BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to an image bearing member, and a process cartridge
and an image forming apparatus using the same.
Discussion of the Background
[0002] In recent years, organic image bearing members have been widely used in an image
forming apparatus.. Organic image bearing members have advantages over inorganic image
bearing members in terms of development of materials suitable for light ranging from
optical light to infrared light emitted from various kinds of light sources, selection
of materials free from environment, contamination, low manufacturing cost, etc. However,
organic image bearing members have drawbacks, for example, their weakphysical strength
and chemical strength, meaning organic image bearing members are easily a braded or
flawed for repetitive use over a long period of time..
[0003] Typically, an image forming apparatus based on electrophotographic technology integrally
includes an image bearing member, a charging device for charging the image bearing
member, a latent electrostatic image forming unit for forming a latent electrostatic
image on the surface of the image bearing member charged by the charging device, a
developing device for developing the latent electrostatic image with toner, and a
transferring device for transferring the toner image to a transferring medium and
an optional cleaning device for cleaning the surface of the image bearing member to
remove remaining toner thereon. A cleaning device is adoped in most image forming
apparatuses because the remaining toner causes deterioration of image quality. Such
a cleaning device used brushes, magnetic brushes, blades or the like. Polyester fibers,
acrylic fibers are used for brushes and these fibers are optimized in light of, for
example, shape (e.g., a loop shape or a lissotrichic shape), hardness and thickness.
However, with regard to brush cleaning, it is difficult to sufficiently remove remaining
toner because fine toner particles may slip between fibers. It is also difficult to
sufficiently remove remaining toner by a method of using a magnetic brush in which
remaining toner is electrostatically removed by application of voltage in electric
fields. This is because, for example, toner scattered by the electrostatic force may
be re-attracted to an image bearing member. Thus, blade-cleaning, which uses an elastic
blade, is predominantly used in consideration of removability of remaining toner,
cost, and size reduction in toner particle diameters. Inblade cleaning, a blade and
toner are abrasively pressed against the surface of an image bearing member. Resultantly,
the surface of an image bearing member tends to be mechanically abraded or flawed.
[0004] Due to the structural properties of the devices described above, the surface of an
image bearing member directly receives external physical forces. Therefore, an image
bearing member has been required to have a durability against such forces.
[0005] To these problems, there have been reported a large number of study examples of enhancing
the hardness of an image bearing member. When a magnetic brush type is used as a charging
device, magnetic particles are involuntarily transferred to an image bearing member
and strongly pressed against the surface thereof by the transferring device and/or
the cleaning device. This causes flaws on the surface of an image bearing member.
Unexamined published Japanese Patent Applications Nos. (hereinafter referred to as
JOP)
2001-125286, and
2001-324857 describe a technology of enhancing the hardness of the surface of an image bearing
member not to cause such flaws. JOP
2003-98708 describes a technology of enhancing the hardness of the surface of an image bearing
member to restrain the abrasion thereof when a blade cleaning system is employed.
[0006] Containing a cross-linking material, for example, a thermosetting resin or a UV curable
resin, in the surface layer of an image bearing member is proposed as a specific measurement
for the above-mentioned enhancement of the hardness thereof. For example, JOPs
H05-181299,
2002-6526 and
2002-82465 describe a method in which abrasion resistance and flaw resistance of an image bearing
member surface layer are improved by using a thermosetting resin as a binder component
of the surface layer.. Further, JOPs
2000-284514,
2000-284515 and
2001-194813 describe a method of improving abrasion resistance and flaw resistance of an image
bearing member surface layer by using a siloxane resin having a cross-linking structure
as a charge transport material, Furthermore, Japanese Patent Nos, (herein after referred
to as
JP) 3194392 and
3286704 describes a method in which a monomer having a carbon-carbon double bond, a charge
transport material having a carbon-carbon double bond, and a binder resin to improve
abrasion resistance and flaw resistance of an image bearing member surface layer.
[0007] In these cross-linking materials, molecules are cross-linked to each other to thereby
form a strong layer.. These cross-linking materials are characteristic in that these
materials can have different characteristics for the same material when the cross-linking
conditions (for example, in the case of a thermosetting resin, temperature condition
and humidity condition; in the case of a photo-curable resin, wavelength of light,
illuminance, exposure, temperature condition and humidity condition) are changed.
[0008] In comparison with thermosetting resins, photo-curable resins are relatively versatile
and unique. For example, photo-curable resins are extremely quickly cured or can form
a layer having locally different characteristics by locally changing light irradiation
conditions. Such photo-curable resins are practically used in other industries, for
example, for an adhesive tape having locally different tackiness or etchingprocess
used for microscopic processing. However, to obtain desired properties, it is preferred
to set up and control detailed manufacturing conditions. When a photo-curable resin
is used for a laminate structure which deteriorates upon irradiation of light, it
is preferred to reduce impact on the laminate structure by the selection of an emission
wavelength of a light source for curing the resin, its corresponding initiator and
light irradiation conditions, for example, illuminance and exposure.
[0009] When a photo-curable material is applied to the surface layer of an image bearing
member to obtain desired characteristics, for example, hardness, to elongate the life
of an image bearing member, abrasion and flaws of the surface layer can be restrained
for an extended period of time with suitable processing conditions, for example, layer
forming conditions and cross-linking conditions.
[0010] Characteristics preferred for an image bearing member in addition to the mechanical
strength mentioned above are, for example, electric conductivity upon irradiation
of light. This applies to the case in which a surface layer is formed as in the present
invention. When a surface layer is formed on an image bearing member, it is desired
to add a charge transport material beforehand other than a photo-curable material.
Basically, the charge transport material added to obtain desired electric characteristics
does not necessarily have a polymerizable functional group therein. However, when
a charge transport material having no polymerizable functional group is added in a
binder having a polymerizable functional group, the charge transport material is not
involved in the cross-linking. This results in a reduction in the average cross-linking
molecular weight in appearance. Consequently, sufficient mechanical durability is
not obtained. Taking account of these, it is preferred to use a charge transport material
having a polymerizable functional group for a photo-cross-linkable surface layer to
obtain desired mechanical durability and electric characteristics.
[0011] However, it is known that well-known materials having excellent charge transportability,
for example, triarylamine, have light absorption property in wavelengths ranging from
ultraviolet rays to visible light having a short wavelength. In addition, a material,
for example, an acrylic acid ester, in which a conjugate bond is introduced into a
charge transport material to improve the charge transportability, has a tendency that
the absorption wavelength is furthermore shifted to the long wavelength side.
[0012] When a charge transport material having such light absorption property is used in
the surface layer of an image bearing member which is cured by light irradiation,
initiators functioning as a trigger of radical polymerization are carefully selected.
[0013] Photo-radical polymerization initiators have each own light absorption properties
inherent to each material and are excited upon absorption of light in the light absorption
wavelength range. In the excited state, a radical serving as a trigger of initiation
of polymerization is generated. To cure a photo-curable material quickly and steadily,
it is preferred to have a good combination of the wavelength of light used for irradiating
a curable film and the absorption property of a photo-polymerization initiator to
efficiently generate radicals. When a curable film is thick, a light wavelength and
an initiator are selected taking into consideration the light absorption by the curable
film itself. When a curable film contains a material that absorbs a large amount of
light, it is desired to select irradiation light and an initiator in consideration
of the light absorption property thereof.
[0014] From these viewpoints, when a charge transport material having the above-mentioned
light absorption property is used for a photo-curable surface layer in combination
with a typical photo-polymerization initiator having a light absorption wavelength
around 360 nm, the efficiency of radical generation inside the film decreases. This
causes problems such that desired film physical property is difficult to obtain or
a laminate structure (e.g., a charge generating layer and a charge transport layer)
deteriorates due to excessive irradiation for a photo-cross-linkable surface layer.
[0015] For example, JOP
2004-258344 describes a technology in which abrasion resistance is improved by using a penta-
or higher functional acryl monomer and mono-functional acrylic donor to form a curable
film while maintaining surface smoothness and electric property. However, the absorption
property of the charge transport structure is extremely strong. Thus, irradiation
light does not reach sufficiently the inside of the curable layer when the curable
film is thickened. Resultantly, the radical generation efficiency decreases so that
the inside of the layer tends not to be sufficiently cured. Consequently, such a layer
does not have a good abrasion resistance.
[0016] JOP
2004-258344, etc., also describes a technique using a photo-polymerization initiator having a
morphorino group and a dialkylamino group to improve abrasion resistance and flaw
resistance of a photo curable surface layer. When these photo-polymerization initiators
are used, a photo curable surface layer is quickly cured and a smooth surface layer
is obtained. However, tertiary amine structures substituted by dialkyl groups remain
in the surface layer and causes charge trap. This raises the residual voltage during
repetitive use.
[0017] Using an image bearing member having a good mechanical strength represented by, for
example, hardness or elastic power of the surface thereof, is effective to restrain
abrasion or flaws that may occur during the repetitive use. To enhance these properties,
various methods and materials have been developed. To boost the mechanical strength,
cross-linkable materials, in which molecules are bonded to each other, are known.
In addition, cross-linkable materials can have a variety of characteristics depending
on the selection of functional group structure, molecular structure, the number of
functional groups, etc. This is an advantage in light of molecule designing because
electric properties of an image bearing member can be taken into consideration in
addition to desired mechanical strength. Therefore, these materials are thought to
be suitable for an image beraing member.
[0018] Cross-linkable materials are typified into heat cross-linkable materials, photo-cross-linkable
materials, and ionizable radiation cross-linkable materials. Heat cross-linkable materials
have a characteristic that inter-molecular cross-linking is gradually conducted under
room temperature or high-temperature conditions. Heat cross-linkable materials are
easily cross-linked by heat after layer forming so that a simple manufacturing facility
can be used. In addition, heat cross-linkable materials have a small impact on human
body and environments and thus are widely used for industrial purposes. However, heat
cross-linkable materials take a long time to cure and are readily affected by manufacturing
environments. During this relatively long curing time, a heat cross-linkable material
should be heated and thus low molecular additives are transferred between layers,
which may cause a problem.
[0019] Photo cross-linkable materials and ionizable radiation cross-linkable materials are
readily cross-linked upon irradiation of light or ionizing radiation, meaning that
a highly cross-linked film (layer) is instantly formed. Thus, different from heat
cross-linkable materials, photo cross-linkable materials and ionizable radiation cross-linkable
materials are hardly dependent on manufacturing environments, and interlayer transition
of low-molecular materials therein rarely occurs. In addition, photo cross-linkable
materials can be manufactured by an uncomplicated apparatus and have small impact
on human body. Thus, photo cross-linkable materials are widely used in industries.
In contrast, ionizable radiation cross-linkable materials are typically manufactured
by a complicated and expensive manufacturing facility and have an adverse impact on
a human body. Currently, ionizable radiation cross-linkable materials are not practically
applied in many industrial cases.
[0020] Therefore, it is effective to use a photo cross-linkable material for a surface layer
of an image bearing member in light of mechanical strength. To satisfy the electric
properties, which are the most important factor for an image bearing member, a charge
transport material is contained in the surface layer thereof. Specific examples of
materials having excellent charge transport property include triarylamine based materials.
Such materials tend to absorb light having a relatively long wavelength. When such
a material is contained in a photo cross-linkable material as in the present invention,
irradiation light does not sufficiently reach the inside of a layer at the time of
curing. That is, the cured status may be different depending on the depth from the
surface (i.e., the surface and the inside). A light source typically used for curing
a photo cross-linkable material emits light having a high energy in the ultraviolet
range. As in the case mentioned above in which a charge transport material absorbing
light having a relatively long wavelength is contained in a surface layer of an image
bearingmember, a combination of the prescription and curing conditions of materials
is carefully determined.
[0021] An image bearing member is centered in the image forming process and receives mechanical
and/or electrical hazards at the time of, for example, charging or toner cleaning..
Naturally, the surface of an image bearing member gradually is worn down with use.
In the case of when the cured condition differs depending on the depth of the surface
layer, an image bearing member may not be able to maintain a desired durability when
the inside of the layer is exposed by abrasion. To maintain a desired durability for
a long period of time, it is preferred to minimize the difference in cured status
between the surface and the inside of a layer. When a photo cross-linkable material
having such a light absorption property as described in the present invention is contained
in a surface layer, one of the methods for uniformly curing a surface layer is to
excessively irradiate the surface layer with light. However, when an image bearing
member has a laminate structure, there may be an adverse impact on layers different
from the surface layer. The image bearing member described in the present invention
has a widely used layer structure. Since such a structure contains a charge generating
material and a charge transport material, which tend to deteriorate upon application
of light, this curing method is not suitable for the image bearing member of the present
invention.. There is another method in which the temperature during cross-linking
is set relatively high. When this method is used, the control margin is narrow. Thus,
material variations from lot to lot and impurities in a material have an impact. This
results in difficulty in forming a stably cross-linked film (layer). In addition,
the surface layer is insufficiently cross-linked in some cases so that desired surface
physical properties may not be obtained. Furthermore, this method accelerates the
interlayer transition of low molecular components, for example, additives, which has
an adverse impact on various kinds of properties of a surface layer, when the temperature
condition is set to be in a high temperature range. Thus, obtained products do not
realize or reflect the full potentials of the materials and may not satisfy the specification
required as a product.
SUMMARY OF THE INVENTION
[0022] Because of these reasons, the present inventors recognize that a need exists for
an image bearing member having excellent durability for abrasion, flaws, etc., and
excellent surface smoothness to elongate the operation life of the image bearing member
and a process cartridge and an image forming apparatus using the image bearing member.
[0023] Accordingly, an object of the present invention is to provide an image bearing member
having excellent durability for abrasion, flaws, etc., and excellent surface smoothness
to elongate the operation life of the image bearing member, and a process cartridge
and an image forming apparatus using the image bearing member.
[0024] Briefly this object and other objects of the present invention as hereinafter described
will become more readily apparent and can be attained, either individually or in combination
thereof, by an image bearing member including a substrate, a photosensitive layer
overlying the substrate, a surface layer overlying the photosensitive layer. The surface
layer is formed by applying to the photosensitive layer a liquid composition containing
a monomer having at least three radical polymerizable groups without a charge transport
structure, a monomer having a radical polymerizable functional group with a charge
transport structure and a photo-radical polymerization initiator containing a titanocene
derivative and curing the liquid composition with irradiation of light. The monomer
having a radical polymerizable functional group with a charge transport structure
has an optical absorption spectrum such that an absorption end wavelength thereof
is at least 40 nm shorter than an absorption end wavelength of the titanocene derivative.
[0025] It is preferred that, in the image bearingmembermentioend above, the absorption end
wavelength in an optical absorption spectrum of the monomer having a radical polymerizable
functional group with a charge transport structure is at least 370 nm.
[0026] It is still further preferred that, in the image bearing member mentioned above,
the absorption end wavelength in an optical absorption spectrum of the monomer having
a radical polymerizable functional group with a charge transport structure is at least
400 nm.
[0027] It is still further preferred that, in the image bearing member mentioned above,
the monomer having a radical polymerizable functional group with a charge transport
structure has one radical polymerizable functional group.
[0028] It is still further preferred that, in the image bearing member mentioned above,
a light source having a maximum peak wavelength in a wavelength range of not shorter
than 400 nm is used for the irradiation of light.
[0029] It is still further preferred that, in the image bearing member mentioned above,
the radical polymerizble functional group of the monomer having a radical polymerizable
functional group with a charge transport structure is at least one of an acryloyloxy
group and a methacryloyloxy group.
[0030] It is still further preferred that, in the image bearing member mentioned above,
the radical polymerizable functional groups of the monomer having at least three radical
polymerizable functional groups without a charge transport structure are at least
one of an acryloyloxy group and a methacryloyloxy group.
[0031] It is still further preferred that, in the image bearing member mentioned above,
the ratio (M/F) of the molecular weight (M) of the monomer having at least three radical
polymerizable functional groups without a charge transport structure to the number
of functional groups (F) thereof is not greater than 250.
[0032] It is still further preferred that, in the image bearing member mentioned above,
the charge transport portion of the monomer having a radical polymerizable functional
group with a charge transport structure has a triarylamine structure. It is still
further preferred that, in the image bearing member mentioned above, the monomer having
a radical polymerizable functional group with a charge transport structure is at least
one of the following monomers represented by chemical formulae (1) and (2),

