkyleneamine
polymer, and (b) a crystal growth inhibitor.
[0007] EP 0 112 593 (P&G, published July 4, 1984) discloses detergent compositions comprising
(a) a surfactant; (b) a specific ethoxylated amine having soil removal/anti-redeposition
properties, and (c) citric acid.
[0008] EP 0 753 565 (P&G, published January 15, 1997) discloses detergent compositions comprising
(a) a cationic ester surfactant; and (b) an organo diphosphonic acid crystal growth
inhibitor component or its salts or complexes.
[0009] WO 96/27 649 (P&G, published September 12, 1996) discloses laundry compositions comprising
(a) a cellulase enzyme, present at a level of ranging from 0.05 CEVU/gram to 125 CEVU/gram
finished product; and (b) between 0.01 % and 50% by weight of the composition, of
a cationic dye fixing agent.
[0010] EP 0 462 806 (Unilever, published December 27, 1991) discloses a composition for
domestic treatment of a fabric, the composition comprises a cationic dye fixinig agent
and a detergent active.
[0011] WO 96/21 714 (P&G, published July 18, 1996) discloses laundry compositions comprising
(a) at least 0.5% wt. of a chelating agent for copper cations, nickel cations, or
mixtures thereof; (b) at least .01% wt. of a chlorine scavenger; and (c) optionally
a fabric softener, a cellulase enzyme and a dye transfer inhibiting agent.
[0012] US 5,736, 280 (Bayer AG, published March 10, 1998) discloses water treatment or detergent
additive compositions comprising a polymer containing specific repeating units of
aspartyl.
[0013] US 5,518,646 (Lever, published May 21, 1996) discloses a solid detergent composition
in the form of briquettes of compressed granular detergent material, the composition
comprises (a) from 1% to 5% wt. of a polycarboxylated polymer selected from homopolymers
and copolymers of an acrylic acid and a maleic acid; (b) from 2% to 10% wt. of a water-soluble
inorganic carrier selected from silicates, carbonates, and mixtures thereof; and (c)
from 0.5% to 10% wt. of a compound selected from 2-phosphonobutane-1,2,4-tricarboxylic
acid and the metal salts thereof, wherein the bulk density of the composition ranges
from 1000 to 2100 kg/m
3.
[0014] Recently, a new class of materials, namely, the polyamine-functional polymers, have
found increasing use in the treatment of fabrics in order to provide care to the color
of fabrics.
[0015] However, it has now been found that compositions comprising these polyamine-functional
polymers tend to lead to storage stability problem. This problem can be characterised
by a yellowing of the composition as well as resulting malodours on the treated fabrics.
This problem is even more acute when the product is formulated as a stand-alone product.
Indeed, when fully-formulated such as in a softening composition, the perfume present
within provides a certain malodour coverage thus rendering the resulting malodour
more acceptable. In constrast, for stand alone product, perfume, unless present at
very high level, do not sufficiently cover the malodour,. High levels of perfume,
however, increases the formulation cost. Furthermore, high levels of perfume to cover
the malodour still does not provide a long-lasting malodour coverage. Indeed, the
perfume will provide instant malodour coverage but upon storage the perfume which
contain volatile top-notes will evaporate thus lessening the malodour coverage benefit.
[0016] Accordingly, the formulator of a fabric care composition is faced with the dual problem
of formulating a composition which provides care to the fabrics without being detrimental
to the stability of the composition.
[0017] The Applicant has now surprisingly found that the provision of a crystal growth inhibitor
to compositions comprising polyamine-functional polymer overcomes the problem.
Detailed description of the invention
Amino-functional polymer
[0018] An essential component of the invention is a polyamine-functional polymer. The polyamine-functional
polymer provides care to the colors of fabrics. The polyamine-functional polymers
of the present invention are water-soluble or dispersible polyamines. Typically, the
polyamine-functional polymers for use herein have a molecular weight between 200 and
10
6, preferably between 600 and 20,000, most preferably between 1000 and 10,000. These
polyamines comprise backbones that can be either linear or cyclic. The polyamine backbones
can also comprise polyamine branching chains to a greater or lesser degree.
[0019] Preferably, the polyamine backbones described herein are modified in such a manner
that at least one, preferably each nitrogen of the polyamine chain is thereafter described
in terms of a unit that is substituted, quaternized, oxidized, or combinations thereof.
The term "modification" as it relates to the chemical structure of the polyamines
is defined as replacing a backbone -NH hydrogen atom by an R' unit (substitution),
quaternizing a backbone nitrogen (quaternized) or oxidizing a backbone nitrogen to
the N-oxide (oxidized). The terms "modification" and "substitution" are used interchangeably
when referring to the process of replacing a hydrogen atom attached to a backbone
nitrogen with an R' unit. Quaternization or oxidation may take place in some circumstances
without substitution, but substitution is preferably accompanied by oxidation or quaternization
of at least one backbone nitrogen.
[0020] The linear or non-cyclic polyamine backbones that comprise the amino-functional polymer
have the general formula:

[0021] The cyclic polyamine backbones that comprise the amino-functional polymer have the
general formula:

[0022] The above backbones prior to optional but preferred subsequent modification, comprise
primary, secondary and tertiary amine nitrogens connected by R "linking" units.
[0023] Primary amine nitrogens comprising the backbone or branching chain once modified
are defined as V or Z "terminal" units. For example, when a primary amine moiety,
located at the end of the main polyamine backbone or branching chain having the structure:
H
2N-[R]-
is modified according to the present invention, it is thereafter defined as a V "terminal"
unit, or simply a V unit. However, for the purposes of the present invention, some
or all of the primary amine moieties can remain unmodified subject to the restrictions
further described herein below. These unmodified primary amine moieties by virtue
of their position in the backbone chain remain "terminal" units. Likewise, when a
primary amine moiety, located at the end of the main polyamine backbone having the
structure:
-NH
2
is modified according to the present invention, it is thereafter defined as a Z "terminal"
unit, or simply a Z unit. This unit can remain unmodified subject to the restrictions
further described herein below.
[0024] In a similar manner, secondary amine nitrogens comprising the backbone or branching
chain once modified are defined as W "backbone" units. For example, when a secondary
amine moiety, the major constituent of the backbones and branching chains of the present
invention, having the structure:

is modified according to the present invention, it is thereafter defined as a W "backbone"
unit, or simply a W unit. However, for the purposes of the present invention, some
or all of the secondary amine moieties can remain unmodified. These unmodified secondary
amine moieties by virtue of their position in the backbone chain remain "backbone"
units.
[0025] In a further similar manner, tertiary amine nitrogens comprising the backbone or
branching chain once modified are further referred to as Y "branching" units. For
example, when a tertiary amine moiety, which is a chain branch point of either the
polyamine backbone or other branching chains or rings, having the structure:

is modified according to the present invention, it is thereafter defined as a Y "branching"
unit, or simply a Y unit. However, for the purposes of the present invention, some
or all or the tertiary amine moieties can remain unmodified.
[0026] These unmodified tertiary amine moieties by virtue of their position in the backbone
chain remain "branching" units. The R units associated with the V, W and Y unit nitrogens
which serve to connect the polyamine nitrogens, are described herein below.
[0027] The final modified structure of the polyamines of the present invention can be therefore
represented by the general formula:
V
(n+1)W
mY
nZ
for linear amino-functional polymer and by the general formula:
V
(n-k+1)W
mY
nY'
kZ
for cyclic amino-functional polymer. For the case of polyamines comprising rings,
a Y' unit of the formula:

serves as a branch point for a backbone or branch ring. For every Y' unit there is
a Y unit having the formula:

that will form the connection point of the ring to the main polymer chain or branch.
In the unique case where the backbone is a complete ring, the polyamine backbone has
the formula:

therefore comprising no Z terminal unit and having the formula:
V
n-kW
mY
nY'
k
wherein k is the number of ring forming branching units. Preferably the polyamine
backbones of the present invention comprise no rings.
[0028] In the case of non-cyclic polyamines, the ratio of the index n to the index m relates
to the relative degree of branching. A fully non-branched linear modified polyamine
according to the present invention has the formula:
VW
mZ
that is, n is equal to 0. The greater the value of n (the lower the ratio of m to
n), the greater the degree of branching in the molecule. Typically the value for m
ranges from a minimum value of 2 to 700, preferably 4 to 400, however larger values
of m, especially when the value of the index n is very low or nearly 0, are also preferred.
[0029] Each polyamine nitrogen whether primary, secondary or tertiary, once modified according
to the present invention, is further defined as being a member of one of three general
classes; simple substituted, quaternized or oxidized. Those polyamine nitrogen units
not modified are classed into V, W, Y, Y' or Z units depending on whether they are
primary, secondary or tertiary nitrogens. That is unmodified primary amine nitrogens
are V or Z units, unmodified secondary amine nitrogens are W units or Y' units and
unmodified tertiary amine nitrogens are Y units for the purposes of the present invention.
[0030] Modified primary amine moieties are defined as V "terminal" units having one of three
forms:
a) simple substituted units having the structure:

b) quaternized units having the structure:

wherein X is a suitable counter ion providing charge balance; and
c) oxidized units having the structure:

[0031] Modified secondary amine moieties are defined as W "backbone" units having one of
three forms:
a) simple substituted units having the structure:

b) quaternized units having the structure:

wherein X is a suitable counter ion providing charge balance; and
c) oxidized units having the structure:

[0032] Other modified secondary amine moieties are defined as Y' units having one of three
forms:
a) simple substituted units having the structure:

b) quaternized units having the structure:

wherein X is a suitable counter ion providing charge balance; and
c) oxidized units having the structure:

[0033] Modified tertiary amine moieties are defined as Y "branching" units having one of
three forms:
a) unmodified units having the structure:

b) quaternized units having the structure:

wherein X is a suitable counter ion providing charge balance; and
c) oxidized units having the structure:

[0034] Certain modified primary amine moieties are defined as Z "terminal" units having
one of three forms:
a) simple substituted units having the structure:

b) quaternized units having the structure:

wherein X is a suitable counter ion providing charge balance; and
c) oxidized units having the structure:

[0035] When any position on a nitrogen is unsubstituted of unmodified, it is understood
that hydrogen will substitute for R'. For example, a primary amine unit comprising
one R' unit in the form of a hydroxyethyl moiety is a V terminal unit having the formula
(HOCH
2CH
2)HN-.
[0036] There are two types of chain terminating units, the V and Z units. The Z "terminal"
unit derives from a terminal primary amino moiety of the structure -NH
2. Non-cyclic polyamine backbones according to the present invention comprise only
one Z unit whereas cyclic polyamines can comprise no Z units. The Z "terminal" unit
can be substituted with any of the R' units described further herein below, except
when the Z unit is modified to form an N-oxide. In the case where the Z unit nitrogen
is oxidized to an N-oxide, the nitrogen must be modified and therefore R' cannot be
a hydrogen.
[0037] The polyamines of the present invention comprise backbone R "linking" units that
serve to connect the nitrogen atoms of the backbone. R units comprise units that are
referred -to as "hydrocarbyl R" units and "oxy R" units. The "hydrocarbyl" R units
are typically C
2-C
12 alkylene, C
4-C
12 alkenylene, C
3-C
12 hydroxyalkylene wherein the hydroxyl moiety may take any position on the R unit chain
except the carbon atoms directly connected to the polyamine backbone nitrogens; C
4-C
12 dihydroxyalkylene wherein the hydroxyl moieties may occupy any two of the carbon
atoms of the R unit chain except those carbon atoms directly connected to the polyamine
backbone nitrogens; C
8-C
12 dialkylarylene which are arylene moieties having two alkyl substituent groups as
part of the linking chain. For example, a dialkylarylene unit has the formula:

although the unit need not be 1,4-substituted, but can also be 1,2 or 1,3 substituted
C
2-C
12 alkylene, preferably ethylene, 1,2-propylene, and mixtures thereof, more preferably
ethylene. The "oxy" R units typically comprise -(R
1O)
xR
5(OR
1)
x-, -CH
2CH(OR
2)CH
2O)
z(R
1O)
yR
1(OCH
2CH(OR
2)CH
2)
w-, -CH
2CH(OR
2)CH
2-, -(R
1O)
xR
1-, and mixtures thereof. Preferred R units are selected from the group consisting
of C
2-C
12 alkylene, C
3-C
12 hydroxyalkylene, C
4-C
12 dihydroxyalkylene, C
8-C
12 dialkylarylene, -(R
1O)
xR
1-, -CH
2CH(OR
2)CH
2-, -(CH
2CH(OH)CH
2O)
z(R
1O)
yR
1(OCH
2CH-(OH)CH
2)
w-, -(R
1O)
xR
5(OR
1)
x-, more preferred R units are C
2-C
12 alkylene, C
3-C
12 hydroxy-alkylene, C
4-C
12 dihydroxyalkylene, -(R
1O)
xR
1-, -(R
1O)
xR
5(OR
1)
x-, -(CH
2CH(OH)CH
2O)
z(R
1O)
yR
1(OCH
2CH-(OH)CH
2)
w-, and mixtures thereof, even more preferred R units are C
2-C
12 alkylene, C
3 hydroxyalkylene, and mixtures thereof, most preferred are C
2-C
6 alkylene. The most preferred backbones of the present invention comprise at least
50% R units that are ethylene.
[0038] R
1 units are C
2-C
6 alkylene, and mixtures thereof, preferably ethylene. R
2 is hydrogen, and -(R
1O)
xB, preferably hydrogen.
R
3 is C
1-C
18 alkyl, C
7-C
12 arylalkylene, C
7-C
12 alkyl substituted aryl, C
6-C
12 aryl, and mixtures thereof, preferably C
1-C
12 alkyl, C
7-C
12 arylalkylene, more preferably C
1-C
12 alkyl, most preferably methyl. R
3 units serve as part of R' units described herein below.
[0039] R
4 is C
1-C
12 alkylene, C
4-C
12 alkenylene, C
8-C
12 arylalkylene, C
6-C
10 arylene, preferably C
1-C
10 alkylene, C
8-C
12 arylalkylene, more preferably C
2-C
8 alkylene, most preferably ethylene or butylene.
[0040] R
5 is C
1-C
12 alkylene, C
3-C
12 hydroxyalkylene, C
4-C
12 dihydroxyalkylene, C
8-C
12 dialkylarylene, -C(O)-, -C(O)NHR
6NHC(O)-, -C(O)(R
4)
rC(O)-, -R
1(OR
1)-, -CH
2CH(OH)CH
2O(R
1O)
yR
1OCH
2CH(OH)CH
2-, -C(O)(R
4)
rC(O)-, -CH
2CH(OH)CH
2-, R
5 is preferably ethylene, -C(O)-, -C(O)NHR
6NHC(O)-, -R
1(OR
1)-, -CH
2CH(OH)CH
2-, -CH
2CH(OH)CH
2O(R
1O)
yR
1OCH
2CH-(OH)CH
2-, more preferably -CH
2CH(OH)CH
2-. R
6 is C
2-C
12 alkylene or C
6-C
12 arylene.
[0041] The preferred "oxy" R units are further defined in terms of the R
1, R
2, and R
5 units. Preferred "oxy" R units comprise the preferred R
1, R
2, and R
5 units. The preferred cotton soil release agents of the present invention comprise
at least 50% R
1 units that are ethylene. Preferred R
1, R
2, and R
5 units are combined with the "oxy" R units to yield the preferred "oxy" R units in
the following manner.
i) Substituting more preferred R5 into -(CH2CH2O)xR5(OCH2CH2)x-yields -(CH2CH2O)xCH2CHOHCH2(OCH2CH2)x-.
ii) Substituting preferred R1 and R2 into -(CH2CH(OR2)CH2O)z-(R1O)yR1O(CH2CH(OR2)CH2)w- yields -(CH2CH(OH)CH2O)z-(CH2CH2O)yCH2CH2O(CH2CH(OH)CH2)w-.
iii) Substituting preferred R2 into -CH2CH(OR2)CH2- yields -CH2CH(OH)CH2-.
R' units are selected from the group consisting of hydrogen, C1-C22 alkyl, C3-C22 alkenyl, C7-C22 arylalkyl, C2-C22 hydroxyalkyl, -(CH2)pCO2M, -(CH2)qSO3M, -CH(CH2CO2M)CO2M, -(CH2)pPO3M, -(R1O)mB, -C(O)R3, preferably hydrogen, C2-C22 hydroxyalkylene, benzyl, C1-C22 alkylene, -(R1O)mB, -C(O)R3, -(CH2)pCO2M, -(CH2)qSO3M, -CH(CH2CO2M)CO2M, more preferably C1-C22 alkylene, -(R1O)xB, -C(O)R3, -(CH2)pCO2M, -(CH2)qSO3M, -CH(CH2CO2M)CO2M, most preferably C1-C22 alkylene, -(R1O)xB, and -C(O)R3. When no modification or substitution is made on a nitrogen then hydrogen atom will
remain as the moiety representing R'. A most preferred R' unit is (R1O)xB.
R' units do not comprise hydrogen atom when the V, W or Z units are oxidized, that
is the nitrogens are N-oxides. For example, the backbone chain or branching chains
do not comprise units of the following structure:

[0042] Additionally, R' units do not comprise carbonyl moieties directly bonded to a nitrogen
atom when the V, W or Z units are oxidized, that is, the nitrogens are N-oxides. According
to the present invention, the R' unit -C(O)R
3 moiety is not bonded to an N-oxide modified nitrogen, that is, there are no N-oxide
amides having the structure

or combinations thereof.
B is hydrogen, C1-C6 alkyl, -(CH2)qSO3M, -(CH2)pCO2M, -(CH2)q-(CHSO3M)CH2SO3M, -(CH2)q(CHSO2M)CH2SO3M, -(CH2)pPO3M, -PO3M, preferably hydrogen, -(CH2)qSO3M, -(CH2)q(CHSO3M)CH2SO3M, -(CH2)q-(CHSO2M)CH2SO3M, more preferably hydrogen or -(CH2)qSO3M.
M is hydrogen or a water soluble cation in sufficient amount to satisfy charge balance.
For example, a sodium cation equally satisfies -(CH2)pCO2M, and -(CH2)qSO3M, thereby resulting in -(CH2)pCO2Na, and -(CH2)qSO3Na moieties. More than one monovalent cation, (sodium, potassium, etc.) can be combined
to satisfy the required chemical charge balance. However, more than one anionic group
may be charge balanced by a divalent cation, or more than one mono-valent cation may
be necessary to satisfy the charge requirements of a poly-anionic radical. For example,
a -(CH2)pPO3M moiety substituted with sodium atoms has the formula -(CH2)pPO3Na3. Divalent cations such as calcium (Ca2+) or magnesium (Mg2+) may be substituted for or combined with other suitable mono-valent water soluble
cations. Preferred cations are sodium and potassium, more preferred is sodium.
X is a water soluble anion such as chlorine (Cl-), bromine (Br-) and iodine
(I-) or X can be any negatively charged radical such as sulfate (SO42-) and methosulfate (CH3SO3-).
[0043] The formula indices have the following values: p has the value from 1 to 6, q has
the value from 0 to 6; r has the value 0 or 1; w has the value 0 or 1, x has the value
from 1 to 100; y has the value from 0 to 100; z has the value 0 or 1; m has the value
from 2 to 700, preferably from 4 to 400, n has the value from 0 to 350, preferably
from 0 to 200; m + n has the value of at least 5.
Preferably x has a value lying in the range of from 1 to 20, preferably from 1 to
10.
[0044] The preferred polyamine-functional polymers of the present invention comprise polyamine
backbones wherein less than 50% of the R groups comprise "oxy" R units, preferably
less than 20% , more preferably less than 5%, most preferably the R units comprise
no "oxy" R units.
[0045] The most preferred polyamine-functional polymers which comprise no "oxy" R units
comprise polyamine backbones wherein less than 50% of the R groups comprise more than
3 carbon atoms. For example, ethylene, 1,2-propylene, and 1,3-propylene comprise 3
or less carbon atoms and are the preferred "hydrocarbyl" R units. That is when backbone
R units are C
2-C
12 alkylene, preferred is C
2-C
3 alkylene, most preferred is ethylene.
[0046] The polyamine-functional polymers of the present invention preferably comprise modified
homogeneous and non-homogeneous polyamine backbones, wherein 100% or less of the -NH
units are modified. The term "homogeneous polyamine backbone" is defined as a polyamine
backbone having R units that are the same (i.e., all ethylene). However, this sameness
definition does not exclude polyamines that comprise other extraneous units comprising
the polymer backbone which are present due to an artifact of the chosen method of
chemical synthesis. For example, it is known to those skilled in the art that ethanolamine
may be used as an "initiator" in the synthesis of polyethyleneimines, therefore a
sample of polyethyleneimine that comprises one hydroxyethyl moiety resulting from
the polymerization "initiator" would be considered to comprise a homogeneous polyamine
backbone for the purposes of the present invention. A polyamine backbone comprising
all ethylene R units wherein no branching Y units are present is a homogeneous backbone.
A polyamine backbone comprising all ethylene R units is a homogeneous backbone regardless
of the degree of branching or the number of cyclic branches present.
[0047] The term "non-homogeneous polymer backbone" refers to polyamine backbones that are
a composite of various R unit lengths and R unit types. For example, a non-homogeneous
backbone comprises R units that are a mixture of ethylene and 1,2-propylene units.
For the purposes of the present invention a mixture of "hydrocarbyl" and "oxy" R units
is not necessary to provide a non-homogeneous backbone.
[0048] Preferred polyamine-functional polymers of the present invention comprise homogeneous
polyamine backbones that are totally or partially substituted by polyethyleneoxy moieties,
totally or partially quaternized amines, nitrogens totally or partially oxidized to
N-oxides, and mixtures thereof. However, not all backbone amine nitrogens must be
modified in the same manner, the choice of modification being left to the specific
needs of the formulator. The degree of ethoxylation is also determined by the specific
requirements of the formulator.
[0049] The preferred polyamines that comprise the backbone of the compounds of the present
invention are generally polyalkyleneimines (PAI's), preferably polyethyleneimines
(PEI's), or PEI's connected by moieties having longer R units than the parent PAI's
or PEI's.
[0050] Preferred amine polymer backbones comprise R units that are C
2 alkylene (ethylene) units, also known as polyethylenimines (PEI's). Preferred PEI's
have at least moderate branching, that is the ratio of m to n is less than 4:1, however
PEI's having a ratio of m to n of 2:1 are most preferred. Preferred backbones, prior
to modification have the general formula:

wherein R', m and n are the same as defined herein above. Preferred PEI's will have
a molecular weight greater than 200 daltons.
[0051] The relative proportions of primary, secondary and tertiary amine units in the polyamine
backbone, especially in the case of PEI's, will vary, depending on the manner of preparation.
Each hydrogen atom attached to each nitrogen atom of the polyamine backbone chain
represents a potential site for subsequent substitution, quaternization or oxidation.
[0052] These polyamines can be prepared, for example, by polymerizing ethyleneimine in the
presence of a catalyst such as carbon dioxide, sodium bisulfite, sulfuric acid, hydrogen
peroxide, hydrochloric acid, acetic acid, etc. Specific methods for preparing these
polyamine backbones are disclosed in U.S. Patent 2,182,306, Ulrich et al., issued
December 5, 1939; U.S. Patent 3,033,746, Mayle et al., issued May 8, 1962; U.S. Patent
2,208,095, Esselmann et al., issued July 16, 1940; U.S. Patent 2,806,839, Crowther,
issued September 17, 1957; and U.S. Patent 2,553,696, Wilson, issued May 21, 1951.
[0053] Examples of amino-functional polymers comprising PEI's, are illustrated in Formulas
I - IV:
Formula I depicts an amino-functional polymer comprising a PEI backbone wherein all
substitutable nitrogens are modified by replacement of hydrogen with a polyoxyalkyleneoxy
unit, -(CH
2CH
2O)H, having the formula

[0054] This is an example of a polyamine-functional polymer that is fully modified by one
type of moiety.
[0055] Formula II depicts a polyamine-functional polymer comprising a PEI backbone wherein
all substitutable primary amine nitrogens are modified by replacement of hydrogen
with a polyoxyalkyleneoxy unit, -(CH
2CH
2O)
2H, the molecule is then modified by subsequent oxidation of all oxidizable primary
and secondary nitrogens to N-oxides, said polymer having the formula

[0056] Formula III depicts a polyamine-functional polymer comprising a PEI backbone wherein
all backbone hydrogen atoms are substituted and some backbone amine units are quaternized.
The substituents are polyoxyalkyleneoxy units, -(CH
2CH
2O)
7H, or methyl groups. The modified PEI has the formula

