[0001] The present application relates to an automatic procedure and an automatic device
for filling panels of insulating glass with a gas different from the air. Such gas
is employed for improving thermal and acoustic insulation properties of panels, as
well as for improving other properties connected with the peculiar characteristics
of the employed gas.
[0002] Nowadays the known techniques for the filling of panels of insulating glass with
a gas different from the air are divided into manual techniques and automatic techniques.
[0003] The first techniques are based on either the principle of measuring the gas flow
and the introduction time of the same or the principle of measuring the concentration
of either the gas or the residual oxygen inside the panel of insulating glass during
the introduction of the gas itself. The second techniques usually resort to the method
of measuring the concentration of either the gas or the residual oxygen inside the
panel of insulating glass during the introduction of the gas itself until the desired
gas concentration is achieved.
[0004] Leaving aside the manual technique, even though it has really constituted the school
and the basis for the development of the automatic technique, we confine ourselves
to describing the known technique related to the sole automatic solution, since it
is the one from which the present invention starts as well as it is the one which
has reached an industrial diffusion of notable interest.
[0005] Moreover, the sensitive increase in demand of panels of insulating glass filled with
gas shall necessarily direct the producers of panels of insulating glass to the employment
of the sole automatic machines or at least of the semiautomatic ones and, above all,
to the selection of those automatic machines that, all the other characteristics being
equal, have a limited consumption of gas for the filling of the same panel like the
one which is referred to in the present application.
[0006] The above-mentioned demand of panels of insulating glass filled with gas has become
in fact diffused not only for those uses for which an improvement in thermal insulation
characteristics is requested (in the last years this requirement has been particularly
imposed by specific rules and laws binding the obtaining of the building permit itself
to the employment of materials having a thermal exchange below certain values), but,
particularly in recent times, for those uses, for instance in residential areas in
the vicinity of airports or in the hotel estates situated in big metropolises, where
acoustic insulation becomes more than important since it constitutes a requisite related
to the quality of life.
[0007] Hence, the diffusion has grown of gases having more and more peculiar characteristics,
finer characteristics and therefore more expensive characteristics (even more than
two orders of magnitude expensive), whereby a need has grown to use methods and machines
of filling that minimize the consumption of gas.
[0008] An automatic procedure and an automatic device which have already been the subject
of another patent application and which were also exposed in two international fair
demonstrations (Düsseldorf 1994 and Milan 1995), even though they have not been installed
yet in manufacturing plants, are disclosed in Italian Patent application no. TV94A000125,
which is the priority document for European Patent Application no. 95116237.9, U.S.A.
Patent Application no. 08/545,275, Japanese Patent Application no. 07-280198, South
Korean Patent Application no. 95-37588. The Applicant and the inventors are the same
as those of the present application, which discloses an improvement regarding the
mechanics and the automation of the device already disclosed in the above-mentioned
applications. The starting principle is the same one, therefore the sole modifications
which do not constitute equivalence and which have a content of novelty and inventiveness
will be hereby described and claimed.
[0009] Other automatic procedures and automatic devices belonging to the prior art are those
hereunder listed, all of them however having the important drawback of resorting to
a process in which the speed of the moving gas for achieving the "pseudo-filling"
of the panel of insulating glass is in the TURBULENT regime, with consequent continuous
mixing of the input gas with the air already present inside the panel of insulating
glass, so that the filling of the panel with gas does not take place by substitution,
but by dilution.
[0010] In the method and device according to the present invention the speed of the gas
during the filling is in LAMINAR regime.
[0011] In fact, such known techniques had the target of carrying out the filling in a time
rate equal to or less than the one of the longest phase of the cycle of automatic
production of the line which produces panels of insulating glass. Accordingly, all
such methods cause the fluxing of gas within the chamber of the panel of insulating
glass to have such flow rates that they necessarily operate in turbulent regime. Therefore,
the resulting process involves a displacement of gases by dilution inside the panel's
internal chamber, that is to say that the effect of every introduction of a volume
of air equal to the volume of the chamber is to halve the air concentration inside
the panel of insulating glass. More clearly, every introduction of a volume of gas
equal to the volume of the chamber involves the following progression in the concentration
of the air inside the panel of insulating glass: 1/2 1/4 1/8 1/16 1/32.... Accordingly,
in order to reduce the air concentration inside the panel of insulating glass to a
value up to 3%, as much as 5 volumes of gas are necessary, thus wasting the gas itself.
