BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to a copier, facsimile apparatus, printer or similar
image forming apparatus and more particularly to a toner replenishing device for replenishing
toner to a developing device included in the image forming apparatus.
Description of the Background Art
[0002] Today, a toner replenishing device of the type using a toner cartridge is extensively
used with an image forming apparatus. The toner cartridge stores fresh toner, or developer,
to be replenished to a developing device included in the image forming apparatus.
The toner cartridge usually has a double-wall structure made up of a toner bottle
or toner container storing toner and a case encasing the toner bottle. The double-wall
structure protects the toner from heat and moisture. A toner cartridge with this configuration
is disclosed in, e.g.,
Japanese Patent Laid-Open publication Nos. 6-194950 and
10-69160.
[0003] The toner cartridge has a sophisticated configuration and is expensive and is therefore
often reused or recycled when it runs out of toner. The replacement of the toner cartridge
should preferably be performed by an expert as distinguished from the user. If the
user replaces the toner bottle, then it is likely that the body of the toner replenishing
device is damaged due to inadequate assembling or that the toner flies about when
the case of the toner cartridge is disassembled. The toner cartridge is therefore
configured on the assumption that the user does not replace the toner bottle; that
is, the entire toner cartridge is replaced when the toner bottle runs out of toner.
[0004] However, in the conventional toner cartridge, the case formed with an opening for
receiving the toner bottle and a cover for closing the opening are simply snap-fitted
on each other and therefore easy to disassemble. This configuration tempts the user
to disassemble the case and replace only the toner bottle or to refill the empty toner
bottle. It is therefore impossible to fully solve the problems discussed above.
[0005] The case and cover snap-fitted on each other are easy to assemble, i.e., surely connectable
to each other. However, in the event of disassembly for recycling, it is
[0006] likely that the lugs of the case or those of the cover are broken off or that the
case is scratched or otherwise damaged. Of course, the case and cover may be lightly
snap-fitted on each other to facilitate disassembly. Light snap-fitting, however,
obstructs the sure connection of the case and cover and is apt to cause the cover
to be released from the case due to a shock or an impact during transport. In these
circumstances, there is an increasing demand for a case realizing both of easy disassembly
and sure connection and solving the problems ascribable to disassembly by the user.
[0007] As for the material of the toner bottle, PET (polyethylene terephthalate) is predominant
over PE (polyethylene) from the cost standpoint. However, PET is lower in mechanical
strength than PE although the former is lower in cost than the latter. It follows
that the toner bottle formed of PET is easy to deform or break when subjected to a
shock or an impact.
[0008] Laid-Open Publication Nos. 6-194950 and 10-69160 mentioned earlier disclose toner
bottles configured to deform or break little when subjected to a shock or an impact.
The toner bottles each are of screw type and encased in a rectangular case. The screw
type toner bottle is rotated about its axis to discharge toner stored therein via
a mouth. To rotate the toner bottle, a gear is mounted on the circumference of the
toner bottle. A drive gear mounted on the body of an image forming apparatus is brought
into mesh with the above gear. However, rotation transferred to the toner bottle via
such a gear train is apt to cause the toner bottle to oscillate, resulting in unstable
toner replenishment.
[0009] Another drive transmission system proposed in the past uses a drive member that engages
with the bottom of the toner bottle and rotates coaxially with the toner bottle. This
drive transmission system causes the toner bottle to oscillate less than the drive
transmission system that transfers rotation to the circumference of the toner bottle.
However, the drive member scheme directly applies the oscillation of a drive source
to the toner bottle, failing to stabilize toner replenishment.
[0011] US-A-5,907,747 relates to a prefilled, presealed toner cartridge insert. A toner cartridge insert
for use in remanufactured toner cartridges and a method for remanufacturing toner
cartridges. The toner cartridge insert is hollow and conforms to the shape of the
inside of the toner hopper. The toner cartridge insert is presealed and prefilled
with toner so that the toner hopper does not have to be cleaned, sealed, and refilled
in order to remanufacture a toner cartridge.
[0012] US-A-5,937,238 relates to a slotted clip for use in the reassembly of printer toner cartridges.
Methods of recycling printer cartridges use special rail-type clips for reassembly
of complementary halves of a printer cartridge, the clips comprising cutouts or gaps
spaced along the length thereof which accommodate protrusions near the edges being
joined. The invention allows for recovering these cartridges and avoiding the cost
of discarding a fairly costly machine element while additionally avoiding the processing
costs for rendering the cartridge into inert, non-polluting waste.
SUMMARY OF THE INVENTION
[0013] It is an object of the present invention to provide an improved casing for accommodating
a toner container in which the above-mentioned problems are eliminated.
[0014] In order to achieve the above-mentioned object, there is provided a casing according
to claim 1. In addition, there is provided a method according to claim 14. Advantageous
embodiments are defined by the dependent claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The above and other objects, features and advantages of the present invention will
become more apparent from the following detailed description taken with the accompanying
drawings in which:
FIG. 1 is a section showing an image forming apparatus embodying the present invention;
FIG. 2 is a section showing a photoconductive drum included in the illustrative embodiment
together with members surrounding it;
FIG. 3 is an isometric view showing a toner replenishing section forming part of a
toner replenishing unit, which replenishes toner to a developing unit included in
the illustrative embodiment;
FIG. 4 is an exploded isometric view showing the configuration of the toner replenishing
unit;
FIG. 5 is a view showing a specific configuration of part of a locking member included
in the toner replenishing unit;
FIG. 6 is a fragmentary view showing another specific configuration of the locking
member;
FIG. 7 is an exploded isometric view showing a specific manner in which the locking
member is used;
FIG. 8 is an isometric view showing the toner replenishing unit in an assembled condition;
FIGS. 9 through 17 are isometric views demonstrating a procedure for replacing a toner
bottle accommodated in the toner replenishing device;
FIG. 18 is a fragmentary view showing how the rear portion of the locking member engages
with a cover included in the toner replenishing unit;
FIG. 19 is an isometric view showing a positional relation between the locking member
and a shutter for obstructing the optical path of a laser beam;
FIG. 20 is a section showing a copier representative of an alternative embodiment
of the present invention;
FIG. 21 is a fragmentary section showing a developing unit included in the alternative
embodiment;
FIG. 22 is an isometric view showing a toner replenishing unit included in the alternative
embodiment;
FIG. 23 is an exploded perspective view of the toner replenishing unit;
FIG. 24A is an exploded view showing a toner bottle, a relay plate and a drive shaft
included in the alternative embodiment; and
FIG. 24B is a section showing how the toner bottle, relay plate and drive shaft engage
with each other.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0016] Referring to FIG. 1 of the drawings, an image forming apparatus embodying the present
invention is applied is shown and implemented as a copier by way of example. As shown,
the copier includes a photoconductive element or image carrier implemented as a drum
7. The drum 7 has an OPC (Organic PhotoConductor) or similar photoconductive layer
and rotates counterclockwise, as viewed in FIG. 1. Arranged around the drum 7 are
a charge roller or charging means 102, an optical writing unit or exposing means 103,
a developing unit or developing means 1, an image transfer roller or image transferring
means 110, a cleaning blade or cleaning means 105, and a discharge lamp or discharging
means 106.
[0017] The charge roller 102, to which a high voltage is applied, uniformly charges the
surface of the drum 7 to negative polarity. An ADF (Automatic Document Feeder) 120
is mounted on the top of a printer body 100. A scanner 130 includes optics 131 and
a CCD (Charge Coupled Device) array or similar image sensor 132. When the ADF 120
feeds a document to a glass platen, the image sensor 132 reads image information out
of the document via the optics 131. The optical writing unit 103 scans the charged
surface of the drum 7 with a laser beam L in accordance with image data output from
the scanner 130, thereby forming a latent image on the drum 7. The image data may
alternatively be output from a personal computer, facsimile apparatus or similar image
data outputting means not shown.
