[0001] The present invention relates to a collapsible box-shaped container comprising a
substantially rectangular shaped bottom, a first pair of upright side walls positioned
on a first pair of opposite sides of the bottom and a second pair of upright side
walls positioned on a second pair of opposite sides of the bottom connecting the side
walls of the first pair, which together define an inner storage volume of the container,
a first diagonal folding line extending upwardly from both opposite bottom corners
of each side wall of the first pair towards an upper edge of the first pair of side
walls, the diagonal folding line allowing the box-shaped container to be collapsible,
adjacent side walls of the first and second pair being attached to each other by a
corner construction, the corner construction comprising
- (a) a lengthening flap, which extends from an upright side of a side wall along a
first upright folding line and is fastened with at least part of an outer face to
part of an inner face of an adjacent side wall facing the inner storage volume,
- (b) a connection flap, which extends from an upright side of the lengthening flap
along a second upright folding line on a side opposite the first folding line, and
is double-folded thereon, and
- (c) a fastening flap which extends from the connection flap along a third upright
folding line, on a side of the connection flap opposite the second folding line, the
fastening flap extending along the side wall providing the lengthening flap, according
to the preamble of the first claim.
[0002] EP-A1-1.028.063 discloses a collapsible box-shaped container comprising four corners. Every corner
comprises a column with a polynomial cross-section the side walls of which protrude
into the storage volume of the container. The columns are defined by a number of folding
lines provided at the end of the sidewalls. A separate reinforcing piece with a polynomial
cross-section which corresponds to the cross-section of the column is inserted into
the column when the container is erected. However, with the reinforcing piece inserted
the box-shaped container is no longer collapsible. The columns protrude into the inner
storage volume, thus reducing it substantially.
[0003] Similar to
EP-A1-1,028,063,
EP-A1-0,538,098 and
US-A1-2004/169068 both disclose a box-shaped container in which the compression value and the load
bearing capacity of the corners is increased by providing corner constructions at
the corners with an increased cross-section. The corner constructions also protrude
into the storage volume of the container, thus substantially decreasing the inner
storage volume. The boxes described by
EP-A1-0538098 and
US-A1-2004/169068 moreover are not collapsible.
[0004] Collapsible box-shaped containers according to the preamble of the invention are
known from
EP-A1-0.621.192 and
BE-A1-1.007.776. The known containers comprise a bottom and two pairs of opposed upright side walls
which are folded approximately square to the bottom. Opposed ends of the side walls
of a first pair of upright side walls are provided with lengthening flaps, which are
folded square to the side wall. The part of the outer surface of the lengthening flap
above a diagonal folding line provided in the side walls of a second pair of side
walls is fastened to an adjacent part of the inner face of the side wall of the second
pair of side walls. Each lengthening flap is provided with a connection flap which
is double-folded on the lengthening flap, the connection flap having substantially
the same length as the lengthening flap. The connection flap is provided with a fastening
flap, which is folded approximately square with respect to the lengthening flap and
is fastened to the side wall providing the lengthening flap. The diagonal folding
lines extend diagonally from the bottom corner towards the top rim of the other pair
and point at an acute angle to ensure that the container is collapsible.
EP-A1-0.621.192 and
BE-A1-1.007.776 further disclose that the box-shaped containers can be manufactured from a single
blank.
BE-A1-1,007,778 further discloses that the connection flaps and the fastening flaps comprise an upright
crease, dividing the connection flap and the fastening flap into two parts.
[0005] The collapsible box-shaped containers disclosed in
EP-B-0.621.192 and
BE-A1-1.007.776 however have the disadvantage that the load bearing capacity and the compression
value of the corners, even with the presence of the lengthening flap, the connection
flap and the fastening flap in the corner, is still insufficient.
[0006] There is thus a need for a collapsible box-shaped container with an improved load
bearing capacity and/or compression value.
[0007] Accordingly, it is the object of the present invention to provide a collapsible box-shaped
container with an improved load bearing capacity and/or compression value.
[0008] This is achieved according to the present invention with a collapsible box-shaped
container showing the technical features of the characterising portion of the first
claim.
[0009] Thereto, the corner construction further comprises a reinforcing piece comprising
a first flap with a first flap face which extends along the side wall providing the
lengthening flap and a second flap with a second flap face which extends along the
lengthening flap, the first and second flap being connected to each other along a
fourth upright folding line.
[0010] The inventor has found that by inserting the above-described reinforcing piece into
the corner of the box-shaped container, the corners are further reinforced. In particular,
a surprisingly larger load bearing capacity and/or compression value is achieved for
the container thus enlarging the number of containers that can be stacked upon each
other and/or the load of each container. The risk that a container succumbs under
the load of containers stacked on top of that container is thus reduced, accordingly
enlarging the reliability of the containers while stacked.
[0011] This enlarged load bearing capacity and/or compression value can be obtained for
a box-shaped container without having to substantially enlarge the cross-section of
the corner construction thus keeping the inner storage volume as large as possible.
[0012] The inventor has also found that even with the above-described reinforcing piece
present in the corner of the box-shaped container, the collapsibility of the container
is not adversely affected.
[0013] The inventor has further found that the box-shaped container of this invention may
be made of a sheet material with a reduced thickness, i.e. a reduced weight per square
unit of surface area as compared to the state of the art container, without however
adversely affecting its load bearing capacity. In this respect, the inventor has found
that the weight per square unit of surface area of the material may be reduced with
at least 10%, often at least 20%, sometimes even 25%. Although a blank with a somewhat
larger surface area is needed to construct the container because it needs to include
the reinforcing piece, the inventor has found that the total material cost may be
reduced.
[0014] The total load exerted onto the box-shaped container can be divided into a first
component exerted to the bottom of the box-shaped container and a second load component
working on the corner construction. The first component, i.e. the minimum load bearing
capacity to be provided depends on the characteristics of the items which have to
be transported in a first box, while the second component depends on the number of
the other boxes that are stacked on top of the first box and the weight of each box.
The first component can be adapted by adapting the weight per square unit of surface
area of the material. This should be as small as possible to save on weight of the
cardboard, thus to save costs. The second component may be adapted by adapting the
material to make the reinforcing piece. Since the two components can now be made and
changed independently of one another, the box-shaped container according to the invention
can be better tuned to the items contained in it and the weight and the number of
boxes stacked upon each other.
[0015] Due to the presence of the reinforcing piece, the container can be made of a material
which shows the optimum compromise between sufficient rigidity on the one hand, to
permit that the container retains shape when loaded during use, and sufficient flexibility
on the other hand to permit that the container as a whole can absorb at least a portion
of the load caused by stacked containers on top of it. Containers made of a too sturdy
material show an increased risk to buckle under a large load. Containers made of a
too flexible material run a risk that they succumb under the load of superposed containers
and loose their shape.
[0016] The reinforcing piece may be made as a separate part or may be made in one part with
the fastening flap. In the latter case according to a first embodiment, the first
flap of the reinforcing piece is connected to an upright side of the fastening flap
along a fifth upright folding line. According to a second embodiment, the reinforcing
piece extends from an upper edge of the lengthening flap, the connection flap and/or
the fastening flap along a ninth and/or a tenth folding line, the upper edge running
on a side of the connection flap opposite a bottom edge facing the bottom face of
the container.
[0017] The reinforcing piece can be made of the same material as the container or of a different
kind of material, e.g. a stronger type of cardboard with a higher thickness than the
rest of the container, avoiding the cost of making the whole of the container of a
stronger, more expensive material. The presence of the reinforcing piece permits to
adapt the load bearing capacity of the container, in particular to adapt the load
bearing capacity to the needs of the customer, at minimal cost i.e. without having
to change the material or the thickness of the material of which the remainder of
the container is made. Or in other words, the presence of the reinforcing piece permits
to adapt the load bearing capacity of the corners without changing the material of
which the remainder of the container is made.
[0018] In a preferred embodiment of this invention the box-shaped container is characterised
in that the first flap of the reinforcing piece is positioned between the fastening
flap and the side wall providing the lengthening flap, in that the second flap of
the reinforcing piece is positioned between the lengthening flap and the connection
flap and in that the fourth folding line is positioned on a diagonal line of the bottom
connecting opposite diagonal corners. This is done to ensure that the container remains
collapsible regardless of the large amount of material present in the corner and to
decrease the tension on the reinforcing piece thus reducing the risk that the reinforcing
piece buckles, when the container is erected. This positioning of the reinforcing
piece, when erecting the container from the folded blank, provides an optimum compromise
between giving each flap sufficient mobility on the one hand and sufficient rigidity
confining all flaps in their position once the container has been erected to provide
a large compression value and/or load bearing capacity on the other hand.
[0019] In another preferred embodiment of this invention, the collapsible box-shaped container
is characterised in that the connection flap comprises at least one upwardly extending
set of creases and/or folding lines dividing the connection flap in at least a first
part distal from the fastening flap and a second part proximal to the fastening flap,
the first and second part being positioned angled with respect to each other, thus
providing an enlarged corner area which extends into the inner storage volume of the
container. The collapsible box-shaped container preferably is further characterised
in that the fastening flap comprises at least one upwardly extending set of creases
and/or folding lines dividing the fastening flap in at least a first part proximal
to the connection flap and a second part distal from the connection flap, the distal
part being fastened with at least part of its surface to the first flap and/or the
side wall providing the lengthening flap, the first and second part being positioned
angled with respect to each other, thus providing an enlarged corner area which extends
into the inner storage volume of the container.
[0020] A benefit of the presence of the creases and/or folding lines is that the different
parts of the corner construction deform in a predetermined way along the different
creases and/or folding lines when erecting the container from the folded blank in
stead of running the risk of buckling along an arbitrary path which would reduce the
load bearing capacity and/or compression value. A further benefit of the presence
of these sets of creases and/or folding lines is that, because the flaps and/or parts
of the flaps are positioned angled with respect to each other, the reinforced corner
protrudes somewhat out of the corner of the container, so that the surface area responsible
for the load bearing capacity is enlarged. This way the pressure, being proportional
to the stacking load and inversely proportional to the surface seen from above of
the reinforced corner on which the force acts, is reduced and a larger maximum stacking
load is obtained.
[0021] Furthermore, the angled positioning of the different parts of the corner construction
gives the parts constituting the reinforced corner a certain freedom of mobility.
The latter assures that the reinforced corners on one hand can support a larger stacking
load, and on the other hand are free enough in their mobility to allow an easier collapsing
of the container. The flexibility of mobility of the reinforcing piece further reduces
the risk of buckling of the reinforcing piece itself as the more mobile it is, the
less tension is developed on the reinforcing piece, positioned in the corner construction
by the different parts of the corner construction when the container is erected.
[0022] Preferably the first diagonal folding line is provided in the side walls of the first
pair.
[0023] Preferably at least one flap of the reinforcing piece and the part of the side wall
or the lengthening flap positioned along the flap of the reinforcing piece comprises
positioning means to permit correct positioning of the reinforcing piece in the corner
construction, which benefits the compression value of the container.
[0024] The present invention also relates to a blank for the above described collapsible
box-shaped container. A first embodiment of the blank comprises a substantially rectangular
shaped bottom, a first pair of side walls positioned on a first pair of opposite sides
of the bottom and a second pair of side walls positioned on a second pair of opposite
sides of the bottom, provided to connect the side walls of the first pair, a diagonal
folding line extending upwardly from both opposite bottom corners of each side wall
of the first pair towards an upper edge of the first pair of side walls, and means
for connecting comprising
- (a) a lengthening flap, which extends from an upright side of a side wall along a
first upright folding line,
- (b) a connection flap, which extends from an upright side of the lengthening flap
along a second upright folding line on a side opposite the first folding line.
- (c) a fastening flap which extends from the connection flap along a third upright
folding line, on a side of the connection flap opposite the second folding line.
