Technical Field
[0001] The present invention relates to a snow blower.
Background Art
[0002] Conventionally, a snow blower includes a traveling body and a snow-removing unit
disposed forward of the traveling body. The snow-removing unit includes an auger casing
and a substantially cylindrical blower housing extended rearward from a lateral center
portion of the auger casing. In the auger casing, a laterally axial snowplowing auger
is disposed rotatably so as to plow snow rearward to a blower in the blower housing.
The blower in the blower housing rotates to blow out the plowed snow. The traveling
body includes a substantially rectangular parallelepiped body frame incorporating
a transmission and others. The blower housing is fastened to the body frame by bolts
so as to connect the snow-removing unit to the front end of the traveling body.
[0003] In this regard, a box-shaped bracket having a rear opening is disposed on a rear
surface of the blower housing, and is inserted into a front opening of the body frame.
Then, the bracket inserted in the body frame is fastened at a peripheral edge thereof
to the body frame by bolts. The box-shaped bracket has a large area contacting the
body frame so as to strongly support the snow-removing unit onto the body frame. However,
many bolts are required to fasten the bracket to the body frame. Further, if the bolts
are screwed up by different forces, the bracket may deviate from its proper position
corresponding to the body frame.
[0004] JP 2005-200880 A discloses a snow blower which employs another conventional structure for supporting
a snow-removing unit onto a body frame. In this structure, a rear surface of a blower
housing of the snow-removing unit is provided with no bracket, and is directly fixed
to a front end of the body frame by welding or the like. The joint between the blower
housing and the body frame by welding or the like is strong, and is economic because
it requires no fastening member such a bolt. However, the snow-removing unit is supplied
with power for driving a snowplowing auger and a blower therein from a prime mover
on the body frame through a belt passed through the front opening of the body frame.
Since the snow-removing unit is not detachable from the body frame, the belt cannot
be easily exposed for maintenance or repairing.
Summary of the Invention
[0005] An object of the invention is to provide a snow blower having a simplified structure
for detachably coupling a snow-removing unit to a body frame with a sufficient strength,
wherein the snow-removing unit can be surely attached to the body frame at its proper
position every time it is coupled to the body frame.
[0006] To achieve the object, according to a first aspect of the invention, a snow blower
comprises a body frame and a snow-removing unit. The snow-removing unit is separable
from the body frame, and is fixedly provided with a coupling bracket to be coupled
to the body frame. First engagement means is provided at any of upper, lower, left
and right portions of the coupling bracket. Second engagement means is provided at
any of upper, lower, left and right portions of the body frame in correspondence to
the first engagement means. First fixture means is provided at any other of the upper,
lower, left and right portions of the coupling bracket. Second fixture means is provided
at any other of the upper, lower, left and right portions of the body frame in correspondence
to the first fixture means. Once the first and second engagement means engage with
each other, the first and second fixture means match with each other for fixing the
coupling bracket to the body frame.
[0007] Due to the engagement between the first and second engagement means, the first and
second fixture means match with each other without deviation so as to surely couple
the snow-removing unit to the body frame at a proper position. Among the upper, lower,
left and right portions of the coupling bracket and the body frame, the portion for
the first and second engagement means is different from the portion for the first
and second fixture means, so as to ensure the strength of the body frame supporting
the snow-removing bracket. Further, the snow blower requires only the small number
of fastening members provided to the matching first and second fixture means.
[0008] In the first aspect of the invention, preferably, one of the first and second engagement
means is a groove, and the other of the first and second engagement means is a member
to be engaged into the groove. Therefore, the first and second engagement means can
be provided simply and inexpensively.
[0009] In the first aspect of the invention, preferably, the first and second fixture means
are holes through which a fastening member for fixing the coupling bracket to the
body frame is passed when the holes serving as the first and second fixture means
coincide to each other. The fastening member may be a bolt. Therefore, the first and
second fixture means can be provided simply and inexpensively. Due to the first and
second engagement means, the holes serving as the first and second fixture means and
the fastening member are reduced in the number of components and manufacturing processes.
[0010] To achieve the object, according to a second aspect of the invention, a snow blower
comprises a body frame and a snow-removing unit. The snow-removing unit includes a
coupling bracket to be coupled to the body frame. The coupling bracket and the body
frame are provided at one of left and right sides thereof with pivotal connection
means which pivotally connects the coupling bracket and the body frame to each other.
The coupling bracket and the body frame are separable from each other at the other
of the left and right sides thereof so that the separable sides of the coupling bracket
and the body frame are rotated relative to each other centered on the pivotal connection
means so as to engage or disengage with and from each other.
[0011] Therefore, to attach or detach the snow-removing unit to and from the body frame,
the snow-removing unit merely has to be rotated relative to the body frame, and does
not have to be lifted up or down. Only the separable sides of the coupling bracket
and the body frame are required to be fixed to each other when the snow-removing unit
is attached to the body frame.
[0012] In the second aspect of the invention, preferably, first and second fixture means
are provided on the separable sides of the coupling bracket and the body frame so
as to match with each other when the separable sides of the coupling bracket and the
body frame engage with each other. Only the separable sides of the coupling bracket
and the body frame are required to be provided with the first and second fixture means,
thereby reducing the number of components or manufacturing processes.
[0013] In either of the first and second aspects of the invention, preferably, a power transmission
system for the snow-removing unit is provided on a side of the snow-removing unit
on which the coupling bracket is disposed, so that the power transmission system is
drivingly connected to a prime mover on the body frame when the coupling bracket of
the snow-removing unit is completely coupled to the body frame, and so that the power
transmission system remains on the side of the snow-removing unit when the coupling
bracket is separated or rotated away from the body frame. Therefore, the power transmission
system for the snow-removing unit can be easily exposed for facilitating maintenance
or repairing.
[0014] Further preferably, the power transmission system includes a snow-removing input
pulley, a belt looped over the snow-removing input pulley, a belt guide for the belt,
and a tension pulley for the belt. Therefore, such a belt type transmission system,
serving as the power transmission system for the snow-removing unit, can be easily
exposed for facilitating maintenance or repairing.
[0015] These, further and other objects, features and advantages will appear more fully
from the following description with reference to accompanying drawings.
Brief Description of the Drawings
[0016] Fig. 1 is an entire side view of a snow blower.
