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EP 1 620 197 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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01.07.2009 Bulletin 2009/27 |
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Date of filing: 22.04.2004 |
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International Patent Classification (IPC):
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International application number: |
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PCT/SE2004/000624 |
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International publication number: |
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WO 2004/094057 (04.11.2004 Gazette 2004/45) |
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METHOD FOR INHIBITING CONTAMINATION OF A WORKPIECE
VERFAHREN ZUR VERHINDERUNG DER VERUNREINIGUNG EINES WERKSTÜCKS
PROCÉDÉ PERMETTANT D'INHIBER LA CONTAMINATION D'UNE PIÈCE À TRAVAILLER
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Designated Contracting States: |
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AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LI LU MC NL PL PT RO SE SI SK TR
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Priority: |
23.04.2003 SE 0301192 23.04.2003 US 464653 P
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Date of publication of application: |
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01.02.2006 Bulletin 2006/05 |
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Proprietor: Volvo Aero Corporation |
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46181 Trollhättan (SE) |
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Inventors: |
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- LINDQVIST, Joachim
S-412 75 Göteborg (SE)
- LUNDSTRÖM, Dennis
S-412 76 Göteborg (SE)
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Representative: Fröhling, Werner Otto et al |
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Volvo Technology Corporation
Corporate Patents 06820, M1.7 405 08 Göteborg 405 08 Göteborg (SE) |
| (56) |
References cited: :
EP-A2- 0 180 010 GB-A- 2 052 030 SE-B- 382 929
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DE-A1- 2 448 714 SE-B- 361 424 US-A- 4 175 921
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
FIELD OF THE INVENTION
[0001] The present invention relates to method for inhibiting contamination of a workpiece
according to the preamble of patent claim 1 and the preamble of patent claim 19, respectively.
[0002] Such a method and such a device can be used to inhibit contamination in various types
of heat treatment of different products and components, yet for exemplifying but by
no means limiting purposes a description will here follow of how the method and the
invention can be applied so as to inhibit one or more components from being contaminated
when joined together by soldering in an oven.
BACKGROUND OF THE INVENTION
[0003] There is a need within the aviation industry, for example, to heat-treat various
types of workpieces. When various components, such as, for example, plates, are joined
together by soldering, the components are heated in an evacuated oven. The oven is
evacuated in order to create a vacuum in the oven and thereby lower the partial pressure
for the unwanted chemical compounds which would otherwise react with the workpiece
and cause contamination of the workpiece. Despite the fact that many vacuum ovens
can have low pressures, they often have leaks in the construction which cause air
to filter into the oven. For many sorts of materials, the pressure in the oven is
nevertheless sufficiently low for the oven to be able to be used to perform the heat
treatment with the desired result. This means, however, that any oven leaks often
remain undetected and unsealed, since it is not profitable to try thereby to obtain
a better vacuum.
[0004] Workpieces made of highly contamination-sensitive materials, such as various titanium
alloys, cannot, however, be heat-treated in such "leaky" and hence contaminated ovens.
The properties of these materials are impaired even at relatively low partial pressures
of certain contaminants, such as, for example, oxygen. Apart from the measures to
increase pump capacity for evacuation of the oven or to make the oven as leak-tight
as possible, an inert gas can be used to avoid contamination of the workpiece.
[0005] A method according to the prior art which utilizes a protective gas of this kind
is described in
DE-A-24 48 714. In this method, the partial pressures of unwanted gases are controlled by a flow
of protective gas, such as argon, streaming continuously through the oven. The method
does, however, have drawbacks. One drawback is that the purity of the oven atmosphere
is determined by the purity of the protective gas. There are always contamination
products present in a protective gas and these will be fed continuously to the oven
together with the other gas. The oven is also required to be suitable for use of a
protective gas, which means, in turn, that an existing oven may need to be modified,
i.e. it is not possible to use just any vacuum oven, but rather the oven is required,
for example, to have necessary gas connections. Moreover, a continuous flushing of
the oven using a highly pure gas, i.e. a high gas consumption, involves substantial
costs associated with the method.
OBJECT OF THE INVENTION AND SUMMARY OF THE INVENTION
[0006] One object of the present invention is to provide a method of the type defined in
the introduction, in which method at least some of the above-mentioned drawbacks of
previously known such methods have been substantially reduced, i.e. to provide a method
by which contamination of a workpiece can be inhibited even when the workpiece is
heated in a relatively impure oven.
[0007] The object is achieved by the provision of a method according to patent claim 1.
[0008] The fact that, in a first step, the first container is flushed and filled with a
protective gas and, in a second step, the second container, preferably an oven, and
hence the first container, is evacuated to create a vacuum inside the first and second
container, so as, during the first and second step, to reduce the partial pressure
for the contaminant in the first container before the workpiece is heated, means that
the likelihood of substantial contamination of the workpiece is diminished. The initial
concentration of a contaminant in the first container can be considerably reduced
by such a method. This method should not be confused with methods according to the
prior art in which continuous flushing of the oven is required throughout the heating
process in order to inhibit contamination of the oven and of the workpiece being heated.
According to the method according to the invention, the first container can be flushed
and filled with a protective gas, for example argon, as a one-off measure, and placed
in the second container, whereafter necessary evacuation is performed.
[0009] In the subsequent heating of the workpiece, either a duct, preferably a duct of relatively
large volume which can act as a buffer in case of pressure fluctuations in the second
container, and/or a valve system can be used to establish an atmospheric connection
between the first and second container while contamination of the workpiece is inhibited.