[0018] The developing unit 1 stores a developer made up of toner and carrier and includes
a developing sleeve 5. The developer is deposited on the developing sleeve 5 in the
form of a magnet brush. The developing sleeve 5 in rotation conveys the developer
to a developing position where it faces the drum 7. As a result, the toner contained
in the developer is transferred from the developing sleeve 5 to the drum 7, developing
the toner image to thereby produce a corresponding toner image. The drum 7 in rotation
conveys the toner image to a nip or image transfer position where the drum 7 and image
transfer roller 110 contact each other.
[0019] A sheet cassette 109 is positioned below the printer body 100 and loaded with a stack
of sheets or recording media P. A pickup roller 109a in rotation pays out the top
sheet P from the sheet cassette 109 to a registration roller pair 107. The registration
roller pair 107 once stops the sheet P and then drives it at such a timing that the
leading edge of the sheet meets the leading edge of the toner image formed on the
drum 7 at the image transfer position.
[0020] A bias for image transfer is applied to the image transfer roller 110 before the
leading edge of the sheet P enters the nip for image transfer. The bias charges the
roller 110 to polarity opposite to the polarity of the toner image for thereby forming
an electric field at the nip. As a result, the toner is transferred from the drum
7 to the sheet P under the action of the electric field and nip pressure.
[0021] Discharge needles, not shown, are positioned downstream of the above nip in the direction
of sheet conveyance and discharges the sheet P for allowing it to easily part from
the drum 7. The discharge needles are applied with a bias or connected to ground.
The sheet P parted from the drum 7 is conveyed to a fixing device 108 including a
heat roller 108a and a press roller 108b. The heat roller 108a, which accommodates
a heater, and press roller 108b are pressed against each other. The heat roller 108a
and press roller 108b nip the sheet P being conveyed to thereby fix the toner image
on the sheet P with heat and pressure.
[0022] The cleaning blade 105 removes the toner left on the drum 7 after the image transfer.
A toner conveying device, not shown, returns the toner removed from the drum 7 to
the developing unit 1 and again used for development. The discharge lamp 106 illuminates
the entire surface of the drum 7 cleaned by the cleaning blade 105, thereby dissipating
charge left on the drum 7. In this manner, the drum 7 is prepared for the next image
formation.
[0023] Arrangements around the drum 7 will be described more specifically with reference
to FIG. 2. As shown, a toner replenishing unit or device 200 embodying the present
invention replenishes fresh toner to the developing unit 1 via a hole 2 formed in
the casing of the developing unit 1. The toner replenishing unit 200 will be described
in detail later. A first and a second screw 3 and 4 are disposed in the casing and
convey the replenished toner toward the developing sleeve 5 while mixing it with magnetic
carrier grains existing in the casing.
[0024] The developing sleeve 5 accommodates magnets, not shown, therein. The magnets cause
the carrier of the developer to form a magnet brush on the developing sleeve 5. The
toner conveyed toward the developing sleeve 5 and charged by the screws 3 and 4 electrostatically
deposit on the carrier. The developing sleeve 5 in rotation conveys the toner deposited
on the magnet brush or carrier toward the drum 7. At this instant, a doctor blade
6 regulates to the toner to a preselected thickness. The toner then deposits on the
latent image formed on the drum 7 for thereby forming a toner image, as stated earlier.
[0025] A toner sensor 8 is positioned beneath the first screw 3 for monitoring the toner
content of the developer existing in the developing unit 1. The toner sensor 8 is
implemented as, e.g., a magnetism sensor responsive to the permeability of the developer,
which varies in accordance with the toner content of the developer 1. When the permeability
of the developer decreases to a preselected value, i.e., when the toner content of
the developer falls, the toner sensor 8 outputs a signal representative of such a
condition. In response, a controller, not shown, included in the copier body 100 sends
a replenishment command to the toner replenishing unit 200. On receiving the command,
the toner replenishing unit 200 replenishes toner to the casing of the developing
unit 1 via the hole 2. It is to be noted that the toner sensor 8 senses a toner end
condition and a toner near-end condition as well.
[0026] The toner replenishing unit 200 will be described in detail with reference to FIGS.
2 through 4. As shown, the toner replenishing unit 200 includes a casing 201 for storing
a toner bottle 10 packed with fresh toner. The casing 201 is generally made up of
an upper case or case cover 11, a lower case or case body 12, and a locking member
or locking means 13. The lower case 12 plays the role of a case body for supporting
the toner bottle 10 and is formed with an opening 12b for receiving the toner bottle
10. The upper case 11 is mounted to the lower case 12 for closing the opening 12b.
The locking member 13 locks the upper case 11 mounted to the lower case 12 to the
lower case 12.
[0027] As shown in FIG. 4, the toner bottle 10 is formed with a spiral groove 10a in its
circumferential wall. When the toner bottle 10 is rotated in a direction indicated
by an arrow in FIG. 2, the spiral groove 10a conveys the toner stored in the toner
bottle 10 toward a mouth 10b. As a result, the toner is driven out of the toner bottle
10 via the mouth 10b. A cap 14 is removably fitted on the mouth 10b and received in
the lower case 12 together with the toner bottle 10. More specifically, the cap 14
is received in a cap holder 15 formed integrally with the lower case 12.
[0028] The cap holder 15 is formed with a toner outlet 15a. A toner guide member 16 is formed
with a hole 16a and fitted on part of the cap holder 15 formed with the toner outlet
15a. A plurality of Mylar sheets 17 are fitted on the toner outlet end of the cap
14 and extend in the radial direction of the cap 14. A slider 18 is mounted on the
toner guide member 16 for selectively opening or closing the hole 16a. A spring, not
shown, constantly biases the slider 18 such that the slider 18 tends to block the
hole 16a. More specifically, when the toner replenishing unit 200 is mounted to the
copier body 100, the slider 18 automatically moves to the position where it unblocks
the hole 16a.
[0029] In operation, when the toner content of the developer in the developing unit 1 becomes
short, as sensed by the toner sensor 8, the controller sends a replenishment command
to the toner replenishing unit 200. In response, a driveline, not shown, arranged
in the copier body 100 causes the toner bottle 10 to rotate. The driveline transfers
rotation to the toner bottle 10 via a coupling that automatically couples when the
toner replenishing unit 200 is mounted to the copier body 100.
[0030] When the toner bottle 10 is rotated, the spiral groove 10a conveys the toner in the
bottle 10 to the mouth 10b. The toner is therefore delivered to the cap holder 15
via the mouth 10b, which is rotating integrally with the toner bottle 10. The Mylar
sheets 17 fitted on the cap 14 scoop up the toner with the result that the toner is
introduced in the toner guide member 16 via the toner outlet 15a. Consequently, the
toner is replenished to the developing unit 1 via the hole 16a of the toner guide
member 16 and the previously mentioned hole 2 formed in the casing of the developing
unit 1.
[0031] The configuration of the casing 201 characterizing the illustrative embodiment will
be described more specifically hereinafter. As best shown in FIG. 7, the upper case
11 is formed with a plurality of hooks 11a while the lower case 12 is formed with
a plurality of lugs 12a. The hooks 11a mate with the lugs 12a by light snap fitting,
connecting the upper case 11 to the lower case 12. Subsequently, the locking member
13 locks the upper case 11 to the lower case 12.
[0032] As shown in FIG. 7, the upper case 11 and lower case 12 are respectively formed with
rail portions 22 and 23 extending in the lengthwise direction of the cases 11 and
12. As shown in FIGS. 5 through 7, the locking member 13 is formed with a parallel
channel portions 13a and 13b such that the channel portions 13a and 13b extend in
the lengthwise direction of the cases 11 and 12. To lock the case 11 to the case 12,
the locking member 13 is slid onto the cases 11 and 12 from the end opposite to the
toner replenishing end with the channel portions 13a and 13b respectively mating with
the rail portions 22 and 23. In this condition, the locking member 13 surely locks
the case 11 to the case 12.
[0033] Further, as shown in FIG. 5, the locking member 13 is formed with grooves 20 extending
over the entire length of the member 13. When the casing 201 is to be disassembled
for recycling the toner replenishing unit 200, the grooves 20 allow the locking member
13 to be easily broken. The grooves 20 therefore promote easy separation of the upper
case 11 and lower case 12. Subsequently, a new locking member 13 is used to again
lock the upper case 11 to the lower case 12. In this manner, the casing 201 can have
the two cases 11 and 12 surely locked to each other and easily separated from each
other.
