BACKGROUND OF THE INVENTION
1. FIELD OF THE INVENTION
[0001] The present invention relates to a refrigeration unit for land transportation to
be applied to a loading chamber of a truck, and an operation control method of such
a refrigeration unit for land transportation.
[0002] This application is based on Japanese Patent Application No.
2007-337112, the content of which is incorporated herein by reference.
2. DESCRIPTION OF RELATED ART
[0003] Refrigeration units for land transportation to be installed in loading chambers (vans)
of trucks for cooling the inside can be classified into: a direct driven type which
uses the output from the vehicle engine to drive the compressor for compressing a
refrigerant; and a sub engine type comprising a dedicated drive source (such as an
engine or an electric motor).
[0004] In addition, there is another type of refrigeration unit for land transportation,
a multi-type in which a plurality of (usually, two or three) evaporator units are
connected to one compressor so that different transport temperatures can be respectively
created for a plurality of compartments.
[0005] In such a multi-type refrigeration unit for land transportation, temperature differential
type automatic expansion valves (hereunder, thermal expansion valves) have been widely
used as throttle mechanisms. In addition, when it comes to a multi-type, a conventional
refrigeration unit for land transportation has a structure in which a plurality of
evaporator units with thermal expansion valves are parallelly connected to one compressor.
The distribution of the refrigerant for respective evaporator units depends on the
operations of these thermal expansion valves.
[0006] Therefore, in a simultaneous operation system which simultaneously operates all evaporator
units receiving the operation request, if the setpoint temperatures are largely different
for respective compartments, the endothermic amount of the evaporator unit installed
in a compartment having a higher setpoint temperature becomes dominant, and it becomes
difficult to save the necessary capacity for evaporator unit(s) having lower setpoint
temperature(s). Accordingly, a solution for this problem is required, and a switching
operation system comprising one operating evaporator unit which sequentially switches
the unit to be operated, has been publicly known.
[0007] Besides, another air conditioner for vehicle, called a dual air conditioner, has
been known, in which: a pair of evaporators are parallelly connected into a refrigerant
circuit which receives a refrigerant supplied from a compressor that is driven by
the vehicle engine; and electromagnetic valves and thermal expansion valves are arranged
on the refrigerant inlet sides of both evaporators (for example, refer to Japanese
Unexamined Patent Application, Publication No.
2001-322423).
[0008] Further, a refrigerating system has also been known which is applicable to a plurality
of low temperature showcases having different chamber cooling temperatures, so that
effective energy-saving operation can be achieved (for example, refer to Japanese
Unexamined Patent Application, Publication No.
2005-315495).
[0009] Incidentally, such a multi-type refrigeration unit for land transportation features
a very wide range of the requested setpoint temperature, such as about -30°C to +30°C.
That is to say, a refrigeration unit for transportation is used for a wide range of
setpoint temperature, including for frozen foods to be transported at a cooled temperature
of about -30°C, for chilled foods to be transported at a retained temperature of about
-1°C to 5°C, and for products to be transported at a retained chamber temperature
of about 30°C. In the case of a general air conditioner, the setpoint temperature
range is about 20°C to 30°C.
[0010] As described above, since the setpoint temperature range of refrigeration units for
land transportation is wide over low temperatures, evaporators are to be inevitably
used in frosted conditions. Accordingly, the design and operation control have to
be done in consideration of frosting. In particular, in the case of the multi-type,
the presence/absence of frost and the amount of frost vary depending on each compartment.
Therefore, it is necessary to minimize the influence of defrosting against the temperature.
[0011] In addition, the loading chamber of the multi-type often employs a movable partition
panel which can change the partition position according to the load volume, and a
flap-type partition panel toward the ceiling for use without the partition. Therefore,
the airtightness with such a partition panel becomes insufficient, and thus the heat
insulation property is lowered to thereby increase the temperature interference between
compartments having different setpoint temperatures.
[0012] Moreover, in such a refrigeration unit for land transportation, the door of the loading
chamber has to be opened/closed during delivery, and therefore the temperature of
the inside air frequently and rapidly changes. That is to say, in the case of a refrigeration
unit for land transportation, it means that the required cooling capacity is frequently
and rapidly changed due to the opening/closing operation of the door. Accordingly,
the anticipated situation is that, even after the temperature has been converged at
the setpoint temperature for each compartment, the inside temperature frequently diverges
from the setpoint temperature due to the opening/closing operation of the door, or
the like. The capacity distribution control capable of manipulating such a situation
is desired.
[0013] In addition, in the case of a refrigeration unit for land transportation, the refrigeration
load largely varies depending on the cargo. That is to say, the heat load without
a cargo is approximately in proportion to the inner volume of the chamber; whereas,
if a cargo is placed therein, the heat load is largely influenced by the thermal capacity
and the self heat of the cargo (for example, heat of respiration from vegetables).
The influence of the thermal capacity of the cargo can be avoided by a recommended
precooling treatment before loading the cargo.
[0014] Further, in the case of a refrigeration unit for land transportation, the condenser
air volume is changed by the travelling speed of the vehicle, and thus the operational
status is momentarily changed. Accordingly, when the outside air temperature is high,
the traveling wind improves the balance of the refrigerating cycle; whereas, when
the outside air temperature is low, the differential pressure between high and low
pressures can not be achieved due to overcooling, and a risk may occur in which a
necessary amount of the refrigerant for circulation can not be saved.
[0015] As described above, the multi-type refrigeration unit for land transportation has
a specific problem in that when the setpoint temperatures are largely different for
respective freezing sections, the endothermic amount of the evaporator having a higher
setpoint temperature becomes dominant; that is to say, a large amount of the refrigerant
is evaporated at the higher setpoint temperature side, and it becomes difficult for
the refrigerant to flow into the low temperature side, as a result of which the necessary
capacity can be hardly saved for the lower setpoint temperature side. However, the
switching system which controls the operation while sequentially switching the evaporator
unit to be operated, has a problem of cost increment, since larger evaporator units
have to be selected in consideration of the operation factor for its on/off control.
Further, since the temperature fluctuates due to the on/off operation, highly accurate
temperature control is difficult.
BRIEF SUMMARY OF THE INVENTION
[0016] From such situations, there is a demand for: a refrigeration unit for land transportation
which enables inexpensive, user-friendly, and highly accurate temperature control
without causing the occurrence of insufficient capacity in a freezing section having
lower setpoint temperature, even if the setpoint temperatures are largely different
between freezing sections; and an operation control method thereof.
[0017] The present invention takes the abovementioned situations into consideration with
an object of providing: a refrigeration unit for land transportation which enables
inexpensive, user-friendly, and highly accurate temperature control while reducing
the risk of cooling failure in a freezing section having lower setpoint temperature;
and an operation control method thereof.
[0018] In order to achieve the above object, the present invention provides the following
solutions.