Otherwise, air concentrations higher than 3% have to be accepted.
[0012] When Argon is employed (which was the most diffused when the gas filling technology
of panels of insulating glass was originally born) the problem of gas waste resulted
economically bearable, but the employment of nobler (and therefore more expensive)
gases for achieving better physical characteristics of the panels has made the incidence
of costs unbearable. Suffice it to consider the fact that Argon has a market price
of about 10 Italian Liras/Nliter (where Nliter is the abbreviation for Normal-liter,
i.e. a unit of mass for gases equal to the mass of 10
-3 m
3 of gas at a pressure of 101325 Pa and at a standard temperature), while Krypton costs
as much as 1000 Italian Liras/Nliter and Xenon hits 6000 Italian Liras/Nliter.
[0013] Known techniques are disclosed in various patent documents, which are hereunder listed
and accompanied by brief comments. The following patents or filings are known:
[0014] Italian Patent no. 1.142.062: it substantially discloses a chamber, provided with
seals, in order to contain the panel of insulating glass which is not yet assembled
with its components, i.e. glasses and spacer frame, inside which chamber the gas is
fluxed, which accordingly occupies also the inside of the insulating glass panel before
the assembling phase that is carried out in the same machine. The drawbacks of this
system, which works in a turbulent regime, are the elevated consumption of gas and
the non-achievement of a high concentration of gas (or the one is improved to the
detriment of the other). Moreover, a quantity of additional gas must be used also
for the saturation of the volume of the machine chamber which is not occupied by the
glass and a further quantity of gas is lost in the transit phases for the entry and
the exit of the panel of insulating glass.
[0015] European Patent Application no. EP-A-0 267 647: the main claim concerns the concept
of using means acting on the external surfaces of the panel, for example planes of
a press, to oppose the overpressure that is established inside the panel during the
phase of gas introduction,; in fact, even a small overpressure interesting a very
wide surface involves considerable efforts to the extent that either the separation
is caused of the sheets from the spacer frame to which the glass sheets are bound
through the primary sealant or the explosion of the same sheets is even caused. In
addition to the troubles of the preceding case, this technique introduces the additional
problem of requiring at least two holes (one located in the bottom part and the other
located in the top part of the panel) crossing both the walls of the spacer frame.
[0016] European Patent Application no. EP-A-0 323 333: it deals with a device similar to
the previous one except that, for the optimization of both the mechanics of the machine
and the working cycle of the process, the holes for the introduction of gas and for
the discharge of the mixture air-gas are displaced in the lower part of one of the
sides (generally the exit side) of the spacer frame; it is accordingly avoided the
time for the translation of the mechanisms that have to operate in correspondence
of the discharge hole. In this device the turbulence of the process is even more emphasized
and, even though the process globally takes place in less time, the consumption of
gas results among the highest ones with respect to the other prior art systems.
[0017] European Patent Application no. EP-A-0 444 391: in order to fill the inside of the
insulating glass panel, one of the two sheets, while they are kept between the clamping
boards of the press, is pulled out from the spacer frame in correspondence of an edge
of the sheet, due to a portion of the same board of the press provided with suckers.
In such a way a slit is created through which the operations of introduction of gas
and discharge of the mixture air-gas are carried out. This device also operates in
a regime of turbulent flow with the drawbacks already described herein above. The
sole advantage of this method resides in that the internal part of the spacer frame
is kept sound, thus resulting in a valuable aesthetic aspect. Its drawback, besides
the known problem of turbulence, is tied to the need of elastically deforming one
of the two sheets which constitute the panel of insulating glass, which need cannot
be met with all typologies of glass, for example those having a high thickness.
[0018] International Patent Application no. WO 92/01137: it follows the lines of the previous
European Patent, with the difference that the pulling of the glass sheet for creating
the slit for the introduction of gas and the discharge of the mixture air-gas is carried
out in correspondence of a portion of the bottom side rather than in correspondence
of an edge.
[0019] European Patent Application no. EP-A-0 603 148: the process of filling the panel
of insulating glass with gas takes place, always inside the press, with one of the
two glass sheets leant against the spacer frame only in correspondence of the horizontal
top side and of part of the vertical sides for the portion along which the elasticity
of the glass allows the relative deformation of the same. The gas is introduced from
under the spacer frame and the mixture air-gas is expelled through the portion of
the vertical sides where the glass is detached from the spacer frame. The above mentioned
drawbacks are even amplified in this procedure in that the bottom side, being open,
and being open for a significant extension, constitutes an escape for the introduced
gas itself.