The difference in partial pressure between the contaminant in the second container
and the contaminant in the first container, which difference can arise during heating
as a result of leaks from the environment into the second container, tends to be equalized
by the transport of such contaminant from the second container in the direction of
the first container. The use of a duct which has a cross section possessing at least
one dimension with an extent in the same order of magnitude as the mean free path,
and preferably less than the mean free path, which the contaminant has in the atmosphere
prevailing in the duct as the workpiece is heated increases the likelihood of such
a contaminant reacting with the limit face of the duct, whereby the transport of such
a contaminant to the first container is inhibited.
[0010] What is meant here, of course, is the use of a duct whereof said one cross-sectional
extent is substantially larger than the cracks which might be present in the first
container and might be identified visually or with a microscope. It is generally the
case that the better the vacuum which can be obtained, the larger is the permitted
cross-sectional dimension of the duct. In many applications, the mean free path for
the molecules of the contaminant is in the order of magnitude of a few millimeters.
[0011] By means of a duct, the extent of which in the longitudinal direction is many times
larger than the extent of said at least one cross-sectional dimension of the duct,
the likelihood of a contaminant being able to reach the first container can be further
diminished by exposing the contaminant in the duct to a relatively large surface area
in relation to the path over which the contaminant has to be transported in order
to make its way inside the first container and the workpiece. The likelihood of the
contaminant reacting with the limit face of the duct is thereby, in turn, substantially
increased.
[0012] The use of a valve system instead of, or in combination with a duct requires a slightly
more advanced first container, but has the advantage that transport of contaminant
from the second container to the first container during the heating phase can be very
effectively inhibited. In the evacuation of the first and the second container, a
valve in the first container is opened to establish an atmospheric connection between
the first container and the second container, which valve is closed following completed
evacuation. In the heating of the workpiece, a valve in the first container is opened
at a total pressure in the second container exceeding a predetermined value or at
a pressure difference between the first and second container exceeding a predetermined
value. In order to inhibit contaminant from being transported to the first container,
the pressure at which the valve will open should be higher than pressure fluctuations
arising in the second container, but lower than the pressure required to compress
the first container at the temperature in question, in order to avoid damage to the
first container.
[0013] A further object of the present invention is to provide a device of the type defined
in the introduction, which device is suitable for use in implementation of the method
according to the invention.
[0014] A major advantage of the invention is that the method according to the invention
can be used for various types of pre-existing vacuum ovens. The device is portable
and, if so desired, can be reused and moved between different ovens without the ovens
having to be specially modified. A cost-effective method for heating workpieces while
inhibiting contamination of the workpiece, and a method which is applicable in most
vacuum ovens, are therefore obtained.
[0015] Other advantages of the method according to the invention can be gleaned from the
following detailed description and other contingent patent claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Preferred embodiments of the invention will be described below by way of example,
with reference to the appended drawings, in which:
Fig. 1 is a diagrammatic view illustrating a device according to the invention,
Fig. 2 is a cross-sectional view of the device according to Fig. 1,
Fig. 3 is a diagrammatic view illustrating a variant of the device according to the
invention,
Fig. 4 is a diagrammatic view illustrating a further variant of the device according
to the invention,
Fig. 5 is a diagrammatic view illustrating another variant of the device according
to the invention, and
Fig. 6 is a diagrammatic view illustrating yet another variant of the device according
to the invention, utilizing valves instead of a duct.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION
[0017] In Figs. 1 and 2, an inventive device suitable for use in the implementation of the
method according to the invention is illustrated diagrammatically. The device comprises
a first container 1 for accommodating a workpiece 2, which first container 1 is intended
for placement in a second container 3 as the workpiece 2 is heated. The second container
3 can be any arbitrary oven which is provided with a pump so that a vacuum can be
created in the oven during heat-treatment of workpieces 2 in the oven. The invention
can be applied at different vacuum levels and total pressure in the oven in the order
of magnitude of 10
-2 mbar has proved to be appropriate. The first container 1 further comprises a first
means 4 for introduction of a protective gas and a second means 5 for establishment
of an atmospheric connection between the first container 1 and the second container
3. In the example illustrated in Fig. 1, the first means is a valve 4, with associated
connections, disposed in the first container 1 and the second means is a duct 5 connecting
the first container 1 to the environment, i.e. to the second container 3 when the
first container 1 is placed in the second container 3. The first container has at
least one such duct, but, in another embodiment, could have two or more ducts.
[0018] Although the duct 5 can be produced in a variety of ways within the scope of the
invention, the device in the embodiment illustrated in Fig. 1, which has a first container
1 consisting of two parts 6, 7, in the form of a box 6 and a lid 7 for the box, for
accommodating the workpiece 2 and, at the same time, creating the duct 5, has the
advantage that no special means is required to open and close the first container
1 when a workpiece 2 is to be placed in or taken out of this. The lid 7 can quite
simply be removed from the box 6, after which access is gained to the interior of
the box.