[0033] In the chemical formulae (1) and (2), R
1 represents hydrogen atom, a halogen atom, a substituted or non-substituted alkyl
group, a substituted or non-substituted aralkyl group, an aryl group, cyano group,
nitro group or a substituted or non-substituted alkoxy group, or-COOR
7 (R
7 represents hydrogen atom, a substituted or non-substituted alkyl group, a substituted
or non-substituted aralkyl group, or a substituted or non-substituted aryl group);
a halogenated carbonyl group or CONR
8R
9 (R
8 and R
9 independently represent hydrogen atom, a halogen atom, a substituted or non-substituted
alkyl group, a substituted or non-substituted aralkyl group, or a substituted or non-substituted
aryl group); Ar
1 and Ar
2 independently represent a substituted or unsubstituted arylene group; Ar
3 and Ar
4 independently represent a substituted or unsubstituted aryl group; X represents a
substituted or non-substituted alkylene group, a substituted or non-substituted cycloalkylene
group, a substituted or non-substituted alkylene ether divalent group, oxygen atom,
sulfur atom, or vinylene group; Z represents a substituted or non-substituted alkylene
group, a substituted or non-substituted alkylene ether divalent group or an alkyleneoxy
carbonyl divalent group; a represents 0 or 1 and m and n independently represent 0
or an integer of from 1 to 3.
[0034] It is still further preferred that, in the image bearing member mentioned above,
the monomer having a radical polymerizable functional group with a charge transport
structure is the following monomer represented by the following chemical formula (3),

[0035] In the chemical formula (3), u, r, p, q represent 0 or 1, s and t independently represent
0 or an integer of from 1 to 3, Ra represents hydrogen atom or methyl group, each
of Rb and Rc independently represents an alkyl group having 1 to 6 carbon atoms, and
Za represents methylene group, ethylene group, -CH
2CH
2O-, -CHCH
3CH
2O-, or -C
6H
5CH
2CH
2-.
[0036] It is still further preferred that, in the image bearing member mentioned above,
the monomer having a radical polymerizable functional group with a charge transport
structure is an acrylic acid ester compound represented by the following chemical
formula (4) : B
1-Ar
1-CH=CH--Ar
2-B
2. In the chermical formula (4), Ar
1 represents a monovalent or divalent group having a substituted or non-substituted
aromatic hydrocarbon skeleton; Ar
2 represents a monovalent or divalent group having an aromatic hydrocarbon skeleton
having at least one tertiary amino group, or a monovalent or divalent group having
a heterocyclic compound having at least one tertiary amino group; and at least one
of B
1 and B
2 is present and independently represents an acryloyloxy group, a methacryloyloxy group,
vinyl group, an alkyl group having an acryloyloxy group, a methacryloyloxy group or
vinyl group, or an alkoxy group having an acryloyloxy group, a methacryloyloxy group
or vinyl group.
[0037] It is still further preferred that, in the image bearing member mentioned above,
the monomer having a radical polymerizable functional group with a charge transport
structure is represented by the following chemical formula (5):

[0038] In the chermical formual (5), R
1 and R
2 independently represent a substituted or non-substituted alkyl group, a substituted
or non-substituted alkoxy group, or a halogen atom and n represents 0 or an integer
of from 1 to 5 and m represents 0 or an integer of from 1 to 4; Ar
3 and Ar
4 independently represent a substituted or non-substituted aryl group or arylene group,
or a substituted or non-substituted benzyl group; and B
1, B
2, B
3, and B
4 are the same as defined for B
1 and B
2 in Chemical formula (4) and only one or two of B
1, B
2, B
3 and B
4 simultaneously exist in the monomer.
[0039] It is still further preferred that, in the image bearing member mentioned above,
the titanocene derivative is bis (cyclopentadienyl) -bis (2,6-difluoro-3-(pyrrole-1-yl)
phenyl) titanium.
[0040] It is still further preferred that, in the image bearing member mentioned above,
[0041] It is still further preferred that, in the image bearing member mentioned above,
the photosensitive layer includes a charge generating layer and a charge transport
layer overlying the charge generating layer.
[0042] As another aspect of the present invention, an image forming method is provided which
includes charging the image bearing member mentioned above, forming a latent electrostatic
image on a surface of the image bearing member, developing the latent electrostatic
image with a toner to visualize the latent electrostatic image, transferring the visualized
image to a recording medium, fixing the transferred image on the recording medium,
and cleaning the surface of the image bearing member,
[0043] As another aspect of the present invention, a process cartridge is provided which
includes the image bearing member mentioend above, an optional charging device for
charging the surface of the image bearing member, an optional irradiating device for
irradiating the surface of the image bearingmember to forma latent electrostatic image
thereon, an optional developing device for developing the latent electrostatic image
formed on the image bearing member with a toner, and an optional transferring unit
for transferring the visible image to a recording medium and an optional cleaning
unit for cleaning the surface of the image bearing member. The process cartridge is
detachably attached to the main body of an image forming apparatus
[0044] As another aspect of the present invention, an image forming apparatus is provided
which includes the process cartridge and a fixing device for fixing the image on the
recording medium..
[0045] These and other obj ects, features and advantages of the present invention will become
apparent upon consideration of the following description of the preferred embodiments
of the present invention taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0046] Various other objects, features and attendant advantages of the present invention
will be more fully appreciated as the same becomes better understood from the detailed
description when considered in connection with the accompanying drawings in which
like reference characters designate like corresponding parts throughout and wherein:
Fig. 1 is a diagram illustrating an example of the image forming apparatus to which
the present invention is applied;
Fig. 2 is a diagram illustrating an image formation process;
Fig. 3 is light emission wavelength characteristics of the UV lamp system for use
in Example 1 described later; and
Fig. 4 is a light emission wavelength characteristics of the lamp for use in Example
10 described later.
DETAILED DESCRIPTION OF THE INVENTION
[0047] The present invention will be described below in detail with reference to several
embodiments and accompanying drawings.
[0048] The image bearing member of the present invention has a laminate structure having
at least a photosensitive layer and a surface layer on a substrate in this order.
The photosensitive layer can adopt a single layered or multi-layered (laminate) structure
as long as the photosensitive layer has a charge generating function and a charge
transport function. When a multi-layered structure is adopted, a function separated
laminate structure is typically used.. In this structure, there are a charge generating
layer, which has a charge generating function, and a charge transport layer, which
has a charge transport function. In the case of a function separated laminate structure,
there is no specific limit to the order of a charge generating layer and a charge
transport layer on a substrate. When a charge generating layer is provided on the
surface side, the charge generating layer can easily deteriorate due to acid gasses
or the like produced by a charging device, etc. In addition, it is difficult to apply
a charge generating layer on a charge transport layer without corroding the charge
transport layer. Thus, a charge generating layer is accumulated on the substrate side
in most cases.
[0049] When forming a surface layer of the image bearing member of the present invention,
a monomer having at least three radical polymerizable functional groups without a
charge transport structure is used. Thus, a three-dimensional mesh structure is developed
so that a hard surface layer having a high cross-linking property can be obtained.
Consequently, the image bearingmember has a high abrasion resistance.. In contrast,
when only a monomer having one or two radical polymerizable functional groups is used,
the density of the cross-linking bond in a cross-linked surface layer is thin and
the abrasion resistance thereof is not significantly improved. When a non-cross-linked
surface layer is used and contains a large amount of high molecular materials, the
development of a three-dimensional mesh structure is inhibited and/or the density
of cross-linking network is thin. Thus, the abrasion resistance is relatively insufficient
in comparison with that in the present invention. Furthermore, high molecular materials
contained in a surface layer and cured product generated by a reaction between amonomer
having a radical polymerizable functional group with a charge transport structure
and a monomer having a radical polymerizable functional group with no charge transport
structure has a poor compatibility. This causes phase separation of the materials
so that the surface smoothness is low and local abrasion and flaws easily occur. In
the surface layer in the present invention, a monomer having a radical polymerizable
functional group with a charge transport structure is contained in addition to a monomer
having at least radical polymerizable functinal groups having no charge transport
structure. The monomer having a radical polymerizable functional group with a charge
transport structure is incorporated in a cross-linking bond when the monomer having
at least three radical polymerizable functional groups without a charge transport
structure is cured. In contrast, when a low molecular charge transport material having
no functional group is contained in a cross-linked surface layer, the low molecular
charge transport material is precipitated or white clouded due to the low compatibility.
This reduces the mechanical strength of the cross-linked surface layer.
[0050] In the present invention, when the monomer having at least three radical polymerizable
functional groups without a charge transport structure and the monomer having a radical
polymerizable functional group with a charge transport structure are cured with light,
a titanocene derivative is used as a polymerization initiator. By the titanocene derivative,
the surface layer is sufficiently cured from the surface to the inside of the surface
layer so that the surface layer can maintain an excellent durability for a long period
of time. In addition, it is possible to provide a smooth surfaced image bearing member
which can maintain the voltage at irradiated portions low for a long period of time.
In the present invention, a monomer having a radical polymerizable functional group
with a charge transport structure is contained as a component and the portion of the
charge transport structure typically absorbs light having a relatively long wavelength
when forming a surface layer. When a typical photo-radical initiator is used, the
amount of generated radical is reduced due to this absorption. Thus, irradiation time
is elongated or the energy of the irradiation light is set to be high. This has an
adverse impact and the charge transport structure in a surface layer or a photosensitive
layer is dissembled, which causes deterioration of characteristics. To increase the
amount of generated radical, it is possible to increase the content of photo-polymerization
initiator. However, this results in the reduction of the actual content of monomers
having a radical polymerizable functional group and charge transport compounds in
a cross-linked surface layer. Consequently, this invites a low abrasion resistance
property or a rise in the residual voltage, or the photo-polymerization initiator
in an excessive amount causes a termination reaction in the radical polymerization.
To the contrary, most of the titanocene derivatives absorb light having a wavelength
not shorter than 400 nm in the optical light range. That is, radicals can be efficiently
generated by irradiation light having a wavelength range out of the range for a monomer
having a radical polymerizable functional group with a charge transport structure.
Thus, it is possible to obtain a uniform cured layer regardless of the depth thereof.
Namely, concave and convex portions ascribable to the difference in the hardness or
volume contraction between cured portions and non-cured portions are not formed so
that a cross-linking layer having an excellent smoothness can be obtained. The deterioration
(e.g., the rise in the residual voltage) of the electric characteristics does not
occur because there is no tertiary amino group, for example, dialkylamino group or
morphorino group, which is used as a structure for sensitizing radical generation
of a photo-polymerization initiator, and excessive irradiation or illuminance is not
used for charge transport materials in a surface layer and/or a photosensitive layer.
[0051] The absorption end wavelength of the charge transport material and the photo-radical
polymerization initiator defined in the present invention is a value equivalent to
the wavelength conversion of transition energy of HOMO-LUMO specific to each material.
Namely, in a range around the light absorption end on the long wavelength side, it
is considered that the following relationship is satisfied:

in the relationship, α represents an absorption coefficient, hv represents a light
energy (h is Plank's constant, and ν is wavenumber), E
0 represents band gap energy and B is a constant number.
[0052] Specifically, the absorption spectrum is measured, based on the absorption spectrum
value, the value hν is plotted for the value obtained from (αhν)
0.5; the value of hν obtained by extrapolating the straight line at α being equal to
zero is the transition energy E
0; and the value in wavelength conversion: λ
0 = hc/E
0 (c represents light speed) is the absorption endwavelength for use in the present
invention.
[0053] With regard to the calculation of the absorption end wavelength according to the
calculation stated above, it is necessary to obtain a relationship between the absorbance
relative to the wavelength (absorption properties) for each material. There is no
specific limit to the measurement method of light absorption properties. For a target
material that has excessively small light absorption (for example, in the case where
the content of a charge transport material is low relative to the bulk thereof), it
is extremely difficult to calculate λ
0. Therefore, a material that has an absorbance of from 1 to less than 3 around the
light absorption end on the long wavelength side is preferred.
[0054] Any known titanocene derivatives can be used. For example, JOPs
S59-152396,
S61-151197,
S63-41484,
H02-249 and
H02-4705 describe such titanocene derivatives. Specific examples thereof include bis(cyclopentadienyl)-di-chloro-tatanium,
bis(cyclopentadienyl)-di-phenyl-titanium, bis (cyclopentadienyl) -bis (2, 3, 4, 5,
6-pentafluorophenyl) titanium, bis(cyclopentadienyl)-bis(2,6 difluorophenyl) titanium,
bis(methylcyclopentadienyl)-bis(2,3,4,5,6- pentafluorophenyl) titanium, bis(methylcyclopentadienyl)-bis(2,6
difluorophenyl) titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(2-(1-pil-1-yl)ethyl)
phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3((1-pil-1-yl) methylphenyl)
titanium, bis(methylcyclopentadienyl)-bis[2,6-difluoro-3-((1-pil-1-yl)methyl)phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-((2,5-dimethyl-1-pil-1-y 1)methyl)phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-((3-trimethylsilyl-2,5-dimethyl-1-pil-1-yl)met
hyl)phenyl] titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-((2,5- bis(moiphorinomethyl)-1-pil-l-yl)
methyl) phenyl] titanium, bis(cyclopentadienyl)-bis [2,6-difluoro-4-((2,5-dimethyl-l-pil-l-yl)methyl)phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-methyl-4-(2-(1-pil-1-yl)ethyl)phenyl]titanium,
bis(cyclopentadienyl)-bis[2,6-difluoro-3-(1-methyl-2-(1-pil-1-yl)ethyl)phenyl]titanium,
bis(cyclopentadienyl)-bis[2,6-difluoro-3-(6-(9-carbazole-9-yl)hexyl)phenyl]titanium,
bis(cyclopentadienyl)-bis[2,6-difluoro-3-(3-(4,5,6,7-tetrahydro-2-methyl-1-indle-1-yl)propyl)phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-((acetylamino)methyl)phenyl] titanium,
bis(cyclopentadiehyl)-bis[2,6-difluoro-3-(2-(propionylamino)ethyl)phenyl] titanium,
bis(cyclopentadienyl)-bis[2,6-difluoro-3-(4-(pivaloylamino)butyl) phenyl] titanium,
bis(cyclopentadienyl)-bis[2,6-difluoro-3-(2-(2,2-dimehylpentanoyl amino) ethyl)phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(3-(benzoylamino)propyl) phenyl]
titanium, bis(cyclopentadienyl)-bis[2,6-difluoro-3-(2-(N-allylmethyl sulfonylamino)ethyl)phenyl]
titanium, and bis(cyclopentadienyl)-bis(2,6-difluoro-3-(pyrrole-1-yl) phenyl)titanium.
These can be used alone or in combination.
[0055] A commonly used photo-radical polymerization initiator can be used in combination
with the titanocene derivatives mentioned above. There is no specific limit to such
a photo-radial polymerization initiator used in combination with the titanocene derivatives
in the present invention as long as the photo-radial polymerization initiator generates
radical upon irradiation of light. Specific examples thereof include acetophenone
or ketal photo-polymerization initiators, for example, diethoxyacetophenone, 2,2-dimethoxy-1,2-diphenylethane-1-on,
1-hydroxy-cyclohexyl-phenyl-ketone, 4-(2-hydroxyethoxy)phenyl-(2-hydroxy-2-propyl)ketone,
2-benzyl-2-dimethylamino-1-(4-morphorinophenyl)butanone-1,2-hydro xy-2-methyl-1-phenylpropane-1-on,
2-methyl-2-morphorino(4-methylthiophenyl)propane-1-on, and 1-phenyl-1,2-propanedione-2-(o-ethoxycarbonyl)oxime;
benzoin ether photo-polymerization initiators, for example, benzoin, benzoinmethyl
ether, benzoin ethyl ether, benzoin isobutyl ether, and benzoin isopropyl ether; benzophenone
photo-polymerization initiators, for example, benzophenone, 4-hydroxybenzophenon,
methyl o-benzoyl benzoate, 2-benzoylnaphthalene, 4-benzoylbiphenyl, 4-benzoylphenyl
ether, acrylated benzophenone, and 1,4-benzoylbenzene; thioxanthone photo-polymerization
initiators, for example, 2-isopropyl thioxanthone, 2-chlorothioxanthone, 2,4-dimethylthioxanthone,
2,4-diethylthioxanthone, and 2-4-dichlorothioxanthone; and other photo-polymerization
initiators, for example, ethyl anthraquinone, 2,4,6-trimethyl benzoyl phenylphosphine
oxide, 2,4,6-trimethylbenzoyl phenylethoxyphosphine oxide, bis(2,4,6-trimethylbenzoyl)phenylphosphine
oxide, bis(2,4-dimethoxybenzoyl)-2,4,4-trimethylpentylphosphine oxide, methyphenyl
glyoxyester, 9,10-phenanthrene, acridine compounds, triazine compounds, and imidazole
compounds. These photo-radial polymerization initiators can be used singularly or
in combination and can be used with the titanocene derivatives.
[0056] In addition, a compound having a photo-polymerization accelerating effect can be
used alone or in combination with the photo-polymerization initiators. Specific examples
of the compound include triethanol amine, methyldiethanole amine, 4-dimethylamino
ethyl benzoate, 4-dimethylamino isoamyl benzoate, ethyl benzoate (2-dimethylamino)
and 4,4'-dimethylaminobenzophenone. The content of the titanocene derivative and the
polymerization initiator is 0.5 to 40 parts by weight, and preferably 1 to 20 parts
by weight relative to 100 parts by weight of total radical polymerizable components
contained in a surface layer.
[0057] The monomer having at least three radical polymerizable functional groups without
a charge transport structure used in the present invention represents a monomer having
at least three radical polymerizable functional groups which does not have a positive
hole transport structure, for example, triarylamine, hydrazone, pyrazoline or carbazole,
or which does not have an electron transport structure, for example, electron-sucking
aromatic ring having condensed polycyclic quinone, diphenoquinone, cyano group, or
nitro group. Any radical polymerizable functional group having a carbon-carbon double
bond and conducting radical polymerization reaction can be used.
[0058] Specific examples of these radical polymerizable functional groups include 1-ethylene
substituted functional groups, and 1,1-substituted ethylene functional groups as follows:
[0059] Specific examples of the 1-substituted ethylene functional group include functional
groups represented by the following chemical formula (i):
CH
2 = CH - X
1, Chemical formula (i)
in the chemical formula (i), X
1 represents a substituted or non-substituted arylene group, for example, phenylene
group, or naphthylene group, a substituted or non-substituted alkenylene group, CO
group, COO group, CON(R
10) group (R
10 represents a hydrogen atom, an alkyl group, for example, methyl group or ethyl group,
or an aralkyl group, for example, benzyl group, naphthylmethyl group or phenethyl
group, or an aryl group, for example, phenyl group or naphthyl group), or an S group.
[0060] Specific examples of these substituent groups include vinyl group, styryl group,
2-methyl-1,3-butadienyl group, vinylcarbonyl group, acryloyloxy group, acryloylamide
group, and vinylthioether group.
[0061] Examples of the 1,1-substituted ethylene functional group include functional groups
represented by the following chemical formula (ii):
CH
2 = C(Y)-X
2 Chemical formula (ii)
[0062] In the chemical formula (ii), Y represents a substituted or non-substituted alkyl
group, a substituted or non-substituted aralkyl group, a substituted or non-substituted
aryl group, for example, phenyl group and naphthyl group, ahalogenatom, or an alkoxy
group, for example, cyano group, nitro group, methoxy group or ethoxy group, COOR
11 (R
11 represents a hydrogen atom, a substituted or non-substituted alkyl group, for example,
methyl group or ethyl group; a substituted or non-substituted aralkyl group, for example,
benzyl group or phenethyl group, or a substituted or non-substituted aryl group, for
example, phenyl group or naphthyl group), or CONR
12R
13 (R
12 and R
13 independently represent a hydrogen atom, a substituted or non-substituted alkyl group,
for example, methyl group or ethyl group, a substituted or non-substituted aralkyl
group, for example, benzyl group, naphthylmethyl group or phenethyl group, or a substituted
or non-substituted aryl group, for example, phenyl group or naphthyl group. X
2 represents the same substituent group as X
1, a single bond or an alkylene group.. At least either of Y and X
2 is an oxycarbonyl group, cyano group, an alkenylene group or an aromatic zing.
[0063] Specific examples of these substituent groups include α-acryloyloxy chloride group,
methacryloyloxy group, α-cyanoethylene group, α-cyanoacryloyloxy group, α-cyanophenylene
group, and methacryloylamino group.
[0064] Examples of substituent groups that are furthermore substituted in the substituent
group of X
1, X
2, or Y include an alkyl group for example, a halogen atom, nitro group, cyano group,
methyl group or ethyl group; an alkoxy group, for example, methoxy group, and ethoxy
group; an aryloxy group, for example, phenoxy group; an aryl group, for example, phenyl
group and naphthyl group; and an aralkyl group, for example, benzyl group and phenethyl
group.
[0065] Among these radical polymerizable functional groups, acryloyloxy group, and methacryloyloxy
group are particularly effective, and a compound having three or more acryloyloxy
groups can be obtained by conducting, for example, an ester reaction or an ester exchange
reaction of a compound having 3 or more hydroxyl groups in the molecule, an acrylic
acid (salt), an acrylic acid halide, and an acrylic acid ester. A compound having
3 or more methacryloyl groups can also be obtained in the same manner. The radical
polymerizable functional groups in the monomer having 3 or more radical polymerizable
functional groups may be the same or different from each other.
[0066] Specific examples of the monomer having at least three radical polymerizable functional
groups without a charge transport structure include the following compounds but not
limited thereto.
[0067] Specific examples of the monomer having at least three radical polymerizable functional
groups for use in the present invention include trimethylolpropane triacrylate (TMPTA),
trimethylolpropane trimethacrylate, trimethylolpropane alkylene-modified triacrylate,
trimethylol propane ethylene oxy-modified (EO-modified) triacrylate, trimethylolpropane
propyleneoxy-modified (PO-modified) triacrylate, trimethylolpropane caprolactone-modified
triacrylate, trimethylolpropane alkylene-modified trimethacrylate, pentaerythritol
triacrylate, pentaerythritol tetraacrylate (PETTA), glycerol triacrylate, glycerol
epichlorohydrine-modified (ECH-modified) triacrylate, glycerol EO-modified triacrylate,
glycerol PO-modified triacrylate, tris(acryloxyethyl)isocyanurate, dipentaerythritol
hexaacrylate (DPHA), dipentaerythritol caprolactone-modified hexaacrylate, dipentaerythritol
hydroxypentaacrylate, alkylated dipentaerythritol pentaacrylate, alkylated dipentaerythritol
tetraacrylate, alkylated dipentaerythritol triacrylate, dimethylolpropane tetraacrylate
(DTMPTA), pentaerythritol ethoxytetraacrylate, phosphoric acid EO-modified triacrylate,
and 2,2,5,5-tetrahydroxymethyl cyclopentanone tetraacrylate. These can be used alone
or in combination.
[0068] With regard to the monomer having at least three radical polymerizable functional
groups without a charge transport structure for use in the present invention, the
ratio of molecular weight relative to the number of functional groups (molecular weight/the
number of functional group) in the monomer is preferably from 250 or less to form
a dense cross-linking bond in the cross-linked surface layer. When the ratio is excessively
great, the cross-linked surface layer is soft, and the abrasion resistance is degraded
in some degree. Thus, it is not suitable to single out a compound having an extremely
long modified group for use among the monomers having a modified group, for example,
EO, PO, and caprolactone. The content of the monomer having at least three radical
polymerizable functional groups without a charge transport structure contained in
the surface layer in the solid content of the liquid composition is adjusted such
that the component ratio thereof is from 20 to 80 % by weight, and preferably from
30 to 70 % by weight based on the total amount of the cross-linked surface layer.
When the content of the monomer component is too small, the three dimensionally cross-linked
bonding density of the cross-linked surface layer tends to be low. Also the abrasion
resistance is not significantly improvement in comparison with the case where a typical
thermoplastic binder resin is used. When the content of the monomer is too great,
the content of the charge transport compound tends to decrease, which causes degradation
of electric properties. It is difficult to jump to any conclusion but considering
a good combination of the abrasion resistance and the electric characteristics, the
content of the monomer preferably ranges from 30 to 70 % by weight.
[0069] The monomer having at least three radical polymerizable functional groups without
a charge transport structure for use in the present invention represents a radical
polymerizable functional compound having, for example, a positive hole transport structure,
for example, triarylamine, hydrazone, pyrazoline, and carbazole, and an electron-transport
structure, for example, electron-sucking aromatic ring having condensed polycyclic
quinone, diphenoquinone, cyano group, and nitro group. Specific examples of the monomers
having radical a polymerizable functional group include the monomers having radical
polymerizable functional groups described above. Acryloyloxy groups and methacryloyloxy
groups are particularly preferred. The number of radical polymerizable functional
groups per molecule may be one or more. Since it is easy to restrain the internal
stress of the cross-linked surface layer to obtain a smooth surface and to maintain
good electric characteristics, the number of the radical polymerizable functional
groups is preferably one. In the present invention, a titanocene derivative is used
as photo-polymerization initiator and a light energy emission wavelength is selected
to form a smooth and uniform cross-linked surface layer. Therefore, even when a charge
transport compound has two or more radical polymerizable functional groups, a cross-linked
surface layer having highly cross-linked density can be formed without distortion
inside the cross-linked layer. Therefore, it is possible to provide an image bearing
member which has a good resistance to abrasion and damage and maintains electric characteristics
for a long period of use. With regard to the charge transport structure of the monomer
having a radical polymerizable functional group with a charge transport structure,
the triarylamine structures are preferred in terms of the mobility property. Among
these, when a compound represented by the following chemical formula (1) or (2) is
used, electric properties, for example, sensitivity and residual potential, can be
efficiently maintained.

[0070] In the chemical formulae (1) and (2), R
1 represents hydrogen atom, a halogen atom, an alkyl group, an aralky group, an aryl
group, a cyano group, a nitro group, an alkoxy group, -COOR
7, wherein R
7 represents hydrogen atom, a substituted or non-substituted alkyl group, a substituted
or non-substituted aralkyl group or a substituted or non-substituted aryl group, a
halogenated carbonyl group or CONR
8R
9, wherein R
8 and R
9 independently represent hydrogen atom, a halogen atom, a substituted or non-substituted
alkyl group, a substituted or non-substituted aralkyl group or a substituted or non-substituted
aryl group, Ar
1 and Ar
2 independently represent a substituted or unsubstituted arylene group, Ar
3 and Ar
4 independently represent a substituted or unsubstituted aryl group, X represents a
substituted or non-substituted alkylene group, a substituted or non-substituted cycloalkylene
group, a substituted or non-substituted alkylene ether group, oxygen atom, sulfur
atom or vinylene group, Z represents a substituted or non-substituted alkylene group,
a substituted or non-substituted alkylene ether divalent group or an alkyleneoxy carbonyl
divalent group, a represents 0 or 1 and and m and n represent 0 or an integer of from
1 to 3.
[0071] Materials having a triarylamine structure as described above are extremely excellent
in charge transportability. Also, such materials have a light absorption end on a
relatively long wavelength (specifically, 300 nm or more) side and thus, when such
a material is contained in a photo-cross-linkable surface layer, cross-linking may
be inhibited by light absorption. When the titanocene derivative described in the
present invention is used, a cross-linked film (layer) having a cured state from the
surface to the inside of the layer is obtained in comparison with another typical
photo radical polymerization initiator. However, the titanocene derivative is not
effective to any of the monomers having radical polymerizable functional groups with
a charge transport structure but to only a monomer having a radical polymerizable
functional group with a charge transport structure having the absorption end wavelength
in the light absorption spectrum 40 nm or more, preferably 60 nm or more, shorter
than the absorption end wavelength of the titanocene derivative. When the absorption
end wavelength of a monomer having a radical polymerizable functional group with a
charge transport structure minus the absorption end wavelength of a titanocene derivative
is, for example, 40 nm or less, almost all absorption wavelengths of the titanocene
derivative correspond with those of the monomer having a radical polymerizable functional
group with a charge transport structure. This may result in a decrease of the radical
generation efficiency, which leads to bad cross-linking.
[0072] When the titanocene derivative described in the present invention is used with a
compound having a light absorption end wavelength of 370 nm or longer to form a surface
layer, it is found that the titanocene derivative is advantageous over other photo-radial
polymerizable initiators.
[0073] In the chemical formulae (1) and (2), in the substituent group of R
1, specific examples of the alkyl groups include methyl group, ethyl group, propyl
group, and butyl group; specific examples of the aryl groups include phenyl group
and naphthyl group; specific examples of the aralkyl groups include benzyl group,
phenethyl group and naphthylmethyl group; specific examples of the alkoxy group include
methoxy group, ethoxy group, and propoxy group. These groups can be substituted by
a halogen atom; nitro group; cyano group; an alkyl group, for example, methyl group
and ethyl group; an alkoxy group, for example, methoxy group and ethoxy group; an
aryloxy group, for example, phenoxy group; an aryl group, for example, phenyl group
and naphthyl group; or an aralkyl group, for example, phenethyl group,
[0074] Among the substituent groups of R
1, hydrogen atom, and methyl group are particularly preferred.
[0075] substituted or unsubstituted Ar
3 and Ar
4 are aryl groups, and specific examples thereof include condensed polycyclic hydrocarbon
groups, non-condensed cyclic hydrocarbon groups, and heterocyclic groups.
[0076] Preferred specific examples of the condensed polycyclic hydrocarbon group include
groups in which the number of the carbon atoms forming a ring is 18 or less. Specific
examples thereof include pentanyl group, indenyl group, naphthyl group, azulenyl group,
heptalenyl group, biphenylenyl group, as (asym)- indacenyl group, s(sym)-indacenyl
group, fluorenyl group, acenaphthylenyl group, pleiadenyl group, acenaphtenyl group,
phenalenyl group, phenanthryl group, anthryl group, fluoranthenyl group, acephenantolylenyl
group, aceanthrylenyl group, triphenylel group, pyrenyl group, chrysenyl group and
naphthacenyl group.
[0077] Specific examples of the uncondensed cyclic hydrocarbon groups include, but are not
limited to, monovalent groups derived frombenzene, diphenyl ether, polyethylene diphenyl
ether, diphenyl thioether, diphenyl sulfone, biphenyl, polyphenyl, diphenyl alkane,
diphenyl alkene, diphenyl alkyne, triphenylmethane, distyrylbenzene, 1,1-diphenyl
cycloalkane, polyphenyl alkane, and polyphenyl alkene. In addition, monovalent groups
derived from polycyclic hydrocarbons such as 9,9-diphenyl fluorene can also be used.
[0078] Specific examples of the heterocyclic groups include, but are not limited to, monovalent
groups derived from carbazole, dibenzofuran, dibenzothiophene, oxadiazole, thiazole,
etc.
[0079] The aryl groups represented by Ar
3 and Ar
4 may have the following substituent groups.
- (1) A halogen atom, cyano group, nitro group, etc.
- (2) A straight-chain or branched-chain alkyl group having 1 to 12 carbon atoms, more
preferably 1 to 8 carbon atoms, and much more preferably 1 to 4 carbon atoms, which
may substituted with fluorine atom; hydroxyl group; cyano group; an alkoxy group having
1 to 4 carbon atoms; or a phenyl group substituted with a halogen atom, an alkyl group
having 1 to 4 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms. Specific
examples of the alkyl groups include, but are not limited to, methyl group, ethyl
group, n-butyl group, i-propyl group, t-butyl group, s-butyl group, n-propyl group,
trifluoromethyl group, 2-hydroxyethyl group, 2-ethoxyethyl group, 2-cyanoethyl group,
2-methoxyethyl group, benzyl group, 4-chlorobenzyl group, 4-methylbenzyl group, and
4-phenylbenzyl group..
- (3) An alkoxy group (-OR2, wherein R2 represents an alkyl group defined in the paragraph (2)). Specific examples of the
alkoxy groups include, but are not limited to, methoxy group, ethoxy group, n-propoxy
group, i-propoxy group, t-butoxy group, n-butoxy group, s-butoxy group, i-butoxy group,
2-hydroxyethoxy group, benzyloxy group, and trifluoromethoxy group.
- (4) An aryloxy group. Specific examples of the aryl groups include, but are not limited
to, phenyl group and naphthyl group. The aryloxy group can be substituted with an
alkoxy group having 1 to 4 carbon atoms, an alkyl group having 1 to 4 carbon atoms,
or a halogen atom. Specific examples of the aryloxy groups include, but are not limited
to, phenoxy group, 1-naphthyloxy group, 2-naphthyloxy group, 4-methoxyphenoxy group,
and 4-methylphenoxy group.
- (5) An alkylmercapto group or an arylmercapto group. Specific examples of these groups
include, but are not limited to, methylthio group, ethylthio group, phenylthio group,
and p-methylphenylthio group.
- (6) A substituent group represented by the following chemical formula:

wherein each of R3 and R4 independently represents a hydrogen atom, an alkyl group defined in the paragraph
(2), or an aryl group (e.g., phenyl group, biphenyl group, naphthyl group) which can
be substituted with an alkoxy group having 1 to 4 carbon atoms, an alkyl group having
1 to 4 carbon atoms, or a halogen atom; and wherein R3 and R4 optionally share bond connectivity to form a ring. Specific examples of the substituent
groups mentioned above include, but are not limited to, amino group, diethylamino
group, N-methyl-N-phenylamino group, N,N-diphenylamino group, N,N-di(tolyl)amino group,
dibenzylamino group, piperidino group, morpholino group, and pyrrolidino group.
- (7) An alkylenedioxy group and an alkylenedithio group such as methylenedioxy group
and methylenedithio group.
- (8) A substituted or unsubstituted styryl group, a substituted or unsubstituted β-phenyl
styryl group, diphenyl aminophenyl group, dinitrile aminophenyl group, etc.
[0080] Specific examples of the arylene groups represented by Ar
9 and Ar
10 include, but are not limited to, divalent groups derived from the aryl groups represented
by Ar
11 and Ar
12.
[0081] X represents a single bond, a substituted or unsubstituted alkylene group, a substituted
or unsubstituted cycloalkylene group, a substituted or unsubstituted alkylene ether
group, an oxygen atom, a sulfur atom, or a vinylene group.
[0082] The substituted or unsubstituted alkylene group is a straight-chained or branched-chain
alkylene group having 1 to 12 carbon atoms, preferably 1 to 8 carbon atoms, and more
preferably 1 to 4 carbon atoms. These alkylene groups may have a fluorine atom, a
hydroxyl group, a cyano group, an alkoxy group having 1 to 4 carbon atoms, a phenyl
group, or a phenyl group substituted with a halogen atom, an alkyl group having 1
to 4 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms. Specific examples
of the substituted or unsubstitutedalkylene groups include, but are not limited to,
methylene group, ethylene group, n-butylene group, i-propylene group, t-butylene group,
s-butylene group, n-propylene group, trifluoromethylene group, 2-hydroxyethylene group,
2-ethoxyethylene group, 2-cyanoethylene group, 2-mehoxyethylene group, benzylidene
group, phenylethylene group, 4-chlorophenylethylene group, 4-methylphenylethylene
group, and 4-biphenylethylene group.
[0083] The substituted or non-substituted cycloalkylene group is a cyclic alkylene group
having 5 to 7 carbon atoms which may have a fluorine atom, a hydroxyl group, an alkyl
group having 1 to 4 carbon atoms, or an alkoxy group having 1 to 4 carbon atoms. Specific
examples of the substituted or non-substituted cycloalkylene groups include, but are
not limited to, cyclohexylidene group, cyclohexylene group, and 3,3-dimethylcyclohexylidene
group.
[0084] Specific examples of the substituted or non-substituted alkylene ether divalent groups
include, but are not limited to, an alkyleneoxy divalent group (e.g., ethyleneoxy
group, propyleneoxy group); an alkylenedioxy divalent group derived from ethylene
glycol, propylene glycol, etc.; and di- or poly- (oxyalkylene)oxy group derived from
diethylene glycol, tetraethylene glycol, tripropylene glycol, etc. The alkylene group
of the alkylene ether divalent group may have a substituent group, for example, a
hydroxyl group, a methyl group, and an ethyl group.
[0085] Specific examples of the vinylene groups include, but are not limited to, the following
substituent groups:

or

[0086] R
5 represents a hydrogen atom, an alkyl group (same as defined in the paragraph (2)),
or an aryl group (same aryl groups as represented by Ar
3 and Ar
4); a represents an integer of 1 or 2; and b represents an integer of from 1 to 3.
[0087] Z represents a substituted or unsubstituted alkylene group, a substituted or non-substituted
alkylene ether divalent group, or an alkyleneoxycarbonyl divalent group.
[0088] Examples of the substituted or non-substituted alkylene group include the same alkylene
groups as those described in the X.
[0089] Examples of the substituted or non-substituted alkylene ether divalent group include
the same alkylene ether divalent groups as those described in the X.
[0090] Examples of the alkyleneoxycarbonyl divalent group include caprolactone-modified
divalent groups.
[0091] As the monomers having a radical polymerizable functional group with a charge transport
structure for use in the present invention, compounds represented by the following
chemical formula (3) are preferably used.

[0092] In the chemical formula (3), u, r, p, q represent 0 or 1, s and t independently represent
0 or an integer of from 1 to 3, Ra represents hydrogen atom or methyl group, each
of Rb and Rc independently represents an alkyl group having 1 to 6 carbon atoms, and
Za represents methylene group, ethylene group, -CH
2CH
2O-, -CHCH
3CH
2O-, or -C
6H
5CH
2CH
2-.
[0093] Among the compounds represented by chemical structure illustrated above, the compounds
having a methyl group or an ethyl group as each of Rb and Rc are preferred.
[0094] The radical polymeric compound for use in the present invention having a functional
group with a charge transport structure represented by the chemical formulae (1),
(2) and especially (3) is polymerized in such a manner that the double linkage of
C and C is open to both ends. Therefore, the radical polymeric compound is not present
at the end but in the chained polymer. In a polymer in which a cross linking chain
is formed with a radical polymeric monomer having at least 3 functional groups, the
radical polymeric compound is present in the main chains of the polymer and in a cross
linking chain. There are two kinds of cross linking chains. One is referred to as
inter-molecule cross linking, in which the cross linking chain is formed between a
polymer and another polymer. The other is referred to as internal cross linking, in
which the cross linking chain is formed between a portion in the main chain present
in a polymer formed in a folded state and another portion deriving from the monomer
which is polymerized at a position remote from that portion in the main chain. Whether
the radical polymeric monomer having at least 3 functional groups is present in a
main chain or in a cross linking chain, the triaryl amine structure suspending from
the chain portion has at least three aryl groups disposed in the radial directions
from the nitrogen atom therein. Such a triaryl amine structure is bulky and does not
directly bind with the chain portion but suspends from the chain portion via a carbonyl
group, etc. That is, the triaryl amine structure is stereoscopically fixed in the
polymer in a flexible state. Therefore, these triaryl amine structures can be adjacent
to each other with a moderate space in a polymer. Therefore, the structural distortion
in a molecule is slight. In addition, when the structure is used in the surface layer
of an image bearing member, it can be deduced that the internal molecular structure
can have a structure in which there are relatively few disconnections in the charge
transport route.
[0095] Further, to improve the abrasion resistance in the present invention, a charge transport
compound having two or more radical polymerizable functional groups can be preferably
used, In typical techniques, when a charge transport compound having two or more radical
polymerizable functional group is used, bulky charge transport structures are fixed
in plural bonds in a cross-linking bond, which leads to distortions inside the cross-linked
film (layer). This increases internal stress, which may cause cracks and film exfoliation.
In contrast, in the present invention, a titanocene derivative is used as a photo-
polymerization initiator. Therefore, a surface layer is cured instantly to the inside
thereof without causing distortion in the inside thereof while achieving a uniformly
cross-linked surface layer. A cross-linked surface layer having higher cross-linking
densities with high durability is thus obtained. Since there is no distortion in the
inside of the cross-linked layer, it is possible to stably keep intermediate structures
(cation radical) during charge transport. Consequently, the sensitivity degradation
and the residual potential rise caused by charge trap hardly occur. Also, the electric
characteristics are stably maintained over a long period of time.
[0097] In the present invention, a specific acryl ester compound illustrated in the following
chemical formula (4) can also be preferably used as a monomer having a radical polymerizable
functional group with a charge transport structure.
B
1-Ar
1-CH=CH-Ar
2-B
2 Chemical formula (4)
[0098] In the chemical formula (4), Ar
1 represents a monovalent group or a divalent group having a substituted or non-substituted
aromatic hydrocarbon skeleton. Specific examples of the aromatic hydrocarbon include
benzene, naphthalene, phenanthrene, biphenyl, and 1,2,3,4-tetrahydronaphthalene. Specific
examples of the substituent group include an alkyl group having 1 to 12 carbon atoms,
an alkoxy group having 1 to 12 carbon atoms, benzyl group, and a halogen atom. The
alkyl groups and the alkoxy groups may further have a halogen atom and/or phenyl group
as a substituent group.
[0099] Ar
2 represents a monovalent group or a divalent group having an aromatic hydrocarbon
skeleton or a heterocyclic skeleton having at least one tertiary amino group. The
aromatic hydrocarbon skeleton having at least one tertiary amino group is represented
by the following Chemical formula (8)

[0100] In the chemical formula (8), R
10 and R
11 independently represent an acyl group, a substituted or non-substituted alkyl group,
or a substituted or non-substituted aryl group. A-r
10 represents an aryl group, and h is an integer of 1 to 3.
[0101] Specific examples of the acyl group of R
10 and R
11 include acetyl group, propionyl group, and benzoyl group. The substituted or non-substituted
alkyl group of R10 and R11 are the same as the alkyl groups described for the substituent
group of Ar
1. The substituted or non-substituted aryl group of R
10 and R
11 include a phenyl group, a naphthyl group, a biphenyl group, a terphenylyl group,
a pyrenyl group, a fluorenyl group, 9, 9-dimethyl-2-fluorenyl group, an azurenyl group,
an anthryl group, a triphenylenyl group, chrysenyl groups and groups represented by
the following chemical formula (9):

[0102] In the chemical formula (9), B is -O-, -S-, -SO-, -SO
2-, -CO-, or a divalent group represented by the following chemical formulae:

[0103] In the formulae illustrated above, R
21 represents hydrogen atom, a substituted or non-substituted alkyl group defined for
Ar
1, an alkoxy group, a halogen atom, a substituted or non-substituted aryl group defined
for R
10, an amino group, nitro group, or cyano group; R
22 represents a hydrogen atom, a substituted or non-substituted alkyl group defined
for Ar
1, or a substituted or non-substituted aryl group defined for R
10; i is an integer of from 1 to 12; and j is an integer of from 1 to 3.
[0104] Specific examples of the alkoxy group of R21 include methoxy group, ethoxy group,
n-propoxy group, 1-propoxy group, n-butoxy group, i-butoxy group, s-butoxy group,
t-butoxy group, 2-hydroxyethoxy group, 2-cyanoethocy group, benzyloxy group, 4-methylbenzyloxy
group, and trifluoromethoxy group.
[0105] Specific examples of the halogen atom of R
21 include fluorine atom, chlorine atom, bromine atom, and iodine atom.
[0106] Specific examples of the amino group of R
21 include diphenylamino group, ditolylamino group, dibenzylamino group, and 4-methylbenzyl
group.
[0107] Specific examples of the aryl group of Ar
10 include phenyl group, naphthyl group, biphenylyl group, terphenylyl group, pyrenyl
group, fluorenyl group, 9,9-dimethyl-2-fluorenyl group, azurenyl group, anthryl group,
triphenylenyl group, and chrysenyl group.
[0108] Ar
10, R
10, and R
11 may contain an alkyl group, an alkoxy group, and halogen atom defined in the substituent
group for Ar
1.
[0109] Specific examples of the heterocyclic skeleton having a tertiary amino group include
heterocyclic compounds having an amine structure, for example, pyrrole, pyrazole,
imidazole, triazole, dioxazole, indole, isoindole, benzimidazole, benzotriazole, benzoisoxazine,
carbazole and pheoxazine. Each of these heterocyclic compounds may contain an alkyl
group, an alkoxy group, and a halogen atom defined for the substitutent group of Ar
1.
[0110] B
1 and B
2 independently represent an acryloyloxy group, a methacryloyloxy group, vinyl group,
an alkyl group having an acryloyloxy group, a methacryloyloxy group or a vinyl group,
or an alkoxy group having an acryloyloxy group, a methacryloyloxy group or a vinyl
group. The alkyl group and the alkoxy group are those described in the Ar
1. B
1 and B
2 are not present simultaneously.
[0111] Specific examples of more preferred structure for the acrylic acid ester compound
of the chemical formula (4) include the compounds represented by the following chemical
formula (5) .

