Technical Field
[0001] The present invention relates to detergent compositions comprising mid-branched surfactant,
low levels of a builder system and an alkalinity system comprising carbonate salts.
The compositions are solid laundry detergent compositions.
Background to the Invention
[0002] Recently, a certain new type of anionic mid-chain branched surfactants has been developed.
These surfactants are described in unpublished co-pending applications WO97/38957
(US 97/06485), WO97/39090 (US 97/06474), WO97/38956 (US 97/06339), WO97/39091 (US97/06476)
and WO97/38972 (US 97/06338).
[0003] JP-A-57-133200 discloses dishwashing compositions comprising α-mono (methyl branched
alkyl) glycerol ethers. WO97/38956 and WO97/39088 disclose solid laundry detergent
compositions comprising mid-branched alkyl sulphate surfactant, zeolite A and carbonate.
[0004] Hard water conditions, due to the presence of Ca and Mg ions in the washing water
and on the fabrics, can cause a reduction of the performance of the various components
in detergents, especially charged surfactants, such as anionic surfactants. Therefor,
builders are traditionally employed in detergent compositions, to build the Ca and
Mg ions, thereby softening the water. A disadvantage of high levels of builders, however,
is that many of these builders are not water-soluble, or only partially water soluble.
This can result in a poor solubility of the detegrent in the washing water and it
can lead to deposition of builder material on the washed fabrics and/ or on the (dish)
washing machine, resulting in for example greying of the fabrics. Furthermore, the
use of high levels of builder materials can be very expensive.
[0005] It has now surprisingly been found that these specific mid-chain branched surfactants
have an excellent surfactancy and cleaning performance under (severe) hard water conditions.
Furthermore, it has surprisingly been found that detergent compositions comprising
these mid-chain branched surfactants and only very low amount of builder have an excellent
cleaning performance. It also has been found that the mid-chain branched surfactants
perform better in an (slightly) alkaline environment. However, the reduction in detergent
compositions, containing these mid-chain branched surfactants, of the levels of builder
material, which are known sources of alkalinity in detergent compositions, leads to
a less alkaline environment. To compensate for this, the inventors have found that
the introduction in detergent compositions of small amount of an alkalinity source,
preferably carbonate salts, can deliver the required alkalinity for an optimum performance
of the mid-chain branched surfactants, whilst allowing the reduction of the levels
of builder materials
[0006] An additional benefit is that the reduction of the levels of builder material in
the detergent compositions leads to a reduction of formulation cost.
Summary of the Invention
[0007] The invention relates to solid detergent compositions having a density of from 330
grams /litre to 1400 grams/litre, comprising a total amount of surfactant from 1 to
25% by weight of the detergent composition,
a) at least 0.5%, preferably at least 5%, more preferably at least 10% by weight of
the composition of a surfactant system, comprising longer alkyl chain, mid-chain branched
surfactant compounds of the formula:
Ab-X-B
wherein:
(I) Ab is a hydrophobic mid-chain branched alkyl moiety, having in total 9 to 22 carbons
in the moiety, preferably from 12 to about 18, having: (1) a longest linear carbon
chain attached to the - X - B moiety in the range of from 8 to 21 carbon atoms; (2)
one or more C1 - C3 alkyl moieties branching from this longest linear carbon chain; (3) at least one
of the branching alkyl moieties is attached directly to a carbon of the longest linear
carbon chain at a position within the range of the position 2 carbon, counting from
position I carbon (#1) which is attached to the - X - B moiety, to the position of
the terminal carbon minus 2 carbons, (the (ω - 2) carbon); and (4) when more than
one of these compounds is present, the average total number of carbon atoms in the
Ab-X moieties in the above formula is within the range of greater than 14.5 to about
18, preferably from about 15 to about 17;
(II) B is a hydrophilic moiety selected from sulfates, sulfonates, amine oxides, polyoxyalkylene,
preferably polyoxyethylene and polyoxypropylene, alkoxylated sulfates, polyhydroxy
moieties, phosphate esters, glycerol sulfonates, polygluconates, polyphosphate esters,
phosphonates, sulfosuccinates, sulfosuccaminates, polyalkoxylated carboxylates, glucamides,
taurinates, sarcosinates, glycinates, isethionates, dialkanolamides, monoalkanolamides,
monoalkanolamide sulfates, diglycolamides, diglycolamide sulfates, glycerol esters,
glycerol ester sulfates, glycerol ethers, glycerol ether sulfates, polyglycerol ethers,
polyglycerol ether sulfates, sorbitan esters, polyalkoxylated sorbitan esters, ammonioalkanesulfonates,
amidopropyl betaines, alkylated quats, alkyated/polyhydroxyalkylated quats, alkylated
quats, alkylated/polyhydroxylated oxypropyl quats, imidazolines, 2-yl-succinates,
sulfonated alkyl esters, and sulfonated fatty acids; and
(III) X is selected from -CH2- and -C(O)-; and
b) from 1% to 20% by weight of the composition a builder system; and
c) from 5% to 30% by weight of the composition of an alkalinity system comprising
carbonate salts,
with the proviso that when system a) is present at a level of 3% by weight and system
b) is present at a level of 19% by weight, the alkalinity system c) does not comprise
8% by weight of sodium carbonate.
[0008] Preferably, the surfactant system a) comprises mid-chain branched primary alkyl sulfate
or sulfonate surfactants.
Detailed Description of the Invention
Mid-Chain Branched Surfactant Compounds-Containing Surfactant System
[0009] The detergent compositions of the invention comprise at least 0.5%, preferably at
least 5%, more preferably at least 10% by weight of the composition of a surfactant
system, comprising longer alkyl chain, mid-chain branched surfactant compounds, selected
from the group consisting of surfactant compounds having the formula as defined above.
[0010] Preferred surfactant systems herein comprise longer alkyl chain, mid-chain branched
surfactant compounds of the above formula wherein the A
b moiety is a branched primary alkyl moiety having the formula:

wherein the total number of carbon atoms in the branched primary alkyl moiety of this
formula (including the R, R
1, and R
2 branching) is from 13 to 19; R, R
1, and R
2 are each independently selected from hydrogen and C
1-C
3 alkyl (preferably methyl), provided R, R
1, and R
2 are not all hydrogen and, when z is 0, at least R or R
1 is not hydrogen; w is an integer from 0 to 13; x is an integer from 0 to 13; y is
an integer from 0 to 13; z is an integer from 0 to 13; and w + x + y + z is from 7
to 13.
[0011] In general, for the mid-chain branched surfactant compounds of the surfactant system,
certain points of branching (e.g., the location along the chain of the R, R
1, and/or R
2 moieties in the above formula) are preferred over other points of branching along
the backbone of the surfactant. The formula below illustrates the mid-chain branching
range (i.e., where points of branching occur), preferred mid-chain branching range,
and more preferred mid-chain branching range for mono-methyl branched alkyl A
b moieties useful according to the present invention.

It should be noted that for the mono-methyl substituted surfactants these ranges exclude
the two terminal carbon atoms of the chain and the carbon atom immediately adjacent
to the -X - B group.
[0012] The formula below illustrates the mid-chain branching range, preferred mid-chain
- branching range, and more preferred mid-chain branching range for di-methyl substituted
alkyl A
b moieties useful according to the present invention.

Preferred are surfactant compounds wherein in the above formula the A
b moiety does not have any quaternary substituted carbon atoms (i.e., 4 carbon atoms
directly attached to one carbon atom).
[0013] The most preferred mid-chain branched surfactants compounds for use in the detergent
compositions herein are mid-chain branched primary alkyl sulfonate and, even more
preferably, sulfate surfactants.
[0014] Preferred mid-chain branched primary alkyl sulfate surfactants are of the formula

These surfactants have a linear primary alkyl sulfate chain backbone (i.e., the longest
linear carbon chain which includes the sulfated carbon atom) which preferably comprises
from 12 to 19 carbon atoms and their branched primary alkyl moieties comprise preferably
a total of at least 14 and preferably no more than 20, carbon atoms. In the surfactant
system comprising more than one of these sulfate surfactants, the average total number
of carbon atoms for the branched primary alkyl moieties is preferably within the range
of from greater than 14.5 to about 17.5. Thus, the surfactant system preferably comprises
at least one branched primary alkyl sulfate surfactant compound having a longest linear
carbon chain of not less than 12 carbon atoms or not more than 19 carbon atoms, and
the total number of carbon atoms including branching must be at least 14, and further
the average total number of carbon atoms for the branched primary alkyl moiety is
within the range of greater than 14.5 to about 17.5.
[0015] R, R
1, and R
2 are each independently selected from hydrogen and C
1-C
3 alkyl - group (preferably hydrogen or C
1-C
2 alkyl, more preferably hydrogen or methyl, and most preferably methyl), provided
R, R
1, and R
2 are not all hydrogen. Further, when z is 1, at least R or R
1 is not hydrogen.
[0016] M is hydrogen or a salt forming cation depending upon the method of synthesis. Examples
of salt forming cations are lithium, sodium, potassium, calcium, magnesium, quaternary
alkyl amines having the formula

wherein R
3, R
4, R
5 and R
6 are independently hydrogen, C
1-C
22 alkylene, C
4-C
22 branched alkylene, C
1-C
6 alkanol, C
1-C
22 alkenylene, C
4-C
22 branched alkenylene, and mixtures thereof. Preferred cations are ammonium (R
3, R
4, R
5 and R
6 equal hydrogen), sodium, potassium, mono-, di-, and trialkanol ammonium, and mixtures
thereof. The monoalkanol ammonium compounds of the present invention have R
3 equal to C
1-C
6 alkanol, R
4, R
5 and R
6 equal to hydrogen; dialkanol ammonium compounds of the present invention have R
3 and R
4 equal to C
1-C
6 alkanol, R
5 and R
6 equal to hydrogen; trialkanol ammonium compounds of the present invention have R
3, R
4 and R
5 equal to C
1-C
6 alkanol, R
6 equal to hydrogen. Preferred alkanol ammonium salts of the present invention are
the mono-, di- and tri- quaternary ammonium compounds having the formulas:
H
3N
+CH
2CH
2OH, H
2N
+(CH
2CH
2OH)
2, HN
+(CH
2CH
2OH)
3.
[0017] Preferred M is sodium, potassium and the C
2 alkanol ammonium salts listed above; most preferred is sodium.
[0018] Further regarding the above formula, w is an integer from 0 to 13; x is an integer
from 0 to 13; y is an integer from 0 to 13; z is an integer of at least 1; and w +
x + y + z is an integer from 8 to 14.
[0019] Another preferred surfactant system of the present invention have one or more branched
primary alkyl sulfates having the formula

wherein the total number of carbon atoms, including branching, is from 15 to 18, and
when more than one of these sulfates is present, the average total number of carbon
atoms in the branched primary alkyl moieties having the above formula is within the
range of greater than 14.5 to about 17.5; R
1 and R
2 are each independently hydrogen or C
1-C
3 alkyl; M is a water soluble cation; x is from 0 to 11; y is from 0 to 11; z is at
least 2; and x + y + z is from 9 to 13; provided R
1 and R
2 are not both hydrogen.
[0020] Preferably, the surfactant system comprises at least 20% by weight of the system,
more preferably at least 60% by weight, even more preferably at least 90% by weight
of the system, of mid-chain branched primary alkyl sulfates, preferably having R
1 and R
2 independently hydrogen or methyl, provided R
1 and R
2 are not both hydrogen; x + y is equal to 8, 9, or 10 and z is at least 2, whereby
the average total number of carbon atoms in these sulfate surfactants is preferably
from 14 to 18, more preferably from 15 to 17, even more preferably from 16 to 17.
[0021] Furthermore, preferred surfactant systems are those, which comprise at least about
20%, more preferably at least 60%, even more preferably at least 905 by weight of
the system, of one or more mid-chain branched alkyl sulfates having the formula:

or

or mixtures thereof; wherein M represents one or more cations; a, b, d, and e are
integers, a+b is from 10 to 16, d+e is from 8 to 14 and wherein further
when a + b = 10, a is an integer from 2 to 9 and b is an integer from 1 to 8;
when a + b = 11, a is an integer from 2 to 10 and b is an integer from 1 to 9;
when a + b = 12, a is an integer from 2 to 11 and b is an integer from 1 to 10;
when a + b = 13, a is an integer from 2 to 12 and b is an integer from 1 to 11;
when a + b = 14, a is an integer from 2 to 13 and b is an integer from 1 to 12;
when a + b = 15, a is an integer from 2 to 14 and b is an integer from 1 to 13;
when a + b = 16, a is an integer from 2 to 15 and b is an integer from I to 14;
when d + e = 8, d is an integer from 2 to 7 and e is an integer from 1 to 6;
when d + e = 9, d is an integer from 2 to 8 and e is an integer from I to 7;
when d + e = 10, d is an integer from 2 to 9 and e is an integer from 1 to 8;
when d + e = 11, d is an integer from 2 to 10 and e is an integer from 1 to 9;
when d + e = 12, d is an integer from 2 to 11 and e is an integer from 1 to 10;
when d + e = 13, d is an integer from 2 to 12 and e is an integer from 1 to 11;
when d + e = 14, d is an integer from 2 to 13 and e is an integer from 1 to 12; whereby,
when more than one of these sulfate surfactants is present in the surfactant system,
the average total number of carbon atoms in the branched primary alkyl moieties having
the above formulas is within the range of greater than 14.5 to about 17.5.
[0022] Preferred mono-methyl branched primary alkyl sulfates are selected from the group
consisting of: 3-methyl pentadecanol sulfate, 4-methyl pentadecanol sulfate, 5-methyl
pentadecanol sulfate, 6-methyl pentadecanol sulfate, 7-methyl pentadecanol sulfate,
8-methyl pentadecanol sulfate, 9-methyl pentadecanol sulfate, 10-methyl pentadecanol
sulfate, 11-methyl pentadecanol sulfate, 12-methyl pentadecanol sulfate, 13-methyl
pentadecanol sulfate, 3-methyl hexadecanol sulfate, 4-methyl hexadecanol sulfate,
5-methyl hexadecanol sulfate, 6-methyl hexadecanol sulfate, 7-methyl hexadecanol sulfate,
8-methyl hexadecanol sulfate, 9-methyl hexadecanol sulfate, 10-methyl hexadecanol
sulfate, 11-methyl hexadecanol sulfate, 12-methyl hexadecanol sulfate, 13-methyl hexadecanol
sulfate, 14-methyl hexadecanol sulfate, and mixtures thereof.
[0023] Preferred di-methyl branched primary alkyl sulfates are selected from the group consisting
of: 2,3-methyl tetradecanol sulfate, 2,4-methyl tetradecanol sulfate, 2,5-methyl tetradecanol
sulfate, 2,6-methyl tetradecanol sulfate, 2,7-methyl tetradecanol sulfate, 2,8-methyl
tetradecanol sulfate, 2,9-methyl tetradecanol sulfate, 2,10-methyl tetradecanol sulfate,
2,11-methyl tetradecanol sulfate, 2,12-methyl tetradecanol sulfate, 2,3-methyl pentadecanol
sulfate, 2,4-methyl pentadecanol sulfate, 2,5-methyl pentadecanol sulfate, 2,6-methyl
pentadecanol sulfate, 2,7-methyl pentadecanol sulfate, 2,8-methyl pentadecanol sulfate,
2,9-methyl pentadecanol sulfate, 2,10-methyl pentadecanol sulfate, 2,11-methyl pentadecanol
sulfate, 2,12-methyl pentadecanol sulfate, 2,13-methyl pentadecanol sulfate, and mixtures
thereof.
[0024] The following branched primary alkyl sulfates comprising 16 carbon atoms and having
one branching unit are examples of preferred branched surfactants useful in the present
invention compositions:
5-methylpentadecylsulfate having the formula:

6-methylpentadecylsulfate having the formula

7-methylpentadecylsulfate having the formula

8-methylpentadecylsulfate having the formula

9-methylpentadecylsulfate having the formula

10-methylpentadecylsulfate having the formula

wherein M is preferably sodium.
[0025] The following branched primary alkyl sulfates comprising 17 carbon atoms and having
two branching units are examples of preferred branched surfactants according to the
present invention:
2,5-dimethylpentadecylsulfate having the formula:

2,6-dimethylpentadecylsulfate having the formula

2,7-dimethylpentadecylsulfate having the formula

2,8-dimethylpentadecylsulfate having the formula

2,9-dimethylpentadecylsulfate having the formula

2,10-dimethylpentadecylsulfate having the formula

wherein M is preferably sodium.
Builder system
[0026] The detergent compositions of the invention comprise of from 1.0% to 20% by weight
of a builder system more preferably from 5% to 18=%, even more preferred from 8% to
18% by weight of the detergent composition.
[0027] Both water-soluble and partially water-soluble or water-insoluble builder compounds
can be comprised in the builder system of the present invention
[0028] Suitable water-soluble builder compounds include the water soluble monomeric polycarboxylates,
or their acid forms, homo or copolymeric polycarboxylic acids or their salts. Preferably,
the polycarboxylic acids or their salts comprise at least two carboxylic radicals
separated from each other by not more that two carbon atoms, borates, and mixtures
of any of the foregoing.
[0029] The carboxylate or polycarboxylate builder or its salt can be momomeric or oligomeric
in type although monomeric polycarboxylates are generally preferred for reasons of
cost and performance.
[0030] Suitable carboxylates or their acids containing one carboxy group include the water
soluble salts of lactic acid, glycolic acid and ether derivatives thereof. Polycarboxylates
or their acids containing two carboxy groups include the water-soluble salts of succinic
acid, malonic acid, (ethylenedioxy) diacetic acid, maleic acid, diglycolic acid, tartaric
acid, tartronic acid and fumaric acid, as well as the ether carboxylates and the sulfinyl
carboxylates. Polycarboxylates or their acids containing three carboxy groups include,
in particular, water-soluble citrates, aconitrates and citraconates as well as succinate
derivatives such as the carboxymethyloxysuccinates described in British Patent No.
1,379,241, lactoxysuccinates described in British Patent No. 1,389,732, and aminosuccinates
described in Netherlands Application 7205873, and the oxypolycarboxylate materials
such as 2-oxa-1,1,3-propane tricarboxylates described in British Patent No. 1,387,447.
The most preferred polycarboxylic acid containing three carboxy groups is citric acid,
mono-hydrate anhydrous or optionally in a liquid form, preferably present a t a level
of from 0.1% to 15%, more preferably from 0.5% to 8% by weight of the composition.
[0031] Polycarboxylates or their acids containing four carboxy groups include oxydisuccinates
disclosed in British Patent No. 1,261,829, 1,1,2,2-ethane tetracarboxylates, 1,1,3,3-propane
tetracarboxylates and 1,1,2,3-propane tetracarboxylates. Polycarboxylates or their
acids containing sulfo substituents include the sulfosuccinate derivatives disclosed
in British Patent Nos. 1,398,421 and 1,398,422 and in U.S. Patent No. 3,936,448, and
the sulfonated pyrolysed citrates described in British Patent No. 1,439,000. Preferred
polycarboxylates or their acids are hydroxycarboxylates or acids containing up to
three carboxy groups per molecule, more particularly citrates or citric acid, as descibed
above.
[0032] It should be understood that the parent acids of the monomeric or oligomeric polycarboxylate
or mixtures thereof with their salts, e.g. citric acid or citrate/citric acid mixtures
are also contemplated as useful builder compounds for the builder system of the invention.
[0033] Organic polymeric compounds are preferred builder compounds of the builder system
of the detergent composition in accord with the invention, and are preferably present
as components of any particulate components where they may act such as to bind the
particulate component together. By organic polymeric builder compound, it is meant
herein essentially any polymeric organic compound commonly used as builder, dispersant,
and anti-redeposition and soil suspension agent in detergent, not being a polymeric
or oligomeric (poly)carboxylate compound described above.
[0034] Organic polymeric compound is typically incorporated in the builder system of the
invention at a level of from 0.1 % to 50%, preferably from 0.5% to 35%, most preferably
from 1% to 20% by weight of the builder system.
[0035] Such materials include the water-soluble salts of copolymers of acrylic acid and
maleic acid/ maleic anhydride. The average molecular weight of such copolymers in
the acid form preferably can range from 1,000 to 100,000, more preferably from 2,000
to 75,000 or even more preferred to 70,000, but most preferred are the co-polymers
with a average molecular weight of from 2,500 to 20,000 or in another preferred embodiment
from 60,000 to 75,000 or even 70,000. The ratio of acrylate to maleate segments in
such copolymers will generally range from 30:1 to 1:30, more preferably from 10:1
to 1:1, most preferably from 4:1 to 7:3. Water-soluble salts of such acrylic acid/maleic
acid copolymers can include, for example, the alkali metal, ammonium and substituted
ammonium salts. Soluble acrylate/maleate copolymers of this type are known materials
which are described in European Patent Application No. 66915, published December 15,
1982, as well as in EP 193,360, published September 3, 1986.
[0036] Other suitable polymeric carboxylate-containing builder compounds can be derived
from acrylic acid. Such acrylic acid-based polymers which are useful herein are for
example the water-soluble salts of polymerized acrylic acid. The average molecular
weight of such homo-polymers in the acid form preferably ranges from 1,800 to 100,000,
more preferably from 2,000 to 10,000, most preferably from 3,000 to 5,000. Water-soluble
salts of such acrylic acid polymers or can include, for example, the alkali metal,
ammonium and substituted ammonium salts. Soluble polymers of this type are known materials.
Use of polyacrylates of this type in detergent compositions has been disclosed, for
example, in Diehl, U.S. Patent 3,308,067, issued March 7, 1967.
[0037] Also polyamino-based compounds are useful herein including those derived from aspartic
acid such as those disclosed in EP-A-305282, EP-A-305283 and EP-A-351629.
[0038] A further example of polymeric carboxylate-containing builder compounds suitable
for the purpose of the invention include the maleic/acrylic/vinyl alcohol terpolymers.
Such materials are also disclosed in EP 193,360, including, for example, the 45/45/10
terpolymer of acrylic/maleic/vinyl alcohol.
[0039] Terpolymers containing monomer units selected from maleic acid, acrylic acid and
polyaspartic acid, particularly those having an average molecular weight of from 5,000
to 20,000, are also suitable herein.
[0040] Further useful polymeric carboxylate-containing builder compounds are the polyelectrolyte-containing
glycols, particularly those of molecular weight 1,000-10,000, more particularly 2,000
to 8,000 and most preferably about 4,000.
[0041] Other preferred polymeric carboxylate-containing builder compounds are those which
typically have a hydrophilic backbone and at least one hydrophobic side chain.
[0042] Preferably this type of polymeric carboxylate-containing builder compounds have a
molecular weight of between 500 and 100,000, more preferred from 1,000 to 70,000,
especially preferred from 1,500 to 10,000, or in another preferred embodiment from
2,800 to 6,000. Polymeric carboxylate-containing builder compounds for use herein
may for example be prepared by using conventional aqueous polymerisation procedures,
suitable methods are for example described in GB 89 24477, GB 89 24478 and GB 89 24479.
[0043] Generally the hydrophilic backbone of the polymer is predominantly linear (the main
chain of the backbone constitutes at least 50%, preferably more than 75%, most preferred
more than 90% by weight of the backbone), suitable monomer constituents of the hydrophilic
backbone are for example unsaturated C
1-C
6 acids, ethers, alcohols, aldehydes, ketones or esters, sugar units, alkoxy units,
maleic anhydride and saturated polyalcohols such as glycerol. Preferably the hydrophobic
side groups are composed of alkoxy groups for example butylene oxide and/or propylene
oxide and/or alkyl or alkenyl chains having from 5 to 24 carbon atoms. The hydrophobic
groups may be connected to the hydrophilic backbone via relatively hydrophilic bonds
for example a poly ethoxy linkage.
[0044] Preferred polymeric carboxylate-containing builder compounds of this type are the
polymers described in WO 91/ 08281.
[0045] Preferred counterions for the polymeric organic (carboxylate-containing) builder
compounds are for example sodium, magnesium or calcium ions.
[0046] Borate builders, as well as builders containing borate-forming materials that can
produce borate under detergent storage or wash conditions are useful water-soluble
builders herein.
[0047] The builder system of the invention can comprise phosphate-containing builder material.
It can however be preferred that the builder system is substantially free of phosphate-containing
builders. Suitable examples of water-soluble phosphate builders are the alkali metal
tripolyphosphates, sodium, potassium and ammonium pyrophosphate, sodium and potassium
and ammonium pyrophosphate, sodium and potassium orthophosphate, sodium polymeta/phosphate
in which the degree of polymerization ranges from about 6 to 21, and salts of phytic
acid.
[0048] The builder system can also comprise silicate-containing builder compounds. Preferred
are sodium silicates, preferably having a ratio of SiO
2:Na
2O = 2:1. Preferred can be, amorphous sodium silicate.
[0049] Other preferred silicate containing builder compounds are crystalline layered silicates,
preferably sodium silicates. Preferred can be the crystalline layered silicate of
formula δ -Na
2Si
2O
5, known as NaSKS-6 (Hoechst).
[0050] Other highly preferred builders comprised in the builder system of the invention
are aluminosilicate zeolites which preferably have the unit cell formula Na
z[(AlO
2)
z(SiO
2)y]- xH
2O, wherein z and y are at least 6; the molar ratio of z to y is from 1.0 to 0.5 and
x is at least 5, preferably from 7.5 to 276, more preferably from 10 to 264. The aluminosilicate
material are in hydrated form and are preferably crystalline, containing from 10%
to 28%, more preferably from 18% to 22%by wieght of the material of water in bound
form.
[0051] The aluminosilicate zeolites can be naturally occurring materials, but are preferably
synthetically derived. Synthetic crystalline aluminosilicate ion exchange materials
are available under the designations Zeolite A, Zeolite B, Zeolite P, Zeolite X, Zeolite
HS and mixtures thereof. Zeolite A has the formula:
Na
12 [AlO
2) 12 (SiO
2)
12]. xH
2O
wherein x is from 20 to 30, especially 27. Zeolite X has the formula Na
86 [(AlO
2)
86(SiO
2)
106]. 276 H
2O.
[0052] Another preferred aluminosilicate zeolite is zeolite MAP builder.
[0053] Zeolite MAP is described in EP 384070A (Unilever). It is defined as an alkali metal
alumino-silicate of the zeolite P type having a silicon to aluminium ratio not greater
than 1.33, preferably within the range from 0.9 to 1.33 and more preferably within
the range of from 0.9 to 1.2.
[0054] Of particular interest is zeolite MAP having a silicon to aluminium ratio not greater
than 1.15 and, more particularly, not greater than 1.07.
[0055] In a preferred aspect the zeolite MAP detergent builder has a particle size, expressed
as a d
50 value of from 1.0 to 10.0 micrometres, more preferably from 2.0 to 7.0 micrometres,
most preferably from 2.5 to 5.0 micrometres.
[0056] The d
50 value indicates that 50% by weight of the particles have a diameter smaller than
that figure. The particle size may, in particular be determined by conventional analytical
techniques such as microscopic determination using a scanning electron microscope
or by means of a laser granulometer. Other methods of establishing d
50 values are disclosed in EP 384070A.
Alkalinity system
[0057] The detergent compositions of the present invention comprise from 5% to 30%, more
preferably from 8% to 20%, even more preferably from 10% to 15% by weight of the composition
of an alkalinity system, comprising carbonate salts.
[0058] Examples of preferred carbonates are the alkaline earth and alkali metal carbonates,
including sodium carbonate, bicarbonate and sesqui-carbonate and any mixtures thereof
with ultra-fine calcium carbonate such as are disclosed in German Patent Application
No. 2,321,001 published on November 15, 1973. Alkali metal percarbonate salts may
also be included in the alkalinity system of the detergent compositions and are also
suitable carbonate and are described below in more detail.
[0059] Highly suitable carbonates can be anhydrous sodium carbonate. It can be preferred
that the carbonate salts are comprised in particles of a particle size between 200µm
and 900µm and anhydrous sodium bicarbonate with a particle size distribution between
400µm and 1200µm.
Additional Detergent Components
[0060] The detergent compositions in accord with the invention may also contain additional
detergent components. The precise nature of these additional components, and levels
of incorporation thereof will depend on the physical form of the composition or component,
and the precise nature of the washing operation for which it is to be used.
[0061] The compositions or components thereof, of the invention preferably contain one or
more additional detergent components selected from other surfactants, bleaches, bleach
catalysts, additional organic polymeric compounds, enzymes, suds suppressors, lime
soap, dispersants, soil suspension and anti-redeposition agents soil releasing agents,
perfumes, brightners, photobleaching agents and additional corrosion inhibitors.
Additional Detergent Surfactants
[0062] Optionally, additional surfactants, selected from the group consisting of anionic
zwitterionic, ampholytic and amphoteric surfactants can be present.
[0063] The total amount of surfactants is from 1% to 25% by weight of the detergent composition.
[0064] A preferred aspect of the present invention is a granular detergent composition.
One or more of the surfactants can be comprised in a base composition, containing
optionally hydrophobic peroxyacid bleaching component and/or hydrophilic nonionic
surface-active component. The base composition may be prepared by spray-drying and
or dry-mixing/agglomeration, as described herein.
Anionic surfactant
[0065] The detergent composition of the present invention can comprise one or more additional
anionic surfactants. Any anionic surfactant useful for detersive purposes is suitable.
Examples include salts (including, for example, sodium, potassium, ammonium, and substituted
ammonium salts such as mono-, di- and triethanolamine salts) of the anionic sulfate,
sulfonate, carboxylate and sarcosinate surfactants. Anionic sulfate surfactants are
preferred.
[0066] Other anionic surfactants include the isethionates such as the acyl isethionates,
N-acyl taurates, fatty acid amides of methyl tauride, alkyl succinates and sulfosuccinates,
monoesters of sulfosuccinate (especially saturated and unsaturated C
12-C
18 monoesters) diesters of sulfosuccinate (especially saturated and unsaturated C
6-C
14 diesters), N-acyl sarcosinates. Resin acids and hydrogenated resin acids are also
suitable, such as rosin, hydrogenated rosin, and resin acids and hydrogenated resin
acids present in or derived from tallow oil.
[0067] The anionic surfactant is preferably present at a level of 0.5% to 60%, preferably
at a level of from 3% to 50%, more preferably of from 5% to 35%, most preferably from
6% to 20% by weight of the composition.
Anionic sulfate surfactant
[0068] Additional anionic sulfate surfactants suitable for use herein include the linear
and branched primary and secondary alkyl sulfates, alkyl ethoxysulfates, fatty oleoyl
glycerol sulfates, alkyl phenol ethylene oxide ether sulfates, the C
5-C
17 acyl-N-(C
1-C
4 alkyl) and -N-(C
1-C
2 hydroxyalkyl) glucamine sulfates, and sulfates of alkylpolysaccharides such as the
sulfates of alkylpolyglucoside (the nonionic nonsulfated compounds being described
herein).
[0069] Alkyl sulfate surfactants are preferably selected from the linear and branched primary
C
9-C
22 alkyl sulfates, more preferably the C
11-C
15 branched chain alkyl sulfates and the C
12-C
14 linear chain alkyl sulfates.
[0070] Alkyl ethoxysulfate surfactants are preferably selected from the group consisting
of the C
10-C
18 alkyl sulfates which have been ethoxylated with from 0.5 to 20 moles of ethylene
oxide per molecule. More preferably, the alkyl ethoxysulfate surfactant is a C
11-C
18, most preferably C
11-C
15 alkyl sulfate which has been ethoxylated with from 0.5 to 7, preferably from 1 to
5, moles of ethylene oxide per molecule.
[0071] A particularly preferred aspect of the invention employs mixtures of the preferred
alkyl sulfate and alkyl ethoxysulfate surfactants. Such mixtures have been disclosed
in PCT Patent Application No. WO 93/18124.
Anionic sulfonate surfactant
[0072] Additional anionic sulfonate surfactants suitable for use herein include the salts
of C
5-C
20 linear alkylbenzene sulfonates, alkyl ester sulfonates, C
6-C
22 primary or secondary alkane sulfonates, C
6-C
24 olefin sulfonates, sulfonated polycarboxylic acids, alkyl glycerol sulfonates, fatty
acyl glycerol sulfonates, fatty oleyl glycerol sulfonates, and any mixtures thereof.
Anionic carboxylate surfactant
[0073] Suitable anionic carboxylate surfactants include the alkyl ethoxy carboxylates, the
alkyl polyethoxy polycarboxylate surfactants and the soaps ('alkyl carboxyls'), especially
certain secondary soaps as described herein.
[0074] Suitable alkyl ethoxy carboxylates include those with the formula RO(CH
2CH
2O)
x CH
2COO
-M
+ wherein R is a C
6 to C
18 alkyl group, x ranges from O to 10, and the ethoxylate distribution is such that,
on a weight basis, the amount of material where x is 0 is less than 20 % and M is
a cation. Suitable alkyl polyethoxy polycarboxylate surfactants include those having
the formula RO-(CHR
1-CHR
2-O)
X-R
3 wherein R is a C
6 to C
18 alkyl group, x is from 1 to 25, R
1 and R
2 are selected from the group consisting of hydrogen, methyl acid radical, succinic
acid radical, hydroxysuccinic acid radical, and mixtures thereof, and R
3 is selected from the group consisting of hydrogen, substituted or unsubstituted hydrocarbon
having between 1 and 8 carbon atoms, and mixtures thereof.
[0075] Suitable soap surfactants include the secondary soap surfactants which contain a
carboxyl unit connected to a secondary carbon. Preferred secondary soap surfactants
for use herein are water-soluble members selected from the group consisting of the
water-soluble salts of 2-methyl-1-undecanoic acid, 2-ethyl-1-decanoic acid, 2-propyl-1-nonanoic
acid, 2-butyl-1-octanoic acid and 2-pentyl-1-heptanoic acid. Certain soaps may also
be included as suds suppressors.
Alkali metal sarcosinate surfactant
[0076] Other suitable anionic surfactants are the alkali metal sarcosinates of formula R-CON
(R
1) CH
2 COOM, wherein R is a C
5-C
17 linear or branched alkyl or alkenyl group, R
1 is a C
1-C
4 alkyl group and M is an alkali metal ion. Preferred examples are the myristyl and
oleoyl methyl sarcosinates in the form of their sodium salts.
Nonionic surfactants
[0077] When present in the detergent compositions of the invention, the nonionic surfactants
are preferably present in low levels, preferably from 0.5% to 20%, more preferably
from 1% to 15%, even more preferably from 1.5% to 8% by weight. The ratio of the nonionic
surfactants, when present, to the surfactant system is preferably from 5:1 to 1:20,
more preferably from 5:1 to 1:10, even more preferably from 1:1 to 1:10.
Alkoxylated Nonionic Surfactant
[0078] Essentially any alkoxylated nonionic surfactants are suitable herein. The ethoxylated
and propoxylated nonionic surfactants are preferred.
[0079] Preferred alkoxylated surfactants can be selected from the classes of the nonionic
condensates of alkyl phenols, nonionic ethoxylated alcohols, nonionic ethoxylated/propoxylated
fatty alcohols, nonionic ethoxylate/propoxylate condensates with propylene glycol,
and the nonionic ethoxylate condensation products with propylene oxide/ethylene diamine
adducts.
Nonionic Alkoxylated Alcohol Surfactant
[0080] The condensation products of aliphatic alcohols with from 1 to 25 moles of alkylene
oxide, particularly ethylene oxide and/or propylene oxide, are suitable for use herein.
The alkyl chain of the aliphatic alcohol can either be straight or branched, primary
or secondary, and generally contains from 6 to 22 carbon atoms. Particularly preferred
are the condensation products of alcohols having an alkyl group containing from 8
to 20 carbon atoms or more preferably 9 to 15 with from 3 to 12 moles of ethylene
oxide per mole of alcohol.
Nonionic Polyhydroxy Fatty Acid Amide Surfactant
[0081] Polyhydroxy fatty acid amides suitable for use herein are those having the structural
formula R
2CONR
1Z wherein : R1 is H, C
1-C
4 hydrocarbyl, 2-hydroxy ethyl, 2-hydroxy propyl, ethoxy, propoxy, or a mixture thereof,
preferable C1-C4 alkyl, more preferably C
1 or C
2 alkyl, most preferably C
1 alkyl (i.e., methyl); and R
2 is a C
5-C
31 hydrocarbyl, preferably straight-chain C
5-C
19 alkyl or alkenyl, more preferably straight-chain C
9-C
17 alkyl or alkenyl, most preferably straight-chain C
11-C
17 - alkyl or alkenyl, or mixture thereof; and Z is a polyhydroxyhydrocarbyl having
a linear hydrocarbyl chain with at least 3 hydroxyls directly connected to the chain,
or an alkoxylated derivative (preferably ethoxylated or propoxylated) thereof. Z preferably
will be derived from a reducing sugar in a reductive amination reaction; more preferably
Z is a glycityl.
Nonionic Fatty Acid Amide Surfactant
[0082] Suitable fatty acid amide surfactants include those having the formula: R
6CON(R
7)
2 wherein R
6 is an alkyl group containing from 7 to 21, preferably from 9 to 17 carbon atoms and
each R
7 is selected from the group consisting of hydrogen, C
1-C
4 alkyl, C
1-C
4 hydroxyalkyl, and -(C
2H
4O)
xH, where x is in the range of from 1 to 3.
Nonionic Alkylpolysaccharide Surfactant
[0083] Suitable alkylpolysaccharides for use herein are disclosed in U.S. Patent 4,565,647,
LIenado, issued January 21, 1986, having a hydrophobic group containing from 6 to
30 carbon atoms and a polysaccharide, e.g., a polyglycoside, hydrophilic group containing
from 1.3 to 10 saccharide units.
[0084] Preferred alkylpolyglycosides have the formula:
R
2O(C
nH
2nO)t(glycosyl)
x
wherein R
2 is selected from the group consisting of alkyl, alkylphenyl, hydroxyalkyl, hydroxyalkylphenyl,
and mixtures thereof in which the alkyl groups contain from 10 to 18 carbon atoms;
n is 2 or 3; t is from 0 to 10, and x is from 1.3 to 8. The glycosyl is preferably
derived from glucose.
Amphoteric Surfactant
[0085] Suitable amphoteric surfactants for use herein include the amine oxide surfactants
and the alkyl amphocarboxylic acids.
[0086] Suitable amine oxides include those compounds having the formula - R
3(OR
4)
xN
0(R
5)
2 wherein R
3 is selected from an alkyl, hydroxyalkyl, acylamidopropoyl and alkyl phenyl group,
or mixtures thereof, containing from 8 to 26 carbon atoms; R
4 is an alkylene or hydroxyalkylene group containing from 2 to 3 carbon atoms, or mixtures
thereof; x is from 0 to 5, preferably from 0 to 3; and each R
5 is an alkyl or hydroxyalkyl group containing from 1 to 3, or a polyethylene oxide
group containing from 1 to 3 ethylene oxide groups. Preferred are C
10-C
18 alkyl dimethylamine oxide, and C
10-18 acylamido alkyl dimethylamine oxide.
[0087] A suitable example of an alkyl aphodicarboxylic acid is Miranol(TM) C2M Conc. manufactured
by Miranol, Inc., Dayton, NJ.
Zwitterionic Surfactant
[0088] Zwitterionic surfactants can also be incorporated into the detergent in accord with
the invention. These surfactants can be broadly described as derivatives of secondary
and tertiary amines, derivatives of heterocyclic secondary and tertiary amines, or
derivatives of quaternary ammonium, quaternary phosphonium or tertiary sulfonium compounds.
Betaine and sultaine surfactants are exemplary zwitterionic surfactants for use herein.
[0089] Suitable betaines are those compounds having the formula R(R')
2N
+R
2COO
-
wherein R is a C
6-C
18 hydrocarbyl group, each R
1 is typically C
1-C
3 alkyl, and R
2 is a C
1-C
5 hydrocarbyl group. Preferred betaines are C
12-18 dimethyl-ammonio hexanoate and the C
10-18 acylamidopropane (or ethane) dimethyl (or diethyl) betaines. Complex betaine surfactants
are also suitable for use herein.
Cationic Surfactants
[0090] Suitable cationic surfactants to be used in the detergent herein include the quaternary
ammonium surfactants. Preferably the quaternary ammonium surfactant is a mono C
6-C
16, preferably C
6-C
10N-alkyl or alkenyl ammonium surfactants wherein the remaining N positions are substituted
by methyl, hydroxyethyl or hydroxypropyl groups. Preferred are also the mono-alkoxylated
and bis-alkoxylated amine surfactants.
[0091] Another suitable group of cationic surfactants which can be used in the detergent
compositions or components thereof herein are cationic ester surfactants. The cationic
ester surfactant is a, preferably water dispersible, compound having surfactant properties
comprising at least one ester (i.e. -COO-) linkage and at least one cationically charged
group.
[0092] Suitable cationic ester surfactants, including choline ester surfactants, have for
example been disclosed in US Patents No.s 4228042, 4239660 and 4260529.
[0093] In one preferred aspect the ester linkage and cationically charged group are separated
from each other in the surfactant molecule by a spacer group consisting of a chain
comprising at least three atoms (i.e. of three atoms chain length), preferably from
three to eight atoms, more preferably from three to five atoms, most preferably three
atoms. The atoms forming the spacer group chain are selected from the group consisting
of carbon, nitrogen and oxygen atoms and any mixtures thereof, with the proviso that
any nitrogen or oxygen atom in said chain connects only with carbon atoms in the chain.
Thus spacer groups having, for example, -O-O- (i.e. peroxide), - N-N-, and -N-O- linkages
are excluded, whilst spacer groups having, for example - CH
2-O- CH
2- and -CH
2-NH-CH
2- linkages are included. In a preferred aspect the spacer group chain comprises only
carbon atoms, most preferably the chain is a hydrocarbyl chain.
Cationic Mono-Alkoxylated Amine Surfactants
[0094] The cationic mono-alkoxylated amine surfactant are preferably of the general formula
I:

wherein R
1 is an alkyl or alkenyl moiety containing from about 6 to about 18 carbon atoms, preferably
6 to about 16 carbon atoms, most preferably from about 6 to about 14 carbon atoms;
R
2 and R
3 are each independently alkyl groups containing from one to about three carbon atoms,
preferably methyl, most preferably both R
2 and R
3 are methyl groups; R
4 is selected from hydrogen (preferred), methyl and ethyl; X- is an anion such as chloride,
bromide, methylsulfate, sulfate, or the like, to provide electrical neutrality; A
is a alkoxy group, especially a ethoxy, propoxy or butoxy group; and p is from 0 to
about 30, preferably 2 to about 15, most preferably 2 to about 8, with the proviso
that if A is ethoxy and R
4 is hydrogen and p is 1, R
1 is not a C
12-C
14 alkyl group.
[0095] Preferably the ApR
4 group in formula I has p=1 and is a hydroxyalkyl group, having no greater than 6
carbon atoms whereby the ―OH group is separated from the quaternary ammonium nitrogen
atom by no more than 3 carbon atoms. Particularly preferred ApR
4 groups are ―CH
2CH
2OH, ―CH
2CH
2CH
2OH,― CH
2CH(CH
3)OH and ―CH(CH
3)CH
2OH, with ―CH
2CH
2OH being particularly preferred. Preferred R
1 groups have have no greater than 10 carbon atoms, or even no greater than 8 or 9
carbon atoms. Preferred R
1 groups are linear alkyl groups. Linear R
1 groups having from 8 to 11 carbon atoms, or from 8 to 10 carbon atoms are preferred.
Such a cationic surfactant which is highly preferred has a formula
wherein R
1 is a C
8-C
10alkyl group, p is 1, A is ethoxy and R
2 and R
3 are methyl groups.
[0096] Another highly preferred cationic mono-alkoxylated amine surfactants for use herein
are of the formula

wherein R
1 is C
10-C
18 hydrocarbyl and mixtures thereof, especially C
10-C
14 alkyl, preferably C
10 and C
12 alkyl, and X is any convenient anion to provide charge balance, preferably chloride
or bromide.
[0097] As noted, compounds of the foregoing type include those wherein the ethoxy (CH
2CH
2O) units (EO) are replaced by butoxy, isopropoxy [CH(CH
3)CH
2O] and [CH
2CH(CH
3O] units (i-Pr) or n-propoxy units (Pr), or mixtures of EO and/or Pr and/or i-Pr units.
[0098] The levels of the cationic mono-alkoxylated amine surfactants used in detergent compositions
of the invention is preferably from 0.1% to 20%, more preferably from 0.4% to 7%,
most preferably from 0.5% to 3.0% by weight of the composition.
Cationic Bis-Alkoxylated Amine Surfactant
[0099] The cationic bis-alkoxylated amine surfactant preferably has the general formula
II:

wherein R
1 is an alkyl or alkenyl moiety containing from about 8 to about 18 carbon atoms, preferably
10 to about 16 carbon atoms, most preferably from about 10 to about 14 carbon atoms;
R
2 is an alkyl group containing from one to three carbon atoms, preferably methyl; R
3 and R
4 can vary independently and are selected from hydrogen (preferred), methyl and ethyl,
X
- is an anion such as chloride, bromide, methylsulfate, sulfate, or the like, sufficient
to provide electrical neutrality. A and A' can vary independently and are each selected
from C
1-C
4 alkoxy, especially ethoxy, (i.e., -CH
2CH
2O-), propoxy, butoxy and mixtures thereof; p is from 1 to about 30, preferably 1 to
about 4 and q is from I to about 30, preferably 1 to about 4, and most preferably
both p and q are 1.
[0100] Highly preferred cationic bis-alkoxylated amine surfactants for use herein are of
the formula

wherein R
1 is C
10-C
18 hydrocarbyl and mixtures thereof, preferably C
10, C
12, C
14 alkyl and mixtures thereof. X is any convenient anion to provide charge balance,
preferably chloride. With reference to the general cationic bis-alkoxylated amine
structure noted above, since in a preferred compound R
1 is derived from (coconut) C
12-C
14 alkyl fraction fatty acids, R
2 is methyl and ApR
3 and A'qR
4 are each - monoethoxy.
[0101] Other cationic bis-alkoxylated amine surfactants useful herein include compounds
of the formula:

wherein R
1 is C
10-C
18 hydrocarbyl, preferably C
10-C
14 alkyl, independently p is 1 to about 3 and q is 1 to about 3, R
2 is C
1-C
3 alkyl, preferably methyl, and X is an anion, especially chloride or bromide.
[0102] Other compounds of the foregoing type include those wherein the ethoxy (CH
2CH
2O) units (EO) are replaced by butoxy (Bu) isopropoxy [CH(CH
3)CH
2O] and [CH
2CH(CH
3O] units (i-Pr) or n-propoxy units (Pr), or mixtures of EO and/or Pr and/or i-Pr units.
[0103] The levels of the cationic bis-alkoxylated amine surfactants used in detergent compositions
of the invention is preferably from 0.1% to 20%, more preferably from 0.4% to 7%,
most preferably from 0.5% to 3.0% by weight of the composition.
Optional Surfactants
[0104] Suitable optional soap surfactants include the secondary soap surfactants which contain
a carboxyl unit connected to a secondary carbon. Preferred secondary soap surfactants
for use herein are water-soluble members selected from the group consisting of the
water-soluble salts of 2-methyl-1-undecanoic acid, 2-ethyl-1-decanoic acid, 2-propyl-1-nonanoic
acid, 2-butyl-1-octanoic acid and 2-pentyl-1-heptanoic acid. Certain soaps may also
be included as suds suppressors.
[0105] Other optional additional anionic surfactants are the carboxylate-based anionic surfactants
known in the art and alkali metal sarcosinates of formula R-CON (R
1) CH
2 COOM, wherein R is a C
5-C
17 linear or branched alkyl or alkenyl group, R
1 is a C
1-C
4 alkyl group and M is an alkali metal ion. Preferred examples are the - myristyl and
oleoyl methyl sarcosinates in the form of their sodium salts
Perhydrate Bleaches
[0106] An preferred additional components of the detergent is a perhydrate bleach, such
as metal perborates, metal percarbonates, particularly the sodium salts. Perborate
can be mono or tetra hydrated. Sodium percarbonate has the formula corresponding to
2Na
2CO
3.3H
2O
2, and is available commercially as a crystalline solid.
[0107] Potassium peroxymonopersulfate, sodium per is another optional inorganic perhydrate
salt of use in the detergent compositions herein.
Organic Peroxyacid Bleaching System
[0108] A preferred feature of detergent composition is an organic peroxyacid bleaching system.
In one preferred execution the bleaching system contains a hydrogen peroxide source
and an organic peroxyacid bleach precursor compound. The production of the organic
peroxyacid occurs by an in situ reaction of the precursor with a source of hydrogen
peroxide. Preferred sources of hydrogen peroxide include inorganic perhydrate bleaches,
such as the perborate bleach of the claimed invention. In an alternative preferred
execution a preformed organic peroxyacid is incorporated directly into the composition.
Compositions containing mixtures of a hydrogen peroxide source and organic peroxyacid
precursor in combination with a preformed organic peroxyacid are also envisaged.
Peroxyacid Bleach Precursor
[0109] Peroxyacid bleach precursors are compounds which react with hydrogen peroxide in
a perhydrolysis reaction to produce a peroxyacid. Generally peroxyacid bleach precursors
may be represented as

where L is a leaving group and X is essentially any functionality, such that on perhydroloysis
the structure of the peroxyacid produced is

Peroxyacid bleach precursor compounds are preferably incorporated at a level of from
0.5% to 20% by weight, more preferably from 1% to 15% by weight, most preferably from
1.5% to 10% by weight of the detergent compositions.
[0110] Suitable peroxyacid bleach precursor compounds typically contain one or more Nor
O-acyl groups, which precursors can be selected from a wide range of classes. Suitable
classes include anhydrides, esters, imides, lactams and acylated derivatives of imidazoles
and oximes. Examples of useful materials within these classes are disclosed in GB-A-1586789.
Suitable esters are disclosed in GB-A-836988, 864798, 1147871, 2143231 and EP-A-0170386.
Leaving Groups
[0111] The leaving group, hereinafter L group, must be sufficiently reactive for the perhydrolysis
reaction to occur within the optimum time frame (e.g., a wash cycle). However, if
L is too reactive, this activator will be difficult to stabilize for use in a bleaching
composition.
[0112] Preferred L groups are selected from the group consisting of:

and mixtures thereof, wherein R
1 is an alkyl, aryl, or alkaryl group containing from 1 to 14 carbon atoms, R
3 is an alkyl chain containing from 1 to 8 carbon atoms, R
4 is H or R
3, and Y is H or a solubilizing group. Any of R
1, R
3 and R
4 may be substituted by essentially any functional group including, for example alkyl,
hydroxy, alkoxy, halogen, amine, nitrosyl, amide and ammonium or alkyl ammmonium groups.
[0113] The preferred solubilizing groups are -SO
3- M
+, -CO
2-M
+, -SO
4-M
+, -N
+(R
3)
4X
- and O<--N(R
3)
3 and most preferably -SO
3-M
+ and -CO
2-M
+ wherein R
3 is an alkyl chain containing from 1 to 4 carbon atoms, M is a cation which provides
solubility to the bleach activator and X is an anion which provides solubility to
the bleach activator. Preferably, M is an alkali metal, ammonium or substituted ammonium
cation, with sodium and potassium being most preferred, and X is a halide, hydroxide,
methylsulfate or acetate anion.
Alkyl Percarboxylic Acid Bleach Precursors
[0114] Alkyl percarboxylic acid bleach precursors form percarboxylic acids on perhydrolysis.
Preferred precursors of this type provide peracetic acid on perhydrolysis.
[0115] Preferred alkyl percarboxylic precursor compounds of the imide type include the N-,N,N
1N
1 tetra acetylated alkylene diamines wherein the alkylene group contains from 1 to
6 carbon atoms, particularly those compounds in which the alkylene group contains
1, 2 and 6 carbon atoms. Tetraacetyl ethylene diamine (TAED) is particularly preferred.
The TAED is preferably not present in the agglomerated particle of the present invention,
but preferably present in the detergent composition, comprising the particle.
[0116] Other preferred alkyl percarboxylic acid precursors include sodium 3,5,5-tri-methyl
hexanoyloxybenzene sulfonate (iso-NOBS), sodium nonanoyloxybenzene sulfonate (NOBS),
sodium acetoxybenzene sulfonate (ABS) and pentaacetyl glucose.
Amide Substituted Plkyl Peroxyacid Precursors
[0117] Amide substituted alkyl peroxyacid precursor compounds are suitable herein, including
those of the following general formulae:

wherein R
1 is an alkyl group with from 1 to 14 carbon atoms, R
2 is an alkylene group containing from 1 to 14 carbon atoms, and R
5 is H or an alkyl group containing 1 to 10 carbon atoms and L can be essentially any
leaving group. Amide substituted bleach activator compounds of this type are described
in EP-A-0170386.
Perbenzoic Acid Precursor
[0118] Perbenzoic acid precursor compounds provide perbenzoic acid on perhydrolysis. - Suitable
O-acylated perbenzoic acid precursor compounds include the substituted and unsubstituted
benzoyl oxybenzene sulfonates, and the benzoylation products of sorbitol, glucose,
and all saccharides with benzoylating agents, and those of the imide type including
N-benzoyl succinimide, tetrabenzoyl ethylene diamine and the N-benzoyl substituted
ureas. Suitable imidazole type perbenzoic acid precursors include N-benzoyl imidazole
and N-benzoyl benzimidazole. Other useful N-acyl group-containing perbenzoic acid
precursors include N-benzoyl pyrrolidone, dibenzoyl taurine and benzoyl pyroglutamic
acid.
Cationic Peroxyacid Precursors
[0119] Cationic peroxyacid precursor compounds produce cationic peroxyacids on perhydrolysis.
[0120] Typically, cationic peroxyacid precursors are formed by substituting the peroxyacid
part of a suitable peroxyacid precursor compound with a positively charged functional
group, such as an ammonium or alkyl ammmonium group, preferably an ethyl or methyl
ammonium group. Cationic peroxyacid precursors are typically present in the solid
detergent compositions as a salt with a suitable anion, such as a halide ion.
[0121] The peroxyacid precursor compound to be so cationically substituted may be a perbenzoic
acid, or substituted derivative thereof, precursor compound as described hereinbefore.
Alternatively, the peroxyacid precursor compound may be an alkyl percarboxylic acid
precursor compound or an amide substituted alkyl peroxyacid precursor as described
hereinafter.
[0122] Cationic peroxyacid precursors are described in U.S. Patents 4,904,406; 4,751,015;
4,988,451; 4,397,757; 5,269,962; 5,127,852; 5,093,022; 5,106,528; U.K. 1,382,594;
EP 475,512, 458,396 and 284,292; and in JP 87-318,332.
[0123] Examples of preferred cationic peroxyacid precursors are described in UK Patent Application
No. 9407944.9 and US Patent Application Nos. 08/298903, 08/298650, 08/298904 and 08/298906.
[0124] Suitable cationic peroxyacid precursors include any of the ammonium or alkyl ammonium
substituted alkyl or benzoyl oxybenzene sulfonates, N-acylated caprolactams, and monobenzoyltetraacetyl
glucose benzoyl peroxides. Preferred cationic peroxyacid precursors of the N-acylated
caprolactam class include the trialkyl ammonium methylene benzoyl caprolactams and
the trialkyl ammonium methylene alkyl caprolactams.
Benzoxazin Organic Peroxyacid Precursors
[0125] Also suitable are precursor compounds of the benzoxazin-type, as disclosed for example
in EP-A-332,294 and EP-A-482,807, particularly those having the formula:

wherein R
1 is H, alkyl, alkaryl, aryl, or arylalkyl.
Preformed Organic Peroxyacid
[0126] The detergent composition may contain, in addition to, or as an alternative to, an
organic peroxyacid bleach precursor compound, a preformed organic peroxyacid , typically
at a level of from 1% to 15% by weight, more preferably from 1% to 10% by weight of
the composition.
[0127] A preferred class of organic peroxyacid compounds are the amide substituted compounds
of the following general formulae:

wherein R
1 is an alkyl, aryl or alkaryl group with from 1 to 14 carbon atoms, R
2 is an alkylene, arylene, and alkarylene group containing from 1 to 14 carbon atoms,
and R
5 is H or an alkyl, aryl, or alkaryl group containing 1 to 10 carbon atoms. Amide substituted
organic peroxyacid compounds of this type are described in EP-A-0170386.
[0128] Other organic peroxyacids include diacyl and tetraacylperoxides, especially diperoxydodecanedioc
acid, diperoxytetradecanedioc acid and diperoxyhexadecanedioc acid. Mono- and diperazelaic
acid, mono- and diperbrassylic acid and N-phthaloylaminoperoxicaproic acid are also
suitable herein.
Bleach Catalyst
[0129] The detergent composition can contain a transition metal containing bleach catalyst.
[0130] One suitable type of bleach catalyst is a catalyst system comprising a transition
metal cation of defined bleach catalytic activity, such as copper, iron or manganese
cations, an auxiliary metal cation having little or no bleach catalytic activity,
such as zinc or aluminum cations, and a sequestrant having defined stability constants
for the catalytic and auxiliary metal cations, particularly ethylenediaminetetraacetic
acid, ethylenediaminetetra(methylenephosphonic acid) and water-soluble salts thereof.
Such catalysts are disclosed in U.S. Pat. 4,430,243.
[0131] Other types of bleach catalysts include the manganese-based complexes disclosed in
U.S. Pat. 5,246,621 and U.S. Pat. 5,244,594. Preferred examples of these catalysts
include Mn
IV2(u-O)
3(1,4,7-trimethyl-1,4,7-triazacyclononane)
2-(PF
6)
2, Mn
III2(u-O)
1(u-OAc)
2(1,4,7-trimethyl-1,4,7-triazacyclononane)
2-(ClO
4)
2, Mn
IV4(u-O)
6(1,4,7-triazacyclononane)
4-(ClO
4)
2, Mn
IIIMn
IV4(u-O)
1 (u-OAc)
2-(1,4,7-trimethyl-1,4,7-triazacyclononane)
2-(ClO
4)
3, and mixtures thereof. Others are described in European patent application publication
no. 549,272. Other ligands suitable for use herein include 1,5,9-trimethyl-1,5,9-triazacyclododecane,
2-methyl-1,4,7-triazacyclononane, 2-methyl-1,4,7-triazacyclononane, 1,2,4,7-tetramethyl-1,4,7-triazacyclononane,
and mixtures thereof.
[0132] The bleach catalysts useful herein may also be selected as appropriate for the present
invention. For examples of suitable bleach catalysts see U.S. Pat. 4,246,612 and U.S.
Pat. 5,227,084. See also U.S. Pat. 5,194,416 which teaches mononuclear manganese (IV)
complexes such as Mn(1,4,7-trimethyl-1,4,7-triazacyclononane)(OCH
3)
3-(PF
6).
[0133] Still another type of bleach catalyst, as disclosed in U.S. Pat. 5,114,606, is a
water-soluble complex of manganese (III), and/or (IV) with a ligand which is a non-carboxylate
polyhydroxy compound having at least three consecutive C-OH groups. Preferred ligands
include sorbitol, iditol, dulsitol, mannitol, xylithol, arabitol, adonitol, meso-erythritol,
meso-inositol, lactose, and mixtures thereof.
[0134] U.S. Pat. 5,114,611 teaches a bleach catalyst comprising a complex of transition
metals, including Mn, Co, Fe, or Cu, with an non-(macro)-cyclic ligand. Said ligands
are of the formula:

wherein R
1, R
2, R
3, and R
4 can each be selected from H, substituted alkyl and aryl groups such that each R
1-N=C-R
2 and R
3-C=N-R
4 form a five or six-membered ring. Said ring can further be substituted. B is a bridging
group selected from O, S. CR
5R
6, NR
7 and C=O, wherein R
5, R
6, and R
7 can each be H, alkyl, or aryl groups, including substituted or unsubstituted groups.
Preferred ligands include pyridine, pyridazine, pyrimidine, pyrazine, imidazole, pyrazole,
and triazole rings. Optionally, said rings may be substituted with substituents such
as alkyl, aryl, alkoxy, halide, and nitro. Particularly preferred is the ligand 2,2'-bispyridylamine.
Preferred bleach catalysts include Co, Cu, Mn, Fe,-bispyridylmethane and - bispyridylamine
complexes. Highly preferred catalysts include Co(2,2'-bispyridylamine)Cl
2, Di(isothiocyanato)bispyridylamine-cobalt (II), trisdipyridylamine-cobalt(II) perchlorate,
Co(2,2-bispyridylamine)
2O
2ClO
4, Bis-(2,2'-bispyridylamine) copper(II) perchlorate, tris(di-2-pyridylamine) iron(II)
perchlorate, and mixtures thereof.
[0135] Other examples include binuclear Mn complexed with tetra-N-dentate and bi-N-dentate
ligands, including N
4Mn
III(u-O)
2Mn
IVN
4)
+and [Bipy
2Mn
III(u-O)
2Mn
IVbipy
2]-(ClO
4)
3.
[0136] Other bleach catalysts are described, for example, in European patent application,
- publication no. 408,131 (cobalt complex catalysts), European patent applications,
publication nos. 384,503, and 306,089 (metallo-porphyrin catalysts), U.S. 4,728,455
(manganese/multidentate ligand catalyst), U.S. 4,711,748 and European patent application,
publication no. 224,952, (absorbed manganese on aluminosilicate catalyst), U.S. 4,601,845
(aluminosilicate support with manganese and zinc or magnesium salt), U.S. 4,626,373
(manganese/ligand catalyst), U.S. 4,119,557 (ferric complex catalyst), German Pat.
specification 2,054,019 (cobalt chelant catalyst) Canadian 866,191 (transition metal-containing
salts), U.S. 4,430,243 (chelants with manganese cations and non-catalytic metal cations),
and U.S. 4,728,455 (manganese gluconate catalysts).
[0137] The bleach catalyst is typically used in a catalytically effective amount in the
compositions and processes herein. By "catalytically effective amount" is meant an
amount which is sufficient, under whatever comparative test conditions are employed,
to enhance bleaching and removal of the stain or stains of interest from the target
substrate. The test conditions will vary, depending on the type of washing appliance
used and the habits of the user. Some users elect to use very hot water; others use
warm or even cold water in laundering operations. Of course, the catalytic performance
of the bleach catalyst will be affected by such considerations, and the levels of
bleach catalyst used in fully-formulated detergent and bleach compositions can be
appropriately adjusted. As a practical matter, and not by way of limitation, the compositions
and processes herein can be adjusted to provide on the order of at least one part
per ten million of the active bleach catalyst species in the aqueous washing liquor,
and will preferably provide from about 1 ppm to about 200 ppm of the catalyst species
in the wash liquor. To illustrate this point further, on the order of 3 micromolar
manganese catalyst is effective at 40°C, pH 10 under European conditions using perborate
and a bleach precursor. An increase in concentration of 3-5 fold may be required under
U.S. conditions to achieve the same results.
Enzyme
[0138] Another preferred ingredient useful in the detergent is one or more additional enzymes.
[0139] Preferred additional enzymatic materials include the commercially available lipases,
cutinases, amylases, neutral and alkaline proteases, cellulases, endolases, esterases,
pectinases, lactases and peroxidases conventionally incorporated into detergent compositions.
Suitable enzymes are discussed in US Patents 3,519,570 and 3,533,139.
[0140] Preferred commercially available protease enzymes include those sold under the tradenames
Alcalase, Savinase, Primase, Durazym, and Esperase by Novo Industries A/S (Denmark),
those sold under the tradename Maxatase, Maxacal and Maxapem by Gist-Brocades, those
sold by Genencor International, and those sold under the tradename Opticlean and Optimase
by Solvay Enzymes. Protease enzyme may be incorporated into the compositions in accordance
with the invention at a level of from 0.0001% to 4% active enzyme by weight of the
composition.
[0141] Preferred amylases include, for example, α-amylases obtained from a special strain
of B licheniformis, described in more detail in GB-1,269,839 (Novo). Preferred commercially
available amylases include for example, those sold under the tradename Rapidase by
Gist-Brocades, and those sold under the tradename Termamyl and BAN by Novo Industries
A/S. Amylase enzyme may be incorporated into the composition in accordance with the
invention at a level of from 0.0001% to 2% active enzyme by weight of the composition.
[0142] Lipolytic enzyme may be present at levels of active lipolytic enzyme of from 0.0001
% to 2% by weight, preferably 0.001 % to 1% by weight, most preferably from 0.001%
to 0.5% by weight of the compositions.
[0143] The lipase may be fungal or bacterial in origin being obtained, for example, from
a lipase producing strain of
Humicola sp.,
Thermomyces sp. or
Pseudomonas sp. including
Pseudomonas pseudoalcaligenes or
Pseudomas fluorescens. Lipase from chemically or genetically modified mutants of these strains are also
useful herein. A preferred lipase is derived from
Pseudomonas pseudoalcaligenes, which is described in Granted European Patent, EP-B-0218272.
[0144] Another preferred lipase herein is obtained by cloning the gene from
Humicola lanuginosa and expressing the gene in
Aspergillus oryza, as host, as described in European Patent Application, EP-A-0258 068, which is commercially
available from Novo Industri A/S, Bagsvaerd, Denmark, under the trade name Lipolase.
This lipase is also described in U.S. Patent 4,810,414, Huge-Jensen et al, issued
March 7, 1989.
Suds Suppressing System
[0145] The detergent compositions of the invention, when formulated for use in machine washing
compositions, preferably comprise a suds suppressing system present at a level of
from 0.01% to 15%, preferably from 0.05% to 10%, most preferably from 0.1% to 5% by
weight of the composition.
[0146] Suitable suds suppressing systems for use herein may comprise essentially any known
antifoam compound, including, for example silicone antifoam compounds and 2-alkyl
alcanol antifoam compounds.
[0147] By antifoam compound it is meant herein any compound or mixtures of compounds which
act such as to depress the foaming or sudsing produced by a solution of a detergent
composition, particularly in the presence of agitation of that solution.
[0148] Particularly preferred antifoam compounds for use herein are silicone antifoam compounds
defined herein as any antifoam compound including a silicone component. Such silicone
antifoam compounds also typically contain a silica component. The term "silicone"
as used herein, and in general throughout the industry, encompasses a variety of relatively
high molecular weight polymers containing siloxane units and hydrocarbyl group of
various types. Preferred silicone antifoam compounds are the siloxanes, particularly
the polydimethylsiloxanes having trimethylsilyl end blocking units.
[0149] Other suitable antifoam compounds include the monocarboxylic fatty acids and soluble
salts thereof. These materials are described in US Patent 2,954,347, issued September
27, 1960 to Wayne St. John. The monocarboxylic fatty acids, and salts thereof, for
use as suds suppressor typically have hydrocarbyl chains of 10 to 24 carbon atoms,
preferably 12 to 18 carbon atoms. Suitable salts include the alkali metal salts such
as sodium, potassium, and lithium salts, and ammonium and alkanolammonium salts.
[0150] Other suitable antifoam compounds include, for example, high molecular weight fatty
esters (e.g. fatty acid triglycerides), fatty acid esters of monovalent alcohols,
aliphatic C
18-C
40 ketones (e.g. stearone) N-alkylated amino triazines such as tri- to hexa-alkylmelamines
or di- to tetra alkyldiamine chlortriazines formed as products of cyanuric chloride
with two or three moles of a primary or secondary amine containing 1 to 24 carbon
atoms, propylene oxide, bis stearic acid amide and monostearyl di-alkali metal (e.g.
sodium, potassium, lithium) phosphates and phosphate esters.
[0151] A preferred suds suppressing system comprises:
(a) antifoam compound, preferably silicone antifoam compound, most preferably a silicone
antifoam compound comprising in combination
(i) polydimethyl siloxane, at a level of from 50% to 99%, preferably 75% to 95% by
weight of the silicone antifoam compound; and
(ii) silica, at a level of from 1% to 50%, preferably 5% to 25% by weight of the silicone/silica
antifoam compound;
wherein said silica/silicone antifoam compound is incorporated at a level of from
5% to 50%, preferably 10% to 40% by weight;
(b) a dispersant compound, most preferably comprising a silicone glycol rake copolymer
with a polyoxyalkylene content of 72-78% and an ethylene oxide to propylene oxide
ratio of from 1:0.9 to 1:1.1, at a level of from 0.5% to 10%, preferably 1% to 10%
by weight; a particularly preferred silicone glycol rake copolymer of this type is
DCO544, commercially available from DOW Coming under the tradename DCO544;
(c) an inert carrier fluid compound, most preferably comprising a C16-C18 ethoxylated alcohol with a degree of ethoxylation of from 5 to 50, preferably 8 to
15, at a level of from 5% to 80%, preferably 10% to 70%, by weight;
A highly preferred particulate suds suppressing system is described in EP-A-0210731
and comprises a silicone antifoam compound and an organic carrier material having
a melting point in the range 50°C to 85°C, wherein the organic carrier material comprises
a monoester of glycerol and a fatty acid having a carbon chain containing from 12
to 20 carbon atoms. EP-A-0210721 discloses other preferred particulate suds suppressing
systems wherein the organic carrier material is a fatty acid or alcohol having a carbon
chain containing from 12 to 20 carbon atoms, or a mixture thereof, with a melting
point of from 45°C to 80°C.
Polymeric Dye Transfer Inhibiting Agents
[0152] The detergent compositions herein may also comprise from 0.01% to 10 %, preferably
from 0.05% to 0.5% by weight of polymeric dye transfer inhibiting agents.
[0153] The polymeric dye transfer inhibiting agents are preferably selected from polyamine
N-oxide polymers, copolymers of N-vinylpyrrolidone and N-vinylimidazole, polyvinylpyrrolidonepolymers
or combinations thereof, whereby these polymers can be cross-linked polymers.
a) Polyamine N-Oxide Polymers
[0154] Polyamine N-oxide polymers suitable for use herein contain units having the following
structure formula:

wherein P is a polymerisable unit, and

R are aliphatic, ethoxylated aliphatics, aromatic, heterocyclic or alicyclic groups
or-any combination thereof whereto the nitrogen of the N-O group can be attached or
wherein the nitrogen of the N-O group is part of these groups.
[0155] The N-O group can be represented by the following general structures :

wherein R1, R2, and R3 are aliphatic groups, aromatic, heterocyclic or alicyclic groups
or combinations thereof, x or/and y or/and z is 0 or 1 and wherein the nitrogen of
the N-O group can be attached or wherein the nitrogen of the N-O group forms part
of these groups. The N-O group can be part of the polymerisable unit (P) or can be
attached to the polymeric backbone or a combination of both.
[0156] Suitable polyamine N-oxides wherein the N-O group forms part of the polymerisable
unit comprise polyamine N-oxides wherein R is selected from aliphatic, aromatic, alicyclic
or heterocyclic groups. One class of said polyamine N-oxides comprises the group of
polyamine N-oxides wherein the nitrogen of the N-O group forms part of the R-group.
Preferred polyamine N-oxides are those wherein R is a heterocyclic group such as pyrridine,
pyrrole, imidazole, pyrrolidine, piperidine, quinoline, acridine and derivatives thereof.
[0157] Other suitable polyamine N-oxides are the polyamine oxides whereto the N-O group
is attached to the polymerisable unit. A preferred class of these polyamine N-oxides
comprises the polyamine N-oxides having the general formula (I) wherein R is an aromatic,heterocyclic
or alicyclic groups wherein the nitrogen of the N-O functional group is part of said
R group. Examples of these classes are polyamine oxides
wherein R is a heterocyclic compound such as pyrridine, pyrrole, imidazole and derivatives
thereof.
[0158] The polyamine N-oxides can be obtained in almost any degree of polymerisation. The
degree of polymerisation is not critical provided the material has the desired water-solubility
and dye-suspending power. Typically, the average molecular weight is within the range
of 500 to 1000,000.
b) Copolymers of N-Vinylpyrrolidone and N-Vinylimidazole
[0159] Suitable herein are coploymers of N-vinylimidazole and N-vinylpyrrolidone having
an average molecular weight range of from 5,000 to 50,000. The preferred copolymers
have a molar ratio of N-vinylimidazole to N-vinylpyrrolidone from 1 to 0.2.
c) Polyvinylpyrrolidone
[0160] The detergent compositions herein may also utilize polyvinylpyrrolidone ("PVP") having
an average molecular weight of from 2,500 to 400,000. Suitable polyvinylpyrrolidones
are commercially vailable from ISP Corporation, New York, NY and Montreal, Canada
under the product names PVP K-15 (viscosity molecular weight of 10,000), PVP K-30
(average molecular weight of 40,000), PVP K-60 (average molecular weight of 160,000),
and PVP K-90 (average molecular weight of 360,000). PVP K-15 is also available from
ISP Corporation. Other suitable polyvinylpyrrolidones which are commercially available
from BASF Cooperation include Sokalan HP 165 and Sokalan HP 12.
d) Polyvinyloxazolidone
[0161] The detergent compositions herein may also utilize polyvinyloxazolidones as polymeric
dye transfer inhibiting agents. Said polyvinyloxazolidones have an average molecular
weight of from 2,500 to 400,000.
e) Polyvinylimidazole
[0162] The detergent compositions herein may also utilize polyvinylimidazole as polymeric
dye transfer inhibiting agent. Said polyvinylimidazoles preferably have an average
molecular weight of from 2,500 to 400,000.
Optical Brightener
[0163] The detergent compositions herein also optionally contain from about 0.005% to 5%
by weight of certain types of hydrophilic optical brighteners.
[0164] Hydrophilic optical brighteners useful herein include those having the structural
formula:

wherein R
1 is selected from anilino, N-2-bis-hydroxyethyl and NH-2-hydroxyethyl; R
2 is selected from N-2-bis-hydroxyethyl, N-2-hydroxyethyl-N-methylamino, morphilino,
chloro and amino; and M is a salt-forming cation such as sodium or potassium.
[0165] When in the above formula, R
1 is anilino, R
2 is N-2-bis-hydroxyethyl and M is a cation such as sodium, the brightener is 4,4',-bis[(4-anilino-6-(N-2-bis-hydroxyethyl)-s-triazine-2-yl)amino]-2,2'-stilbenedisulfonic
acid and disodium salt. This particular brightener species is commercially marketed
under the tradename Tinopal-LINPA-GX by Ciba-Geigy Corporation. Tinopal-LTNPA-GX is
the preferred hydrophilic optical brightener useful in the detergent compositions
herein.
[0166] When in the above formula, R
1 is anilino, R
2 is N-2-hydroxyethyl-N-2-methylamino and M is a cation such as sodium, the brightener
is 4,4'-bis[(4-anilino-6-(N-2-hydroxyethyl-N-methylamino)-s-triazine-2-yl)amino]2,2'-stilbenedisulfonic
acid disodium salt. This particular brightener species is commercially marketed under
the tradename Tinopal 5BM-GX by Ciba-Geigy Corporation.
[0167] When in the above formula, R
1 is anilino, R
2 is morphilino and M is a cation such as sodium, the brightener is 4,4'-bis[(4-anilino-6-morphilino-s-triazine-2-yl)amino]2,2'-stilbenedisulfonic
acid, sodium salt. This particular brightener species is commercially marketed under
the tradename Tinopal AMS-GX by Ciba Geigy Corporation.
Polymeric Soil Release Agent
[0168] Known polymeric soil release agents, hereinafter "SRA", can optionally be employed
in the present detergent compositions. If utilised, SRA's will generally comprise
from 0.0 1 % to 10.0%, typically from 0.1 % to 5%, preferably from 0.2% to 3.0% by
weight, of the compositions.
[0169] Preferred SRA's typically have hydrophilic segments to hydrophilize the surface of
hydrophobic fibers such as polyester and nylon, and hydrophobic segments to deposit
upon hydrophobic fibers and remain adhered thereto through completion of washing and
rinsing cycles, thereby serving as an anchor for the hydrophilic segments. This can
enable stains occurring subsequent to treatment with the SRA to be more easily cleaned
in later washing procedures.
[0170] Preferred SRA's include oligomeric terephthalate esters, typically prepared by processes
involving at least one transesterification/oligomerization, often with a metal catalyst
such as a titanium(IV) alkoxide. Such esters may be made using additional monomers
capable of being incorporated into the ester structure through one, two, three, four
or more positions, without, of course, forming a densely crosslinked overall structure.
[0171] Suitable SRA's include a sulfonated product of a substantially linear ester oligomer
comprised of an oligomeric ester backbone of terephthaloyl and oxyalkyleneoxy repeat
units and allyl-derived sulfonated terminal moieties covalently attached to the backbone,
for example as described in U.S. 4,968,451, November 6, 1990 to J.J. Scheibel and
E.P. Gosselink. Such ester oligomers can be prepared by: (a) ethoxylating allyl alcohol;
(b) reacting the product of (a) with dimethyl terephthalate ("DMT") and 1,2-propylene
glycol ("PG") in a two-stage transesterification/oligomerization procedure; and (c)
reacting the product of (b) with sodium metabisulfite in water. Other SRA's include
the nonionic end-capped 1,2-propylene/polyoxyethylene terephthalate polyesters of
U.S. 4,711,730, December 8, 1987 to Gosselink et al., for example those produced by
transesterification/oligomerization of poly(ethyleneglycol) methyl ether, DMT, PG
and poly(ethyleneglycol) ("PEG"). Other examples of SRA's include: the partly-and
fully- anionic-end-capped oligomeric esters of U.S. 4,721,580, January 26, 1988 to
Gosselink, such as oligomers from ethylene glycol ("EG"), PG, DMT and Na-3,6-dioxa-8-hydroxyoctanesulfonate;
the nonionic-capped block polyester oligomeric compounds of U.S. 4,702,857, October
27, 1987 to Gosselink, for example produced from DMT, methyl (Me)-capped PEG and EG
and/or PG, or a combination of DMT, EG and/or PG, Me-capped PEG and Na-dimethyl-5-sulfoisophthalate;
and the anionic, especially sulfoaroyl, end-capped terephthalate esters of U.S. 4,877,896,
October 31, 1989 to Maldonado, Gosselink et al., the latter being typical of SRA's
useful in both laundry and fabric conditioning products, an example being an ester
composition made from m-sulfobenzoic acid monosodium salt, PG and DMT, optionally
but preferably further comprising added PEG, e.g., PEG 3400.
[0172] SRA's also include: simple copolymeric blocks of ethylene terephthalate or propylene
terephthalate with polyethylene oxide or polypropylene oxide terephthalate, see U.S.
3,959,230 to Hays, May 25, 1976 and U.S. 3,893,929 to Basadur, July 8, 1975; cellulosic
derivatives such as the hydroxyether cellulosic polymers available as METHOCEL from
Dow; the C
1-C
4 alkyl celluloses and C
4 hydroxyalkyl celluloses, see U.S. 4,000,093, December 28, 1976 to Nicol, et al.;
and the methyl cellulose ethers having an average degree of substitution (methyl)
per anhydroglucose unit from about 1.6 to about 2.3 and a solution viscosity of from
about 80 to about 120 centipoise measured at 20°C as a 2% aqueous solution. Such materials
are available as METOLOSE SM100 and METOLOSE SM200, which are the trade names of methyl
cellulose ethers manufactured by Shin-etsu Kagaku Kogyo KK.
[0173] Additional classes of SRA's include: (I) nonionic terephthalates using diisocyanate
coupling agents to link polymeric ester structures, see U.S. 4,201,824, Violland et
al. and U.S. 4,240,918 Lagasse et al.; and (II) SRA's with carboxylate terminal groups
made by adding trimellitic anhydride to known SRA's to convert terminal hydroxyl groups
to trimellitate esters. With the proper selection of catalyst, the trimellitic anhydride
forms linkages to the terminals of the polymer through an ester of the isolated carboxylic
acid of trimellitic anhydride rather than by opening of the anhydride linkage. Either
nonionic or anionic SRA's may be used as starting materials as long as they have hydroxyl
terminal groups which may be esterified. See U.S. 4,525,524 Tung et al.. Other classes
include: (III) anionic terephthalate-based SRA's of the urethane-linked variety, see
U.S. 4,201,824, Violland et al.;
Other Optional Ingredients
[0174] Other optional ingredients suitable for inclusion in the compositions of the invention
include colours and filler salts, with sodium sulfate being a preferred filler salt.
[0175] Highly preferred compositions preferably contain from about 2% to about 10% by weight
of an organic citric acid, preferably citric acid. Also preferably in combination
with a carbonate salt, minor amounts (e.g., less than about 20% by weight) of neutralizing
agents, buffering agents, phase regulants, hydrotropes, enzyme stabilizing agents,
polyacids, suds regulants, opacifiers, anti-oxidants, bactericides, dyes, perfumes,
such as those described in US Patent 4,285,841 to Barrat et al., issued August 25,
1981 (herein incorporated by reference), can be present in the compositions.
Form of the Compositions
[0176] The detergent composition of the invention can be made via a variety of methods,
including dry-mixing and agglomerating of the various compounds comprised in the detergent
composition.
[0177] The compositions in accordance with the invention can take a variety of physical
solid forms such as tablet, flake, pastille and bar, and preferably granular forms.
[0178] Alternatively, the detergent compositions can be formulated such that they are chlorine-based
bleach-compatible, thus ensuring that a chlorine based bleach can be added to the
detergent composition by the user at the beginning or during the washing process.
[0179] In general, granular detergent compositions in accordance with the present invention
can be made via a variety of methods including dry mixing, spray drying, agglomeration
and granulation.
[0180] The mid-chain branched surfactant system herein, preferably with additional surfactants,
is preferably present in granular compositions in the form of surfactant agglomerate
particles, preferably not comprising the bleach precursors, which may take the form
of flakes, prills, marumes, noodles, ribbons, but preferably take the - form of granules.
The most preferred way to process the particles is by agglomerating powders (e.g.
aluminosilicate, carbonate) with high active surfactant pastes and to control the
particle size of the resultant agglomerates within specified limits. Such a process
involves mixing an effective amount of powder with a high active surfactant paste
in one or more agglomerators such as a pan agglomerator, a Z-blade mixer or more preferably
an in-line mixer such as those manufactured by Schugi (Holland) BV, 29 Chroomstraat
8211 AS, Lelystad, Netherlands, and Gebruder Lodige Maschinenbau GmbH, D-4790 Paderborn
1, Elsenerstrasse 7-9, Postfach 2050, Germany. Most preferably a high shear mixer
is used, such as a Lodige CB (Trade Name).
[0181] A high active surfactant paste comprising from 50% by weight to 95% by weight, preferably
70% by weight to 85% by weight of the surfactants, including the mid-chain branched
surfactants, is typically used. The paste may be pumped into the agglomerator at a
temperature high enough to maintain a pumpable viscosity, but low enough to avoid
degradation of the anionic surfactants used. An operating temperature of the paste
of 50°C to 80°C is typical.
[0182] The mean particle size of the components of granular compositions in accordance with
the invention, should preferably be such that no more that 25% of the particles are
greater than 1.8mm in diameter and not more than 25% of the particles are less than
0.25mm in diameter. Preferably the mean particle size is such that from 10% to 50%
of the particles has a particle size of from 0.2mm to 0.7mm in diameter.
[0183] The term mean particle size as defined herein is calculated by sieving a sample of
the composition into a number of fractions (typically 5 fractions) on a series of
sieves, preferably Tyler sieves. The weight fractions thereby obtained are plotted
against the aperture size of the sieves. The mean particle size is taken to be the
aperture size through which 50% by weight of the sample would pass.
[0184] The bulk density of the solid detergent compositions in accordance with the present
is from 330 g/litre to 1240 g/litre, more preferably from 380g/litre to 1200 g/litre,
most preferably from 420 g/litre to 850 g/ litre. Bulk density is measured by means
of a simple funnel and cup device consisting of a conical funnel moulded rigidly on
a base and provided with a flap valve at its lower extremity to allow the contents
of the funnel to be emptied into an axially aligned cylindrical cup disposed below
the funnel. The funnel is 130 mm high and has internal diameters of 130 mm and 40
mm at its respective upper and lower extremities. It is mounted so that the lower
extremity is 140 mm above the upper surface of the base. The cup has an overall height
of 90 mm, an internal height of 87 mm and an internal diameter of 84 mm. Its nominal
volume is 500 ml.
[0185] To carry out a measurement, the funnel is filled with powder by hand pouring, the
flap valve is opened and powder allowed to overfill the cup. The filled cup is removed
from the frame and excess powder removed from the cup by passing a straight edged
implement eg; a knife, across its upper edge. The filled cup is then weighed and the
value obtained for the weight of powder doubled to provide a bulk density in g/litre.
Replicate measurements are made as required.
Laundry Washing Method
[0186] Machine laundry methods herein typically comprise treating soiled laundry with an
aqueous wash solution in a washing machine having dissolved or dispensed therein an
effective amount of a machine laundry detergent composition in accord with the invention.
By an effective amount of the detergent composition it is meant from 10g to 300g of
product dissolved or dispersed in a wash solution of volume from 5 to 65 litres, as
are typical product dosages and wash solution volumes commonly employed in conventional
machine laundry methods.
[0187] In a preferred use aspect the detergent composition is formulated such that it is
suitable for hand washing.
[0188] In another preferred aspect the detergent composition is a pre-treatment or soaking
composition, to be used to pre-treat or soak soiled and stained fabrics.
Abbreviations used in Examples
[0189] In the detergent compositions, the abbreviated component identifications have the
following meanings:
| LAS : |
Sodium linear C12 alkyl benzene sulfonate |
| TAS : |
Sodium tallow alkyl sulfate |
| C45AS : |
Sodium C14-C15 linear alkyl sulfate |
| MES : |
-sulpho methylester of C18 fatty acid - |
| CxyEzS : |
Sodium C1x-C1y branched alkyl sulfate condensed with z moles of ethylene oxide |
| MBAS x,y : |
