[0001] The present invention relates to a device to obtain a bevel (or "fillet") along an
edge of a slab or plate of glass, marble, stone or ceramic material and the like,
wherein such edge is defined between a face and a side rim of the plate, said device
being of the type as per the preamble of claim 1.
[0002] The present invention particularly relates to a device of the type wherein said means
for performing the bevel include:
- at least a grinding wheel-tool,
- a spindle on which the grinding wheel-tool is mounted,
- an electric motor for driving the rotation of the spindle,
- a frame carrying the electric motor and movably mounted on a support structure in
a direction parallel to the axis of the spindle, and
- control means of the axial movement of the frame relative to the support structure.
[0003] The devices of the type above-described are known and used for performing, for example,
bevels along edges of glass plates. Such known devices allow to perform bevels with
a fixed slant of 45° relative to the horizontal line of the working plane. They are
typically used in grinding machines which include simultaneously performing the grinding
of one or two couples of opposite edges of a glass plate.
[0004] In particular are known and used since long machines of the type above-mentioned,
called "bilateral" machines, which include a first working assembly for performing
the working of a first couple of rims of a glass plate, and a second working assembly,
downstream of the first one, for performing the working of the remaining couple of
rims of the plate.
[0005] The aim of the present invention is to carry out a device having all the features
which have been shown at the beginning of the present description and which does not
show the drawbacks above-mentioned. More generally, an object of the invention is
to carry out a device which ensures to perform a bevel along an edge of a plate with
relatively simple and inexpensive means, and which is also characterized by a high
use flexibility.
[0006] A device as set forth in the preamble of claim 1 is known from
US-A-4 060 938.
[0007] In view of attaining these and further purposes, the object of the invention is a
device having all the features of claim 1.
[0008] In the preferred embodiment, said means for performing the bevel include:
- at least a grinding wheel-tool,
- a spindle on which the grinding wheel-tool is mounted,
- an electric motor for driving the rotation of the spindle,
- a frame carrying the electric motor and movably mounted on a support structure in
a direction parallel to the axis of the spindle, and
- control means of the axial movement of the frame relative to the support structure,
said device being further characterized in that the aforesaid support structure is
swingingly mounted on said fixed structure around said axis of oscillation.
[0009] Thanks to the aforesaid features, the device according the invention allows to easily
perform bevels of any slants, with the use of a machine having the general configuration
above-described.
[0010] The possibility of setting, as one wishes, the slant of the bevel is particularly
advantageous when two edges placed stepwise along an edge of the plate have to be
worked with a single grinding wheel-tool. In this case, in fact, the slant of the
bevels along the two edges must correspond to that of a plane tangent to the two edges,
such slant being in general other that 45°.
[0011] Finally, the possibility of carrying out with relatively simple and economic means
glass plates with worked and square edges, having bevels with a slant even different
from 45°, opens up new prospects of architectural glasses in the building field, where
there is the need of employing glass plates as structural components, as well as mechanical
components for bonding and fixing these plates, but where such a need involves the
ability of obtaining slants of the bevels of any value.
[0012] It is further to be considered that the use of rotary grinding wheel-tools orientable
according to different inclinations is already known in so-called "rectilinear" grinding
machines, wherein the glass plate is moved by maintaining it in a plane susbtantially
vertical, or in the machines, called "bisector", of the type with vertical or horizontal
arrangement of the plates.
[0013] However, the present invention covers the application of this concept to a machine
of the class stated at the beginning of the present description.
[0014] Further features and advantages of the invention will result from the following description
with reference to the enclosed drawings, which are given by mere way of not limiting
example, wherein:
- figure 1 is a diagrammatic perspective view of a device according to the invention,
- figure 2 is a sectional view of the device of figure 1 in a plane normal to the advancing
direction of the plate,
- figure 3 is a further sectional view of the device of figure 1 in a further plane
normal to the advancing direction of the plate as well,
- figures 4 and 5 are views in an enlarged scale showing two possible uses of the device
according to the invention, and
- figure 6 is an exploded view of a part of the device of figure 1.