[0020] Aim of the present invention is to solve the underlined technical problems and to
eliminate the drawbacks involved in the prior art, by contriving an automatic procedure
and an automatic device for filling panels of insulating glass with gas different
from air which, differently from the known automatic corresponding methods and machines,
provide for a notable cheapness as regards the consumption of the filling gas and
which, with respect to Italian Patent application no. TV94A000125 and to the corresponding
European Patent application no. EP-A-0 715 053, allow to provide a device having better
functionality and reliability and which further reduce the consumption of gas and
allows to take full advantage of the laminar-flow filling technique disclosed in EP-A-0
715 053, speeding up the operation of the machine.
[0021] Within the above indicated aim, another important object is to provide a device which,
even though it is inserted in lines for the automatic production of insulating glass
panels, meets the productivity of the same lines, allowing at the same time to achieve
an acceptable cheapness in the consumption of gas and an achievement of an elevated
concentration of gas inside the finished insulating panel and, last but not least,
preservation of such obtained concentration over time.
[0022] This aim, this object and other objects which will become apparent from the following
description are achieved by the machine and the method according to the appended claims.
[0023] Further characteristics and advantages of the invention will become better apparent
from the following description of a preferred but not exclusive embodiment of the
invention, illustrated by way of a non-limitative embodiment in the accompanying figure
1, which is a cross-sectional view of the filling station of the device, according
to the invention.
[0024] In summary, a collector-container is provided which is able to receive, to contain
and to distribute at least two (typically, but not exclusively, eight to ten) panels
of insulating glass into respective slots.
[0025] The innovative and inventive concept of the method according to the invention, with
respect to the prior art such as Italian Patent application no. TV94A000125 by the
same applicant and inventors, consists in using a free selection logic rather than
a sequential selection logic, in order to receive in input the panels of insulating
glass on one of the available slots of the collector-container, to contain the panels
of insulating glass in the same collector-container during the phase of filling with
gas, to output the panels of insulating glass to the following station from such collector
container, for example to the station which carries out the process of automatic sealing
of the peripheral edge of the insulating glass panel, in the manufacturing line for
the insulating glass panel, according to the logic required by the line itself. To
name but a few, said logic can be determined from one of the following criteria: 1)
ejecting from the collector-container the first finished panel, in order to minimize
by far the waiting times for the following station; 2) ejecting, as far as they are
available, the panels having spacer frames of the same thickness, in order not to
change the manufacturing parameters of the downstream automatic sealing machine; 3)
ejecting, as far as they are available, panels classified according to customer; 4)
giving priority to small pieces in order not to have too many glass panels which have
been already finished as regards the filling phase, but which are still to be sealed
in the openings for introduction of the gas and expulsion of the air, should the kind
of machine provide for a separate location for such sealing, and which are therefore
held in a filling status, even though with a reduced flow of gas; 5) providing priority
at the request of the operator; 6) providing additional uses of the collector-container,
in addition to its main function of filling the panels with gas, as an accumulation
and waiting container, should the downstream processing stations be temporarily inactive
or busy.
[0026] According to its essential aspects, the machine according to the invention particularly
comprises a fixed horizontal base frame 1 on which a mobile counter-frame 2 is mounted
so as to slide in a transverse direction with respect to the input conveying direction
of the panels.
[0027] The counter-frame 2 corresponds to the above-mentioned collector-container and comprises,
on its upper side, at least two (typically from eight to ten) backs 3, on which the
panels of insulating glass 4 lean when they are conveyed into the counter-frame 2.
The backs are vertical or slightly sloped with respect to the vertical plane, i.e.
they are directed substantially perpendicularly with respect to the ground.
[0028] The same panels are conveyed into said backs by means of conveying rollers 5 which,
in addition to a rotatory motion, are also provided with an alternating upward/downward
movement (with respect to the ground) along the same backs 3 by means of a suitable
mechanisms globally indicated with 6. Such alternating movement allows to receive
the input panel when the rollers are in the raised position, or to evacuate the panel
in exit, when the same rollers 5 are in the lowered position, so as to put down the
panel on feet-supports 7, which are displaced with an appropriate distribution in
the lower part of the each back 3 and rigidly connected with the respective back,
as shown in figure 1.