[0019] The lid 7 is disposed in the first container 1 such that the duct 5 is formed between
the lid 7 and the box 6. The cross section 8 of the duct 5 is therefore, in this case,
annular. In order to produce the duct 5, one or more fixed or loose distancing elements
(not shown) disposed between the upper edge 9 of the box and the lid 7 can be used
to position the lid 7 and the box 6 in relation to each other so that a desired gap
is obtained between the lid and the box. The duct 5 expediently has a cross section
8 possessing at least one dimension 10, here the gap width 10 between the lid and
the box in the horizontal direction, with an extent in the same order of magnitude
as the mean free path which the contaminant has in the atmosphere prevailing in the
duct 5 as the workpiece 2 is heated, and the duct 5 preferably has a cross section
possessing at least one dimension with an extent which is less than the mean free
path which the contaminant has in the atmosphere prevailing in the duct 5 as the workpiece
2 is heated.
[0020] Advantageously, the duct 5 has an extent in the longitudinal direction 11 which is
many times greater than the extent of at least one cross-sectional dimension 10 of
the duct 5 and, preferably, the duct 5 has an extent in the longitudinal direction
11 which is more than 10 times greater than the extent of at least one cross-sectional
dimension of the duct 5. In certain cases, an extent of the duct which is 50 times,
and preferably 100 times greater than the extent of at least one cross-sectional dimension
of the duct is more advantageous. It is desirable if the volume of the duct 5 is relatively
large. This means that the duct 5 expediently has a second sizeable cross-sectional
dimension and, as described earlier, a large extent in the longitudinal direction.
[0021] In the embodiment illustrated in Figs. 1 and 2, a cross-sectional dimension 12 of
the duct 5 extends along the whole of the circumference of the first container 1,
which means that, despite the relatively small extent of the gap 10 between the box
6 and the lid 7, the duct 5 has a relatively large cross-sectional area 8. The volume
of the duct 5, i.e. the length of the duct x the cross-sectional area of the duct,
in this case the duct length x the gap width x the box circumference, is expediently
tailored to the volume of the first container so that the volume relationship V
1/V
k between the volume V
1 of the first container and the volume V
k of the duct is less than 20, preferably less than 15 and, more preferably, less than
10. There is also a possibility of further reducing the contamination of the workpiece
2 through the use of piece goods 13, in the form of chips, for example, for providing
surfaces for the capture of said contaminant by dint of a reaction between the contaminant
and the surfaces of the piece goods 13. It should be emphasized that, although the
term "chips" 13, i.e. material separated in the machine-working of a workpiece, is
used frequently below, it is also possible to use other piece goods which are thread-like
or particular in form, such as, for example, a powder or the like, and which have
surfaces suitable for capturing a contaminant.
[0022] The device according to the embodiment in Figures 1 and 2 comprises a means 14, for
example a dividing plate, for dividing the first container 1 into a first chamber
15 and a second chamber 16. The dividing plate 14 is tailored to the shape and size
of the first container 1 so that a gap 17 is formed between the outer edge 18 of the
dividing plate 14 and the inner limit face 19 of the first container 1. Chips 13 with
high affinity for one or more contaminants can hence be disposed in the first chamber
15, so that, while the first and the second chamber 15, 16 of the first container
1 are in mutual atmospheric connection, the chips 13 are separated from the workpiece
2 present in the second chamber 16.
[0023] Along its periphery, the dividing plate could have flanges, such as plates, which
are essentially parallel with the inner limit face of the first container, so that
the gap 17 acquires a larger extent in the longitudinal direction (in the vertical
direction in Fig. 1), which means that a second duct is formed between the flanges
and the internal limit face of the first container. The second duct, which therefore,
in this case, connects the first and the second chamber, can be dimensioned so that
it acquires essentially identical properties to the abovementioned duct situated between
the box and the lid.
[0024] The chips 13 can be made of titanium, for example, and can advantageously be made
of the same material as the workpiece 2 to be heat-treated or soldered. A material
with high affinity for the contaminant can also be utilized in the production and/or
preparation of the first container 1. For example, the internal face 20 of the duct
and/or the inner side 19 of the first container can be lined with such a material
in order further to reduce the risk of contamination of the workpiece. Through a choice
of dimensions of the device and/or materials of the device and/or the chips, the method
and the device according to the invention can be tailored to the specific contaminant
against which it is wished to protect the workpiece.
[0025] A number of variants of the device according to the invention will be described below
for exemplifying purposes. It should be pointed out, however, that those features
will primarily be described which differ from the previously described embodiments
of the device according to the invention, whereas a description of common, aforementioned
features and properties is omitted. The second container, with which the first container
is intended to interact, is also omitted in all cases. Furthermore, the same reference
notations are used for identical or corresponding components of the different variants.
[0026] In Fig. 3, a variant of the device according to the invention is illustrated diagrammatically,
in which the duct 5 is configured as an elongated, serpentine loop to inhibit the
contaminant from reaching the workpiece. A long duct 5 can thereby be obtained in
a space-saving manner. In order to be able to introduce and withdraw the workpieces
into/from the first container 1, the latter is provided with a tight-shutting door
22 or lid or the like, so that the container 1 can be opened and closed according
to requirement.
[0027] In Fig. 4, a further variant of the device according to the invention is illustrated
diagrammatically, in which the duct 5 is configured as an elongated column. The column
has a first portion 23, of larger cross-sectional area, disposed next to the first
container 1, and which portion contains chips 13 with high affinity for a contaminant,
and a second portion 25, of smaller cross-sectional area, disposed next to the environment-facing
mouth 24 of the duct 5. In this case, the outer portion 25 of the duct 5 can have
a cross-sectional dimension in the order of magnitude described earlier in this application,
whereas the inner portion 23, in certain cases, can be permitted to have larger cross-sectional
dimensions which allow chips 13 to be placed in a practical manner in the column.
