FIELD OF THE INVENTION
[0001] The present invention relates to a connector for connecting a component to a heat
sink.
BACKGROUND OF THE INVENTION
[0002] In many applications it may desirable to connect a component to a heat sink to provide
enhanced heat dissipation. This may be applicable, for example, in general lighting
applications that use light emitting diodes (LEDs).
[0003] The dominating conception in the market today seems to be that LEDs "last forever",
or at least about 50 000 hours, and do not break down prematurely. Thus, most fixture
designs are such that if the light source fails, the entire fixture needs to be replaced.
However, just as other types of light sources, LEDs may show early failures. In addition,
in some applications (e.g. shops, restaurants, bars), the refurbishment cycles are
much shorter than the specified LED lifetime of 50 000 hours, whereas in other applications
(e.g. outdoor, street, office, and hospital), the LED lifetime is shorter than the
refurbishment cycle. Thus, an arrangement that enables easy replacement of the LED
module seems desirable.
[0004] US 7549786 discloses a lamp holder arrangement for facilitating the replacement of an LED that
comprises an LED chip mounted on a mounting substrate having electrical contacts.
The lamp holder comprises lamp holder power contacts for contacting the electrical
contacts on the mounting substrate of the LED lamp and supplying power to the LED
chip, and a mechanism for maintaining the lamp holder power contact in electrical
contact with the electrical contacts during operation and for allowing the LED lamp
to be readily removed and replaced by hand when it is desired to replace the LED lamps.
[0005] However, sometimes the properties of the LED module are such that the LED module
cannot contain enough heat sinking capabilities to dissipate all generated heat, and
it may thus be required to connect the LED module to an external heat sink. Hence,
there seem to be a need for a connector for releasably connecting a component, such
as a LED module, to a heat sink, which connector provides a more reliable connection
in order to ensure proper thermal transfer between the component and the heat sink.
SUMMARY OF THE INVENTION
[0006] It is an object of the present invention to provide a connector for releasably connecting
a component to a heat sink in a reliable way to ensure efficient heat dissipation.
[0007] According to an aspect of the invention, this and other objects are achieved by a
connector for connecting a component to a heat sink, wherein the connector is formed
as a female part of a bayonet coupling enclosing an opening for receiving one of the
component and the heat sink, wherein the connector in use is arranged to ensure direct
thermal contact between the component and the heat sink in the opening.
[0008] The component may be a lighting module, or another (second) heat sink.
[0009] The present invention is based on the understanding that a bayonet coupling with
an opening adapted to receive a component (or a heat sink) enables a firm but releasable
mechanical connection between the component and a heat sink, while at the same time
ensuring a direct thermal contact between a thermal interface of the component and
the heat sink. "Direct" in the present context is intended to indicate that the connector
does not extend into the thermal path between the component and the heat sink. The
firm and direct contact between the thermal interface of the component and the heat
sink promotes thermal transfer, thereby removing the need for thermal paste, and thus
facilitating replacement of the component. Another advantage is that "the twist and
lock" functionality of the bayonet coupling provides an intuitive way to connect (and
disconnect) the component and the heat sink. It also enables single hand replacement
operation.
[0010] It should be understood that the connector may continuously enclose the opening for
receiving one of the component and the heat sink, e.g. if the connector would have
the shape of a continuous ring "O", or the connector may discontinuously enclose the
opening for receiving one of the component and the heat sink, e.g. if the connector
would have the shape of two opposite parenthesis "()".
[0011] The connector may be made of a thermally non-conductive material, such as plastic.
Thermally non-conductive here is intended to indicate that that the material has a
low thermal conductivity, e.g. a thermal conductivity below 1 (W/m.K) or a thermal
conductivity below 0.1 (W/m·K). An advantage associated herewith is that the connector
may be produced at a low cost.
[0012] Moreover, the connector may be adapted to be fixedly attached to the heat sink. As
the component can be connected to the heat sink by means of the connector, this facilitates
replacement of the component. For example, if the component is a lighting module it
can be easily replaced in the event of failure. The lighting module can also be replaced
by another lighting module (e.g. with a different color temperature or beam width).
If the component is an additional heat sink, it is possible to easily enhance heat
dissipation by connecting the additional heat sink to the heat sink.
[0013] Furthermore, the connector may be adapted to be fixedly attached to the component.