[0112] In the chemical formula (5), R
1 and R
2 respectively represent a substituted or non-substituted alkyl group, a substituted
or non-substituted alkoxy group, Or a halogen atom; Ar
3 and Ar
4 independently represent a substituted or non-substituted aryl group or arylene group,
or a substituted or non-substituted benzyl group. The alkyl group, the alkoxy group,
and the halogen atom include those described for the Ar
1.
[0113] The aryl group is the same as those defined for the R
10 and R
11. The arylene group is a divalent group derived from the aryl group.
[0114] B
1, B
2, B
3, and B
4 in the chemical formula 5 are the same as those defined for B
1, B
2, and only one of B
1 to B
4 exists, i.e., B
1, B
2, B
3 and B
4 do not coexist. n is 0 or an integer of from 1 to 5, and m represents 0 or an integer
of from 1 to 4.
[0115] The specific acrylic ester compound has a tertiary amine compound having a developed
stilbene conjugate structure. This developed conj ugate system contributes to great
improvement in the electric charge infusion property at the interface of a cross-linked
layer. Further, when the compound is fixed in cross-linking bond, the intermolecular
interaction is hardly inhibited and the electric charge mobility is excellent.. The
specific acrylic acid ester has one highly radical-polymerized acryloyloxy group or
methacryloyloxy group per molecule and is immediately gelatinized during radical polymerization
without excessive distortion, Double bonds in the stilbene structural portion in a
molecule are partially taken in the polymerization. The polymerizability of the bond
is lower than those of an acryloyloxy group or a methacryloyloxy group. Therefore,
the time lag occurs in the cross-linking reaction, meaning that the distortion in
the compound is not maximized. Furthermore, since double bonds in the molecules are
used in cross-linking, the number of cross-linking reactions per molecule increases,
resulting in increase in the density of cross-linking. Thus, the abrasion resistance
is improved. In addition, the polymerization degree of this double bond can be adjusted
depending on the cross-linking conditions, meaning an optimal cross-linking film can
be prepared. Such a double bond, which partially forms the radical polymerization,
is characteristic to the specific acrylic acid ester compound and does not occur in
an α-phenylstilbene structure.
[0116] As another characteristic of the acrylic acid ester compound, the acrylic acid ester
compound tend to shift the light absorption end to longer wavelengths in comparison
with other compounds because of the developed conjugate system. In most case of triarylamine
materials as described in the chemical formula (6), the light absorption end thereof
exceeds 400 nm. When a triarylamine material is used in a cross-linked surface layer,
the cross-linked status tends to be different between the surface and the inside of
the layer due to the light absorption. When the titanocene derivative described in
the present invention is used, the light absorption end thereof is on a longer wavelength
side than those of the acrylic acid ester compound in most cases. Thus it is easy
to obtain a layer uniformly cured over the entire layer.
[0117] As described above, by using a monomer having a radical polymerizable functional
group with a charge transport structure illustrated in the chemical formula (4), in
particular, the chemical formula (5), in combination with the titanocene derivative
described in the present invention, it is possible to forma filmhaving an extremely
highcross-linkingdensitywithoutcracking. Therefore, it is possible to provide an image
bearing member having excellent characteristics which has hardly been abraded or flawed
over a long period of time, resulting in reduction of image deficiency.
[0119] The radical polymeric compound having a charge transport structure for use in the
present invention imparts a charge transport function to a cross-linked surface layer.
The content of the radical polymeric compound is from 20 to 80 % by weight, and preferably
from 30 to 70 % by weight, based on the total weight of a cross-linked surface layer.
When the content is too small, the charge transport function of the cross-linked surface
layer is not maintained, which may lead to the deterioration of the electric characteristics,
for example, sensitivity degradation and residual voltage rise, during repetitive
use. When the content is too large, the content of the radical polymeric monomer having
at least three functional groups without a charge transport structure decreases. That
is, the cross linking density decreases so that the anti-abrasion is not sufficient.
Desired electric characteristics and anti-abrasion property vary depending on the
process, it is difficult to jump to any conclusion but considering the balance of
both characteristics and property, the addition amount is most preferable from 30
to 70 % by weight.
[0120] The liquid composition for use in the present invention may further contain additives,
for example, various plasticizers (for the purpose of alleviation of stresses and
improving adhesiveness), leveling agents, and low-molecular charge transport materials
having no radical reactivity. Any known additives in the art can be used. Specific
examples of such plasticizers include those used in common resins, for example, dibutylphthalate
or dioctylphthalate. The content of the plasticizers is restricted to 20 parts by
weight or less, preferably to 10 parts by weight or less relative to the total solid
content of a liquid composition. Specific examples of such leveling agents include
silicone oils, for example, dimethyl silicone oil or methylphenyl silicone oil, and
polymers or oligomers having a perfluoroalkyl group in the side chains thereof . The
suitable content thereof is not greater than 3 parts by weight relative to the total
solid content of a liquid composition.
[0121] When the monomer having at least three radical polymerizable functional groups without
a charge transport structure and the radical polymerizable compound having a charge
transport structure are formed on a photosensitive layer, it is preferred to prepare
a liquid composition having a low viscosity and suitable flowability. When each material
has a low-viscosity, such materials can be mixed to prepare a liquid composition.
In the case of spray coating, a sufficient flowability is desired to suitably perform
atomization, Therefore, it is preferred that a liquid composition is diluted with
an organic solvent for adjusting the viscosity. The organic solvent is preferably
has a boiling point of from 90° C or lower, more preferably from 60 to 90° C and still
more preferably from 60 to 80° C under one atmospheric pressure. These organic solvents
can be used alone or in combination. The dilution ratio of the liquid composition
by such an organic solvent is determined depending on the properties of the component
of the liquid composition.
[0122] In the present invention, after application of such a liquid composition to form
a surface layer, the surface layer is cured upon application of an external energy
thereto. As the external energy, light energy is mainly used. Heat energy can be used
in combination therewith.
[0123] As the heat energy, gases, for example, air or nitrogen gas, vapor, various kinds
of heat media, infrared rays or electromagnetic rays can be used. The surface layer
is heated from the coated side or the substrate side. The heating temperature is preferably
from 100 to 170° C. When the heating temperature is too low, the reaction rate is
low, which affects the productivity and causes unreacted materials to remain in the
film. In contrast, when the heating temperature is too high, contraction of a film
caused by cross-linking increases. Therefore, the resultant surface layer may have
rough surface and/or cracking and be exfoliated at the interface to the immediately-adjacent
layer. When a resin that tends to contract upon cross-linking is used, it is effective
to use a method of preliminarily cross-linking at a temperature lower than 100° C
followed by cross-linking at a temperature not lower than 100° C.
[0124] As the light energy, light sources, for example, ultrahigh pressure mercury lamp,
high pressure mercury lamp, low-pressure mercury lamp, carbon arc and xenon arc metal
halide lamp may be utilized. It is preferred to select a light source in consideration
of light absorption of the titanocene derivative described in the present invention.
[0125] With regard to the emission wavelength of a light source, light having a wavelength
in the ultraviolet ray range can be used because the titanocene derivative absorbs
ultraviolet rays. It is preferred to consider the light absorption of the monomer
having a radical polymerizable functional group with a charge transport structure
as described above. Specifically, by using a light source having a maximum emission
wavelength of 400 nm or longer, irradiation light is efficiently absorbed by titanocene
because the monomer having a radical polymerizable functional group with a charge
transport structure has a low absorption ratio in the range. Thus, it is easy to obtain
a film uniformly cured from the surface to the inside thereof.
[0126] As the emission illuminance of a light source, it is preferred to irradiate a surface
layer at an illuminance of 50 to 2,000 mW/cm
2 on the basis of a wavelength of 356 nm. It is more preferred to irradiate a surface
layer within the above-mentioned illuminance range when the illuminance is measurable
at wavelengths around the maximum emission wavelength. When the illuminance is low,
it takes a long time to cure a surface layer, which is not preferred from the perspective
of productivity. In contrast, when the illuminance is high, curing contraction easily
occurs so that the resultant surface layer may have a rough surface and/or cracking
and be exfoliated at the interface to the immediately-adjacent layer.
[0127] When a UV ray used for irradiation, the temperature of the sur face layer of an image
bearing member rises due to, for example, heat ray generated from the light source.
When the temperature of the surface is excessively raised, the surface layer is easily
contracted upon curing. Also, since low-molecular components contained in the immediately-adjacent
layer move to the surface layer, the surface layer is not suitably cured and the electric
properties of an image bearing member are degraded. Therefore, the temperature of
the surface of an image bearing member during irradiation of a UV ray is set typically
at 100° C or lower and preferably at 80°C or lower. As the cooling method of an image
bearing member, a cooling-auxiliary agent can be encapsulated inside an image bearing
member or an image bearing member can be cooled down by a gas of liquid therein.
[0128] The thickness of a surface layer is preferably from 1 to 20 µm and more preferably
from 3 to 15 µm from the perspective of protection of a photosensitive layer, When
a surface layer is too thin, a photosensitive layer is not protected from mechanical
abrasion between an image bearing member and a contacting device thereto and proximate
electric discharge from a charging device. Furthermore, since a film surface is hardly
leveled during film formation, the film surface may have a rough surface. In contrast,
when the surface layer is too thick, the total thickness of the layers of an image
bearing member is thick so that the image reproducibility is degraded by charge diffusion.
[0129] To prevent the interlayer exfoliation between a surface layer and a photosensitive
layer resulting from adhesion failure, an adhesive layer may be disposed therebetween
if desired.
[0130] As the adhesive layer, the above-mentioned monomer with no charge transport structure
may be used, or a non-cross-linkable polymer may be used. Specific examples of the
non-cross-linkable polymer include, but not limited to, include polyamides, polyurethanes,
epoxy resins, polyketones, polycarbonates, silicone resins, acrylic resins, polyvinylbutyrals,
polyvinylformals, polyvinylketones, polystyrenes, poly-N-vinylcarbazoles, polyacrylamides,
polyvinylbenzals, polyesters, phenoxy resins, vinylchloride-vinylacetate copolymers,
polyvinylacetates, polyphenylene oxides, polyvinylpyridines, cellulose resins, caseins,
polyvinyl alcohols, and polyvinyl pyrolidones. These monomers and non-cross-linkable
polymers may be used alone or in combination. In addition, the monomers may be used
in combination with the non-cross-linkable polymers as long as the adhesiveness of
the mixture is sufficient. Charge transport materials described in the present invention
may be also used. To improve the adhesiveness, suitable additives may be used.
[0131] It is possible to form an adhesive layer by applying a liquid composition in which
a compound prepared according to a preferred prescription is dissolved or dispersed
in a solvent, for example, tetrahydrofuran, dioxane, dichloroethane, and cyclohexane
to a photosensitive layer, Specific methods of application include an immersion coatingmethod,
a spray-coatingmethod, abead-coatingmethod, or a ring-coating method, The thickness
of an adhesive layer is preferably from 0.1 to 5 µm, and more preferably from 0.1
to 3 µm.
[0132] Next, the photosensitive layer is described. As described above, the photosensitive
layer can have a function-separated laminate structure or a single layer structure.
In the case of a laminate structure, a photosensitive layer is typically formed of
a charge generating layer and a charge transport layer . In the case of a single layer,
a photosensitive layer has a charge generating function and charge transport function.
Hereinafter, a photosensitive layer having a laminate structure and a photosensitive
layer having a single layer structure will be described.
[0133] The charge generating layer is a layer mainly containing a charge generating material
having a charge generating function and can contain a binder resin in combination.
As the charge generating material, inorganic materials and organic materials can be
used.
[0134] Specific examples of the inorganic materials include crystal selenium, amorphous-selenium,
selenium-tellurium-halogen, selenium-arsenic compounds, and amorphous-silicon. With
regard to the amorphous-silicon, those in which a dangling-bond is terminated with
a hydrogen atom or a halogen atom, and those in which boron atoms or phosphorous atoms
are doped are preferably used.
[0135] As for the organic materials, any known material in the art can be used. Specific
examples thereof include phthalocyanine pigments, for example, metal phthalocyanine
and metal-free phthalocyanine; azulenium salt pigments; squaric acid methine pigments;
azo pigments having a carbazole skeleton; azo pigments having a triarylamine skeleton;
azo pigments having a diphenylamine skeleton; azo pigments having a dibenzothiophene
skeleton; azo pigments having a fluorenone skeleton; azo pigments having an oxadiazole
skeleton; azo pigments having a bis-stilbene skeleton; azo pigments having a distilyloxadiazole
skeleton; azo pigments having a distylylcarbazole skeleton; perylene pigments, anthraquinone
or polycyclic quinone pigments; quinoneimine pigments; diphenylmethane and triphenylmethane
pigments; benzoquinone and naphthoquinone pigments; cyanine and azomethine pigments,
indigoid pigments, and bis-benzimidazole pigments.
[0136] These charge generating materials may be used alone or in combination.
[0137] Specific examples of the binder resin optionally used in a charge generating layer
include polyamides, polyurethanes, epoxy resins, polyketones, polycarbonates, silicone
resins, acrylic resins, polyvinylbutyrals, polyvinylformals, polyvinylketones, polystyrenes,
poly-N-vinylcarbazoles, polyacrylamides, polyvinylbenzals, polyesters, phenoxy resins,
vinylchloride-vinylacetate copolymers, polyvinyl acetates, polyphenylene oxides, polyvinyl
pyridines, cellulose resins, caseins, polyvinyl alcohols, and polyvinyl pyrolidones.
[0138] These binder resins may be used alone or may be used as a mixture of two or more.
The content of the binder resin is from 0 to 500 parts by weight and preferably from
10 to 300 parts by weight based on 100 parts by weight of a charge generating material.
The binder resin can be added before or after the dispersion of the materials for
a charge generating layer.
[0139] The method for forming a charge generating layer is typified into a vacuum thin-film
forming method and a casting method using a liquid dispersion. Specific examples of
the vacuum thin-film forming include a vacuum evaporation method, a glow discharge
decomposition method, an ion-plating method, a sputtering method, a reactive sputtering
method, or a CVD method. Charge generating layers can be excellently formed by these
method using the above-mentioned inorganic materials or organic materials. In the
casting method, the above-mentioned inorganic or organic charge generating material
is dispersed with a binder resin in a solvent, for example, tetrahydrofuran, dioxane,
dioxsolan, toluene, dichloromethane, monochlorobenzene, dichloroethane, cyclohexanone,
cyclopentanone, anisole, xylene, methylethylketone, acetone, ethylacetate, butylacetate
using, for example, a ball mill, an attritor, a sand mill, a bead mill. Thereafter,
suitably diluted liquid dispersion is applied to the surface of a substrate to form
a charge generating layer. Leveling agents, for example, dimethyl silicone oil, and
methylphenyl silicone oil, can be added, if desired..
[0140] The diluted liquid dispersion can be applied by a dip coating method, a spray coating
method, a bead coating method, or a ring coating method.
[0141] The thickness of a charge generating layer is preferably from 0,01 to 5 µm, and still
more preferably from 0,05 to 2 µm.
[0142] The electric charge transport layer is a layer having a charge transport function
and containing a charge transport material and a binder resin.
[0143] As the charge transport materials, there are positive hole transport materials and
electron transport materials.
[0144] Specific examples of the electron transport materials include electron accepting
materials, for example, chloranil, bromoanil, tetracyanoethylene, tetracyanoquinodimethane,
2,4,7-trinitro-9-fluorenone, 2,4,5,7-tetranitro-9-fluorenone, 2,4,5,7-tetranitroxanthone,
2,4,8-trinitorothioxanthone, 2,6,8-trinitoro-4H-indeno[1,2-b]thiophene-4-on, 1,3,7-trinitorodibenzothiophene-5,5-dioxide,
and diphenoquinone derivatives.
[0145] These electron transport materials can be used alone or in combination.
[0146] Specific examples of the positive hole transport materials include poly-N-vinylcarbazole
or derivatives thereof, poly-γ-carbazolylethylglutamate or derivatives thereof, pyrene-formaldehyde
condensates or derivatives thereof, polyvinylpyrene, polyvinylphenanthrene, polysilane,
oxazole derivatives, imidazole derivatives, monoarylamine derivatives, diarylamine
derivatives, triarylamine derivatives, stilbene derivatives, α-phenylstilbene derivatives,
benzidine derivatives, diarylmethan derivatives, triarylmethane derivatives, 9-styrylanthracene
derivatives, pyrazoline derivatives, divinylbenzene derivatives,hydrazone derivatives,indene
derivatives, butadiene derivatives, pyrene derivatives, bisstilbene derivatives, enamine
derivatives, and other known hole-transporting materials. These positive hole transport
materials can be used alone or in combination.
[0147] Specific examples of the binder resin include thermoplastic or thermocuring resins,
for example, polystyrenes, styrene-acrylonitrile copolymers, styrene-butadiene copolymers,
styrene-maleic acid anhydride copolymers, polyesters, polyvinylchlorides, vinylchloride-vinylacetate
copolymers, polyvinyl acetates, polyvinylidene chlorides, polyarylate resins, phenoxy
resins, polycarbonates, acetylcellulose resins, ethylcellulose resins, polyvinylbutyrals,
polyvinylformals, polyvinyltoluenes, poly-N-vinylcarbazoles, acrylic resins, silicone
resins, epoxy resins, melamine resins, urethane resins, phenol resins, and alkyd resins.
It is also possible to use a polymeric charge transport materials having a charge
transport function, for example, a polycarbonate resin, a polyester resin, a polyurethane
resin, a polyether resin, a polysiloxane resin or an acrylic resin having an arylamine
skeleton, a benzidine skeleton, a hydrazone skeleton, a carbazole skeleton, a stilbene
skeleton or a pyrazoline skeleton; and polymeric materials having a polysilane skeleton.
[0148] The content of the charge transport material is suitably 20 to 300 parts by weight,
preferably 40 to 150 parts by weight based on 100 parts by weight of the binder resin.
Polymeric charge transport materials can be used alone or in combination with binder
resins.
[0149] With regard to the solvent, for example, tetrahydrofuran, dioxane, toluene, dichloromethane,
monochlorobenzene, dichloroethane, cyclohexanone, methylethylketone or acetone, are
used. These solvents can be used alone or in combination.
[0150] In addition, a plasticizer and a leveling agent can be added. As a plasticizer for
use in a charge transport layer, typical plasticizers for resins, for example, dibutylphthalate,
and dioctylphthalate can be used. The content of the plasticizer is typically 0 to
30 parts by weight based on 100 parts by weight of a binder resin. As for the leveling
agent that can be used in combination in a charge transport layer, silicone oils,
for example, dimethylsilicone oil, methylphenyl silicone oil, or polymers or oligomers
having a perfluoroalkyl group in their side chains. The content of a leveling agent
is suitably from 0 to 1 part by weight based on 100 parts by weight of a binder resin.
[0151] The thickness of a charge transport layer is preferably 30 µm or less and more preferably
25 µm or less in terms of resolution and responsiveness. The minimum thickness of
the charge transport layer varies depending on the system, particularly depending
on charge potential, etc. and is preferably 5 µm or more.
[0152] A photosensitive layer having a single layer has a charge generating function and
a charge transport function. A photosensitive layer can be formed by dissolving or
dispersing a charge generating material, a charge transport material, and a binder
resin in a suitable solvent, applying the solution to the surface of a substrate followed
by drying. A plasticizer, a leveling agent, an antioxidizing agent, etc. can be added,
if desired.
[0153] As for the binder resin, the binder resins mentioned above for the charge transport
layer can be used. The binder resins mentioned above for the charge generating layer
can be mixed. The above-mentioned charge transport polymers can also be suitably used.
The content of the charge generating material is preferably from 5 to 40 parts by
weight, and the content of the charge transport material is preferably from 0 to 190
parts by weight, and more preferably from 50 to 150 parts by weight based on 100 parts
by weight of the binder resin. A photosensitive layer can be formed by applying a
liquid composition in which a charge generating material, a binder resin, and a charge
transport material are dispersed in a solvent, for example, tetrahydrofuran, dioxane,
dichloroethane, and cyclohexane using a dispersing device, to the surface of a substrate
by a dip coating method, a spray coating method, a bead coating method, or a ring
coating method. The thickness of a photosensitive layer is suitably from about 5 to
about 25 µm.
[0154] The image bearing member of the present invention can have an undercoat layer between
a substrate and a photosensitive layer. Typically, such an undercoat layer contains
a resin. Considering that a photosensitive layer is applied to the resin, the resin
preferably is hardly soluble in a typical organic solvent. Specific examples of such
a resin include water-soluble resins, for example, polyvinyl alcohol, casein, sodium
polyacrylate; alcohol-soluble resins, for example, copolymerized nylon, methoxymethylated
nylon; and curable resins forming a three-dimensional network structure, for example,
polyurethanes, melamine resins, phenol resins, alkyd-melamine resins and epoxy resins.
In addition, to the undercoat layer, there can be added fine powder pigments of metal
oxides, for example, titanium oxide, silica, alumina, zirconium oxide, tin oxide,
and indium oxide to prevent moiré and lower the residual potential. Such an undercoat
layer can be formed using a suitable solvent and coating method, as described for
the above-mentioned photosensitive layer. Further, in the present invention, a silane
coupling agent, a titanium coupling agent, a chrome coupling agent, etc. can be used
to form an undercoat layer. Furthermore, an undercoating layer can be formed by using
a material formed by anodizing Al
2O
3, or an organic compound, for example, polyparaxylylene (parylene) or an inorganic
comopund, for example, SiO
2, SnO
2, TiO
2, ITO, and CeO
2 by a vacuum thin-film forming method.
[0155] The thickness of such an undercoat layer is suitably from 0 to 5 µm.
[0156] As for the substrate, materials having a volume resistance of not greater than 10
10 Ω·cm can be used. For example, there can be used plastic or paper having a film form
or cylindrical form covered with a metal, for example, aluminum, nickel, chrome, nichrome,
copper, gold, silver, and platinum, or a metal oxide, for example, tin oxide and indium
oxide by depositing or sputtering. Also aplatemade of aluminum, an aluminum alloy,
nickel, and a stainless metal can be used. Further, a tube manufactured from the plate
by a crafting technique, for example, extruding and extracting, and surface-treatment,
for example, cutting, super finishing and glinding, is also usable. In addition, the
endless nickel belt and the endless stainless belt described in JOP
S52-36016 can be used as the substrate.
[0157] An electroconductive substrate can be formed by applying to the substrate described
above a liquid of application in which electroconductive powder is dispersed in a
suitable binder resin as the substrate for use in the present invention.
[0158] Specific examples of such electrconductive powder include carbon black, acetylene
black, metal powder, for example, powder of aluminum, nickel, iron, nichrome, copper,
zinc and silver, and metal oxide powder, for example, electroconductive tin oxide
powder and ITO powder.
[0159] Specific examples of the binder resins which are used together with the electroconductive
powder include thermoplastic resins, thermosetting resins, and optical curing resins,
for example, a polystyrene, a styrene-acrylonitrile copolymer, a styrene-butadiene
copolymer, a styrene-anhydride maleic acid copolymer, a polyester, a polyvinyl chloride,
a vinyl chloride-vinyl acetate copolymer, a polyvinyl acetate, a polyvinylidene chloride,
a polyarylate (PAR) resin, a phenoxy resin, polycarbonate, a cellulose acetate resin,
an ethyl cellulose resin, a polyvinyl butyral, a polyvinyl formal, a polyvinyl toluene,
a poly-N-vinyl carbazole, an acrylic resin, a silicone resin, an epoxy resin, a melamine
resin, an urethane resin, a phenol resin, and an alkyd resin. Such an electroconductive
layer can be formed by dispersing the electroconductive powder and the binder resins
mentioned above in a suitable solvent, for example, tetrahydrofuran (THF), dichloromethane
(MDC), methyl ethyl ketone (MEK), and toluene and applying the resultant to a substrate.
[0160] Furthermore, a combination of a suitable cylindrical substrate and a heat contraction
tube provided thereon as an electroconductive layer can be used as the electroconductive
substrate for use in the present invention. The heat contraction tube contains a raw
material, for example, polyvinyl chloride, polypropylene, polyester, polystyrene,
polyvinylidene chloride, polyethylene, chloride rubber or polytetrafluoroethylene
based fluorine resin, and the electroconductive powder mentioned above.
[0161] Further, in the present invention, to improve the environment resistance, in particular,
to prevent the degradation of sensitivity and the rise in residual potential, an antioxidizing
agent can be added to layers, for example, a surface layer, a photosensitive layer,
a charge generating layer, a charge transport layer, an undercoat layer, an intermediate
layer, and a light shielding layer.
[0162] Specific examples of the antioxidizing agent include phenol compounds, paraphenylene
diamines, hydroquinones, organic sulfur compounds, and organic phosphorous compounds,
[0163] Specific examples of the phenol compound include 2,6-di-t-butyl-p-cresol, butylated
hydroxyanisol, 2,6-di-t-butyl-4-ethylphenol, stearyl-β-(3,5-di-t-butyl-4-hydroxyphenyl)propionate,
2,2'-methylene-bis-(4-methyl-6-t-butylphenol), 2,2'-methylene-bis-(4-ethyl-6-t-butylphenol),
4, 4'-thiobis-(3-methyl-6-t-butylphenol), 4,4'-butylidenebis-(3-methyl-6-t-butylphenol),
1,1,3-tris-(2-methyl-4-hydioxy-5-t-butylphenyl)butane, 1,3,5-trimethyl-2,4,6-tris(3,5-di-t-butyl-4-hydroxybenzyl)benzene,tetrakis-[methylene-3-(3',5'-di-t-butyl-4'-hydroxyphenyl)propionate]methane,
bis[3, 3'-bis (4'-hydroxy-3'-t-butylphenyl)butyric acid] glycol ester, and tocopherols.
[0164] Speciifc examples of the paraphenylene diamines include N-phenyl-N'-isopropyl-p-phenylenediamine,
N,N'-di-sec-butyl-p-phenylenediamine, N-phenyl-N-sec-butyl-p-phenylenediamine, N,N'-di-isopropyl-p-phenylenediamine,
and N,N'-dimethyl-N,N'-di-t--butyl-p-phenylenediamine. Examples of the hydroquinones
include 2,5-di-t-octylhydroquinone, 2,6-didodecylhydroquinone, 2-dodecylhydroquinone,
2-dodecyl-5-chloiohydroquinone, 2-t-octyl-5-methylhydroquinone, and 2-(2-octadecenyl)-5-methylhydroquinone,
[0165] Specific examples of the organic sulfur compounds include dilauryl-3, 3'-thiodipropionate,
distearyl-3,3'-thiodipropionate, and ditetradecyl-3,3'-thiodipropionate.
[0166] Specific examples of the organic phosphorous compounds include triphenylphosphine,
tri(nonylphenyl)phosphine, tri(dinonylphenyl)phosphine, tricresylphosphine, and tri(2,4-dibutylphenoxy)phosphine.
[0167] These compounds are known as antioxidizing agents for rubbers, plastics, and oils,
and commercial products thereof are readily available.
[0168] The addition amount of the antioxidizing agent is preferably 0.01 to 10 parts by
weight based on the total weight of the layer to which the antioxidizing agent is
added.
[0169] The image forming apparatus and the process cartridge of the present invention will
be described in detail with reference to the accompanying drawings.
[0170] The image forming apparatus of the present invention includes an image bearing member
having the cross-linked surface layer described above and performs charging and irradiating
the image bearing member to form a latent electrostatic image, developing the latetnt
image with a developer, transferring the developed image to a transfer (recording)
medium, fixing the transferred image and cleaning the surface of the image bearing
member.
[0171] The image forming apparatus in which a latent electrostatic image is directly transferred
to a transfer body before development does not necessarily have the above-mentioned
processes.
[0172] Fig. 1 is a schematic diagram illustrating an example of the image forming apparatus.
The image forming apparatus uses a charging device 3 to uniformly charge an image
bearing member 1. Known charging systems can be used. For example, a corotron device,
a scorotron device, a solid discharging element, a needle electrode device, a roller
charging device and a conductive brush device can be used as the charging device.
An image irradiation device 5 is used to form a latent electrostatic image on the
uniformly charged image bearing member 1 has a light source (i.e., a light-emitting
unit), for example, fluorescent light, tungsten lamp, halogen lamp, mercury lamp,
sodium lamp, light-emitting diode (LED), semiconductor laser (LD), and electroluminescence
(EL). To irradiate an image bearing member with only a light having a desired wavelength
range, it is possible to use various filters, for example, sharp-cut filters, band
pass filters, near-infrared cut filters, dichroic filters, interference filters, and
color conversion filters.
[0173] A developing unit 6 is used for visualizing the latent electrostatic image formed
on the image bearing member 1. As the developing method, there are a one component
developing method and a two component development method using a dry toner, and a
wet-developing method using a wet toner. When an image bearing member is positively
(or negatively) charged and irradiated, a positive (or negative) latent electrostatic
image is formed on the image bearing member. When the latent electrostatic image is
developed with a negatively (or positively) charged toner (volt-detecting fine particles),
a positive image is formed, When the latent electrostatic image is developed using
a positively (or negatively) charged toner, a negative image is formed.
[0174] A transfer charging device 10 is used for transferring a toner image visualized on
the image bearing member 1 to a transfer body 9. To more preferably performing the
transferring, apre-transfer charging device 7 can be used. It is possible to use an
electrostatic transfer method using a transfer charging device or a bias roller; a
mechanical transfer method, for example, an adhesion trasnfer method or a pressure
trasnfer method; and a magnetic trasnfer method. In the electrostatic trasnfer method,
the charging device mentioned above can be used.
[0175] A separation charging device 11 and a separation pawl 12 are used to separate the
transfer body 9 from the image bearing member 1. The charging device mentioned above
can be used as the separation charing device 11. There are other separation methods,
for example, electrostatic absorption inducing separation, side edge belt separation,
front edge grip conveyance and curvature separation.
[0176] A fur brush 14 and/or a cleaning blade 15 are used for cleaning a toner remaining
on the image bearing member 1 after transfer. A pre-cleaning charging device 13 can
be used for efficiently performing cleaning. For the other cleaning methods, there
are web methods and magnet brush methods. These methods can be employed alone or in
combination.
[0177] A discharging unit can be optionally used for removing a latent image on the image
bearing member 1. As the discharging unit, a discharging lamp 2 or a discaring device
can be used. The irradiation light source and the charging device mentioned above
can be used.
[0178] In addition, for processes that are performed not in the vicinity of the image bearing
member 1, i.e., reading an original, sheet-feeding, fixing, paper-discharing, known
devices and methods in the art can be used.
[0179] The image forming method and the image forming apparatus of the present invention
use the image bearing member of the present invention in the image formation unit
described above.
[0180] The image formation unit may be fixed in and incorporated into copiers, facsimiles,
and printers, or may be detachably incorporated into these devices in a form of a
process cartridge. Fig. 2 is a diagram illustrating an example of the process cartridges.
[0181] A process cartridge for use in an image forming apparatus is a device (or component)
that integrates an image bearing member 101 therein, includes at least one device
selected from a charging device 102, a developing device 104, a transfer device 106,
a cleaning device 107 and a discharging device (not shown) and is detachably mounted
to the body of an image forming apparatus.
[0182] The image forming process using the device exemplified in Fig. 2 will be described.
While the image bearing member 101 rotates in the direction indicated by the arrow,
a latent electrostatic image corresponding to the exposed image is formed on the surface
of the image bearing member 101 through charging and irradiating the surface thereof
by a charging device 102 an irradiating device 103. This latent electrostatic image
is developed with a toner by the developing device 104, and the toner image is transferred
to a transferring body 105 by a transfer device 106. The surface of the image bearing
member 101 after the image transfer is cleaned by the cleaning device 107 and discharged
by a discharging device (not shown) to be ready for the next cycle.
[0183] The compound having a charge transport structure in the present invention can be
synthesized by a method described, for example, in
Japanese Patent No. 3164426. An example of the synthesizing method will be described below,
(1) Synthesis of Hydroxy Group-Substituted Triarylamine Compound (Chemical Structure
B)
[0184] 240 ml of sulfolane is added to 113.85 g (0.3 mole) of a methoxy group-substituted
triarylamine compound (represented by the following chemical structure 1), and 138
g (0.92 mole) of sodium iodide. The resultant is heated to 60° C in nitrogen gas stream.
99 g (0.91 mole) of trimethylchlorosilane is dropped to the resultant solution in
one hour. Thereafter, the solution is stirred for 4.5 hours at around 60° C and the
reaction is terminated. To the reaction liquid, approximately 1,500 ml of toluene
is added, and the reaction liquid is cooled down to the room temperature followed
by repetitive washing with water and a sodium carbonate aqueous solution. Then, the
solvent is removed from the toluene solution, and the solution is purified by column
chromatography (absorption medium: silica gel; developing solvent: toluene:ethyl acetate
= 20:1). Cyclohexane is added to the obtained cream-colored oil to precipitate crystal.
88.1 g (yield=80.4%) of white-color crystal represented by the following chemical
strcuture 2 is thus obtained.
Melting point: 64.0° C. to 66.0° C.
Element analytical value: (%)
Table 1
| |
C |
H |
N |
| Measured value |
85.06 |
6.41 |
3.73 |
| Calculated value |
85.44 |
6.34 |
3.83 |