The column and a lid 22 which shuts tight against the container can be made integrated
in a detachable part to enable the first container 1 to be opened and closed.
[0028] In Figure 5, a further variant of the device according to the invention is illustrated
diagrammatically, in which the first container 1 is provided with a plurality of chambers
15 for the accommodation of chips 13 at different levels in the first container 1.
A dividing plate 14 is disposed between each set of two mutually adjoining chambers,
so that a gap 17 is formed between the outer edge of the dividing plate and the internal
limit face of the first container. As regards different embodiments of the dividing
plates, reference is made to the description provided in connection with Figs. 1 and
2.
[0029] In Figure 6, a further variant of the device according to the invention is illustrated
diagrammatically, utilizing valves instead of a duct to establish the necessary connection
with the environment, i.e. with the second container when the first container 1 is
placed in the second container. Although the first container is provided with three
valves 4, 26, 27 in the example illustrated in Fig. 6, it is possible, at least in
certain cases, to utilize a lesser number of valves by making it/them multifunctional.
In the example in question, the first valve 4 constitutes a means for introducing
protective gas into the first container. By means of a second valve 26, a connection
between the first container 1 and the second container can be provided when the containers
are evacuated before the workpiece is heated. A third valve 27 is designed, during
heating of the workpiece, to equalize any pressure differences between the first 1
and second container 3 should a difference in total pressure arise between the first
and second container, which difference risks damaging the first container 1.
[0030] Experiments have been conducted with various embodiments of the device according
to the invention. For example, successful trials have been conducted with the following
dimensions of the device:
Trial 1
[0031] The volume of the first container, V
1=1.75 dm
3, the length of the duct, L=100 mm, and the cross-sectional dimensions of the duct,
B x t=500 x 5 mm, which gives a relationship between the duct length and gap width,
L/t=20, and a volume relationship between the first container and the duct volume,
V
1/N
k=1 4.
Trial 2
[0032] The volume of the first container, V
1=15 dm
3, the length of the duct, L=250 mm, and the cross-sectional dimensions of the duct,
B x t=1000 x 5 mm, which gives a relationship between the duct length and gap width,
L/t=50, and a volume relationship between the first container and the duct volume,
V
1/V
k=12.
[0033] In the implementation of the method according to the invention, a workpiece which
is required to be heated, for example for the execution of a soldering, is placed
in a first container. In a first step, the first container is flushed and filled with
a protective gas. The duration of the flushing is tailored to the geometric complexity
of the workpiece and can range from a few minutes to a number of hours. Flushing of
the container with a protective gas, such as, for example, argon, results in partial
pressure for the contaminant being lowered. The first container filled with protective
gas is then placed in a second container, preferably an oven and, in a second step,
the partial pressure of the contaminant in the first container is further lowered
by the evacuation of the second container, and hence the first container, to create
a vacuum inside the first and second container. The air is thus pumped out of the
oven and the protective gas and remaining contaminants flow out of the first container
to the second container and onward out from the second container to the environment.
[0034] In this way, the total pressure, on the one hand, and the oxygen partial pressure,
for example, on the other hand, is lowered. Oxygen is an agent which, when workpieces
made of certain materials are heated, should as far as possible be minimized in the
atmosphere surrounding the workpiece, since the oxygen can otherwise react with the
material and form compounds and/or phases which produce undesirable properties of
the material. Other examples of contaminants are various nitrogen compounds and gaseous
carbon compounds. Following creation of a vacuum in the first container, the first
container and the workpiece placed therein can be heated in the oven in order to perform
a desired heat treatment and/or joining together of different components of the workpiece.
[0035] In the trials, a volume V
2=0.5-1 m
3 for the second container has been used. The invention is not, of course, limited
to the volume of the second container, but a relatively small oven is advantageous.
A larger-volume oven, which tends to equalize the oxygen partial pressure inside the
first container, will contaminate the first container to a greater extent than a smaller-volume
oven.
[0036] Although, as stated above, it may be advantageous first to flush and fill the first
container with protective gas and then place this in the second container, it should
be stressed that the first container could very well be placed in the second container
first and then flushed and filled with protective gas.
[0037] The invention is not, of course, limited to the embodiments of the invention described
herein, but is only limited by the following patent claims. For example, in one embodiment
of the invention, a valve system could be used in combination with a duct and these
components could interact so that, when the valve is opened at a certain total pressure
in the second container, contamination of the workpiece can still be inhibited by
the fact that the contaminant, after having passed through the valve, must pass through
the duct in order to get into the first container.
1. A method for, in the heating of a workpiece (2), inhibiting contamination of the workpiece
by a contaminant, which method involves the workpiece being placed in a first container
(1), characterized in that,
in a first step, the first container (1) is flushed and filled with a protective gas,
in that the first container (1) is placed in a second container (3), wherein a connecting
means (5) is used to establish an atmospheric connection between the first container
and the second container, and in that, in a second step, the second container (3), and hence the first container (1), is
evacuated to create a vacuum inside the first and second container, so as, during
the first and second step, to reduce the partial pressure for said contaminant in
the first container (1) before the workpiece (2) is heated.
2. The method as claimed in claim 1, characterized in that, in the heating of the workpiece (2), transport of said contaminant from the second
container (3) to the first container (1) is inhibited by the contaminant having to
pass through a duct (5) in order to get into the first container.