[0019] A first aspect of the present invention is an operation control method of a refrigeration
unit for land transportation in which a plurality of evaporator units are parallelly
connected into a refrigerant circuit for circulating a refrigerant by a compressor
driven by a dedicated drive source, and a plurality of different transport temperatures
can be respectively created for a plurality of freezing sections which are distributedly
arranged with the plurality of evaporator units, comprising: employing throttle mechanisms
whose opening degrees are adjustable, as well as providing a low pressure sensor which
detects the evaporating pressure of the refrigerant from the evaporator units, for
the refrigerant circuit; and performing a priority control for lower setpoint temperature
which preferentially distributes the refrigerant to an evaporator unit having a lower
setpoint temperature, when a plurality of operation requests have been made for a
plurality of the evaporator units, during a various temperature cooling operation
having different setpoint temperatures for the respective freezing sections.
[0020] According to the first aspect mentioned above, for the refrigerant circuit are employed
the throttle mechanisms whose opening degrees are adjustable, and is provided a low
pressure sensor which detects the evaporating pressure of the refrigerant from the
evaporator units; and a priority control for lower setpoint temperature is performed,
which preferentially distributes the refrigerant to an evaporator unit having a lower
setpoint temperature, when a plurality of operation requests have been made for a
plurality of the evaporator units, during a various temperature cooling operation
having different setpoint temperatures for the respective freezing sections. Therefore,
upon execution of the cooling operation having different setpoint temperatures, the
freezing capacity for the higher setpoint temperature side can be suppressed so as
to save the freezing capacity for the lower setpoint temperature side by the operation
control which preferentially distributes the refrigerant to the lower setpoint temperature
side.
[0021] In the above control method, the priority control for lower setpoint temperature
is preferably selected in a case where the following conditions are all satisfied:
a condition where a difference in the setpoint temperature (Tset) between respective
freezing sections is greater than a predetermined value (α); a condition where an
inside temperature (Tair) of the lower setpoint temperature side is lower than the
setpoint temperature (Tset) of the higher setpoint temperature side; and a condition
where the rate of change in the inside temperature (ΔTair) of the lower setpoint temperature
side is smaller than a predetermined value (β). In this case, the difference in the
setpoint temperature (Tset) between respective freezing sections may be the absolute
value of the temperature difference (ΔTset).
[0022] In such a control method, it can be determined that the refrigerant distribution
amount to the lower setpoint temperature side is small and the freezing capacity thereof
is insufficient, in the situation that: the difference in the setpoint temperature
between respective freezing sections is large; the inside temperature of the lower
setpoint temperature side is lower than the setpoint temperature of the higher setpoint
temperature side; and the rate of change in the inside temperature of the lower setpoint
temperature side is smaller than a predetermined value. Accordingly, by selecting
the priority control for lower setpoint temperature which preferentially distributes
the refrigerant to an evaporator unit having a lower setpoint temperature, the refrigerant
shortage can be solved and the freezing capacity can be retained.
[0023] In the first aspect mentioned above, preferably, the opening degree of the throttle
mechanism of the evaporator unit having lower setpoint temperature is controlled by
controlling the superheat degree at the outlet of the evaporator, and the opening
degree of the throttle mechanism of the evaporator unit having higher setpoint temperature
is controlled so as not to exceed a maximum evaporating pressure, in the priority
control for lower setpoint temperature.
[0024] In addition, in the first aspect mentioned above, a superheat degree at an outlet
of the evaporators may be controlled with reference to values detected by the low
pressure sensor and an evaporator outlet refrigerant thermometer, in the priority
control for lower setpoint temperature.
[0025] Moreover, in the first aspect mentioned above, during a cooling operation having
approximately same setpoint temperatures for freezing sections, a priority control
for total freezing capacity is preferably performed in which respective evaporator
units individually control their superheat degrees.
[0026] A second aspect of the present invention is a refrigeration unit for land transportation
in which a plurality of evaporator units are parallelly connected into a refrigerant
circuit for circulating a refrigerant by a compressor driven by a dedicated drive
source, and a plurality of different transport temperatures can be respectively created
for a plurality of freezing sections which are distributedly arranged with the plurality
of evaporator units, comprising: throttle mechanisms whose opening degrees are adjustable,
and which are provided in the refrigerant circuit; a low pressure sensor which detects
the evaporating pressure of the refrigerant from the evaporator units: and a controller
which performs a priority control for lower setpoint temperature by the above operation
control method, during a various temperature cooling operation having different setpoint
temperatures for the respective freezing sections.
[0027] According to such a refrigeration unit for land transportation, there are provided
the throttle mechanisms whose opening degrees are adjustable, and which are provided
in the refrigerant circuit; the low pressure sensor which detects the evaporating
pressure of the refrigerant from the evaporator units: and the controller which performs
a priority control for lower setpoint temperature by the above operation control method,
during a various temperature cooling operation having different setpoint temperatures
for respective freezing sections. Therefore, during a various temperature cooling
operation having different setpoint temperatures for respective freezing sections,
a priority control for lower setpoint temperature is performed, in which the opening
degrees of the throttle mechanisms are narrowed to perform the operation to achieve
an evaporating pressure which can provide the freezing capacity necessary for the
lower setpoint temperature side. By so doing, the operation control which preferentially
distributes the refrigerant to the lower setpoint temperature side can be achieved
while suppressing the freezing capacity on the higher setpoint temperature side.
[0028] According to the present invention mentioned above, in a multi-type refrigeration
unit for land transportation and an control method of such a refrigeration unit for
land transportation, inexpensive, user-friendly, and highly accurate temperature control
becomes possible without causing the occurrence of insufficient capacity in a freezing
section having lower setpoint temperature, even if the setpoint temperatures are largely
different between freezing sections.
[0029] Accordingly, the capacity control can be achieved preferentially for the lower setpoint
temperature side having greater temperature difference from the outside air and larger
intrusive heat. Therefore, the risk caused by insufficient cooling capacity can be
greatly reduced, and the time to reach the setpoint temperature of the lower setpoint
temperature side can be shortened.
[0030] Further, different temperature transportation having extremely different setpoint
temperatures becomes possible, which thereby provides an effect of improving the user-friendliness.
[0031] In addition, since the cooling capacity for each freezing section can be controlled,
highly accurate temperature control becomes possible.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0032]
FIG. 1 is a system diagram showing an example of the configuration of a refrigerant
circuit, as one embodiment of the refrigeration unit for land transportation according
to the present invention.
FIG. 2 shows an example of the arrangement of the refrigeration unit for land transportation
installed in a loading chamber of a truck.
FIG. 3 is a flowchart showing an example of the selective operation control for executing
the refrigerant distribution control that has been selected from "Refrigerant distribution
control I" and "Refrigerant distribution control II" according to the situation, in
the refrigeration unit for land transportation of the present invention.
FIG. 4 is a flowchart showing an example of the operation control of the "Refrigerant
distribution control I".
FIG. 5A is a flowchart showing an example of the operation control of the "Refrigerant
distribution control II".
FIG. 5B is a flowchart showing an example of the operation control of the "Refrigerant
distribution control II".