[0034] FIG. 6 shows another specific configuration of the locking member 13 that promotes
easy disassembly of the casing 201. As shown, the locking member 13 includes a thin
wall 21 extending over the entire length of the member 13. In the event of disassembly,
the thin wall 21 also allows the locking member 13 to easily break thereat.
[0035] The prerequisite with the grooves 20 or the thin wall 21 is that they or it prevents
the locking member 13 from accidentally breaking when subjected to a shock or an impact
during transport of the toner replenishing unit 200, while allowing the member 13
to easily break at the time of assembly. To meet this prerequisite, the walls of the
locking member 13 where the grooves 20 are formed or the thin wall 21 should preferably
be 1 mm thick or below, more preferably 0.7 mm. The walls with the grooves 20 or the
thin wall 21 should preferably be formed of hard, fragile resin, e.g., polystyrol.
In any case, the grooves 20 or the thin wall 21 reduces a period of time necessary
for recycling the toner replenishing unit 200.
[0036] To protect the upper case 11 and lower case 12 from damage at the time of disassembly,
the rail portions 22 and 23 of the cases 11 and 12, respectively, should preferably
be sufficiently strong. Further, it is necessary to distinguish the recycled toner
replenishing unit 200 from a new toner replenishing unit 200. For the distinction,
the locking member 13 of a particular color should preferably be used for each of
the recycled casing 201 and new casing 201. This kind of scheme facilitates the distinction.
[0037] FIG. 8 shows the toner replenishing unit 200 in an assembled condition. Reference
will be made to FIGS. 9 through 17 for describing a procedure for disassembling the
toner replenishing unit 200 for the recycling purpose. First, as shown in FIG. 9,
the locking member 13 is nipped by finger and then pushed in a direction perpendicular
to the direction in which the locking member 13 is slid onto the case 201. As a result,
the locking member 13 breaks off and causes the rail portions 23 of the lower case
12 to be released from the locking member 13.
[0038] Subsequently, the hook portions 11a of the upper case 11 lightly engaged with the
lugs 12a of the lower case 12 by snap fitting are released from the lugs 12a. Consequently,
as shown in FIG. 10, the upper case 11 is removed from the lower case 12, uncovering
the used toner bottle 10 positioned on the lower case 12. As shown in FIG. 11, the
broken locking member 13 is further folded to be removed from the upper case 11.
[0039] As shown in FIG. 12, the used toner bottle 10 is picked up from the lower case 12
together with the cap 14. At the same time, a coupling 30 intervening between the
driveline of the copier body 100 and the toner bottle 10 is also removed. Subsequently,
as shown in FIG. 13, the cap 14 is removed from the toner bottle 10. The cap 14 removed
from the toner bottle 10 and the lower case 12 are cleaned to remove the toner deposited
thereon (see FIG. 14).
[0040] After the disassembly described above, a new toner bottle 10 is put on the lower
case 12. Subsequently, the procedure described above is executed in the reverse order
to reuse the toner replenishing unit 200.
[0041] As shown in FIG. 7, the locking member 13 and lower case 12 should preferably be
formed with a catch 24 and a hole 25, respectively. The locking member 13 is mounted
to the case 201 with the catch 24 mating with the hole 25. This prevents the locking
member 13 from being easily released from the case 201 when subjected to a shock or
an impact during transport. Alternatively, the locking member 13 may be locked to
the upper case 11. For example, as shown in FIGS. 15 through 18, the locking member
13 may be formed with a catch 24 and lugs 26 while the upper case 11 may be formed
with a hole 25 and catches 27. In such a configuration, the catch 24 mates with the
hole 25 while the lugs 26 engage with the catches 27. In this condition, the locking
member 13 is locked to the upper case 11.
[0042] In the illustrative embodiment, the optical writing unit 103 is positioned below
the toner replenishing unit 200, as shown in FIGS. 1 and 2. As shown in FIG. 19, the
writing unit 103 includes a shutter 40 pivotable about a shaft 41. The shutter 40
is usually positioned to block the optical path of the laser beam L, as shown in FIG.
19. An arm 42 is also mounted on the shaft 41 and extends to a path along which the
toner replenishing unit 200 is mounted and dismounted from the copier body 100. When
the toner replenishing unit 200 is mounted to the copier body 100, the arm 42 is brought
into contact with and caused to angularly move by the locking member 13 mounted on
the casing 201. Therefore, only when the toner replenishing unit 200 is mounted to
the copier body 100, the shutter 40 unblocks the optical path of the laser beam L.
[0043] As stated above, the illustrative embodiment has various unprecedented advantages,
as enumerated below.
- (1) The locking member 13 removed from the case 201 cannot be reused. This frees the
copier body from troubles to occur when the user intends to reuse the case 201 without
the locking member 13. There is also implemented a method of storing the toner bottle
10 in the case 201 that obviates the above problem.
- (2) The upper case 11 and lower case 12 are implemented as separate parts. This, coupled
with the locking member 13 attached to the upper case, 11, allows the case 201 to
be reused only if the upper cover 11, which is comparatively low cost, is replaced
with new one. In addition, the locking member 13 itself is separate from the cases
11 and 12 and even lower in cost than the upper case 11.
- (3) The channel portions 13a and 13b of the locking member 13 receive the rail portions
22 and 23 of the two cases 11 and 12 when the locking member 13 is slid onto the case
201. This insures connection of the cases 11 and 12.
- (4) When the locking member 13 locks the cases 11 and 12 to each other, the mating
portions of the cases 11 and 12 are concealed. This provides the case 201 with attractive
appearance and prevents the user from disassembling the case 201.
- (5) The locking member 13 is mounted to part of the cases 11 and 12 remote from the
mouth 10a of the toner bottle 10. It follows that the locking member 13 and therefore
a worker at a recycling cite is smeared little.
- (6) When the channel portions 13a and 13b of the channel member 13 are engaged with
the rail portions 22 and 23 of the cases 12 and 11, the catch 24 and hole 25 mating
with each other prevent the locking member 13 from sliding in the opposite direction.
The locking member 13 is therefore prevented from easily parting from the case 201
when subjected to a shock or an impact during transport of the toner replenishing
unit 200.
- (7) The locking member is mounted to the cases 11 and 12 in the direction perpendicular
to the direction in which the case 11 is mounted to the case 12, i.e., in the direction
in which the former is dismounted from the latter 12. Therefore, even when the hooks
11a of the case 11 and the lugs 12a of the case 12 are engaged by relatively light
snap fitting for easy disassembly, the locking member 13 can surely connect the two
cases 11 and 12 to each other.
- (8) Assume that the locking member 13 is subjected to an extraneous force in the direction
(vertical in the illustrative embodiment) perpendicular to the direction (horizontal
in the illustrative embodiment) in which the channel portions 13a and 13b slide onto
the rail portions 22 and 23 . Then, the locking member 13 looses its function of locking
the cases 11 and 12 to each other. This surely prevents the user from inadvertently
recycling the case 201.
- (9) Particularly, the mechanical strength of the locking member 13 is small enough
for the member 13 to break into at least two between the channel portions 13a and
13b when subjected to the above extraneous force. The locking member 13 therefore
easily breaks when it is nipped by finger and then pushed. Specifically, the locking
member 13 breaks at the grooves 20d extending along the channel portions 13a or 13b
or at the wall 21 as thin as 1 mm or 25 less. This promotes easy, sure disassembly
of the case 201.
- (10) At least the breakable part of the locking member 13 is formed of polystyrol
and allows the locking member 13 to break more easily.
- (11) The locking member 13 has an exclusive configuration applicable only to the casing
201. It is therefore difficult for the user to replace the locking member 13 with
another commercially available part with the intention of reusing the case 201.
- (12) The toner replenishing means is constructed integrally with the lower case 12.
It is therefore possible to perform maintenance of the toner replenishing means in
the event of replacement of the toner bottle 10.