3. The method as claimed in claim 2, characterized in that, in the heating of the workpiece (2), transport of said contaminant from the second
container (3) to the first container (1) is inhibited by the contaminant having to
pass through said duct (5) in order to reach the first container, which duct has a
cross section possessing at least one dimension (10) with an extent in the same order
of magnitude as the mean free path which the contaminant has in the atmosphere prevailing
in the duct (5) as the workpiece (2) is heated.
4. The method as claimed in claim 2, characterized in that, in the heating of the workpiece (2), transport of said contaminant from the second
container (3) to the first container (1) is inhibited by the contaminant having to
pass through said duct (5) in order to reach the first container (1), which duct has
a cross section possessing at least one dimension (10) with an extent which is less
than the mean free path which the contaminant has in the atmosphere prevailing in
the duct (5) as the workpiece (2) is heated.
5. The method as claimed in claims 2-4, characterized in that, in the heating of the workpiece (2), transport of said contaminant from the second
container (3) to the first container (1) is inhibited by the contaminant having to
pass through said duct (5) in order to reach the first container, the extent of which
duct in the longitudinal direction (11) is many times greater than the extent of at
least one cross-sectional dimension (10) of the duct (5).
6. The method as claimed in claim 5, characterized in that the contaminant has to pass through said duct (5) in order to reach the first container
(1), the extent of which duct in the longitudinal direction (11) is more than 10 times
greater than the extent of at least one cross-sectional dimension (10) of the duct
(5).
7. The method as claimed in claim 5, characterized in that the contaminant has to pass through said duct (5) in order to reach the first container
(1), the extent of which duct in the longitudinal direction (11) is more than 50 times
greater than the extent of at least one cross-sectional dimension (10) of the duct
(5).
8. The method as claimed in claim 5, characterized in that the contaminant has to pass through said duct (5) in order to reach the first container
(1), the extent of which duct in the longitudinal direction (11) is more than 100
times greater than the extent of at least one cross-sectional dimension (10) of the
duct (5).
9. The method as claimed in any one of claims 2-8, characterized in that, in the heating of the workpiece (2), transport of said contaminant from the second
container (3) to the first container (1) is inhibited by the contaminant having to
pass through said duct (5) in order to reach the first container, the volume of which
duct is tailored to the volume of the first container so that the volume relationship
(V1/Vk) between the volume (V1) of the first container and the volume (Vk) of the duct is less than 20.
10. The method as claimed in any one of claims 2-8, characterized in that, in the heating of the workpiece, transport of said contaminant from the second container
(3) to the first container (1) is inhibited by the contaminant having to pass through
said duct (5) in order to reach the first container, the volume of which duct is tailored
to the volume of the first container so that the volume relationship (V1/Vk) between the volume (V1) of the first container and the volume (Vk) of the duct is less than 15.
11. The method as claimed in any one of claims 2-8, characterized in that, in the heating of the workpiece (2), transport of said contaminant from the second
container (3) to the first container (1) is inhibited by the contaminant having to
pass through said duct (5) in order to reach the first container, the volume of which
duct is tailored to the volume of the first container so that the volume relationship
(V1/Vk) between the volume (V1) of the first container and the volume (Vk) of the duct is less than 10.
12. The method as claimed in claim 1, characterized in that, in the evacuation of the first and the second container (1. 3), a valve (26) of
the first container (1) is opened to establish an atmospheric connection between the
first container and the second container, which valve (26) is closed following completed
evacuation.
13. The method as claimed in claim 1 or 12, characterized in that, in the heating of the workpiece (2), a valve (27) of the first container (1) is
opened at a total pressure in the second container (3) exceeding a predetermined value
or at a pressure difference between the first and second container exceeding a predetermined
value, so as to inhibit compression of the first container (1).
14. The method as claimed in any one of the preceding claims, characterized in that the first container (1) is filled with the protective gas before it is placed in
the second container (3).
15. The method as claimed in any one of the preceding claims, characterized in that piece goods (13) are placed in the first container (1) in order to provide surfaces
for the capture of said contaminant by dint of a reaction between the contaminant
and the surfaces of the piece goods (13).
16. The method as claimed in claim 15, characterized in that such piece goods (13) are placed in a first chamber (15) of the first container (1)
so that these piece goods (13) are separated from the workpiece (2) present in a second
chamber (16) of the first container (1), the first chamber (15) and the second chamber
(16) of the first container being in mutual atmospheric connection.
17. The method as claimed in any one of claims 2-11 or 15-16, characterized in that piece goods (13) are placed in the duct (5) in order to create surfaces for the capture
of said contaminant by dint of a reaction between the contaminant and the surfaces
of the piece goods (13).
18. The method as claimed in any one of the preceding claims, characterized in that the workpiece (2) is heated for soldering of the workpiece.