FIG. 6 shows the inflow and outflow of heat in simulation.
FIG. 7A shows the simulation results during pull-down operation, under conventional
control.
FIG. 7B shows the simulation results during pull-down operation, under selective control
of the present invention.
FIG. 8A shows the simulation results while the door was opened/closed for unloading,
under conventional control.
FIG. 8B shows the simulation results while the door was opened/closed for unloading,
under selective control of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0033] Hereunder is a description of one embodiment of a refrigeration unit for land transportation,
and an operation control method of such a unit for land transportation according to
the present invention, with reference to drawings.
[0034] FIG. 1 is a system diagram showing an example of the configuration of a refrigerant
circuit of the refrigeration unit for land transportation. FIG. 2 shows an example
of the arrangement of the refrigeration unit for land transportation installed in
a loading chamber of a truck.
[0035] The refrigeration unit for land transportation shown in FIG. 1 and FIG. 2 is installed
in a loading chamber (van) mounted on a loading platform of a vehicle such as a truck,
is capable of cooling a plurality of partitioned freezing sections at different temperatures
inside the loading chamber, and thus is called a multi-type.
[0036] As shown in FIG. 2, on the loading platform of the truck 1 is mounted a loading chamber
2 which forms a cooling space. The inside of this loading chamber 2 is provided with
a partition wall 3 to be thereby divided into two freezing sections consisting of
a first loading chamber 2A and a second loading chamber 2B.
[0037] The refrigeration unit for land transportation comprises, for example: a condensing
unit 4 installed underneath the loading platform of the truck 1, or the like; and
a couple of evaporator units 5A and 5B installed for respective freezing sections.
In the illustrated example, the evaporator unit 5A is installed on an appropriate
upper part in the first loading chamber 2A, and the evaporator unit 5B is installed
on an appropriate upper part in the second loading chamber 2B.
[0038] As shown in FIG. 2, the aforementioned refrigeration unit for land transportation
comprises a refrigerant circuit 10 capable of cooling the first loading chamber 2A
and the second loading chamber 2B at different temperatures. This refrigerant circuit
10 is configured to cool the freezing sections in the loading chamber 2 at desired
temperatures, by means of circulation of a refrigerant which is sent out from a compressor
11 and passes through heat exchangers and the like while repeating state changes within
a closed circuit.
[0039] The refrigerant circuit 10 forms a closed circuit for circulating the refrigerant,
through connection between the compressor 11, a condenser 12, a first electronic expansion
valve 13A, and a first evaporator 14A, via a refrigerant pipe 15.
[0040] In addition, this refrigerant circuit 10 is provided with a refrigerant branch pipe
16 which is branched from a downstream side of the condenser 12, is connected to a
downstream side of the first evaporator 14A, and is arranged in parallel with the
refrigerant pipe 15 provided with the first electronic expansion valve 13A and a first
evaporator 14A. This refrigerant branch pipe 16 is provided with the second electronic
expansion valve 13B and a second evaporator 14B. That is to say, the second electronic
expansion valve 13B and the second evaporator 14B are arranged in parallel with the
first electronic expansion valve 13A and the first evaporator 14A.
[0041] Moreover, a first thermistor 17A is a thermometer which is provided in a vicinity
of the outlet of the first evaporator 14A, to detect the temperature of the refrigerant
at the outlet. A second thermistor 17B is a thermometer which is provided in a vicinity
of the outlet of the second evaporator 14B, to detect the temperature of the refrigerant
at the outlet. That is to say, the first thermistor 17A and the second thermistor
17B serve as evaporator outlet refrigerant thermometers which can detect the superheat
degrees of the refrigerant at the outlets of the evaporators.
[0042] Further, a low pressure sensor 18 is a pressure sensor which is provided at a downstream
side of the first evaporator 14A and the second evaporator 14B to measure the evaporating
pressure from both evaporators.
[0043] The compressor 11 comprises a dedicated drive source (such as an engine or an electric
motor) independent of the vehicle engine. Such a refrigeration unit for land transportation
is called a sub engine type. Unlike a direct driven type which uses the output from
the vehicle engine, such a sub engine type refrigeration unit for land transportation
has an advantage in which the operation of the compressor 11 affecting the cooling
capacity is not influenced by the vehicle engine the rotation frequency of which is
frequently changed according to the running state of the vehicle.
[0044] The condenser 12 is a heat exchanger (radiator) which condenses the refrigerant by
exchanging the high temperature and high pressure gaseous refrigerant supplied from
the compressor 11 with the outside air.
[0045] The first electronic expansion valve 13A is a throttle mechanism provided at an upstream
side of the first evaporator 14A, and has a function of lowering the pressure and
the temperature of the refrigerant by rapidly and adiabatically expanding the high
temperature and high pressure refrigerant that has been condensed (liquefied) through
the condenser 12. The electronic expansion valve used herein is a throttle mechanism
whose opening degree is adjustable.
[0046] In addition, the second electronic expansion valve 13B is a throttle mechanism provided
at an upstream side of the second evaporator 14B, and has the same function as that
of the first electronic expansion valve 13A.
[0047] The first evaporator 14A is a heat exchanger (heat absorber) which is provided in
the freezing section of the first loading chamber 2A, and evaporates the refrigerant
by exchanging the liquid refrigerant with the air inside the loading chamber. That
is to say, it has a function of cooling the air inside the first loading chamber 2A
by drawing the evaporation heat when the refrigerant is being evaporated.
[0048] In addition, the second evaporator 14B is a heat exchanger provided in the freezing
section of the second loading chamber 2B, and has the same function as that of the
second evaporator 14A.
[0049] The first evaporator 14A and the second evaporator 14B respectively comprise a fun
(not shown) for circulating the air in the first loading chamber 2A and the second
loading chamber 2B.
[0050] The first thermistor 17A is a thermometer which detects the temperature of the refrigerant
at the outlet of the first evaporator 14A. In the same manner, the second thermistor
17B is a thermometer which detects the temperature of the refrigerant at the outlet
of the second evaporator 14B.
[0051] The low pressure sensor 18 is a pressure sensor which detects the pressure of the
low pressure refrigerant circulating through the refrigerant circuit 10. That is to
say, the low pressure sensor 18 is a pressure sensor which detects the pressure of
the gaseous refrigerant to be sucked and compressed by the compressor 11.
[0052] In thus configured refrigerant circuit 10, the compressor 11, the condenser 12, and
a controller (not shown) serve as the main components of the condensing unit 4. Moreover,
the first electronic expansion valve 13A, the first evaporator 14A, the first thermistor
17A, and the like serve as the main components of the evaporator unit 5A. The second
electronic expansion valve 13B, the second evaporator 14B, the second thermistor 17B,
and the like serve as the main components of the evaporator unit 5B.