- (13) A new locking member 13 for recycling the toner replenishing unit 200 is different
in color from the used locking member 13. This allows whether or not the toner replenishing
unit 200 is new to be readily determined by eye, facilitating maintenance.
- (14) The slider 18 automatically block or unblocks the hole 16a of the toner replenishing
unit 200 when the toner replenishing unit 200 is dismounted from or mounted to the
copier body 100. Therefore, after the toner replenishing unit 200 has been taken out
of the copier body 100, toner is prevented from leaking via the hole 16a.
- (15) The locking member 13 moves the shutter 40, which is used to obstruct of the
optical path the laser beam L, in interlocked relation to the mounting/dismounting
of the toner replenishing unit 200. When the toner replenishing unit 200 is absent
in the copier body 100, the shutter 30 blocks the above optical path. This inhibits
image formation from being executed in the absence of the toner replenishing unit
200 in the copier body 100.
- (16) The toner bottle 10 has the spiral groove 10a and is rotated by the copier body
100 when the toner replenishing unit 200 with the toner bottle 10 is mounted to the
copier body 100. The toner replenishing unit 200 therefore does not need a drive source
and is therefore simple and light weight.
[0044] Referring to FIG. 20, an image forming apparatus representative of an alternative
embodiment of the present invention is shown and also implemented as a copier. It
is to be noted that the reference numerals used in this embodiment are independent
of the reference numerals used in the previous embodiment and therefore do not always
designate identical reference numerals.
[0045] As shown in FIG. 20, the copier is generally made up of a scanner section 100 for
reading a document, an image forming section 200 for forming an image on the sheet
P, and a sheet feed section for feeding the sheet P to the image forming section 200.
A controller, not shown, controls the various sections of the copier. The image forming
section 200 includes a laser writing unit 200A including a laser diode and a polygonal
mirror although not shown specifically.
[0046] The scanner reads a document laid on a glass platen, not shown, with an image sensor
101 and delivers image data to the controller. The controller controls a laser diode,
a polygonal mirror and so forth included in the laser writing unit 200A in accordance
with the image data. The laser diode scans a photoconductive drum 1, which is included
in a process cartridge 200B, in accordance with the image data. As a result, a latent
image corresponding to the document image is formed on the drum 1. The latent image
is transformed to a toner image by development. The image forming section 200 additionally
includes an image transferring device 200C, a fixing device 200D, a sheet discharging
device 200E, doors 200F and 200G, and a toner replenishing device not shown. The door
200F is openable about a shaft 214 in a direction indicated by an arrow G. Likewise,
the door 200G is openable about a shaft 215 in the front-and-rear direction, i.e.,
the direction perpendicular to the sheet surface of FIG. 20.
[0047] The sheet feed section 300 includes four sheet cassettes 301a, 301b, 301c and 301d,
four pickup rollers 302a, 302b, 302c and 302d, and four roller pairs 303a, 303b, 303c
and 303d. The sheet cassettes 301a through 301d each are loaded with a sheet stack
P of particular size and movable into and out of the copier body in the front-and-rear
direction with respect to FIG. 2. The pickup rollers 302a through 302d are respectively
assigned to the sheet cassettes 301a through 301d, and each pays out the top sheet
P from the associated sheet cassette. The sheet P is then conveyed via a sheet path
on which the roller pairs 303a through 303d are arranged.
[0048] More specifically, the controller drives one of the pickup rollers 302a through 302d
while effecting laser writing and development in accordance with the image data to
thereby form a toner image on the drum 1. One of the pickup rollers 302a through 302d
driven by the controller pays out the top sheet P from associated one of the sheet
cassettes 301a through 301d. The sheet P is then conveyed to an image transfer position
between the process cartridge 200B and the image transferring device 200 via one or
more of the roller pairs 303a through 303d.
[0049] The image transferring device 200 includes an image transfer roller, not shown, to
which a bias is applied from bias applying means, not shown, at the time of image
transfer. The image transfer roller is pressed against the drum 1, forming a nip for
image transfer. The toner image formed on the drum 1 is brought into register with
the sheet P entered the nip. The toner image is transferred from the drum 1 to the
sheet 1 under the action of an electric field formed by the bias and nip pressure
acting between the drum 1 and the image transfer roller.
[0050] The sheet P with the toner image is conveyed to the fixing unit 200D. The fixing
unit 200D fixes the toner image on the sheet P with heat and pressure. The sheet P
coming out of the fixing unit 200D is driven out of the copier body via an outlet
roller pair included in the sheet discharging device 200.
[0051] A developing unit included in the process cartridge 200B will be described specifically
with reference to FIG. 21. As shown, toner is replenished into the developing unit
via a hole A. A first and a second screw 4 and 5 convey the replenished toner toward
a developing sleeve 2 while mixing it with magnetic carrier grains existing in the
developing unit.
[0052] The developing sleeve 2 accommodates magnets, not shown, therein. The magnets cause
the carrier of the developer to form a magnet brush on the developing sleeve 2. The
toner conveyed toward the developing sleeve 2 and charged by the screws 4 and 5 electrostatically
deposits on the carrier. The developing sleeve 2 in rotation conveys the toner deposited
on the magnet brush or carrier toward the drum 1. At this instant, a doctor blade
3 regulates the toner to a preselected thickness. The toner then deposits on the latent
image formed on the drum 1 for thereby forming a toner image.
[0053] A toner sensor 6 is positioned beneath the first screw 4 for monitoring the toner
content of the developer existing in the developing unit. When the toner content of
the developer decreases to a preselected value, the toner sensor 6 outputs a signal
representative of such a condition. In response, the controller outputs a replenishment
command and thereby causes a toner bottle or toner container 10 (see FIG. 20) to rotate.
As a result, toner is replenished from the toner bottle 10 to the developing unit
via the hole A. It is to be noted that the toner sensor 6 senses a toner end condition
and a toner near-end condition as well.
[0054] A toner replenishing unit or device characterizing the illustrative embodiment will
be described in detail with reference to FIGS. 21 through 23. As shown in FIG. 23,
when the toner content of the developer in the developing unit becomes short, as sensed
by the toner sensor 6, the controller sends a replenishment command to the toner replenishing
unit. In response, the toner replenishing unit rotates the toner bottle 10. A spiral
screw formed in the circumferential wall of the toner bottle 10 drives the toner in
the bottle 10 out of the bottle 10. A cap 14 is rotated integrally with the toner
bottle 10. Mylar sheets 7 (see FIG. 22) fitted on the cap 14 scoop up the toner to
a toner outlet 15a. The toner is therefore replenished to the developing unit via
the toner outlet 15a and a toner guide member 16. A shutter is mounted on the toner
guide member 16 and selectively opened or closed when the toner replenishing unit
is mounted to or dismounted from, respectively, the copier body.
[0055] The toner replenishing unit additionally includes an upper case 11, a lower case
12, a locking member 13, and a relay plate 150. To assemble the toner replenishing
unit, the toner bottle 10, upper case 9 and relay plate 150 are set on the lower case
12, as shown in FIG. 23. subsequently, the locking member 13 is mounted to the upper
case 9 and lower case 12 to thereby lock them to each other. In this condition, a
driven portion included in the relay plate 150 is exposed to the outside of the cases
12 and 11, which constitute the casing of the toner replenishing unit in combination.
[0056] The lower case 12 and upper case 11 encase the toner bottle 10, as stated above.
Therefore, even when the major component of the toner bottle 10 is PET lower in mechanical
strength than PE, the two cases 12 and 11 protect the bottle 10 from, e.g., the tip
of a screwdriver; otherwise, a hole would be formed in the bottle 10 and cause the
toner to leak. In addition, the cases 8 and 9 protect the toner bottle from deformation
during transport. Moreover, PET is lower in cost than PE.
