[0001] The invention relates to an installation for carrying out operations on or in a substrate,
such as driving into the substrate or extracting from the substrate a slim object,
such as a sheet pile or a pile, comprising a mobile chassis, a leader supported on
the chassis, an auxiliary device, support means for supporting the auxiliary device
in such a way that this can move in the longitudinal direction of the leader and can
be turned with respect to the leader about an axis of rotation essentially parallel
to the leader, as well as gripper means for gripping an object and/or equipment to
be handled. The auxiliary device can, for example, have a head that can engage on
the object for transferring vibrations and/or forces directed downwards or, alternatively,
directed upwards.
[0002] Such an installation is disclosed in DE-A 2600173. The support means thereof are
constructed as a carriage that can move up and down along the leader. The leader is
immovable with respect to the superstructure, whilst the support means have a turning
device by means of which, for example, sheet piles can be turned about a vertical
axis. This is important because the vibratory device or pressure device used with
this in fact has a slot-shaped mouth, which is placed on the upper edge of the sheet
pile. If the installation is set up slightly at an angle with respect to the sheet
pile, the vibratory device therefore has to be turned accordingly in order to allow
the mouth to engage in the correct manner on the sheet pile.
[0003] The disadvantage of the known installation is that the rotatable construction of
the leader is technically difficult. The whole construction is rather heavy and furthermore
the rotary mounting takes up a large amount of space. As a result of this the leader
is at a relatively large distance from the superstructure, which adversely affects
the stability. Particularly where there is limited space for manoeuvring the bulky
chassis on caterpillar tracks, it is then not easily possible to arrange for the head
to engage in the correct manner on the sheet pile. An additional disadvantage is that
the sheet piles are turned about their own longitudinal axis, as a result of which
the use of such an installation can be difficult. In addition, the sheet piles have
to have a limited transverse dimension, because otherwise they collide with the adjacent
leader.
[0004] The aim of the invention is therefore to provide an installation of the abovementioned
type that does not have these disadvantages. Said aim is achieved in that the gripper
means are situated at some distance from the axis of rotation of the support means.
[0005] The support means can consist of at least a part of a rotationally symmetrical support
that can move in the longitudinal direction of the leader, as well as a carriage that
is supported on the support and can be moved in the peripheral direction over the
support and to which the auxiliary device is attached.
[0006] As a result of arranging the support at some distance from the leader, the auxiliary
device can be turned through a larger angle. The advantage of this is that the chassis
does not have to be positioned as accurately with respect to the place where the sheet
piles have to be driven in or, alternatively, have to be extracted, which appreciably
extends the possibilities for use of the installation. Moreover much wider sheet piles
can be used because the turning of these takes place around the leader.
[0007] The support can be constructed in various ways. It is important that the carriage
consists of a part of a rotationally symmetrical body, the curvature of which is matched
to the curvature of the support. Furthermore, the dimension in the peripheral direction
of the carriage is preferably less than the corresponding dimension of the support.
In that case the carriage can be stably supported by the support preferably over the
entire turning range. Such stable support is of great importance considering, on the
one hand, the large forces to which the construction is subjected and, on the other
hand, the powerful vibration load and the like that could lead to fatigue.
[0008] Preferably the curved surfaces of the support and the carriage facing one another
are supported with respect to one another by sliding members, such as plastic strips.
Furthermore, the support and the carriage can have a partially cylindrical shape and/or
a partially conical shape. Preferably the support has two edges situated in parallel
planes and facing away from one another at the top and the bottom and the carriage
has mounting means engaging around these edges. The carriage can have at least one
motor as well as drive means driven by the motor for rotating the carriage with respect
to the support.
[0009] The support can have at least one plate oriented transversely to the axis of the
support, in which plate the cross-sectional contour of the leader has been cut out.
One or more of such plates provide the support with sufficient stiffness against deformation
of the rotationally symmetrical surface thereof so that the carriage can function
without any interference.