[0053] In addition, the controller in the condensing unit 4 executes the operation control
of the compressor 11, the opening degree control of the first electronic expansion
valve 13A and the second electronic expansion valve 13B, and the like, according to
predetermined control flows, since various operating conditions such as the setpoint
temperature set by the user, the temperatures detected by the first thermistor 17A
and the second thermistor 17B, and the value detected by the low pressure sensor 18
are input therein.
[0054] Hereunder is a description of the operation control in the controller which selectively
switches the refrigerant distribution control according to the situation; that is
to say, the selective operation control for selecting an optimum refrigerant distribution
control according to the situation, between "Refrigerant distribution control I" in
which respective evaporator units individually control the superheat degrees, and
"Refrigerant distribution control II" which preferentially distributes the refrigerant
to an evaporator unit having a lower setpoint temperature, with reference to the flowcharts
of FIG. 3 to FIG. 5B.
[0055] The selective operation control to be described herein relates to an operation control
method of a refrigeration unit for land transportation in which the evaporator units
5A and 5B are parallelly connected into the refrigerant circuit 10 for circulating
the refrigerant by a compressor 11 driven by a dedicated drive source, and different
transport temperatures can be respectively created for freezing sections (first loading
chamber 2A and second loading chamber 2B) which are distributedly arranged with two
evaporator units 5A and 5B, comprising: employing the electronic expansion valves
13A and 13B whose opening degrees are adjustable, as well as providing the low pressure
sensor 18 which detects the evaporating pressure of the refrigerant from the evaporator
units 5A and 5B, for the refrigerant circuit 10.
[0056] In addition, the operation control also performs a priority control for lower setpoint
temperature, in which, during a various temperature cooling operation having different
setpoint temperatures for the first loading chamber 2A and the second loading chamber
2B, that is to say, a various temperature cooling operation for respectively creating
different transport temperatures for freezing sections, the opening degrees of the
first electronic expansion valve 13A and the second electronic expansion valve 13B
are narrowed to perform the operation to achieve an evaporating pressure which can
provide the freezing capacity necessary for the freezing section having lower setpoint
temperature.
[0057] FIG. 3 is a flowchart showing an example of the selective operation control for selecting
an optimum control system according to the situation, between two preset refrigerant
distribution controls: "Refrigerant distribution control I" and "Refrigerant distribution
control II".
[0058] In addition, FIG. 4 is a flowchart showing an example of the operation control of
the "Refrigerant distribution control I". FIG. 5A and FIG. 5B are flowcharts showing
an example of the operation control of the "Refrigerant distribution control II".
[0059] In the selective control of FIG. 3, firstly, the control is initiated by the "Start"
in Step S1. Then, the flow goes to the next Step S2 to determine whether or not "Control
mode is set". That is to say, in this Step S2, it is determined whether either one
of the control modes has been already set or not, between: "Refrigerant distribution
control I" in which two evaporator units 5A and 5B individually control the superheat
degrees, and "Refrigerant distribution control II" which preferentially distributes
the refrigerant to the lower setpoint temperature side.
[0060] In the determination of Step S2, if it is determined that "Control mode is set" is
NO since any control mode has not been set yet, then the flow goes to the Step M1
that will be described later, to execute the "Refrigerant distribution control I".
That is to say, the "Refrigerant distribution control I" is meant to be selected in
the initial setting of the selective control.
[0061] However, by the determination of Step S2, if it is determined that "Control mode
is set" is YES, then the flow goes to the next Step S3 to determine whether or not
"Thermo-ON request is made" in the evaporator units 5A and 5B.
[0062] In Step S3, if it is determined that "Thermo-ON request is made" is YES since the
thermo-ON request has been made for at least either one of the evaporator units 5A
and 5B, then the flow goes to the next Step S4 to determine whether or not "A plurality
of thermo-ON requests are made". That is to say, if the determination of Step S3 is
YES, it is determined whether or not thermo-ON requests have been made for both of
the evaporator units 5A and 5B.
[0063] On the other hand, in Step S3, if it is determined that "Thermo-ON request is made"
is NO, the flow goes to the next Step S10 to determine whether or not the control
mode has been set to the "Refrigerant distribution control II". As a result, if it
is determined YES showing that the control mode has been set to the "Refrigerant distribution
control II", the flow goes to the Step M1 that will be described later, to thereby
switch the control mode to the initial setting of "Refrigerant distribution control
I". If it is determined NO showing that the control mode has not been set to the "Refrigerant
distribution control II", then it can be determined that no further selective control
is needed since the control mode is in the initial setting state.
Accordingly, the flow goes to the "End" in Step S14 to terminate the control.
[0064] In Step S4, if it is determined that "A plurality of thermo-ON requests are made"
is YES, the flow goes to the next Step S5 to determine whether or not ΔTset, which
means the absolute value (|TsetA - TsetB|) of the setpoint temperature difference
between the freezing sections (chamber A and chamber B) installed with the evaporator
units 5A and 5B, is greater than a predetermined value α; namely, "|TsetA - TsetB|
> α". The term "TsetA" used herein refers to the setpoint temperature for the first
loading chamber 2A, while the term "TsetB" refers to the setpoint temperature for
the second loading chamber 2B.
[0065] By the determination of Step S5, if it is determined YES showing that the absolute
value ΔTset of the temperature difference is greater than the predetermined value
α, the flow goes to the next Step S6 to determine whether "TsetA ≤ TsetB" is satisfied
or not, that is to say, whether or not the setpoint temperature TsetA is equal to
or lower than the setpoint temperature TsetB. In other words, it is determined which
freezing section has the lower setpoint temperature, between the first loading chamber
2A and the second loading chamber 2B.
[0066] However, by the determination of Step S5, if it is determined NO showing that the
absolute value ΔTset of the temperature difference is equal to or lower than the predetermined
value α, then the setpoint temperature difference is small between freezing sections,
and therefore the flow goes to the Step M1 that will be described later, to execute
the "Refrigerant distribution control I".
[0067] In Step S6, if it is determined YES showing that the setpoint temperature TsetA is
equal to or lower than the setpoint temperature TsetB, the flow goes to the next Step
S7 to determine whether "TairA < TsetB" is satisfied or not, that is to say, whether
or not the inside temperature TairA of the first loading chamber 2A is lower than
the setpoint temperature TsetB of the second loading chamber 2B. However, if it is
determined NO showing that the setpoint temperature TsetA is higher than the setpoint
temperature TsetB, the flow goes to the Step S11 that will be described later to determine
whether "TairB < TsetA" is satisfied or not.
[0068] In Step S7, if it is determined YES showing that the inside temperature TairA of
the first loading chamber 2A is lower than the setpoint temperature TsetB of the second
loading chamber 2B, the flow goes to the next Step S8 to determine whether or not
the control mode has been set to the "Refrigerant distribution control II". However,
if it is determined NO showing that the inside temperature TairA of the first loading
chamber 2A is equal to or higher than the setpoint temperature TsetB of the second
loading chamber 2B, the flow goes to the Step M1 that will be described later, to
execute the "Refrigerant distribution control I".