[0057] Preferably, according to the invention, the locking means is configured to allow
a locking of a releasable connection or locking between the upper case and lower case
in particular such that the locking or connection cannot be released. Preferably,
the upper case is connectable by the releasable connection or the releasable locking
with the lower case and/or vice versa. Preferably, this releasable locking or connection
is performed by actuating or operating at least one of the upper case and the lower
case. Preferably, the upper case and the lower case comprise engaging members in order
to allow for the releasable locking or connection. Preferably, the engaging members
are integral with the upper case and the lower case, respectively. Preferably, the
upper case and the lower case and/or the engaging members are configured such that
a locking is achieved if the upper case and/or the lower case is operated or actuated
in a predetermined direction.
[0058] Preferably, the locking means is configured to fix or secure or lock the aforementioned
releasable locking or connection or link of the upper case and the lower case such
that a release of the locking or connection or link is blocked by the locking means.
Preferably, this blocking may be made undone by actuating or operating the locking
means. Preferably, this is performed by actuating or operating the locking means in
a predetermined direction. Preferably, this predetermined direction is at a predetermined
angle to the predetermined direction of actuating and operating the upper and/or lower
case for connecting or locking the upper case and lower case. Preferably, this angle
is 90° or in a range of 45° to 125° or close to 90° in order to decouple the movement
of the releasable locking by means of the upper case and lower case or engaging members
and the movement of the locking by means of the locking means.
[0059] As mentioned before, the locking means is preferably configured to unblock the releasable
connection or locking between the upper case and the lower case. Preferably, the locking
means is provided for this purpose with a predetermined breaking and/or deforming
portion, point or region. Preferably, this predetermined portion, point or region
allows for a more easy braking or deforming as in remainder portions of the locking
means. Preferably, this braking or deforming is at best achievable, if a force or
pressure is applied in a predetermined direction which is at an angle to the direction
of movement for locking the releasable locking or connection. Preferably, this angle
is 90° or around 90° or at least in a range between 45° and 125°.
[0060] Preferably, the locking or connection between the upper case and the lower case is
a releasable formfit and/or snap connection.
[0061] Preferably, both the upper case and the lower case extent parallel to the longitudinal
axis of the casing and/or a toner container.
[0062] Preferably, the present invention is also directed to a casing which includes a toner
container.
[0063] Preferably, the line of transition between the upper case and the lower case extends
at least approximately parallel to the longitudinal axis of the casing and/or toner
container. The lower case represents one part of the casing and the upper case represents
another part of the casing. The terms "lower" and "upper" in particular refer to the
location of the cases in case of mounting the case in an image forming apparatus.
Preferably, a casing is mounted horizontally, i.e. the axis of the casing extends
in the horizontal direction, at least approximately.
[0064] Preferably, the locking member, in particular the undeformed and/or unbroken locking
member is configured to unblock an operation of the toner replenishing means and/or
image forming apparatus by properly mounting the casing in the toner replenishing
device or the image forming apparatus and in particular by contacting or interacting
engaging the locking member with an unblocking mechanism or unblocking device (e.g.
comprising a locking member position sensor for sensing proper position and/or shape
of the locking member and a controller for unblocking the image forming apparatus)
during the mounting operation and/or when properly mounted. Preferably, portions or
elements engaging or mating with the locking member are provided in the toner replenishing
device or image forming apparatus in order to achieve an unblocking of a formerly
blocked image forming operation and/or toner replenishing operation. For instance,
the blocking of a laser beam is unblocked and/or the blocking of a toner replenishment
opening is unblocked by providing an unblocking mechanism which interacts with the
locking means or locking member when mounted to the toner replenishing device. Preferably,
this unblocking is only performed in case the locking means or locking member is unbroken
or undeformed, i.e. is in proper shape.
1. A casing for accommodating a toner container, comprising:
a lower case (12) formed with an opening (12b) for receiving the toner container (10);
an upper case (11) configured to be mounted to said lower case (12) to thereby cover
said opening (12b) of said lower case (12); and
a locking member (13) for locking said upper case (11) closing said opening (12b)
to said lower case (12);
wherein said locking member (13) is configured to lose a function of locking said
upper case (11) to said lower case (12) when unlocking said upper case (11) from said
lower case (12), characterized in that the locking member (13) is formed with grooves (20) or a thin wall (21) extending
over the entire length of the locking member (13), wherein when the casing (201) is
to be disassembled, the grooves (20) or thin wall (21) allow the locking member (13)
to be easily broken, wherein said locking member (13) is configured to lose the function
of locking said upper case (11) to said lower case (12) when subjected to a pressure
in a direction perpendicular to a direction in which said locking member (13) is brought
into engagement with an engaging portion of said lower case (12).
2. The casing as claimed in claim 1, wherein said upper case (11) and said lower case
(12) comprise respective members separate from each other, and
said locking member (13) is positioned on said upper case (11) or said lower case
(12).
3. The casing as claimed in claim 1 or 2, wherein said upper case (11) and said lower
case (12) include respective engaging portions (22, 23) that face each other when
said upper case (11) closes said opening (12b) of said lower case (12), and
said locking member (13) includes engaging portions (13a, 13b) configured to engage
with said engaging portions (22, 23) of said upper case (11) and/or said lower case
(12) to thereby lock said upper case (11) to said lower case (12).
4. The casing as claimed in one of claims 1 to 3, wherein said locking member (13) is
configured to conceal, when locking said upper case (11) to said lower case (12),
said engaging portions (22, 23) of said upper case (11) and said lower case (12).
5. The casing as claimed in one of claims 1 to 4, wherein said lower case (12) includes
a toner outlet (15a) for delivering toner stored in said toner container (10), and
said engaging portions (22, 23) of said upper case (11) and said lower case (12) are
remote from said toner outlet (15a).
6. The casing as claimed in claim 5, wherein said engaging portions (22, 23) of said
upper case (11) and said lower case (12) face in parallel to each other when said
upper case (11) closes said opening (12b) of said lower case (12),
said engaging portions (13a, 13b) of said locking member (13) are slid onto said engaging
portions (22, 23) of said upper case (11) and said lower case (12) from one end in
a preselected direction to thereby lock said upper case (11) to said lower case (12),
and
said locking member (13) includes a catch (24) for preventing, after said engaging
portions (13a, 13b) of said locking member (13) have engaged with said engaging portions
(22, 23) of said upper case (11) and said lower case (12), said engaging portions
(22, 23) of said upper case (11) and said lower case (12) from being slid in a direction
opposite said preselected direction.
7. The casing as claimed in one of claims 1 to 6, wherein
a direction in which said upper case (11) is brought into engagement with said lower
case (12) and a direction in which said locking member (13) is brought into engagement
with said upper case (11) and said lower case (12) are perpendicular to each other.
8. The casing as claimed in claim 3, wherein said locking member (13) has a strength
that allows said locking member (13) to be broken at least into two at a position
between a portion engageable with said engaging portion (23) of said lower case (12)
and a portion engageable with an engaging portion (22) of said upper case (11) when
subjected to a force or a pressure.
9. The casing as claimed in claim 1 or 8, wherein said locking member (13) has a wall
thickness smaller at a portion breakable when subjected to the force or the pressure
than at the other portion of said locking member (13).
10. The casing as claimed in claim 9, wherein the wall thickness of said portion breakable
is 1 mm or less.
11. The casing as claimed in one of claims 8 to 10, wherein at least said portion breakable
is formed of polystyrol.
12. A toner replenishing device for replenishing toner to a developing device for developing
a latent image formed on an image carrier (7), said toner replenishing device (200)
comprising:
the casing (201) of one of claims 1 to 11; and
toner replenishing means for replenishing the toner discharged from the toner container
(10) to the developing device (1).
13. The device as claimed in claim 12, wherein said toner replenishing means is constructed
integrally with said lower case (12).
14. A method of recycling a toner replenishing device comprising:
a casing (201) in particular in accordance with one of claims 1 to 12 is provided
comprising a lower case (12) formed with an opening (12b) for receiving a toner container
(10), an upper case (11) for covering said opening (12b) of said lower case (12) and
a locking member (13) for locking said upper case (11) closing said opening (12b)
to said lower case (12); and
a toner replenishing means is provided for replenishing toner discharged from the
toner container (10) to a developing device (1) to thereby develop a latent image
formed on an image carrier (7); wherein said locking member (13) loses a function
of locking said upper case (11) to said lower case (12) when unlocking said upper
case (11) from said lower case (12), characterised in that grooves (20) or a thin wall (21) are provided extending over the entire length of
the locking member (13) which allow the locking member (13) to be easily broken when
the casing (201) is to be disassembled, wherein said locking member (13) loses the
function of locking said upper case (11) to said lower case (12) when subjected to
a pressure in a direction perpendicular to a direction in which said locking member
(13) is brought into engagement with an engaging portion of said lower case (12).
