Technical Field
[0001] The present invention relates to a low-profile traction machine used for an elevator
without a machine room, and also relates to a low-profile traction machine for an
elevator, in which the construction thereof is simplified, and smaller thickness and
lighter weight are achieved.
Background Art
[0002] As a conventional low-profile traction machine used for an elevator without a machine
room, for example, a low-profile traction machine disclosed in Japanese Patent Laid-Open
No. 2000-289954 has been known. In this low-profile traction machine, a main rope
is wound around a drive sheave. The drive sheave is rotated by a stator winding and
an armature, and thus the main rope is driven by a frictional force, by which a car
and a counter weight are moved vertically in the opposite direction to each other.
When the car of the elevator arrives at a predetermined floor, an electromagnet is
de-energized, and a spring force of brake spring is transmitted to a braking surface
via a brake arm, a spherical washer, and a brake shoe, by which the traction machine
is stopped.
[0003] The conventional low-profile traction machine thus configured requires many parts,
and also is required to machine component parts with high accuracy and assemble them
to reduce increased weight and manufacturing error due to the combination of component
parts, which results in an increase in cost. Also, the thickness of the whole machine
increases. An elevator without a machine room, in which a traction machine is provided
between a shaft wall and a car has a problem in that the increase in thickness of
the traction machine leads to an increase in the area of shaft in a horizontal cross
section.
Disclosure of the Invention
[0004] The present invention has been made to solve the above problems, and accordingly
an object thereof is to provide a low-profile traction machine for an elevator, in
which the construction thereof is simplified and the number of component parts is
reduced, and the thickness in the width direction is decreased, by which smaller thickness
and lighter weight are achieved, the degree of freedom of installation location is
improved, and the area of shaft in a horizontal cross section is decreased.
Brief Description of the Drawings
[0005]
Figure 1 is a front view of a low-profile traction machine for an elevator in accordance
with the embodiment 1 of the present invention.
Figure 2 is a sectional view of the low-profile traction machine for an elevator in
accordance with the embodiment 1 of the present invention.
Figure 3 is an enlarged sectional view of a bearing portion shown in Figure 2.
Best Mode for Carrying Out the Invention
[0006] To explain the present invention in more detail, an embodiment 1 will be described
with reference to the accompanying drawings.
[0007] Figure 1 is a front view of a low-profile traction machine for an elevator in accordance
with the embodiment 1 of the present invention, Figure 2 is a sectional view of the
low-profile traction machine for an elevator in accordance with the embodiment 1 of
the present invention, and Figure 3 is an enlarged sectional view of a bearing portion
shown in Figure 2.
[0008] In the figures, a basic body 202 formed so as to be thin in the axial direction houses
a part of a rotating body 219, described later, at the outer periphery. The basic
body 202 also has an opening fringe part 203 forming a space for housing a stator
218, and has a bottom face 204 substantially flush with the tip end of the opening
fringe part 203. In the central portion of the basic body 202, a bearing support part
205 for a bearing 240 is provided to rotatably support a main shaft 217. That is to
say, the bearing support part 205 for supporting the main shaft 217 is connected to
the bottom face 204 of the basic body 202. On the inside of the opening fringe part
203 at the outer periphery of the basic body 202, the stator 218 is provided together
with a stator winding. The cup-shaped rotating body 219 is arranged so that a part
thereof is fitted in the basic body 202, by which the thickness of the whole of traction
machine is decreased. The rotating body 219 is formed integrally with a drive sheave
220 on the outer peripheral face on the opposite side of the bottom face 204 of the
basic body 202, and is fittingly connected to the outside of a flange part 217a of
the main shaft 217. That is to say, the traction machine is formed by the bearing
support part 205 formed in a cantilever form from the basic body 202 and the rotating
body 219 integrated with the drive sheave 220 supported by the bearing 240 mounted
in the bearing support part 205, and the rotating body 219 and the basic body 202
are installed so as to be close to each other. Therefore, a traction machine constructed
in a thin shape in the axial direction can be obtained. Also, since an attachment
face of the main shaft 217 is interposed between the rotating body 219 and the basic
body 202, the connecting portion between the rotating body 219 and the main shaft
217 is configured so that the rotating body 219 can be attached and detached from
the left-hand side in FIG. 2, so that the rotating body 219 can be assembled or replaced
easily by merely installing or removing fastening screws. A portion that is formed
integrally with the drive sheave 220 on the opening fringe part side of the rotating
body 219 and has a larger diameter than the outside diameter of the drive sheave is
housed in the opening fringe part 203 of the basic body 202, and a rotor 221 is provided
on the outer peripheral face of the larger-diameter portion. This rotor 221 is arranged
so as to be opposed to the stator 218. The main shaft 217 is supported by a bearing
support part 205 integrally formed in the central portion of the bottom face 204 of
the basic body 202, which is arranged close to and in parallel with a rib face 220a
of the rotating body 219. In an end portion of the bearing support part 205, a bearing
stopper 205a is provided to determine the position of the outer race of the bearing
240. The main shaft 217 is provided with a bearing inner race stopper 217a for determining
the position of the inner race of the bearing 240. The bearing 240 is provided with
a bearing nut 241 for fixing the inner race of the bearing 240 to the main shaft 217
and a bearing holder 242 for fixing the outer race of the bearing 240 to the bearing
support part 205, so that the positional relationship between the main shaft 217 and
the basic body 202 is set by the fixing of the bearing nut 241 and the bearing holder
242. The inner and outer races of the bearing 240 must be fixed. When the traction
machine is assembled, the bearing 240 is inserted between the main shaft 217 and the
inside diameter portion of the bearing support part 205, and the inner race side and
the outer race side of the bearing 240 are fixed by the bearing nut 241 and the bearing
holder 242, respectively. Both of the assembling operations can be performed from
the side opposite to the sheave without reversing the traction machine each time the