This first embodiment of the blank is characterised in that a panel for a reinforcing
piece comprising a first flap and a second flap connected to the first flap along
a fourth folding line, is provided as a separate part. A second embodiment of the
blank is characterised in that the first flap is connected to the fastening flap along
a fifth upright folding line on a side of the fastening flap opposite the third folding
line. In this second embodiment the lengthening flap is provided to be fastened with
at least part of an outer face to part of an inner face of an adjacent side wall facing
the inner storage volume, the connection flap is provided to be double-folded on the
lengthening flap and the fastening flap is provided to be positioned along the side
wall providing the lengthening flap, A third embodiment of the blank is characterised
in that the second flap extends from an upper edge of the connection flap along a
ninth folding line, the upper edge extending on a side of the connection flap opposite
a bottom edge facing the bottom face of the container and/or the first flap extends
from an upper edge of the fastening flap along a tenth folding line.
[0025] Other details and advantages of the collapsible box-shaped container according to
the invention will become apparent from the enclosed figures and description of preferred
embodiments of the invention.
Figure 1 is a top view of a preferred embodiment of a blank of the invention for a
collapsible box-shaped container, in which the reinforcing piece is made in one part
with the blank.
Figure 2 is a top view of another preferred embodiment of a blank according to the
invention for manufacturing a collapsible box-shaped container, in which the reinforcing
piece is made in one part with the blank.
Figure 3a is a top view to a corner construction of a preferred embodiment of the
collapsible box-shaped container of the invention, manufactured from the blank shown
in figure 1.
Figure 3b is a perspective view to the corner construction shown in figure 3a.
Figure 4a is a top view to a corner construction of a preferred embodiment of the
collapsible box-shaped container of the invention, manufactured from the blank shown
in figure 2.
Figure 4b is a perspective view to the corner construction shown in figure 4a.
Figure 5 shows a preferred embodiment of a blank according to the invention, in which
the reinforcing piece is made as a separate part.
Figure 6 shows another preferred embodiment of the blank according to the invention
in which the reinforcing piece is made as a separate part.
Figure 7 is a top view to a corner construction of a preferred embodiment of the collapsible
box-shaped container of the invention, manufactured from the blank shown in figure
5.
Figure 8a is a top view to a corner construction of a preferred embodiment of the
collapsible box-shaped container of the invention, manufactured from the blank shown
in figure 6.
Figure 8b is a perspective view to the corner construction shown in figure 8a.
Figure 9 shows another preferred embodiment of the blank according to the invention,
in which the reinforcing piece is made in one part with the blank.
Figure 10 another preferred embodiment of the blank according to the invention, in
which the reinforcing piece is made in one part with the blank.
[0026] The box-shaped container of the present invention, part of which is shown in figures
3a, 3b, 4a, 4b, 7, 8a and 8b comprises a substantially rectangular bottom wall 2.
However, the bottom wall 2 may be square as well. The box-shaped container also comprises
a first pair of side walls 6, connected to and folded in upright position with respect
to the bottom wall 2 along folding lines 7, on opposite sides of the bottom wall 2.
The box-shaped container further comprises a second pair of side walls 4, connected
to and folded in upright position with respect to the bottom wall 2 along folding
lines 5 on opposite sides of the bottom wall 2. The bottom wall 2 and side walls 4,
6 enclose a central storage volume. In the embodiment shown, the first pair of side
walls 6 corresponds tot the longitudinal side walls of the container, the second pair
4 corresponds to the transverse side walls of the container, folding lines 7 correspond
to longitudinal folding lines, folding lines 5 correspond to transverse folding lines.
[0027] As is shown in figure 4a, 4b, 8a and 8b a side wall of the second pair 4 of transverse
side walls is connected to an adjacent longitudinal side wall of the first pair 6
by means of a corner construction. The corner construction comprises
- a lengthening flap 20, which extends from an upright side 8 of a side wall of the
second pair 4 of transverse side walls along a first upright folding line 3,
- a connection flap 42, which extends from an upright side of the lengthening flap 20
along a second upright folding line 31 on a side of the lengthening flap opposite
the first folding line 3, and is double-folded on the lengthening flap 20,
- a fastening flap 43 which extends from the connection flap 42 along a third upright
folding line 33, on a side of the connection flap 42 opposite the second folding line
31.
Each container comprises four of such corner constructions, along each upright side
8 of the side walls of the second pair 4.
[0028] According to another preferred embodiment shown in figures 3a, 3b, 7 it is also possible
to connect the above-described corner construction to a side wall of the first pair
6 of longitudinal side walls which contain the first diagonal folding lines 39 ensuring
the collapsibility of the container. In that case the corner construction comprises
a lengthening flap 20, which extends from an upright side 46 of a longitudinal side
wall of the first pair 6 along upright folding line 53. This corner construction further
comprises a connection flap 42 and a fastening flap 43 as described above. Also in
this case, each container comprises four of such corner constructions, along each
upright side 46 of the side walls of the first pair 6.
[0029] Preferably, each connection flap 42 comprises at least one upwardly extending crease
and/or folding line 32 dividing the connection flap 42 in at least a first part 21
distal from the fastening flap 43 and a second part 22 proximal to the fastening flap
43 (see fig. 3a, 3b, 4a, 4b, 7, 8a, 8b). Also preferably each fastening flap 43 comprises
a first upwardly extending crease and/or folding line 34, dividing the fastening flap
43 in a first 23 and a second part 24. The fastening flap 43 may however comprise
a second upwardly extending crease 45, thus dividing the fastening flap 43 in a first
part 23 proximal to the connection flap 42, a second central part 24, and a third
part 44 distal from the connection flap 42 (see figure 7, 8a, 8b). The fastening flap
43 may however comprise additional folding lines and/or creases.
[0030] The first and second parts 21, 22 of the connection flap 42 are preferably positioned
angled with respect to each other. Similarly, the first 23, second 24 and third 44
part of the fastening flap 43 are also positioned angled with respect to each other.
In that way, part of the fastening 43 and connection 42 flaps protrude somewhat into
the inner storage volume of the box-shaped container. Thus an enlarged corner support
area and a larger support surface are created for supporting containers stacked upon
each other (see figures 3, 4, 7, 8). Thereby, the angle will mostly be chosen such
that optimum support is provided, while minimising the loss of storage volume. The
exact position of the parts of the different flaps and the angle between them may
be varied by the person skilled in the art according to the nature of the material
used and the desired compression value and/or load bearing capability.
[0031] The dimensions of the lengthening 20, connection 42 and fastening flaps 43 are not
critical to the invention. However, to maximise the compression value of the corner
construction, these flaps are preferably mainly rectangular and have a length which
is chosen such that they rest on the bottom wall 2 in the upright position of the
container. Thereto, the length of the flaps preferably virtually corresponds to, but
is somewhat smaller than the height of the corresponding side wall 4, 6 at the position
of the bottom wall 2. The width of the flaps will usually be chosen such that an optimum
compromise is achieved between increasing the load bearing capacity and compression
value of the corner construction, and the sturdiness of the corner, which reduces
the possibility of the container to absorb load by its flexibility, thus increasing
the risk to buckle.
[0032] The container can be made of massive cardboard, corrugated board, sheet plastic or
corrugated plastic or any other material known to the person skilled in the art.
[0033] The corner construction of the present invention further comprises a reinforcing
piece 59. The reinforcing piece 59 comprises a first flap 25 and a second flap 26,
which are connected to each other along a fourth upright folding line 36. The reinforcing
piece 59 may be made in one piece with the corner construction as is shown in figure
3a, 3b, 4a, 4b, or may be made as a separate part as is shown in figure 7, 8a and
8b. In case the reinforcing piece 59 is made in one piece with the corner construction,
production is less time consuming.
[0034] The reinforcing piece 59 can however comprise additional flaps for further reinforcing
the corner. The number of flaps depends, amongst other things, on the desired load
bearing capacity of the box-shaped container, the material used for the reinforcing
piece 59 and/or the corner construction, the mounting of the reinforcing piece 59
and the desired characteristics of the reinforced corner.
[0035] In another preferred embodiment of the invention the reinforcing piece 59 comprises
a third flap 64 which extends along the first 25 and/or second 26 flap. The third
flap 64 preferably is connected to an upright side of the first flap 25 along an upright
eleventh folding line 65 opposing the fourth folding line 36. This is however only
possible when the reinforcing piece 59 is not connected to the fastening flap 43 along
the fifth upright folding line 35. The third flap 64, however, can be connected to
the reinforcing piece 59 on any other way known to the person skilled in the art.
The third flap 64 can for example extend from an upper edge opposing a bottom edge
facing the bottom face of the container of the first 25 and/or second 26 flap along
a folding line, can for example extend from a bottom edge of the first 25 and/or second
flap 26 facing the bottom face of the container, can be connected to an upright side
of the second flap 26 opposing the fourth folding line 36 along an upright folding
line, can extend from a bottom edge facing the bottom face of the container or upper
edge opposing the bottom edge facing the bottom face of the container of the lengthening,
connection and/or fastening flap along a folding line and/or can be made as a separate
piece.
[0036] The third flap 64 preferably can be made out of cardboard, corrugated board, sheet
plastic or corrugated plastic or any other material known to the person skilled in
the art. Preferably, the third flap 64 is made out of the same material as the reinforcing
piece 59.
[0037] In a first preferred embodiment of the reinforcing piece 59, the first flap 25 is
connected to the fastening flap 43 along a fifth upright folding line 35, on a side
of the fastening flap 43 opposite the third upright folding line 33. The second flap
26 of the reinforcing piece 59 is connected to the first flap 25 along the fourth
upright folding line 36.
[0038] In a second preferred embodiment, the reinforcing piece 59 extends from an upper
edge of the lengthening flap 20, connection flap 42 and/or fastening flap 43. The
reinforcing piece 59 can therefore for example be mounted so that at least one of
its flaps 25, 26, 64 extends from an upper edge of the lengthening flap 20, connection
flap 42 and/or fastening flap 43. For example:
- the first flap 25 extends from the connection flap 42 and/or the second flap 26 extends
from the lengthening flap 20,
- the first flap 25 extends from the fastening flap 43,
- the second flap 26 extends from a first part 23 of the fastening flap 43 and/or the
first flap 25 extends from a second part 24 of the fastening flap 43,
- the second flap 26 extends from the connection flap 42, the first flap 25 extends
from the first part 23 of the fastening flap 43 and/or a third flap 64 extends from
the second part 24 of the fastening flap 43.
[0039] The shape of the reinforcing piece 59 is not critical to the invention but is preferably
rectangular. To obtain optimum reinforcement, the length of the reinforcing piece
59 in height direction of the container preferably corresponds to the height of the
upright edge 8, 46 of the side walls 4, 6.
[0040] In case the reinforcing piece 59 is made as a separate part, it can be made of the
same material as the remainder of the container or of a different material. The reinforcing
piece 59 can be made of any material found suitable by the person skilled in the art
and can be adapted to the envisaged properties, expected bearing capacity and/or load
to which the corners are to be subjected and compression value. By suitably selecting
the material for the reinforcing piece 59, its properties may be adapted independently
of the remainder of the container. Similarly to the container, the reinforcing piece
59 can be made of massive cardboard, corrugated board, sheet plastic or corrugated
plastic or any other material known to the person skilled in the art.
[0041] The width of the flaps 25, 26 of the reinforcing piece 59 is not critical to the
invention and may be adapted by the person skilled in the art depending on the amount
of space left open in the corner construction when the container is collapsed and
the envisaged reinforcement.
[0042] The inventors have found that a collapsible container comprising the above described
reinforcing piece 59 shows an increased load bearing capacity and compression value.
Although additional flaps are positioned in the corner area, the storage volume of
the container is not significantly affected, the flexibility of the container remains
sufficiently high to permit it absorbing at least part of a load positioned on top
of it and to ensure that the collapsibility of the container is not endangered. A
container according to this invention with a reinforcing piece 59 connected to the
fastening flap 43 along the fifth folding line 35 and being made of cardboard of a
quality of 850gr/m
2 has a compression value of 3,12kN, a container with a separate reinforcing piece
59, the reinforcing piece 59 being made of cardboard of 750gr/m
2 and the rest of the container being made of cardboard of 850gr/m
2, has a compression value of 2,95kN while a container made according to
EP-B-0.621.192 using cardboard of 1050gr/m
2 only has a compression value of 2,70kN.