Sodium mid-chain branched alkyl sulfate having an average of x carbon atoms, whereof
an average of y carbon atoms are comprised in (a) the branching unit(s). |
| C48 SAS : |
Sodium C14-C18 secondary alcohol sulfate |
| SADE2S : |
Sodium C14-C22 alkyl disulfate of formula 2-(R).C4 H7-1,4-(SO4-)2 where R = C100C18, condensed with z moles of ethylene oxide |
| C45E7 : |
A C14-15 predominantly linear primary alcohol condensed with an average of 7 moles of ethylene
oxide |
| CxyEz : |
A C1x-1y branched primary alcohol condensed with an average of z moles of ethylene oxide |
| QAS II : |
R2.N+(CH3)2(C2H4OH) with R2 = 50%-60% C9; 40%-50% C11 |
| QAS IV : |
R1.N+(CH3)(C2H4OH)2 with R1 = C12-C14 |
| QAS V : |
R2O(C2H4O)x(glycosyl)2, wherein R2 is a C8-C10 alkyl group ; t is from 2 to 8 |
| Soap : TFAA : |
Sodium linear alkyl carboxylate derived from an 80/20 mixture of tallow and coconut
oils. C16-C18 alkyl N-methyl glucamide |
| TPKFA : |
C12-C14 topped whole cut fatty acids |
| STPP : |
Anhydrous sodium tripolyphosphate |
| Zeolite A : |
Hydrated Sodium Aluminosilicate of formula Na12(Al02SiO2)12. 27H2O having a primary particle size in the range from 0.1 to 10 micrometers |
| NaSKS-6 : |
Crystalline layered silicate of formula δ -Na2Si2O5 |
| Carbonate : |
Anhydrous sodium carbonate with a particle size between 200µm and 900µm |
| Bicarbonate : |
Anhydrous sodium bicarbonate with a particle size distribution between 400µm and 1200µm |
| Silicate : |
Amorphous Sodium Silicate (SiO2:Na2O; 2.0 ratio) |
| Sodium sulfate : |
Anhydrous sodium sulfate |
| Citric acid : |
Anhydrous citric acid |
| Citrate : |
Tri-sodium citrate dihydrate of activity 86.4% with a -particle size distribution
between 425µm and q 850µm |
| MA/AA : |
Copolymer of 1:4 maleic/acrylic acid, average molecular weight about 70,000 |
| MA/AA 2 : |
Copolymer of 4:6 maleic/acrylic acid, average molecular weight about 3,000 |
| MA/AA 3 : |
Copolymer of 4:6 maleic/acrylic acid, average molecular weight about 12,000 |
| AA : |
Sodium polyacrylate polymer of average molecular weight 4,500 |
| CMC : |
Sodium carboxymethyl cellulose |
| Protease : |
Proteolytic enzyme of activity 4KNPU/g sold by NOVO Industries A/S under the tradename
Savinase |
| Alcalase : |
Proteolytic enzyme of activity 3AU/g sold by NOVO Industries A/S |
| Cellulase : |
Cellulytic enzyme of activity 1000 CEVU/g sold by NOVO Industries A/S under the tradename
Carezyme |
| Amylase : |
Amylolytic enzyme of activity 60KNU/g sold by NOVO Industries A/S under the tradename
Termamyl 60T |
| Lipase : |
Lipolytic enzyme of activity 100kLU/g sold by NOVO Industries A/S under the tradename
Lipolase |
| Endolase : |
Endoglunase enzyme of activity 3000 CEVU/g sold by NOVO Industries A/S |
| PB4 : |
Sodium perborate tetrahydrate of nominal formula NaBO2.3H2O.H2O2 |
| PBI : |
Anhydrous sodium perborate bleach of nominal formula NaBO2.H2O2 |
| Percarbonate : |
Sodium Percarbonate of nominal formula 2Na2CO3.3H2O2 |
| NAC-OBS : |
(Nonanamido caproyl) oxybenzene sulfonate in the form of the sodium salt. |
| NOBS : |
Nonanoyl oxybenzene sulfonate in the form of the sodium salt |
| DPDA : |
Diperoxydodecanedioic acid |
| PAP : |
N-phthaloylamidoperoxicaproic acid |
| NAPAA : |
Nonanoylamido peroxo-adipic acid |
| NACA : |
6 nonylamino - 6 oxo - capronic acid. |
| TAED : |
Tetraacetylethylenediamine |
| DTPMP : |
Diethylene triamine penta (methylene phosphonate), marketed by Monsanto under the
Trade name Dequest 2060 |
| Photoactivated : |
Sulfonated Zinc or aluminium Phthlocyanine encapsulated |
| Brightener 1 : |
Disodium 4,4'-bis(2-sulphostyryl)biphenyl |
| Brightener 2 : |
Disodium 4,4'-bis(4-anilino-6-morpholino-1.3.5-triazin-2-yl)amino) stilbene-2:2'-disulfonate. |
| HEDP : |
1,1-hydroxyethane diphosphonic acid |
| PVNO : |
Polyvinylpyridine N-oxide |
| PVPVI : |
Copolymer of polyvinylpyrolidone and vinylimidazole |
| QEA : |
bis ((C2H5O)(C2H4O)n) (CH3) -N+-C6H12-N+-(CH3) bis ((C2H5O)-(C2H4O)n), wherein n=from 20 to 30 |
| SRP 1 : |
Sulfobenzoyl end capped esters with oxyethylene oxy and terephtaloyl backbone |
| SRP 2 : |
Diethoxylated poly (1, 2 propylene terephtalate) short block polymer |
| Silicone antifoam : |
Polydimethylsiloxane foam controller with siloxane-oxyalkylene copolymer as dispersing
agent with a ratio of said foam controller to said dispersing agent of 10:1 to 100:1. |
[0190] In the following Examples all levels are quoted as parts per weight of the composition
or % by weight of the composition, as indicated:
Example 1
[0191] The following high density granular laundry detergent compositions A B and F of particular
utility under European machine wash conditions were prepared in accord with the invention:
| |
A |
B |
F |
| LAS |
12.0 |
12.0 |
8.0 |
| TAS |
1.0 |
0 |
2.0 |
| C25E9 |
3.4 |
- |
2.4 |
| C25E7 |
- |
3.0 |
- |
| C46AS |
2.0 |
2.0 |
4.0 |
| C24AS |
- |
- |
0.5 |
| SADS |
- |
- |
- |
| MBAS 16.5, 1.7 |
6.0 |
3.0 |
2.0 |
| QASII |
- |
- |
0.8 |
| Zeolite A |
10.1 |
5.7 |
18.1 |
| Carbonate |
13.0 |
13.0 |
20.0 |
| Citric acid |
2.0 |
1.0 |
- |
| Silicate |
1.4 |
1.4 |
1.0 |
| Sulfate |
26.1 |
26.1 |
26.1 |
| MA/AA |
0.3 |
2.0 |
- |
| AA |
- |
- |
- |
| CMC |
0.2 |
0.2 |
0.2 |
| PB4 |
9.0 |
9.0 |
- |
| Percarbonate |
- |
- |
20.0 |
| TAED |
- |
- |
- |
| NAC-OBS |
4.0 |
2.5 |
5.0 |
| DTPMP |
0.25 |
0.25 |
0.25 |
| EDDS |
- |
- |
- |
| HEDP |
0.3 |
0.3 |
0.3 |
| QEA |
0.5 |
1.0 |
- |
| Protease |
0.26 |
0.26 |
0.26 |
| Amylase |
0.1 |
0.1 |
0.1 |
| Photoactivated bleach (ppm) |
15 ppm |
15 ppm |
15 ppm |
| Brightener 1 |
0.09 |
0.09 |
0.09 |
| Perfume |
0.3 |
0.3 |
0.3 |
| Silicone antifoam |
0.5 |
0.5 |
0.5 |
| Density in g/litre |
850 |
850 |
850 |
Example 2
[0192] The following granular laundry detergent composition I of bulk density 750. g/litre
is a composition according to the invention:
| |
I |
| LAS |
11.5 |
| TAS |
1.57 |
| C45AS |
2.0 |
| C25AE3S |
1.0 |
| C45E7 |
- |
| C25E3 |
3.5 |
| QAS I |
- |
| MBAS 17, 1.5 |
5.0 |
| STPP |
|
| Zeolite A |
5.0 |
| NaSKS-6/silicate |
10.6 |
| Citric acid/citrate |
1.0 |
| Carbonate |
21.4 |
| Bicarbonate |
2.0 |
| Silicate |
- |
| Sodium sulfate |
7.0 |
| PB4 |
- |
| TAED |
- |
| NAC OBS |
- |
| DTPMP |
0.2 |
| HEDP |
0.3 |
| Protease |
0.85 |
| Lipase |
0.15 |
| Cellulase |
0.28 |
| Amylase |
0.1 |
| MA/AA |
1.6 |
| CMC |
0.4 |
| PVP |
0.8 |
| Photoactivated bleach (ppm) |
27 ppm |
| Brightener 1 |
0.19 |
| Brightener 2 |
0.04 |
| Perfume |
0.3 |
| Silicone antifoam |
2.4 |
| Minors/misc to 100% |
|
Example 3
[0193] The following are detergent formulations, according to the present invention where
J is a phosphorus-containing detergent composition, K is a zeolite-containing detergent
composition and L is a compact detergent composition:
| |
J |
K |
L |
M |
| Blown Powder |
|
|
|
|
| STPP |
8.0 |
- |
12.0 |
- |
| Zeolite A |
- |
14.0 |
- |
7.0 |
| C45AS |
4.0 |
- |
4.0 |
5.0 |
| QAS I |
- |
1.0 |
- |
- |
| MBAS 17. 1.5 |
4.0. |
11.0 |
10.0 |
6.0 |
| SASDE2S |
2.0 |
- |
- |
- |
| C25 AE3S |
- |
1.0 |
- |
1.0 |
| MA/AA |
- |
1.0 |
- |
1.0 |
| MA/AA 2 |
2.0 |
- |
1.0 |
- |
| LAS |
14.0 |
2.0 |
3.0 |
1.6 |
| TAS |
- |
4.0 |
2.0 |
- |
| Silicate |
1.0 |
3.0 |
3.0 |
- |
| CMC |
1.0 |
1.0 |
0.5 |
1.0 |
| Brightener 2 |
0.2 |
0.2 |
0.2 |
0.2 |
| Soap |
1.0 |
- |
- |
1.0 |
| DTPMP |
0.4 |
0.4 |
0.2 |
0.4 |
| Spray On |
|
|
|
|
| C45E7 |
- |
2.5 |
- |
- |
| C25E3 |
2.5 |
- |
4.0 |
1.5 |
| Silicone antifoam |
0.3 |
0.3 |
0.3 |
0.3 |
| Perfume |
0.3 |
0.3 |
0.3 |
0.3 |
| Dry additives |
|
|
|
|
| QEA |
- |
0.5 |
1.0 |
- |
| Carbonate |
6.0 |
13.0 |
15.0 |
13.0 |
| PB4 |
18.0 |
18.0 |
10.0 |
- |
| PB1 |
4.0 |
4.0 |
- |
- |
| NOBS |
3.0 |
4.2 |
1.0 |
- |
| Photoactivated bleach |
0.02 |
0.02 |
0.02 |
0.02 |
| Manganese catalyst |
- |
- |
0.5 |
- |
| Protease |
1.0 |
1.0 |
1.0 |
1.0 |
| Lipase |
0.4 |
0.4 |
0.4 |
0.4 |
| Amylase |
0.25 |
0.30 |
0.15 |
0.3 |
| Dry mixed sodium sulfate |
3.0 |
3.0 |
5.0 |
3.0 |
| Balance (Moisture & Miscellaneous) |
100.0 |
100.0 |
100.0 |
100.0 |
| Density (9/litre) |
630 |
670 |
670 |
670 |
Example 4
[0194] The following are detergent formulations according to the present invention:
| |
N |
P |
| LAS |
- |
8.0 |
| TAS |
- |
4.0 |
| MBAS 16.5, 1.8 |
15.0 |
6.0 |
| C45AS |
4.0 |
6.0 |
| MES |
3.0 |
- |
| QAS II |
0.4 |
1.0 |
| TFAA |
- |
- |
| C25E5/C45E7/C2 5E3 |
- |
- |
| STPP |
16.0 |
8.0 |
| Silicate |
2.0 |
5.0 |
| Carbonate |
13.0 |
4.0 |
| Bicarbonate |
- |
- |
| DTPMP |
0.7 |
- |
| SRP1 |
0.3 |
- |
| MA/AA |
2.0 |
- |
| AA |
- |
2.0 |
| CMC |
0.8 |
0.4 |
| Protease |
0.8 |
0.5 |
| Amylase |
0.8 |
- |
| Lipase |
0.2 |
0.2 |
| Cellulase |
0.15 |
- |
| Photoactivated bleach (ppm) |
70ppm |
- |
| Brightener 1 |
0.2 |
0.08 |
| PBt 1 |
6.0 |
- |
| NACA |
- |
- |
| NAC OBS |
2.0 |
0.9 |
| Balance (Moisture and Miscellaneous) |
100 |
100 |
Example 5
[0195] The following is a detergent formulation according to the present invention:
| |
R |
| Blown Powder |
|
| MBAS 16.5, 1.8 |
- |
| MBAS 17,2.6 |
6.0 |
| Zeolite A |
8.0 |
| Sodium sulfate |
19.0 |
| MA/AA |
1.0 |
| MES |
- |
| LAS |
10.0 |
| C45AS |
3.0 |
| Silicate |
- |
| Soap |
- |
| Brightener 1 |
0.2 |
| Carbonate |
8.0 |
| Spray On |
|
| C45E5 |
1.0 |
| Dry additives |
|
| PVPVI/PVNO |
0.5 |
| Protease |
1.0 |
| Lipase |
0.4 |
| Amylase |
0.1 |
| Cellulase |
0.1 |
| NOBS |
- |
| NAC OBS |
- |
| Sodium sulfate |
- |
| Balance (Moisture and Miscellaneous) |
100 |
Example 6
[0196] The following are high density and bleach-containing detergent formulations according
to the present invention:
| |
U |
V |
W |
| Blown Powder |
|
|
|
| Zeolite A |
- |
7.0 |
10.0 |
| Sodium sulfate |
0.0 |
5.0 |
0.0 |
| LAS |
10.0 |
- |
10.0 |
| C45AS |
3.0 |
2.0 |
4.0 |
| QAS |
- |
- |
1.5 |
| DTPMP |
0.4 |
0.4 |
0.4 |
| CMC |
0.4 |
0.4 |
0.4 |
| MA/AA |
4.0 |
2.0 |
2.0 |
| MBAS 6.5, 1.8 |
5.0 |
8.0 |
4.0 |
| Agglomerates |
|
|
|
| LAS |
3.0 |
1.0 |
1.0 |
| TAS |
2.0 |
2.0 |
1.0 |
| Silicate |
3.0 |
3.0 |
4.0 |
| Zeolite A |
8.0 |
5.0 |
5.0 |
| Carbonate |
8.0 |
8.0 |
4.0 |
| Spray On |
|
|
|
| Encapsulated Perfume |
0.3 |
0.3 |
0.3 |
| C25E3 |
2.0 |
- |
2.0 |
| Dry additives |
|
|
|
| QEA |
- |
- |
0.5 |
| Citrate |
5.0 |
- |
2.0 |
| Bicarbonate |
- |
3.0 |
- |
| Carbonate |
8.0 |
15.0 |
10.0 |
| NAC OBS |
6.0 |
- |
5.0 |
| Manganese catalyst |
- |
- |
0.3 |
| NOBS |
- |
2.0 |
- |
| PB1 |
14.0 |
7.0 |
10.0 |
| Polyethylene oxide of MW 5,000,000 |
- |
- |
0.2 |
| Bentonite clay |
- |
- |
10.0 |
| Citric acid |
- |
1.0 |
0.5 |
| Protease |
1.0 |
1.0 |
1.0 |
| Lipase |
0.4 |
0.4 |
0.4 |
| Amylase |
0.6 |
0.6 |
0.6 |
| Cellulase |
0.6 |
0.6 |
0.6 |
| Silicone antifoam |
5.0 |
5.0 |
5.0 |
| Dry additives |
|
|
|
| Sodium sulfate |
0.0 |
3.0 |
0.0 |
| Balance (Moisture and Miscellaneous) |
100.0 |
100.0 |
100.0 |
| Density (g/litre) |
850 |
850 |
850 |
Example 7
[0197] The following granular detergent formulations are examples of the present invention.
| |
AJ |
| Blown powder |
|
| MES |
- |
| LAS |
3.0 |
| C45AS |
- |
| C46AS |
- |
| C45AE35 |
3.0 |
| MBAS14.5,1.7 |
- |
| Zeolite A |
6.0 |
| MA/AA MA/AA2 |
- |
| AA |
1.0 |
| Sodium sulfate |
13.3 |
| Silicate |
1.0 |
| Carbonate |
8.0 |
| QEA |
0.5 |
| PEG 4000 |
1.5 |
| Brightener |
0.3 |
| Spray on |
|
| C25E5 |
- |
| Perfume |
0.3 |
| Agglomerates |
|
| C45AS |
5.0 |
| LAS |
2.0 |
| MBAS17,2.0 |
- |
| Zeolite A |
7.5 |
| HEDP |
2.0 |
| Carbonate |
4.0 |
| PEG 4000 |
0.5 |
| Misc (water etc) |
2.0 |
| Dry additive |
|
| NOBS TAED |
- |
| |
2.0 |
| PB4 |
2.0 |
| Carbonate |
2.5 |
| Cumeme sulfonic acid |
2.0 |
| Lipase |
0.05 |
| Cellulase |
0.2 |
| Amylase |
- |
| Protease |
1.6 |
| PVPVI |
- |
| PVNO |
- |
| SRP1 |
- |
| Silicone antifoam |
0.2 |
Example 9
[0198]
| |
AL |
AO |
| C45AS |
5.1 |
4.1 |
| C25AES |
1.0 |
1.0 |
| LAS |
6.6 |
1.7 |
| C25E3/C25E5 |
4.7 |
4.7 |
| MBAS 16.5, 1.7 |
5.0 |
5.9 |
| QAS |
1.15 |
1.7 |
| Zeolite A |
10.7 |
16.7 |
| SKS-6 |
9.0 |
3.0 |
| Citric acid |
1.5 |
1.5 |
| MA/AA |
0.6 |
0.6 |
| MA/AA 3 |
- |
- |
| AA |
- |
- |
| EDDS |
0.3 |
0.3 |
| HEDP |
0.5 |
0.5 |
| Carbonate |
12.5 |
12.5 |
| Silicate |
0.8 |
0.8 |
| PB1 |
- |
- |
| NACA-OBS |
2.75 |
2.7 |
| PC |
17.3 |
17.3 |
| NOBS |
2.7 |
- |
| TAED |
3.5 |
3.5 |
| Protease |
0.3 |
0.3 |
| Lipase |
- |
- |
| Cellulase |
0.2 |
0.3 |
| Amylase |
0.3 |
0.3 |
| Brightener |
0.06 |
0.06 |
| SRP1 |
0.2 |
02 |
| PEG |
- |
- |
| Sulfate |
6.4 |
6.0 |
| CMC |
0.5 |
0.5 |
| MgSO4 |
0.13 |
0.13 |
| Photobleach |
0.0026 |
0.0026 |
| Silicone anti-foam |
0.21 |
0.21 |
| Perfume |
0.55 |
0.55 |
Example 10
[0199] The following laundry detergent composition AT is prepared in accord with the invention:
| |
AT |
| MBAS 16.5, 1.7 |
5.5 |
| C45 AS |
4 |
| C45E1S |
1 |
| LAS |
4 |
| C16 SAS |
- |
| MES |
- |
| C23E6.5 |
1.5 |
| Zeolite A |
14.0 |
| AA |
2.3 |
| Carbonate |
25.0 |
| Silicate |
0.6 |
| Perborate |
1.0 |
| Protease |
0.3 |
| Cellulase |
0.3 |
| SRP1 |
0.4 |
| Brightener |
0.2 |
| PEG |
1.6 |
| Sulfate |
5.5 |
| Silicone Antifoam |
0.42 |
| Moisture & Minors |
---Balance--- |
| Density (g/L) |
660 |