As the heat sink can be connected to the component by means of the connector, this
allows for easy replacement of the heat sink by a larger/smaller heat sink and facilitates
adaptation of a luminaire to local application conditions. The thermal dissipation
can thus be adapted to, for example, the local temperature (extremely warm/cool ambient
temperatures) rooms with low convection or with a lot of ventilation, fixtures connected
to insulating ceilings or free-hanging fixtures, etc. Moreover, it enables use of
the same luminaire for many applications, without requiring an over-dimensioned bulky
heat sink that has to cope with the worst-case scenario.
[0014] The connector may be a lamp holder further comprising an electrical interface adapted
to supply power to the lighting module. Thus, the lamp holder may provide both an
electrical connection to a power supply circuit for supplying power to the lighting
module and a mechanical fastening of the lighting module. Furthermore, by providing
external electrical contacts on the lighting module (e.g. protruding contact pins)
and arranging the electrical contacts inside the lamp holder (e.g. in holes or recesses
in the lamp holder) enhanced safety can be achieved for dangerously high voltages
(e.g. AC mains). Moreover, the connector may be adapted to define a predetermined
pressure between a thermal interface of the component and the heat sink. The predetermined
contact pressure may preferably be selected to promote good thermal contact. The pressure
may e.g. be in the range 1to 10 PSI (pound-force per square inch).
[0015] The connector may comprise a first annular member arranged to be firmly mounted in
relation to the first heat sink (or in relation to the component), and a second annular
member resiliently supported in relation to the first annular member. The second annular
member may preferably be supported by at least one resilient element, such as a set
of springs. However, other types of resilient elements may also be used, such as an
element (e.g. a cylinder) made of silicone rubber or other suitable elastic material.
The at least one resilient element may be configured to achieve an adequate pressure
between the component and the first heat sink to promote good thermal transfer.
[0016] According to another aspect of the invention, there is provided a lighting module
comprising a plug for connection with a connector, wherein the connector is formed
as a female part of a bayonet coupling enclosing an opening. The plug is formed as
a male part of a bayonet coupling and is adapted to be received in the opening provided
in the connector, wherein the plug includes a thermal interface arranged such that,
when the lighting module is connected to the connector, the thermal interface is located
in the opening, to enable direct thermal contact with a heat sink attached to the
connector.
[0017] Further, the plug of the lighting module may comprises a structure (e.g. a set of
protrusions or recesses) for mechanically connecting the lighting module to the receiving
part of the bayonet coupling ,wherein the thermal interface may be resiliently supported
in relation to the structure. This can be achieved by means of at least one resilient
element such as spring or an element made of silicone rubber or other suitable elastic
material. Thus, a predetermined pressure can be achieved between the lighting module
and the heat sink to promote thermal transfer.
[0018] The thermal interface may comprise a layer which is compressible, This allows the
thermal interface to shape around surface irregularities (such as particle contamination)
on the heat sink, and provides an interface which is more robust against scratches
and dust. An example of such a layer is a metal film with silicon adhesion (e.g. Laird
T-Flex 320H)
[0019] Furthermore, the thermal interface may comprise a layer configured to promote lubrication,
thereby facilitating a twist movement when the thermal interface of the lighting module
is in contact with the heat sink. This can be achieved, for example, by means of a
graphite foil (e.g. GrafTech HI-710) or a metal film with silicon adhesion (e.g. Laird
T-Flex 320H). The metal film with silicon adhesion may be preferred since it is more
robust against scratches and irregularities.
[0020] According to another aspect of the invention, there is provided a heat sink comprising
a plug for connection with a connector, wherein the connector is formed as a female
part of a bayonet coupling enclosing an opening. The plug is formed as a male part
of a bayonet coupling and is adapted to be received in the opening provided in the
connector, wherein the plug includes a thermal interface arranged such that, when
the heat sink is connected to the connector, the thermal interface is located in the
opening, to enable direct thermal contact with a thermal interface of a lighting module
attached to the connector.
[0021] Furthermore, the connector according to the present invention may advantageously
be included in a lighting fixture for use with a lighting module, wherein the lighting
fixture further comprises a heat sink for dissipating heat generated by the lighting
module, wherein the connector may be fixedly attached to the heat sink and enables
the lighting module to be connected to the heat sink.
[0022] It is noted that the invention relates to all possible combinations of features recited
in the claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] This and other aspects of the present invention will now be described in more detail,
with reference to the appended drawings showing embodiment(s) of the invention.