[0017] Fig. 2 is a perspective front view of a snowplowing auger in a snow-removing unit
of the snow blower.
[0018] Fig. 3 is a sectional side view of a gearbox drivingly connecting a blower shaft
to an auger shaft.
[0019] Fig. 4 is a side view of a portion of the snow-removing unit around a chute.
[0020] Fig. 5 is a perspective view of a body frame and a blower housing provided with respective
coupling portions to be connected to each other according to a first embodiment while
they are separated from each other.
[0021] Fig. 6 is a side view of the body frame and the blower housing according to the first
embodiment when they are connected to each other.
[0022] Fig. 7 is a rear view of the coupling portion of the blower housing according to
the first embodiment.
[0023] Fig. 8 is a side view of the coupling portions of the blower housing and the body
frame according to the first embodiment when they are separated from each other.
[0024] Fig. 9 is a plan view of the coupling portions of the blower housing and the body
frame according to the first embodiment when they are separated from each other.
[0025] Fig. 10 is a plan view of a body frame and a blower housing adapted to be connected
to each other according a second embodiment.
[0026] Fig. 11 is a fragmentary rear view of the snow blower showing left and right steering
handles with a locking mechanism.
[0027] Fig. 12 is an enlarged rear view of the locking mechanism.
[0028] Fig. 13 is a fragmentary left side view of the snow blower showing the right steering
handle with the locking mechanism.
[0029] Fig. 14 is an enlarged left side view of the locking mechanism set for clutching
off a traveling clutch and a snow-removing clutch.
[0030] Fig. 15 is an enlarged right side view of the locking mechanism in the state of Fig.
14.
[0031] Fig. 16 is an enlarged left side view of the locking mechanism set for clutching
on the traveling clutch and the snow-removing clutch.
[0032] Fig. 17 is an enlarged right side view of the locking mechanism in the state of Fig.
16.
[0033] Fig. 18 is an enlarged left side view of the locking mechanism when a traveling clutch
lever is released from a gripping force after the state of Figs. 16 and 17.
[0034] Fig. 19 is an enlarged right side view of the locking mechanism in the state of Fig.
18.
Detailed Description of the Invention
[0035] Referring to Figs. 1 to 3, an entire structure of a snow blower 1 having a coupling
structure according to a first embodiment will be described, on the assumption that
snow blower 1 faces forward as directed by an arrow A shown in Figs. 1 to 3, so that
left and right sides of snow blower 1 are designated based on the A-arrowed direction.
[0036] As shown in Fig. 1, snow blower 1 comprises a snow-removing unit 11, a drive unit
12, a traveling unit 13, and an operation unit 14. Drive unit 12, traveling unit 13
disposed under drive unit 12, and operation unit 14 disposed behind drive unit 12
constitutes a main body of snow blower 1. Snow-removing unit 11 is disposed in front
of the main body.
[0037] The main body includes a body frame 15. Snow-removing unit 11 includes a blower housing
16 and an auger housing 18 disposed on a front end of blower housing 16. Blower housing
16 and body frame 15 have respective coupling portions adapted to be connected to
each other, as detailed later, so as to connect snow-removing unit 11 to the main
body.
[0038] Snow-removing unit 11 will be described with reference to Figs. 1 to 4. Referring
to Figs. 2 and 3, blower housing 16 incorporates a blower (not shown), which is provided
on a fore-and-aft horizontal blower shaft 41 so as to be driven by blower shaft 41.
Auger housing 18 covers a snowplowing auger 19 and supports a lateral horizontal auger
shaft 42 serving as a rotary shaft of snowplowing auger 19. Blower shaft 41 is extended
forward from blower housing 16 and is drivingly connected to auger shaft 42, as detailed
later.
[0039] Blower housing 16 is formed with a cylindrical delivery port 16a projecting upward
from a laterally eccentric portion thereof. A chute 21 is horizontally swivellably
fitted at a bottom end thereof onto a top of delivery port 16a through a lock (shake
proof) washer 20. Chute 21 is provided with a lock device (not shown) which locks
chute 21 onto lock washer 20 at an optional direction. Further, an outer peripheral
edge of lock washer 20 is toothed so as to mesh with a gear drivingly connected to
a motor. The motor is driven to rotate chute 21 together with lock washer 20 through
the gear, thereby changing the direction of snow thrown from a top opening of chute
21. Alternatively, a manually operable chute handle for controlling the snow-throwing
direction may be extended from chute 21 rearward to operation unit 14.
[0040] Snow-removing unit 11 is configured so that snowplowing auger 19 plows and collects
snow to a lateral center portion thereof, the blower blows the collected snow upward,
and chute 21 guides the blown snow in an optional direction and exhausts it.
[0041] As shown in Fig. 1, a cap 17 having the top opening is vertically rotatably supported
on the top of chute 21. Due to the vertical rotation of cap 17, the snow-throwing
distance from chute 21 can be adjusted. In this regard, a tension spring 34 is interposed
between cap 17 and chute 21 so as to bias cap 17 upward. A link plate 27 is pivoted
on cap 17, and a wire 30 is extended from link plate 27 so as to be connected to a
chute operation lever 36 provided on operation unit 14. When chute operation lever
36 is rotatably operated, cap 17 is rotated against spring 34 so as to control the
snow-throwing distance. Alternatively, a motor may be provided for rotating cap 17,
and a switch for controlling the drive of the motor may be disposed at operation unit
14.
[0042] Referring to Fig. 4, chute 21 is provided with a chute guard 43 for preventing a
hand or a snow-removing rod for removing snow from entering chute 21. Chute guard
43 will be described with reference to Fig. 4, on the assumption that snow blower
1 faces forward in A-arrowed direction. Chute 21 is gently bent forwardly upward when
viewed in side, and is U-shaped bent when viewed in plan so as to have a front opening.
Chute guide 43 is substantially rectangular when viewed in front, and is U-shaped
bent when viewed in plan so as to have a rear opening. Chute guard 43 is disposed
on the inside of a lower front portion of chute 21.