[0029] In position 8, nozzle-holder carriages are displaced for the introduction of the
gas through a pre-drilled (in the same machine) hole on the external face of the bottom
side of the spacer frame, while probe-holder carriages are located along guides 9,
the probe being inserted, through an automatic device, into the pre-drilled holes
located in the upper portion of a lateral side of the spacer frame.
[0030] The above mentioned holes are respectively built as follows; one hole is built on
the lower side of the spacer frame through an automatic device located immediately
upstream of the collector-container, while the other hole is built on a lateral side
of the spacer frame either in the same automatic machine that manufactures the spacer
frame by folding and joining straight shapes, or manually or semi-automatically by
means of a drilling device, in the case of spacer frames having sides precisely cut
and joined at the apexes through inserts of a metallic or plastic material.
[0031] In zone 10 the devices are respectively located for centering the nozzle-holder carriages
and for sealing of the hole at the bottom side of the spacer frame and the devices
for centering the probe-holder carriages and for sealing the hole at the lateral side
of the spacer frame.
[0032] An important advantage of the collector-container is to be able to increase the available
filling time for the filling station by a factor equal to the number of compartments
or slots of the collector-container, with respect to the time of the most critical
station of the production line of panels of insulating glass.
[0033] Contrarily, the above cited prior art gives to the gas filling operation a time far
shorter than the time of the most critical station of the line, since the machine
that carries out the filling with gas is the same one that has also to carry out the
joining and the pressing operations of the components forming the panel of insulating
glass. For these reasons the automatic procedure and the automatic device according
to the present invention object of the present application can operate with a gas
flow in a laminar regime while all the other automatic procedures and automatic devices
of the prior art, are forced to operate in a (faster) turbulent regime for time reasons.
1. Automatic machine for filling, with gas other than air, insulating glass panels (4)
of the kind comprising two glass sheets with a spacer frame interposed therebetween,
said spacer frame comprising at its bottom side a microholed manifold for filling
the chamber formed between said glass sheets with said gas according to a laminar
flow by introducing said gas into a pre-drilled hole located in the external face
of said bottom side, the spacer frame further comprising a discharge hole for discharging
the air,
said machine comprising upstream stations for joining the glass sheets with the respective
spacer frames through side cords of a primary sealant and for conveying the so-formed
panels (4) to a filling station for filling the panels (4) with said gas,
characterized in that the filling station comprises a collector-container (2) for receiving a plurality
of such panels (4) and for returning them to downstream processing stations according
to a sequence defined by a free selection logic, said collector-container comprising
a plurality of backs (3) defining a plurality of slots for receiving and supporting
respective panels (4) in a substantially vertical position with respect to the ground,
the collector-container (2) being slidably mounted on a base frame (1) so that it
is slidable in a transverse direction with respect to the input conveying direction
of the panels (4) so as to receive a sequence of input panels and output a sequence
of output panels filled with gas,
each slot comprising at its bottom region (8) a nozzle-holder carriage for holding
a nozzle for introducing said gas into the panel (4) in the slot through said pre-drilled
hole of the spacer frame,
each back (3) comprising guides (9) for guiding a probe-holder carriage comprising
a probe for analyzing the air and the exhausted mixture discharged through said discharge
hole during said filling;
said filling station further comprising means for selecting the slots available to
receive in input a new panel and for ejecting a filled panel according to said free
selection logic.
2. The automatic machine according to claim 1,
characterized in that said ejecting is selected from the group comprising:
a) ejecting from the collector-container the first finished panel, in order to minimize
by far the waiting times for the following station;
b) ejecting, as far as they are available, the panels having spacer frames of the
same thickness;
c) ejecting, as far as they are available, panels classified according to customer,
d) ejecting panels by giving priority to small panels;
e) ejecting panels by giving priority at the request of the operator.
3. The automatic machine according to claim 1, characterized in that each back (3) comprises a small wheel which can be automatically approached toward
the panel so as to detach it from the back (3) and to center the discharge hole of
the panel with respect to the probe.
4. The automatic machine according to claim 1, characterized in that said nozzle has a conic shape, tapered so as to obtain a gas-tight joining with the
annular wall of the pre-drilled hole on the bottom side of the spacer frame.
5. The automatic machine according to claim 1, characterized in that the probes of the filling station are connected to a single analyzer for analyzing
the discharged air or the discharged mixture gas-air, said analyzer being controlled
by a sequential logic programmer for cyclically scanning all the slots of the collector-container.