[0057] Formula IV depicts a polyamine-functional polymer comprising a PEI backbone wherein
the backbone nitrogens are modified by substitution (i.e. by -(CH
2CH
2O)
3H or methyl), quaternized, oxidized to N-oxides or combinations thereof. The resulting
polymer has the formula

[0058] In the above examples, not all nitrogens of a unit class comprise the same modification.
The present invention allows the formulator to have a portion of the secondary amine
nitrogens ethoxylated while having other secondary amine nitrogens oxidized to N-oxides.
This also applies to the primary amine nitrogens, in that the formulator may choose
to modify all or a portion of the primary amine nitrogens with one or more substituents
prior to oxidation or quaternization. Any possible combination of R' groups can be
substituted on the primary and secondary amine nitrogens, except for the restrictions
described herein above.
[0059] Commercially available polyamine-functional polymers suitable for use herein are
poly(ethyleneimine) with a MW 1200, hydroxyethylated poly(ethyleneimine) from Polysciences,
with a MW 2000, and 80% hydroxyethylated poly(ethyleneimine) from Aldrich.
[0060] A typical amount of polyamine-functional polymer to be employed in the composition
of the invention is preferably up to 90% by weight, preferably from 0.01% to 50% active
by weight, more preferably from 0.1% to 20% by weight and most preferably from 0.5%
to 15% by weight of the composition.
Crystal growth inhibitor
[0061] A crystal growth inhibitor (CGI) is an essential component of the invention. By "crystal
growth inhibitor", it is meant a compound that reduces the rate of formation of inorganic
microcrystals, thereby reducing the size and/or the amount of such micro-crystals
at the fabric surface.
[0062] The suitable CGI for use herein can be defined by the following test procedure, so
called crystal growth inhibition test measurement.
Crystal growth inhibition test measurement.
[0063] The ability for a compound to inhibit crystal growth can be assessed by evaluating
the impact in vitro on the growth rate of inorganic micro-crystals. For this purpose,
a system developed by G. H. Nancollas in 1964, described in Nancollas, G. H and Koutsoukos,
P. G. "Calcium Phosphate Nucleation and Growth in solution."
Prog. Crystal Growth Charact. 3, 77-102 (1980) can be used. This system consists of measuring the growth rate of
calcium phosphate crystals seeded with hydroxyapatite ([Ca
5(PO
4)
3OH] or HAP) in the presence of CaCl
2 and NaH
2PO
4. Calcium phosphate growth liberates protons that can be titrated with a strong base.
The amount of base needed to keep the pH constant over the crystal growth enables
persons skilled in the art to measure the crystal growth rate directly as well as
to determine the effects of potential crystal growth rate inhibitors. A typical plot
of such an experiment is given below:

[0064] The observed t-lag value defines the efficiency of a compound to inhibit the growth
of calcium phosphate crystals; wherein the higher the t-lag, the better the CGI.
[0065] The following procedure can be used to build the plot given above experimentally:
[0066] Place 350 mL of distilled water (distilled twice), 35 mL of KCI 2.1M, 50 mL of CaCl
2 0.0175M and 50 mL of KH
2PO
4 0.01M in a reaction vessel. Insert a glass pH electrode and a standard calomel reference
electrode connected to an auto-titrator. Bubble nitrogen gas and stabilize the temperature
of the reaction mixture to 37 °C. When temperature and pH are stabilized, add the
CGI candidate at the concentration to be tested (e.g. 1.10
-6M). Titrate to pH 7.4 with KOH 0.05M. Then seed the reaction mixture with 5 mL of
hydroxyapatite slurry [Ca
5(PO
4)OH].
[0067] The hydroxyapatite slurry is prepared as follows:
100 gr of Bio-Gel® HTP hydroxyapatite powder is dispersed in 1L of distilled water.
The pH of the resulting slurry is lowered to 2.5 by dropwise addition of HCl 6N. This
is then heated to boiling and refluxed while stirring for seven days in a 2L round-bottom
flask connected to a condenser. After cooling, to room temperature, pH is adjusted
to 12.0 by dropwise addition of 50% NaOH and the slurry is refluxed for another seven
days as before. The slurry is allowed to settle for two days and the supernatant is
suctioned off. The flask is refilled with 1.5L of distilled water, stirred vigorously,
an allowed to settle again for two days. A total of seven rinses as described above
are performed. The pH is adjusted to 7.o by dropwise addition of HCl 2N while stirring
vigorously. The resulting slurry is stored at 37°C for eleven months.
[0068] The plot shown above is obtained by recording the amount of base added over time
to maintain the pH of the reaction medium. T-lag for a particular crystal growth inhibitor
is determined graphically as described in the figure above.
[0069] The crystal growth inhibitors to be used for the purpose of this invention have a
t-lag of at least 10 minutes at a concentration of 1.10
-6M, preferably at least 20 minutes, most preferably at least 50 minutes.
[0070] Still another suitable method for determining the crystal growth inhibition property
of the selected component which is comparable to the T-lag method is by a visual grading.
The method is as follows:
A multicycle laundry test is performed over several (e.g. 10) cycles of repeated washing
and tumble drying. The conditions used are representative for the desired geographical
region (e.g. domestic washing machine used, detergent used, rinse added product use,
water hardness, clothing articles washed etc.). At least two test legs are run in
parallel, including the composition of the invention and a separate reference leg.
After the required number of washing cycles have been performed the test garments
(articles of clothing) are taken for comparison by expert graders under controlled
lighting conditions. The visual grading is a better/worse comparison of the visible
crystalline residue on the surface of the test garments, comparing the test leg to
the reference leg. Dark coloured, knitted cotton articles are most suitable for this
comparison.
[0071] In addition, the crystal growth inhibitors, differentiate themselves from the chelating
agents by their low binding affinity for copper defined by its Log K, i.e the ML/M.L
Log K at 25C, 0.1 ionic strength, of the CGI is of less than 15, preferably less than
12.
[0072] The CGI for use in the present invention are selected from carboxylic compounds,
organic monophosphonic acids, organic diphosphonic acids, and mixtures thereof.
Carboxylic compounds
[0073] Typical of carboxylic compound for use herein are the carboxylic compounds selected
from glycolic acid, phytic acid, monomeric polycarboxylic acids, homo or copolymeric
polycarboxylic acids or their salts in which the polycarboxylic acid comprises at
least two carboxylic radicals separated from each other by not more than two carbon
atoms.
[0074] When utilised in salt form, alkali metals, such as sodium, potassium and lithium,
or alkanolammonium salts are preferred.
[0075] Organic detergent CGIs suitable for the purposes of the present invention include,
but are not restricted to, a wide variety of polycarboxylate compounds. As used herein,
"polycarboxylate" refers to compounds having a plurality of carboxylate groups, preferably
at least 3 carboxylates. Polycarboxylate CGI can generally be added to the composition
in acid form, but can also be added in the form of a neutralised salt. When utilized
in salt form, alkali metals, such as sodium, potassium, and lithium, or alkanolammonium
salts are preferred.
[0076] Included among the polycarboxylate CGIs are a variety of categories of useful materials.
One important category of polycarboxylate CGIs encompasses the ether polycarboxylates,
including oxydisuccinate, as disclosed in U.S. Patent 3,128,287 and U.S. Patent 3,635,830.
See also "TMS/TDS" CGIs of U.S. Patent 4,663,071. Suitable ether polycarboxylates
also include cyclic compounds, particularly alicyclic compounds, such as those described
in U.S. Patents 3,923,679; 3,835,163; 4,158,635; 4,120,874 and 4,102,903.
[0077] Other useful CGI include the ether hydroxypolycarboxylates, polyacrylate polymers,
copolymers of maleic anhydride with ethylene or vinyl methyl ether, or acrylic acid,
1, 3, 5-trihydroxy benzene-2, 4, 6-trisulphonic acid, and carboxymethyloxysuccinic
acid, the various alkali metal, ammonium and substituted ammonium salts of polyacetic
acids such as ethylenediamine tetraacetic acid and nitrilotriacetic acid, as well
as polycarboxylates such as mellitic acid, succinic acid, oxydisuccinic acid, polymaleic
acid, benzene 1,3,5-tricarboxylic acid, carboxymethyloxysuccinic acid, and soluble
salts thereof.
[0078] The molecular weight for these polymers and copolymers is preferably below 100,000,
most preferably between 500 and 50,000.
[0079] Commercially available polymers, suitable for use herein, which prevent the precipitation
of the salts of the buffering component upon dilution of the composition in water
are the polyacrylate polymers sold under the tradename Good-Rite® from BF Goodrich,
Acrysol® from Rohm & Haas, Sokalan® from BASF, Norasol® from Norso Haas. Preferred
commercially available polymers are the polyacrylate polymers, especially the Norasol®
polyacrylate polymers and more preferred are the polyacrylate polymer Norasol® 410N
(MW 10,000) and the polyacrylate polymer modified with aminophosphonic groups Norasol®
440N (MW 4000) and its corresponding acid form Norasol® QR 784 (MW 4000) from Norso-Haas.
[0080] Citrates, e.g., citric acid and soluble salts thereof (particularly sodium salt),
are polycarboxylate CGI suitable for use herein.
[0081] Also suitable in the compositions containing the present invention are the 3,3-dicarboxy-4-oxa-1,6-hexanedioates
and the related compounds disclosed in U.S. Patent 4,566,984. Useful succinic acid
CGI include the C
5-C
20 alkyl and alkenyl succinic acids and salts thereof. A particularly preferred compound
of this type is dodecenylsuccinic acid. Specific examples of succinate CGIs include:
laurylsuccinate, myristylsuccinate, palmitylsuccinate, 2-dodecenylsuccinate (preferred),
2-pentadecenylsuccinate, and the like. Laurylsuccinates are the preferred CGIs of
this group, and are described in EP 0,200,263.
Other suitable polycarboxylates are disclosed in U.S. Patent 4,144,226 and in U.S.
Patent 3,308,067. See also U.S. Pat. 3,723,322.
Organic monophosphonic acid
[0082] Organo monophosphonic acid or one of its salts or complexes is also suitable for
use herein as a CGI.
[0083] By organo monophosphonic acid it is meant herein an organo monophosphonic acid which
does not contain nitrogen as part of its chemical structure. This definition therefore
excludes the organo aminophosphonates, which however may be included in compositions
of the invention as heavy metal ion sequestrants.
[0084] The organo monophosphonic acid component may be present in its acid form or in the
form of one of its salts or complexes with a suitable counter cation. Preferably any
salts/complexes are water soluble, with the alkali metal and alkaline earth metal
salts/complexes being especially preferred.
[0085] A prefered organo monophosphonic acid is 2-phosphonobutane-1,2,4-tricarboxylic acid
commercially available from Bayer under the tradename of Bayhibit.
Organodiphosphonic acid
[0086] Organo diphosphonic acid or one of its salts or complexes is also suitable for use
herein as a CGI.
[0087] By organo diphosphonic acid it is meant herein an organo diphosphonic acid which
does not contain nitrogen as part of its chemical structure. This definition therefore
excludes the organo aminophosphonates, which however may be included in compositions
of the invention as heavy metal ion sequestrants.
[0088] The organo diphosphonic acid component may be present in its acid form or in the
form of one of its salts or complexes with a suitable counter cation. Preferably any
salts/complexes are water soluble, with the alkali metal and alkaline earth metal
salts/complexes being especially preferred.
[0089] The organo diphosphonic acid is preferably a C
1-C
4 diphosphonic acid and more preferably a C
2 diphosphonic acid selected from ethylene diphosphonic acid, α-hydroxy-2 phenyl ethyl
diphosphonic acid, methylene diphosphonic acid, vinylidene 1,1 diphosphonic acid,
1,2 dihydroxyethane 1,1 diphosphonic acid and hydroxy-ethane 1,1 diphosphonic acid
and any salts thereof and mixtures thereof.
[0090] A most preferred organo diphosphonic acid is hydroxy-ethane 1,1 diphosphonic acid
(HEDP).
[0091] Among the above described classes of CGI, preferred classes for use herein are the
class of organic monophosphonic acids and/or organic diphosphonic acids.
[0092] The CGI is present at a level of less than 1%, preferably from 0.005% to 0.5%, more
preferably from 0.05% to 0.50%, most preferably from 0.1% to 0.2% by weight of the
composition.
[0093] Preferably for the purpose of the invention, stabilisation of the polyamino-functional
polymer containing composition are best stabilised where a weight ratio of said CGI
to said polymer is of from 0.005:1 to 0.5:1, preferably from 0.01:1 to 0.1:1 is present.
[0094] The composition of the invention can be employed in stand alone product including
pre-or post-wash additives. It can also be employed It can also be used in fully-formulated
compositions including laundry compositions as well as rinse added fabric softener
compositions and dryer added compositions (e.g. sheets) which provide softening and/or
antistatic benefits, and rinse added compositions.
[0095] The composition of the invention is formulated as a fabric softening composition.
Accordingly, it will comprises a fabric softening compound.
Fabric softening compound
[0096] Typical levels of incorporation of the softening compound in the softening composition
are of from 1% to 80% by weight, preferably from 5% to 75%, more preferably from 15%
to 70%, and even more preferably from 19% to 65%, by weight of the composition.
[0097] The fabric softener compound is a cationic fabric softening component as defined
hereinafter.
A)-Quaternary Ammonium Fabric Softening Active Compound
[0098]
(1) Quaternary ammonium fabric softening active compound have the formula