(2) Synthesis of Triarylamine Group-Substituted Acrylate Compound
[0185] 82.9 g (0.227 mole) of the hydroxy group-substituted triarylamine compound obtained
in the (1) (Chemical structure B) is dissolved in 400 ml of tetrahydrofuran, and a
sodium hydroxide solution (NaOH: 12.4 g, water: 100 ml) is dropped into the dissolved
solution in nitrogen gas stream. The solution is cooled down to 5° C., and 25.2 g
(0.272 mole) of acrylic acid chloride is dropped thereto in 40 minutes. Thereafter,
the solution is stirred for 3 hours at 5° C, and the reaction is terminated. The reaction
liquid is poured to water and extracted using toluene. The extract is repetitively
washed with a sodium hydrogen carbonate aqueous solution and water. Thereafter, the
solvent is removed from the toluene solution, and the solution is purified by column
chromatography (absorption medium: silica gel; developing solvent: toluene) . Then,
n-hexane is added to the obtained colorless oil to precipitate crystal. 80.73g (yield
constant: 84.8%) of white-color crystal of Compound Example No. 1 illustrated above
is obtained.
Melting point: 117.5° C. to 119.0° C.
Element analytical value: (%)
Table 2
| |
C |
H |
N |
| Measured value |
83.13 |
6.01 |
3.16 |
| Calculated value |
83.02 |
6.00 |
3.33 |
(3) Synthesis of Acrylic Acid Ester Compound
(Preparation of 2-hydroxybenzyl diethylphosphonate)
[0186] 38.4 g of 2-hydroxybenzyl alcohol (manufactured by Tokyo Kasei Co., Ltd.), and 80
ml of o-xylene are placed in a reaction container equipped with a stirrer, a thermometer,
and a dropping funnel. 62.8 g of triethyl phosphite (manufactured by Tokyo Kasei Co.,
Ltd.) is slowly dropped into the solution at 80° C in nitrogen gas stream, and the
reaction is further conducted at the same temperature for 1 hour. Thereafter, generated
ethanol, solvent of o-xylene, and unreacted trimethyl phosphite are removed from the
solution by reduced-pressure distillation. 66 g of 2-hydroxybenzyl diethylphosphonate
(boiling point: 120.0° C/1.5 mmHg) (yield constant: 90%) is thus obtained. (Preparation
of 2-hydroxy-4'-(N,N-bis(4-methylphenyl)amino) stilbene)
[0187] 14.8 g of potassium-tert-buthoxide, and 50 ml of tetrahydrofuran are placed in a
reaction container equipped with a stirrer, a thermometer and a dropping funnel. A
solution in which 9.90 g of 2-hydroxybenzyl diethylphosphonate and 5.44 g of 4-(N,N-bis(4-methylphenyl)amino)benzaldehyde
are dissolved in tetrahydrofuran, is slowly dropped in the reaction vessel at the
room temperature in nitrogen gas stream, and then the reaction is condcuted at the
same temperature for 2 hours. Thereafter, water is added to the solution while water-cooling
the solution. 2 normal hydrochloric acid aqueous solution is added to the solution
to acidify the solution. Tetrahydrofuran is removed from the acidified solution using
an evaporator and the resultant coarse product is extracted with toluene. The toluene
phase is washed with water, a sodium acid carbonate aqueous solution, and saturated
saline in this order and magnesium sulfate is added thereto for dehydration. After
filtration, toluene is removed to obtain an oil-like coarse product. The coarse product
is further purified by column chromatography with silica gel and precipitated in hexane
to obtain 5.09 g of 2-hydroxy-4'-(N,N-bis(4-methylph.enyl)amino)stilbene(yield constant:
72%; melting point: 136.0° C. to 138,0° C),
(Preparation of 4'-(N,N-bis(4--methylphenyl)amino) stilbene-2-yl-acrylate)
[0188] 14.9 g of 2-hydroxy-4'-(N,N-bis(4-methylphenyl) amino)stilbene, 100 ml of tetrahydrofuran
and 21.5 g of a 12% concentration sodium hydroxide aqueous solution are poured in
a reaction container equipped with a stirrer, a thermometer, and a dropping funnel.
5.17 g of acrylic acid chloride is dropped in the solution at 5° C in 30 minutes in
nitrogen gas stream. Thereafter, the reaction is performed at the same temperature
for 3 hours. The reaction liquid is poured into water, and extracted using toluene.
The extract is condensed, and the condensate is purified by column chromatography
with silica gel. The obtained coarse product is re-crystallized using ethanol and
13.5 of yellow needle-like crystal of 4'-(N,N-bis(4-methylphenyl)amino) stilbene-2-ylacrylate
(Compound Example No. 2 illustrated above) (yield constant: 79.8%; melting point 104,1°
C to 105.2° C) is obtained.
[0189] The result of the element analysis is shown below. Element analytical value: (%)
Table 3
| |
C |
H |
N |
| Measured value |
83.06 |
6.06 |
3.18 |
| Calculated value |
83.57 |
6.11 |
3.14 |
[0190] As described above, by reacting 2-hydroxybenzyl phosphorous acid ester derivative
with various amino-substituted benzaldehyde derivatives, it is possible to synthesize
a number of 2-hydroxystilbene derivatives. Furthermore, acrylating or methacrylating
the 2-hydroxystilbene derivatives, various kinds of acrylic acid ester compounds can
be synthesized.
[0191] Having generally described preferred embodiments of this invention, further understanding
can be obtained by reference to certain specific examples which are provided herein
for the purpose of illustration only and are not intended to be limiting. In the descriptions
in the following examples, the numbers represent weight ratios in parts, unless otherwise
specified.
EXAMPLES
EXAMPLE 1
Preparation of Image bearing member
[0192] To the surface of an aluminum cylinder having a diameter of 30 mm, the liquid composition
for an undercoat layer, the liquid composition for a charge generating layer and a
liquid composition for a charge transport layer of the following composition, are
sequentially applied and dried to from an undercoat layer having a thickness of 3.5
µm, a charge generating layer having a thickness of 0.2 µm, and a charge transport
layer having a thickness of 18 µm.
| Liquid composition for Undercoat Layer |
|
| · Alkyd resin (Beckozole 1307-60-EL, available from Dainippon Ink and Chemicals, Inc.) |
6 parts |
| · Melamine resin (Super- beckamine, available from Dainippon Ink and Chemicals, Inc.) |
4 parts |
| · Titanium oxide |
40 parts |
| · Methylethylketone |
50 parts |
| Liquid composition for Charge generating Layer |
|
| Bis-azopigment represented by the following chemical structure (3) |
2.5 parts |
| · Polyvinylbutyral (XYHL, manufactured by Union Carbide Corp.) |
0.5 parts |
| · Cyclohexanon |
200 parts |
| · Methylethylketone |
80 parts |
| Liquid composition for Charge transport Layer |
|
| · Bisphenol Z polycarbonate (Panlight TS-2050, manufactured by Teijin Chemicals, Ltd.) |
10 parts |
| · Low-molecular charge transport material represented by the following chemical structure
(4) · Tetrahydrofuran |
7 parts 100 parts |
| · Tetrahydrofuran solution of 1% silicone oil (KF50-100 manufactured by Shin-Etsu
Chemical Co., Ltd.) |
CS, 1 part |