[0043] In case the reinforcing piece 59 is made as a separate part it is preferred that,
at least one of the first and second flap 25, 26 comprise positioning means 47, which
are provided to co-operate with corresponding positioning means 48 on the side walls
of the first or second pair 6, 4 or the lengthening flap 20, or any other of the flaps.
Preferably the positioning means 48 are provided on the part of the box-shaped container
to which the reinforcing piece 59 has to be fastened, as depicted in figures 5, 6,
7 and 8a and 8b. The positioning means may be any positioning means considered suitable
by the person skilled in the art. In view of simplifying construction and positioning,
the positioning means preferably comprise at least one centering hole in at least
one of the first and second flap 25, 26 and a corresponding centering hole on the
part of the box-shaped container to which the reinforcing piece 59 is to be fastened,
the two centering holes 47, 48 coinciding in the correct position of the reinforcing
piece 59. A correct positioning of the reinforcing piece 59 while being manufactured
maintains an optimum flexibility and collapsibility in addition to providing the required
load bearing capacity and/or compression value.
[0044] To guarantee the collapsibility of the container, a diagonal folding line 39 extends
from both bottom corners 16 of the first pair of side walls 6 towards the outer edge
10. The angle of the diagonal folding line 39 can be determined by the person skilled
in the art depending on the dimensions of the container. It is however preferred that
the diagonal folding line 39 is provided on the side wall adjacent the side wall connected
to the lengthening flap 20 along folding line 3 as in this case folding of the container
from the blank 1 appears to be most simple. To guarantee the collapsibility of the
container, the lengthening flap 20 or any other flap of the box-shaped container to
be fastened to an adjacent side wall comprising the diagonal folding line 39, is fastened
to the part 19 of the side wall delimited by diagonal folding line 39, upper edge
10 and upright edge 46 of the side wall.
[0045] To further enlarge the support surface and therefore the load bearing capacity of
the box-shaped container, preferably a first pair of widening strips 28 is connected
to a top rim 10 of the first pair 6 of opposite side walls along a sixth folding line
58. Likewise, a second pair of widening strips 63 may be connected to a top rim 9
of the second pair 4 of opposite side walls along a thirteenth folding line 18. The
shape of the widening strips 28, 63 is not critical to the invention and in the preferred
embodiment is chosen to be rectangular. The longitudinal side of the widening strip
28, 63 is positioned with the sixth and/or the thirteenth folding line 58, 18 along
a top rim 10, 9 of the side wall to which it is connected. The longitudinal side of
the widening strip 28, 63 preferably nearly has the same length as the top rim 10,
9 of the respective side wall, thus giving a maximum of support to any container positioned
on top of it.
[0046] The widening strips 28, 63 can be fastened to each other or any other way known to
the person skilled in the art. Preferably, however, on opposite transverse sides of
each of the widening strips a retaining flap 27 may be connected along a seventh and
an eight folding line 30 respectively. The retaining flap 27 is fastened to the side
wall adjacent to the side wall providing the widening strip after or during erection
or construction of the collapsible box-shaped container, thus further reinforcing
the already reinforced corner. Thus positioning the retaining flaps 27 of course restricts
the length of the retaining flaps 27 to the length of the upright edges 46 of the
container. The exact position of the retaining flaps 27 after being fastened is not
critical to the invention. The fastening of the retaining flaps 27 may be permanent,
in which case the retaining flaps preferably are fastened into the reinforced corner
construction, but can also be made to last only for the time the box-shaped container
stays erected, for example by providing a receiving opening 60 for removably fastening
the retaining flaps 27 to the side wall 6 adjacent to the side wall 4 providing the
widening strip 63. This way, in order to collapse the box-shaped container, the retaining
flaps 27 can be removed from the receiving opening 60 by folding the widening strips
63 upwards. The widening strips 28, 63 comprise diagonal folding lines 37 extending
from each of the corners along the sixth and/or thirteenth folding line 58, 18 if
the widening strips 28, 63 are fastened permanently to the side wall 4, 6 adjacent
to the side wall 6, 4 providing the widening strip 28, 63. The diagonal folding lines
37 preferably extend towards an edge of the widening strip opposing the sixth or thirteenth
folding line 58, 18.
[0047] When the retaining flaps 27 are in one part with the rest of the container, the dimensions
of the retaining flaps 27 depend on other components which are made in one part with
the container such as for example the lengthening 20, connection 42 and fastening
43 flaps.
[0048] In the first pair of widening strips 28 the diagonal folding lines 39 extend linearly
over the widening strip 28, thus forming a second pair of folding lines 38 on the
first pair of widening strips 28 if the sixth folding line 58 extends beyond the end
part of the diagonal folding line 39 at the top rim 10. Both pairs of folding lines
37, 38 allow the container to be collapsible and their exact position can be determined
by the person skilled in the art.
[0049] When the two pairs of opposing side walls 6, 4 are provided with widening strips
28, 63, the stacking load can be further divided over a large surface, thus increasing
the maximum stacking load possible. The widening strips 28, 63 cause that a lid covering
the box-shaped container is no longer required for some applications. This makes the
products more visibly located in the box-shaped container, reduces the required material,
since no lid has to be made and increases the ease of acces to the storage volume.
[0050] In these embodiments, the benefit of dividing the stacking load over a larger surface
is applied. The retaining flaps 27 of the widening strips further increase the maximum
stacking load by additionally reinforcing the reinforced corner. Furthermore, when
a force, due to the stacking load, is exerted on the widening strips 28, 63 forming
a bridge, the force is conducted outward thus pushing the walls 6, 4 of the container
outwardly, and opening the container, so that a possible collapse of the container
is inhibited.
[0051] The container can be further strengthened by providing reinforcing flaps 29, which
are connected along a pair of opposing side walls not comprising a widening strip
28, 63, preferably the side walls of the first pair 6. The reinforcing flaps 29 are
double-folded and fastened on an inner side of that pair of side walls 6, 4. The reinforcing
flap 29 can have any shape found suitable by the person skilled in the art. The reinforcing
flaps 29 may comprise two additional folding lines 40 which overlap the diagonal folding
lines 39 thus ensuring that the container remains collapsible. Preferably the reinforcing
flaps 29 are connected to the corresponding side walls 6, 4 by a folding line along
the upper edge 10, 9 of the side wall 6, 4 so that the reinforcing flaps 29 are part
of the same blank 1 for the container.
[0052] To minimise the risk to inward slipping of the side walls 4, 6, following a load
exerted to the side walls 4, 6 and/or the corners, preferably means for keeping the
side walls 4, 6 in an upright position are added. In a first embodiment, when the
lengthening flap 20 is connected to the side walls of the first pair 6 (figures 1,
3b, 5, 7) comprising the diagonal folding lines 39, part of the fastening flap 43,
when the reinforcing piece 59 is not connected to the fastening flap 43 is widened
in the direction of the bottom 2. If the reinforcing piece 59 is connected to the
fastening flap 43 along the fifth folding line 35, the fifth folding line 35 and part
of the fastening flap 43 and/or the first flap 25 of the reinforcing piece 59 adjacent
to the fifth folding line 35, are widened in the direction of the bottom 2. The widening
in both cases thus forms a slip lip 12. In a second preferred embodiment, when the
lengthening flap 20 is connected to side walls of the second pair 4 (figures 2, 4b,
6, 8b), according to the invention the second folding line 31 and part of the lengthening
flap 20 and/or the connection flap 42 adjacent to the fold 31 are widened in the direction
of the bottom 2, thus forming a slip lip 12. The length of the slip lip 12 is measured
from the nearest edge to the bottom 2 of lengthening flap 20 and connection flap 42,
the fastening flap 43 or the first flap 25 of the reinforcing piece 59 and fastening
flap 43 to the bottom edge of the slip lip 12, and is chosen to be greater than the
distance between the bottom 2 of the container and the nearest edge to the bottom
2 of lengthening flap 20 and connection flap 42, fastening flap 43 or the first flap
25 from the reinforcing piece 59 and the fastening flap 43 respectively. The slip
lip 12 causes friction by pressing on the bottom 2 of the container when unfolding
the container and when the container is erected, as a result of which the side walls
4, 6 can be kept in an upright position. By using a double slip lip 12, the risk to
buckling is decreased. When using a single slip lip 12, next to using less material,
the slip lip 12 is more flexible and may be more easily bent when erecting the container,
thus providing a more easily erectable container.
[0053] The slip lip 12 is provided to be received in a corresponding cut 13, when erected,
which extends along the bottom folding line 7 between the side wall 6 comprising the
diagonal folding lines 39 and the bottom wall 2. This further reduces the risk of
an unwanted collapse of the container. A cut 11 is provided in the folding line 5
extending between the side wall of the second pair 4 and the bottom 2 for receiving
the slip lip 12 when the container is collapsed.
[0054] Preferably the box-shaped container comprises positioning means which permit to stack
two containers on top of each other in a well defined position. As can be seen from
figure 1, 2, 5, 6 the positioning means comprise protruding edges 14, created by widening
at least one flap of the reinforced corner in a direction pointing away from the bottom
2, so that the protruding edges 14 of a box-shaped container can be received in corresponding
cuts 11 left out in the bottom wall 2 of a second container positioned on top of it.
In a first preferred embodiment according to the invention, when the lengthening flap
20 is connected to the side walls of the first pair 6 (figures 1, 5) comprising the
diagonal folding lines 39, part of the lengthening flap 20 and/or part of the connection
flap 42 are widened along the second folding line 31. In a second preferred embodiment
according to the invention, when the lengthening flap 20 is connected to side walls
of the second pair 4 (figures 2, 6), part of the fastening flap 43 and/or part of
the first flap 25 of the reinforcing piece 59 can be widened along the fifth folding
line 35, in case the reinforcing piece 59 is connected to the fastening flap 43 along
the fifth folding line 35, or the fastening flap 43 can be widened if the reinforcing
piece 59 isn't connected to the fastening flap 43. In case the flaps comprising the
protruding edges 14 are positioned along a side wall comprising a supporting bridge
28 when the container is erected or being erected, the protruding edge 14 is received
in an opening 17 in the widening strip 28, 63 and can be received in a corresponding
cut 11 in the bottom wall 2, along the bottom folding line 7 of a container placed
on top of it. The protruding edges 14 and corresponding cuts 11 permit stacking the
containers in a uniform way, thus improving the stability of a stack of containers.
The more or less exact positioning of the containers also causes a better and more
uniformly divided pressure over the reinforcing means discussed above, thus further
enlarging the maximum stacking load possible.
[0055] Either one or both pairs of side walls 4, 6 may comprise a cut 15 large enough to
allow passing of a human hand. This way a better handling of the filled container
can be realised.
[0056] As can be seen from figures 4a, 4b, 8a, 8b the part of the outer face 49 of the lengthening
flap 20 can be fastened to the part 19 of the surface of the inner face 51 of the
adjacent longitudinal side wall 6 of the first pair of side walls 6, facing the inner
storage volume located between the diagonal folding line 39 and the upper edge 10
of the side wall 6. In the embodiment of figures 3a, 3b, 7, the lengthening flap 20
is fastened with at least part of its outer face 49 to the part of the surface of
the inner face 50 of the adjacent transverse side wall 4 of the second pair of side
walls, facing the inner storage volume.
[0057] If so desired, the connection flap 42 may be fastened with at least part of the surface
of its outer face 54 to part of the surface of the inner face 55 of the lengthening
flap 20. However, as can be seen from figure 4a, the fastening may be dispensed with.
The first part 21 of the connection flap 42 distal from the fastening flap 43 may
be fastened to the lengthening flap 20 to provide sufficient moveability of all parts
of the corner construction, as can be seen from figure 3a, 7, 8a.