or the formula:

wherein Q is a carbonyl unit having the formula:

each R unit is independently hydrogen, C1-C6 alkyl, C1-C6 hydroxyalkyl, and mixtures thereof, preferably methyl or hydroxy alkyl; each R1 unit is independently linear or branched C11-C22 alkyl, linear or branched C11-C22 alkenyl, and mixtures thereof, R2 is hydrogen, C1-C4 alkyl, C1-C4 hydroxyalkyl, and mixtures thereof; X is an anion which is compatible with fabric
softener actives and adjunct ingredients; the index m is 2; the index n is from 1
to 4, preferably 2.
[0099] An example of a preferred fabric softener active is a mixture of quaternized amines
having the formula:

wherein R is preferably methyl; R
1 is a linear or branched alkyl or alkenyl chain comprising at least 11 atoms, preferably
at least 15 atoms. In the above fabric softener example, the unit -O
2CR
1 represents a fatty acyl unit which is typically derived from a triglyceride source.
The triglyceride source is preferably derived from tallow, partially hydrogenated
tallow, lard, partially hydrogenated lard, vegetable oils and/or partially hydrogenated
vegetable oils, such as, canola oil, safflower oil, peanut oil, sunflower oil, corn
oil, soybean oil, tall oil, rice bran oil, etc. and mixtures of these oils.
[0100] The preferred fabric softening actives of the present invention are the Diester and/or
Diamide Quaternary Ammonium (DEQA) compounds, the diesters and diamides having the
formula:

wherein R, R
1, X, m and n are the same as defined herein above for formulas (1) and (2), and Q
has the formula:

[0101] These preferred fabric softening actives are formed from the reaction of an amine
with a fatty acyl unit to form an amine intermediate having the formula:

wherein R is preferably methyl, Q and R
1 are as defined herein before; followed by quaternization to the final softener active.
[0102] Non-limiting examples of preferred amines which are used to form the DEQA fabric
softening actives according to the present invention include methyl bis(2-hydroxyethyl)amine
having the formula:

methyl (3-aminopropyl) (2-hydroxyethyl)amine having the formula:

methyl bis(2-aminoethyl)amine having the formula:

triethanol amine having the formula:

di(2-aminoethyl) ethanolamine having the formula:

[0103] The counterion, X
(-) above, can be any softener-compatible anion, preferably the anion of a strong acid,
for example, chloride, bromide, methylsulfate, ethylsulfate, sulfate, nitrate and
the like, more preferably chloride or methyl sulfate. The anion can also, but less
preferably, carry a double charge in which case X
(-) represents half a group.
[0104] Tallow and canola oil are convenient and inexpensive sources of fatty acyl units
which are suitable for use in the present invention as R
1 units. The following are non-limiting examples of quaternary ammonium compounds suitable
for use in the compositions of the present invention. The term "tallowyl" as used
herein below indicates the R
1 unit is derived from a tallow triglyceride source and is a mixture of fatty acyl
units. Likewise, the use of the term canolyl refers to a mixture of fatty acyl units
derived from canola oil.
Table II
Fabric Softener Actives
[0105]
N,N-di(tallowyl-oxy-ethyl)-N,N-dimethyl ammonium chloride;
N,N-di(canolyl-oxy-ethyl)-N,N-dimethyl ammonium chloride;
N,N-di(tallowyl-oxy-ethyl)-N-methyl, N-(2-hydroxyethyl) ammonium chloride;
N,N-di(canolyl-oxy-ethyl)-N-methyl, N-(2-hydroxyethyl) ammonium chloride;
N,N-di(2-tallowyloxy-2-oxo-ethyl)-N,N-dimethyl ammonium chloride;
N,N-di(2-canolyloxy-2-oxo-ethyl)-N,N-dimethyl ammonium chloride
N,N-di(2-tallowyloxyethylcarbonyloxyethyl)-N,N-dimethyl ammonium chloride;
N,N-di(2-canolyloxyethylcarbonyloxyethyl)-N,N-dimethyl ammonium chloride;
N-(2-tallowoyloxy-2-ethyl)-N-(2-tallowyloxy-2-oxo-ethyl)-N,N-dimethyl ammonium chloride;
N-(2-canolyloxy-2-ethyl)-N-(2-canolyloxy-2-oxo-ethyl)-N,N-dimethyl ammonium chloride;
and mixtures of the above actives.
[0106] Other examples of quaternary ammoniun softening compounds are methylbis(tallowamidoethyl)(2-hydroxyethyl)ammonium
methylsulfate and methylbis(hydrogenated tallowamidoethyl)(2-hydroxyethyl)ammonium
methylsulfate; these materials are available from Witco Chemical Company under the
trade names Varisoft® 222 and Varisoft® 110, respectively.
[0107] Particularly preferred is N,N-di(tallowoyl-oxy-ethyl)-N,N-dimethyl ammonium chloride,
where the tallow chains are at least partially unsaturated.
[0108] The level of unsaturation contained within the tallow, canola, or other fatty acyl
unit chain can be measured by the Iodine Value (IV) of the corresponding fatty acid,
which in the present case should preferably be in the range of from 5 to 100 with
two categories of compounds being distinguished, having a IV below or above 25.
[0109] Indeed, for compounds having the formula:

derived from tallow fatty acids, when the Iodine Value is from 5 to 25, preferably
15 to 20, it has been found that a
cis/
trans isomer weight ratio greater than about 30/70, preferably greater than about 50/50
and more preferably greater than about 70/30 provides optimal concentrability.
For compounds of this type made from tallow fatty acids having a Iodine Value of above
25, the ratio of
cis to
trans isomers has been found to be less critical unless very high concentrations are needed.
[0110] Other suitable examples of fabric softener actives are derived from fatty acyl groups
wherein the terms "tallowyl" and canolyl" in the above examples are replaced by the
terms "cocoyl, palmyl, lauryl, oleyl, ricinoleyl, stearyl, palmityl," which correspond
to the triglyceride source from which the fatty acyl units are derived. These alternative
fatty acyl sources can comprise either fully saturated, or preferably at least partly
unsaturated chains.
[0111] As described herein before, R units are preferably methyl, however, suitable fabric
softener actives are described by replacing the term "methyl" in the above examples
in Table II with the units "ethyl, ethoxy, propyl, propoxy, isopropyl, butyl, isobutyl
and t-butyl.
[0112] The counter ion, X, in the examples of Table II can be suitably replaced by bromide,
methylsulfate, formate, sulfate, nitrate, and mixtures thereof. In fact, the anion,
X, is merely present as a counterion of the positively charged quaternary ammonium
compounds. The scope of this invention is not considered limited to any particular
anion.
[0113] For the preceding ester fabric softening agents, the pH of the compositions herein
is an important parameter of the present invention. Indeed, it influences the stability
of the quaternary ammonium or amine precursors compounds, especially in prolonged
storage conditions.
The pH, as defined in the present context, is measured in the neat compositions at
20 °C. While these compositions are operable at pH of less than about 6.0, for optimum
hydrolytic stability of these compositions, the neat pH, measured in the above-mentioned
conditions, must preferably be in the range of from about 2.0 to about 5, preferably
in the range of 2.5 to 4.5, preferably about 2.5 to about 3.5. The pH of these compositions
herein can be regulated by the addition of a Bronsted acid.
Examples of suitable acids include the inorganic mineral acids, carboxylic acids,
in particular the low molecular weight (C
1-C
5) carboxylic acids, and alkylsulfonic acids. Suitable inorganic acids include HCl,
H
2SO
4, HNO
3 and H
3PO
4. Suitable organic acids include formic, acetic, citric, methylsulfonic and ethylsulfonic
acid. Preferred acids are citric, hydrochloric, phosphoric, formic, methylsulfonic
acid, and benzoic acids.
[0114] As used herein, when the diester is specified, it will include the monoester that
is normally present in manufacture. For softening, under no/low detergent carry-over
laundry conditions the percentage of monoester should be as low as possible, preferably
no more than about 2.5%. However, under high detergent carry-over conditions, some
monoester is preferred. The overall ratios of diester to monoester are from about
100:1 to about 2:1, preferably from about 50:1 to about 5:1, more preferably from
about 13:1 to about 8:1. Under high detergent carry-over conditions, the di/monoester
ratio is preferably about 11:1. The level of monoester present can be controlled in
the manufacturing of the softener compound.
[0115] Mixtures of actives of formula (1) and (2) may also be prepared.
[0116] The composition may comprises optional ingredients such as a dye fixing agent, and
further optional ingredient.
Dye fixing agent
[0117] The composition of the invention may optionally comprise a dye fixing agent. Dye
fixing agents, or "fixatives", are well-known, commercially available materials which
are designed to improve the appearance of dyed fabrics by minimizing the loss of dye
from fabrics due to washing. Not included within this definition are components which
are fabric softeners or those described hereinbefore as amino-functional polymers.
[0118] Many dye fixing agents are cationic, and are based on various quaternized or otherwise
cationically charged organic nitrogen compounds. Cationic fixatives are available
under various trade names from several suppliers. Representative examples include:
CROSCOLOR PMF (July 1981, Code No. 7894) and CROSCOLOR NOFF (January 1988, Code No.
8544) from Crosfield; INDOSOL E-50 (February 27, 1984, Ref. No. 6008.35.84; polyethyleneamine-based)
from Sandoz; SANDOFIX TPS, which is also available from Sandoz and is a preferred
polycationic fixative for use herein and SANDOFIX SWE (cationic resinous compound),
REWIN SRF, REWIN SRF-O and REWIN DWR from CHT-Beitlich GMBH, Tinofix® ECO, Tinofix®
FRD and Solfin® available from Ciba-Geigy.
[0119] Other cationic dye fixing agents are described in "Aftertreatments for improving
the fastness of dyes on textile fibres" by Christopher C. Cook (REV. PROG. COLORATION
Vol. 12, 1982). Dye fixing agents suitable for use in the present invention are ammonium
compounds such as fatty acid - diamine condensates e.g. the hydrochloride, acetate,
metosulphate and benzyl hydrochloride of oleyldiethyl aminoethylamide, oleylmethyl-diethylenediaminemethosulphate,
monostearyl-ethylene diaminotrimethylammonium methosulphate and oxidized products
of tertiary amines; derivatives of polymeric alkyldiamines, polyamine-cyanuric chloride
condensates and aminated glycerol dichlorohydrins.
[0120] A typical amount of the dye fixing agent to be employed in the composition of the
invention is preferably up 90% by weight, preferably up to 50% by weight, more preferably
from 0.001 % to 10% by weight, most preferably from 0.5% to 5% active by weight of
the composition.
[0121] Fully formulated fabric softening compositions may contain, in addition to the hereinbefore
described components, one or more of the following ingredients.
OPTIONAL INGREDIENTS
(A)Liquid carrier
[0122] Another optional, but preferred, ingredient is a liquid carrier. The liquid carrier
employed in the instant compositions is preferably at least primarily water due to
its low cost, relative availability, safety, and environmental compatibility. The
level of water in the liquid carrier is preferably at least about 50%, most preferably
at least about 60%, by weight of the carrier. Mixtures of water and low molecular
weight, e.g., <about 200, organic solvent, e.g., lower alcohols such as ethanol, propanol,
isopropanol or butanol are useful as the carrier liquid. Low molecular weight alcohols
include monohydric, dihydric (glycol, etc.) trihydric (glycerol, etc.), and higher
polyhydric (polyols) alcohols.
(B)-Additional Solvents
[0123] The compositions of the present invention may comprise one or more solvents which
provide increased ease of formulation. These ease of formulation solvents are all
disclosed in WO 97/03169. This is particularly the case when formulating liquid, clear
fabric softening compositions. When employed, the ease of formulation solvent system
preferably comprises less than about 40%, preferably from about 10% to about 35%,
more preferably from about 12% to about 25%, and even more preferably from about 14%
to about 20%, by weight of the composition. The ease of formulation solvent is selected
to minimize solvent odor impact in the composition and to provide a low viscosity
to the final composition. For example, isopropyl alcohol is not very effective and
has a strong odor. n-Propyl alcohol is more effective, but also has a distinct odor.
Several butyl alcohols also have odors but can be used for effective clarity/stability,
especially when used as part of a ease of formulation solvent system to minimize their
odor. The alcohols are also selected for optimum low temperature stability, that is
they are able to form compositions that are liquid with acceptable low viscosities
and translucent, preferably clear, down to about 40°F (about 4.4°C) and are able to
recover after storage down to about 20°F (about minus 6.7°C).
[0124] The suitability of any ease of formulation solvent for the formulation of the liquid,
concentrated, preferably clear, fabric softener compositions herein with the requisite
stability is surprisingly selective. Suitable solvents can be selected based upon
their octanol/water partition coefficient (P) as defined in WO 97/03169.
[0125] The ease of formulation solvents herein are selected from those having a ClogP of
from about 0.15 to about 0.64, preferably from about 0.25 to about 0.62, and more
preferably from about 0.40 to about 0.60, said ease of formulation solvent preferably
being at least somewhat asymmetric, and preferably having a melting, or solidification,
point that allows it to be liquid at, or near room temperature. Solvents that have
a low molecular weight and are biodegradable are also desirable for some purposes.
The more assymetric solvents appear to be very desirable, whereas the highly symmetrical
solvents such as 1,7-heptanediol, or 1,4-bis(hydroxymethyl) cyclohexane, which have
a center of symmetry, appear to be unable to provide the essential clear compositions
when used alone, even though their ClogP values fall in the preferred range.
The most preferred ease of formulation solvents can be identified by the appearance
of the softener vesicles, as observed via cryogenic electron microscopy of the compositions
that have been diluted to the concentration used in the rinse. These dilute compositions
appear to have dispersions of fabric softener that exhibit a more unilamellar appearance
than conventional fabric softener compositions. The closer to uni-lamellar the appearance,
the better the compositions seem to perform. These compositions provide surprisingly
good fabric softening as compared to similar compositions prepared in the conventional
way with the same fabric softener active.
[0126] Operable ease of formulation solvents are disclosed and listed below which have ClogP
values which fall within the requisite range. These include mono-ols, C6 diols, C7
diols, octanediol isomers, butanediol derivatives, trimethylpentanediol isomers, ethylmethylpentanediol
isomers, propyl pentanediol isomers, dimethylhexanediol isomers, ethylhexanediol isomers,
methylheptanediol isomers, octanediol isomers, nonanediol isomers, alkyl glyceryl
ethers, di(hydroxy alkyl) ethers, and aryl glyceryl ethers, aromatic glyceryl ethers,
alicyclic diols and derivatives, C
3C
7 diol alkoxylated derivatives, aromatic diols, and unsaturated diols. Particularly
preferred ease of formulation solvents include hexanediols such as 1,2-Hexanediol
and 2-Ethyl-1,3-hexanediol and pentanediols such as 2,2,4-Trimethyl-1,3-pentanediol.
(C)-Dispersibility Aids
[0127] Relatively concentrated compositions containing both saturated and unsaturated diester
quaternary ammonium compounds can be prepared that are stable without the addition
of concentration aids. However, the compositions of the present invention may require
organic and/or inorganic concentration aids to go to even higher concentrations and/or
to meet higher stability standards depending on the other ingredients. These concentration
aids which typically can be viscosity modifiers may be needed, or preferred, for ensuring
stability under extreme conditions when particular softener active levels are used.
The surfactant concentration aids are typically selected from the group consisting
of (1) single long chain alkyl cationic surfactants; (2) nonionic surfactants; (3)
amine oxides; (4) fatty acids; and (5) mixtures thereof. These aids are described
in WO 94/20597, specifically on page 14, line 12 to page 20, line 12.
When said dispersibility aids are present , the total level is from 2% to 25%, preferably
from 3% to 17%, more preferably from 4% to 15%, and even more preferably from 5% to
13% by weight of the composition. These materials can either be added as part of the
active softener raw material, (I), e.g., the mono-long chain alkyl cationic surfactant
and/or the fatty acid which are reactants used to form the biodegradable fabric softener
active as discussed hereinbefore, or added as a separate component. The total level
of dispersibility aid includes any amount that may be present as part of component
(I).
[0128] Inorganic viscosity/dispersibility control agents which can also act like or augment
the effect of the surfactant concentration aids, include water-soluble, ionizable
salts which can also optionally be incorporated into the compositions of the present
invention. A wide variety of ionizable salts can be used. Examples of suitable salts
are the halides of the Group IA and IIA metals of the Periodic Table of the Elements,
e.g., calcium chloride, magnesium chloride, sodium chloride, potassium bromide, and
lithium chloride. The ionizable salts are particularly useful during the process of
mixing the ingredients to make the compositions herein, and later to obtain the desired