[0193] Next, the liquid composition for a surface layer having the following composition
is applied to the surface of the laminate structure having the substrate, the undercoat
layer, the charge generating layer, and the charge transport layer. The surface of
the laminate structure is irradiated with a UV lamp system (V bulb; manufactured by
Fusion Corp.) under the following conditions: lamp output: 200 W/cm; luminous intensity:
450 mW/cm2; and irradiation time: 120 seconds to conduct cross-linking reaction. Thus,
a surface cured film having a thickness of 5.2 µm is obtained. Thereafter, the surface
layer is dried at 130° C for 30 minutes to thereby obtain an image bearing member
having the conductive substrate, the undercoat layer, the charge generating layer,
the charge transport layer and the surface layer. As seen in the the light emission
wavelength of the V bulb illustrated in Fig. 3, the maximum peak wavelength is 400
nm or higher.
| Liquid composition for Surface Layer |
|
| Monomer having at least three radical polymerizable functional groups without a charge
transport structure Trimethylolpropantriacrylate (KAYARAD TMPTA, manufactured by Nippon
Kayaku Co., Ltd.) Molecular weight: 296, Number of functional groups: trifunctional,
Molecular weight/Number of functional groups = 99 |
10 parts |
| · Radical polymerizable compound having a monofunctional charge transport structure
(Compound Example No. 4 illustrated above) Absorption end wavelength 360 nm |
10 parts |
| · Photo-polymerization initiator bis (cyclopentadienyl) -bis(2,6-difluoro-3-(pyrrole-1- |
|
| yl)phenyl)titanium (IRGACURE 784, manufactured by Chiba Specialty Chemicals K.K.)
Absorption end wavelength 549 nm |
|
| |
1 part |
| Tetrahydrofuran |
100 parts |
EXAMPLE 2
[0194] An image bearing member is prepared in the same manner as in Example 1 except that
the monomer having a radical polymerizable functional group with a charge transport
structure of Example 1 is changed to the monomer having the following structure.
| Monomer having a radical polymerizable functional group with a charge transport structure
(Triarylamine Compound Example No. 1) Absorption end wavelength: 369 nm |
10 parts |
EXAMPLE 3
[0195] An image bearing member is prepared in the same manner as in Example 1 except that
the monomer having a radical polymerizable functional group with a charge transport
structure of Example 1 is changed to the monomer having the following structure.
| Monomer having a radical polymerizable functional group with a charge transport structure
(Triarylamine Compound Example No. 13) Absorption end wavelength: 397 nm |
10 parts |
EXAMPLE 4
[0196] An image bearing member is prepared in the same manner as in Example 1 except that
the monomer having a radical polymerizable functional group with a charge transport
structure of Example 1 is changed to the monomer having the following structure.
| · Monomer having a radical polymerizable functional group with a charge transport
structure (Triarylamine Compound Example No. 8) Absorption end wavelength: 423 nm |
10 parts |
EXAMPLE 5
[0197] An image bearing member is prepared in the same manner as in Example 1 except that
the monomer having a radical polymerizable functional group with a charge transport
structure of Example 1 is changed to the monomer having the following structure.
| Monomer having a radical polymerizable functional group with a charge transport structure
(Triarylamine Compound Example No. 21) |
|
| Absorption end wavelength: 439 nm |
10 parts |
EXAMPLE 6
[0198] An image bearing member is prepared in the same manner as in Example 1 except that
the monomer having a radical polymerizable functional group with a charge transport
structure of Example 1 is changed to the monomer having the following structure.
| · Monomer having a radical polymerizable functional group with a charge transport
structure (Triarylamine Compound Example No. 24) Absorption end wavelength: 471 nm |
10 parts |
EXAMPLE 7
[0199] An image bearing member is prepared in the same manner as in Example 1 except that
the monomer having a radical polymerizable functional group with a charge transport
structure of Example 1 is changed to the monomer having the following structure.
| · Monomer having a radical polymerizable functional group with a charge transport
structure (Triarylamine Compound Example No. 22) |
|
| Absorption end wavelength: 467 nm |
10 parts |
EXAMPLE 8
[0200] An image bearing member is prepared in the same manner as in Example 1 except that
the monomer having at least three radical polymerizable functional groups without
a charge transport structure contained in the cross-linked surface layer of Example
1 is changed to the following monomer.
| · Monomer having at least three radical polymerizable functional groups without a
charge transport structure Dipentaerythritol hexaacrylate (KAYARAD DPHA, manufactured
by Nippon Kayaku Co., Ltd.) |
|
| Average molecular weight: 536, |
|
| Number of functional groups: 5.5 |
10 parts |
EXAMPLE 9
[0201] An image bearing member is prepared in the same manner as in Example 1 except that
the monomer having a radical polymerizable functional group with a charge transport
structure of Example 1 is changed to the monomer having the following structure, and
the lamp is changed to a lamp (H bulb, manufactured by Fusion Corp.) having the following
light emission wavelength to cure the surface layer.
| · Monomer having a radical polymerizable functional group with a charge transport structure
(Triarylamine Compound Example No. 1) Absorption end wavelength: 369 nm |
10 parts |
| Bulb Light emission wavelength (illustratred in Fig. 4) |
|
EXAMPLE 10
[0202] An image bearing member is prepared in the same manner as in Example 1 except that
the monomer having a radical polymerizable functional group with a charge transport
structure of Example 1 is changed to the monomer having the following structure, and
the lamp is changed to a lamp (H bulb, manufactured by Fusion Corp.) having the following
light emission wavelength to cure the surface layer.
| · Monomer having a radical polymerizable functional group with a charge transport structure
(Triarylamine Compound Example No.. 8) Absorption end wavelength: 423 nm |
10 parts |
| · Bulb Light emission wavelength (illustratred in Fig. 4) |
|
COMPARATIVE EXAMPLE 1
[0203] An image bearing member is prepared in the same manner as in Example 2 except that
the photo-polymerization initiator of Example 2 is changed to a compound represented
by the following chemical structure (5).
| Photo-polymerization initiator 4,4'-bis(dimethylamino) benzophenone (Michler's ketone,
manufactured by TOKYO CHEMICAL INDUSTRY CO., LTD.) Absorption end wavelength 398 nm |
0.6 parts |

COMPARATIVE EXAMPLE 2
[0204] An image bearing member is prepared in the same manner as in Example 3 except that
the photo-polymerization initiator of Example 3 is changed to the compound represented
by the chemical structure 5 illustrated above.
| · Photo-polymerization initiator 4,4'-bis(dimethylamino) benzophenone (Michler's ketone,
manufactured by TOKYO CHEMICAL INDUSTRY CO., LTD.) |
0.6 parts |
COMPARATIVE EXAMPLE 3
[0205] An image bearing member is prepared in the same manner as in Example 4 except that
the photo-polymerization initiator of Example 3 is changed to the compound represented
by the chemical structure 5 illustrated above.
| · Photo-polymerization initiator 4,4'-bis(dimethylamino) benzophenone (Michler's ketone
manufactured by TOKYO CHEMICAL INDUSTRY CO., LTD.) |
0.6 parts |
COMPARATIVE EXAMPLE 4
[0206] An image bearing member is prepared in the same manner as in Example 2 except that
the photo-polymerization initiator of Example 2 is changed to a compound represented
by the following chemical structure (6).
| · Photo-polymerization initiator Carbazole-phenone initiator (Adecaoptomer N-1414,
manufactured by Asahi Denka Co., Ltd.) Absorption end wavelength 370 nm |
0.6 parts |