15. The method as claimed in claim 14, wherein said locking member (13) is different in
color from a locking member (13) fitted on the toner container (10) which is replaced
with the new toner container (10).
16. An image forming apparatus comprising:
an image carrier (7) configured to form a toner image thereon;
latent image forming means for forming a latent image on said image carrier (7);
developing means for developing the latent image; and
the toner replenishing device (200) in accordance with one of claims 12 to 13 for
replenishing toner to said developing means for developing the latent image.
17. The apparatus as claimed in claim 16, wherein said toner replenishing device (200)
is removably mounted to a body (100) of said apparatus and further comprises a hole
(16a) for replenishing the toner to said developing means with said toner replenishing
means and a slider (18) for selecting blocking or unblocking said hole (16a), and
said body of said apparatus includes moving means for moving, when said toner replenishing
device (200) is mounted to said body, said slider to an unblocking position or moving,
when said toner replenishing device (200) is dismounted from said body, said slider
to a blocking position.
18. The apparatus as claimed in claim 16 or 17, further comprising:
latent image writing means for writing the latent image on said image carrier (7)
with a light beam; and
a shutter (40) for selectively blocking an optical path of the light beam to issue
from said latent image writing means;
wherein said locking means is configured to move said shutter (40) to an unblocking
position when said toner replenishing device (200) is mounted to said body (100) of
said apparatus or moves said shutter (40) to a blocking position when said toner replenishing
device (200) is dismounted from said body (100).
19. A toner replenishing device in accordance with claim 12 or 13,
said toner container (10) comprises a screw type toner bottle that is configured to
be rotated, when said toner replenishing device (200) is mounted to a body (100) of
an image forming apparatus, by rotation transferred from said body (100) to thereby
discharge the toner to said toner replenishing means.
1. Gehäuse für die Aufnahme eines Tonerbehälters, das umfasst:
einen unteren Kasten (12), der mit einer Öffnung (12b) für die Aufnahme des Tonerbehälters
(10) ausgebildet ist;
einen oberen Kasten (11), der konfiguriert ist, um an dem unteren Kasten (12) montiert
zu werden, um dadurch die Öffnung (12b) des unteren Gehäuses (12) abzudecken; und
ein Verriegelungselement (13), um den oberen Kasten (11), der die Öffnung (12b) verschließt,
an dem unteren Gehäuse (12) zu verriegeln;
wobei das Verriegelungselement (13) konfiguriert ist, um eine Verriegelungsfunktion
des oberen Kastens (11) am unteren Kasten (12) zu lösen, wenn der obere Kasten (11)
von dem unteren Kasten (12) entriegelt wird, dadurch gekennzeichnet, dass das Verriegelungselement (13) mit Nuten (20) oder mit einer dünnen Wand (21), die
sich über die gesamte Länge des Verriegelungselements (13) erstrecken, ausgebildet
ist, wobei dann, wenn das Gehäuse (201) zerlegt werden soll, die Nuten (20) oder die
dünne Wand (21) ermöglichen, dass das Verriegelungselement (13) einfach gebrochen
wird, wobei das Verriegelungselement (13) konfiguriert ist, um die Verriegelungsfunktion
des oberen Kastens (11) am unteren Kasten (12) zu lösen, wenn es einem Druck in einer
Richtung senkrecht zu einer Richtung unterworfen wird, in der das Verriegelungselement
(13) in Eingriff mit einem Eingriffabschnitt des unteren Gehäuses (12) gebracht wird.
2. Gehäuse nach Anspruch 1, wobei der obere Kasten (11) und der untere Kasten (12) jeweils
Elemente umfassen, die voneinander getrennt sind, und
das Verriegelungselement (13) am oberen Kasten (11) oder am unteren Kasten (12) positioniert
ist.
3. Gehäuse nach Anspruch 1 oder 2, wobei der obere Kasten (11) und der untere Kasten
(12) jeweils Eingriffabschnitte (22, 23) aufweisen, die einander zugewandt sind, wenn
der obere Kasten (11) die Öffnung (12b) des unteren Kastens (12) verschließt, und
das Verriegelungselement (13) Eingriffabschnitte (13a, 13b) aufweist, die konfiguriert
sind, um mit den Eingriffabschnitten (22, 23) des oberen Kastens (11) und/oder des
unteren Kastens (12) in Eingriff zu gelangen, um den oberen Kasten (11) am unteren
Kasten (12) zu verriegeln.
4. Gehäuse nach einem der Ansprüche 1 bis 3, wobei das Verriegelungselement (13) konfiguriert
ist, um dann, wenn es den oberen Kasten (11) am unteren Kasten (12) verriegelt, die
Eingriffabschnitte (22, 23) des oberen Kastens (11) und des unteren Kastens (12) zu
verbergen.
5. Gehäuse nach einem der Ansprüche 1 bis 4, wobei der untere Kasten (11) einen Tonerauslass
(15a) aufweist, um in dem Tonerbehälter (10) aufbewahrten Toner abzugeben, und
die Eingriffabschnitte (22, 23) des oberen Kastens (11) und des unteren Kastens (12)
entfernt von dem Tonerauslass (15a) angeordnet sind.
6. Gehäuse nach Anspruch 5, wobei die Eingriffabschnitte (22, 23) des oberen Kastens
(11) und des unteren Kastens (12) einander parallel zugewandt sind, wenn der obere
Kasten (11) die Öffnung (12b) des unteren Kastens (12) verschließt,
die Eingriffabschnitte (13a, 13b) des Verriegelungselements (13) ausgehend von einem
Ende in einer im Voraus gewählten Richtung auf die Eingriffabschnitte (22, 23) des
oberen Kastens (11) und des unteren Kastens (12) geschoben werden, um dadurch den
oberen Kasten (11) am unteren Kasten (12) zu verriegeln, und
das Verriegelungselement (13) eine Klinke (24) aufweist, um dann, wenn die Eingriffabschnitte
(13a, 13b) des Verriegelungselements (13) mit den Eingriffabschnitten (22, 23) des
oberen Kastens (11) und des unteren Kastens (12) in Eingriff gelangt sind, zu verhindern,
dass die Eingriffabschnitte (22, 23) des oberen Kastens (11) und des unteren Kastens
(12) in einer Richtung entgegengesetzt zu der im Voraus gewählten Richtung gleiten.
7. Gehäuse nach einem der Ansprüche 1 bis 6, wobei
eine Richtung, in der der obere Kasten (11) in Eingriff mit dem unteren Kasten (12)
gebracht wird, und eine Richtung, in der das Verriegelungselement (13) in Eingriff
mit dem oberen Kasten (11) und mit dem unteren Kasten (12) gebracht wird, zueinander
senkrecht sind.
8. Gehäuse nach Anspruch 3, wobei das Verriegelungselement (13) eine Festigkeit hat,
die zulässt, dass das Verriegelungselement (13) an einer Position zwischen einem Abschnitt,
der mit dem Eingriffabschnitt (23) des unteren Kastens (12) in Eingriff gelangen kann,
und einem Abschnitt, der mit einem Eingriffabschnitt (22) des oberen Kastens (11)
in Eingriff gelangen kann, in wenigstens zwei Teile zerbrochen werden kann, wenn es
einer Kraft oder einem Druck unterworfen wird.
9. Gehäuse nach Anspruch 1 oder 8, wobei das Verriegelungselement (13) eine Wanddicke
besitzt, die in einem Abschnitt, der zerbrechen kann, wenn er der Kraft oder dem Druck
unterworfen wird, kleiner ist als im übrigen Bereich des Verriegelungselements (13).
10. Gehäuse nach Anspruch 9, wobei die Wanddicke des zerbrechbaren Abschnitts 1 mm oder
weniger beträgt.