viscosity. The amount of ionizable salts used depends on the amount of active ingredients
used in the compositions and can be adjusted according to the desires of the formulator.
Typical levels of salts used to control the composition viscosity are from about 20
to about 20,000 parts per million (ppm), preferably from about 20 to about 11,000
ppm, by weight of the composition.
Alkylene polyammonium salts can be incorporated into the composition to give viscosity
control in addition to or in place of the water-soluble, ionizable salts above. In
addition, these agents can act as scavengers, forming ion pairs with anionic detergent
carried over from the main wash, in the rinse, and on the fabrics, and may improve
softness performance. These agents may stabilize the viscosity over a broader range
of temperature, especially at low temperatures, compared to the inorganic electrolytes.
Specific examples of alkylene polyammonium salts include I-lysine monohydrochloride
and 1,5-diammonium 2-methyl pentane dihydrochloride.
(D)-Stabilizers
[0129] Stabilizers can be present in the compositions of the present invention. The term
"stabilizer," as used herein, includes antioxidants and reductive agents. These agents
are present at a level of from 0% to about 2%, preferably from about 0.01% to about
0.2%, more preferably from about 0.035% to about 0.1% for antioxidants, and more preferably
from about 0.01% to about 0.2% for reductive agents. These assure good odor stability
under long term storage conditions for the compositions and compounds stored in molten
form. The use of antioxidants and reductive agent stabilizers is especially critical
for low scent products (low perfume).
[0130] Examples of antioxidants that can be added to the compositions of this invention
include a mixture of ascorbic acid, ascorbic palmitate, propyl gallate, available
from Eastman Chemical Products, Inc., under the trade names Tenox® PG and Tenox S-1;
a mixture of BHT (butylated hydroxytoluene), BHA (butylated hydroxyanisole), propyl
gallate, and citric acid, available from Eastman Chemical Products, Inc., under the
trade name Tenox-6; butylated hydroxytoluene, available from UOP Process Division
under the trade name Sustane® BHT; tertiary butylhydroquinone, Eastman Chemical Products,
Inc., as Tenox TBHQ; natural tocopherols, Eastman Chemical Products, Inc., as Tenox
GT-1/GT-2; and butylated hydroxyanisole, Eastman Chemical Products, Inc., as BHA;
long chain esters (C
8-C
22) of gallic acid, e.g., dodecyl gallate; Irganox® 1010; Irganox® 1035; Irganox® B
1171; Irganox® 1425; Irganox® 3114; Irganox® 3125; and mixtures thereof; preferably
Irganox® 3125, Irganox ® 1425, Irganox® 3114, and mixtures thereof; more preferably
Irganox® 3125 alone. The chemical names and CAS numbers for some of the above stabilizers
are listed in Table II below.
TABLE II
Antioxidant |
CAS No. |
Chemical Name used in Code of Federal Regulations |
Irganox® 1010 |
6683-19-8 |
Tetrakis (methylene(3,5-di-tert-butyl-4 hydroxyhydrocinnamate)) methane |
Irganox® 1035 |
41484-35-9 |
Thiodiethylene bis(3,5-di-tert-butyl-4-hydroxyhydrocinnamate |
Irganox® 1098 |
23128-74-7 |
N,N'-Hexamethylene bis(3,5-di-tert-butyl-4-hydroxyhydrocinnamamide |
Irganox® B 1171 |
31570-04-4 |
|
23128-74-7 |
1:1 Blend of Irganox® 1098 and Irgafos® 168 |
Irganox® 1425 |
65140-91-2 |
Calcium bis(monoethyl(3,5-di-tert-butyl-4-hydroxybenzyl)phosphonate) |
Irganox® 3114 |
65140-91-2 |
Calcium bis(monoethyl(3,5-di-tert-butyl-4-hydroxybenzyl)phosphonate) |
Irganox® 3125 acid |
34137-09-2 |
3,5-Di-tert-butyl-4-hydroxy-hydrocinnamic triester with 1,3,5-tris(2-hydroxyethyl)-S-triazine-2,4,6-(1H,
3H, 5H)-trione |
Irgafos® 168 |
31570-04-4 |
Tris(2,4-ditert-butyl-phenyl)phosphite |
[0131] Examples of reductive agents include sodium borohydride, hypophosphorous acid, Irgafos®
168, and mixtures thereof.
(E)-Soil Release Agent
[0132] Soil Release agents are desirably used in fabric softening compositions of the instant
invention. Any polymeric soil release agent known to those skilled in the art can
optionally be employed in the compositions of this invention. Polymeric soil release
agents are characterized by having both hydrophilic segments, to hydrophilize the
surface of hydrophobic fibers, such as polyester and nylon, and hydrophobic segments,
to deposit upon hydrophobic fibers and remain adhered thereto through completion of
washing and rinsing cycles and, thus, serve as an anchor for the hydrophilic segments.
This can enable stains occurring subsequent to treatment with the soil release agent
to be more easily cleaned in later washing procedures.
[0133] If utilized, soil release agents will generally comprise from about 0.01% to about
10.0%, by weight, of the detergent compositions herein, typically from about 0.1%
to about 5%, preferably from about 0.2% to about 3.0%.
[0134] The following describe soil release polymers suitable for use in the present invention.
U.S. 3,959,230 Hays, issued May 25, 1976; U.S. 3,893,929 Basadur, issued July 8, 1975;
U.S. 4,000,093, Nicol,
et al., issued December 28, 1976; U.S. Patent 4,702,857 Gosselink, issued October 27, 1987;
U.S. 4,968,451, Scheibel
et al., issued November 6; U.S. 4,702,857, Gosselink, issued October 27, 1987; U.S. 4,711,730,
Gosselink
et al., issued December 8, 1987; U.S. 4,721,580, Gosselink, issued January 26, 1988; U.S.
4,877,896, Maldonado
et al., issued October 31, 1989; U.S. 4,956,447, Gosselink
et al., issued September 11, 1990; U.S. 5,415,807 Gosselink
et al., issued May 16, 1995; European Patent Application 0 219 048, published April 22,
1987 by Kud,
et al..
[0135] Further suitable soil release agents are described in U.S. 4,201,824, Violland
et al.; U.S. 4,240,918 Lagasse
et al.; U.S. 4,525,524 Tung
et al.; U.S. 4,579,681, Ruppert
et al.; U.S. 4,240,918; U.S. 4,787,989; U.S. 4,525,524; EP 279,134 A, 1988, to Rhone-Poulenc
Chemie; EP 457,205 A to BASF (1991); and DE 2,335,044 to Unilever N. V., 1974.
[0136] Commercially available soil release agents include the METOLOSE SM100, METOLOSE SM200
manufactured by Shin-etsu Kagaku Kogyo K.K., SOKALAN type of material, e.g., SOKALAN
HP-22, available from BASF (Germany), ZELCON 5126 (from Dupont) and MILEASE T (from
ICI).
(F)-Bactericides
[0137] Examples of bactericides used in the compositions of this invention include glutaraldehyde,
formaldehyde, 2-bromo-2-nitro-propane-1,3-diol sold by Inolex Chemicals, located in
Philadelphia, Pennsylvania, under the trade name Bronopol®, and a mixture of 5-chloro-2-methyl-4-isothiazoline-3-one
and 2-methyl-4-isothiazoline-3-one sold by Rohm and Haas Company under the trade name
Kathon 1 to 1,000 ppm by weight of the agent.
(G)-Perfume
[0138] The present invention can contain a perfume. Suitable perfumes are disclosed in U.S.
Pat. 5,500,138. As used herein, perfume includes fragrant substance or mixture of
substances including natural (i.e., obtained by extraction of flowers, herbs, leaves,
roots, barks, wood, blossoms or plants), artificial (i.e., a mixture of different
nature oils or oil constituents) and synthetic (i.e., synthetically produced) odoriferous
substances. Such materials are often accompanied by auxiliary materials, such as fixatives,
extenders, stabilizers and solvents. These auxiliaries are also included within the
meaning of "perfume", as used herein. Typically, perfumes are complex mixtures of
a plurality of organic compounds.
[0139] The range of the natural raw substances can embrace not only readily-volatile, but
also moderately-volatile and slightly-volatile components and that of the synthetics
can include representatives from practically all classes of fragrant substances, as
will be evident from the following illustrative compilation: natural products, such
as tree moss absolute, basil oil, citrus fruit oils (such as bergamot oil, mandarin
oil, etc.), mastix absolute, myrtle oil, palmarosa oil, patchouli oil, petitgrain
oil Paraguay, wormwood oil, alcohols, such as farnesol, geraniol, linalool, nerol,
phenylethyl alcohol, rhodinol, cinnamic alcohol, aldehydes, such as citral, Helional™,
alpha-hexyl-cinnamaldehyde, hydroxycitronellal, Lilial™ (p-tert-butyl-alpha -methyldihydrocinnamaldehyde),
methylnonylacetaldehyde, ketones, such as allylionone, alpha-ionone, beta - ionone,
isoraldein (isomethyl- alpha -ionone), methylionone, esters, such as allyl phenoxyacetate,
benzyl salicylate, cinnamyl propionate, citronellyl acetate, citronellyl ethoxolate,
decyl acetate, dimethylbenzylcarbinyl acetate, dimethylbenzylcarbinyl butyrate, ethyl
acetoacetate, ethyl acetylacetate, hexenyl isobutyrate, linalyl acetate, methyl dihydrojasmonate,
styrallyl acetate, vetiveryl acetate, etc., lactones, such as gamma-undecalactone,
various components often used in perfumery, such as musk ketone, indole, p-menthane-8-thiol-3-one,
and methyl-eugenol. Likewise, any conventional fragrant acetal or ketal known in the
art can be added to the present composition as an optional component of the conventionally
formulated perfume (c). Such conventional fragrant acetals and ketals include the
well-known methyl and ethyl acetals and ketals, as well as acetals or ketals based
on benzaldehyde, those comprising phenylethyl moieties, or more recently developed
specialties such as those described in a United States Patent entitled "Acetals and
Ketals of Oxo-Tetralins and Oxo-Indanes, see U.S. Pat. No. 5 ,084,440, issued January
28, 1992, assigned to Givaudan Corp. Of course, other recent synthetic specialties
can be included in the perfume compositions for fully-formulated fabric softening
compositions. These include the enol ethers of alkyl-substituted oxo-tetralins and
oxo-indanes as described in U.S. Pat. 5,332,725, July 26, 1994, assigned to Givaudan;
or Schiff Bases as described in U.S. Pat. 5,264,615, December 9, 1991, assigned to
Givaudan.
[0140] The perfumes useful in the present invention compositions are substantially free
of halogenated materials and nitromusks.
[0141] Perfume can be present at a level of from 0% to 10%, preferably from 0.1% to 5%,
and more preferably from 0.2% to 3%, by weight of the finished composition. Fabric
softener compositions of the present invention provide improved fabric perfume deposition.
(H)-Enzyme
[0142] The compositions and processes herein can optionally employ one or more enzymes such
as lipases, proteases, cellulase, amylases and peroxidases. A preferred enzyme for
use herein is a cellulase enzyme. Indeed, this type of enzyme will further provide
a color care benefit to the treated fabric. Cellulases usable herein include both
bacterial and fungal types, preferably having a pH optimum between 5 and 9.5. U.S.
4,435,307 discloses suitable fungal cellulases from
Humicola insolens or
Humicola strain DSM1800 or a cellulase 212-producing fungus belonging to the genus
Aeromonas, and cellulase extracted from the hepatopancreas of a marine mollusk,
Dolabella Auricula Solander. Suitable cellulases are also disclosed in GB-A-2.075.028; GB-A-2.095.275 and DE-OS-2.247.832.
CAREZYME® and CELLUZYME® (Novo) are especially useful. Other suitable cellulases are
also disclosed in WO 91/17243 to Novo, WO 96/34092, WO 96/34945 and EP-A-0,739,982.
In practical terms for current commercial preparations, typical amounts are up to
5 mg by weight, more typically 0.01 mg to 3 mg, of active enzyme per gram of the detergent
composition. Stated otherwise, the compositions herein will typically comprise from
0.001% to 5%, preferably 0.01%-1% by weight of a commercial enzyme preparation. In
the particular cases where activity of the enzyme preparation can be defined otherwise
such as with cellulases, corresponding activity units are preferred (e.g. CEVU or
cellulase Equivalent Viscosity Units). For instance, the compositions of the present
invention can contain cellulase enzymes at a level equivalent to an activity from
0.5 to 1000 CEVU/gram of composition. Cellulase enzyme preparations used for the purpose
of formulating the compositions of this invention typically have an activity comprised
between 1,000 and 10,000 CEVU/gram in liquid form, around 1,000 CEVU/gram in solid
form.
Other Optional Ingredients
[0143] The present invention can include optional components conventionally used in textile
treatment compositions, for example: brighteners, colorants; surfactants; anti-shrinkage
agents; fabric crisping agents; spotting agents; germicides; fungicides; anti-oxidants
such as butylated hydroxy toluene, anti-corrosion agents, antifoam agents, and the
like.
[0144] The present invention can also include other compatible ingredients, including those
as disclosed in WO96/02625, WO96/21714, and WO96/21715, and dispersible polyolefin
such as Velustrol® as disclosed in co-pending application PCT/US 97/01644, and the
like. The present invention can also contain optional chelating agents.
[0145] The benefit provided by the use of the present invention is that the polyamino functional
polymer containing composition is stabilised by means of the CGI. Accordingly, in
an aspect of the invention, there is provided the use of a crystal growth inhibitor