6. The automatic machine according to claim 5, characterized in that said analyzer is selected from the group comprising paramagnetic-type analyzers and
zirconium oxide analyzers.
7. The automatic machine according to claim 1, characterized in that it comprises a process calculator for piloting the machine, carrying out the user
interface, diagnostics and statistics functions and for representing in a synoptic
way the state of filling of every panel of insulating glass.
8. The automatic machine according to claim 1, characterized in that every system of gas introduction is endowed with an individual safety valve to avoid
overpressures inside the chamber of the insulating glass panel.
9. Method for automatically filling, with gas other than air, insulating glass panels
(4) of the kind comprising two glass sheets with a spacer frame interposed therebetween
and comprising a discharge hole for discharging the air, comprising the steps of:
providing said spacer frame, at its bottom side, with a microholed manifold;
joining the glass sheets with the respective spacer frames through side cords of a
primary sealant;
conveying the so-formed panels (4) to a filling station for filling the panels (4)
with said gas;
characterized in that it comprises the steps of, at a collector-container (2),
providing a plurality of backs (3) defining a plurality of slots for receiving and
supporting respective panels (4) in a substantially vertical position with respect
to the ground;
receiving a plurality of such panels (4) by sliding said collector-container in a
transverse direction with respect to the input conveying direction of the panels (4);
filling with said gas the chamber of each panel which is formed between said glass
sheets with said gas according to a laminar flow, by introducing said gas into a pre-drilled
hole located in said bottom side by means of a nozzle held by a nozzle-holder carriage
provided in the bottom region (8) of each slot;
analyzing the air and the exhausted mixture discharged through said discharge hole
during said filling by means of a prove held by a probe-holder carriage guided by
respective guides (9) provided on each back (3);
returning said panels (4) to downstream processing stations according to a sequence
defined by a free selection logic.
10. The method according to claim 9,
characterized in that said ejecting is selected from the group comprising:
a) ejecting from the collector-container the first finished panel, in order to minimize
by far the waiting times for the following station;
b) ejecting, as far as they are available, the panels having spacer frames of the
same thickness;
c) ejecting, as far as they are available, panels classified according to customer;
d) ejecting panels by giving priority to small panels;
e) ejecting panels by giving priority at the request of the operator.
1. Automatische Vorrichtung zum Füllen von Isolierglaspaneelen (4) der Art, die zwei
Glasplatten mit einem dazwischen liegenden Abstandsrahmen umfasst, mit einem anderen
Gas als Luft, wobei
der Abstandsrahmen auf seiner Unterseite einen mikrogelöcherten Verteiler umfasst,
der die Kammer, die zwischen den Glasplatten ausgebildet ist, in einer Laminarströmung
mit dem Gas gefüllt wird, indem das Gas in ein vorgebohrtes Loch, das sich auf der
Außenfläche der Unterseite befindet, eingeleitet wird, wobei der Abstandsrahmen ferner
ein Ableitloch zum Ableiten der Luft umfasst,
die Vorrichtung stromaufwärts liegende Stationen umfasst, um die Glasplatten durch
Seftenschnüre einer Primärdichtmasse mit den jeweiligen Abstandsrahmen zu verbinden,
und um die so ausgebildeten Paneele (4) zu einer Füllstation zu befördern, in der
die Paneele (4) mit dem Gas gefüllt werden,
dadurch gekennzeichnet, dass die Füllstation einen Sammelbehälter (2) umfasst, der mehrere solcher Paneele (4)
aufnimmt und sie zu stromabwärts liegenden Verarbeitungsstationen gemäß einer von
einer freien Auswahllogik festgelegten Abfolge zurück führt, wobei der Sammelbehälter
mehrere Rückseiten (3) umfasst, die mehrere Aufnahmen definieren, die die entsprechenden
Paneele (4) in einer zum Boden im Wesentlichen vertikalen Lage aufnehmen und halten,
der Sammelbehälter (2) verschiebbar auf einem Grundrahmen (1) befestigt ist, so dass
er in einer zur Eingangsförderrichtung der Paneele (4) quer laufenden Richtung verschiebbar
ist, um eine Reihe eingehender Paneele aufzunehmen und eine Reihe ausgehender, mit
Gas gefüllter Paneele abzugeben,
jede Aufnahme auf ihrem unteren Bereich (8) einen Düsenhalter-Schlitten umfasst, der
eine Düse hält, die das Gas in das Paneel (4) in die Aufnahme durch das vorgebohrte
Loch des Abstandsrahmens einleitet,
jede Rückseite (3) Führungen (9) umfasst, die einen Sondenhalter-Schlitten führen,
der eine Sonde zum Analysieren der Luft und der verbrauchten Mischung, die während
des Füllens durch das Ableitloch abgeleitet wurde, umfasst;
die Füllstation ferner Mittel umfasst, die die Aufnahmen auswählen, die eingangsseitig
für das Aufnehmen einer neuer Paneele verfügbar sind und die eine gefüllte Paneele
gemäß der freien Auswahllogik auswerfen.