[0015] In figure 1, numeral 1 generally shows a preferred embodiment of the device according
to the invention. The figure only shows the device arranged for working a side rim
2 of a glass plate L, a device completely similar being preferably arranged for working
the opposite side (not visible in the drawing) of the plate. Furthermore, it is to
be considered that the device described and shown herein is preferably used in a machine
for working glass plates of the so-called "bilateral" type which has been above-mentioned.
However, it is apparent that the application of the invention is entirely general
and therefore the devices carried out according to the teachings of the present invention
can be used in machines of any type and in particular also in machines suitable for
performing the working of a single couple of opposite rims of the glass plate.
[0016] Finally, although the present description refers to the working of a glass plate,
the invention is also applicable to the working of slabs of marble, stone, gravestone
or ceramic materials and the like.
[0017] Still referring to figure 1, numeral 3 shows one of the closed-ring belts on which
the glass plate L is supported and which are driven for causing the advancing of the
glass plate L in the direction shown by the arrow A. The construction details relating
to these belts and the means for their operation are not described or shown herein,
as they can be carried out in any known way, and further as these details do not lay,
per se, in the ambit of the present invention. Moreover, the omission of these details
in the drawings makes these latter of a prompter and easy understanding.
[0018] The device 1, in the case of the preferred example shown herein, includes a fixed
structure 4 arranged on a side of the line along which the glass plate L is moved,
which includes two sides 5 consisting in plates arranged in parallel and spaced planes,
transversally to the advancing direction A. The two sides 5 support in an oscillating
way, as it will be described in detail below, a support structure 6 around an axis
of oscillation 7 which is parallel to the advancing direction A and which substantially
corresponds, in the use, with the upper edge of the side rim 2 of the plate L. The
support structure 6, which is rotatably mounted on the fixed structure 4 around the
axis 7, includes in turn (see figure 6) two sides 8 joined together by a central portion
9 and it is further equipped with a protection casing 33 of the structure from the
cooling liquid used during the working. The emission nozzles of the liquid and the
relative feeding system are not shown herein. The casing 33 has two sides 33a (only
one is visible in figure 6) from which tubular casings 32 with a substantially semicircular
section are protruding. The central portion 9 supports three assemblies 10, 11, 12
for supporting and controlling three grinding wheel-tools 13, 14, 15. The two tools
13, 14 are two abrasive tools having the cup conformation visible for example in figure
2, assigned for carrying out a bevel along the upper edge of the longitudinal rim
2 of the plate L during the advancing of the plate, while the tool 15 is a tool also
having a cup conformation but with a function of polishing of the blunt edge (visible
in figure 3).
[0019] Figure 2 shows in greater detail the assembly 10 for supporting and controlling the
grinding wheel tool 13. In the following, the structure of such assebly will be described
in detail, being understood that the structure of the assembly 11 adjacent thereto
is completely similar. The grinding wheel-tool 13 is mounted on a spindle 16 driven
by an electric motor 17. The structure of the motor 17, with the spindle 16 associated
thereto is carried by a frame 18 which is movably mounted on the support structure
6 in the B direction shown in figure 2, parallel to the axis 16a of the spindle 16.
In the example shown, the movement of the frame 18 in the B direction is driven through
a coupling between a leadscrew 19 firmly connected with the frame 18 and a screw 20
which is threaded within the leadscrew 19 and is rotatably driven by an electric motor
21 through an angle box 22. The engine 21 and the box 22 have their structures firmly
connected with the support structure 6 which, as already above stated, is in turn
swingingly mounted on the fixed structure 4 of the device. The oscillation movements
of the oscillating support structure 6 relative to the fixed structure 4 around the
oscillation axis 7 are driven by a stationary electric motor 23 which drives a gear
24 (partly visible in figure 2) engaging a toothed sector 25. The toothed sector 25
is mounted on a structure stiffly connected with the oscillating structure 6a and
has a general circle arc-profile whose radius of curvature lays on the oscillation
axis 7.