11. Gehäuse nach einem der Ansprüche 8 bis 10, wobei wenigstens der zerbrechbare Abschnitt
aus Polystyrol gebildet ist.
12. Tonernachfüllvorrichtung zum Nachfüllen von Toner in einer Entwicklervorrichtung,
um ein auf einem Bildträger (7) erzeugtes latentes Bild zu entwickeln, wobei die Tonernachfüllvorrichtung
(200) umfasst:
das Gehäuse (201) nach einem der Ansprüche 1 bis 11; und
Tonernachfüllmittel, um den vom Tonerbehälter (10) zu der Entwicklervorrichtung (1)
ausgegebenen Toner nachzufüllen.
13. Vorrichtung nach Anspruch 12, wobei die Tonernachfüllmittel einteilig mit dem unteren
Kasten (12) konstruiert sind.
14. Verfahren zum Recyceln einer Tonernachfüllvorrichtung, das umfasst:
Vorsehen eines Gehäuses (201) insbesondere nach einem der Ansprüche 1 bis 12, das
einen unteren Kasten (12), der mit einer Öffnung (12b) für die Aufnahme eines Tonerbehälters
(10) ausgebildet ist, einen oberen Kasten (11) zum Abdecken der Öffnung (12b) des
unteren Kastens (12) und ein Verriegelungselement (13) zum Verriegeln des oberen Kastens
(11), der die Öffnung (12b) verschließt, am unteren Kasten (12); und
Vorsehen eines Tonernachfüllmittels, um Toner, der von dem Tonerbehälter (10) zu einer
Entwicklervorrichtung (1) ausgegeben worden ist, um dadurch ein auf einem Bildträger
(7) erzeugtes latentes Bild zu entwickeln, nachzufüllen; wobei das Verriegelungselement
(13) eine Verriegelungsfunktion des oberen Kastens (11) am unteren Kasten (12) löst,
wenn der obere Kasten (11) von dem unteren Kasten (12) entriegelt wird, dadurch gekennzeichnet, dass Nuten (20) oder eine dünne Wand (21) vorgesehen sind, die sich über die gesamte Länge
des Verriegelungselements (13) erstrecken und zulassen, dass das Verriegelungselement
(13) einfach zerbrochen wird, wenn das Gehäuse (201) zerlegt werden soll, wobei das
Verriegelungselement (13) die Verriegelungsfunktion des oberen Kastens (11) am unteren
Kasten (12) löst, wenn es einem Druck in einer Richtung senkrecht zu einer Richtung,
in der das Verriegelungselement (13) in Eingriff mit einem Eingriffabschnitt des unteren
Kastens (12) gebracht wird, unterworfen wird.
15. Verfahren nach Anspruch 14, wobei das Verriegelungselement (13) eine andere Farbe
hat als ein Verriegelungselement (13), das an dem Tonerbehälter (10) angebracht ist,
der durch den neuen Tonerbehälter (10) ersetzt wird.
16. Bilderzeugungsvorrichtung, die umfasst:
einen Bildträger (7), der konfiguriert ist, um darauf ein Tonerbild zu erzeugen;
Mittel zum Erzeugen eines latenten Bildes, um auf dem Bildträger (7) ein latentes
Bild zu erzeugen;
Entwicklermittel, um das latente Bild zu entwickeln; und
die Tonernachfüllvorrichtung (200) nach einem der Ansprüche 12 bis 13, um Toner zu
den Entwicklermitteln zum Entwickeln des latenten Bildes nachzufüllen.
17. Vorrichtung nach Anspruch 16, wobei die Tonernachfüllvorrichtung (200) an einem Körper
(100) der Vorrichtung lösbar montiert ist und ferner ein Loch (16a), um den Toner
zu den Entwicklermitteln mit den Tonernachfüllmitteln nachzufüllen, und einen Gleiter
(18), um das Loch (16a) zu versperren oder freizugeben, umfasst, und
der Körper der Vorrichtung Bewegungsmittel umfasst, um dann, wenn die Tonernachfüllvorrichtung
(200) am Körper montiert ist, den Gleiter in eine Freigabeposition zu bewegen, oder
um dann, wenn die Tonernachfüllvorrichtung (200) von dem Körper abmontiert ist, den
Gleiter in eine Sperrposition zu bewegen.
18. Vorrichtung nach Anspruch 16 oder 17, die ferner umfasst:
Mittel zum Schreiben eines latenten Bildes, um das latente Bild auf den Bildträger
(7) mittels eines Lichtstrahlenbündels zu schreiben; und einen Verschluss (40), um
einen optischen Weg des Lichtstrahlenbündels, das von den Mitteln zum Schreiben des
latenten Bildes stammt, wahlweise zu blockieren;
wobei die Verriegelungsmittel konfiguriert sind, um den Verschluss (40) in eine Freigabeposition
zu bewegen, wenn die Tonernachfüllvorrichtung (200) am Körper (100) der Vorrichtung
montiert ist, oder um den Verschluss (40) in eine Sperrposition zu bewegen, wenn die
Tonernachfüllvorrichtung (200) vom Körper (100) abmontiert ist.
19. Tonernachfüllvorrichtung nach Anspruch 12 oder 13,
wobei der Tonerbehälter (10) eine verschraubbare Tonerflasche umfasst, die konfiguriert
ist, um gedreht zu werden, wenn die Tonernachfüllvorrichtung (200) an einem Körper
(100) einer Bilderzeugungsvorrichtung montiert wird, indem die Drehung von dem Körper
(100) übertragen wird, um dadurch den Toner an die Tonernachfüllmittel auszugeben.
1. Logement destiné à contenir un récipient de toner, comprenant :
un corps inférieur (12) équipé d'une ouverture (12b) servant à recevoir le récipient
de toner (10) ;
un corps supérieur (11) conçu pour être monté sur ledit corps inférieur (12) afin
de recouvrir ladite ouverture (12b) dudit corps inférieur (12) ; et
un élément de verrouillage (13) servant à verrouiller ledit corps supérieur (11) fermant
ladite ouverture (12b) sur ledit corps inférieur (12) ;
dans lequel ledit élément de verrouillage (13) est conçu pour perdre une fonction
de verrouillage dudit corps supérieur (11) sur ledit corps inférieur (12) lors du
déverrouillage dudit corps supérieur (11) dudit corps inférieur (12), caractérisé en ce que l'élément de verrouillage (13) est équipé de rainures (20) ou d'une paroi mince (21)
s'étendant sur toute la longueur de l'élément de verrouillage (13), dans lequel, lorsque
le logement (201) doit être démonté, les rainures (20) ou la paroi mince (21) permettent
à l'élément de verrouillage (13) d'être facilement cassé, dans lequel ledit élément
de verrouillage (13) est conçu pour perdre la fonction de verrouillage dudit corps
supérieur (11) sur ledit corps inférieur (12) lorsqu'il est soumis à une pression
dans une direction perpendiculaire à une direction dans laquelle ledit élément de
verrouillage (13) est amené en prise avec une partie de mise en prise dudit corps
inférieur (12).
2. Logement selon la revendication 1, dans lequel ledit corps supérieur (11) et ledit
corps inférieur (12) comprennent des éléments respectifs distincts l'un de l'autre,
et
ledit élément de verrouillage (13) est positionné sur ledit corps supérieur (11) ou
sur ledit corps inférieur (12).
3. Logement selon la revendication 1 ou 2, dans lequel ledit corps supérieur (11) et
ledit corps inférieur (12) comprennent des parties de mise en prise respectives (22,
23) opposées l'une à l'autre lorsque ledit corps supérieur (11) ferme ladite ouverture
(12b) dudit corps inférieur (12), et
ledit élément de verrouillage (13) comprend des parties de mise en prise (13a, 13b)
conçues pour venir en prise avec lesdites parties de mise en prise (22, 23) dudit
corps supérieur (11) et/ou dudit corps inférieur (12) afin de verrouiller ledit corps
supérieur (11) sur ledit corps inférieur (12).