[0058] In a first embodiment, the fastening flap 43 is fastened with at least part of the
surface of its outer face 56 to the inner face of side wall 4, 6 providing the lengthening
flap 20. To improve the flexibility and collapsibility of the container, preferably
only the part 24, 44 most distal from the connection flap 42 is fastened. However,
more or less parts of the fastening flap 43 may be fastened to the side wall 4, 6
providing the lengthening flap 20. In a second embodiment, at least one part 23, 24,
44 of the fastening flap 43 is double-folded onto the fastening flap 43 and is fastened
with one of its faces opposing the outer face 56 to the side wall 4, 6 providing the
lengthening flap 20. Preferably, only the part 24, 44 most distal from the connection
flap 42 is double-folded and fastened to the side wall 4, 6 providing the lengthening
flap 20.
[0059] The first flap 25 of the reinforcing piece 59 preferably is positioned between the
fastening flap 43 and the side wall 4, 6 to which the lengthening flap 20 is connected.
Preferably at least part of the surface of the outer face of the first flap 25 will
be fastened to the inner surface 50, 51 of the side wall 6, 4 providing the lengthening
flap 20, at least part of the inner face of the first flap 25 of the reinforcing piece
59 is fastened to the fastening flap 43 and/or the first flap 25 is not fastened to
the side wall 4, 6 providing the lengthening flap 20 or the fastening flap 43.
[0060] The first flap 25 however may be positioned and fastened in any way known to the
person skilled in the art, for example fastened on a side of the fastening 43 and/or
connection 42 flap facing the inner storage volume of the box-shaped container, positioned
between the connection 42 and the lengthening 20 flap fastened onto one or both, positioned
between the lengthening flap 20 and the side wall 6, 4 not providing the lengthening
flap 20 and fastened thereunto or fastened to the side wall 4,6 providing the lengthening
flap 20 on a side of the side wall 4, 6 not facing the central storage volume.
[0061] The second flap 26 of the reinforcing piece 59 may be positioned in any way known
to the person skilled in the art, for example positioned between the lengthening 20
and the connection 42 flap and possibly fastened to one or both of those flaps.
[0062] The second flap 26 however may be positioned and/or fastened between the fastening
flap 43 and the side wall 4, 6 providing the lengthening flap 20, fastened to the
fastening flap 43 on a side facing the central storage volume of the box-shaped container,
fastened to a side of the connection flap 42 facing the central storage volume, positioned
between the lengthening flap 20 and the side wall 6, 4 not providing the lengthening
flap 20 and fastened to one or both, fastened to the side wall 4, 6 providing the
lengthening flap 20 on a side not facing the central storage volume or fastened to
the side wall 6, 4 not providing the lengthening flap 20 on a side of the side wall
6, 4 not facing the central storage volume. Possibly, the second flap 26 thereto is
double-folded onto the first flap 25.
[0063] In the embodiment where the reinforcing piece 59 is made in one part with the remainder
of the blank 1 of the container (fig. 3a, 3b, 4a, 4b) along the fifth folding line
35, the fastening flap 43 preferably is fastened with at least part of the surface
of its outer face 56 to the inner face of the first flap 25 of the reinforcing piece
59. To improve the flexibility and collapsibility of the container, preferably only
the second part 24 distal from the connection flap 42 is fastened. In this embodiment,
the first flap 25 of the reinforcing piece 59 is positioned between the fastening
flap 43 and the side wall to which the lengthening flap 20 is connected. In that case
at least part of the surface of the outer face of the first flap 25 will be fastened
to the inner surface 50, 51 of the side wall 6, 4 providing the lengthening flap 20.
[0064] In the embodiment where the reinforcing piece 59 is made in one part with the remainder
of the blank 1 of the container (fig. 9) along the top edge of the connection 42 and
fastening 43 flap, along the ninth 61 and/or tenth 62 folding line, the part of the
fastening flap 43 distal from the connection flap 42 preferably is fastened to the
side wall 6, 4 providing the lengthening flap 20. The first flap 25 of the reinforcing
piece 59 is positioned between the part of the fastening flap 43 proximal to the connection
flap 42 and the side wall 6, 4 providing the lengthening flap 20. More preferably,
the second flap 26 is fastened to the connection flap 42.
[0065] In another embodiment where the reinforcing piece 59 is made in one part with the
remainder of the blank 1 of the container (fig. 9) along the ninth 61 and/or tenth
62 folding line, the part of the fastening flap 43 most distal from the connection
flap 42 is double-folded to the previous part of the fastening flap 43 and then fastened
to the side wall 6, 4 providing the lengthening flap 20. The first flap 25 of the
reinforcing piece 59 is positioned between the part of the fastening flap 43 most
distal from the connection flap 42 and the part of the fastening flap 43 most proximal
to the connection flap 42.
[0066] In yet another embodiment where the reinforcing piece 59 is made in one part with
the remainder of the blank 1 of the container along the ninth 61 and/or tenth 62 folding
line, the part of the first flap 26 extending from the tenth folding line 62 is folded
onto the first part 23 of the fastening flap 43 and the second flap 26 is double-folded
onto the first part 23 of the reinforcing piece 59 so that it is positioned between
the first flap 25 and the second part 24 of the fastening flap 43. Preferably, the
second flap 26 is not fastened to the second part 24 of the fastening flap 43.
[0067] In the embodiment where the reinforcing piece 59 is made as a separate part (fig.
7, 8a, 8b) preferably only the third part 44 of the fastening flap 43 distal from
the connection flap 42 is fastened to part of an inner face 51, 50 of either the first
or second pair of side walls 4, 6. In that embodiment, either at least part of the
first or second flap 25, 26 may be fastened to the inner face 51, 55 of the side wall
4, 6 providing the lengthening flap 20 or inner face 55 of the lengthening flap 20
respectively. When deciding on the fastening of the different flaps the person skilled
in the art will choose the optimum between on one hand fastening as much as possible
to provide the corner with a larger overall strength, load bearing capacity and/or
compression value and decreasing the risk for the container to collapse and on the
other hand fastening as little as possible to decrease the tension in the corner of
the container thus decreasing the risk for the reinforcing piece 59 to buckle.
[0068] The third flap 64 preferably is fastened to the first 25 and/or the second flap 26
of the reinforcing piece 59. More preferably, the third flap 64 can be positioned
between the first flap 25 and the side wall 4, 6 providing the lengthening flap 20,
between the first flap 25 and the fastening flap 43, between the lengthening flap
20 and the second flap 26 and/or between the connection flap 42 and the second flap
26. Preferably, the third flap 64 is positioned between the first flap 25 and side
wall 4, 6 providing the lengthening flap 20. More preferably, the third flap 64 is
fastened, preferably glued, to the first flap 25. The third flap 64 can however be
fastened by any other means known top the person skilled in the art, for example stapling.
The third flap can also be positioned along any flap 20, 42, 43, 25, 26 or side wall
4, 6 known to the person skilled in the art.
[0069] Fastening of parts to each other may be achieved by any fastening means known to
the person skilled in the art, for example stapling or gluing, although gluing is
preferred.
[0070] The blank 1 for the box-shaped container according to the invention comprises a substantially
rectangular shaped bottom 2, a first pair of side walls 6 positioned on a first pair
of opposite sides of the bottom 2 and connected thereto along a first pair of folding
lines 7 and a second pair of side walls 4 positioned on a second pair of opposite
sides 5 of the bottom 2 and connected thereto along a second pair 5 of folding lines,
a diagonal folding line 39 extending upwardly from both opposite bottom corners 16
of each side wall of the first pair 6 towards the upper edge 10, the diagonal folding
line 39 allowing the box-shaped container to be collapsible. The blank 1 further comprises
means for connecting adjacent side walls of the first and second pair, in particular:
- (a) a lengthening flap 20, which extends from an upright side 46, 8 of a side wall
6, 4 along a first upright folding line 53, 3.
- (b) a connection flap 42, which extends from an upright side 31 of the lengthening
flap 20 along a second upright folding line 31 on a side opposite the first folding
line 53, 3.
- (c) a fastening flap 43 which extends from the connection flap 42 along a third upright
folding line 33, on a side of the connection flap 42 opposite the second folding line
31.
[0071] The blank 1 of the present invention can be made as one single piece as is shown
in figure 1 and 2, in which the first flap 25 of the reinforcing piece 59 is connected
to the fastening flap 43 along the fifth folding line 35. In another preferred embodiment
the second flap 26 of the reinforcing piece 59 is connected to the connection flap
42 along the ninth folding line 61, as shown in figure 9 and/or the first flap 25
of the reinforcing piece 59 is connected to the fastening flap 43 along the tenth
folding line 62. Or the reinforcing piece 59 can be made as a separate part as is
shown in figure 5 and 6, in which the reinforcing piece 59 is not connected to the
blank 1.
[0072] The blank 1 can be made of any material found suitable by the person skilled in the
art, for example: cardboard, corrugated board, corrugated plastic or any other material
known to the person skilled in the art. All the possible materials can come in different
forms of quality, durability and prices. The container can thus be crafted by the
person skilled in the art according to the specific properties wanted.
1. A collapsible box-shaped container comprising a substantially rectangular shaped bottom
(2), a first pair of upright side walls (6) positioned on a first pair of opposite
sides (7) of the bottom (2) and a second pair of upright side walls (4) positioned
on a second pair of opposite sides (5) of the bottom (2) connecting the side walls
of the first pair (6), which together define an inner storage volume of the container,
a first diagonal folding line (39) extending upwardly from both opposite bottom corners
(16) of each side wall of the first pair (6) towards an upper edge (10) of the first
pair of side walls (6), the diagonal folding line (39) allowing the box-shaped container
to be collapsible, adjacent side walls of the first (6) and second pair (4) being
attached to each other by a corner construction, the corner construction comprising
(a) a lengthening flap (20), which extends from an upright side (46,8) of a side wall
(6,4) along a first upright folding line (53,3) and is fastened with at least part
of an outer face (49) to part of an inner face (50,51) of an adjacent side wall (4,6)
facing the inner storage volume,
(b) a connection flap (42), which extends from an upright side (31) of the lengthening
flap (20) along a second upright folding line (31) on a side opposite the first folding
line (53,3), and is double-folded thereon, and
(c) a fastening flap (43) which extends from the connection flap (42) along a third
upright folding line (33), on a side of the connection flap (42) opposite the second
folding line (31) and is positioned along the side wall (6,4) providing the lengthening
flap (20),
characterised in that, the corner construction further comprises a reinforcing piece (59) comprising a first
flap (25) with a first flap face which extends along the side wall (6,4) providing
the lengthening flap (20) and a second flap (26) with a second flap face which extends
along the lengthening flap (20), the first and second flap being connected to each
other along a fourth upright folding line (36).
2. A collapsible box-shaped container according to claim 1, characterised in that the first flap (25) of the reinforcing piece (59) is positioned between the fastening
flap (43) and the side wall (6,4) providing the lengthening flap (20), in that the second flap (26) of the reinforcing piece (59) is positioned between the lengthening
flap (20) and the connection flap (42) and in that the fourth folding line (36) is positioned on a diagonal line of the bottom (2) connecting
opposite diagonal corners (16).
3. A collapsible box-shaped container according to claim 1 or 2, characterised in that the first flap (25) is fastened with at least part of an outer face (52) to an inner
face (51,50) of the side wall (6,4) providing the lengthening flap (20) facing the
storage volume.
4. A collapsible box-shaped container according to any one of claims 1 - 3, characterised in that the second flap (26) is fastened with at least part of an outer face (57) to an inner
face (55) of the lengthening flap (20) facing the storage volume.
5. A collapsible box-shaped container according to any one of claims 1 - 4, characterised in that the second flap (26) extends from an upper edge of the connection flap (42) along
a ninth folding line (61), the upper edge extending on a side of the connection flap
(42) opposite a bottom edge facing the bottom face of the container and/or the first
flap (25) extends from an upper edge of the fastening flap (43) along a tenth folding
line (62).
6. A collapsible box-shaped container according to any one of claims 1 - 4, characterised in that the first flap (25) is connected to an upright side of the fastening flap (43) along
a fifth folding line (35).
7. A collapsible box-shaped container according to any one of claims 1 - 6, characterised in that the connection flap (42) comprises at least one upwardly extending set of creases
and/or folding lines (32) dividing the connection flap in at least a first part (21)
distal from the fastening flap (43) and a second part (22) proximal to the fastening
flap (43), the first (21) and second (22) part being positioned angled with respect
to each other, thus providing an enlarged corner area which extends into the inner
storage volume of the container.