COMPARATIVE EXAMPLE 5
[0207] An image bearing member is prepared in the same manner as in Example 3 except that
the photo-polymerization initiator of Example 3 is changed to a compound having the
chemical structure 6 illustrated above,
[0208] Carbazole-phenone initiator (Adecaoptomer N-1414, manufactured by Asahi Denka Co.,
Ltd.)
COMPARATIVE EXAMPLE 6
[0209] An image bearing member is prepared in the same manner as in. Example 4 except that
the photo-polymerization initiator of Example 3 is changed to a compound having the
chemical structure 6 illustrated above.
| Carbazole-phenone initiator (Adecaoptomer N-1414, manufactured by Asahi Denka Co.,
Ltd.) |
0.6 parts |
COMPARATIVE EXAMPLE 7
[0210] An image bearing member is prepared in the same manner as in Example 1 except that
the monomer having a radical polymerizable functional group with a charge transport
structure of Example 1 is changed to the monomer having the following structure.
| · Monomer having a radical polymerizable functional group with a charge transport
structure (Triarylamine Compound Example No. 33) Absorption end wavelength: 527 nm |
10 parts |
COMPARATIVE EXAMPLE 8
[0211] An image bearing member is prepared in the same manner as in COMPARATIVE Example
7 except that the photo- polymerization initiator of Comparative Example 7 is changed
to a compound represented by the chemical structure 5.
| · Photo-polymezization initiator 4,4'-bis(dimethylamino) benzophenone (Michler's ketone,
manufactured by TOKYO CHEMICAL INDUSTRY CO., LTD.) |
0.6 parts |
COMPARATIVE EXAMPLE 9
[0212] An image bearing member is prepared in the same manner as in Comparative Example
7 except that the photo-polymerization initiator of Comparative Example 7 is changed
to a compound represented by the chemical structure 6.
| Photo-polymerization initiator Carbazole-phenone initiator (AdecaoptomerN-1414, manufactured
by Asahi Denka Co., Ltd.) |
0.6 parts |
COMPARATIVE EXAMPLE 10
[0213] An image bearing member was prepared in the same manner as in Example 10 except that
the photo-polymerization initiator of Example 10 was changed to a compound represented
by the chemical structure 5.
| Photo-polymerization initiator 4,4'-bis(dimethylamino) benzophenone (Michler's ketone,
manufactured by TOKYO CHEMICAL INDUSTRY CO., LTD.) |
0.6 parts |
COMPARATIVE EXAMPLE 11
[0214] An image bearing member is prepared in the same manner as in Example 1 except that
the monomer having at least three radical polymerizable functional groups without
a charge transport structure contained in the liquid composition for the cross-linked
surface layer of Example 1 is changed to 10 parts of the following monomer having
two radical polymerizable functional groups with no charge transport structure.
| · Monomer having two radical polymerizable functional groups with no charge transport
structure 1,6-hexanedioldiacrylate (Molecular mass: 226, Number of functional groups:
bifunctional, manufactured by Wako Pure Chemical Industries, Ltd.) |
10 parts |
COMPARATIVE EXAMPLE 12
[0215] An image bearing member is prepared in the same manner as in Example 1 except that
the monomer having at least three radical polymerizable functional groups without
a charge transport structure of the composition used for the liquid composition for
the cross-linked surface layer of Example 1 is excluded and the content of the monomer
having a radical polymerizable functional group with a charge transport structure
is changed to 20 parts.
COMPARATIVE EXAMPLE 13
[0216] An image bearing member is prepared in the same manner as in Example 1 except that
the radical polymerizable compound having a charge transport structure of the composition
used for the liquid composition for the cross-linked surface layer of Example 1 is
excluded and the content of the monomer having at least three radical polymerizable
functional groups without a charge transport structure is changed to 20 parts.
COMPARATIVE EXAMPLE 14
[0217] An image bearing member is prepared in the same manner as in Example 1 except that
the radical polymerizable compound having a charge transport structure of the composition
used for the liquid composition for the cross-linked surface layer of Example 1 is
excluded and 10 parts of a low-molecular charge transport material represented by
the chemical structure 4 used for the liquid composition for charge transport layer
is contained.
Table 4
| |
Initiator |
Charge transport material |
Absorption end wavelength |
Light source maximum emission wavelength |
| |
|
|
Initiator |
Charge transport material |
|
| Ex. 1 |
titanocene |
NO. 4 |
549 nm |
360 nm |
410 nm |
| Ex. 2 |
titanocene |
NO. 1 |
549 nm |
369 nm |
410 nm |
| Ex.. 3 |
titanocene |
NO. 13 |
549 nm |
397 nm |
410 nm |
| Ex. 4 |
titanocene |
NO. 8 |
549 nm |
423 nm |
410 nm |
| Ex. 5 |
titanocene |
NO. 21 |
549 nm |
439 nm |
410 nm |
| Ex. 6 |
titanocene |
NO. 24 |
549 nm |
471 nm |
410 nm |
| Ex. 7 |
titanocene |
NO. 22 |
549 nm |
467 nm |
410 nm |
| Ex. 8 |
titanocene |
NO. 4 |
549 nm |
360 nm |
410 nm |
| Ex. 9 |
titanocene |
NO. 1 |
549 nm |
369 nm |
360 nm |
| Ex. 10 |
titanocene |
NO. 8 |
549 nm |
423 nm |
360 nm |
| Com. 1 |
Michler's ketone |
NO. 1 |
398 nm |
369 nm |
410 nm |
| Com. 2 |
Michler's ketone |
NO. 13 |
398 nm |
397 nm |
410 nm |
| Com. 3 |
Michler's ketone |
NO. 8 |
398 nm |
423 nm |
410 nm |
| Com. 4 |
carbazole- phenone |
NO. 1 |
370 nm |
369 nm |
410 nm |
| Com. 5 |
carbazole- phenone |
NO. 13 |
370 nm |
397 nm |
410 nm |
| Com. 6 |
carbazole- phenone |
NO. 8 |
370 nm |
423 run |
410 nm |
| Com. 7 |
titanocene |
NO. 33 |
549 nm |
527 nm |
410 nm |
| Com. 8 |
Michler's ketone |
NO. 33 |
393 nm |
527 nm |
410 nm |
| Com. 9 |
carbazole- phenone |
NO. 33 |
361 nm |
527 nm |
410 nm |
| Com. 10 |
Michler's ketone |
NO. 8 |
393 nm |
423 nm |
360 nm |
| Com. 11 |
titanocene |
NO. 4 |
549 nm |
360 nm |
410 nm |
| Com. 12 |
titanocene |
NO.4 |
549 nm |
360 nm |
410 nm |
| Com. 13 |
titanocene |
NO. 4 |
549 nm |
360 nm |
410 nm |
| Com. 14 |
titanocene |
NO. 4 |
549 nm |
360 nm |
410 nm |
Surface Smoothness Test
[0218] As the evaluationmethodof the surface smoothness of the obtained image bearing members,
the surface of the image bearing members are evaluated as to the surface roughness
Rz (10 point average roughness, accordingtoJISB0601-1994 standards) relative to the
evaluation length of 2.5 mm and the standard length of 0.5 mm, using SURFCOM 1400D
(manufactured by TOKYOSEIMITSU CO., LTD.). 12 points are measured which are 2 points
at 50 mm from both ends of the drum in the axial direction thereof and 1 point at
the drum and these 3 points are measured at 90 degrees in the circumferential direction
of the drum. Then, the average value is defined as the surface roughness Rz of the
drum. Curability Test
[0219] As an indicator of the curing progress of a cross-linked surface layer, a solubility
test is performed to the organic solvent. A drop of tetrahydrofuran (THF) is dropped
to the surface of the image bearing member. Subsequent to natural dry, the change
in the surface form is visually checked. The portion of the surface that is not cured
is partially dissolved, resulting in ring-shaped irregularities and tarnish.
Durability Test
[0220] Durability is performed as follows: Select and abrade a portion of the cross-linked
surface layer of the image bearing member with 10 cm wide in the axial direction thereof
and about 1.5 µm deep using a wrapping film (manufactured by Sumitomo 3M Ltd.) having
a surface roughness of 0.3 µm; Incorporate the image bearing member into a process
cartridge for an image forming apaprtus; Incorporate the process cartridge into a
machine remodled based on Imagio MF 2200 (manufactured by Ricoh Company Ltd.) utilizing
a semiconductor laser having a wavelength of 655 nm as the light source; Set the initial
umbra potential to -700V at the portion of the cross-linked surface layer that are
not abraded with the wrapping film; Perform a run test of 50,000 A4 sheets while measuring
the layer thickness of the abraded portion and evaluating the image at the initial
stage and 10,000
th, 30,000
th, and 50,000
th sheet; and Measure the potential of the non-irradiated (umbra) and the irradiated
portion at the position measured for the initial umbra potential as the electric characteristis
when the run test is finished.
[0221] The layer thickness of the image bearing member is measured using an eddy-current
thickness measuring device (manufactured by Fisher Instrument Company).
Table 5
| |
Initial surface roughness Rz (µm) |
Curing test |
| Example 1 |
0.20 |
insoluble |
| Example 2 |
0.22 |
insoluble |
| Example 3 |
0.23 |
insoluble |
| Example 4 |
0.21 |
insoluble |
| Example 5 |
0.24 |
insoluble |
| Example 6 |
0.24 |
insoluble |
| Example 7 |
0.23 |
insoluble |
| Example 8 |
0.26 |
insoluble |
| Example 9 |
0.30 |
insoluble |
| Example 10 |
0.29 |
insoluble |
| Comparative Example 1 |
0.21 |
insoluble |
| Comparative Example 2 |
0.22 |
insoluble |
| Comparative Example 3 |
0.20 |
soluble |
| Comparative Example 4 |
0.24 |
insoluble |
| Comparative Example 5 |
0.22 |
soluble |
| Comparative Example 6 |
0.27 |
soluble |
| Comparative Example 7 |
0.20 |
insoluble |
| Comparative Example 8 |
0.25 |
soluble |
| Comparative Example 9 |
0.23 |
soluble |
| Comparative Example 10 |
0.21 |
soluble |
| Comparative Example 11 |
0.51 |
soluble |
| Comparative Example 12 |
Not curable |
| Comparative Example 13 |
1.35 |
insoluble |
| Comparative Example 14 |
0.23 |
soluble |
[0222] As seen in the evaluation results shown in Table 5, the image bearing members of
Examples 1 to 10 of the present invention have excellent surface smoothness. In addition,
any of the surface layers of these image bearing members are insoluble to the organic
solvent.. Meaning that the surfaces of the image bearing members are sufficiently
cured.. In contrast, the image bearing member of Comparative Example 11 using the
bifunctional monomer for the cross-linked surface layer, and the image bearing member
of Comparative Example 13 using only the monomer having at least three radical polymerizable
functional groups without a charge transport structure for the cross-linked surface
layer have extremely bad surface smoothness. For the image bearing members of Comparative
Examples 3, 5, 6, 8 and 9, the absorption end wavelength of the monomer having a radical
polymerizable functional group with a charge transport structure is on a longer wavelength
side than that of the photo-radical polymerization initiator. Therefore, judging from
the results, it is difficult to efficiently generate radicals so that the surface
layers are thought to be insufficiently cross-linked. With regard to the image bearing
member of Comparative Example 10, the maximum emission wavelength of the used light
source is shorter than that of the used charge transport material. Thus, this also
leads to poor curing due to the inefficient radical generation.
[0223] Next, the durability is tested as to the image bearing members of Examples 1 to 10
and Comparative Examples 1 to 11 and 13 to 14. The results are shown in Table 6.
Table 6
| |
Abraded amount |
Initial surface voltage (-V) |
Surface voltage when run test complete (-V) |
| 10,000th |
30,000th |
50,000th |
Umbra |
Irradiated |
Umbra |
Irradiated |
| Ex. 1 |
0.19 |
0.39 |
0.63 |
700 |
75 |
680 |
80 |
| Ex. 2 |
0.22 |
0.42 |
0.61 |
700 |
70 |
675 |
75 |
| Ex. 3 |
0.23 |
0.47 |
0.70 |
700 |
60 |
675 |
65 |
| Ex. 4 |
0.20 |
0.44 |
0.62 |
700 |
65 |
690 |
70 |
| Ex. 5 |
0.21 |
0.38 |
0.65 |
700 |
70 |
680 |
70 |
| Ex. 6 |
0.15 |
0.35 |
0.59 |
700 |
65 |
680 |
65 |
| Ex. 7 |
0.22 |
0.41 |
0.61 |
700 |
65 |
690 |
65 |
| Ex. 8 |
0.25 |
0.44 |
0.72 |
700 |
80 |
680 |
85 |
| Ex. 9 |
0.23 |
0.40 |
0.69 |
700 |
80 |
675 |
90 |
| Ex. 10 |
0.19 |
0.46 |
0.66 |
700 |
75 |
690 |
85 |
| Com. 1 |
Image densitiy from the beginning. Run test cancelled. |
700 |
250 |
- |
- |
| Com. 2 |
Image densitiy from the beginning. Run test cancelled. |
700 |
265 |
- |
- |
| Com. 3 |
Image densitiy from the beginning. Run test cancelled. |
700 |
260 |
- |
- |
| Com 4 |
0.42 |
1.23 |
3.12 |
700 |
100 |
670 |
185 |
| Com. 5 |
0.55 |
1.92 |
5.18 |
700 |
120 |
690 |
170 |
| Com. 6 |
0.80 |
3.12 |
8.01 |
700 |
95 |
690 |
155 |
| Com. 7 |
0.29 |
0.56 |
1.99 |
700 |
75 |
670 |
125 |
| Com. 8 |
Image densitiy from the beginning. Run test cancelled. |
700 |
280 |
- |
- |
| Com. 9 |
1.02 |
4.11 |
9.21 |
700 |
85 |
670 |
75 |
| Com. 10 |
Image densitiy from the beginning. Run test cancelled. |
700 |
310 |
- |
- |
| Com. 11 |
0.81 |
1.65 |
2.64 |
700 |
70 |
680 |
110 |
| Com. 13 |
Image densitiy from the beginning. Run test cancelled. |
700 |
250 |
- |
- |
| Com. 14 |
1.29 |
2.62 |
4.88 |
700 |
85 |
660 |
75 |
[0224] As seen in the results shown in Table 6, the image bearing members of Examples 1
to 10 of the present invention have a low potential at irradiated portions and excellent
electric property at the initial stage and around 50,000th sheet in the durability
test.
[0225] In contrast, for the image bearing members of Comparative Examples 1 to 3, 8, and
10 using a photo-polymerization initiator having a long wavelength other than titanocene
derivatives, and the image bearing member of Comparative Example 13 using a cross-linked
surface layer containing only a radical polymerizable monomer having no charge transport
group, the electric properties thereof significantly deteriorate.
[0226] The image bearing members of Examples 1 to 10 have a small thickness reduction, meaning
high-durability, in the durability test of 50,000 sheets.
[0227] In contrast, as for the image bearing members of Comparative Examples 4 to 6 using
a photo-radical polymerization initiator other than titanocene derivatives for the
surface layer, the image bearing members of Comparative Examples 7 and 9 in which
the absorption end wavelength of the charge transport material used for the surface
layer is longer than that of the photo-radical polymerization initiator, the image
bearing member of Comparative Example 11 using a monomer having two functional groups
with no charge transport structure, and the image bearing member of Comparative Example
14 containing a low-molecular charge transport material in the surface layer, any
of these image bearingmembers has a large amount of abrasion of the surface layer
when the run test is finished. With regard to the image bearing members of Comparative
Examples 4 to 6, 7 and 9, the abrasion is observed in the middle of the run test,
meaning that each surface layer is not uniformly cured to the inside thereof. The
evaluation of the image density is shown in Table 7.
Table 7
| |
Image density |
| Initial |
10,000th |
30,000th |
50,000th |
| Ex. 1 |
A |
A |
A |
A |
| Ex. 2 |
A |
A |
A |
A |
| Ex. 3 |
A |
A |
A |
A |
| Ex. 4 |
A |
A |
A |
A |
| Ex. 5 |
A |
A |
A |
A |
| Ex. 6 |
A |
A |
A |
A |
| Ex. 7 |
A |
A |
A |
A |
| Ex. 8 |
A |
A |
A |
A |
| Ex. 9 |
A |
A |
A |
A |
| Ex. 10 |
A |
A |
A |
A |
| Com. 4 |
A |
A |
B |
C |
| Com. 5 |
A |
A |
B |
C |
| Com. 6 |
A |
A |
C |
C |
| Com. 7 |
A |
B |
C |
C |
| Com. 9 |
A |
B |
C |
C |
| Com. 11 |
A |
B |
C |
C |
| Com. 14 |
A |
B |
C |
C |
Evaluation Criteria
A: Excellent
B: Slightly low
C: Low |
[0228] As seen in Table 7, the image bearing members of Examples 1 to 10 of the present
invention produce excellent images having no reduction in image density. In contrast,
for the image bearing members of Comparative Examples, the image density decreases.
[0229] Accordingly, it is found that the image bearing member of the present invention has
excellent surface smoothness, a low-potential at irradiated portions, high-durability
and longer operating life. As described above, the image bearing member uses a monomer
having at least three radical polymerizable functional groups without a charge transport
structure, a monomer having a radical polymerizable functional group with a charge
transport structure, and a titanocene derivative as a photo-radical polymerization
initiator, and has the absorption end wavelength in the light absorption spectrum
of the monomer having a radical polymerizable functional group with a charge transport
structure is 40 nm or more shorter than that of the titanocene derivative. In addition,
it is also found that the image forming method, the image forming apparatus, and the
process cartridge therefor using the image bearing member of the present invention
have high performance and high reliability.
[Effects of the Invention]
[0231] The present invention is an image bearing member including a substrate, a photosensitive
layer overlying the substrate, a surface layer overlying the photosensitive layer.
The surface layer is formed by applying to the photosensitive layer a liquid composition
containing a monomer having at least three radical polymerizable groups without a
charge transport structure, a monomer having a radical polymerizable functional group
with a charge transport structure and a photo-radical polymerization initiator containing
a titanocene derivative and curing the liquid composition with irradiation of light.
The monomer having a radical polymerizable functional group with a charge transport
structure has an optical absorption spectrum such that an absorption end wavelength
thereof is at least 40 nm shorter than an absorption end wavelength of the titanocene
derivative. Thereby, the image bearingmember has an excellent abrasion resistance,
an excellent smooth surface property, and a low voltage at irradaiated portions for
a long period of time.