[0010] Although an auxiliary device in the form of a vibratory device is mentioned above,
other variants are also conceivable such as a pressure device, drill, pile-driver
or combinations thereof.
[0011] The invention will be explained in more detail with reference to an illustrative
embodiment shown in the figures.
[0012] Figure 1 shows a side view of the installation according to the invention.
[0013] Figure 2 shows a plan view of the leader, the auxiliary device as well as the support
means according to the invention.
[0014] Figure 3 shows a cross-section according to III-III in Figure 2.
[0015] Figure 4 shows a plan view of another embodiment of the installation according to
the invention.
[0016] Figure 5 shows a larger scale view of the support device as used in the embodiment
according to Figure 4.
[0017] The installation according to the invention shown in Figure 1 comprises in the known
manner a mobile chassis 1 that consists of a pair of caterpillar tracks 2 as well
as a superstructure 25 supported thereon. On the superstructure 25, the leader indicated
in its entirety by 3 is supported and stabilised by means of the stays 4. An auxiliary
device indicated in its entirety by 6 is supported by a support device 7, which in
turn can be slid in the longitudinal direction along the leader by means of a hoisting
cable 5. This hoisting cable 5 is run around the cable pulley 24 (see Figure 3) of
the support device 7. In the situation shown in Figure 1, the auxiliary device 6 is
coupled to a sheet pile 8 that has to be driven into the substrate 9 on which the
chassis 1 is positioned. The auxiliary device 6 can exert a pushing or pulling force
on the sheet pile 8 as will be explained below.
[0018] In Figures 2 and 3, the leader 3, the support device 7 and the auxiliary device 6
are shown from above. The leader 3 has four columns 10, 11 connected together by the
cross-links 12. The auxiliary device 6 is supported, by elongated sliding strips 26,
with respect to the leader 3 by the support device 7 so that it can be slid in the
longitudinal direction. For this purpose, according to the invention the support device
7 has a support 12 that in the present embodiment is made partially cylindrical and
is stabilised by a number of plates 13 situated at some distance from each other in
the longitudinal direction. A contour 14 that approximately corresponds to the contour
of the leader such as determined by the columns 10, 11 and the cross-links 27 is cut
out of these plates 13. The elongated strips 26 are fixed to the plates 13 and provide
sliding support on the columns 10, 11.
[0019] The carriage 15 is supported with respect to the support 12 so that it can turn.
As shown in Figure 3 the carriage 15 has hooked edges 16, 17 at the top and bottom
thereof, which hook over the neighbouring edges of the support 12. The carriage 15
is in particular supported on the sliding strips 18 (in the peripheral direction)
and 19 (in the longitudinal direction). The carriage 15 also has four motors 20, each
of which interact with the external surface of the support 12 by means of a friction
wheel 21. By powering the motors 20, the carriage 15 can be turned into the positions
shown in Figure 2 and all intermediate positions.
[0020] The auxiliary device 6 has an intermediate piece 22, a pressure block 23 as well
as a mouth 27 that can engage on the top of one or more sheet piles. The intermediate
piece 22 can optionally be made as vibratory device.
[0021] As a result of the construction of the support device 7 with a rotationally symmetrical
support 12 that largely surrounds the leader 3 and the carriage 15 that can be slid
with respect thereto in the peripheral direction, the auxiliary device 6 can be turned
through a relatively large angle, in the example shown even 180°. Consequently the
installation according to the invention can be used in a flexible manner under conditions
in which the space for manoeuvring is limited when handling sheet piles. The leader
3 does not have to be modified in order to obtain the ability for the auxiliary device
6 to turn. Every standard version of the leader is therefore suitable for use of the
auxiliary device 6 according to the invention. The advantage of this is that the costs
of such a fixed, standard version of the leader are appreciably lower than those of
a version that can turn. The stability of a fixed leader is also greater, as explained
above.