1. Verfahren zum Hemmen der Verunreinigung eines Werkstücks (2) durch eine Verunreinigungssubstanz
bei der Erwärmung des Werkstücks, wobei das Verfahren beinhaltet, dass das Werkstück
in einem ersten Behälter (1) platziert wird, dadurch gekennzeichnet, dass
bei einem ersten Schritt der erste Behälter (1) gespült und mit einem Schutzgas gefüllt
wird, dass der erste Behälter (1) in einem zweiten Behälter (3) platziert wird, wobei
eine Verbindungseinrichtung (5) zur Herstellung einer atmosphärischen Verbindung zwischen
dem ersten Behälter und dem zweiten Behälter verwendet wird, und dass bei einem zweiten
Schritt der zweite Behälter (3), und somit der erste Behälter (1), evakuiert wird,
um ein Vakuum innen in dem ersten und zweiten Behälter zu erzeugen, um während des
ersten und zweiten Schritts den Partialdruck für die Verunreinigungssubstanz in dem
ersten Behälter (1) zu verringern, bevor das Werkstück (2) erwärmt wird.
2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass bei der Erwärmung des Werkstücks (2) der Transport der Verunreinigungssubstanz von
dem zweiten Behälter (3) zu dem ersten Behälter (1) dadurch gehemmt wird, dass die Verunreinigungssubstanz durch einen Kanal (5) hindurchgehen
muss, um in den ersten Behälter zu gelangen.
3. Verfahren nach Anspruch 2, dadurch gekennzeichnet, dass bei der Erwärmung des Werkstücks (2) der Transport der Verunreinigungssubstanz von
dem zweiten Behälter (3) zu dem ersten Behälter (1) dadurch gehemmt wird, dass die Verunreinigungssubstanz durch den Kanal (5) hindurchgehen
muss, um den ersten Behälter zu erreichen, wobei der Kanal einen Querschnitt hat,
der wenigstens eine Abmessung (10) mit einer Ausdehnung in der gleichen Größenordnung
wie die mittlere freie Weglänge besitzt, die die Verunreinigungssubstanz in der in
dem Kanal (5) vorherrschenden Atmosphäre hat, wenn das Werkstück (2) erwärmt wird.
4. Verfahren nach Anspruch 2, dadurch gekennzeichnet, dass bei der Erwärmung des Werkstücks (2) der Transport der Verunreinigungssubstanz von
dem zweiten Behälter (3) zu dem ersten Behälter (1) dadurch gehemmt wird, dass die Verunreinigungssubstanz durch den Kanal (5) hindurchgehen
muss, um den ersten Behälter (1) zu erreichen, wobei der Kanal einen Querschnitt hat,
der wenigstens eine Abmessung (10) mit einer geringeren Ausdehnung als die mittlere
freie Weglänge besitzt, die die Verunreinigungssubstanz in der in dem Kanal (5) vorherrschenden
Atmosphäre hat, wenn das Werkstück (2) erwärmt wird.
5. Verfahren nach den Ansprüchen 2 bis 4, dadurch gekennzeichnet, dass bei der Erwärmung des Werkstücks (2) der Transport der Verunreinigungssubstanz von
dem zweiten Behälter (3) zu dem ersten Behälter (1) dadurch gehemmt wird, dass die Verunreinigungssubstanz durch den Kanal (5) hindurchgehen
muss, um den ersten Behälter zu erreichen, wobei die Ausdehnung des Kanals in Längsrichtung
(11) um ein Vielfaches größer als die Ausdehnung von mindestens einer Querschnittsabmessung
(10) des Kanals (5) ist.
6. Verfahren nach Anspruch 5, dadurch gekennzeichnet, dass die Verunreinigungssubstanz durch den Kanal (5) hindurchgehen muss, um den ersten
Behälter (1) zu erreichen, wobei die Ausdehnung des Kanals in Längsrichtung (11) mehr
als 10-mal so groß wie die Ausdehnung von wenigstens einer Querschnittsabmessung (10)
des Kanals (5) ist.
7. Verfahren nach Anspruch 5, dadurch gekennzeichnet, dass die Verunreinigungssubstanz durch den Kanal (5) hindurchgehen muss, um den ersten
Behälter (1) zu erreichen, wobei die Ausdehnung des Kanals in Längsrichtung (11) mehr
als 50-mal so groß wie die Ausdehnung von wenigstens einer Querschnittsabmessung (10)
des Kanals (5) ist.
8. Verfahren nach Anspruch 5, dadurch gekennzeichnet, dass die Verunreinigungssubstanz durch den Kanal (5) hindurchgehen muss, um den ersten
Behälter (1) zu erreichen, wobei die Ausdehnung des Kanals in Längsrichtung (11) mehr
als 100-mal so groß wie die Ausdehnung von wenigstens einer Querschnittsabmessung
(10) des Kanals (5) ist.
9. Verfahren nach einem der Ansprüche 2 bis 8, dadurch gekennzeichnet, dass bei der Erwärmung des Werkstücks (2) der Transport der Verunreinigungssubstanz von
dem zweiten Behälter (3) zu dem ersten Behälter (1) dadurch gehemmt wird, dass die Verunreinigungssubstanz durch den Kanal (5) hindurchgehen
muss, um den ersten Behälter zu erreichen, wobei das Volumen des Kanals auf das Volumen
des ersten Behälters so zugeschnitten ist, dass das Volumenverhältnis (V1/Vk) zwischen dem Volumen (V1) des ersten Behälters und dem Volumen (Vk) des Kanals weniger als 20 beträgt.
10. Verfahren nach einem der Ansprüche 2 bis 8, dadurch gekennzeichnet, dass bei der Erwärmung des Werkstücks der Transport der Verunreinigungssubstanz von dem
zweiten Behälter (3) zu dem ersten Behälter (1) dadurch gehemmt wird, dass die Verunreinigungssubstanz durch den Kanal (5) hindurchgehen
muss, um den ersten Behälter zu erreichen, wobei das Volumen des Kanals auf das Volumen
des ersten Behälters so zugeschnitten ist, dass das Volumenverhältnis (V1/Vk) zwischen dem Volumen (V1) des ersten Behälters und dem Volumen (Vk) des Kanals weniger als 15 beträgt.