Fig. 1 schematically illustrates a lighting module and a connector according to an
embodiment of the invention;
Fig. 2 schematically illustrates a lamp holder according to an embodiment of the invention;
Figs. 3a-c schematically illustrates how a lighting module can be connected to a lamp
holder.
Fig. 4 schematically illustrates a luminaire according to an embodiment of the invention;
Figs. 5a-d schematically illustrates replacement of a lighting module in a luminaire;
Figs. 6a-c schematically illustrates various embodiments of insertion tools that may
be used for connecting /disconnecting a lighting module to a connector;
Figs. 7a-b schematically illustrates further embodiments of a lighting module;
Fig. 8 schematically illustrates an embodiment of a connector for connecting a heat
sink to a luminaire.
Fig. 9 schematically illustrates an embodiment of a connector for connecting a first
heat sink to a second heat sink.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] Fig. 1 schematically illustrates a connector 100 for connecting a lighting module
102 to a heat sink 104. The connector (here referred to as a lamp holder 100) is formed
as a receiving part of a bayonet coupling enclosing a circular opening 106 for receiving
the lighting module 102. The lamp holder 100 is here mounted to the heat sink 104
by screws 108. Thus, as the lighting module 102 is connected to the lamp holder 100,
a thermal interface 116 of the lighting module (provided at the bottom of the lighting
module) is in direct contact with the heat sink 104, thereby enabling heat dissipation
from the lighting module 102 to the heat sink104.
[0025] The lighting module 102 (here referred to as an LED module 102) comprises a cylindrical
housing comprising a bottom surface 116, a side wall 110, and a top surface 119. The
top surface is here a phosphor disc 119 for allowing light from the LED module to
escape. The housing contains a plurality light emitting devices 109, here being light
emitting diodes (LEDs) 109 arranged on a printed circuit board 111. The number and
type of LEDs may vary depending on the application, but is here nine high power LEDs,
each having a power of about 1W. The LED module 102 may also include a cavity 113
for beam shaping, and a grip ring 117 which a user may grab when the LED module is
connected/disconnected to the lamp holder100. Further, a bottom portion 112 of the
LED module 102 forms a cylindrical plug 112 (here referred to as lamp cap) adapted
to be received by the lamp holder 100. A set of external radial protrusions 114 arranged
on the side wall 110 forms fastening pins 114 for mechanically connecting the LED
module 102 to the lamp holder 100. Here, there are three fastening pins, but the number
of fastening pins may vary. The fastening pins may also be used to create a specific
key enabling a fool proof user interface as the specific key only allows the LED module
102 to be inserted in the lamp holder 100 in a single way. This may prevent the wrong
electrical polarity and failure of the LED module and is especially applicable for
DC connection, AC with earth/ground connection and connection with communication buses
such as e.g. DALI/DMX.
[0026] The lamp cap 112 is also provided with an electrical interface 115 that enables the
LED module 102 to be electrically connected to an external power supply (AC or DC).
The electrical interface is here in the form of two electrical contacts 115. The electrical
contacts 115, which are here arranged next to each other, extends radially from the
housing 110. Arranging the electrical contacts 115 next to each other (rather than
on opposite sides of the housing) saves space on the printed circuit board, and reduces
electromagnetic interference (EMI). As illustrated in Fig. 1, the electrical contacts
115 may preferably be made directly onto the printed circuit board 111, thereby avoiding
further components and costs.
[0027] The lamp cap 112 is provided with a thermal interface 116 for thermally connecting
the LED module to the heat sink 104. The thermal interface 116 of the LED module is
here a flat copper plate arranged to form the bottom of the LED module 102. Other
materials having a high thermal conductivity such as carbon, an aluminum alloy, thermally
conductive plastic or ceramics may also be used for the thermal interface 116. The
flat copper plate 116 is in thermal contact with the LEDs 109, e.g. by means of a
series of thermal vias provided in the printed circuit board 111. The area of the
thermal interface 116 is designed to enable sufficient heat to be dissipated from
the LED module 102 to the heat sink 104. In the illustrated example, the thermal interface
116 constitutes essentially the entire bottom surface of the LED module 102.
[0028] Fig. 2 schematically illustrates a more detailed view of the lamp holder 100 in Fig.