[0020] As it will also be described below, the arrangement is such that the oscillation
axis 7 is substantially corresponding, or very close, to the upper edge of the side
rim 2 of the glass plate L.
[0021] In the use, by driving the electric motor 23 it is possible to cause an oscillation
of the oscillating structure 6 around the axis of oscillation 7 following to the engagement
of the gear 24 on the toothed sector 25. In this way, it is possible to adjust the
slant of the axis 16a of the grinding wheel-tool 13 and accordingly to obtain a bevel
with a corresponding slant along the upper edge of the rim 2 of the plate. The possibility
of moving the motor assembly 17 - spindle 16 in the B direction serves, on the contrary,
according to a technique per se known, for ensuring the proper positioning of the
tool upon the plate, also depending on the thickness of the plate which is worked
from time to time.
[0022] As already above stated, the assembly 11 is completely similar to the assembly 10,
while the assembly 12, carrying the polishing tool 15, is shown in figure 3. In this
figure, the parts corresponding to those of figure 2 are shown with the same numeral.
[0023] Basically, the assembly 12 shown in figure 3 differs from the assembly 10 above-described
in that here a power-driven control of the shifting of the tool 15 in the B direction
is not foreseen, but on the contrary, a pneumatic cylinder 26 which ensures that the
polishing tool 15 is constantly pressed against the rim of the glass plate during
the passage of this latter is arranged. In this case the frame 18 carrying the motor
17 is then freely slidably mounted by means of tracks 27 relative to the support structure
6, the fluid cylinder 26 being in turn mounted on the structure 6 and having a stem
28 operably connected with the frame 18.
[0024] Figures 4 and 5 show how the device according to the invention allows, thanks to
a proper adjustment of the slant angle of the tool, to perform bevels S along the
upper edge of the rim 2 of the plate having angles other than 45°. Figure 5 particularly
shows how the tool of the device according to the invention can simultaneously work
two edges S1, S2 arranged stepwise along the rim 2 of the plate, thus obtaining a
slant of these bevels which corresponds to the slant of the plane T tangent to the
two edges S1, S2.
[0025] Figure 6 shows the detail of the supports through which the fixed structure 4 supports
in an oscillating way the structure 6 around the axis of oscillation 7. In such a
figure it is shown how each side 5 of the fixed structure 4 exhibits a seat 5a with
a semicircular profile wich receives a pin 30 with a semicircular profile as well
having a fastening flange 31 which is fixed to the side 5. The pin 30 acts as a joint
pin, as it rotatably receives and supports a semi-bushing 34, with a substantially
circular profile, equipped with a flange 35 for the fastening to the relative side
8 of the oscillating structure 6. This semi-bushing 34 is housed in a seat 8a, with
a semicircular profile, obtained in the side 8. Thanks to the arrangement above-described,
the support structure 6 is swingingly mounted on the fixed structure 4 around the
aforesaid axis of oscillation, such axis substantially corresponding with the upper
edge of the longitudinal rim 2 of the glass plate. The advantage of the described
arrangement is to allow, in any case, the passage of the plate without interference
with the parts serving for the oscillating support of the structure 6.
[0026] In the use, the motor 23 is driven for positioning the oscillating assembly 6 according
to the desired angle, depending on the slant of the bevel that one wishes to obtain.
[0027] Of course, the electric motors of the device according to the invention are driven
by an electronic unit control according to a pre-established program, also depending
on the dimensions and particularly on the thickness of the plate to be worked. The
system is arranged in order to obtain a perfect coincidence of the axis of oscillation
7 with the upper edge of the rim 2 of the plate for a determined value of the plate
thickness. For plates with different thickness, the electronic control automatically
provides for repositioning the tool in the proper working position in contact with
the edge along which the bevel has to be obtained. In this condition, of course, the
axis of oscillation 7 will not be anymore corresponding with the edge of the plate,
but however it will be close thereto.
[0028] As it is apparent from the preceding description, the device according to the invention
is characterized by a relative structural simplicity and nevertheless it ensures a
high flexibility in the use by allowing to obtain plates with bevels (or "fillets")
having any slant, with the advantages which have been discussed hereinbefore.