2. Automatische Vorrichtung nach Anspruch 1,
dadurch gekennzeichnet, dass das Auswerfen aus der Gruppe gewählt wird, die umfasst:
a. Auswerfen der ersten fertig gestellten Paneele aus dem Sammelbehälter, um die Wartezeiten
für die nächste Station deutlich zu reduzieren,
b. Auswerfen der Paneele, die Abstandsrahmen der gleichen Dicke haben, soweit sie
verfügbar sind,
c. Auswerfen von Paneelen, die nach Kunden klassifiziert sind, soweit sie verfügbar
sind
d. Auswerfen von Paneelen, wobei kleinere Paneele Vorrang haben,
e. Auswerfen von Paneelen, wobei das Auswerfen auf Veranlassung der Bedienperson Vorrang
hat.
3. Automatische Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass jede Rückseite (3) ein kleines Rad umfasst, das automatisch an die Paneele angenähert
werden kann, um es von der Rückseite (3) zu lösen und das Ableitloch der Paneele auf
die Sonde zu zentrieren.
4. Automatische Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass die Düse kegelförmig, verjüngt ist, um auf der Unterseite des Abstandsrahmens eine
gasdichte Verbindung mit der Ringwand des vorgebohrten Loches zu bereitzustellen.
5. Automatische Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass die Sonden der Füllstation mit einem einzigen Analysator verbunden sind, der die
abgeleitete Luft oder die abgeleitete Gas-Luft-Mischung untersucht, wobei der Analysator
von einer sequentiellen Logikprogrammiereinheit gesteuert wird, die alle Aufnahmen
des Sammelbehälters periodisch abtastet.
6. Automatische Vorrichtung nach Anspruch 5, dadurch gekennzeichnet, dass der Analysator aus der Gruppe gewählt ist, die Analysatoren paramagnetischer Art
und Zirkoniumoxid-Analysatoren umfasst.
7. Automatische Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass sie einen Prozessrechner zum Steuern der Vorrichtung umfasst, der die Benutzerschnittstelle,
Diagnosen und Statistikfunktionen ausführt und den Füllzustand jeder Isolierglaspaneele
synoptisch darstellt.
8. Automatische Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass jedes System zur Gaseinleitung mit einem individuellen Sicherheitsventil ausgestattet
ist, um Überdrücke in den Kammern der Isolierglaspaneele zu vermeiden.
9. Verfahren zum automatischen Füllen von Isolierglaspaneelen (4), die zwei Glasplatten
mit einem dazwischen liegenden Abstandsrahmen und eine Ableitloch zum Ableiten der
Luft umfassen, mit einem anderen Gas als Luft, mit den Schritten:
Versehen des Abstandsrahmens an seiner Unterseite mit mikrogelöcherten Verteiler,
Verbinden der Glasplatten mit den jeweiligen Abstandrahmen durch Seitenstränge einer
Primärdichtmasse,
Befördern der so ausgebildeten Paneele (4) zu einer Füllstation, um die Paneele (4)
mit dem Gas zu füllen,
dadurch gekennzeichnet, dass es an einem Sammelbehälter (2) die Schritte umfasst:
Bereitstellen mehrerer Rückseiten (3), die mehrere Aufnahmen definieren, um entsprechende
Paneele (4) in einer zum Boden im Wesentlichen vertikalen Lage aufzunehmen und zu
halten,
Aufnehmen mehrerer solcher Paneele (4) durch Verschieben des Sammelbehälters in einer
zur Eingangsförderrichtung der Paneele (4) quer laufenden Richtung,
Füllen der Kammer jeder Paneele, die zwischen den Glasplatten ausgebildet ist, mit
dem Gas in einer Laminarströmung durch Einleiten des Gases in das vorgebohrte Loch,
das sich auf der Unterseite befindet, mittels einer Düse, die von einem Düsenhalter-Schlitten
gehalten wird, der im unteren Bereich (8) jeder Aufnahme vorgesehen ist,
Analysieren der Luft und der verbrauchten Mischung, die während des Füllens durch
das Ableitloch abgeleitet wurde, mittels einer Sonde, die von einem Sondenhalter-Schlitten
gehalten wird, der von entsprechenden Führungen (9), die auf jeder Rückseite (3) vorgesehen
sind, geführt wird;
Rückführen der Paneele (4) zu stromabwärts liegenden Stationen nach einer von einer
freien Logikauswahl festgelegten Abfolge.