11. Verfahren nach einem der Ansprüche 2 bis 8, dadurch gekennzeichnet, dass bei der Erwärmung des Werkstücks (2) der Transport der Verunreinigungssubstanz von
dem zweiten Behälter (3) zu dem ersten Behälter (1) dadurch gehemmt wird, dass die Verunreinigungssubstanz durch den Kanal (5) hindurchgehen
muss, um den ersten Behälter zu erreichen, wobei das Volumen des Kanals auf das Volumen
des ersten Behälters so zugeschnitten ist, dass das Volumenverhältnis (V1/Nk) zwischen dem Volumen (V1) des ersten Behälters und dem Volumen (Vk) des Kanals weniger als 10 beträgt.
12. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass bei der Evakuierung des ersten und des zweiten Behälters (1, 3) ein Ventil (26) des
ersten Behälters (1) geöffnet wird, um eine atmosphärische Verbindung zwischen dem
ersten Behälter und dem zweiten Behälters herzustellen, wobei das Ventil (26) nach
vollendeter Evakuierung geschlossen wird.
13. Verfahren nach Anspruch 1 oder 12, dadurch gekennzeichnet, dass bei der Erwärmung des Werkstücks (2) ein Ventil (27) des ersten Behälters (1) bei
einem einen vorher bestimmten Wert überschreitenden Gesamtdruck in dem zweiten Behälter
(3) oder bei einem einen vorher bestimmten Wert überschreitenden Druckunterschied
zwischen dem ersten und zweiten Behälter geöffnet wird, um die Komprimierung des ersten
Behälters (1) zu hemmen.
14. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der erste Behälter (1) mit dem Schutzgas gefüllt wird, bevor er in dem zweiten Behälter
(3) platziert wird.
15. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass Stückware (13) in dem ersten Behälter (1) platziert wird, um Oberflächen für das
Einfangen der Verunreinigungssubstanz mittels einer Reaktion zwischen der Verunreinigungssubstanz
und den Oberflächen der Stückware (13) bereitzustellen.
16. Verfahren nach Anspruch 15, dadurch gekennzeichnet, dass derartige Stückware (13) in einer ersten Kammer (15) des ersten Behälters (1) so
platziert wird, dass diese Stückware (13) von dem in einer zweiten Kammer (16) des
ersten Behälters vorhandenen Werkstück (2) getrennt ist, wobei die erste Kammer (15)
und die zweite Kammer (16) des ersten Behälters in gegenseitiger atmosphärischer Verbindung
stehen.
17. Verfahren nach einem der Ansprüche 2 bis 11 oder 15 bis 16, dadurch gekennzeichnet, dass Stückware (13) in dem Kanal (5) platziert wird, um Oberflächen für das Einfangen
der Verunreinigungssubstanz mittels einer Reaktion zwischen der Verunreinigungssubstanz
und den Oberflächen der Stückware (13) zu schaffen.
18. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass das Werkstück (2) zum Löten des Werkstücks erwärmt wird.
1. Procédé pour, lors du chauffage d'une pièce à usiner (2), empêcher une contamination
de la pièce à usiner par un contaminant, lequel procédé implique que la pièce soit
placée dans un premier conteneur (1), caractérisé en ce que
dans une première étape, le premier conteneur (1) est rincé et rempli d'un gaz protecteur,
en ce que le premier conteneur (1) est placé dans un second conteneur (3), dans lequel des
moyens de liaison (5) sont utilisés pour établir une liaison atmosphérique entre le
premier conteneur et le second conteneur, et en ce que, dans une deuxième étape, le second conteneur (3) et donc le premier conteneur (1)
sont évacués pour créer un vide à l'intérieur des premier et second conteneurs de
manière à, pendant les première et seconde étapes, réduire la pression partielle pour
ledit contaminant dans le premier conteneur (1) avant que la pièce à usiner (2) ne
soit chauffée.
2. Procédé selon la revendication 1, caractérisé en ce que lors du chauffage de la pièce à usiner (2), un transport dudit contaminant depuis
le second conteneur (3) vers le premier conteneur (1) est empêché par le contaminant
devant passer à travers un conduit (5) pour aller jusque dans le premier conteneur.
3. Procédé selon la revendication 2, caractérisé en ce que durant le chauffage de la pièce à usiner (2), un transport dudit contaminant depuis
le second conteneur (3) vers le premier conteneur (1) est empêché par le contaminant
devant passer à travers ledit conduit (5) pour atteindre le premier conteneur, lequel
conduit a une coupe transversale possédant au moins une dimension (10) avec une étendue
du même ordre de grandeur que le trajet libre moyen du contaminant dans l'atmosphère
dominant dans le conduit (5) lorsque la pièce à usiner (2) est chauffée.
4. Procédé selon la revendication 2, caractérisé en ce que durant le chauffage de la pièce à usiner (2), un transport dudit contaminant depuis
le second conteneur (3) vers le premier conteneur (1) est empêché par le contaminant
devant passer à travers ledit conduit (5) pour atteindre le premier conteneur (1),
lequel conduit a une coupe transversale possédant au moins une dimension (10) avec
une étendue qui est inférieure au trajet libre moyen du contaminant dans l'atmosphère
dominant dans le conduit (5) lorsque la pièce à usiner (2) est chauffée.