[0029] Obviously, without prejudice to the principle of the invention, construction details
and embodiments could widely vary with respect to what has been described and shown
by mere way of example, however without leaving the scope of the claims.
1. Device to obtain a bevel along an edge of a plate (L) of glass, marble, stone or ceramic
materials and the like, wherein such edge is defined between a face and a side rim
(2) of the plate, said device including:
- means to feed a plate to be worked in an advancing direction substantially parallel
to said edge, and
- means carried by a fixed structure for performing the bevel along the edge of the
plate during the advancing of the plate,
wherein said means to obtain the bevel are adjustable in position through an oscillation
around an axis (7), parallel to said edge, and relative to said fixed structure (4)
for obtaining bevels with changeable slants,
characterized in that said feeding means are adapted to advance the plate with the latter arranged horizontally
and that said axis (7) of oscillation substantially corresponds, in the use, with
the edge to be worked of the plate (L).
2. Device according to claim 1, wherein said means to obtain the bevel include:
- at least a grinding wheel-tool (13, 14),
- a spindle (16) on which the grinding wheel-tool (13, 14) is mounted,
- an electric motor (17) for driving the rotation of the spindle (16),
- a frame (18) carrying the electric motor (17) and movably mounted on a support structure
(6) in a direction (B) parallel to the axis (16a) of the spindle (16), and
- control means (19-22) of the axial movement of the frame (18) relative to the support
structure (6),
characterized in that the aforesaid support structure (6) is swingingly mounted on said fixed structure
(4) around said axis (7) of oscillation.
3. Device according to claim 1 or 2, characterized in that control means (23-35) of said oscillation are foreseen.
4. Device according to claim 3, characterized in that said control means (23-25) of the oscillation include a stationary electric motor
(23), a toothed pinion (24) rotatably driven by the electric motor (23), and a toothed
sector (25) engaging with said toothed pinion (24), which is carried by the oscillating
structure (6) and which has a general circle arc-profile with a center of curvature
placed on said axis (7) of oscillation.
5. Device according to claim 4, characterized in that said fixed structure inlcudes two parallel and spaced sides (5) from which two respective
tubular pins (30), having a substantially semicircular section and received in a rotatably
way within two respective semi-bushings (34) carried by the aforesadi oscillating
structure (6) are protruded inwardly.
6. Device according to claim 1, characterized in that said axis (7) corresponds, in the use, to the edge to be worked of the plate (L)
in case such plate has a thickness of a predetermined value, whereby the axis of oscillation
(7) results, on the contrary, slightly spaced from the edge to be worked of the plate
(L), should the plate have a different thickness from said predetermined thickness.
7. Device according to claim 6, characterized in that control electronic means of electrically driven means are associated thereto for
adjusting the position of one or more tools (13, 14, 15), said control electronic
means being programmed for properly positioning said one or more tools taking into
account the difference between said predetermined value of the plate thickness and
the actual value of the thickness of the plate to be worked.
8. Device according to claim 4, characterized in that the oscillating structure (6) carries one or more control assembly (10, 11) of grinding
wheel-tools (13, 14) and a control assembly (12) of a tool (15) for the polishing
of the worked edge.
1. Vorrichtung zum Erhalten einer Fase entlang einer Kante einer Platte (L) aus Glas,
Marmor, Stein oder keramischen Materialien und dergleichen, worin ein solcher Rand
definiert ist zwischen einer Stirnfläche und einem Seitenrand (2) der Platte, die
Vorrichtung schließt ein:
- Mittel zum Zuführen einer zu bearbeitenden Platte in einer fortlaufenden Richtung
im Wesentlichen parallel zu der Kante und
- Mittel, getragen durch eine starre Struktur, zum Ausführen der Fase entlang der
Kante der Platte während dem Voranschreiten der Platte,
worin die Mittel zum Erhalten der Fase in Position justierbar sind durch eine Schwingung
um eine Achse (7), parallel zu der Kante, und relativ zu der starren Struktur (4)
zum Erhalten von Fasen mit veränderbaren Schrägen,
dadurch gekennzeichnet, dass die Zufuhrmittel angepasst sind, um die Platte voranzutreiben mit der letzteren horizontal
arrangiert, und dass die Schwingungsachse (7) in dem Betrieb im Wesentlichen mit der
Kante korrespondiert, um auf der Platte (L) bearbeitet zu werden.