4. Logement selon l'une des revendications 1 à 3, dans lequel ledit élément de verrouillage
(13) est conçu pour dissimuler, lors du verrouillage dudit corps supérieur (11) sur
ledit corps inférieur (12), lesdites parties de mise en prise (22, 23) dudit corps
supérieur (11) et dudit corps inférieur (12).
5. Logement selon l'une des revendications 1 à 4, dans lequel ledit corps inférieur (12)
comprend une sortie de toner (15a) servant à distribuer le toner stocké dans ledit
récipient de toner (10), et
lesdites parties de mise en prise (22, 23) dudit corps supérieur (11) et dudit corps
inférieur (12) sont éloignées de ladite sortie de toner (15a).
6. Logement selon la revendication 5, dans lequel lesdites parties de mise en prise (22,
23) dudit corps supérieur (11) et dudit corps inférieur (12) sont parallèlement l'un
en face de l'autre lorsque ledit corps supérieur (11) ferme ladite ouverture (12b)
dudit corps inférieur (12),
lesdites parties de mise en prise (13a, 13b) dudit élément de verrouillage (13) coulissent
sur lesdites parties de mise en prise (22, 23) dudit corps supérieur (11) et dudit
corps inférieur (12) depuis une extrémité dans une direction présélectionnée afin
de verrouiller ledit corps supérieur (11) sur ledit corps inférieur (12), et
ledit élément de verrouillage (13) comprend un cliquet (24) servant à empêcher, une
fois que lesdites parties de mise en prise (13a, 13b) dudit élément de verrouillage
(13) sont venues en prise avec lesdites parties de mise en prise (22, 23) dudit corps
supérieur (11) et dudit corps inférieur (12), lesdites parties de mise en prise (22,
23) dudit corps supérieur (11) et dudit corps inférieur (12) de coulisser dans une
direction opposée à ladite direction présélectionnée.
7. Logement selon l'une des revendications 1 à 6, dans lequel
une direction dans laquelle ledit corps supérieur (11) est amené en prise avec ledit
corps inférieur (12) et une direction dans laquelle ledit élément de verrouillage
(13) est amené en prise avec ledit corps supérieur (11) et ledit corps inférieur (12)
sont perpendiculaires l'une à l'autre.
8. Logement selon la revendication 3, dans lequel ledit élément de verrouillage (13)
a une résistance qui permet audit élément de verrouillage (13) de se casser au moins
en deux dans une position située entre une partie pouvant venir en prise avec ladite
partie de mise en prise (23) dudit corps inférieur (12) et une partie pouvant venir
en prise avec une partie de mise en prise (22) dudit corps supérieur (11) lorsqu'il
est soumis à une force ou à une pression.
9. Logement selon la revendication 1 ou 8, dans lequel ledit élément de verrouillage
(13) a une épaisseur de paroi plus petite au niveau d'une partie cassable lorsqu'il
est soumis à la force ou à la pression qu'au niveau de l'autre partie dudit élément
de verrouillage (13).
10. Logement selon la revendication 9, dans lequel l'épaisseur de paroi de ladite partie
cassable est de 1 mm ou moins.
11. Logement selon l'une des revendications 8 à 10, dans lequel au moins ladite partie
cassable est formée de polystyrol.
12. Dispositif de réapprovisionnement en toner servant à réapprovisionner en toner un
dispositif de développement destiné à développer une image latente formée sur un support
d'image (7), ledit dispositif de réapprovisionnement en toner (200) comprenant :
le logement (201) selon l'une des revendications 1 à 11 ; et
des moyens de réapprovisionnement en toner servant à acheminer le toner déchargé du
récipient de toner (10) jusqu'au dispositif de développement (1).
13. Dispositif selon la revendication 12, dans lequel lesdits moyens de réapprovisionnement
en toner ne forment qu'un seul bloc avec ledit corps inférieur (12).
14. Procédé de recyclage d'un dispositif de réapprovisionnement en toner comprenant :
un logement (201) particulièrement selon l'une des revendications 1 à 12, comprenant
un corps inférieur (12) équipé d'une ouverture (12b) servant à recevoir un récipient
de toner (10), un corps supérieur (11) servant à recouvrir ladite ouverture (12b)
dudit corps inférieur (12) et un élément de verrouillage (13) servant à verrouiller
ledit corps supérieur (11) fermant ladite ouverture (12b) sur ledit corps inférieur
(12) ; et
des moyens de réapprovisionnement en toner servant à acheminer le toner déchargé du
récipient de toner (10) jusqu'à un dispositif de développement (1) afin de développer
une image latente formée sur un support d'image (7) ; dans lequel ledit élément de
verrouillage (13) perd une fonction de verrouillage dudit corps supérieur (11) sur
ledit corps inférieur (12) lors du déverrouillage dudit corps supérieur (11) dudit
corps inférieur (12), caractérisé en ce que des rainures (20) ou une paroi mince (21) sont prévues, s'étendant sur toute la longueur
de l'élément de verrouillage (13), lesquelles permettent à l'élément de verrouillage
(13) d'être facilement cassé lorsque le logement (201) doit être démonté, dans lequel
ledit élément de verrouillage (13) perd la fonction de verrouillage dudit corps supérieur
(11) sur ledit corps inférieur (12) lorsqu'il est soumis à une pression dans une direction
perpendiculaire à une direction dans laquelle ledit élément de verrouillage (13) est
amené en prise avec une partie de mise en prise dudit corps inférieur (12).
15. Procédé selon la revendication 14, dans lequel la couleur dudit élément de verrouillage
(13) est différente de celle d'un élément de verrouillage (13) ajusté sur le récipient
de toner (10) qui est remplacé par le nouveau récipient de toner (10).
16. Appareil de formation d'image comprenant :
un support d'image (7) conçu pour y former une image de toner ;
des moyens de formation d'image latente servant à former une image latente sur ledit
support d'image (7) ;
des moyens de développement servant à développer l'image latente ; et
le dispositif de réapprovisionnement en toner (200) conformément à l'une des revendications
12 à 13 pour réapprovisionner en toner lesdits moyens de développement servant à développer
l'image latente.
17. Appareil selon la revendication 16, dans lequel ledit dispositif de réapprovisionnement
en toner (200) est monté de manière amovible sur un châssis (100) dudit appareil et
comprend en outre un trou (16a) servant à acheminer le toner jusqu'auxdits moyens
de développement grâce auxdits moyens de réapprovisionnement en toner et un curseur
(18) servant à sélectionner le blocage ou le déblocage dudit trou (16a), et
ledit châssis dudit appareil comprend des moyens de déplacement servant à déplacer,
lorsque ledit dispositif de réapprovisionnement en toner (200) est monté sur ledit
châssis, ledit curseur dans une position de déblocage ou à déplacer, lorsque ledit
dispositif de réapprovisionnement en toner (200) est retiré dudit châssis, ledit curseur
dans une position de blocage.
18. Appareil selon la revendication 16 ou 17, comprenant en outre :
des moyens d'écriture d'image latente servant à écrire l'image latente sur ledit support
d'image (7) à l'aide d'un faisceau lumineux ; et
un obturateur (40) servant à bloquer sélectivement un chemin optique du faisceau lumineux
à émettre depuis lesdits moyens d'écriture d'image latente ;
dans lequel lesdits moyens de verrouillage sont conçus pour déplacer ledit obturateur
(40) dans une position de déblocage lorsque ledit dispositif de réapprovisionnement
en toner (200) est monté sur ledit châssis (100) dudit appareil ou pour déplacer ledit
obturateur (40) dans une position de blocage lorsque ledit dispositif de réapprovisionnement
en toner (200) est retiré dudit châssis (100).
19. Dispositif de réapprovisionnement en toner selon la revendication 12 ou 13,
ledit récipient de toner (10) comprend une bouteille de toner de type vissé qui est
conçue pour tourner, lorsque ledit dispositif de réapprovisionnement en toner (200)
est monté sur un châssis (100) d'un appareil de formation d'image, sous l'effet d'une
rotation transmise depuis ledit châssis (100) afin de décharger le toner dans lesdits
moyens de réapprovisionnement en toner.