10. Das Verfahren nach Anspruch 9,
dadurch gekennzeichnet, dass das Auswerfen aus der Gruppe gewählt wird, die umfasst:
a. Auswerfen der ersten fertig gestellten Paneele aus dem Sammelbehälter, um die Wartezeiten
für die nächste Station deutlich zu reduzieren,
b. Auswerfen der Paneele, die Abstandsrahmen der gleichen Dicke haben, soweit sie
verfügbar sind,
c. Auswerfen von Paneelen, die nach Kunden klassifiziert sind, soweit sie verfügbar
sind
d. Auswerfen von Paneelen, wobei kleinere Paneele Vorrang haben,
e. Auswerfen von Paneelen, wobei das Auswerfen auf Veranlassung der Bedienperson Vorrang
hat.
1. Dispositif automatique pour remplir, avec un gaz autre que de l'air, des vitrages
isolants (4) du type comportant deux feuilles de verre séparées l'une de l'autre par
un cadre d'espacement,
ledit cadre d'espacement comportant dans sa face inférieure un distributeur à microtrou
pour le remplissage de la chambre formée entre lesdites feuilles de verre à l'aide
dudit gaz selon un écoulement laminaire en introduisant ledit gaz dans un trou préalablement
percé situé dans la face extérieure de ladite face inférieure, le cadre d'espacement
comportant en outre un trou de refoulement pour refouler l'air,
ledit dispositif comportant des postes amont pour réunir les feuilles de verre aux
cadres d'espacements respectifs à l'aide de cordons latéraux d'un agent d'étanchéité
primaire et pour acheminer les vitrages (4) ainsi formés jusqu'à un poste de remplissage
pour remplir les vitrages (4) à l'aide dudit gaz,
caractérisé en ce que le poste de remplissage comporte un bac de regroupement (2) destiné à recevoir une
pluralité de ces vitrages (4) et à les renvoyer dans des postes de traitement en aval
dans un ordre défini par une logique de libre choix, ledit bac de regroupement comprenant
une pluralité de supports (3) définissant une pluralité de rainures destinées à recevoir
et à supporter des vitrages respectifs (4) dans une position sensiblement verticale
par rapport au sol,
le bac de regroupement (2) étant monté de manière coulissante sur un châssis (1) de
façon à pouvoir coulisser dans une direction transversale par rapport à la direction
d'introduction des vitrages (4) afin de recevoir une succession de vitrages d'entrée
et de délivrer une succession de vitrages de sortie remplis de gaz,
chaque rainure comportant dans son fond (8) un chariot porte-injecteur destiné à supporter
un injecteur pour introduire ledit gaz dans le vitrage (4) placé dans la rainure,
à travers ledit trou préalablement percé du cadre d'espacement,
chaque support (3) comportant des guides (9) servant à guider un chariot porte-sonde
comportant une sonde pour analyser l'air et le mélange éjectés refoulés via ledit
trou de refoulement pendant ledit remplissage ;
ledit poste de remplissage comportant en outre un moyen pour sélectionner les rainures
disponibles pour recevoir en entrée un nouveau vitrage et pour éjecter un vitrage
rempli, suivant ladite logique de libre choix.
2. Dispositif automatique selon la revendication 1,
caractérisé en ce que ladite éjection est choisie dans le groupe comprenant :
a) une éjection du premier vitrage fini depuis le bac de regroupement, afin de limiter
fortement les temps d'attente pour le poste suivant ;
b) éjecter, dès qu'ils sont disponibles, les vitrages ayant des cadres d'espacements
de la même épaisseur ;
c) éjecter, dès qu'ils sont disponibles, des vitrages placés par client ;
d) éjecter les vitrages en donnant la priorité aux petits vitrages ;
e) éjecter les vitrages en donnant la priorité au choix de l'opérateur.