[0043] A fulcrum shaft 74 projects laterally outward from a bottom portion of each of left
and right side surfaces of chute guard 43, and an engagement shaft 75 projects laterally
outward from a top portion of each of left and right side surfaces of chute guard
43. Upper and lower grooves 21a are formed in a front edge of each of left and right
side surfaces of chute 21, so as to receive respective shafts 74 and 75 thereinto,
thereby holding chute guard 43 onto chute 21. Each groove 21a is substantially vertically
reversed L-shaped when viewed in side, so as to have a front open end, a substantially
horizontal portion, and a substantially vertical portion extended downward from a
rear end of the substantially horizontal portion. The substantially vertical portion
of lower groove 21a is longer than that of upper groove 21a, so that fulcrum shaft
74 can remain in the substantially vertical portion of lower groove 21a even if engagement
shaft 75 is removed from the substantially vertical portion of upper groove 21a and
is disposed in the substantially horizontal portion of upper groove 21a.
[0044] Normally, shafts 74 and 75 are put on bottom ends of the substantially vertical portions
of grooves 21a, so that chute guard 43 is settled to cover the front opening of chute
21. When chute 21 is choked with blown snow, chute guard 43 is slightly raised so
as to move shafts 74 and 75 to top ends of the substantially vertical portions of
grooves 21a. Then, chute guard 43 is rotated at the top portions thereof forwardly
downward centered on fulcrum shaft (or shafts) 74 by an operator's hand, so as to
remove engagement shaft (or shafts) 75 from the front open ends of upper grooves 21a,
and to widely open the front opening of chute 21. Fulcrum shaft (or shafts) 74 also
can be removed from lower grooves 21a, i.e., chute guard 43 can be completely separated
from chute 21, so as to further widely open the front opening of chute 21. Then, an
operator's hand is directly inserted into chute 21 through the front opening, or a
handled snow-removing rod is inserted into chute 21, so as to remove snow from the
inner space of chute 21.
[0045] In Fig. 4, a conventional chute guard 44 disposed to cover the front opening of chute
21 is drawn in bold phantom lines. The sectional area surrounded by chute 21 with
chute guard 44 is substantially constant in the vertical direction. In other words,
chute guard 44 has upper and lower end portions which are spaced at equal distances
X and Y from the inside surface of the rear end portion of chute 21. Consequently,
chute guard 44 is extended substantially vertically so that snow (especially, damp
snow) likely sticks on the inside surface of chute guard 44 so as to cause choking
of chute 21.
[0046] From this viewpoint, the present chute guard 43 has a front side portion which is
slanted forwardly upward at an angle Θ from the vertical direction when chute guard
43 is disposed to cover the front opening of chute 21. Due to the slope of chute guard
43, chute 21 is hardly choked with snow, thereby smoothly exhausting snow.
[0047] In snow-removing unit 11, blower shaft 41 for driving the blower receives power from
drive unit 12, and auger shaft 42 for driving snowplowing auger 19 is driven by blower
shaft 41. A drive system in drive unit 12 for driving blower shaft 41 will be described
with reference to Figs. 1 to 3 and 5. The transmission for driving traveling unit
13 is disposed inside of body frame 15. An engine 22 is mounted upward on body frame
15. An engine output shaft (not shown) projects forward from engine 22. A traveling
output pulley and a snow-removing output pulley are provided on the engine output
shaft. A later-discussed traveling clutch may be interposed between the engine output
shaft and the traveling output pulley and be operatively connected to a later-discussed
traveling clutch lever 35, and a later-discussed snow-removing clutch may be interposed
between the engine output shaft and the snow-removing output pulley and be operatively
connected to a later-discussed snow-removing clutch lever 39.
[0048] A traveling input pulley of the transmission is disposed in a front portion of body
frame 15, and a traveling belt is interposed between the traveling output and input
pulleys so as to transmit power from engine 22 to traveling unit 13. A snow-removing
belt 29 is looped over the snow-removing output pulley to transmit power to snow-removing
unit 11. A belt cover 80 covers the traveling output pulley, the snow-removing output
pulley and upper portions of the traveling belt and snow-removing belt 29.
[0049] Referring to Figs. 5 and 6, a rear end of blower shaft 41 projects rearward from
snow-removing unit 11, i.e., blower housing 16, and a snow-removing input pulley 28
is fixed on the rear end of blower shaft 41. A belt guide 81 is fixed on a rear surface
of snow-removing unit 11, i.e., blower housing 16, along a lower peripheral portion
of snow-removing input pulley 28 so as to guide snow-removing belt 29 looped over
snow-removing input pulley 28. Belt guide 81 prevents snow-removing belt 29 being
driven by engine 22 from escaping from snow-removing input pulley 28. Further, while
snow-removing unit 11 is separated from the main body for maintenance, belt guide
81 prevents snow-removing belt 29 (having removed from the snow-removing output pulley
on the main body) from escaping, thereby facilitating the maintenance.
[0050] A tension arm 82 is pivoted at a lower portion thereof onto the rear surface of blower
housing 16, and a tension pulley 40 is pivoted on a top portion of upwardly extended
tension arm 82 so as to be applied onto snow-removing belt 29. Tension arm 82 may
be operatively connected to later-discussed snow-removing clutch lever 39 so as to
serve as the later-discussed snow-removing clutch with tension pulley 40.
[0051] A coupling bracket 46 is fixed on the rear surface of snow-removing unit 11, i.e.,
blower housing 16, so as to cover top, left and right portions of snow-removing input
pulley 28, thereby further facilitating the maintenance.
[0052] When snow-removing unit 11 is connected to the main body, snow-removing input pulley
28 is disposed inside of body frame 15, snow-removing belt 29 having been looped over
snow-removing input pulley 29 is looped over the snow-removing output pulley so that
tension pulley 40 applies tension to snow-removing belt 29, and then, belt cover 80
is provided to cover snow-removing belt 29. In this way, the belt transmission system
for snow-removing unit 11, i.e., for driving blower shaft 41, is disposed between
the main body and snow-removing unit 11, i.e., blower housing 16. Alternatively, a
chain and sprockets, or a gear train may constitute a power transmission system for
transmitting power from engine 22 to blower shaft 41.
[0053] Referring to Fig. 3, a gearbox 2 is provided on the front end of blower shaft 41
in auger housing 18 so as to transmit power from blower shaft 41 to auger shaft 42,
thereby driving snowplowing auger 19. In this regard, in gearbox 2, the front end
of blower shaft 41 is journalled by front and rear bearings 5, and a warm 3 is spline-fitted
on blower shaft 41 between bearings 5. A warm wheel 4 is fixed on a lateral center
portion of auger shaft 42, and is disposed under the front end of blower shaft 41
so as to mesh with warm 3.