5. Procédé selon l'une quelconque des revendications 2 à 4, caractérisé en ce que durant le chauffage de la pièce à usiner (2), un transport dudit contaminant depuis
le second conteneur (3) vers le premier conteneur (11) est empêché par le contaminant
devant passer à travers ledit conduit (5) pour atteindre le premier conteneur, conduit
dont l'étendue dans la direction longitudinale (11) est de nombreuses fois supérieures
à l'étendue de la au moins une dimension de coupe transversale (10) du conduit (5).
6. Procédé selon la revendication 5, caractérisé en ce que le contaminant doit passer à travers ledit conduit (5) pour atteindre le premier
conteneur (1), conduit dont l'étendue dans la direction longitudinale (11) est plus
de 10 fois supérieure à l'étendue d'au moins une dimension de coupe transversale (10)
du conduit (5).
7. Procédé selon la revendication 5, caractérisé en ce que le contaminant doit passer à travers ledit conduit (5) pour atteindre le premier
conteneur (1), conduit dont l'étendue dans la direction longitudinale (11) est plus
de 50 fois supérieure à l'étendue d'au moins une dimension de coupe transversale (10)
du conduit (5).
8. Procédé selon la revendication 5, caractérisé en ce que le contaminant doit passer à travers ledit conduit (5) pour atteindre le premier
conteneur (1), conduit dont l'étendue dans la direction longitudinale (11) est plus
de 100 fois supérieure à l'étendue d'au moins une dimension de coupe transversale
(10) du conduit (5).
9. Procédé selon l'une quelconque des revendications 2 à 8, caractérisé en ce que durant le chauffage de la pièce à usiner (2), un transport dudit contaminant depuis
le second conteneur (3) vers le premier conteneur (1) est empêché par le contaminant
devant passer à travers ledit conduit (5) pour atteindre le premier conteneur, conduit
dont le volume est ajusté par rapport au volume du premier conteneur, de sorte que
la relation de volume (V1/Nk) entre le volume (V1) du premier conteneur et le volume (Vk) du conduit est inférieure à 20.
10. Procédé selon l'une quelconque des revendications 2 à 8, caractérisé en ce que durant le chauffage de la pièce à usiner, un transport dudit contaminant depuis le
second conteneur (3) vers le premier conteneur (1) est empêché par le contaminant
devant passer à travers ledit conduit (5) pour atteindre le premier conteneur, conduit
dont le volume est ajusté par rapport au volume du premier conteneur, de sorte que
la relation de volumes (V1/Vk) entre le volume (V1) du premier conteneur et le volume (Vk) du conduit est inférieure à 15.
11. Procédé selon l'une quelconque des revendications 2 à 8, caractérisé en ce que durant le chauffage de la pièce à usiner (2), un transport dudit contaminant depuis
le second conteneur (3) vers le premier conteneur (1) est empêché par le contaminant
devant passer à travers ledit conduit (5) pour atteindre le premier conteneur, conduit
dont le volume est ajusté par rapport au volume du premier conteneur de sorte que
la relation de volumes (V1/Vk) entre le volume (V1) du premier conteneur et le volume (Vk) du conduit est inférieure à 10.
12. Procédé selon la revendication 1, caractérisé en ce que durant l'évacuation des premier et second conteneurs (1, 3), une vanne (26) du premier
conteneur (1) est ouverte pour établir une liaison atmosphérique entre le premier
conteneur et le second conteneur, laquelle vanne (26) est fermée à la suite d'une
évacuation complète.
13. Procédé selon la revendication 1 ou 12, caractérisé en ce que durant le chauffage de la pièce à usiner (2), une vanne (27) du premier conteneur
(1) est ouverte à une pression totale dans le second conteneur (3) dépassant une valeur
prédéterminée ou à une différence de pressions entre les premier et second conteneurs
dépassant une valeur prédéterminée, de manière à empêcher une compression du premier
conteneur (1).
14. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le premier conteneur (1) est rempli du gaz protecteur avant qu'il ne soit placé dans
le second conteneur (3).
15. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que des articles (13) sont placés dans le premier conteneur (1) pour fournir des surfaces
pour la capture dudit contaminant par déclenchement d'une réaction entre le contaminant
et les surfaces des articles (13).
16. Procédé selon la revendication 15, caractérisé en ce que de tels articles (13) sont placés dans une première chambre (15) du premier conteneur
(1), de sorte que ces articles (13) sont séparés de la pièce à usiner (2) présente
dans une seconde chambre (16) du premier conteneur (1), la première chambre (15) et
la seconde chambre (16) du premier conteneur étant dans une liaison atmosphérique
mutuelle.
17. Procédé selon l'une quelconque des revendications 2 à 11 ou 15 et 16, caractérisé en ce que des articles (13) sont placés dans le conduit (5) pour créer des surfaces pour la
capture dudit contaminant par déclenchement d'une réaction entre le contaminant et
les surfaces des articles (13).
18. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que la pièce à usiner (2) est chauffée pour brasage de la pièce à usiner.
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only.
It does not form part of the European patent document. Even though great care has
been taken in compiling the references, errors or omissions cannot be excluded and
the EPO disclaims all liability in this regard.
Patent documents cited in the description