screws are tightened, so that the assembling time can be shortened. An electromagnetic
brake 222 is configured so that fields 222a of electromagnet arranged at the right
and left are integral. The electromagnetic brake 222 includes an electromagnet armature
222b, a threaded rod 222c which is fixed to the armature 222b and has a spherical
face at the tip end, and a spherical washer 222d which is in spherical contact with
the spherical face of the threaded rod 222c. A brake shoe 226 which comes into contact
with a braking surface 291 of the rotating body 219 when the brake is applied is configured
so as to be held in contact with the threaded rod 222c by a plate spring 222e installed
to the brake shoe 226. A cutout part 202a is provided at a position of the basic body
202 corresponding to the position at which the brake shoe 226 of the rotating body
219 is arranged. The cutout part 202a plays a role of a stopper for holding a load
applied to the brake shoe 226 when the brake is applied. Specifically, the brake shoe
226 is pressed on the braking surface 291 by a brake spring 225, which produces brake
torque. At this time, on the brake shoe 226, a force is generated in the tangential
direction of the braking surface 291, and this force is borne by the cutout part 202a
of the basic body 202. A construction in which, when the electromagnet for braking
is de-energized, the armature 222b and the brake shoe 226 are moved linearly by the
brake spring 225 with the cutout part 202a of the basic body 202 being a guide is
called a direct-acting type. The features of this direct-acting type are simple construction,
low cost, and high reliability. Also, this type has an advantage that even when only
one of the right and left brakes is operated, the brake torque value is not changed
by the direction of rotation. Between the bearing support part 205 and the main shaft
217, an oil seal 243 is provided so that the oil supplied to the bearing 240 is prevented
from intruding onto the braking surface 219 of the brake. A main rope 212 is wound
around the drive sheave 220, and though the illustration is omitted, a car and a counter
weight are connected to both ends of the main rope 212. In the low-profile traction
machine for an elevator, which is constructed as described above, the bearing support
part 205 and the bottom face 204 of the basic body 202 for supporting the bearing
support part 205 are arranged close to the drive sheave 220 subjected to a high load,
by which the load applied to the bearing support part 205 is reduced though the main
shaft 217 is supported in a cantilever form. Also, the bearing support part 205 is
arranged within (on the inside of) the drive sheave 220. Therefore, the function and
configuration are the same as those of the conventional traction machine. Specifically,
the main rope 212 suspending the car and counter weight is driven by a motor consisting
of the stator and the rotor in a state of being wound around the drive sheave 220
with friction, by which the car and the counter weight are moved vertically in the
direction opposite to each other. Also, the electromagnet field 222a for paired right
and left brakes, which presses the braking surface 291 formed on the inner peripheral
surface of the larger-diameter portion on the opening fringe part side of the rotating
body 219 by the brake shoes 226, is integrally fixed to the bottom face 204 of the
basic body 202, and the load applied to the brake shoe 226 when the brake is applied
is borne by the cutout part 202a of the basic body 202, so that the number of parts
can be reduced. Also, the reduction in the number of parts can decrease the manufacturing
manpower, simplify the maintenance, and further decrease the thickness of traction
machine.
Industrial Applicability
[0009] As described above, in the low-profile traction machine for an elevator in accordance
with the present invention, the number of parts constituting the traction machine
can be reduced, and hence the cost can be decreased. Also, additionally, smaller thickness
and lighter weight can be achieved, so that the degree of freedom of installation
location can be increased, and the space in a shaft in a horizontal cross section
can be decreased.
1. A low-profile traction machine for an elevator comprising:
a basic body; a main shaft provided on said basic body; a rotating body rotating by
being supported on said main shaft; a drive sheave formed on said rotating body; a
stator provided on said basic body; a rotor which is arranged at the outer periphery
of said rotating body so as to be opposed to said stator and forms a motor together
with said stator; a braking surface formed on said rotating body having a diameter
larger than the external shape of said drive sheave; and a brake which is arranged
so as to be opposed to said braking surface and is operated by being pressed on said
braking surface, wherein a bottom face of said basic body, which is connected to a
bearing support part for supporting the main shaft of said rotating body, and said
drive sheave are arranged close to each other, and the main shaft of said rotating
body is supported by the bearing support part of said basic body in a cantilever form.
2. The low-profile traction machine for an elevator according to claim 1, wherein said
bearing support part is arranged within said drive sheave.
3. The low-profile traction machine for an elevator according to claim 1, wherein a bearing
for supporting said main shaft is positioned by bearing positioning stoppers provided
on end faces of the bearing support part of said basic body and said main shaft respectively,
and a bearing nut and a bearing holder are arranged on the side opposite to said bearing,
thereby enabling said bearing to be assembled from the basic body side.
4. The low-profile traction machine for an elevator according to claim 3, wherein the
brake is housed in the basic body, an electromagnet for braking is fixed to the bearing
support part of said basic body, and a cutout part for housing a brake shoe is provided
along the inner periphery of the rotating body of said basic body so as to be used
as a stopper for said brake shoe when the brake is applied.
5. The low-profile traction machine for an elevator according to claim 4, wherein fields
for the right and left electromagnets for brake are integrally formed.
6. The low-profile traction machine for an elevator according to claim 5, wherein the
right and left brakes each have a construction of a direct-acting type.
7. The low-profile traction machine for an elevator according to any one of claims 1
to 5, wherein a connecting portion between said rotating body and said main shaft
is arranged on the outside of a flange part of said main shaft.
8. The low-profile traction machine for an elevator according to claim 7, wherein an
oil seal for preventing oil from intruding onto the braking surface is provided between
the outer periphery of the bearing support part of said basic body and a part of said
main shaft.