1. The lamp holder 100 comprises a first annular member 202 and a second annular member
204, both of which can be made of thermally non-conductive material such as plastic.
The first annular member 202 is firmly mounted to the heat sink 104 by screws 108,
whereas the second annular member 204 is resiliently supported in relation to the
first annular member 202. The resilient support is here achieved by a set of springs
208, here being four coil springs, arranged between the first 202 and second 204 annular
members. However, the number and type of springs may vary. For example, a leaf spring
may be used. Furthermore, the resilient support may also be achieved using other types
of elastic elements. For example, instead of using a spring, a cylinder made of silicon
rubber may be used.
[0029] The second annular member 204, here being a plastic ring, is provided with three
L-shaped recesses 210 adapted to receive the fastening pins 114 of the LED module
102. There is also an additional L-shaped recess 212 arranged to receive the electrical
contacts 115 of the LED module 102. This latter L-shaped recess 212 is provided with
an electrical interface in the form of two contact plates in the L-shaped recess 212.
The contact plates can be made in copper, or some other electrically conductive material,
and can be electrically connected to a power supply circuitry in a luminaire.
[0030] Fig. 3a-c schematically illustrates how the LED module 102 is connected to the lamp
holder 100. As illustrated in Fig. 3a, the fastening pins 114 are introduced into
the L-shaped recesses 210, whereas the electrical contacts 115 of the LED module will
fit into the L-shaped recess 212. Next, as illustrated in Fig. 3b, the LED module
102 is twisted clockwise. As the LED module 102 is twisted, the fastening pins 114
presses the second annular member 204 upwards, compressing the springs 208.As the
fastening pins 114 passes the shoulders 214, the user will feel the LED module click
into place, and the shoulders 214 will lock the fastening pins 114 in their end positions
as illustrated in Fig. 3c. (In this position, the electrical contact plates in the
lamp holder will be in contact with the electrical contacts 115 of the LED module.)
It can be noted that the fastening pins are sufficiently high for the second annular
member not to be in contact with the heat sink 104 (as illustrated by gap 216). Thus,
the second annular member 204 will press the fastening pins 114 in the direction of
the heat sink 104, whereby the thermal interface 116 (i.e. the bottom surface) of
the LED module is pressed against the upper surface 126 of the heat sink 104.
[0031] The springs 208 may be configured such that a predetermined pressure is applied to
the fastening pins 114, whereby a predetermined pressure can also be achieved between
the thermal interface 116 of the LED module and the heat sink 104.
[0032] It can further be noted that as the opening 106 in the lamp holder 100 is a through-hole,
there is a direct contact between the thermal interface 116 of the LED module and
the heat sink 104 (i.e. the lamp holder 100 is not in the thermal path).
[0033] To facilitate the twist-movement, the thermal interface 116 of the LED module may
comprise a layer with a first adhesive side attached to the copper plate of the LED
module and a second side (facing the heat sink) that provides ample lubrication for
the twist movement. Examples of such a layer are a metal film with silicon adhesion
(such as Laird T-Flex 320H) or a graphite foil (such as GrafTech HI-710). Furthermore,
by using an interface layer, such as the Laird T-Flex 320H, which is compressible
(in thickness), a thermal interface is achieved that is robust against scratches,
dust and other particles. According to an alternative embodiment, such a layer may
be provided at the heat sink.
[0034] Further, to ensure good thermal transfer between the thermal interface 116 of the
LED module and the heat sink 104, adequate pressure should preferably be applied.
Most thermal interface materials require about 10 PSI (pound-force per square inch)
to provide good thermal transfer, but Laird T-Flex 320H can be used with a lower pressure
(about 2.5 PSI). A lower pressure may be advantageous because the user needs to generate
the torque (when twisting in the module) that creates this pressure. The desired pressure
can be achieved, for example, by adjusting the number of springs in the lamp holder
and their spring constants.
[0035] Fig. 4 schematically illustrates a luminaire 400, according to an embodiment of the
invention. The luminaire includes a lamp holder 100 and an LED module 102 such as
the ones described above in relation to Fig. 1-3.
[0036] The lamp holder 100 is here arranged in a lighting fixture mounted in a ceiling 406.
The lighting fixture further comprises, a power supply circuit (not shown), a heat
sink 104, and a reflector 404. The power supply circuit here includes a voltage converter,
and an LED driver.