[0054] Further, in gearbox 2, a front collar 6 is disposed on blower shaft 41 between front
bearing 5 and warm 3, and a cushion 7 and a flanged rear collar 8 are disposed on
blower shaft 41 between warm 3 and rear bearing 5, so as to fix the axial position
of warm 3 on blower shaft 41. Cushion 7 is made of elastic material such as rubber.
While blower shaft 41 and warm 3 are rotated, warm wheel 4 rotated according to the
rotation of warm 3 thrusts warm 3 axially rearward. In case that auger shaft 42 having
been rotated is unexpectedly locked by contamination or for another reason, cushion
7 cushions warm 3 intended to slide rearward. Such a simple cushion 7 protects the
warm gear assembly.
[0055] The traveling drive system for traveling unit 13 will be described with reference
to Fig. 1. As mentioned above, the transmission disposed in body frame 15 has the
traveling input shaft which receives power from engine 22 through the traveling belt.
In traveling unit 13, a front portion of body frame 15 rotatably supports a lateral
horizontal front drive axle 23 driven by the transmission. A pair of left and right
drive sprockets 25 are fixedly fitted on left and right outer ends of drive axle 23.
A rear portion of body frame 15 rotatably supports a lateral horizontal rear axle
24. A pair of left and right follower sprockets 26 are fixedly fitted on left and
right outer ends of rear axle 24. A left crawler belt 31 is looped over left sprockets
25 and 26, and a right crawler belt 31 is looped over right sprockets 25 and 26, so
as to be driven by rotation of drive axle 23.
[0056] Operation unit 14 will be described with reference to Fig. 1. A pair of left and
right steering handles 32 are extended upwardly rearward from left and right rear
potions of body frame 15 so as to be gripped by an operator standing behind snow blower
1. An operation box 33 is disposed between steering handles 32 when viewed in plan.
On operation box 33 are provided a traveling clutch lever 35, a snow-removing clutch
lever 39, chute operation lever 36, an engine speed control lever 37, a traveling
speed control lever 38 and so on.
[0057] Traveling clutch lever 35 is provided for clutching on/off of the power transmission
from engine 22 to traveling unit 13. Snow-removing clutch lever 39 is provided for
clutching on/off of the power transmission from engine 22 to snow-removing unit 11.
Chute operation lever 36 is provided for controlling the vertical rotation position
of cap 17, as mentioned above. Engine speed control lever 37 is provided for controlling
the rotary speed of engine 22. Traveling speed control lever 38 is provided for speed-control
of the transmission of traveling unit 13.
[0058] Traveling clutch lever 35 and snow-removing clutch lever 39 are dead-man clutches,
which are disposed forwardly upward of respective left and right steering handles
32 and biased to respective clutch-off positions thereof. Traveling clutch lever 35
is set at a clutch-on position thereof for driving sprockets 25 when it is gripped
together with left steering handle 32. Snow-removing clutch lever 39 is set at a clutch-on
position thereof for driving blower shaft 41 (and auger shaft 42) when it is gripped
together with right steering handle 32. If snow-removing clutch lever 39 is gripped
while traveling clutch lever 35 is gripped, snow-removing clutch lever 39 is locked
at the clutch-on position. A locking mechanism 50 for locking snow-removing clutch
lever 39 is detailed later with reference to Figs. 11 to 19.
[0059] A structure for coupling snow-removing unit 11 to the main body will be described
with reference to Figs. 5 to 10, on the assumption that snow blower 1 faces forward
as directed by arrow A shown in Figs. 5 to 10, so that left and right sides of snow
blower 1 are designated based on the A-arrowed direction.
[0060] Body frame 15 is entirely substantially rectangular parallelepiped, so as to have
a horizontal top plate portion and vertical left and right plate portions. Further,
as shown in Figs. 5 and 9, body frame 15 has a vertical front opening, and has an
opening 47, which is formed at a front portion of the horizontal top plate portion
so as to be continued from the front opening.
[0061] Coupling bracket 46 is fixed onto the rear surface of blower housing 16 disposed
at the rear end of snow-removing unit 11. As best shown in Fig. 7, coupling bracket
46 is a plate bent into a vertically reversed U-shape when viewed in rear, so as to
have a horizontal top plate portion 46a and a pair of vertical left and right side
plate portions 46b. Further, top, left and right plate portions 46a and 46b of coupling
bracket 46 are L-like bent inward at front ends thereof so as to have respective lateral
vertical plate portions joined to the rear surface of blower housing 16.
[0062] When snow-removing unit 11 is going to be coupled to the main body, coupling bracket
46 is fitted onto outer surfaces of the front edge of body frame 15, i.e., top plate
portion 46a and left and right plate side portions 46b are fitted onto top, left and
right outer surfaces of the front edge of body frame 15. In other words, the front
edge of body frame 15 is inserted into coupling bracket 46. In this regard, one of
left and right plate side portions 46b (in this embodiment, right side plate portion
46b) is bent at a rear end thereof laterally outward so as to have a guide plate portion
46c for easily inserting the front edge of body frame 15 into coupling bracket 46.
[0063] To couple and fix snow-removing unit 11 to body frame 15, coupling bracket 46 is
provided with first engagement means at any of upper, lower, left and right portions
thereof, and body frame 15 is provided with second engagement means at any of upper,
lower, left and right front portions thereof so as to engage with the first engagement
means of coupling bracket 46. Further, coupling bracket 46 is provided with first
fixture means at any other of the upper, lower, left and right portions thereof, and
body frame 15 is provided with second fixture means at any other of the upper, lower,
left and right portions thereof in correspondence to the first fixture means of coupling
bracket 46. Once the first and second engagement means engage with each other, the
first and second fixture means match with each other for fixing coupling bracket 46
to body frame 15. Preferably, a fastening member is fitted to the mutually matching
first and second fixture means so as to fix coupling bracket 46 to body frame 15.
[0064] In this embodiment, coupling bracket 46 is provided with a pair of left and right
pins 49, serving as first engagement means 77, at respective left and right upper
portions thereof. More specifically, left and right pins 49, having coaxial lateral
horizontal axes and circular shapes in section, are fitted through upper portions
of respective left and right side plate portions 46b, and are fixed to a lower surface
of top plate portion 46a so as to serve as left and right first engagement means 77.