2. Vorrichtung nach Anspruch 1, worin die Mittel zum Erhalten der Fase einschließen:
- zumindest ein mahlendes Radwerkzeug (13, 14),
- eine Spindel (16), auf welcher das mahlende Radwerkzeug (13, 14) befestigt ist,
- einen elektrischen Motor (17) zum Antreiben der Drehung der Spindel (16),
- einen Rahmen (18), der den elektrischen Motor (17) trägt und beweglich auf einer
Unterstützungsstruktur (6) befestigt ist in einer Richtung (B) parallel zu der Achse
(16a) der Spindel (16), und
- Steuerungsmittel (19-22) der axialen Bewegung des Rahmens (18) relativ zu der Stützstruktur
(6),
dadurch gekennzeichnet, dass die vorher erwähnte Unterstützungsstruktur (6) schwingend auf der starren Struktur
(4) um die Schwingungsachse (7) befestigt ist.
3. Vorrichtung nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die Steuerungsmittel (23-35) der Schwingung vorausgesehen sind.
4. Vorrichtung nach Anspruch 3, dadurch gekennzeichnet, dass die Steuerungsmittel (23-25) der Schwingung einschließen einen stationären elektrischen
Motor (23), ein gezahntes Ritzel (24), drehbar angetrieben durch den elektrischen
Motor (23), und einen gezahnten Sektor (25) im Eingriff mit dem gezahnten Ritzel (24),
welches durch die schwingende Struktur (6) getragen ist und welches ein allgemeines
Kreisbogenprofil mit einem Krümmungsmittelpunkt, platziert auf der Schwingungsachse
(7), hat.
5. Vorrichtung nach Anspruch 4, dadurch gekennzeichnet, dass die starre Struktur einschließen zwei parallele und beabstandete Seiten (5), von
welchen zwei jeweilige röhrenförmige Stifte (30) mit einem im Wesentlichen halbkreisförmigen
Abschnitt und empfangen in einer drehbaren Art innerhalb zweier jeweiliger Halbbuchsen
(34), getragen durch die vorher erwähnte schwingende Struktur (6), einwärts hervorstehen.
6. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass die Achse (7) im Betrieb korrespondiert mit der aus der Platte (L) zu bearbeitenden
Kante in dem Fall, dass diese Platte eine Dicke eines vorher festgelegten Werts hat,
wobei die Schwingungsachse (7) resultiert, im Gegensatz, leicht beabstandet von der
aus der Platte (L) zu bearbeitenden Kante, sollte die Platte eine sich von der vorher
festgelegten Dicke unterscheidende Dicke haben.
7. Vorrichtung nach Anspruch 6, dadurch gekennzeichnet, dass die Steuerungselektronikmittel der elektronisch angetriebenen Mittel damit verbunden
sind zum Justieren der Position von einem oder mehreren Werkzeugen (13, 14, 15), die
Steuerungselektronikmittel sind programmiert zum richtigen Positionieren des einen
oder der mehreren Werkzeuge unter Beachtung des Unterschieds zwischen dem vorher festgelegten
Wert der Plattendicke und dem aktuellen Wert der Dicke der zu bearbeitenden Platte.
8. Vorrichtung nach Anspruch 4, dadurch gekennzeichnet, dass die schwingende Struktur (6) eine oder mehrere Steuerungsanordnungen (10, 11) der
mahlenden Radwerkzeuge (13, 14) trägt und eine Kontrollanordnung (12) eines Werkzeugs
(15) für die Polierung der bearbeiteten Kante.