[0069] In Step S8, it is determined whether or not the control mode has been set to the
"Refrigerant distribution control II". As a result, if it is determined YES showing
that the control mode has been set to the "Refrigerant distribution control II", it
means that the control mode has been set to the desired control mode and thus it can
be determined that no further selective control is needed. Accordingly, the flow goes
to the "End" in Step S14 to terminate the control.
[0070] On the other hand, in Step S8, if it is determined NO showing that the control mode
has not been set to the "Refrigerant distribution control II", the flow goes to the
next Step S9 to determine whether "ΔTairA ≥ β" is satisfied or nor, that is to say,
whether or not the rate of change in the inside temperature ΔTairA of the first loading
chamber 2A is equal to or greater than a predetermined value β.
[0071] In the determination of Step S9, if it is determined YES showing that the rate of
change in the inside temperature ΔTairA of the first loading chamber 2A is equal to
or greater than the predetermined value β, it means that the first loading chamber
2A has a sufficient cooling capacity and thus it can be determined that no change
from the current operation control is needed. Accordingly, the flow goes to the "End"
in Step S14 to terminate the control.
[0072] On the other hand, in the determination of Step S9, if it is determined NO showing
that the rate of change in the inside temperature ΔTairA of the first loading chamber
2A, is lower than the predetermined value β, then it can be determined that the cooling
capacity is insufficient. Therefore, the flow goes to the next Step M2 to execute
the "Refrigerant distribution control II".
[0073] Incidentally, in the above Step S6, if it is determined NO showing that the setpoint
temperature TsetA of the first loading chamber 2A is equal to or higher than the setpoint
temperature TsetB of the second loading chamber 2B, the flow goes to the next Step
S11 to determine whether "TairB < TsetA" is satisfied or not, that is to say, whether
or not the inside temperature TairB of the second loading chamber 2B is lower than
the setpoint temperature TsetA of the first loading chamber 2A. As a result, if it
is determined YES showing that the inside temperature TairB of the second loading
chamber 2B is lower than the setpoint temperature TsetA of the first loading chamber
2A, the flow goes to the next Step S12 to determine whether or not the control mode
has been set to the "Refrigerant distribution control II".
[0074] In Step S12, it is determined whether or not the control mode has been set to the
"Refrigerant distribution control II". As a result, if it is determined YES showing
that the control mode has been set to the "Refrigerant distribution control II", it
means that the control mode has been set to the desired control mode and thus it can
be determined that no further selective control is needed. Accordingly, the flow goes
to the "End" in Step S14 to terminate the control.
[0075] On the other hand, in Step S12, if it is determined NO showing that the control mode
has not been set to the "Refrigerant distribution control II", the flow goes to the
next Step S13 determine whether "ΔTairB ≥ β" is satisfied or nor, that is to say,
whether or not the rate of change in the inside temperature ΔTairB of the second loading
chamber 2B, is equal to or greater than a predetermined value β.
[0076] In the determination of Step S13, if it is determined YES showing that the rate of
change in the inside temperature ΔTairB of the second loading chamber 2B is equal
to or greater than the predetermined value β, it means that the second loading chamber
2B has a sufficient cooling capacity and thus it can be determined that no change
from the current operation control is needed. Accordingly, the flow goes to the "End"
in Step S14 to terminate the control.
[0077] On the other hand, in the determination of Step S13, if it is determined NO showing
that the rate of change in the inside temperature ΔTairB of the second loading chamber
2B is lower than the predetermined value β, then it can be determined that the cooling
capacity is insufficient. Therefore, the flow goes to the next Step M2 to execute
the "Refrigerant distribution control II".
[0078] Next is a description of the "Refrigerant distribution control I" of the Step M1
mentioned above, with reference to the flowchart of FIG. 4. The control flow described
hereinbelow exclusively shows parts related to the opening degree control of electronic
expansion valves.
[0079] In this control, firstly the opening degree control as for the expansion valve of
the first loading chamber 2A is executed from Step S21 to S29, followed by execution
of the same opening degree control as for the expansion valve of the first loading
chamber 2B. In the flowcharts of FIG. 4, FIG. 5A, and FIG. 5B, the first loading chamber
2A is denoted by chamber A and the second loading chamber 2B is denoted by chamber
B.
[0080] Regarding the opening degree control of the expansion valve of the first loading
chamber 2A, in the first Step S21, it is determined whether or not "Chamber A cooling
thermo is ON". As a result, if it is determined YES showing that the first loading
chamber 2A is in the thermo-ON state, the flow goes to the next Step S22 to determine
whether or not "Chamber A expansion valve is fully closed". If it is determined NO,
the flow goes to the next Step S27 to determine whether or not "Chamber A expansion
valve is fully closed".
[0081] By the determination of Step S22, if it is determined NO showing that the first electronic
expansion valve 13A of the first loading chamber 2A is opened and not in the fully
closed state, the flow goes to the next Step S23 to execute the "Calculation of chamber
A evaporator outlet superheat degree". After such a calculation of the superheat degree
at the outlet of the first evaporator 14A, the flow goes to the next Step S24 to execute
the "Calculation of chamber A expansion valve opening degree". Thus calculated arithmetic
setpoint opening degree of the first electronic expansion valve 13A means an opening
degree which sets the superheat degree at the outlet of the first evaporator 14A to
be within a predetermined control range (for example, the superheat degree would be
about 3°C to 7°C).
[0082] After the arithmetic setpoint opening degree of the first electronic expansion valve
13A has been calculated in Step S24, the flow goes to the next Step S25 to determine
whether or not "Change of chamber A expansion valve opening degree" should be made.
That is to say, it is determined whether or not the opening degree needs to be changed
from the current opening degree, upon comparison between the current opening degree
of the first electronic expansion valve 13A and the arithmetic setpoint opening degree
calculated in Step S24.
[0083] By the determination of Step S25, if it is determined YES showing that the opening
degree of the first electronic expansion valve 13A needs to be changed, the flow goes
to the next Step S26 to execute the "Change of chamber A expansion valve opening degree".
That is to say, the opening degree of the first electronic expansion valve 13A is
changed from the current opening degree to the arithmetic setpoint opening degree.
However, if it is determined NO showing that the opening degree of the first electronic
expansion valve 13A does not need to be changed, the flow goes to the opening degree
control of the expansion valve of second loading chamber 2B that will be described
later.
[0084] On the other hand, by the determination of Step S22, if it is determined YES showing
that the first electronic expansion valve 13A of the first loading chamber 2A is in
the fully closed state, the flow goes to the next Step S29 to execute the "Setting
of chamber A expansion valve initial opening degree". Then, the flow goes to the opening
degree control of the chamber B expansion valve that will be described later.
[0085] As a result of determination of the abovementioned Step S27 regarding whether or
not "Chamber A expansion valve is fully closed", if it is determined NO showing that
the first electronic expansion valve 13A is not fully closed, the flow goes to the
next Step S28 to execute the operation of "Full closure of chamber A expansion valve".