to stabilise compositions comprising amino-functional polymer.
[0146] As a consequence, the compositions of the invention provide better care to the fabrics
compared to compositions which do not have such stabilisation means. Accordingly,
in another aspect of the invention, there is provided a method for providing care
to the color fabrics which comprises the steps of contacting the fabrics with a composition
of the invention.
[0147] The color care benefit may either be assessed visually or by determination of the
so-called delta-E values.
[0148] When the visual assessment is used, a panel of expert graders visually compare, according
to the established panel score unit (PSU) scales, fabrics treated with and without
the composition according to the present invention. A positive PSU value indicates
a better performance (PSU scale: 0 = no difference, 1 = I think there is a difference,
2 = I know there is a difference, 3 = I know there is a lot of difference, 4 = I know
there is a whole lot of difference).
[0149] Another method for the assessment of the color care benefit to fabrics is the determination
of the so-called delta-E values. Delta E's are defined, for instance, in ASTM D2244.
Delta E is the computed color difference as defined in ASTM D2244, i.e. the magnitude
and direction of the difference between two psychophysical color stimuli defined by
tristimulus values, or by chromaticity coordinates and luminance factor, as computed
by means of a specified set of color-difference equations defined in the CIE 1976
CIELAB opponent-color space, the Hunter opponent-color space, the Friele-Mac Adam-Chickering
color space or any equivalent color space.
Applications
[0150] The compositions of the invention are suitable for use in any steps of the domestic
treatment, that is as a pre-treatment composition, as a wash additive as a composition
suitable for use in the rinse-cycle of the laundry cycle or applied on a dryer-sheet.
Obviously, for the purpose of the invention, multiple applications can be made such
as treating the fabric with a pre-treatment composition of the invention and also
thereafter with a composition of the invention suitable for use in the rinse cycle
and/or suitable for use as a dryer-sheet. The compositions of the invention may also
be in a spray, foam, or aerosol form which for example can be suitable for use while
ironing, or applied on the surfaces of the tumble dryer.
[0151] The invention is illustrated in the following non limiting examples, in which all
percentages are on an active weight basis unless otherwise stated.
[0152] In the examples, the abbreviated component identifications have the following meanings:
- DEQA :
- Di-(tallowyl-oxy-ethyl) dimethyl ammonium chloride
- DOEQA :
- Di-(oleyloxyethyl) dimethyl ammonium methylsulfate
- DTDMAC :
- Ditallow dimethylammonium chloride
- DHEQA :
- Di-(soft-tallowyl-oxy-ethyl) hydroxyethyl methyl ammonium methylsulfate
- Fatty acid :
- tallow fatty acid IV=18
- Electrolyte :
- Calcium chloride
- DTDMAMS :
- Ditallow dimethyl ammonium methylsulfate
- SDASA :
- 1:2 Ratio of stearyldimethyl amine:triple-pressed stearic acid
- Glycosperse S-20 :
- Polyethoxylated sorbitan monostearate available from Lonza
- Clay :
- Calcium Bentonite Clay, Bentonite L, sold by Southern Clay Products
- TAE25 :
- Tallow alcohol ethoxylated with 25 moles of ethylene oxide per mole of alcohol
- PEG :
- Polyethylene Glycol 4000
- PEI 1800 E1 :
- Ethoxylated polyethylene imine (MW 1800, at 50% active) as synthesised in Synthesis
example 1
- PEI 1800 E3 :
- Ethoxylated polyethylene imine (MW 1800, at 50% active) as synthesised as per Synthesis
example 1
- PEI 1800 E7 AO :
- Amine oxide of ethoxylated polyethylene imine (MW 1800, at 50% active) as synthesised
as per Synthesis example 4
- PEI 1200 E1 :
- Ethoxylated polyethylene imine (MW 1200, at 50% active in water) as synthesised in
Synthesis example 5
- PEI 1200 E2 :
- Ethoxylated polyethylene imine (MW 1200, at 50% active in water) as synthesised per
Synthesis example 5
- PEI 1200 E4 :
- Ethoxylated polyethylene imine (MW 1200, at 50% active in water) as synthesised per
Synthesis example 5
- PEI 1200 E7 :
- Ethoxylated polyethylene imine (MW 1200, at 50% active in water) as synthesised per
Synthesis example 5
- PEI 1200 E7 AO :
- Amine oxide of ethoxylated polyethylene imine (MW 1200, at 50% active) as synthesised
as per Synthesis example 5 and 4
- Dye Fix 1 :
- Cationic dye fixing agent (50% active) available under the tradename Tinofix Eco from
Ciba-Geigy
- Dye Fix 2 :
- Emulsified cationic dye fixative (30% active) available under the tradename Rewin
SRF-O from CHT-Beitlich
- NH4Cl :
- Ammonium chloride
LAS : Sodium linear C12 alkyl benzene sulphonate
TAS : Sodium tallow alcohol sulphate
C25AS : Sodium C12-C15 linear alkyl sulphate
CxyEzS : Sodium C1x-C1y branched alkyl sulphate condensed with z moles of ethylene oxide
C45E7 : A C14-15 predominantly linear primary alcohol condensed with an average of 7 moles of ethylene
oxide
C25 E3 : A C12-15 branched primary alcohol condensed with an average of 3 moles of ethylene oxide
Cationic ester : Mixture of C12/C14 choline ester
Soap : Sodium linear alkyl carboxylate derived from an 80/20 mixture of tallow and
a coconut oils.
TFAA : C16-C18 alkyl N-methyl glucamide
TPKFA : C12-C14 topped whole cut fatty acids
Zeolite A : Hydrated Sodium Aluminosilicate of formula Na12(A102SiO2)12. 27H2O having a primary particle size in the range from 0.1 to 10 micrometers
Citric acid : Anhydrous citric acid
Carbonate : Anhydrous sodium carbonate with a particle size between 200µm and 900µm
Silicate : Amorphous Sodium Silicate (SiO2:Na2O; 2.0 ratio)
Sulphate : Anhydrous sodium sulphate
Citrate : Tri-sodium citrate dihydrate of activity 86.4% with a particle size distribution
between 425µm and 850µm
MA/AA : Copolymer of 1:4 maleic/acrylic acid, average molecular weight about 70,000.
CMC : Sodium carboxymethyl cellulose
Savinase : Proteolytic enzyme of activity 4KNPU/g
Carezyme : Cellulytic enzyme of activity 1000 CEVU/g
Termamyl : Amylolytic enzyme of activity 60KNU/g
Lipolase : Lipolytic enzyme of activity 100kLU/g all sold by NOVO Industries A/S
and of activity mentioned above unless otherwise specified
PB4 : Sodium perborate tetrahydrate of nominal formula NaBO2.3H2O.H2O2
PB1 : Anhydrous sodium perborate bleach of nominal formula NaBO2.H2O2
TAED : Tetraacetyl ethylene diamine
DTPMP : Diethylene triamine penta (methylene phosphonate), marketed by Monsanto under
the Trade name Dequest 2060
Photoactivated: Sulphonated Zinc Phthalocyanin encapsulated in bleach dextrin soluble
polymer
Brightener : Disodium 4,4'-bis(4-anilino-6-morpholino-1.3.5-triazin-2-yl)amino) stilbene-2:2'-disulphonate.
Silicone antifoam : Polydimethyldiloxane foam controller with Siloxane-oxyalkylene
copolymer as dispersing agent with a ratio of said foam controller to said dispersing
agent of 10:1 to 100:1.
HEDP : 1,1-hydroxyethane diphosphonic acid
PBT : 2-phosphonobutane-1,2,4-tricarboxylic acid
Polycarboxylic : Polycarboxylic compound marketed by BASF under the tradename Sokalan
CP 10
Glycolic : Glycolic acid
Synthesis Example 1 -Preparation of PEI 1800 E1
[0153]
Step A)-The ethoxylation is conducted in a 2 gallon stirred stainless steel autoclave
equipped for temperature measurement and control, pressure measurement, vacuum and
inert gas purging, sampling, and for introduction of ethylene oxide as a liquid. A
-20 lb. net cylinder of ethylene oxide (ARC) is set up to deliver ethylene oxide as
a liquid by a pump to the autoclave with the cylinder placed on a scale so that the
weight change of the cylinder could be monitored.
A 750 g portion of polyethyleneimine (PEI) (Nippon Shokubai, Epomin SP-018 having
a listed average molecular weight of 1800 equating to 0.417 moles of polymer and 17.4
moles of nitrogen functions) is added to the autoclave. The autoclave is then sealed
and purged of air (by applying vacuum to minus 28" Hg followed by pressurization with
nitrogen to 250 psia, then venting to atmospheric pressure). The autoclave contents
are heated to 130 °C while applying vacuum. After about one hour, the autoclave is
charged with nitrogen to about 250 psia while cooling the autoclave to about 105 °C.
Ethylene oxide is then added to the autoclave incrementally over time while closely
monitoring the autoclave pressure, temperature, and ethylene oxide flow rate. The
ethylene oxide pump is turned off and cooling is applied to limit any temperature
increase resulting from any reaction exotherm. The temperature is maintained between
100 and 110 °C while the total pressure is allowed to gradually increase during the
course of the reaction. After a total of 750 grams of ethylene oxide has been charged
to the autoclave (roughly equivalent to one mole ethylene oxide per PEI nitrogen function),
the temperature is increased to 110 °C and the autoclave is allowed to stir for an
additional hour. At this point, vacuum is applied to remove any residual unreacted
ethylene oxide.
Step B)- The reaction mixture is then deodorized by passing about 100 cu. ft. of inert
gas (argon or nitrogen) through a gas dispersion frit and through the reaction mixture
while agitating and heating the mixture to 130 °C.
The final reaction product is cooled slightly and collected in glass containers purged
with nitrogen.
In other preparations the neutralization and deodorization is accomplished in the
reactor before discharging the product.
[0154] If a PEI 1800 E
7 is desired, the following step of catalyst addition will be included between Step
A and B.
Vacuum is continuously applied while the autoclave is cooled to about 50 °C while
introducing 376 g of a 25% sodium methoxide in methanol solution (1.74 moles, to achieve
a 10% catalyst loading based upon PEI nitrogen functions). The methoxide solution
is sucked into the autoclave under vacuum and then the autoclave temperature controller
setpoint is increased to 130 °C. A device is used to monitor the power consumed by
the agitator. The agitator power is monitored along with the temperature and pressure.
Agitator power and temperature values gradually increase as methanol is removed from
the autoclave and the viscosity of the mixture increases and stabilizes in about 1
hour indicating that most of the methanol has been removed. The mixture is further
heated and agitated under vacuum for an additional 30 minutes.
Vacuum is removed and the autoclave is cooled to 105 °C while it is being charged
with nitrogen to 250 psia and then vented to ambient pressure. The autoclave is charged
to 200 psia with nitrogen. Ethylene oxide is again added to the autoclave incrementally
as before while closely monitoring the autoclave pressure, temperature, and ethylene
oxide flow rate while maintaining the temperature between 100 and 110 °C and limiting
any temperature increases due to reaction exotherm. After the addition of 4500 g of
ethylene oxide (resulting in a total of 7 moles of ethylene oxide per mole of PEI
nitrogen function) is achieved over several hours, the temperature is increased to
110 ° C and the mixture stirred for an additional hour.
The reaction mixture is then collected in nitrogen purged containers and eventually
transferred into a 22 L three neck round bottomed flask equipped with heating and
agitation. The strong alkali catalyst is neutralized by adding 167 g methanesulfonic
acid (1.74 moles).
[0155] Other preferred examples such as PEI 1800 E2, PEI 1800 E3, PEI 1800 E15 and PEI 1800
E20 can be prepared by the above method by adjusting the reaction time and the relative
amount of ethylene oxide used in the reaction.
Synthesis Example 2 -4.7% Quaternization of PEI 1800 E7
[0156] To a 500ml erlenmeyer flask equipped with a magnetic stirring bar is added poly(ethyleneimine),
MW 1800 ethoxylated to a degree of 7 (224g, 0.637 mol nitrogen, prepared as in Synthesis
Example 1) and acetonitrile (Baker, 150g, 3.65 mol). Dimethyl sulfate (Aldrich, 3.8g,
0.030 mol) is added all at once to the rapidly stirring solution, which is then stoppered
and stirred at room temperature overnight. The acetonitrile is evaporated on the rotary
evaporator at ~60°C, followed by a Kugelrohr apparatus (Aldrich) at ~80°C to afford
~220g of the desired material as a dark brown viscous liquid. A
13C-NMR (D
2O) spectrum shows the absence of a peak at ~58ppm corresponding to dimethyl sulfate.
A
1H-NMR (D
2O) spectrum shows the partial shifting of the peak at 2.5ppm (methylenes attached
to unquaternized nitrogens) to ~3.0ppm.
Synthesis Example 3-Oxidation of 4.7% Quaternized PEI 1800 E7
[0157] To a 500ml erlenmeyer flask equipped with a magnetic stirring bar is added poly(ethyleneimine),
MW 1800 which has been ethoxylated to a degree of 7, and ~4.7% quaternized with dimethyl
sulfate (121.7g, -0.32 mol oxidizeable nitrogen, prepared as in Synthesis Example
2), hydrogen peroxide (Aldrich, 40g of a 50 wt% solution in water, 0.588 mol), and
water (109.4g). The flask is stoppered, and after an initial exotherm the solution