1. Dispositif pour obtenir un biseau le long d'un bord d'une plaque (L) en verre, en
marbre, en pierre ou en matériau céramique et analogues, un tel bord étant défini
entre une face et un côté latéral (2) de la plaque, ledit dispositif comprenant :
- des moyens pour introduire une plaque à travailler selon une direction d'avancée
sensiblement parallèle audit bord, et
- des moyens supportés par une structure fixe pour réaliser le biseau le long du bord
de la plaque durant l'avancement de la plaque,
dans lequel lesdits moyens pour obtenir le biseau sont réglables en position par une
oscillation autour d'un axe (7), parallèle audit bord, et par rapport à ladite structure
fixe (4) pour obtenir des biseaux avec des pentes variables,
caractérisé en ce que lesdits moyens d'introduction sont adaptés de façon à avancer la plaque, cette dernière
étant disposée horizontalement, et
en ce que ledit axe d'oscillation (7) correspond sensiblement, en fonctionnement, au bord de
la plaque (L) à travailler.
2. Dispositif selon la revendication 1, dans lequel lesdits moyens pour obtenir le biseau
comprennent :
- au moins un outil à disque de meulage (13, 14),
- un arbre (16) sur lequel l'outil à disque de meulage (13, 14) est monté,
- un moteur électrique (17) pour entraîner la rotation de l'arbre (16),
- une armature (18) supportant le moteur électrique (17) et montée de manière amovible
sur une structure de support (6) dans une direction (B) parallèle à l'axe (16a) de
l'arbre (16), et
- des moyens de commande (19 à 22) du mouvement axial de l'armature (18) par rapport
à la structure de support (6),
caractérisé en ce que la structure de support (6) susmentionnée est montée de façon oscillante sur ladite
structure fixe (4) autour dudit axe d'oscillation (7).
3. Dispositif selon la revendication 1 ou 2, caractérisé en ce que les moyens de commande (23 à 35) de ladite oscillation sont prévus.
4. Dispositif selon la revendication 3, caractérisé en ce que lesdits moyens de commande (23 à 25) de l'oscillation comprennent un moteur électrique
stationnaire (23), un pignon denté (24) entraîné en rotation par le moteur électrique
(23), et un secteur denté (25) engagé dans ledit pignon denté (24), lequel est supporté
par la structure en oscillation (6) et a un profil général en arc de cercle, le centre
de la courbure étant placé sur ledit axe d'oscillation (7).
5. Dispositif selon la revendication 4, caractérisé en ce que ladite structure fixe comprend deux côtés parallèles et espacés (5) à partir desquels
deux embouts tubulaires respectifs (30), ayant une section sensiblement semi-circulaire
et reçus de manière rotative dans deux demi-rondelles respectives (34) supportées
par la structure oscillante susmentionnée (6), font saillie vers l'intérieur.
6. Dispositif selon la revendication 1, caractérisé en ce que ledit axe (7) correspond, en fonctionnement, au bord de la plaque (L) à travailler
dans le cas où une telle plaque a une épaisseur d'une valeur prédéterminée, moyennant
quoi l'axe d'oscillation (7) est, au contraire, légèrement espacé du bord de la plaque
(L) à travailler, si la plaque a une épaisseur différente de ladite épaisseur prédéterminée.
7. Dispositif selon la revendication 6, caractérisé en ce que les moyens électroniques de commande des moyens entraînés électriquement sont associés
à ceux-ci de façon à ajuster la position d'un ou plusieurs outils (13, 14, 15), lesdits
moyens électroniques de commande étant programmés afin de placer correctement le ou
lesdits outils en tenant compte de la différence entre ladite valeur prédéterminée
de l'épaisseur de la plaque et la valeur réelle de l'épaisseur de la plaque à travailler.
8. Dispositif selon la revendication 4, caractérisé en ce que la structure oscillante (6) supporte un ou plusieurs ensembles de commande (10, 11)
des outils à disque de meulage (13, 14) et un ensemble de commande (12) d'un outil
(15) destiné au polissage du bord travaillé.