Accordingly, the first electronic expansion valve 13A is brought into the fully closed
state, including the case where the determination is "Fully closed" in the Step S27,
and the flow goes to the opening degree control of the chamber B expansion valve that
will be described later.
[0086] Subsequently, the opening degree control of the expansion valve of the second loading
chamber 2B is executed. This opening degree control of the expansion valve is substantially
the same as that of the abovementioned opening degree control of the expansion valve
from Step S21 to Step S29, and the control can be executed by replacing the first
loading chamber 2A (chamber A) with the second loading chamber 2B (chamber B) in each
control step.
[0087] By the execution of the "Refrigerant distribution control I" of Step M1 in this manner,
the superheat degrees can be respectively and independently controlled by individual
evaporator units 5A and 5B.
[0088] Next is a description of the "Refrigerant distribution control II" of the Step M2,
with reference to the flowcharts of FIG. 5A and FIG. 5B. This control is to intensively
control the opening degrees of the electronic expansion valve (first electronic expansion
valve 13A and the second electronic expansion valve 13B) of the evaporator units 5A
and 5B, to achieve an evaporating temperature which can provide a sufficient freezing
capacity for the freezing section having lower inside temperature. That is to say,
the "Refrigerant distribution control II" is a control in which the opening degrees
of the first electronic expansion valve 13A and the second electronic expansion valve
13B are intentionally narrowed to perform the operation to achieve an evaporating
pressure which can provide the freezing capacity necessary for the unit having lower
setpoint temperature between two evaporator units 5A and 5B, upon execution of cooling
operation having different setpoint temperatures.
[0089] In other words, the "Refrigerant distribution control II" is a priority control for
lower setpoint temperature which preferentially distributes the refrigerant to an
evaporator unit having a lower setpoint temperature, when a plurality of operation
requests have been made for a plurality of evaporator units, during a various temperature
cooling operation having different setpoint temperatures for respective freezing sections,
in a refrigerant circuit for which electronic expansion valves being throttle mechanisms
whose opening degrees are adjustable, are employed, and a low pressure sensor which
detects the evaporating pressure of the refrigerant from the evaporator units, is
provided.
[0090] In this control, in the first Step S41, it is determined whether "TsetA < TsetB"
is satisfied or not. That is to say, upon comparison between the setpoint temperature
TsetA of the first loading chamber 2A and the setpoint temperature TsetB of the second
loading chamber 2B, if it is determined YES showing that the setpoint temperature
TsetA of the first loading chamber 2A is lower than the setpoint temperature TsetB
of the second loading chamber 2B, the flow goes to the next Step S42. If it is determined
NO showing that the setpoint temperature TsetA of the first loading chamber 2A is
equal to or higher than the setpoint temperature TsetB of the second loading chamber
2B, the flow goes to Step S61 that will be described later.
[0091] The Step S42 is to determine whether or not the "Refrigerant distribution control
I" has been performed last time. If the last refrigerant distribution control is the
"Refrigerant distribution control I", it is determined YES and the flow goes to Step
S71.
[0092] In Step S71, the "Setting of chamber A expansion valve initial opening degree /setting
of chamber B expansion valve minimum opening degree" is executed. Then, the flow goes
to the "End" in the final Step S56 to terminate the control.
[0093] On the other hand, if it is determined NO in the abovementioned Step S42, the flow
goes to the next Step S43 to execute the "Calculation of maximum low pressure PLmax".
This calculation is to calculate the allowable maximum low pressure PLmax for the
low pressure of the compressor 11 (the pressure of the refrigerant at the suction
side).
[0094] After the calculation of the maximum low pressure PLmax in Step S43, the flow goes
to the next Step S45 to execute the "Calculation of chamber A evaporator outlet superheat
degree". Once the superheat degree at the outlet of the first evaporator 14A has been
obtained by this calculation, the flow goes to the next Step S46 to execute the "Calculation
of chamber A expansion valve opening degree". Thus calculated arithmetic setpoint
opening degree of the first electronic expansion valve 13A means an opening degree
which sets the superheat degree at the outlet of the first evaporator 14A to be within
a predetermined control range.
[0095] After the arithmetic setpoint opening degree of the first electronic expansion valve
13A has been calculated in this manner, the flow goes to the next Step S47 to determine
whether or not the "Change of chamber A expansion valve opening degree" should be
made. That is to say, it is determined whether or not the opening degree needs to
be changed from the current opening degree, upon comparison between the current opening
degree of the first electronic expansion valve 13A and the arithmetic setpoint opening
degree calculated in Step S46.
[0096] By the determination of Step S47, if it is determined YES showing that the opening
degree of the first electronic expansion valve 13A needs to be changed, the flow goes
to the next Step S48 to execute the "Change of chamber A expansion valve opening degree".
That is to say, the opening degree of the first electronic expansion valve 13A is
changed from the current opening degree to the arithmetic setpoint opening degree.
However, if it is determined NO showing that the opening degree of the first electronic
expansion valve 13A does not need to be changed, the flow goes to the next Step S49
by bypassing Step S48. Even if the "Change of chamber A expansion valve opening degree"
has been executed in Step S48, the flow also goes to the next Step S49 thereafter.
[0097] In Step S49, it is determined whether or not "Chamber A evaporator outlet superheat
degree is within a suitable range". That is to say, it is determined whether or not
the actual outlet superheat degree obtained from the temperature of the refrigerant
at the outlet that has been detected by the first thermistor 17A, that is to say,
the superheat degree of the refrigerant at the outlet of the first evaporator 14A,
is within a predetermined suitable range.
[0098] As a result, if it is determined YES showing that the superheat degree from the first
evaporator 14A is within the suitable range, the flow goes to the next Step S50 to
determine whether or not the condition of "PL(n) < PLmax" is satisfied. However, if
it is determined NO showing that the superheat degree from the first evaporator 14A
is out of the suitable range, it can be determined that the refrigerant distribution
adjustment to the chamber A evaporator, to which the refrigerant is supposed to be
preferentially distributed, is not completed. Therefore, the flow goes to the Step
S56 to terminate the control without executing the control of the chamber B expansion
valve.
[0099] In Step S50, the maximum low pressure PLmax calculated in Step S43 is compared with
the detected low pressure PL(n) which is the value detected by the low pressure sensor
18. As a result, if it is determined YES showing that the detected low pressure PL(n)
is smaller than the maximum low pressure PLmax, it is possible to increase the current
low pressure and therefore the flow goes to the next Step S51 to execute the control
of the "Chamber B expansion valve opening degree + Y". That is to say, the control
which adds Y to the opening degree of the second electronic expansion valve 13B of
the second loading chamber 2B having a higher setpoint temperature, is executed, and
then the flow goes to the "End" in the final Step S56 to terminate the control.