is stirred at room temperature overnight. A
1H-NMR (D
2O) spectrum shows the total shifting of the methylene peaks at 2.5-3.0ppm to ~3.5ppm.
To the solution is added ~5g of 0.5% Pd on alumina pellets, and the solution is allowed
to stand at room temperature for ~3 days. Peroxide indicator paper shows that no peroxide
is left in the system. The material is stored as a 46.5% solution in water.
Synthesis Example 4 -Formation of amine oxide of PEI 1800 E7
[0158] To a 500 mL Erlenmeyer flask equipped with a magnetic stirring bar is added polyethyleneimine
having a molecular weight of 1800 and ethoxylated to a degree of about 7 ethoxy groups
per nitrogen (PEI-1800, E
7) (209 g, 0.595 mol nitrogen, prepared as in Synthesis Example I), and hydrogen peroxide
(120 g of a 30 wt % solution in water, 1.06 mol). The flask is stoppered, and after
an initial exotherm the solution is stirred at room temperature overnight.
1H-NMR (D
2O) spectrum obtained on a sample of the reaction mixture indicates complete conversion.
The resonances ascribed to methylene protons adjacent to unoxidized nitrogens have
shifted from the original position at ~2.5 ppm to ~3.5 ppm. To the reaction solution
is added approximately 5 g of 0.5% Pd on alumina pellets, and the solution is allowed
to stand at room temperature for approximately 3 days. The solution is tested and
found to be negative for peroxide by indicator paper. The material as obtained is
suitably stored as a 51.1% active solution in water.
Synthesis Example 5-Preparation of PEI 1200 E1
[0159]
Step A)-The ethoxylation is conducted in a 2 gallon stirred stainless steel autoclave
equipped for temperature measurement and control, pressure measurement, vacuum and
inert gas purging, sampling, and for introduction of ethylene oxide as a liquid. A
~20 lb. net cylinder of ethylene oxide (ARC) is set up to deliver ethylene oxide as
a liquid by a pump to the autoclave with the cylinder placed on a scale so that the
weight change of the cylinder could be monitored.
A 750 g portion of polyethyleneimine (PEI) (having a listed average molecular weight
of 1200 equating to about 0.625 moles of polymer and 17.4 moles of nitrogen functions)
is added to the autoclave. The autoclave is then sealed and purged of air (by applying
vacuum to minus 28" Hg followed by pressurization with nitrogen to 250 psia, then
venting to atmospheric pressure). The autoclave contents are heated to 130 °C while
applying vacuum. After about one hour, the autoclave is charged with nitrogen to about
250 psia while cooling the autoclave to about 105 °C. Ethylene oxide is then added
to the autoclave incrementally over time while closely monitoring the autoclave pressure,
temperature, and ethylene oxide flow rate. The ethylene oxide pump is turned off and
cooling is applied to limit any temperature increase resulting from any reaction exotherm.
The temperature is maintained between 100 and 110 °C while the total pressure is allowed
to gradually increase during the course of the reaction. After a total of 750 grams
of ethylene oxide has been charged to the autoclave (roughly equivalent to one mole
ethylene oxide per PEI nitrogen function), the temperature is increased to 110 °C
and the autoclave is allowed to stir for an additional hour. At this point, vacuum
is applied to remove any residual unreacted ethylene oxide.
Step B)- The reaction mixture is then deodorized by passing about 100 cu. ft. of inert
gas (argon or nitrogen) through a gas dispersion frit and through the reaction mixture
while agitating and heating the mixture to 130 °C.
The final reaction product is cooled slightly and collected in glass containers purged
with nitrogen.
In other preparations the neutralization and deodorization is accomplished in the
reactor before discharging the product.
[0160] If a PEI 1200 E
7 is desired, the following step of catalyst addition will be included between Step
A and B.
Vacuum is continuously applied while the autoclave is cooled to about 50 °C while
introducing 376 g of a 25% sodium methoxide in methanol solution (1.74 moles, to achieve
a 10% catalyst loading based upon PEI nitrogen functions). The methoxide solution
is sucked into the autoclave under vacuum and then the autoclave temperature controller
setpoint is increased to 130 °C. A device is used to monitor the power consumed by
the agitator. The agitator power is monitored along with the temperature and pressure.
Agitator power and temperature values gradually increase as methanol is removed from
the autoclave and the viscosity of the mixture increases and stabilizes in about 1
hour indicating that most of the methanol has been removed. The mixture is further
heated and agitated under vacuum for an additional 30 minutes.
Vacuum is removed and the autoclave is cooled to 105 °C while it is being charged
with nitrogen to 250 psia and then vented to ambient pressure. The autoclave is charged
to 200 psia with nitrogen. Ethylene oxide is again added to the autoclave incrementally
as before while closely monitoring the autoclave pressure, temperature, and ethylene
oxide flow rate while maintaining the temperature between 100 and 110 °C and limiting
any temperature increases due to reaction exotherm. After the addition of 4500 g of
ethylene oxide (resulting in a total of 7 moles of ethylene oxide per mole of PEI
nitrogen function) is achieved over several hours, the temperature is increased to
110 ° C and the mixture stirred for an additional hour.
The reaction mixture is then collected in nitrogen purged containers and eventually
transferred into a 22 L three neck round bottomed flask equipped with heating and
agitation. The strong alkali catalyst is neutralized by adding 167 g methanesulfonic
acid (1.74 moles).
[0161] Other preferred examples such as PEI 1200 E2, PEI 1200 E3, PEI 1200 E15 and PEI 1200
E20 can be prepared by the above method by adjusting the reaction time and the relative
amount of ethylene oxide used in the reaction.
[0162] The corresponding amine oxide of the above ethoxylated PEI can also be prepared following
synthesis Example 4.
Synthesis Example 6 -9.7% Quaternization of PEI 1200 E7
[0163] To a 500ml erlenmeyer flask equipped with a magnetic stirring bar is added poly(ethyleneimine),
MW 1200 ethoxylated to a degree of 7 (248.4g, 0.707 mol nitrogen, prepared as in Synthesis
Example 5) and acetonitrile (Baker, 200 mL). Dimethyl sulfate (Aldrich, 8.48g, 0.067
mol) is added all at once to the rapidly stirring solution, which is then stoppered
and stirred at room temperature overnight. The acetonitrile is evaporated on the rotary
evaporator at ~60°C, followed by a Kugelrohr apparatus (Aldrich) at ~80°C to afford
-220g of the desired material as a dark brown viscous liquid. A
13C-NMR (D
2O) spectrum shows the absence of a peak at ~58ppm corresponding to dimethyl sulfate.
A
1H-NMR (D
2O) spectrum shows the partial shifting of the peak at 2.5ppm (methylenes attached
to unquaternized nitrogens) to ~3.0ppm.
Synthesis Example 7-4.7% Oxidation of 9.5% Quaternized PEI 1200 E7
[0164] To a 500ml erlenmeyer flask equipped with a magnetic stirring bar is added poly(ethyleneimine),
MW 1200 which has been ethoxylated to a degree of 7, and ~9.5% quaternized with dimethyl
sulfate (144g, ~0.37 mol oxidizeable nitrogen, prepared as in Example 6), hydrogen
peroxide (Aldrich, 35.4g of a 50 wt% solution in water, 0.52 mol), and water (100g).
The flask is stoppered, and after an initial exotherm the solution is stirred at room
temperature overnight. A
1H-NMR (D
2O) spectrum shows the total shifting of the methylene peaks at 2.5-3.0ppm to ~3.5ppm.
To the solution is added just enough sodium bisulfite as a 40% water solution to bring
the residual peroxide level down to 1-5ppm. The sodium sulfate which forms causes
an aqueous phase to separate which contains salts, but little or no organics. The
aqueous salt phase is removed and the desired oxidized polyethyleneimine derivative
is obtained and stored as a 52% solution in water.
Example 1
[0165] The following compositions A, B, C, D, E, I, J, N, O, Q, R and S are in accordance
with the present invention. Compositions F, G, H, K, L, M and P are not in accordance
with the invention.
Component |
A |
B |
C |
D |
E |
F |
G |
H |
DEQA |
2.6 |
2.9 |
18.0 |
19.0 |
19.0 |
- |
- |
- |
TAE25 |
|
- |
1.0 |
- |
- |
- |
- |
- |
Fatty acid |
0.3 |
- |
1.0 |
- |
- |
- |
- |
- |
Hydrochloride acid |
0.02 |
0.02 |
0.02 |
0.02 |
0.02 |
- |
- |
- |
PEG |
- |
- |
0.6 |
0.6 |
0.6 |
- |
- |
- |
Perfume |
1.0 |
1.0 |
1.0 |
1.0 |
1.0 |
0.1 |
0.1 |
0.1 |
Silicone antifoam |
0.01 |
0.01 |
0.01 |
0.01 |
0.01 |
- |
- |
- |
PEI 1200 E1 |
3 |
3 |
3 |
3 |
- |
15 |
- |
10 |
PEI 1200 E2 |
- |
|
|
|
3 |
|
10 |
- |
Dye fix 1 |
- |
1 |
1 |
1 |
- |
- |
10 |
- |
Dye fix 2 |
- |
2 |
2 |
2 |
- |
- |
- |
- |
HEDP |
0.2 |
- |
- |
0.2 |
- |
0.4 |
- |
0.8 |
Glycolic |
- |
0.2 |
- |
- |
0.5 |
- |
0.4 |
- |
Polycarboxylate |
- |
- |
0.5 |
- |
- |
0.4 |
- |
- |
Electrolyte (ppm) |
- |
- |
600 |
600 |
1200 |
- |
- |
- |
Dye (ppm) |
10 |
10 |
50 |
50 |
50 |
- |
- |
- |
Water and minors to balance to 100 |
Component |
I |
J |
K |
L |
M |
DEQA |
2.6 |
19.0 |
- |
- |
- |
Fatty acid |
0.3 |
- |
- |
- |
- |
Hydrochloride acid |
0.02 |
0.02 |
- |
- |
- |
PEG |
- |
0.6 |
- |
- |
- |
Perfume |
1.0 |
1.0 |
0.1 |
0.1 |
0.2 |
Silicone antifoam |
0.01 |
0.01 |
- |
- |
- |
PEI 1200 E1 |
3 |
3 |
15 |
- |
10 |
PEI 1200 E4 |
- |
- |
- |
10 |
- |
Dye fix 1 |
- |
1 |
- |
- |
2.5 |
Dye fix 2 |
- |
2 |
- |
- |
- |
PBT |
0.2 |
0.2 |
0.4 |
0.8 |
0.5 |
Polycarboxylate |
- |
- |
0.4 |
- |
- |
Electrolyte (ppm) |
- |
600 |
- |
- |
- |
Dye (ppm) |
10 |
50 |
- |
- |
- |
Water and minors to balance to 100 |
Component |
N |
O |
P |
Q |
R |
S |
DTDMAC |
- |
- |
- |
15 |
- |
- |
DEQA |
2.6 |
19.0 |
- |
- |
2.6 |
19.0 |
TAE25 |
0.3 |
- |
- |
- |
0.3 |
- |
Fatty acid |
0.3 |
- |
- |
- |
0.3 |
- |
Hydrochloride acid |
0.02 |
0.02 |
- |
0.02 |
0.02 |
0.02 |
PEG |
- |
0.6 |
- |
0.6 |
- |
0.6 |
Perfume |
1.0 |
1.0 |
0.1 |
1.0 |
1.0 |
1.0 |
Silicone antifoam |
0.01 |
0.01 |
- |
0.01 |
0.01 |
0.01 |
PEI 1800 E1 |
3 |
3 |
10 |
3 |
3 |
3 |
HEDP |
0.2 |
0.2 |
- |
- |
- |
- |
PBT |
- |
- |
- |
- |
0.2 |
0.2 |
Glycolic |
- |
- |
0.2 |
- |
- |
- |
polycarboxylic |
- |
- |
- |
0.2 |
- |
- |
Dye fix 1 |
1 |
1 |
10 |
1 |
1 |
1 |
Dye fix 2 |
2 |
2 |
- |
2 |
2 |
2 |
Electrolyte (ppm) |
- |
600 |
- |
600 |
- |
600 |
Dye(ppm) |
10 |
50 |
- |
50 |
10 |
50 |
Water and minors to balance to 100 |
Example 2
[0166] The following compositions T, U, V, W and X for use as dryer-added sheets are in
accordance with the invention. Compositions Y, Z, AA and BB are not in accordance
with the invention.
|
T |
U |
V |
W |
X |
Y |
Z |
AA |
BB |
DOEQA |
40 |
40 |
25 |
- |
- |
- |
- |
- |
- |
DHEQA |
- |
- |
- |
20 |
20 |
- |
- |
- |
- |
DTDMAMS |
- |
- |
- |
- |
- |
20 |
20 |
12 |
60 |
SDASA |
30 |
30 |
30 |
20 |
20 |
30 |
30 |
20 |
- |
Glycosperse S-20 |
- |
- |
- |
10 |
10 |
- |
- |
- |
- |
Glycerol Monostearate |
- |
- |
- |
- |
- |
20 |
20 |
10 |
- |
Clay |
4 |
4 |
4 |
3 |
3 |
4 |
4 |
4 |
- |
Perfume |
0.7 |
0.7 |
1.1 |
0.7 |
0.7 |
1.6 |
1.6 |
2.6 |
1.4 |
PEI 1800 E4 |
- |
- |
5 |
- |
- |
- |
- |
- |
- |
PEI 1200 E1 |
- |
- |
- |
4 |
4 |
2.2 |
2.2 |
- |
- |
PEI 1800 E3 |
2 |
2 |
- |
- |
- |
- |
- |
5 |
7.0 |
Dye fix 1 |
2 |
2 |
5 |
4 |
4 |
2.2 |
2.2 |
5 |
3 |
HEDP |
0.2 |
- |
- |
0.5 |
- |
- |
- |
- |
0.7 |
BPT |
- |
0.2 |
- |
- |
0.9 |
- |
0.2 |
|
|
Glycolic |
- |
- |
0.2 |
- |
- |
0.2 |
- |
- |
- |
Polycarboxylic |
- |
- |
0.2 |
- |
- |
- |
- |
0.4 |
- |
Stearic acid to balance |
Example 3 (not within the scope of the present invention)
[0167]
|
CC |
DD |
EE |
Zeolite A |
24.0 |
23.0 |
23.0 |
Sulphate |
9.0 |
- |
- |
MA/AA |
4.0 |
4.0 |
4.0 |
LAS |
8.0 |
8.0 |
8.0 |
TAS |
- |
2.0 |
2.0 |
Silicate |
3.0 |
3.0 |
3.0 |
CMC |
1.0 |
0.4 |
0.4 |
Brightener |
0.2 |
- |
- |
Soap |
1.0 |
- |
- |
DTPMP |
0.4 |
0.4 |
0.4 |
C45E7 |
2.5 |
2.0 |
2.0 |
C25E3 |
2.5 |
2.0 |
2.0 |
Silicone antifoam |
0.3 |
5.0 |
5.0 |
Perfume |
0.3 |
0.3 |
0.3 |
Carbonate |
13.0 |
16.0 |
16.0 |
Citrate |
- |
5.0 |
5.0 |
PB4 |
18.0 |
- |
- |
PB1 |
4.0 |
14.0 |
14.0 |
TAED |
3.0 |
6.0 |
6.0 |
Photoactivated bleach |
0.02% |
- |
- |
Savinase |
1.0 |
1.0 |
1.0 |
Lipolase |
0.4 |
0.4 |
0.4 |
Termamyl |
0.30 |
0.6 |
0.6 |
Carezyme |
- |
0.6 |
0.6 |
PEI 1800 E7 AO |
1.0 |
- |
- |
PEI 1200 E7 AO |
- |
1.0 |
1.0 |
HEDP |
0.2 |
- |
- |
BPT |
- |
- |
0.2 |
Glycolic |
- |
0.2 |
0.2 |
Polycarboxylic |
- |
0.2 |
0.2 |
Balance (Moisture and Miscellaneous) to 100 |
Example 4 (not within the scope of the present invention)
[0168] The following liquid detergent formulation was prepared:
|
FF |
C25AS |
13 |
C25E3S |
2 |
TFAA |
6 |
C12-14 alkyl dimethylhydroxy ethyl ammonium chloride |
1 |
Cationic ester |
1.5 |
TPKFA |
15 |
Citric acid |
1 |
Ethanol |
2 |
1,2 Propanediol |
8 |
NaOH up to pH |
7.5 |
DTPMP |
1.2 |
Savinase |
0.5 |
Termamyl (300 KNU/g) |
0.15 |
Boric acid |
1.5 |
Softening clay of the bentonite type |
4 |
Suspending clay SD3 |
0.3 |
PEI 1200 E7 |
1 |
HEDP |
0.2 |
Balance (Moisture and Miscellaneous) |
100 |