[0037] In operation, the voltage converter converts 230V AC from the mains supply to an
LED current. The LED current is then provided to the LEDs 109 in the LED module via
the electrical contacts provided in the lamp holder 100. As a result light is emitted
by the LEDs 109. At the same time heat is developed at the LED junctions. The heat
developed is dissipated from the LED module 102, via the thermal interface 116 of
the LED module 102, to the heat sink 104 where the heat is dissipated to the ambient
environment. As a precautionary measure, the LED driver may also be equipped with
a temperature feedback that ensures that the illumination is either dimmed or switched
off when the temperature exceeds a predetermined threshold. This prevents the LED
module 102 from overheating if, for some reason, the arrangement fails dissipate sufficient
heat.
[0038] Figs. 5a-d schematically illustrates how a user may replace the LED module 102 in
the luminaire 400. In the illustrated embodiment, the grip ring 117 of the connected
LED module 102 protrudes into the fixture reflector 404 to allow for sufficient grip
to twist it by hand. Thus, a person may disconnect the LED module 102 from the lighting
fixture by grabbing the grip ring 117 of LED module, pressing the lighting module
slightly into the lighting fixture (i.e. towards the heat sink), twisting it anti-clockwise,
and removing the LED module from the lighting fixture.
[0039] The person may then connect a new LED module by grabbing the grip ring 117, introducing
the lamp cap 112 of the LED module 102 into the lamp holder 100 arranged in the lighting
fixture, pressing the LED module slightly into the lighting fixture (i.e. towards
the heat sink 104), and twisting the LED module clockwise until it locks in position.
Moreover, as the LED module 102 is connected to the lamp holder100, the lamp holder
100 forces the LED module 102 into a certain position with respect to the lighting
fixture and the LED module 102 can therefore be carefully aligned to the fixture reflector
404.
According to another embodiment, the fixture reflector 404 can be removed from the
lighting fixture to facilitate replacement of the lighting module 102. This also enables
higher reflector efficiency because it is no longer required to have a grip ring 117
that protrudes into the fixture reflector 404.
[0040] According to yet another embodiment an insertion tool600 can be used for connecting
/disconnecting the LED module 102 to the lighting fixture as schematically illustrated
in Fig. 6a. By introducing the tips 602 of the insertion tool 600 into a corresponding
set of recesses 604 provided in the LED module 102, the LED module 102 can be connect/disconnected
from the lighting fixture 402. An advantage by using an insertion tool is that fingerprints
on the fixture reflector can be avoided after each replacement cycle. Also the reflector
efficiency can be higher because there is no need for a grip ring that protrudes into
the fixture reflector. Furthermore, since there is no grip ring, the LED module cannot
be removed by hand, requiring either disassembly of the lighting fixture (e.g. removing
the fixture reflector) or an insertion tool to remove the LED module. This may reduce
the risk of theft of the LED module. The design of the insertion tool may vary as
exemplified by the embodiments illustrated in Figs. 6a-c.
[0041] Figs. 7a-b schematically illustrates further embodiments of a lighting module 702.
The lighting modules in Figs. 7a-b differ from the lighting module discussed above
in that the bottom surface of the lighting module (and thus the thermal interface
716 of the lighting module) is resiliently supported in relation to the fastening
pins 714 (and the rest of the housing). As a result, the lighting module in Figs.
7a-b may be used with a non-resilient connector (a non-resilient connector can, for
example, be achieved by combining the first and second annular members of the lamp
holder in Fig. 2 into a single piece).
[0042] In Fig. 7a, a set of cylindrical rubber elements 708 is firmly mounted to the side
wall 710 of the LED module 702 by plastic clamps 706 provided in the side wall 710.
The attachment of the rubber elements to the clamps may be reinforced by using an
adhesive, such as glue. The rubber elements 708 supports the bottom of the LED module
(e.g. the bottom plate may be attached to the rubber elements 708 by an adhesive)
. Thus, as the lighting module 702 is connected to a receiving part of a bayonet coupling
arranged on a heat sink, the bottom surface 716 of the lighting module 702 is pressed
(here upwards) into the LED module. As a result, the rubber cylinders are compressed
and thereby press the bottom surface 716 of the LED module towards the heat sink.