3. Dispositif automatique selon la revendication 1, caractérisé en ce que chaque support (3) comporte une roulette qui peut être approchée automatiquement
du vitrage afin de le détacher du support (3) et de centrer le trou de refoulement
du vitrage par rapport à la sonde.
4. Dispositif automatique selon la revendication 1, caractérisé en ce que ledit injecteur a une forme conique conçue pour obtenir un raccordement étanche au
gaz avec la paroi annulaire du trou préalablement percé dans la face inférieure du
cadre d'espacement.
5. Dispositif automatique selon la revendication 1, caractérisé en ce que les sondes du poste de remplissage sont connectées à un analyseur unique servant
à analyser l'air refoulé ou le mélange de gaz et d'air refoulé, ledit analyseur étant
commandé par un programmateur logique séquentiel pour examiner de manière cyclique
toutes les rainures du bac de regroupement.
6. Dispositif automatique selon la revendication 5, caractérisé en ce que ledit analyseur est choisi dans le groupe comprenant des analyseurs du type paramagnétique
et des analyseurs à oxyde de zirconium.
7. Dispositif automatique selon la revendication 1, caractérisé en ce qu'il comprend un calculateur de commande de processus pour piloter le dispositif, mettant
en oeuvre les fonctions d'interface utilisateur, de diagnostic et de statistiques,
et servant à représenter de manière synoptique l'état de remplissage de chaque vitrage
en verre isolant.
8. Dispositif automatique selon la revendication 1, caractérisé en ce que chaque système d'introduction de gaz est doté d'une valve de sûreté individuelle
afin d'éviter les surpressions à l'intérieur de la chambre du vitrage en verre isolant.
9. Procédé pour remplir automatiquement, à l'aide d'un gaz autre que l'air, des vitrages
(4) en verre isolant du type comprenant deux feuilles de verre séparées l'une de l'autre
par un cadre d'espacement et comportant un trou de refoulement pour refouler l'air,
comprenant les étapes consistant à :
munir ledit cadre d'espacement, sur sa face inférieure, d'un distributeur à microtrou
;
réunir les feuilles de verre avec les cadres d'espacement respectifs à l'aide de cordons
latéraux d'un agent d'étanchéité primaire ;
acheminer les vitrages (4) ainsi formés jusqu'à un poste de remplissage pour remplir
les vitrages (4) à l'aide dudit gaz ;
caractérisé en ce qu'il comprend les étapes consistant à, dans un bac de regroupement (2),
prévoir une pluralité de supports (3) définissant une pluralité de rainures destinées
à recevoir et à supporter des vitrages respectifs (4) dans une position sensiblement
verticale par rapport au sol ;
recevoir une pluralité de ces vitrages en faisant coulisser ledit bac de regroupement
dans une direction transversale par rapport à la direction d'introduction des vitrages
(4) ;
remplir avec ledit gaz la chambre de chaque vitrage formée entre lesdites feuilles
de verre à l'aide dudit gaz suivant un écoulement laminaire, en introduisant ledit
gaz dans un trou préalablement percé situé dans ladite face inférieure, à l'aide d'un
injecteur supporté par un chariot porte-injecteur présent dans la région du fond (8)
de chaque rainure ;
analyser l'air et le mélange éjectés refoulés via ledit trou de refoulement pendant
ledit remplissage, à l'aide d'une sonde supportée par un chariot porte-sonde guidé
par des guides respectifs (9) présents sur chaque support (3) ;
renvoyer lesdits panneaux (4) dans des postes de traitement en aval dans un ordre
défini par une logique de libre choix.
10. Procédé selon la revendication 9,
caractérisé en ce que ladite éjection est choisie dans le groupe comprenant :
a) une éjection du premier vitrage fini depuis le bac de regroupement, afin de limiter
fortement les temps d'attente pour le poste suivant ;
b) éjecter, dès qu'ils sont disponibles, les vitrages comportant des cadres d'espacement
de la même épaisseur ;
c) éjecter, dès qu'ils sont disponibles, des vitrages classés par client ;
d) éjecter les vitrages en donnant la priorité aux petits vitrages ;
e) éjecter les vitrages en donnant la priorité au choix de l'opérateur.