8. A collapsible box-shaped container according to claim 7, characterised in that the distal part (21) of the connection flap (42) with relation to the fastening flap
(43) is fastened with at least part of its surface to the lengthening flap (20) and/or
the second flap (26) of the reinforcing piece (59).
9. A collapsible box-shaped container according to any one of claims 1 - 8, characterised in that the fastening flap (43) comprises at least one upwardly extending set of creases
and/or folding lines (45,34) dividing the fastening flap (43) in at least a first
part (23) proximal to the connection flap (42) and a second part (24) distal from
the connection flap (42), the distal part (24) being fastened with at least part of
its surface to the first flap (25) and/or the side wall (6,4) providing the lengthening
flap (20), the first (23) and second part (24) being positioned angled with respect
to each other, thus providing an enlarged corner area which extends into the inner
storage volume of the container.
10. A collapsible box-shaped container according to any one of claims 1 - 9, characterised in that the reinforcing piece (59) comprises a third flap (64) which extends along the first
flap (25) and/or the second flap (26).
11. A collapsible box-shaped container according to claim 10, characterised in that the third flap (64) is connected to an upright side of the first flap (25) along
an eleventh folding line (65).
12. A collapsible box-shaped container according to any one of claims 1 - 11, characterised in that a top rim (10) of the first pair of opposite upright side walls (6) is connected
to a first pair of widening strips (28) having a length and a width, along a sixth
folding line (58), the first pair of widening strips (28) having the same length as
the side wall (6) to which they are connected, thus forming a supporting bridge, and
the first diagonal folding line (39) linearly continuing (38) over the widening strip
(28).
13. A collapsible box-shaped container according to any one of claims 1 - 12, characterised in that a top rim (9) of the second pair of opposite upright side walls (4) is connected
to a second pair of widening strips (63) having a length and a width, along a thirteenth
folding line (18), the second pair of widening strips (63) having the same length
as the side wall (4) to which they are connected, thus forming a supporting bridge.
14. A collapsible box-shaped container according to claim 12 or 13, characterised in that the first and/or the second pair of widening strips (28,63) comprises a pair of second
diagonal folding lines (37) extending from corners on opposite sides of the widening
strip (28,63) at the position of the sixth and/or thirteenth folding line (58,18)
towards an edge of the widening strip (28,63) opposing the sixth and/or thirteenth
folding line (58,18).
15. A collapsible box-shaped container according to any one of claims 12 - 14, characterised in that opposite transverse sides of each widening strip (28,63) are connected to a retaining
flap (27) along respectively a seventh and eight folding line (30), the retaining
flaps (27) having a length that does not exceed the height of the side wall (6,4)
comprising the widening strip (28,63), each retaining flap (27) further being fastened
to an adjacent side wall (4,6) to the side wall (6,4) providing the widening strip
(28,63).
16. A collapsible box-shaped container according to any one of claims 1 - 15, characterised in that at least one pair of opposing side walls (4,6) each comprise a reinforcing flap (29),
the reinforcing flaps (29) being connected along an upper edge (9,10) of the side
walls (4,6) and being double-folded and fastened on an inner side of the side walls
(4,6) to which they are connected facing the central storage volume, the flaps (29)
having a length smaller than or equal to the length of the corresponding side walls
(4,6) and a height smaller than or equal to the height of the side walls (4,6) to
which they are connected.
17. A collapsible box-shaped container according to any one of claims 1 - 16, characterised in that at least one of the flaps of the corner construction and/or the reinforcing piece
(59) is widened in direction of the bottom (2) over part of its width along a folding
line with the bottom (2) thus forming a slip lip (12) the height of the slip lip (12)
being greater than the distance between the bottom (2) of the box-shaped container
and the nearest edge to the bottom (2) of the flap(s) from which it protrudes.
18. A collapsible box-shaped container according to claim 17, characterised in that the bottom (2) comprises a cut (13) along the connection between the side walls (6)
of the first pair and the bottom (2) for receiving the slip lip (12) when the container
is erected and another cut (11) along the connection between the side walls (4) of
the second pair and the bottom (2) for receiving the slip lip (12) when the container
is collapsed.
19. A collapsible box-shaped container according to any one of claims 1 - 18, characterised in that the lengthening flap (20) is provided on the second pair of transverse side walls
(4).
20. A collapsible box-shaped container according to any one of claims 1 - 19, characterised in that at least one flap (25,26) of the reinforcing piece (59) and the part of the side
wall (4,6) or the lengthening flap (20) positioned along each other comprise co-operating
positioning means (47,48) to permit correct positioning the reinforcing piece (59)
in the corner construction of the container.
21. A blank (1) for a collapsible box-shaped container according to any one of claims
1 - 4 and 7 - 20 comprising a substantially rectangular shaped bottom (2), a first
pair of side walls (6) positioned on a first pair of opposite sides (7) of the bottom
(2) and a second pair of side walls (4) positioned on a second pair of opposite sides
(5) of the bottom (2), a first diagonal folding line (39) extending upwardly from
both opposite bottom corners (16) of each side wall of the first pair (6) towards
an upper edge (10) of the first pair of side walls (6), the diagonal folding line
(39) allowing the box-shaped container to be collapsible, and means for connecting
first (6) and second pair (4) to each
other comprising
(a) a lengthening flap (20), which extends from an upright side (46,8) of a side wall
(6,4) along a first upright folding line (53,3),
(b) a connection flap (42), which extends from an upright side (31) of the lengthening
flap (20) along a second upright folding line (31) on a side opposite the first folding
line (53,3), and
(c) a fastening flap (43) which extends from the connection flap (42) along a third
upright folding line (33), on a side of the connection flap (42) opposite the second
folding line (31),
characterised in that, a panel for a reinforcing piece (59) comprising a first flap (25) and a second flap
(26) connected to the first flap (25) along a fourth folding line (36), is provided
as a separate part.
22. A blank (1) for a collapsible box-shaped container according to any one of claim 1
- 4 and 6 - 20 comprising a substantially rectangular shaped bottom (2), a first pair
of side walls (6) positioned on a first pair of opposite sides (7) of the bottom (2)
and a second pair of side walls (4) positioned on a second pair of opposite sides
(5) of the bottom (2), a first diagonal folding line (39) extending upwardly from
both opposite bottom corners (16) of each side wall of the first pair (6) towards
an upper edge (10) of the first pair of side walls (6), the diagonal folding line
(39) allowing the box-shaped container to be collapsible, and means for connecting
adjacent side walls of the first (6) and second pair (4) to each other comprising
(a) a lengthening flap (20), which extends from an upright side (46,8) of a side wall
(6,4) along a first upright folding line (53,3), provided to be fastened with at least
part of an outer face (49) to part of an inner face (50, 51) of an adjacent side wall
(4, 6) facing the inner storage volume,
(b) a connection flap (42), which extends from an upright side (31) of the lengthening
flap (20) along a second upright folding line (31) on a side opposite the first folding
line (53,3), provided to be double-folded thereon, and
(c) a fastening flap (43) which extends from the connection flap (42) along a third
upright folding line (33), on a side of the connection flap (42) opposite the second
folding line (31), provided to be positioned along the side wall (6, 4) providing
the lengthening flap (20),
characterised in that, the blank (1) comprises a panel for a reinforcing piece (59), the piece comprising
a first flap (25) and a second flap (26), the first flap (25) being connected to the
second flap (26) along a fourth folding line (36), the first flap (25) being connected
to the fastening flap (43) along a fifth folding line (35), on a side of the fastening
flap (43) opposite the third upright folding line (33).
23. A blank (1) for a collapsible box-shaped container according to any one of claim 1
- 5 and 7 - 20 comprising a substantially rectangular shaped bottom (2), a first pair
of side walls (6) positioned on a first pair of opposite sides (7) of the bottom (2)
and a second pair of side walls (4) positioned on a second pair of opposite sides
(5) of the bottom (2), a first diagonal folding line (39) extending upwardly from
both opposite bottom corners (16) of each side wall of the first pair (6) towards
an upper edge (10) of the first pair of side walls (6), the diagonal folding line
(39) allowing the box-shaped container to be collapsible, and means for connecting
adjacent side walls of the first (6) and second pair (4) to each
other comprising
(a) a lengthening flap (20), which extends from an upright side (46,8) of a side wall
(6,4) along a first upright folding line (53,3),
(b) a connection flap (42), which extends from an upright side (31) of the lengthening
flap (20) along a second upright folding line (31) on a side opposite the first folding
line (53,3),
(c) a fastening flap (43) which extends from the connection flap (42) along a third
upright folding line (33), on a side of the connection flap (42) opposite the second
folding line (31),
characterised in that, the blank (1) comprises a panel for a reinforcing piece (59), the piece comprising
a first flap (25) and a second flap (26), the first flap (25) being connected to the
second flap (26) along a fourth folding line (36), the second flap (26) extending
from an upper edge of the connection flap (42) along a ninth folding line (61), the
upper edge extending on a side of the connection flap (42) opposite a bottom edge
facing the bottom face of the container and/or the first flap (25) extending from
an upper edge of the fastening flap (43) along a tenth folding line (62).
1. Zusammenklappbarer kistenförmiger Behälter, umfassend einen im Wesentlichen rechteckig
geformten Boden (2), ein erstes Paar von aufrechten Seitenwänden (6), die an einem
ersten Paar von entgegengesetzten Seiten (7) des Bodens (2) angeordnet sind, und ein
zweites Paar von aufrechten Seitenwänden (4), die an einem zweiten Paar von entgegengesetzten
Seiten (5) des Bodens (2) angeordnet sind und die Seitenwände des ersten Paares (6)
verbinden, welche gemeinsam einen inneren Aufbewahrungsraum des Behälters definieren,
wobei sich eine erste diagonale Faltlinie (39) von beiden entgegengesetzten unteren
Ecken (16) jeder Seitenwand des ersten Paares (6) zu einer oberen Kante (10) des ersten
Paares von Seitenwänden (6) nach oben erstreckt, wobei die diagonale Faltlinie (39)
ermöglicht, dass der kistenförmige Behälter zusammenklappbar ist, wobei benachbarte
Seitenwände des ersten (6) und des zweiten Paares (4) durch eine Eckenkonstruktion
aneinander befestigt sind, wobei die Eckenkonstruktion umfasst:
(a) eine Verlängerungsklappe (20), die sich entlang einer ersten aufrechten Faltlinie
(53, 3) von einer aufrechten Seite (46, 8) einer Seitenwand (6, 4) erstreckt und mit
mindestens einem Teil einer äußeren Fläche (49) an einem Teil einer inneren Fläche
(50, 51) einer benachbarten Seitenwand (4, 6), die dem inneren Aufbewahrungsraum zugewandt
ist, befestigt ist,
(b) eine Verbindungsklappe (42), die sich von einer aufrechten Seite (31) der Verlängerungsklappe
(20) entlang einer zweiten aufrechten Faltlinie (31) an einer Seite, die der ersten
Faltlinie (53, 3) entgegengesetzt ist, erstreckt und daran doppelt gefaltet ist, und
(c) eine Befestigungsklappe (43), die sich entlang einer dritten aufrechten Faltlinie
(33) von der Verbindungsklappe (42) an einer Seite der Verbindungsklappe (42), die
der zweiten Faltlinie (31) entgegengesetzt ist, erstreckt und entlang der Seitenwand
(6, 4), welche die Verlängerungsklappe (20) vorsieht, angeordnet ist,
dadurch gekennzeichnet, dass die Eckenkonstruktion ferner ein Verstärkungsteil (59) umfasst, das eine erste Klappe
(25) mit einer ersten Klappenfläche, die sich entlang der Seitenwand (6, 4) erstreckt,
welche die Verlängerungsklappe (20) vorsieht, und eine zweite Klappe (26) mit einer
zweiten Klappenfläche, die sich entlang der Verlängerungsklappe (20) erstreckt, umfasst,
wobei die erste und die zweite Klappe entlang einer vierten aufrechten Faltlinie (36)
miteinander verbunden sind.