[0043] Fig. 7b illustrates an alternative embodiment, where a ring 712 made of rubber silicon
is arranged between a bottom end of the side wall 710 of the LED module and a plate
that forms the bottom surface 716 of the LED module. Thus, as the lighting module
702 is connected to a receiving part of a bayonet coupling, and the bottom 716 of
the LED module is pressed into the LED module, the rubber ring 712 is compressed between
bottom end of the side wall 710 and the plate that forms the bottom surface 716 of
the LED module. As a result, the rubber ring presses the bottom surface 716 of the
LED module towards the heat sink.
[0044] Fig. 8 schematically illustrates a connector 800 adapted to enable a heat sink 801
to be releasably connected to a luminaire, wherein the luminaire further comprises
an LED module 802 with a thermal interface 816 at its bottom surface (i.e. facing
the heat sink 801).
[0045] The heat sink 801 may typically be made of aluminium and is dimensioned to be able
to dissipate the heat generated by the lighting/LED module 803 used in the luminaire.
A portion of the heat sink here forms a cylindrical plug 807 (which can also be referred
to as a male coupling of a bayonet coupling) provided with a set of radially protruding
fastening pins 814 and a thermal interface which is here arranged at the bottom of
the heat sink (i.e. at the side facing the thermal interface of the lighting module).
The number of fastening pins may vary but is here three.
[0046] The connector 800 here comprises a first annular member 802 and a second annular
member 804, both of which are made of thermally non-conductive material such as plastic.
The first annular member 802 is mounted to the luminaire 800 by screws, whereas the
second annular member 804 is resiliently supported in relation to the first annular
member 802. The resilient support is here achieved by a set of springs 806 here being
four coil springs, but other types of springs may also be used such as a leaf spring.
Also, the resilient support may be achieved using other types of elastic elements.
For example, instead of using a spring a cylinder made of silicon rubber may be used.
[0047] Further, the second annular member 804, here being a plastic ring, is provided with
three L-shaped recesses 810 adapted to receive the fastening pins 814 of the heat
sink 801. The heat sink can thus be connected to the luminaire, by introducing the
fastening pins 814 into the L-shaped recesses 810, and pressing the heat sink 801
into the connector 800 while turning the heat sink clockwise. As the heat sink 801
is connected to the connector 800, the fastening pins 814 will mechanically connect
the heat sink 801 to the luminaire, and press the thermal interface 826 of the heat
sink against thermal interface 816 of the LED module (similar to what was described
for the connector in Fig.3), thereby enabling efficient heat dissipation from the
LED module 803 to the heat sink 801.
[0048] The connector allows for easy replacement of the heat sink by a larger/smaller heat
sink. Furthermore, the connector may also be used to connect two heat sinks, thereby
enabling easy extension by additional heat sinks. This allows for easy adaptation
of a luminaire to local application conditions: the thermal dissipation can thus be
adapted to e.g. the local temperature (extremely warm/cool ambient temperatures) rooms
with low convection or with a lot of ventilation, fixtures connected to insulating
ceiling or free-hanging fixtures, etc). Fig. 9 schematically illustrates an embodiment
where a connector 100 attached to a first heat sink 90 1 is used to connect a second
heat sink 902 to the first heat sink 901.
[0049] According to yet another embodiment, a luminaire may comprise a first connector for
connecting an LED module and a second connector for connecting a heat sink. This allows
a flexible application of the luminaire. When a low-power LED module is connected,
a small heat sink module can be used, while the same luminaire may also be used with
a high-power LED module in combination with a large heat sink module (or multiple
heat sink modules). Furthermore, there may be a connector that comprises two female
bayonet couplings, wherein each of the female bayonet couplings can receive a male
bayonet coupling. This enables both a lighting module and a heatsink to be releasable
connected by a single connector.
[0050] It can be noted that the connector according to the invention, enables an arrangement
that is easily scalable towards power dissipation. By increasing the diameter of the
connector/thermal interface/heat sink, a higher power dissipation can be achieved.
Furthermore, introducing different diameters for consumer and professional lighting
prevents usage of professional modules into consumer applications and can eventually
reduce theft of professional modules. Moreover, the height of the LED module is not
fixed by the lamp holder and can therefore be adapted towards desired functionality.
The additional space can for instance be used to integrate LED driver electronics
into the LED module; add beam shaping optics (static or/dynamic); add wireless communication;
create a means to connect a reflector; add buttons for configuration (static and/or
dynamic); create a means for protection or insertion tools. The size of the LED module
can also be reduced by removing electronics to create a LED module that is very flat.