Alternatively, a single pin which is as long as or longer than the lateral distance
between left and right side plate portions 46b of coupling bracket 46 may be spanned
between left and right side plate portions 46b so as to serve as the first engagement
means.
[0065] Body frame 15 is provided with a pair of left and right upwardly opened grooves 48,
serving as the second engagement means, at respective left and right upper portions
thereof. Coupling bracket 46 is provided with a pair of left and right bolt holes
72, serving as the first fixture means, at left and right lower portions thereof.
Body frame 15 is provided with a pair of left and right bolt holes 70, serving as
the second fixture means, at respective left and right lower portions thereof. Once
pins 49 are fitted into respective grooves 48, bolt holes 72 coincide to respective
bolt holes 70. Bolts, serving as the fastening members, are passed through mutually
coinciding bolt holes 70 and 72, respectively, so as to fix coupling bracket 46 to
body frame 15.
[0066] When snow-removing unit 11 is going to be connected to the main body, firstly, snow-removing
unit 11 is lifted up by the vertical width of pins 49, and left and right pins 49
are put on left and right horizontal top edges of the front portion of body frame
15 having opening 47 therebetween. Then, snow-removing unit 11 is slid rearward (i.e.,
toward the main body) so as to slide left and right pins 49 backward on the left and
right top edges of the front portion of body frame 15. During this slide of pins 49,
left and right side plate portions 46b of coupling bracket 46 slides rearward against
the left and right side surface of body frame 15. Finally, pins 49 fall into respective
grooves 48, so as to completely engage the first engagement means with the second
engagement means. Simultaneously, bolt holes 72 naturally come to coincide to respective
bolt holes 70, i.e., the first and second fixture means match with each other. Then,
the bolts are screwed through coinciding bolt holes 72 and 70, so as to completely
fix snow-removing unit 11 to body frame 15.
[0067] On the contrary, when snow-removing unit 11 is going to be disconnected from the
main body, firstly, the bolts are removed from respective coinciding bolt holes 72
and 70, and snow-removing unit 11 is raised so as to remove pins 49 upward from respective
grooves 48. Then, snow-removing unit 11 is moved forward so as to slide left and right
pins 49 forward on the left and right top edges of the front portion of body frame
15 having opening 47 therebetween in front of respective grooves 48, thereby completely
removing coupling bracket 46 forward from body frame 15. After the removal of snow-removing
unit 11 from body frame 15, snow-removing input pulley 28 fixed on blower shaft 41,
snow-removing belt 29, tension pulley 40 and the like are exposed on the rear portion
of snow-removing unit 11, i.e., blower housing 16, thereby facilitating their maintenance.
On the other hand, by the removal of snow-removing unit 11 from body frame 15, the
front portion of body frame 15 is opened so as to facilitate maintenance of the traveling
power transmission system to the traveling input shaft of the transmission disposed
in body frame 15.
[0068] Pins 49 are joined to top plate portion 46a of coupling bracket 46 by welding or
the like, so as to have sufficient strengths against frequent shock or load generated
upward from the ground, thereby ensuring sufficient strength in supporting snow-removing
unit 11 onto the main body when snow-removing unit 1 is coupled to the main body.
Further, pins 49 have slidability against the left and right top edges of body frame
15, so as to be smoothly guided into respective grooves 48, thereby facilitating connection
and disconnection of snow-removing unit 11 to and from the main body.
[0069] Alternatively, a groove or grooves may serve as the first engagement means of coupling
bracket 46, and a member or members, such as a pin or pins, to be fitted into the
groove or grooves, may serve as the second engagement means of body frame 15. In this
case, the groove or grooves on coupling bracket 46 is/are downwardly opened, so that
coupling bracket 46 having been raised is lowered to catch the member or members into
the groove or grooves.
[0070] Alternatively, the first and second engagement means may be provided at lower portions
of coupling bracket 46 and body frame 15. If at least one horizontal pin is provided
on side plate portion 46b of coupling bracket 46, body frame 15 is formed in the corresponding
left or right side portion thereof with at least one vertically reversed L-shaped
groove having an opened front end, a horizontal portion extended rearward from the
front end, and a vertical portion extended downward from a rear end of the horizontal
portion. When snow-removing unit 11 is going to be connected to the main body, firstly,
snow-removing unit 11 is lifted up, and the pin is inserted into the front end of
the groove. Then, snow-removing unit 11 is slid rearward (i.e., toward the main body)
so as to slide the pin in the horizontal portion of the groove. Finally, the pin falls
into the vertical portion of the groove and reaches the bottom of the vertical portion
of the groove, so as to completely engage the first engagement means with the second
engagement means. Further, in this case, the first and second fixture means, e.g.,
bolt holes, may be provided at upper portions of coupling bracket 46 and body frame
15, so as to match with each other for fixing coupling bracket 46 to body frame 15
when the pin reaches the bottom of the vertical portion of the groove.
[0071] In the above-mentioned first embodiment shown in Figs. 5 to 9, snow-removing unit
11 with coupling bracket 46 can be completely separated from body frame 15.
[0072] In an alternative second embodiment shown in Fig. 10, snow-removing unit 11 with
a coupling bracket 45 is constantly pivotally connected at one of left and right sides
thereof to a body frame 9, so as to be separable from body frame 9 at the other of
the left and right sides thereof. The second embodiment shown in Fig. 10 will be described
on the assumption that snow blower 1 faces forward as directed by an arrow A shown
in Fig. 10, so that left and right sides of snow blower 1 are designated based on
the A-arrowed direction.
[0073] In this embodiment, coupling bracket 45 and body frame 9 are provided at one of left
and right sides (in this embodiment, left side) thereof with pivotal connection means
pivotally connecting coupling bracket 45 and body frame 9 to each other through a
vertical pivot shaft 73, so that coupling bracket 45 and body frame 9 are separable
from each other at the other of the left and right sides (in this embodiment, right
side) thereof.
The pivotal connection means may be a hinge or hinges.
[0074] A guide portion 45a is formed on the right side of coupling bracket 45, and a slanted
surface 9a is formed on the right side of body frame 9. When viewed in plan, guide
portion 45a has an edge slanted laterally outwardly rearward, and slanted surface
9a is slanted laterally inwardly forward. When coupling bracket 45 is rotated to be
coupled to body frame 9, the right side front portion of body frame 9 is smoothly
guided along the right side portion of coupling bracket 45 through guide portion 45a
and slanted surface 9a, thereby easily completing the coupling of coupling bracket
45 to body frame 9.