2. Zusammenklappbarer kistenförmiger Behälter nach Anspruch 1, dadurch gekennzeichnet, dass die erste Klappe (25) des Verstärkungsteils (59) zwischen der Befestigungsklappe
(43) und der Seitenwand (6, 4), welche die Verlängerungsklappe (20) vorsieht, angeordnet
ist, dass die zweite Klappe (26) des Verstärkungsteils (59) zwischen der Verlängerungsklappe
(20) und der Verbindungsklappe (42) angeordnet ist und dass die vierte Faltlinie (36)
an einer diagonalen Linie des Bodens (2), welche diagonal entgegengesetzte Ecken (16)
verbindet, angeordnet ist.
3. Zusammenklappbarer kistenförmiger Behälter nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die erste Klappe (25) mit mindestens einem Teil einer äußeren Fläche (52) an einer
dem Aufbewahrungsraum zugewandten inneren Fläche (51, 50) der Seitenwand (6, 4), welche
die Verlängerungsklappe (20) vorsieht, befestigt ist.
4. Zusammenklappbarer kistenförmiger Behälter nach einem beliebigen der Ansprüche 1-3,
dadurch gekennzeichnet, dass die zweite Klappe (26) mit mindestens einem Teil einer äußeren Fläche (57) an einer
inneren Fläche (55) der Verlängerungsklappe (20), die dem Aufbewahrungsraum zugewandt
ist, befestigt ist.
5. Zusammenklappbarer kistenförmiger Behälter nach einem beliebigen der Ansprüche 1-4,
dadurch gekennzeichnet, dass sich die zweite Klappe (26) entlang einer neunten Faltlinie (61) von einer oberen
Kante der Verbindungsklappe (42) erstreckt, wobei sich die obere Kante an einer Seite
der Verbindungsklappe (42) erstreckt, die einer unteren Kante, welche der Bodenfläche
des Behälters zugewandt ist, entgegengesetzt ist, und/oder die erste Klappe (25) sich
entlang einer zehnten Faltlinie (62) von einer oberen Kante der Befestigungsklappe
(43) erstreckt.
6. Zusammenklappbarer kistenförmiger Behälter nach einem beliebigen der Ansprüche 1-4,
dadurch gekennzeichnet, dass die erste Klappe (25) entlang einer fünften Faltlinie (35) mit einer aufrechten Seite
der Befestigungsklappe (43) verbunden ist.
7. Zusammenklappbarer kistenförmiger Behälter nach einem beliebigen der Ansprüche 1-6,
dadurch gekennzeichnet, dass die Verbindungsklappe (42) mindestens einen sich nach oben erstreckenden Satz von
Falten und/oder Faltlinien (32) umfasst, welche die Verbindungsklappe in mindestens
einen ersten Teil (21) distal von der Befestigungsklappe (43) und einen zweiten Teil
(22) proximal zu der Befestigungsklappe (43) unterteilen, wobei der erste (21) und
der zweite (22) Teil in Bezug zu einander abgewinkelt angeordnet sind und demnach
einen vergrößerten Eckenbereich vorsehen, der sich in den inneren Aufbewahrungsraum
des Behälters erstreckt.
8. Zusammenklappbarer kistenförmiger Behälter nach Anspruch 7, dadurch gekennzeichnet, dass der distale Teil (21) der Verbindungsklappe (42) in Bezug auf die Befestigungsklappe
(43) mit mindestens einem Teil seiner Oberfläche an der Verlängerungsklappe (20) und/oder
der zweiten Klappe (26) des Verstärkungsteils (59) befestigt ist.
9. Zusammenklappbarer kistenförmiger Behälter nach einem beliebigen der Ansprüche 1-8,
dadurch gekennzeichnet, dass die Befestigungsklappe (43) mindestens einen sich aufwärts erstreckenden Satz von
Falten und/oder Faltlinien (45, 34) umfasst, welche die Verbindungsklappe in mindestens
einen ersten Teil (23) proximal zu der Verbindungsklappe (43) und einen zweiten Teil
(24) distal von der Verbindungsklappe (42) unterteilen, wobei der distale Teil (24)
mit mindestens einem Teil seiner Oberfläche an der ersten Klappe (25) und/oder der
Seitenwand (6, 4), welche die Verlängerungsklappe (20) vorsieht, befestigt ist, wobei
der erste (23) und der zweite (24) Teil in Bezug zu einander abgewinkelt angeordnet
sind und demnach einen vergrößerten Eckenbereich vorsehen, der sich in den inneren
Aufbewahrungsraum des Behälters erstreckt.
10. Zusammenklappbarer kistenförmiger Behälter nach einem beliebigen der Ansprüche 1-9,
dadurch gekennzeichnet, dass das Verstärkungsteil (59) eine dritte Klappe (64) umfasst, die sich entlang der ersten
Klappe (25) und/oder der zweiten Klappe (26) erstreckt.
11. Zusammenklappbarer kistenförmiger Behälter nach Anspruch 10, dadurch gekennzeichnet, dass die dritte Klappe (64) entlang einer elften Faltlinie (65) mit einer aufrechten Seite
der ersten Klappe (25) verbunden ist.
12. Zusammenklappbarer kistenförmiger Behälter nach einem beliebigen der Ansprüche 1-11,
dadurch gekennzeichnet, dass ein oberer Rand (10) des ersten Paares von entgegengesetzten aufrechten Seitenwänden
(6) entlang einer sechsten Faltlinie (58) mit einem ersten Paar von Verbreiterungsstreifen
(28) verbunden ist, die eine Länge und eine Breite aufweisen, wobei das erste Paar
von Verbreiterungsstreifen (28) dieselbe Länge wie die Seitenwand (6), mit welcher
sie verbunden sind, aufweisen und somit eine Stützbrücke bilden, und wobei sich die
erste diagonale Faltlinie (39) geradlinig über den Verbreiterungsstreifen (28) fortsetzt
(38).
13. Zusammenklappbarer kistenförmiger Behälter nach einem beliebigen der Ansprüche 1-12,
dadurch gekennzeichnet, dass ein oberer Rand (9) des zweiten Paares von entgegengesetzten aufrechten Seitenwänden
(4) entlang einer dreizehnten Faltlinie (18) mit einem zweiten Paar von Verbreiterungsstreifen
(63) verbunden ist, die eine Länge und eine Breite aufweisen, wobei das zweite Paar
von Verbreiterungsstreifen (63) dieselbe Länge wie die Seitenwand (4), mit welcher
sie verbunden sind, aufweisen und somit eine Stützbrücke bilden.
14. Zusammenklappbarer kistenförmiger Behälter nach Anspruch 12 oder 13, dadurch gekennzeichnet, dass das erste und/oder das zweite Paar von Verbreiterungsstreifen (28, 63) ein Paar von
zweiten diagonalen Faltlinien (37) umfasst, die sich von Ecken an entgegengesetzten
Seiten des Verbreiterungsstreifens (28, 63) an der Position der sechsten und/oder
dreizehnten Faltlinie (58, 18) zu einer Kante des Verbreiterungsstreifens (28, 63),
die der sechsten und/oder dreizehnten Faltlinie (58, 18) entgegengesetzt ist, erstrecken.
15. Zusammenklappbarer kistenförmiger Behälter nach einem beliebigen der Ansprüche 12-14,
dadurch gekennzeichnet, dass entgegengesetzte Querseiten jedes Verbreiterungsstreifens (28, 63) entlang einer
siebten bzw. einer achten Faltlinie (30) mit einer Festhalteklappe (27) verbunden
sind, wobei die Festhalteklappen (27) eine Länge aufweisen, welche die Höhe der Seitenwand
(6, 4), umfassend den Verbreiterungsstreifen (28, 63) nicht überschreitet, wobei jede
Festhalteklappe (27) ferner an einer Seitenwand (4, 6) befestigt ist, die der Seitenwand
(6, 4), welche den Verbreiterungsstreifen (28, 63) vorsieht, benachbart ist.
16. Zusammenklappbarer kistenförmiger Behälter nach einem beliebigen der Ansprüche 1-15,
dadurch gekennzeichnet, dass mindestens ein Paar von entgegengesetzten Seitenwänden (4, 6) jeweils eine Verstärkungsklappe
(29) umfassen, wobei die Verstärkungsklappen (29) entlang einer oberen Kante (9, 10)
der Seitenwände (4, 6) verbunden sind und an einer Innenseite der Seitenwände (4,
6), mit denen sie dem mittigen Aufbewahrungsraum zugewandt verbunden sind, doppelt
gefaltet und befestigt sind, wobei die Klappen (29) eine Länge aufweisen, die kleiner
gleich der Länge der entsprechenden Seitenwände (4, 6) ist, und eine Höhe, die kleiner
gleich der Höhe der Seitenwände (4, 6), mit denen sie verbunden sind, ist.
17. Zusammenklappbarer kistenförmiger Behälter nach einem beliebigen der Ansprüche 1-16,
dadurch gekennzeichnet, dass mindestens eine der Klappen der Eckenkonstruktion und/oder des Verstärkungsteils
(59) in Richtung des Bodens (2) über einen Teil ihrer Breite entlang einer Faltlinie
mit dem Boden (2) verbreitert ist und dadurch eine Gleitlippe (12) bildet, wobei die Höhe der Gleitlippe (12) größer als der Abstand
zwischen dem Boden (2) des kistenförmigen Behälters und der dem Boden (2) nähest liegenden
Kante der Klappe(n), von der(denen) sie vorragt, ist.
18. Zusammenklappbarer kistenförmiger Behälter nach Anspruch 17, dadurch gekennzeichnet, dass der Boden (2) einen Ausschnitt (13) entlang der Verbindung zwischen den Seitenwänden
(6) des ersten Paares und dem Boden (2) zum Aufnehmen der Gleitlippe (12) umfasst,
wenn der Behälter aufgestellt ist, und einen anderen Ausschnitt (11) entlang der Verbindung
zwischen den Seitenwänden (4) des zweiten Paares und dem Boden (2) zum Aufnehmen der
Gleitlippe (12), wenn der Behälter zusammengeklappt ist.
19. Zusammenklappbarer kistenförmiger Behälter nach einem beliebigen der Ansprüche 1-18,
dadurch gekennzeichnet, dass die Verlängerungsklappe (20) an dem zweiten Paar von Querseitenwänden (4) vorgesehen
ist.
20. Zusammenklappbarer kistenförmiger Behälter nach einem beliebigen der Ansprüche 1-19,
dadurch gekennzeichnet, dass mindestens eine Klappe (25, 26) des Verstärkungsteils (59) und der Teil der Seitenwand
(4, 6) oder der Verlängerungsklappe (20), die entlang einander angeordnet sind, zusammenwirkende
Positioniermittel (47, 48) umfassen, um das korrekte Positionieren des Verstärkungsteils
(59) in der Eckenkonstruktion des Behälters zu ermöglichen.
21. Zuschnitt (1) für einen zusammenklappbaren kistenförmigen Behälter nach einem beliebigen
der Ansprüche 1-4 und 7-20, umfassend einen im Wesentlichen rechteckig geformten Boden
(2), ein erstes Paar von Seitenwänden (6), die an einem ersten Paar von entgegengesetzten
Seiten (7) des Bodens (2) angeordnet sind, und ein zweites Paar von Seitenwänden (4),
die an einem zweiten Paar von entgegengesetzten Seiten (5) des Bodens (2) angeordnet
sind, wobei sich eine erste diagonale Faltlinie (39) von beiden entgegengesetzten
unteren Ecken (16) jeder Seitenwand des ersten Paares (6) zu einer oberen Kante (10)
des ersten Paares von Seitenwänden (6) nach oben erstreckt, wobei die diagonale Faltlinie
(39) ermöglicht, dass der kistenförmige Behälter zusammenklappbar ist, und Mittel
zum Verbinden des ersten (6) und des zweiten Paares (4) miteinander umfassen:
(a) eine Verlängerungsklappe (20), die sich entlang einer ersten aufrechten Faltlinie
(53, 3) von einer aufrechten Seite (46, 8) einer Seitenwand (6, 4) erstreckt,
(b) eine Verbindungsklappe (42), die sich von einer aufrechten Seite (31) der Verlängerungsklappe
(20) entlang einer zweiten aufrechten Faltlinie (31) an einer Seite, die der ersten
Faltlinie (53, 3) entgegengesetzt ist, erstreckt, und
(c) eine Befestigungsklappe (43), die sich entlang einer dritten aufrechten Faltlinie
(33) von der Verbindungsklappe (42) an einer Seite der Verbindungsklappe (42), die
der zweiten Faltlinie (31) entgegengesetzt ist, erstreckt,
dadurch gekennzeichnet, dass eine Platte für ein Verstärkungsteil (59), welches eine erste Klappe (25) und eine
zweite Klappe (26), die mit der ersten Klappe (25) entlang einer vierten Faltlinie
(36) verbunden ist, umfasst, als gesonderter Teil vorgesehen ist.