[0100] On the other hand, if it is determined NO showing that the detected low pressure
PL(n) is equal to or greater than the maximum low pressure PLmax, the current low
pressure exceeds the upper limit, and therefore the flow goes to the next Step S52
to execute the calculation of the opening degree by "Chamber B expansion valve opening
degree - γ". That is to say, the calculation which subtracts a predetermined value
γ from the current opening degree of the second electronic expansion valve 13B is
executed (reduced opening degree), and then the flow goes to the next Step S53 to
determine whether the "Chamber B expansion valve opening degree (reduced opening degree)
< minimum opening degree" is satisfied or not. This determination is to determine
whether or not any change can be made to further reduce the current opening degree,
upon comparison between the reduced opening degree of the second electronic expansion
valve 13B calculated in Step S52 and the allowable minimum opening degree.
[0101] In the determination of Step S53, if it is determined YES showing that the reduced
opening degree is lower than the minimum opening degree, the opening degree of the
electronic expansion valve 13B can not be reduced any further, and thus the flow goes
to the next Step S54 to control to achieve the "Chamber B expansion valve opening
degree = minimum opening degree". That is to say, the second expansion valve 13B is
set to the minimum opening degree, and then the flow goes to the "End" in the final
Step S56 to terminate the control.
[0102] On the other hand, in the determination of Step S53, if it is determined NO showing
that the reduced opening degree is equal to or greater than the minimum opening degree,
the flow goes to the next Step S55 to execute the control of the "Chamber B expansion
valve opening degree - γ". That is to say, since it is possible to narrow the opening
degree of the second expansion valve 13B, the opening degree is narrowed by γ to achieve
the reduced opening degree calculated in Step S52. Then, the flow goes to the "End"
in the final Step S56 to terminate the control.
[0103] Incidentally, in the above Step S41, if it is determined NO since the setpoint temperature
TsetA of the chamber A is equal to or higher than the setpoint temperature TsetB of
the chamber B, that is to say, if the setpoint temperature of the chamber B is lower
than that of the chamber A, the flow goes to Step S61 to determine whether or not
the "Refrigerant distribution control I" has been performed last time. This determination
is the same as that of Step S42. If the last refrigerant distribution control is the
"Refrigerant distribution control I", it is determined YES and the flow goes to Step
S71. In Step S71, the "Setting of chamber A expansion valve initial opening degree
/ setting of chamber B expansion valve minimum opening degree" is executed. Then,
the flow goes to the "End" in the final Step S56 to terminate the control.
[0104] On the other hand, if it is determined NO in the abovementioned Step S61, the flow
goes to the next Step S62 to execute the "Calculation of maximum low pressure PLmax".
The calculation of Step S62 is to calculate the allowable maximum low pressure PLmax
for the low pressure of the compressor 11 (the pressure of the refrigerant at the
suction side), and takes the same process as that of Step S43 mentioned above.
[0105] The following control can be executed likewise of the abovementioned Step S45 to
Step S55 in which the opening degree control of the first electronic expansion valve
13A of the first loading chamber 2A has been preferentially performed, before the
opening degree control of the second electronic expansion valve 13B of the second
loading chamber 2B, by replacing the first loading chamber 2A (chamber A) with the
second loading chamber 2B (chamber B) in Step S45 to Step S55, so that the opening
degree control of the second electronic expansion valve 13B of the second loading
chamber 2B is preferentially performed before the opening degree control of the first
electronic expansion valve 13A of the first loading chamber 2A.
[0106] Execution of such a control of the "Refrigerant distribution control II" enables
intensive control of the opening degrees of the electronic expansion valves 13A and
13B to achieve an evaporating temperature which can provide a sufficient freezing
capacity for the evaporator unit having lower inside temperature, so that the refrigerant
can be preferentially distributed to the evaporator unit having lower inside temperature.
That is to say, to realize arbitrary control of the refrigerant circulation distribution
to the evaporator units 5A and 5B, the unit takes the structure such that the electronic
expansion valves 13A and 13B whose opening degrees are adjustable are employed as
the throttle mechanisms, and further the low pressure sensor 18 for detecting the
evaporating pressure from the evaporators 14A and 14B, is provided, so that, upon
execution of a cooling operation having different setpoint temperatures, if performed,
the opening degrees of the electronic expansion valves 13A and 13B can be intentionally
narrowed to perform the operation to achieve an evaporating pressure which can provide
a sufficient freezing capacity for the evaporator unit having lower inside temperature.
[0107] In the above cooling operation having different setpoint temperatures, in the evaporator
unit 5A or 5B installed in the freezing section having higher setpoint temperature,
the operation is started from the minimum opening degree or equivalent low opening
degree as to the corresponding electronic expansion valve 13A or 13B, and the opening
degrees of the electronic expansion valves are mutually controlled, so as to achieve
an approximately equal balance between the freezing capacity and the heat load estimated
from the changes in the inside temperature of each freezing section, and the like.
[0108] At this time, the low temperature sensor detection values detected by the first thermistor
17A and the second thermistor 17B (superheat degrees at the outlets of evaporators)
are controlled to achieve the maximum low pressure (low pressure control value) PLmax
which is determined so that the evaporator unit 5A or 5B having lower setpoint temperature
can retain the freezing capacity.
[0109] Incidentally, hereunder is a description of results of delivery simulations regarding:
the abovementioned selective operation control of the present invention which selectively
switches between the "Refrigerant distribution control I" and the "Refrigerant distribution
control II" according to the situation; and a conventional control which always performs
the "Refrigerant distribution control I", with reference to FIG. 6 to FIG. 8.
[0110] In the refrigeration unit for land transportation shown in FIG. 6, the loading chamber
2 is divided into the first loading chamber 2A and the second loading chamber 2B by
the partition wall 3. In the following simulation, the first loading chamber 2A is
set to a frozen state at the setpoint temperature of -18°C, while the second loading
chamber 2B is set to a chilled state at the setpoint temperature of +5°C.
[0111] In the case of the refrigeration unit for land transportation shown in FIG. 6, in
the first loading chamber 2A having lower setpoint temperature, the intrusive heat
Q1 from the outside and the intrusive heat Q3 from the partition wall 3, serving as
the heat load, are cooled down by the freezer endotherm (cooling capacity) Q4 of the
first evaporator unit 5A. In addition, in the second loading chamber 2B having higher
setpoint temperature, the intrusive heat Q2 from the outside (heat load) is cooled
down by the freezer endotherm (cooling capacity) Q5 of the second evaporator unit
5B.
[0112] FIG. 7A and FIG. 7B show the simulation results during pull-down operation in which
the rotation frequency of the compressor 11 was set constant: wherein FIG. 7A shows
the conventional control; FIG. 7B shows the selective operation control of the present
invention; changes in the inside temperature of the chamber A (first loading chamber)
2A are indicated by the solid line; and changes in the inside temperature of the chamber
B (second loading chamber) 2B are indicated by the broken line.
[0113] First, according to the simulation results of FIG. 7A in which the cooling operation
was performed by continuous "Refrigerant distribution control I" from the beginning;
it was shown that, after the initiation of the cooling operation, the inside temperatures
of both chambers decreased at an approximately same speed by the simultaneous operation
of the evaporator units 5A and 5B, until the second loading chamber 2B having higher
setpoint temperature reached +5°C. Thereafter, the inside temperature of the second
loading chamber 2B was kept at its setpoint temperature of about +5°C by repetition
of the thermo-ON/thermo-OFF operation under a predetermined condition.