[0075] Preferably, the right side portions of coupling bracket 45 and body frame 9 are formed
(or fixedly provided) with a pin and a guide groove, respective, so that the pin is
inserted into the guide groove when coupling bracket 45 is rotated to be coupled to
body frame 9. Further preferably, the right side portions of coupling bracket 45 and
body frame 9 are formed with respective bolt holes which coincide to each other when
the right side portion of coupling bracket 45 is completely located at the proper
coupling position relative to the right side front portion of body frame 9. A bolt
serving as a fastening member is inserted through the coinciding bolt holes of coupling
bracket 45 and body frame 9, thereby completely fixing snow-removing unit 11 to body
frame 9.
[0076] Since only the right sides of coupling bracket 45 and body frame 9 serve as fixture
portions to be fixed to each other through the fastening member, the fastening members
can be reduced in number in comparison with those for coupling bracket 46 and body
frame 15 of the first embodiment, which have left and right fixture portions to be
fixed to each other through the respective left and right fastening members.
[0077] In this way, in the second embodiment shown in Fig. 10, only the easy horizontal
rotation of snow-removing unit 11 with coupling bracket 45 centered on vertical pivot
shaft 73 is required for attaching or detaching bracket 45 to and from body frame
9, so as to require neither raising nor lowering of snow-removing unit 11, that are
required for snow-removing unit 11 with coupling bracket 46 according to the first
embodiment.
[0078] Locking mechanism 50 for locking snow-removing clutch lever 39 will be detailed with
reference to Figs. 11 to 15. As shown in Figs. 11 and 12, locking mechanism 50 includes
a first rotary shaft 51, a second rotary shaft 52 disposed coaxially to first rotary
shaft 51, a boss 65 interposed between first and second rotary shafts 51 and 52, a
traveling clutch operation plate cam 53, a snow-removing clutch operation plate cam
54, a spring rod 55, and left and right shaft-supporting brackets 56a and 56b fixed
on respective left and right steering handles 32.
[0079] First rotary shaft 51 (preferably, made of a steel shaft) is extended laterally horizontally.
One (left) end of first rotary shaft 51 is rotatably supported by bracket 56a fixed
on one (left) steering handle 32 provided with traveling clutch lever 35. The other
(right) end 51a of first rotary shaft 51 is relatively rotatably fitted into an axial
hole 65a of boss 65. A connection plate 35a is fixedly provided on a laterally inside
portion of traveling clutch lever 35, and is relatively unrotatably connected to first
rotary shaft 51. Due to this connection, when traveling clutch lever 35 is rotated,
i.e., when traveling clutch lever 35 is gripped together with left steering handle
32 or is released from a hand, first rotary shaft 51 is rotated together with traveling
clutch lever 35.
[0080] Second rotary shaft 52 (preferably, made of a steel shaft) is extended laterally
horizontally coaxially to first rotary shaft 51. One (right) end of second rotary
shaft 52 is rotatably supported by bracket 56b fixed on the other (right) steering
handle 32 provided with snow-removing clutch lever 39. The other (left) end 52a of
second rotary shaft 52 is fitted into axial hole 65a of boss 65. In hole 65a, second
rotary shaft 52 has a diametrically penetrating hole 52b, and boss 65 has opposite
radial holes corresponding to hole 52b. A fixture pin 59 is passed through hole 52b
of second rotary shaft 52 and the opposite radial holes of boss 65 so as to project
at opposite ends thereof radially outward from boss 65, and is fastened to boss 65
by a nut or the like. In this way, second rotary shaft 52 is relatively unrotatably
connected to boss 65.
[0081] A connection plate 39a is fixedly provided on a laterally inside portion of snow-removing
clutch lever 39, and is relatively unrotatably connected to second rotary shaft 52.
Due to this connection, when snow-removing clutch lever 39 is rotated, i.e., when
snow-removing clutch lever 39 is gripped together with right steering handle 32 or
is released from a hand, second rotary shaft 52 is rotated together with snow-removing
clutch lever 39.
[0082] As shown in Fig. 13 and others, traveling clutch operation plate cam 53 (preferably,
made of a steel plate) is a substantially oval-shaped plate extended radially of first
rotary shaft 51, and is fixed onto first rotary shaft 51 by welding or the like, as
shown in Fig. 12.
[0083] As shown in Fig. 14, cam 53 has a contact surface (edge) 53a which is disposed at
a rear portion of cam 53 behind first rotary shaft 51 so as to contact spring rod
55 when traveling clutch lever 35 is released (disposed at the traveling-clutch off
position). Contact surface 53a is arcuate when viewed in side (along first and second
rotary shafts 51 and 52).
[0084] Further, cam 53 has a removing surface (edge) 53c and a retaining surface (edge)
53d. When viewed in side, removing surface 53c is extended straight between a first
end joined to contact surface 53a and a second end joined to retaining surface 53d,
so as to have a gradually reduced radial distance from the center axis of first rotary
shaft 51 as it goes from the first end to the second end. Consequently, the radial
distance of the second end of removing surface 53c from the center axis of first rotary
shaft 51 is shorter than that of the first end of removing surface 53c.
[0085] When viewed in side, retaining surface 53d is extended straight between a first end,
which is the same of the second end of removing surface 53c, and a second end. The
radial distance of the second end of retaining surface 53d from the center axis of
first rotary shaft 51 is equal to that of the first end of retaining surface 53d (i.e.,
that of the second end of removing surface 53c). When viewed in side, a radial line
extended from the center axis of first rotary shaft 51 to the middle point between
the first and second ends of retaining surface 53d crosses retaining surface 53d perpendicularly,
and has the shortest distance between the center axis of fist rotary shaft 51 and
retaining surface 53d. In other words, when viewed in side, retaining surface 53d
is extended as a tangent line on the middle point thereof between the first and second
ends thereof with respect to the center axis of first rotary shaft 51.
[0086] Cam 53 is fixedly provided with a shaft 53b projecting laterally horizontally therefrom.