22. Zuschnitt (1) für einen zusammenklappbaren kistenförmigen Behälter nach einem beliebigen
der Ansprüche 1-4 und 6-20, umfassend einen im Wesentlichen rechteckig geformten Boden
(2), ein erstes Paar von Seitenwänden (6), die an einem ersten Paar von entgegengesetzten
Seiten (7) des Bodens (2) angeordnet sind, und ein zweites Paar von Seitenwänden (4),
die an einem zweiten Paar von entgegengesetzten Seiten (5) des Bodens (2) angeordnet
sind, wobei sich eine erste diagonale Faltlinie (39) von beiden entgegengesetzten
unteren Ecken (16) jeder Seitenwand des ersten Paares (6) zu einer oberen Kante (10)
des ersten Paares von Seitenwänden (6) nach oben erstreckt, wobei die diagonale Faltlinie
(39) ermöglicht, dass der kistenförmige Behälter zusammenklappbar ist, und Mittel
zum Verbinden benachbarter Seitenwände des ersten (6) und des zweiten Paares (4) miteinander
umfassen:
(a) eine Verlängerungsklappe (20), die sich entlang einer ersten aufrechten Faltlinie
(53, 3) von einer aufrechten Seite (46, 8) einer Seitenwand (6, 4) erstreckt und vorgesehen
ist, um mit mindestens einem Teil einer äußeren Fläche (49) an einem Teil einer inneren
Fläche (50, 51) einer benachbarten Seitenwand (4, 6), die dem inneren Aufbewahrungsraum
zugewandt ist, befestigt zu werden,
(b) eine Verbindungsklappe (42), die sich entlang einer zweiten aufrechten Faltlinie
(31) von einer aufrechten Seite (31) der Verlängerungsklappe (20) an einer Seite,
die der ersten Faltlinie (53, 3) entgegengesetzt ist, erstreckt und vorgesehen ist,
um daran doppelt gefaltet zu sein, und
(c) eine Befestigungsklappe (43), die sich entlang einer dritten aufrechten Faltlinie
(33) von der Verbindungsklappe (42) an einer Seite der Verbindungsklappe (42), die
der zweiten Faltlinie (31) entgegengesetzt ist, erstreckt und vorgesehen ist, um entlang
der Seitenwand (6, 4), welche die Verlängerungsklappe (20) vorsieht, angeordnet zu
sein,
dadurch gekennzeichnet, dass der Zuschnitt (1) eine Platte für ein Verstärkungsteil (59) umfasst, wobei das Verstärkungsteil
eine erste Klappe (25) und eine zweite Klappe (26) umfasst, wobei die erste Klappe
(25) entlang einer vierten Faltlinie (36) mit der zweiten Klappe (26) verbunden ist,
wobei die erste Klappe (25) entlang einer fünften Faltlinie (35) mit der Befestigungsklappe
(43) verbunden ist, an einer Seite der Befestigungsklappe (43), die der dritten aufrechten
Faltlinie (33) entgegengesetzt ist.
23. Zuschnitt (1) für einen zusammenklappbaren kistenförmigen Behälter nach einem beliebigen
der Ansprüche 1-5 und 7-20, umfassend einen im Wesentlichen rechteckig geformten Boden
(2), ein erstes Paar von Seitenwänden (6), die an einem ersten Paar von entgegengesetzten
Seiten (7) des Bodens (2) angeordnet sind, und ein zweites Paar von Seitenwänden (4),
die an einem zweiten Paar von entgegengesetzten Seiten (5) des Bodens (2) angeordnet
sind, wobei sich eine erste diagonale Faltlinie (39) von beiden entgegengesetzten
unteren Ecken (16) jeder Seitenwand des ersten Paares (6) zu einer oberen Kante (10)
des ersten Paares von Seitenwänden (6) nach oben erstreckt, wobei die diagonale Faltlinie
(39) ermöglicht, dass der kistenförmige Behälter zusammenklappbar ist, und Mittel
zum Verbinden benachbarter Seitenwände des ersten (6) und des zweiten Paares (4) miteinander
umfassen:
(a) eine Verlängerungsklappe (20), die sich entlang einer ersten aufrechten Faltlinie
(53, 3) von einer aufrechten Seite (46, 8) einer Seitenwand (6, 4) erstreckt,
(b) eine Verbindungsklappe (42), die sich entlang einer zweiten aufrechten Faltlinie
(31) von einer aufrechten Seite (31) der Verlängerungsklappe (20) an einer Seite,
die der ersten Faltlinie (53, 3) entgegengesetzt ist, erstreckt,
(c) eine Befestigungsklappe (43), die sich entlang einer dritten aufrechten Faltlinie
(33) von der Verbindungsklappe (42) an einer Seite der Verbindungsklappe (42), die
der zweiten Faltlinie (31) entgegengesetzt ist, erstreckt,
dadurch gekennzeichnet, dass der Zuschnitt (1) eine Platte für ein Verstärkungsteil (59) umfasst, wobei das Verstärkungsteil
eine erste Klappe (25) und eine zweite Klappe (26) umfasst, wobei die erste Klappe
(25) entlang einer vierten Faltlinie (36) mit der zweiten Klappe (26) verbunden ist,
wobei sich die zweite Klappe (26) entlang einer neunten Faltlinie (61) von einer oberen
Kante der Verbindungsklappe (42) erstreckt, wobei sich die obere Kante an einer Seite
der Verbindungsklappe (42) erstreckt, die einer unteren Kante, welche der Bodenfläche
des Behälters zugewandt ist, entgegengesetzt ist, und/oder die erste Klappe (25) sich
entlang einer zehnten Faltlinie (62) von einer oberen Kante der Befestigungsklappe
(43) erstreckt.
1. Conteneur repliable en forme de boîte comprenant un fond (2) de forme sensiblement
rectangulaire, une première paire de parois latérales verticales (6) positionnées
sur une première paire de côtés opposés (7) du fond (2) et une deuxième paire de parois
latérales verticales (4) positionnées sur une deuxième paire de côtés opposés (5)
du fond (2) reliant les parois latérales de la première paire (6), lesquelles définissent
ensemble un volume de stockage intérieur du conteneur, une première ligne diagonale
de pliage (39) s'étendant vers le haut à partir des deux coins inférieurs opposés
(16) de chaque paroi latérale de la première paire (6) vers un bord supérieur (10)
de la première paire de parois latérales (6), la ligne diagonale de pliage (39) permettant
au conteneur en forme de boîte d'être replié, les parois latérales adjacentes de la
première (6) et de la deuxième paire (4) étant attachées l'une à l'autre par une construction
de coin, le coin de construction comprenant
(a) un rabat de prolongement (20), qui s'étend à partir d'un côté vertical (46, 8)
d'une paroi latérale (6, 4) le long d'une première ligne verticale de pliage (53,
3) et est fixé par au moins une partie d'une face extérieure (49) à une partie d'une
face intérieure (50, 51) d'une paroi latérale adjacente (4, 6) faisant face au volume
de stockage intérieur,
(b) un rabat de liaison (42), qui s'étend à partir d'un côté vertical (31) du rabat
de prolongement (20) le long d'une deuxième ligne verticale de pliage (31) sur un
côté opposé à la première ligne de pliage (53, 3) et est doublement replié sur celui-ci,
et
(c) un rabat de fixation (43) qui s'étend à partir du rabat de liaison (42) le long
d'une troisième ligne verticale de pliage (33), sur un côté du rabat de liaison (42)
opposé à la deuxième ligne de pliage (31) et est positionné le long de la paroi latérale
(6, 4) fournissant le rabat de prolongement (20),
caractérisé en ce que le coin de construction comprend en outre une pièce de renforcement (59) comprenant
un premier rabat (25) avec une première face de rabat qui s'étend le long de la paroi
latérale (6, 4) fournissant le rabat de prolongement (20) et un deuxième rabat (26)
avec une deuxième face de rabat qui s'étend le long du rabat de prolongement (20),
le premier et le deuxième rabat étant reliés l'un à l'autre le long d'une quatrième
ligne verticale de pliage (36).
2. Conteneur repliable en forme de boîte selon la revendication 1, caractérisé en ce que le premier rabat (25) de la pièce de renforcement (59) est positionné entre le rabat
de fixation (43) et la paroi latérale (6, 4) fournissant le rabat de prolongement
(20), en ce que le deuxième rabat (26) de la pièce de renforcement (59) est positionné entre le rabat
de prolongement (20) et le rabat de liaison (42) et en ce que la quatrième ligne de pliage (36) est positionnée sur une ligne diagonale du fond
reliant des coins diagonaux opposés (16).
3. Conteneur repliable en forme de boîte selon la revendication 1 ou 2, caractérisé en ce que le premier rabat (25) est fixé par au moins une partie d'une face extérieure (52)
à une face intérieure (51, 50) de la paroi latérale (6, 4) fournissant le rabat de
prolongement (20) faisant face au volume de stockage.
4. Conteneur repliable en forme de boîte selon l'une quelconque des revendications 1
- 3, caractérisé en ce que le deuxième rabat (26) est fixé par au moins une partie d'une face extérieure (57)
à une face intérieure (55) du rabat de prolongement (20) faisant face au volume de
stockage.
5. Conteneur repliable en forme de boîte selon l'une quelconque des revendications 1
- 4, caractérisé en ce que le deuxième rabat (26) s'étend à partir d'un bord supérieur du rabat de liaison (42)
le long d'une neuvième ligne de pliage (61), le bord supérieur s'étendant sur un côté
du rabat de liaison (42) opposé à un bord inférieur faisant face à la face de fond
du conteneur et / ou le premier rabat (25) s'étend à partir d'un bord supérieur du
rabat de fixation (43) le long d'une dixième ligne de pliage (62).
6. Conteneur repliable en forme de boîte selon l'une quelconque des revendications 1
- 4, caractérisé en ce que le premier rabat (25) est relié à un côté vertical du rabat de fixation (43) le long
d'une cinquième ligne de pliage (35).
7. Conteneur repliable en forme de boîte selon l'une quelconque des revendications 1
- 6, caractérisé en ce que le rabat de liaison (42) comprend au moins un ensemble s'étendant vers le haut de
rainures et / ou lignes de pliage (32) divisant le rabat de liaison en au moins une
première partie (21) distale par rapport au rabat de fixation (43) et une deuxième
partie (22) proximale par rapport au rabat de fixation (43), la première (21) et la
deuxième (22) partie étant positionnées à un angle l'une par rapport à l'autre, fournissant
ainsi une zone de coin élargie qui s'étend dans le volume de stockage intérieur du
conteneur.
8. Conteneur repliable en forme de boîte selon la revendication 7, caractérisé en ce que la partie distale (21) du rabat de liaison (42) par rapport au rabat de fixation
(43) est fixée par au moins une partie de sa surface au rabat de prolongement (20)
et / ou au deuxième rabat (26) de la pièce de renforcement (59).