This flexibility enables the LED module to be adapted to many different lighting applications.
For example, in applications such as track lighting, a low AC or DC voltage may be
supplied at the electrical interface between the lamp holder and the LED module by
providing a converter for converting the 230V AC to an LED current outside the LED
module, thereby enabling a smaller LED module. Further, providing LED driver electronics
in the LED module may be advantageous for future readiness and in case electronics
fails.
[0051] The person skilled in the art realizes that the present invention by no means is
limited to the preferred embodiments described above. On the contrary, many modifications
and variations are possible within the scope of the appended claims. For example,
other solid state light sources than LEDs may be used such as lasers. Further, the
lamp holder may be used for any electrical interface, being an AC mains voltage, a
low voltage AC voltage or a DC voltage. Also, the electrical contacts may be provided
in the fastening pins. However, using separate pins for electrical and mechanical
connection may be preferred as it may reduce stress on the printed circuit board.
Furthermore, although the male bayonet coupling has here been illustrated as plugs
provided with a set of protrusions that forms fastening pins, one may also use a male
bayonet coupling provided with a set of recesses (assuming that the female bayonet,
i.e. the connector, is provided with a corresponding set of protrusions ).
1. A connector (100) for connecting a component (102) to a heat sink (104), characterized in that
said connector (100) is formed as a female part of a bayonet coupling enclosing an
opening (106) for receiving one of the component (102) and the heat sink (104),
wherein said connector (100) in use is arranged to ensure direct thermal contact between
said component (102) and said heat sink (104) in said opening (106).
2. A connector according to claim 1, wherein said component is a lighting module (102).
3. A connector according to claim 1, wherein said component is another heat sink (902).
4. A connector according to any one of the preceding claims, wherein said connector (100)
is made of a thermally non-conductive material, such as plastic.
5. A connector according to any one of the preceding claims, wherein said connector (100)
is adapted to be fixedly attached to said heat sink (104).
6. A connector according to any one of claims 1-5, wherein said connector (100) is adapted
to be fixedly attached to said component (102).
7. A connector according to any one of the preceding claims, wherein said component is
a lighting module, and said connector (100) is a lamp holder further comprising an
electrical interface adapted to supply power to said lighting module (102).
8. A connector according to any one of the preceding claims, wherein said connector (100)
is adapted to define a predetermined pressure between a thermal interface of (116)
said component and said heat sink (104).
9. A connector according to any one of the preceding claims, further comprising a first
annular member (202) arranged to be firmly mounted in relation to said heat sink (104),
and a second annular member (204) resiliently supported in relation to said first
annular member (202).
10. A lighting module (102) comprising a plug for connection with a connector (100), wherein
said connector is formed as a female part of a bayonet coupling enclosing an opening
(106),
characterized in that said plug (112) is formed as a male part of a bayonet coupling and is adapted to
be received in the opening provided (106) in the connector, wherein said plug includes
a thermal interface (116) arranged such that, when said lighting module is connected
to said connector (100), the thermal interface (116) is located in said opening (106),
to enable direct thermal contact with a heat sink (104) attached to the connector.
11. A lighting module (102) according to claim 10, wherein said plug further comprises
a structure (114) for mechanically connecting the lighting module (102) to the receiving
part of the bayonet coupling, wherein said thermal interface (116) is resiliently
supported in relation to said structure (114).
12. A lighting module (102) according to claim 10 or 11, wherein said thermal interface
comprises a layer which is compressible.
13. A lighting module (102) according to any one of claims 10 to 12, wherein said thermal
interface (116) comprises a layer configured to promote lubrication.
14. A heat sink (801) comprising a plug (807) for connection with a connector (800), wherein
said connector is formed as a female part of a bayonet coupling enclosing an opening
(106),
characterized in that said plug (807) is formed as a male part of a bayonet coupling and is adapted to
be received in the opening provided (106) in the connector (800), wherein said plug
includes a thermal interface arranged such that, when said heat sink is connected
to said connector (800), the thermal interface is located in said opening (106), to
enable direct thermal contact with a thermal interface (816) of a lighting module
(803) attached to the connector.
15. A lighting fixture (402) for use with a lighting module (102) according to claim 10,
said lighting fixture comprising:
- a connector (100) according to claim 1; and
- a heat sink (104) fixedly attached in relation to said connector.