As best shown in Fig. 12, a traveling clutch wire 57 has a wire end 57a at one end
thereof so as to be pivotally provided on shaft 53b. Shaft 53b is formed with a diametric
penetrating hole at a tip portion thereof outward from wire end 57a fitted on shaft
53b, and shaft 53b is pierced by a retaining pin 62 passed through the diametric penetrating
hole of shaft 53b so as to prevent wire end 57a from escaping from shaft 53b. A traveling
clutch spring 60 is hooked at one end thereof on shaft 53b between wire end 57a and
cam 53.
[0087] Similar to a representative right front stay 64a fixed on right steering handle 32
as shown in Fig. 13, a left front stay 64a is fixed on left steering handle 32, and
is disposed forwardly downward from cam 53. Traveling clutch spring 60 is disposed
forward from first and second rotary shafts 51 and 52, stretched and hooked at the
other end thereof on left front stay 64a so as to bias cam 53 to rotate counterclockwise
when viewed in left side as shown in Fig. 13.
[0088] Traveling clutch wire 57 is connected at the other end thereof to the traveling clutch
(not shown). Consequently, when cam 53 is rotated in the biasing direction of spring
60 (counterclockwise in Fig. 13), the traveling clutch is clutched off. When an operator
grips traveling clutch lever 35 together with left steering handle 32 so as to rotate
cam 53 against spring 60 (clockwise in Fig. 13) beyond a certain angle, the traveling
clutch is clutched on.
[0089] As shown in Fig. 13 and others, snow-removing clutch operation plate cam 54 (preferably,
made of a steel plate) is a substantially oval-shaped plate extended radially of boss
65, and is fixed onto boss 65 by welding or the like, as shown in Fig. 12. Cam 54
has a hole 54e coinciding to axial hole 65a of boss 65, so that first rotary shaft
51 is relatively rotatably fitted into axial hole 65a through hole 54e.
[0090] As shown in Fig. 15, cam 54 has a contact surface (edge) 54a which is disposed at
a rear portion of cam 54 behind first and second rotary shafts 51 and 52 so as to
contact spring rod 55 when snow-removing clutch lever 39 is released (disposed at
the snow-removing clutch off position). Contact surface 54a is arcuate when viewed
in side (along shafts 51 and 52a), and the arcuate shape of contact surface 54a partly
coincides to the entire arcuate shape of contact surface 53a. In other words, on the
assumption that both cams 53 and 54 are simultaneously rotated, any rotational point
on contact surface 53a has the radial distance from the center axis of first and second
rotary shafts 51 and 52, which is equal to that of a corresponding rotational point
on contact surface 54a.
[0091] Further, cam 54 is notched at an upwardly rearward portion thereof behind first and
second rotary shafts 51 and 52 when snow-removing clutch lever 39 is disposed at the
snow-removing-clutch off position, so that cam 54 has a straight hook surface (edge)
54c extended radially from an end 54d of contact surface 54a toward the center axis
of first and second rotary shafts 51 and 52. The radial distance of the notched edge
surface of cam 54 from the center axis of first and second rotary shafts 51 and 52
is reduced by hook surface 54c so as to be shorter than that of contact surface 54a,
and to be shorter than the radial distance of the corresponding rotational point on
retaining surface 53d of cam 53 from the center axis of first and second rotary shafts
51 and 52.
[0092] Cam 54 is fixedly provided with a shaft 54b projecting laterally horizontally therefrom.
As best shown in Fig. 12, a snow-removing clutch wire 58 has a wire end 58a at one
end thereof so as to be pivotally provided on shaft 54b. Shaft 54b is formed with
a diametric penetrating hole at a tip portion thereof outward from wire end 58a fitted
on shaft 54b, and shaft 54b is pierced by a retaining pin 63 passed through the diametric
penetrating hole of shaft 54b so as to prevent wire end 58a from escaping from shaft
54b. A snow-removing clutch spring 61 is hooked at one end thereof on shaft 54b between
wire end 58a and cam 54.
[0093] As shown in Fig. 13, right front stay 64a is fixed on right steering handle 32 and
is disposed forwardly downward from cam 54. Snow-removing clutch spring 61 is disposed
forward from first and second rotary shafts 51 and 52, stretched and hooked at the
other end thereof on right front stay 64a so as to bias cam 54 to rotate counterclockwise
when viewed in left as shown in Fig. 13.
[0094] Snow-removing clutch wire 58 is connected at the other end thereof to the snow-removing
clutch (not shown). Consequently, when cam 54 is rotated in the biasing direction
of spring 61 (counterclockwise in Fig. 13), the snow-removing clutch is clutched off.
When an operator grips snow-removing clutch lever 39 together with right steering
handle 32 so as to rotate cam 54 against spring 61 (clockwise in Fig. 13) beyond a
certain angle, the snow-removing clutch is clutched on.
[0095] Coaxially and laterally juxtaposed cams 53 and 54 can be disposed close to each other
so as to ensure compactness of locking mechanism 50.
[0096] As shown in Figs. 11 to 13, spring rod 55 is a substantially U-like bent elastic
(preferably, steel) rod. U-like bent spring rod 55 includes cam-contact portion 55b
extended substantially laterally horizontally in parallel to first and second rotary
shafts 51 and 52, and includes left and right foot portions extended forwardly downward
from respective left and right ends of cam-contact portion 55b. A cross bar 66 is
laterally horizontally spanned between left and right steering handles 32 below first
and second rotary shafts 51 and 52. Lower ends of the left and right forwardly downward
extended foot portions of spring rod 55 are U-like bent so as to be formed as respective
retained ends 55a fastened onto cross bar 66 by respective bolts. The distance between
fastened retained ends 55a is larger than the entire length of cam-contact portion
55b so that the span between the left and right foot portions of spring rod 55 are
gradually expanded as it goes downward. In other words, cam-contact portion 55b, the
left and right foot portions and the distance between retained ends 55b on cross bar
66 are arranged in a trapezoidal shape as shown in Fig. 11.
[0097] Further, as shown in Fig. 13, while retained portions 55a are fastened to cross bar
66, the left and right forwardly downward extended foot portions of spring rod 55
can be elastically bent rearward so that, when they are elastically bent rearward,
they bias cam-contact portion 55b forward so as to keep cam-contact portion 55b contacting
at least one of cams 53 and 54.
[0098] In the illustrated embodiment, cam-contact portion 55b of spring rod 55 directly
contacts cams 53 and 54. Alternatively, a collar or a bearing may be relatively rotatably
provided on cam-contact portion 55b so as to contact cam 53 or 54, thereby smoothening
the rotation of cams 53 and 54, and thereby preventing cam-contact portion 55b from
being worn away.