[0022] In the variant in Figures 4 and 5 it can be seen that the installation according
to the invention can approach and handle the sheet piles 8 in all manner of different
orientations. The carriage 15 can in this case be turned in a variety of desirable
directions of rotation, such that, independently of the orientation of the longitudinal
direction of the superstructure 25, the auxiliary device can nevertheless still be
oriented in the correct manner with respect to the sheet piles 8 concerned. It can
also be seen that sheet piles, or panels of sheet piles, with an appreciable width
can be used. The auxiliary device 6 can also have a fairly large width, without this
colliding with the leader when being turned.
1. Installation for carrying out operations on or in a substrate, such as driving into
the substrate (9) or extracting from the substrate a slim object, such as a sheet
pile (8) or a pile, comprising a mobile chassis (1), a leader (3) supported on the
chassis (1), an auxiliary device (6), support means (7) for supporting the auxiliary
device (6) in such a way that this can move in the longitudinal direction of the leader
and can be turned with respect to the leader (3) about an axis of rotation essentially
parallel to the leader (3), as well as gripper means (27) for gripping an object and/or
equipment to be handled, characterised in that the gripper means (27) are situated at some distance from the axis of rotation of
the support means (7).
2. Installation according to Claim 1, wherein the support means (7) consist of at least
a part of a rotationally symmetrical support (12) that can move in the longitudinal
direction of the leader (3), as well as a carriage (15) that is supported on the support
(12) and can be moved in the peripheral direction over the support (12) and to which
the auxiliary device (6) is attached.
3. Installation according to Claim 2, wherein the carriage (15) consists of a part of
a rotationally symmetrical body, the curvature of which is matched to the curvature
of the support (12).
4. Installation according to Claim 3, wherein the dimension in the peripheral direction
of the carriage (15) is less than the corresponding dimension of the support (12).
5. Installation according to Claim 3 or 4, wherein the curved surfaces of the support
(12) and the carriage (15) facing one another are supported with respect to one another
by sliding members (18, 19).
6. Installation according to Claim 5, wherein the sliding members comprise sliding strips
(18, 19).
7. Installation according to one of Claims 3 - 6, wherein the support (12) and the carriage
(15) have a partially cylindrical shape.
8. Installation according to one of Claims 3-7, wherein the support and the carriage
have an at least partially conical shape.
9. Installation according to Claim 8, wherein the support and the carriage have a double
conical shape, comprising in each case two cones, the bases of which face one another.
10. Installation according one of Claims 3 - 9 wherein the support and the carriage are
dished-shaped.
11. Installation according to one of the preceding claims, wherein the support (12) has
two edges situated in parallel planes and facing away from one another at the top
and the bottom and the carriage (15) has suspension means (16, 17) engaging around
these edges.
12. Installation according to one of the preceding claims, wherein the carriage (15) has
at least one motor (20) as well as drive means (21) driven by the motor (20) for rotating
the carriage (15) with respect to the support (12).
13. Installation according to Claim 12, wherein the motor (20) has a wheel (21) that engages
on the support (12).
14. Installation according to one of the preceding claims, wherein the support (12) has
guides (26) for guiding the support along the leader (3) in the longitudinal direction.
15. Installation according to one of the preceding claims, wherein the support (12) is
suspended so that it can be moved up and down by means of a hoisting device (5, 24).
16. Installation according to one of the preceding claims, wherein the support (12) has
at least one disc (24) for moving the support (12) along the leader (13) by means
of a winch cable.
17. Installation according to one of the preceding claims, wherein the auxiliary device
(6) has a mouth (27) that can engage on the object for transferring vibrations and
forces directed downwards or, alternatively, directed upwards.
18. Installation according to one of the preceding claims, wherein the support (12) has
at least one plate (13) oriented transversely to the axis of the support (12), in
which plate the cross-sectional contour (14) of the leader (13) has been cut out.