[0114] Meanwhile, after the second loading chamber 2B had reached its setpoint temperature
to thereby come into the thermo-OFF state, the first loading chamber 2A having lower
setpoint temperature showed a large rate of temperature change because the cooling
capacity was increased due to the sole operation of the evaporator unit 5A. However,
when the second loading chamber 2B came into the thermo-ON state again while the first
loading chamber 2A was not cooled down to its setpoint temperature of -18°C, the evaporator
units 5A and 5B were subjected to the simultaneous operation. At that time, if the
inside temperature of the first loading chamber 2A were lower than the converged temperature
upon the simultaneous operation of the "Refrigerant distribution control I", the heat
load (Q1 + Q2) might have been greater than the cooling capacity Q4. Accordingly,
in such a simultaneous operation, the inside temperature having lower setpoint temperature
was not able to be lowered, but resulted to be raised for the excessive amount of
heat load. Therefore, the first loading chamber 2A was not able to be cooled down
to its desired setpoint temperature of -18°C, or a long time was required until it
reached the setpoint temperature.
[0115] On the other hand, in the case of the selective control shown in FIG. 7B, since the
"Refrigerant distribution control I" was executed from the beginning of the operation,
the inside temperature of the second loading chamber 2B reached its setpoint temperature
and the then thermo-ON/thermo-OFF operation was repeated.
[0116] However, in the first loading chamber 2A having lower setpoint temperature, the operation
was switched to the "Refrigerant distribution control II" at the time point when the
Step S6 condition (TsetA ≤ TsetB) and the Step S9 condition (ΔTairA ≥ β) shown in
FIG. 3 had been satisfied. Therefore, the refrigerant was preferentially distributed
to increase the cooling capacity, resulting in favorable temperature reduction to
the setpoint temperature of -18°C. At that time, the loading chamber 2B was kept at
its setpoint temperature of about +5°C by repetition of the thermo-ON/thermo-OFF operation.
[0117] Once the first loading chamber 2A had reached its setpoint temperature in such a
manner, the thermo request of the first loading chamber 2A was not present, and therefore
the operation was switched to the "Refrigerant distribution control I" by the selective
control mentioned above. In the following "Refrigerant distribution control I", the
first loading chamber 2A and the second loading chamber 2B were both kept at their
setpoint temperatures of about -18°C and +5°C by repetition of the thermo-ON/thermo-OFF
operation.
[0118] That is to say, by the selective control of the present invention, during the pull-down
operation, the first loading chamber 2A having lower setpoint temperature was able
to be quickly cooled down to its setpoint temperature, although the time for operating
the second loading chamber 2B having higher setpoint temperature was elongated.
[0119] FIG. 8A and FIG. 8B show the simulation results in which the door of the chamber
A (first loading chamber) was opened/closed in sequence for unloading while the rotation
frequency of the compressor 11 was set constant: wherein FIG. 8A shows the conventional
control; FIG. 8B shows the selective operation control of the present invention; changes
in the inside temperature of the chamber A (first loading chamber) 2A are indicated
by the solid line; and changes in the inside temperature of the chamber B (second
loading chamber) 2B are indicated by the broken line.
[0120] Firstly, after the door of the first loading chamber 2A had been opened in the state
where the first loading chamber 2A and the second loading chamber 2B had been respectively
within their ranges of setpoint temperature, and the operation had been performed
by the "Refrigerant distribution control I", then the operation of the refrigeration
unit for land transportation was halted. That is to say, during the unloading, the
operation of the compressor 11 was halted and the refrigeration unit for land transportation
was brought into the operation halting state.
[0121] For this reason, the inside temperature of the first loading chamber 2A whose door
had been opened, was rapidly raised, and the inside temperature of the second loading
chamber 2B whose door was kept closed, was also slowly raised because the operation
of the unit had been halted.
Thereafter, after the door of the first loading chamber 2A had been closed due to
the completion of unloading, the thermo-ON request was received to restart the operation
of the "Refrigerant distribution control I". Regarding the inside temperature after
the restart of the operation, the second loading chamber 2B which showed a relatively
small temperature rise, was cooled down to its setpoint temperature in a relatively
short time, and then was kept at its setpoint temperature of about +5°C by repetition
of the thermo-ON/thermo-OFF operation.
[0122] However, in the first loading chamber 2A which showed a large temperature rise, the
inside temperature was not lowered to the desired setpoint temperature due to the
influence of the insufficient cooling capacity. Then, the next unloading had to be
performed in a state where the inside temperature was higher than the setpoint temperature
of -18°C. For this reason, after the door of the first loading chamber 2A had been
opened, the temperature was raised to be higher than the temperature at the time of
the previous unloading. Accordingly, through repetition of the opening/closing operation
of the door of the first loading chamber 2A, the inside temperature that was reachable
by restarting the cooling operation was prone to gradually rise.
[0123] On the other hand, in the case where the selective control shown in FIG. 8B was executed,
after the door of the first loading chamber 2A was closed/opened, the operation was
switched to the "Refrigerant distribution control II" at the time point when the Step
S6 condition (TsetA ≤ TsetB) and the Step S9 condition (ΔTairA ≥ β) shown in FIG.
3 had been satisfied in the first loading chamber 2A having lower setpoint temperature.
Therefore, the refrigerant was preferentially distributed to increase the cooling
capacity, allowing the inside temperature to be lowered to its desired setpoint temperature
of -18°C before the next opening/closing operation of the door. Accordingly, even
if the door of the first loading chamber 2A were repeatedly opened/closed, the gradual
increase in the inside temperature reachable by restarting the cooling operation can
be prevented, although the time for operating the second loading chamber 2B having
higher setpoint temperature was elongated.
[0124] In this manner, inexpensive, user-friendly, and highly accurate temperature control
becomes possible without causing the occurrence of insufficient capacity in a freezing
section having lower setpoint temperature, even if the setpoint temperatures are largely
different between freezing sections. In addition, the capacity control can be achieved
preferentially for the lower setpoint temperature side having greater temperature
difference from the outside air and larger intrusive heat. Therefore, the risk caused
by insufficient cooling capacity can be greatly reduced, and the time to reach the
setpoint temperature of the lower setpoint temperature side can be shortened.
[0125] In the above operation, the number of the freezing sections is not limited to two.
The operation is also applicable to simultaneous operation of two or more evaporator
units installed in two or more freezing sections. Under the condition in which only
one evaporator unit is operated among a plurality of evaporator units, the superheat
degree at the outlet of the evaporator is controlled by usual means, so as to achieve
the maximum capacity by single use thereof.
[0126] The present invention is not to be considered as being limited by the forgoing embodiments,
and appropriate modifications can be made without departing from the scope of the
present invention.