[0099] Actuation states of locking mechanism 50 will be described with reference to Figs.
14 to 19. Referring to Figs. 14 and 15, when neither traveling clutch lever 35 nor
snow-removing clutch lever 39 is gripped, due to the forces of springs 60 and 61,
cams 53 and 54 are disposed at the respective clutch-off positions where their tip
portions having shafts 53b and 54b are disposed at respective limit positions in their
forwardly downward rotational directions, so as to clutch off both the traveling clutch
and the snow-removing clutch. In this state, snow blower 1 (i.e., traveling unit 13)
is stationary, and snowplowing auger 16 and the blower in snow-removing unit 11 are
stationary.
[0100] In this state, on the assumption that both cams 53 and 54 are simultaneously rotated,
since any rotational point on contact surface 53a and the corresponding rotational
point of contact surface 54a have equal radial distances from the center axis of first
and second rotary shafts 51 and 52, cam-contact portion 55b of spring rod 55 contacts
both contact surfaces 53a and 54a so as to allow cams 53 and 54 to rotate.
[0101] Referring to Figs. 16 and 17, when both traveling clutch lever 35 and snow-removing
clutch lever 39, having been disposed at the clutch-off positions thereof as shown
in Figs. 14 and 15, are simultaneously gripped together with left and right steering
handles 32 so as to be disposed at the clutch-on positions thereof, first and second
rotary shafts 51 and 52 rotate against springs 60 and 61 so as to rotate cams 53 and
54 clockwise when viewed in left side as shown in Fig. 16. During the rotation of
cams 53 and 54, firstly, cam-contact portion 55b of spring rod 55 is kept to abut
against both contact surfaces 53a and 54a. Then, the rotational position of cam 53
corresponding to cam-contact portion 55b is shifted onto removing surface 53c while
the rotational position of cam 54 corresponding to cam-contact portion 55b remains
on contact surface 54a. As cams 53 and 54 rotate clockwise when viewed in left side
as shown in Fig. 16, the rotational position on removing surface 53c corresponding
to cam-contact portion 55b has the radial distance from the center axis of first and
second rotary shafts 51 and 52, which is gradually reduced so as to become shorter
than that of the corresponding rotational position on contact surface 54a. Consequently,
cam-contact portion 55b of spring rod 55 comes to abut against only contact surface
54a.
[0102] When cams 53 and 54 are further rotated by further gripping levers 35 and 39, finally,
the rotational position on contact surface 54a corresponding to cam-contact portion
55b passes end 54d of contact surface 54a, so that forwardly biased cam-contact portion
55b falls forward from end 54d toward the center axis of first and second rotary shafts
51 and 52 along hook surface 54c extended radially with respect to the center axis
of first and second rotary shafts 51 and 52, and contacts only retaining surface 53d
of cam 53 because the radial distance of retaining surface 53d from the center axis
of first and second rotary shafts 51 and 52 is longer than that of the corresponding
notched edge surface of cam 54.
[0103] In this state, while spring 61 biases cam 54 counterclockwise when viewed in left
side as shown in Fig. 16, spring rod 55 is tangent at cam-contact portion 55b to cam
54 with respect to the center axis of first and second rotary shaft 51 and 52. Therefore,
if snow-removing clutch lever 39 is released from the operator's (right) hand, cam-contact
portion 55b of spring rod 55 is surely hooked on hook surface 54c extended radially
with respect to the center axis of first and second rotary shafts 51 and 52, thereby
preventing cam 54 from further rotating counterclockwise when viewed in left side
as shown in Fig. 16, i.e., thereby keeping the position of cam 54 for clutching on
the snow-removing clutch.
[0104] In this way, once both levers 35 and 39 are simultaneously gripped for starting the
travel and snow-removing work of snow blower 1, and as long as traveling clutch lever
35 is kept to be gripped, the snow-removing clutch is kept to be clutched on regardless
of releasing snow-removing clutch lever 39 from the operator's (right) hand. Therefore,
during the snow-removing work, another operation device (lever or the like) can be
manipulated by the (right) hand released from snow-removing clutch lever 39 and corresponding
(right) steering handle 32.
[0105] Referring to Figs. 18 and 19, after the state shown in Figs. 16 and 17 where snow-removing
clutch lever 39 having been gripped is released while traveling clutch lever 35 is
kept to be gripped, traveling clutch lever 35 is also released from the operator's
(left) hand. Therefore, cam 53 biased by spring 60 is rotated counterclockwise when
viewed in left side as shown in Fig. 18. At the beginning of rotation of cam 53, cam
54 remains at the clutch-on position where cam-contact portion 55b of spring rod 55
is hooked on hook surface 54c. As cam 53 is rotated in the biasing direction of spring
60, cam-contact portion 55b hooked on hook surface 54c comes to abut against removing
surface 53c, and the point on removing surface 53c abutting against cam-contact portion
55b has the gradually increased radial distance from the center axis of first and
second rotary shafts 51 and 52 so that removing surface 53c slidably pushes cam-contact
portion 55b along hook surface 54c toward end 54d. When the rotational point of cam
54 contacting cam-contact portion 55b is shifted from removing surface 53c to contact
surface 53a, cam-contact portion 55b reaches end 54d (i.e., cam-contact portion 55b
is completely removed from hook surface 54c), and comes to abut against both contact
surfaces 54a and 53a. Thus, cam 54 biased by spring 61 also rotates counterclockwise
when viewed in left side as shown in Fig. 18, and returns to the clutch-off position
for clutching off the snow-removing clutch. Consequently, when the traveling clutch
is clutched off, the snow-removing clutch is also clutched off.
[0106] In this way, during the snow-removing work, if traveling clutch lever 35 is released
from the operator's (left) hand, the traveling drive of traveling unit 13 is stopped,
and simultaneously, the snow-removing work by snow-removing unit 11 with snowplowing
auger 19 and the blower is safely stopped.
[0107] As mentioned above, locking mechanism 50 for safety of the dead-man switches is simple
so as to reduce the number of components and costs while the workability of snow blower
1 during its traveling is ensured.
[0108] It is further understood by those skilled in the art that the foregoing description
is a preferred embodiment of the disclosed apparatus and that various changes and
modifications may be made in the invention without departing from the scope thereof.