9. Conteneur repliable en forme de boîte selon l'une quelconque des revendications 1
- 8, caractérisé en ce que le rabat de fixation (43) comprend au moins un ensemble s'étendant vers le haut de
rainures et / ou lignes de pliage (45, 54) divisant le rabat de fixation (43) en au
moins une première partie (23) proximale par rapport au rabat de liaison (42) et une
deuxième partie (24) distale par rapport au rabat de liaison (42), la partie distale
(24) étant fixée par au moins une partie de sa surface au premier rabat (25) et /
ou à la paroi latérale (6, 4) fournissant le rabat de prolongement (20), la première
(23) et la deuxième partie (24) étant positionnées à un angle l'une par rapport à
l'autre, fournissant ainsi une zone de coin élargie qui s'étend dans le volume de
stockage intérieur du conteneur.
10. Conteneur repliable en forme de boîte selon l'une quelconque des revendications 1
- 9, caractérisé en ce que la pièce de renforcement (59) comprend un troisième rabat (64) qui s'étend le long
du premier rabat (25) et / ou du deuxième rabat (26).
11. Conteneur repliable en forme de boîte selon la revendication 10, caractérisé en ce que le troisième rabat (64) est relié à un côté vertical du premier rabat (25) le long
d'une onzième ligne de pliage (65).
12. Conteneur repliable en forme de boîte selon l'une quelconque des revendications 1
- 11, caractérisé en ce qu'un bord supérieur (10) de la première paire de parois latérales verticales opposées
(6) est relié à une première paire de bandes d'élargissement (28) ayant une longueur
et une largeur, le long d'une sixième ligne de pliage (58), la première paire de bandes
d'élargissement (28) ayant la même longueur que la paroi latérale (6) à laquelle elles
sont reliées, formant ainsi un pont de support, la première ligne diagonale de pliage
(39) continuant de manière linéaire (38) sur la bande d'élargissement (28).
13. Conteneur repliable en forme de boîte selon l'une quelconque des revendications 1
- 12, caractérisé en ce qu'un bord supérieur (9) de la deuxième paire de parois latérales verticales opposées
(4) est relié à une deuxième paire de bandes d'élargissement (63) ayant une longueur
et une largeur, le long d'une treizième ligne de pliage (18), la deuxième paire de
bandes d'élargissement (63) ayant la même longueur que la paroi latérale (4) à laquelle
elles sont reliées, formant ainsi un pont de support.
14. Conteneur repliable en forme de boîte selon la revendication 12 ou 13, caractérisé en ce que la première et / ou la deuxième paire de bandes d'élargissement (28, 63) comprend
une paire de deuxièmes lignes diagonales de pliage (37) s'étendant à partir de coins
sur des côtés opposés de la bande d'élargissement (28, 63) au niveau de la position
de la sixième et / ou treizième ligne de pliage (58, 18) vers un bord de la bande
d'élargissement (28, 63) opposé à la sixième et / ou treizième ligne de pliage (58,
18).
15. Conteneur repliable en forme de boîte selon l'une quelconque des revendications 12
- 14, caractérisé en ce que des côtés transversaux opposés de chaque bande d'élargissement (28, 63) sont reliés
à un rabat de retenue (27) le long respectivement d'une septième et huitième ligne
de pliage (30), les rabats de retenue (27) ayant une longueur qui ne dépasse pas la
hauteur d'une paroi latérale (6, 4) comprenant la bande d'élargissement (28, 63),
chaque rabat de retenue (27) étant en outre fixé à une paroi latérale (4, 6) adjacente
à la paroi latérale (6, 4) fournissant la bande d'élargissement (28, 63).
16. Conteneur repliable en forme de boîte selon l'une quelconque des revendications 1
- 15, caractérisé en ce qu'au moins une paire de parois latérales opposées (4, 6) comprennent chacune un rabat
de renforcement (29), les rabats de renforcement (29) étant reliés le long d'un bord
supérieur (9, 10) des parois latérales (4, 6) et étant doublement repliés et fixés
sur un côté intérieur des parois latérales (4, 6) auxquelles ils sont reliés faisant
face au volume de stockage intérieur, les rabats (29) ayant une longueur inférieure
ou égale à la longueur des parois latérales (4, 6) correspondantes et une hauteur
inférieure ou égale à la hauteur des parois latérales (4, 6) auxquelles ils sont reliés.
17. Conteneur repliable en forme de boîte selon l'une quelconque des revendications 1
- 16, caractérisé en ce qu'au moins un des rabats de la construction de coin et / ou de la pièce de renforcement
(59) est élargi en direction du fond (2) sur une partie de sa largeur le long d'une
ligne de pliage avec le fond (2) formant ainsi une lèvre d'emboîtement (12), la hauteur
de la lèvre d'emboîtement (12) étant supérieure à la distance entre le fond (2) du
conteneur en forme de boîte et le bord le plus proche du fond (2) du (des) rabat(s)
dont elle fait saillie.
18. Conteneur repliable en forme de boîte selon la revendication 17, caractérisé en ce que le fond (2) comprend une découpe (13) le long de la liaison entre les parois latérales
(6) de la première paire et le fond (2) pour recevoir la lèvre d'emboîtement (12)
quand le conteneur est érigé et une autre découpe (11) le long de la liaison entre
les parois latérales (4) de la deuxième paire et le fond (2) pour recevoir la lèvre
d'emboîtement (12) quand le conteneur est replié.
19. Conteneur repliable en forme de boîte selon l'une quelconque des revendications 1
- 18, caractérisé en ce que le rabat de prolongement (20) est prévu sur la deuxième paire de parois latérales
transversales (4).
20. Conteneur repliable en forme de boîte selon l'une quelconque des revendications 1
- 19, caractérisé en ce qu'au moins un rabat (25, 26) de la pièce de renforcement (59) et la partie de la paroi
latérale (4, 6), ou le rabat de prolongement (20) positionné le long l'un de l'autre
comprennent des moyens de positionnement coopérants (47, 48) pour permettre le positionnement
correct de la pièce de renforcement (59) dans la construction de coin du conteneur.
21. Flan (1) pour un conteneur repliable en forme de boîte selon l'une quelconque des
revendications 1 - 4 et 7 - 20 comprenant un fond (2) de forme sensiblement rectangulaire,
une première paire de parois latérales (6) positionnées sur une première paire de
côtés opposés (7) du fond (2) et une deuxième paire de parois latérales (4) positionnées
sur une deuxième paire de côtés opposés (5) du fond (2), une première ligne diagonale
de pliage (39) s'étendant vers le haut à partir des deux coins inférieurs opposés
(16) de chaque paroi latérale de la première paire (6) vers un bord supérieur (10)
de la première paire de parois latérales (6), la ligne diagonale de pliage (39) permettant
au conteneur en forme de boîte d'être replié, et des moyens pour relier la première
(6) et la deuxième paire (4) l'une à l'autre comprenant
(a) un rabat de prolongement (20), qui s'étend à partir d'un côté vertical (46, 8)
d'une paroi latérale (6, 4) le long d'une première ligne verticale de pliage (53,
3),
(b) un rabat de liaison (42), qui s'étend à partir d'un côté vertical (31) du rabat
de prolongement (20) le long d'une deuxième ligne verticale de pliage (31) sur un
côté opposé à la première ligne de pliage (53, 3), et
(c) un rabat de fixation (43) qui s'étend à partir du rabat de liaison (42) le long
d'une troisième ligne verticale de pliage (33), sur un côté du rabat de liaison (42)
opposé à la deuxième ligne de pliage (31),
caractérisé en ce qu'un panneau pour une pièce de renforcement (59) comprenant un premier rabat (25) et
un deuxième rabat (26) relié au premier rabat (25) le long d'une quatrième ligne de
pliage (36) est prévu comme une pièce séparée.
22. Flan (1) pour un conteneur repliable en forme de boîte selon l'une quelconque des
revendications 1 - 4 et 6 - 20 comprenant un fond (2) de forme sensiblement rectangulaire,
une première paire de parois latérales (6) positionnées sur une première paire de
côtés opposés (7) du fond (2) et une deuxième paire de parois latérales (4) positionnées
sur une deuxième paire de côtés opposés (5) du fond (2), une première ligne diagonale
de pliage (39) s'étendant vers le haut à partir des deux coins inférieurs opposés
(16) de chaque paroi latérale de la première paire (6) vers un bord supérieur (10)
de la première paire de parois latérales (6), la ligne diagonale de pliage (39) permettant
au conteneur en forme de boîte d'être replié, et des moyens pour relier des parois
latérales adjacentes de la première (6) et deuxième paire (4) l'une à l'autre comprenant
(a) un rabat de prolongement (20), qui s'étend à partir d'un côté vertical (46, 8)
d'une paroi latérale (6, 4) le long d'une première ligne verticale de pliage (53,
3), prévu pour être fixé par au moins une partie d'une face extérieure (49) à une
partie d'une face intérieure (50, 51) d'une paroi latérale adjacente (4, 6) faisant
face au volume de stockage intérieur,
(b) un rabat de liaison (42), qui s'étend à partir d'un côté vertical (31) du rabat
de prolongement (20) le long d'une deuxième ligne verticale de pliage (31) sur un
côté opposé à la première ligne de pliage (53, 3), prévu pour être doublement replié
sur celui-ci, et
(c) un rabat de fixation (43) qui s'étend à partir du rabat de liaison (42) le long
d'une troisième ligne verticale de pliage (33), sur un côté du rabat de liaison (42)
opposé à la deuxième ligne de pliage (31), prévu pour être positionné le long de la
paroi latérale (6, 4) fournissant le rabat de prolongement (20),
caractérisé en ce que le flan (1) comprend un panneau pour une pièce de renforcement (59), la pièce comprenant
un premier rabat (25) et un deuxième rabat (26), le premier rabat (25) étant relié
au deuxième rabat (26) le long d'une quatrième ligne de pliage (36), le premier rabat
(25) étant relié au rabat de fixation (43) le long d'une cinquième ligne de pliage
(35) sur un côté du rabat de fixation (43) opposé à la troisième ligne verticale de
pliage (33).
23. Flan (1) pour un conteneur repliable en forme de boîte selon l'une quelconque des
revendications 1-5 et 7-20 comprenant un fond (2) de forme sensiblement rectangulaire,
une première paire de parois latérales (6) positionnées sur une première paire de
côtés opposés (7) du fond (2) et une deuxième paire de parois latérales (4) positionnées
sur une deuxième paire de côtés opposés (5) du fond (2), une première ligne diagonale
de pliage (39) s'étendant vers le haut à partir des deux coins inférieurs opposés
(16) de chaque paroi latérale de la première paire (6) vers un bord supérieur (10)
de la première paire de parois latérales (6), la ligne diagonale de pliage (39) permettant
au conteneur en forme de boîte d'être replié, et des moyens pour relier des parois
latérales adjacentes la première (6) et la deuxième paire (4) l'une à l'autre comprenant
(a) un rabat de prolongement (20), qui s'étend à partir d'un côté vertical (46, 8)
d'une paroi latérale (6, 4) le long d'une première ligne verticale de pliage (53,
3),
(b) un rabat de liaison (42), qui s'étend à partir d'un côté vertical (31) du rabat
de prolongement (20) le long d'une deuxième ligne verticale de pliage (31) sur un
côté opposé à la première ligne de pliage (53, 3), et
(c) un rabat de fixation (43) qui s'étend à partir du rabat de liaison (42) le long
d'une troisième ligne verticale de pliage (33), sur un côté du rabat de liaison (42)
opposé à la deuxième ligne de pliage (31),
caractérisé en ce que le flan (1) comprend un panneau pour une pièce de renforcement (59), la pièce comprenant
un premier rabat (25) et un deuxième rabat (26), le premier rabat (25) étant relié
au deuxième rabat (26) le long d'une quatrième ligne de pliage (36), le deuxième rabat
(26) s'étendant à partir d'un bord supérieur du rabat de liaison (42) le long d'une
neuvième ligne de pliage (61), le bord supérieur s'étendant sur un côté du rabat de
liaison (42) opposé à un bord inférieur faisant face à la face de fond du conteneur
et / ou le premier rabat (25) s'étendant à partir d'un bord supérieur du rabat de
fixation (43) le long d'une dixième ligne de pliage (62).